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1. r tillverkad efter f ljande standards DIN 24558 10 91 Din EN 292 2 11 91 och deklareras i enlighet med EC Direktiv 89 39 EEC Alentec amp Orion AB located in Saltsj Boo Sweden declares by the present certificate that the mentioned machinery is in conformity with the following standards or other normative documents DIN 24558 10 91 Din EN 292 2 11 91 and has been declared in conformity with the EC Directive 89 39 EEC Saltsj Boo 2008 10 06 Anders Bertlid Managing Director Michael Theorin Technical Director AD Alentec amp Orion AB Box 108 SE 132 23 Saltsj Boo Tel 46 8 747 67 00 Fax 46 8 715 20 74 e mail info alentec se www alentec se 8 8
2. ggf ste ing r i 42103 3 Adapter 14 4 BSP tapered 301296 Anslutningsnippel R14 R14 4 Air line lubricator 42108 Luftsm rjare 5 Rubber steel washer GBR14 10103529 Gummi st lbricka GBR 14 6 Air connection hose 14 1 5 m 48001 Luftanslutningsslang 14 1 5 m 7 Quick coupling 44516 Snabbkoppling 8 Air connection nipple 48501 Luftanslutningsnippel 9 Drum Suction Attachment Tube 1 08 28310 Sugslangsats med sugr r 1 08 m m 10 2 pcs Adapter 4 1 BSP One is incl 25102065 2 st Mellanstycke G34 G1 En ingar i 28310 into 28310 and one into 28079 och en ing r i 28078 11 2 pcs Rubber steel washer GBR 34 10103526 2 st Gummi st lbricka GBR 34 12 Dispensing hose 1 5 m x 34 28079 Utloppsslang 1 5 m x 34 13 Adapter 1 1 BSP incl into 28079 25102011 Adapter G1 1 ingar 28079 Va BSP f AIR CONNECTION LUFTANSLUTNING G4 inv Installation tank 1 BSP f PIPE CONNECTION VALVE NOT INCLUDED RORANSLUTNING G1 inv VENTIL INGAR EJ 1 BSP f TANK CONNECTION TANKANSLUTNING G1 inv Pos Description Product nr Beskrivning 1 Air treatment unit 42103 Luftbehandlingsenhet 2 Wall bracket included into 42103 42110 Vaggfaste ing r i 42103 3 Adapter 4 4 BSP tapered 301296 Anslutningsnippel R4 R14 4 Air line lubricator 42108 Luftsm rjare 5 Rubber steel washer GBR 10103
3. som g r det m jligt att stanga inloppet till pumpen Anslut utloppsslangen mot pumpens utlopp OUT G34 inv Montera luftsnabbkopplingen i pumpens luftanslutningsh l G1 4 inv Viktigt Pumpen f r aldrig kopplas in direkt mot en tryckluftledning Det skall finnas ett luftbehandlingsaggregat med m jlighet att reglera lufttrycket Det skall finnas en luftsm rjare monterad och denna skall alltid vara fylld med en luftverktygsolja St ll in sm rjmedelsf rbrukningen till ca 1 droppe min vid normal drift av pumpen En avst ngningsventil ska alltid monteras p uttagsst llet f r tryckluft Den monteras f re ev filter regulator R rledningssystemet ska utf ras med iakttagande av de r rledningsbest mmelser och normer som myndigheterna har beslutat ska g lla f r denna typ av utrustning Montera aldrig en pump direkt p en pl tv gg eller annan liknande konstruktion som kan ge resonansljud och f rst rka pumpens normala ljudniv En slangledning ska monteras mellan pumpens utloppsanslutning och r rledningen En avst ngningsventil ska alltid monteras i b rjan av r rledningen f r att underl tta vid service och f r m jlighet att st nga av fl det vid behov Vid varje f rgrening och f re varje slangrulle uttagsst lle ska en avst ngningsventil monteras Den ska ha en tryckklass som motsvarar maximalt arbetstryck i systemet Vid f rsta uppstart ska alla m tverk och avst ngningsventiler ppnas f r a
4. 22780 Rev 1c 090317 leka 1 8 AIR OPERATED OIL PUMP 2 1 LUFTDRIVEN OLJEPUMP 2 1 USER MANUAL BRUKSANVISNING 22780 PP Jm 2 2 ay BD AION Alentec amp Orion AB SWEDEN General The air operated pump has two main parts One double acting air motor driving a true double acting liquid pump The fluid is sucked into the pump through the intake valves both when the piston is on the upward and downward stroke That intake is marked with IN The fluid is also discharged in both up and downs strokes through the outlet body and it is marked with OUT The relationship between then area of the air piston and area of the pump decides the pressure ratio The pressure ratio is 2 1 and the theoretical pressure when the pump has stopped is 2 times higher than the air pressure The exhaust air is blown out through a silencer made of sintered brass Important This pump model has a divorced air motor and will often be mounted in horizontal position That means an air lubricator MUST be connected between the air supply and the pump motor Safety precautions The pump is intend to be used with petroleum based fluids like oil pure glycol and diesel fuel The pump may not be use for pumping petrol or other hazardous or explosive fluids It is not suitable for water or acid Check that all accessories and components are suitable for the distributed fluid and the working pressure of the system Do not use higher air pressur
5. 529 Gummi stalbricka GBR 14 6 Air connection hose 14 1 5 m 48001 Luftanslutningsslang 1 5 m 7 Quick coupling 44516 Snabbkoppling 8 Air connection nipple 48501 Luftanslutningsnippel 9 3 pcs Rubber sieel washer GBR 1 10103517 3 st Gummi stalbricka GBR134 10 Adapier 1 BSP 25102011 Mellanstycke G1 11 Valve 1 BSP 30101081 Avstangningsventil G1 12 Suction hose 1 0 m x 1 incl one 28080 Sugslang 1 0 m x 1 Det ingar en adapter adaptor 1 1 BSP G1 G1 13 Adapter 34 1 BSP 25102011 Adapter G34 1 14 2 pcs Rubber steel washer GBR 34 10103526 2 st Gummi st lbricka GBR 34 15 Dispensing hose 1 5 m x34 incl two 28079 Utloppsslang 1 5 m x Det ing r tv adaptors one 34 1 BSP and one 1 adaptrar en G34 G1 och en G1 G1 1 BSP Maintenance For your personal safety disconnect the air motor from the air line and relieve the fluid system pressure before any service is undertaken Check the following regularly Empty the clean out the air filter depending of dirt and condensate water The lubricator must always be filled with air tool oil or similar Mineral based motor oil SAE 10 can also be used Synthetic oil or other oils must not be used Check there isn t any leakage in the connections and couplers Check all connected hoses for wear or possible damage Keep the lubricant and the equipment clean and free from dirt and other wa
6. e than necessary to reach suitable system pressure Do not exceed the maximum air pressure of the pump 1 0 MPa 10 Bar Normal air pressure is between 0 5 0 6 MPa 5 6 Bar The system must be tested to 1 3 times the working pressure before being put into operation Close and disconnect the air supply and relieve the liquid pressure in the system before any work to the pump or system is carried out Only use genuine manufacturers spare parts Never use worn or damaged spare parts Always turn off the air pressure to the pump when the premises are unattended Allmant Den tryckluftsdrivna pumpen har tva huvuddelar en dubbelverkande kolvmotor och en dubbelverkande vatskedel Vatskan sugs in i pumpdelen genom den bottenventilen som ar markt med IN och som i normalfallet r placerad pa vanster sida V tskan trycks ut genom den nedre h gra anslutningsdelen som ar markt med OUT bade vid upp och nedatgaende r relse F rh llandet mellan luftkolvens area och pumpkolvens area anger tryckf rst rkningen Tryckf rst rkningen r 2 1 och det teoretiska trycket blir n r pumpen stannat 2 ganger h gre an det ing ende lufttrycket Returluften blases ut och ljudd mpas via en sintrad ljudd mpare Viktigt Da denna pumpmodell ofta monteras liggande och dessutom har sk delad luftmotor MASTE man ansluta en luftsm rjare mellan luftanslutningen och pumpmotorn Produktsakerhetsanvisningar Pumpen ar avsedd f r pumpning av sm rja
7. he system If air gets compressed in the pipe work this could damage the meters It may be necessary to bleed the system at a high point to release any air pockets These air pockets can be difficult to remove but they have to be removed so that the meters and solenoid valves work correctly In a monitored system it is essential to bleed all air from the system If there are filters mounted in the system to take care of dirt it will be necessary to clean out these filters from time to time especially after a new system has been installed Do not let the pump run fast when starting up a new system or changing barrels in an existing system Start the pump by lowering the air pressure on initial priming and increase the air pressure gradually as the system is primed Ina new system always check that there are no oil leaks Installation Tag bort allt skyddsemballage och skyddspluggar fran pumpen Pumpen kan monteras antingen horisontellt eller vertikalt Se till att vaggen och eventuellt pumpfaste r tillrackligt starkt f r att bara pumpens vikt och att de tal de krafter som uppkommer vid drift Anslut sugslangen till IN pa pumpen G 4 inv Om v tskan kommer i ett fat skall en separat sugutrustning med sugr r anvandas Stall in sugr rets niva sa att det blir ca 10 15 mm spel mot fatets botten och las d refter fast r ret med den medf ljande fatadaptern Om vatskan finns i en tank skall det alltid finnas en avstangningsventil
8. id outlet hose into the outlet OUT of the pump G 34 f Mount the air nipple into the air inlet G 14 f Important The pump is not allowed to be connected directly against an air supply pipe It has to be an air regulator with gauge into the air line prior to the pump A lubricator must be installed in the line between the air connection the pump and the air piping Use always an air lubricator oil of good quality Adjust the oil consumption to one drop min at normal operation speed A shut off valve should always be installed into the air line before the air regulator and lubricator The pipe work must be installed according to local regulations for this type of equipment Do not mount a pump directly onto a sheet metal wall or similar construction which can create noise resonance and augment the normal noise level of the pump A hose must be mounted between the outlet of the pump and the fixed pipe work A shut off valve must always be installed at the beginning of the pipe work to make service easier and to make it possible to cut off the flow of liquid when necessary At each branch and before each hose reel outlet a shut off valve should be installed It is also advisable to fit an oil filter The shut off valve and oil filter should have the same pressure rating as the corresponding working pressure of the system When starting up the system for the first time all valves and meters should be opened to bleed air from t
9. min BSP 14 female G 14 BSP 34 female G 34 BSP 34 female G 34 84 dBa Engine oil SAE 30 at 7 Mpa 100 psi air pressure and 20 C 68 F 2 8 Tekniska data Tryckf rh llande 2 1 Totall ngd 662 mm Pumpr rsl ngd 265 mm Pumpr rsdiameter 65 mm Luftmotordiameter 80 mm Slaglangd ca 100mm Vikt 10 0 kg Max lufttryck 1 Mpa 10 Bar Min lufttryck 0 4 Mpa 4 bar Max vatsketryck 2 0 Mpa 20 bar Sprangtryck Min 10 0 Mpa Fritt avgivet v tskefl de ca 60 I min Rekommenderat max fl de ca 40 l min Luftanslutning G 14 inv V tskeutlopp G 3 inv V tskeinlopp G 3 inv Ljudniva vid 0 7 Mpa 84 dBa lufttryck Motorolja SAE 30 vid 0 7 Mpa lufttryck och 20 C Installation Remove the protective plugs in the air inlet and the fluid in and outlet The pump can be placed either in vertically or horizontal position Make shore that the wall or bracket has strength enough to carry the pump weight and can carry out the vibrations and movement force which will be created from normal operation Connect the suction hose to IN on the pump G f If the fluid is delivered in a 200 I s drum a separate suction rise tube shall be installed Place the suction tube with 10 15 mm space over the drum bottom and lock it by the drum adapter which is included drum adapter If the fluid is in a storage tank a separate closing valve has to be installed between the tank and the suction hose Connect the liqu
10. nde och petroleumbaserade v tskor som olja ren glykol och diesel Pumpen f r inte anv ndas f r pumpning av bensin eller andra explosiva v tskor Den r inte heller l mplig f r syror eller vatten Kontrollera att alla anslutna komponenter r avsedda f r den pumpade v tskan och l mpade f r systemets arbetstryck Anv nd inte h gre lufttryck n n dv ndigt f r att uppn l mplig systemfunktion verstig aldrig max trycket 1 0 Mpa 10 Bar Normalt arbetstryck r mellan 0 5 0 6 Mpa 5 6 Bar Provtryck alla r rledningar med 1 3 x systemets arbetstryck innan det tas i drift Stang av eller koppla bort trycklufttillf rseln och avlasta systemet innan n got arbete p pump eller system p b rjas Anv nd eller termontera aldrig en sliten eller skadad detalj Stang alltid av eller koppla bort tryckluften till pumpen ver natten och vid driftsuppeh ll Technical data Pressure ratio Total length Pump tube length Pump tube diameter Air motor diameter Stroke length Weight Max air pressure Min air pressure Max fluid pressure Burst pressure Free delivery Recommended max delivery Air connection Fluid outlet Fluid inlet Noice level at 0 7 Mpa 100 psi 2 1 662 mm 26 1 16 265 mm 10 7 16 65 mm 2 9 16 80 mm 3 9 16 Approx 100mm 4 10 0 kg 22 05 Ibs 1 Mpa 1450 psi 0 4 Mpa 58 psi 2 0 Mpa 290 psi Min 10 0 Mpa 1450 psi Approx 60 I min Approx 40 l
11. ngen ren och fri fran span eller andra oljespilluppsamlingsmaterial Allt smuts och liknande som kommer ned i fatet kommer att pumpas ut i r rledningssystemet Vid byte av fat ar det sarskilt viktigt att det inte fastnar smuts eller andra f roreningar pa sugr ret Smutsen f ljer med ned i fatet och f rorenar oljan Se till att det finns nagon form av karl val rengjort eller upph ngningsanordning att placera sugr ret i vid bytet Ha ett uppsamlingskarl till hands vid avlastning eller bortkoppling av r rledning Kontrollera alla anslutningar efter 6 8 timmars drift och sedan var 6 e m n verdra inte r rkopplingarna Spare part kit Reservdelssats Packing kit for pump 2 1 242 64 02 Content 22 Packings and O rings Other parts will be ordered by Pos nr and with mention of pump model with serial nr Packningssats f r 2 1 pump 242 64 02 Innehaller 22 packningar och o ringar Andra delar best lls med hjalp av Posnr och angivande av pumpens modell och serie nr ON Y y O O L A ON ON NO Ky I LA ra IN ES Konformitetsdeklaration f r Maskiner Conformity Declaration for Machinery Alentec 8 Orion AB med hemvist i Saltsj Boo Sverige deklarerar genom detta certifikat att den omn mnda utrustningen
12. ste collecting materials All dirt or foreign parts entering the drum can be pumped out into the pipe lines and later destroy pumps or meters or even worse destroy an engine or gear box When changing drums it is especially important that the suction tube bottom valve are kept off the floor and free from dirt The dirt will otherwise enter the pump and contaminate the oil and possibly damage it Put the suction tube into a clean drum or rest it on a bracket while changing the drum Have a spillage container available when unloading or uncoupling the pipe work Re check all the connections in the system for leakage after the first 6 8 hours of operation and later each 6 month Do not over tight the swaged couplings Underhall Vid allt arbete pa utrustningen skall tryckluften alltid stangas av med ventilen eller genom att snabbkopplingen kopplas bort D refter skall r rledningen avlastas fran allt vatsketryck T m och g r rent i luftfilter med avseende pa kondenserat vatten och f rsmutsning Luftsm rjaren skall alltid h llas fylld med luftverktygsolja eller motsvarande Vanlig petroleumbaserad motorolja SAE 10 g r ocks bra Syntetisk motorolja eller andra oljor f r EJ anv ndas Kontrollera att det inte finns n gon form av l ckage i anslutningar eller kopplingar Titta och k nn p alla anslutna slangledningar och kontrollera dem med avseende p slitage och eventuella skador H ll alltid uppstallningsplatsen och utrustni
13. tt l ta den annars innest ngda luften komma ut Om man komprimerar luft i r rledningen och sedan ppnar en ventil eller ett m tverk kan det uppst skador b de p m tverk och p den person som eventuellt befinner sig framf r munstycks ppningen Ibland kan det bli n dv ndigt att lossa p n gon h gt bel gen koppling eller skarv f r att f bort luftfickor Dessa luftfickor kan vara sv ra att bli av med och de m ste avl gsnas f r att m tverk magnetventiler och eventuella vervakningssystem ska kunna arbeta p r tt s tt utan on diga st rningar De filter som finns installerade i systemet ska regelbundet kontrolleras och reng ras Filterinsatsen bytes om det anses n dv ndigt L t inte pumpen rusa under uppstart eller vid byte av fat n r r rledningen terfylls S nk farten p pumpen genom att s nka lufttrycket Kontrollera under uppfyllning att inget l ckage finns i systemet V4 BSP f AIR CONNECTION LUFTANSLUTNING G4 inv DRUM ADAPTER 2 BSP m DRUM SUCTION ATTACHMENTS SUGROR FOR 200L s FAT G2 FATADAPTER Drum installation Installation fat 1 BSP f PIPE CONNECTION VALVE NOT INCLUDED RORANSLUTNING G1 inv VENTIL INGAR EJ Pos Description Product nr Beskrivning 1 Air treatment unit 42103 Luftbehandlingsenhet 2 Wall bracket included into 42103 42110 V

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