User Manual Tensioning Winder 30: CS9050, CS9060, CS9160
Contents
1. i ON OFF l J Status LED RO The winding system is switched ON elem The winding system is operating Ke a The winding system is switched OFF 5 4 LOCKING THE SYSTEM There are two different positions for the scroller bar In one position it is set an in the other position it is free Use the handle to switch between the two positions The purpose for this choice is as follows e automatic mode SET e the scroller bar will be driven by the motorized mechanism when necessary e not possible to turn the scroller bar by hand e manual mode e the scroller bar will have no contact with the motorized mechanism e possible to turn the scroller bar by hand 5 5 LOADING ROLL MEDIA Step 1 Power ON the printer Step2 Power ON the winding system at the back Step 3 Be sure that the winding switch is set OFF Step 4 Higher the pressure rollers of the printer Step5 Load a roll of media at the back of the printer Step 6 Unwind some media and guide it under the pressure rollers to the front of the printer Step 7 Load an empty core at the front of the printer at the same height of the media Be sure that the core is at least as wide as the media Step 8 Be sure that the swingbar is in vertical position Step9 Guide the media 1 to the empty core and tighten the media with some tape Fine tune the horizontal position of the scroller 4 with the adjustmen2. of the stand using 4 M4x10 screws 3 A Notes Note that there are 8 holes in the left bracket Be sure to position the bracket correctly On the CS9050 the left bracket consists out of two parts e First attach the closing bracket 1 to the stand 2 e When fixing the support bracket 3 to the closing bracket make sure the support bracket is slided against the feet of the stand e Fix the support bracket with 4 screws M4x10 to the closing bracket A Notes Note that there are 8 holes in the left bracket Be sure to position the bracket correctly User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer Step 5 Insert the tensioning bar 1 in the positioning pen in the left bracket 2 Step6 Fix the tensioning bar 1 to the drive mechanism 2 using 2 M4x10 screws 3 19 AP 40104 Revision 1 1 12 03 2008 Step 7 Install the scroller bar between the left bracket and driving mechanism Step8 Theinstallation is completed Step9 Refer to the next chapter to calibrate the tensioning bar and scroller assembly This has to be done to guarantee a smooth and perfect winding flow 4 CALIBRATION PROCEDURE As well as the swingbar as the scroller assembly should be adjusted after installation 4 1 TENSIONING BAR Tools needed Synthetic paper strip Adju
3. Tensioning Winder 30 User s Guide For Oc CS9050 CS9060 amp CS9160 Eco Solvent Printers User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer This page is left blank intentionally 2 AP 40104 Revision 1 1 12 03 2008 COPYRIGHT NOTICE COPYRIGHT 2008 Oc Technologies B V All rights reserved This document may not be reproduced by any means in whole or in part without written permission of the copyright owner This document is furnished for the installation of the Tensioning Winder 30 on a OCE CS9060 amp CS9160 Eco Solvent Printer In consideration of the furnishing of the information contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Oc Technologies B V This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so March 2008 Published Oce Technologies B V St Urbanusweg 43 Venlo The Netherlands P O Box 101 NL 5900 MA Venlo WEEE regulations Environmental information Disposal of your old product Your product is designed and manufactured with high quality materials and components which can b
4. agon key 4 mm Spacer Adjustment plate Screw M4x10 Screw M5x12 Power cable EU and UK D N Oo 3 INSTALLATION PROCEDURE Step 1 Loosen the four screws fixing the right bracket with the driving mechanism Step 2 Mount the right bracket 1 to the right leg 2 of the stand using 2 M5x12 screws 3 For CS9060 and CS9160 On the CS9050 the right bracket consists out of 2 parts e First slide the closing bracket 1 over the stand 2 make sure that the closing bracket is pushed properly against the stand e lf the closing bracket is positioned properly slide the support bracket onto the closing bracket Make sure that the support bracket its flange is properly positioned against the closing bracket and the stand e When itis positioned correctly fix the support bracket 3 onto the closing bracket using 3 M5x12 4 screws For CS9050 1 User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer Step 3 On the CS9060 and CS9160 install the driving mechanism 1 in the right bracket 2 and tighten the four screws 3 J ll 0 FE l On the CS9050 install the driving mechanism 1 onto the support bracket 2 and tighten the four screws 3 16 AP 40104 Revision 1 1 12 03 2008 Step 4 On the CS9060 and CS9160 Mount the left bracket 1 to the left leg 2
5. below to adjust the tensioning bar Step 1 Use as many spacers as necessary to cover the space between the two lines drawn on the synthetic paper strip in the calibration procedure Step 2 Evaluate which side of the swingbar is higher and which side should be spaced up Situation 1 Situation 2 Adjustment Plate Adjustment Plate line 2 line 1 Strip Strip Line 1 left side calibration line Line 1 left side calibration line Line 2 right side calibration line Line 2 right side calibration line In this situation the right side of the tensioning bar is In this situation the left side of the tensioning bar is higher than the left side higher than the right side The left side of the T winder 30 should be spaced up The right side of the T winder 30 should be spaced up Step 3 Install all the spacers under the left or right bracket of the T Winder 30 depending on the deviation in double a Loosen the left or right bracket b Install one or more spacers under the bracket c Tighten the right or left bracket again Step4 Verify the adjustment by following the calibration procedure once again It is recommended to use each time 2 spacers next to each other because of the large bearing surface Please refer to picture below 4 2 SCROLLER BAR Tools needed Synthetic paper strip Adjustment plate Hexag
6. e recycled and reused When this crossed out wheeled bin symbol is attached to a product it means the product is covered by the European Directive 2002 96 EC Please inform yourself about the local separate collection system for electrical and electronic products Please act according to your local rules and do not dispose of your old products with your normal household waste The correct disposal of your old product will help prevent potential negative consequences for the environment and human health User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer This page is left blank intentionally d AP 40104 Revision 1 1 12 03 2008 Table of contents T Safety MNSUUCUONS TE 7 2 PFOQUCL OVEFVIGUW Sn ects 9 2 1 Par names and IUNCIONS rss tr nr ee tre Tre Re Iti E Puedo 9 ZR PME ele RP a 9 2 112 Rear SIIG sius SI Mom M NE x EI ULP I IE LI I IL A D IE 10 N A E e 15 10 1215 Re 10 2 1 2 2 059060 and CSO 1 Ro 10 22 MANE eier Contents CSI05O T 11 202 MIRE KIB SUD ooo et DAL M LE 12 2 3 In the box contents CS9060 and CS9160 cece eee 13 23 1 Winder Kit 59060 and 59160 i arra E xu ISI EE E MUT UIS 14 3 INSTAIANOM procedure EE EIU 15 3 1 Installing the front tensioning system 15 A CalibratlOM s Tve ce TET 8 21 4 1 STIS IO aln o Oe leases de ee eid Gen Greeti 21 Alt Geile SR EE EE 21 41 2 PVG USTINENT seswivsvevssivenccrnivssaupuivenammsccasies
7. flange to position the media correctly 3 Scroller receiver Movable flange 21 2 2 CS9060 and CS9160 No Name Function 1 Scroller support Movable 2 3 compatible core holders 2 Scroller support lever To lock or unlock the scroller supports O This system is pre mounted and not included in the kit But works as one system with the tensioning winder 2 2 IN THE BOX CONTENTS CS9050 Part Description Quantity 1 Front tensioning system 1 a Driving mechanism 1 b Left bracket 1 c Winder Kit 1 d Scroller assembly 2 3 compatible and core 1 e Tensioning bar 1 Please refer to the next page for the contents of the winder kit 2 2 1 Winder kit CS9050 Part Description Quantity m 1 PET adjusting strip 1 n 2 Hexagon key 3 mm 1 3 Hexagon key 4 mm 1 n 4 Spacer 6 a 5 Adjustment plate 1 m 6 Screw M4x10 10 7 Screw M5x12 3 a 8 Power cable EU and Uk 2 E 9 Motorbox support bracket 1 a 10 Motorbox closing bracket 1 L 11 Roller support closing bracket 1 2 3 IN THE BOX CONTENTS CS9060 AND CS9160 Part Description Quantity n 1 Front tensioning system 1 a Driving mechanism and right bracket 1 b Left bracket 1 c Tensioning bar 1 d Scroller assembly 1 e Winder Kit 1 Please refer to the next page for the contents of the winder kit d P d l d tt L O N O C A C N Part Description PET adjusting strip Hexagon key 3 mm Hex
8. int platform Situation 1 Situation 2 line 1 line 2 line 2 line 1 Strip Strip Line 1 left side calibration line Line 1 left side calibration line Line 2 right side calibration line Line 2 right side calibration line In this situation the right side of the scroller bar is In this situation the left side of the scroller bar is higher higher than the left side than the right side Higher the left side of the scroller bar with the Lower the left side of the scroller bar with the adjustment adjustment screw SCFeW Adjustment Plate Adjustment Plate Step 2 Lower or higher the left side of the scroller bar as follows a Loosen the fixation screw 1 b Higher or lower the scroller bar with the adjustment screw 2 c Tighten the fixation screw again Step 3 Verify the adjustment by following the calibration procedure once again 9 OPERATING THE SYSTEM 5 1 SWITCHING THE POWER ON OFF Step 1 Push the button at the back of the driving mechanism position I to power ON 5 2 CONNECTING THE POWER CABLE Step 1 Be sure that the power is switched OFF Step 2 Connect the power cable to the AC inlet at the back of the driving mechanism Step 3 Insert the other side of the power cable in the power socket 5 3 ACTIVATE THE WINDING SYSTEM Step 1 Power ON the driving mechanism at the back Step 2 Enable the winding system with the switch on top of the driving mechanism
9. on key 3 mm Tape not included in winder kit Pencil not included in winder kit 4 2 1 Calibration Step 1 Raise the pressure rollers of the printer Step 2 Create a straight loop with the synthetic paper strip around the scroller bar in the front V Step3 Guide the other end of the strip under the pressure rollers to the back of the machine and move the strip to the left side of the machine Create a little tension on the strip to be sure it is straight Step4 Place the adjustment plate at the front of the printer against the pressure rollers Adjustment Plate otrip User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer Step 5 Draw a line on the strip Strip Step6 Move the strip to the right side Step 7 Draw a line for the second time The following two situations can be obtained V Strip The lines overlap each other gt well adjusted Strip Strip The lines do NOT overlap each other gt perform the adjustment procedure as described in the next chapter 25 AP 40104 Revision 1 1 12 03 2008 4 2 2 Adjustment Depending on the result of the calibration as described in the previous chapter the scroller bar should be adjusted until it is positioned horizontally to obtain a straight winding flow Follow the procedure below to adjust the scroller bar Step 1 Evaluate on basis of the drawn lines how the bar is positioned compared to the pr
10. other active agents Doing so may result in damage or paint peeling from the casing e Be careful not to spill water inside the winder Doing so may result in a short circuit e Never open the covers fixed with screws Doing so may result in electrical shock or a malfunctioning in the unit e When setting roll media place it on top of a desk or other flat surface Setting roll media with the scroller standing up may damage them User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer This page is intentionally left blank 8 AP 40104 Revision 1 1 12 03 2008 2 PRODUCT OVERVIEW 2 1 PART NAMES AND FUNCTIONS 2 1 1 Front side 2 8 7 D 5 4 3 No Name Function 1 Operation panel Enable or disable the winding system 2 Power switch To switch ON and OFF the T Winder 30 3 Horizontal adjustment screw Adjust the side position of the scroller 4 Scroller lock lever To lock and unlock the scroller 5 Driving mechanism Winds up the printed media 6 scroller assembly To install an empty core on which printed media is wound up 7 Tensioning bar Optimizes the tension between print platform and scroller 8 Left bracket Scroller support 9 Scroller height adjustment screw Lower or raise the scroller 10 Scroller height fixing screw Fix the height of the scroller 2 1 2 Rear side 2 1 2 1 CS9050 No Name Function 1 Scroller Supports the movable flanges 2 Flange There is one movable and one fixed
11. staardanrauanseaniearseasouaviuaniasiuasduayiessioausunsed 23 c MES CONDOM Em 24 421 Caira es a a a ne aE 24 42 2 FRO WSUMCM aE 26 5 Operating the system ui iiec seen ve oai tico aa aUa seene 27 5 1 switching the power ON OFF cccsscccseccceseeceeeeceuseceueeceusessueeseeeseueeseeesseeeesaes 27 5 2 Connecting the power cable 27 5 3 Activate the winding system 4 28 S4 SORTING te SNS ICE Sn Ra be D un 28 59 MOAGING TON Es lt e A RET 29 User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer This page is left blank intentionally 6 AP 40104 Revision 1 1 12 03 2008 1 SAFETY INSTRUCTIONS pem 4 Important amp BE SURE TO READ THE TERMS IN THE NEXT CHAPTER THOROUGHLY BEFORE INSTALLING AND OPERATING THE SYSTEM FOR YOUR OWN SAFETY All safety related terms are bundled and categorized in three types Safety terms Details Important amp Must be followed carefully to avoid death or serious bodily injury amp Caution amp Must be observed to avoid bodily injury moderate or light or damage to your equipment Notes Contains important information and useful tips on the operation of your printer e Do not stand on or place heavy objects on the unit Doing so may result in the unit tipping or falling over and causing injury e Do not attempt to plug in electrical plugs with wet hands Doing so may result in electrical shock e Do not use thinner benzene alcohol or
12. stment plate 6 spacers of 0 5 mm Hexagon key Tape not included in winder kit Pencil not included in winder kit 4 1 1 Calibration Step 1 Lock the driving mechanism Step 2 Raise the pressure rollers of the printer Step 3 Create a straight loop with the synthetic paper strip around the tensioning bar in the front V Step 4 Guide the other end of the strip under the pressure rollers to the back of the machine and move the strip to the left side of the machine Create a little tension on the strip to be sure it is straight Leave the tension bar in its lowest position User s Guide Tensioning winder 30 for Oc CS9050 CS9060 amp CS9160 Eco Solvent Printer Step 5 Place the adjustment plate at the front of the printer against the pressure rollers Strip Step6 Draw aline on the strip Strip Step 7 Move the strip to the right side Step 8 Draw aline for the second time The following two situations can be obtained X X Strip Strip Strip The lines overlap each other The lines do NOT overlap each other gt well adjusted gt perform the adjustment procedure as described in the next chapter 22 AP 40104 Revision 1 1 12 03 2008 4 1 2 Adjustment Depending on the result of the calibration as described in the previous chapter the tensioning bar should be adjusted until it is positioned horizontally to obtain an equal tension left and right Follow the procedure
13. t screw 3 at the side User s Guide Tensioning winder 30 for Oce CS9050 CS9060 amp CS9160 Eco Solvent Printer Step 10 Set the winding system to FREE and manually turn the scroller to roll up some media Step 11 Pull down the tensioning bar 2 and set the winding system back to SET 1 The system will automatically go to is idle position Step 12 Lower the pressure rollers of the printer Step 13 Enable the winding system The swingbar will move to its initial position Step 14 Initialize the media as described in the User s Guide of the printer 30 AP 40104 Revision 1 1 12 03 2008
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