Qualyfan_Manual_May15
Contents
1. System curve Pa Pshaft kW Eff t Eff s Noise LwtA 80 35 dB A Tip speed 35 19 m s Selectable impellers 108 Impellers sorted by Static efficiency 1200 16 8 40 C ATEX lt 560 RPM gt A 1200 16 16 37 5 C ATEX lt 560 RPM gt E 1120 12 3 35 V ATEX lt 920 RPM gt 1250 16 12 37 5 V ATEX lt 560 RPM gt 1250 16 8 37 5 V ATEX lt 560 RPM gt 1100 16 8 45 C ATEX lt 560 RPM gt 1250 16 16 37 5 V ATEX lt 560 RPM gt 1120 12 12 45 V ATEX lt 560 RPM gt 1120 16 8 45 V ATEX lt 560 RPM gt 1100 16 8 50 C ATEX lt 560 RPM gt 1120 12 6 50 V ATEX lt 560 RPM gt 1100 12 6 45 C ATEX lt 700 RPM gt 1200 16 8 35 C ATEX lt 700 RPM gt Figure 17 An example of automatic selection 12 HW Ventilation Qualyfan selection software User manual Apr 15 5 2 2 Manual selection When airflow and static pressure are unknown the user can manually enter the diameter and the rpm and leave the requested airflow and static pressure sections blank The software will plot the performance graphs of the entire family full range of angles of the selected impeller e x S a Requested airflow Free rpm a E w e Es el Kl A e VENTILATION v 1 0 Pshaft kW Eff t2. A ErP 2015 icon will appear in the selection screen beside the compare impellers button Figure 37 ErP button Click on the icon and follow the instructions that will guide you through the verification process If your application is compliant a screen like the following will pop up SSS rs BH A SS y Toe J ErP Directive Impeller lt 39 37 9 3 30 V ATEX lt 1440 RPM gt gt Manufacturer s name or trade mark Directive 2009 125 EU Second phase from 1 January 2015 Overall efficiency Measurement Category Efficiency Category Efficiency grade at optimum energy efficiency point N Flow rate at optimum energy efficiency point m 3 s Static pressure at optimum energy efficiency point Pa Rated motor power input at optimum energy efficiency point kW Rotation per minute at optimum energy efficiency point rpm Year of manufacture Year of manufacture ae Manufacturers name or trade mark Product s model number Product s model number The application is compliant with Erp requirements Figure 38 ErP Certificate 20 HW Ventilation Qualyfan selection software User manual Apr 15
3. 37 5 V ATEX lt 560 RPM gt gt gt temperature 15 deg LA density 1 225 kg m 3 gt Q 9 70652 m 3 s Distance m m Graphical representation y H D e Spectrum Curve LwA SOUND POWER dB A 81 57 62 125 250 500 1000 2000 4000 8000 Hz Lwtot A LpA SOUND PRESSURE dB A 67 59 62 125 250 500 1000 2000 4000 8000 Hz Lptot A Figure 24 Noise graphs 5 3 4 Performance points button Figure 25 Performance points button Through this tool the performance data can be saved and made available for KULI software 5 3 5 Save selection button Figure 26 Save selection button This tool allows the user to save the current selection on the user s computer 15 HW Ventilation Qualyfan selection software User manual Apr 15 5 3 6 Open selection button Figure 27 Open selection button Clicking on this button the user can open a saved selection 5 3 7 Angle button Figure 28 Angle button By clicking the angle button the user can compare the performance parameters of a given impeller set at different pitch angles E Impeller setting angles lt 1250 16 8 37 5 V ATEX lt 560 RPM gt gt E O pa y ul ge E Vi gt gt a 13 Angles 3 30 C ella ja 1 os 1 A ses some we Pra pus see Fa te we Ma 30 61 38 31 4569 5998 7412 asia Tag Uer tes 2504 3602 4079 4454 as Tan 7155 Tse Tase 9244 3337 as ag
4. Sess 8 8B 8 9 Q m 3 s m ne d 7 we A 6 7 8 9 10 11 12 Q m 3 s Figure 34 Performance comparison example 5 3 10 Select button Figure 35 Select button Once all the selection data are filled in the dedicated blanks the user has to click on the select button to start the selection In case of mistakes omissions the select button will appear blurry and will be inactive 18 HW Ventilation Qualyfan selection software User manual Apr 15 Ifthe selection is successful the user will be able to visualize e Performance data at chosen working point e List of selectable impellers on the left hand side of the main screen The characteristic curves of the selected impeller will be plotted at the center right portion of the screen eier AT ET AE t EPM resin doors Deag gien Frb ke jf k n ll EPS A Sab 38 f l 1 l 130 i 1 t SSES gen Figure 36 Working point and selectable impellers 5 4 Impellers coding system The impeller name is composed as follows 1200 16 8 40 C ATEX lt 560 RPM gt Diameter number of hub cavities number of blades op temperature blade type material lt rpm gt 6 ErP In order to verify whether your application is compliant with the requirements of ErP Directive 2015 the user must first tick the ErP button in the Selection options 19 HW Ventilation Qualyfan selection software User manual Apr 15
5. application and verify its compliance to the Energy related Products directive 2015 5 Qualyfan selection screen features Once the user has chosen their preferred language the selection screens opens up HW Ventilation Qualyfan selection software User manual Apr 15 une H RPM D Fa D e VERT QUALYF Es Figure 2 Qualyfan selection screen layout Two main sections are displayed 1 Fan selection dashboard 2 Graphs area 5 1 Selection options Impeller diameter Requested airflow Free D mm eng Rotation speed Requested static pressure Crem PS IT EI o gt r K e Figure 3 Selection options button To change the selection default settings click the Select options button at the top left corner of the fan selection page HW Ventilation Qualyfan selection software User manual Apr 15 FT eo guf power Boot P max gen raro T en vin fe wen FT maret ESA M max SPM rpm eegen hr F ges eeben TIP CLEARANCE RADIE m 1 mr e DK Figure 4 Selection options pop up screen 5 1 1 Air properties AIR PROPERTIES Fluid type Temperature Altitude Bar press mbar Humidity TI Density standard air D deg E D 15 m DI 0 1013 25 Pie DI 1 22505 Figure 5 Air properties menu e Fluid type set as standard air by default Possible options o Standard air 15 C at O m above sea level based on the altitude the
6. SW automatically calculates temperature pressure density o Other the user can choose temperature pressure humidity the SW automatically calculates the barometric pressure which can be modified manually Figure 6 Fluid type setting menu e Temperature o degr C lt 50 180 gt o degr F deg C e 15 Figure 7 Temperature menu HW Ventilation Qualyfan selection software User manual Apr 15 e Altitude o m lt 2000 11 000 gt o ft Figure 8 Altitude menu e Barometric pressure mbar auto Bar press mbar 1013 25 Figure 9 Barometric pressure menu e Humidity option available only if working with other fluid type Humidity 3 Figure 10 Humidity menu e Fluid density auto o kg m o lb ft Pie ei 1 22505 Figure 11 Fluid density menu 5 1 2 Selection options Limits C total efficiency FT min eff 26 Ce static efficiency max shaft power kW shaft power max diam mm i installed power noise max vtip m s diameter IT Max Lwt dB A i tip speed RPM max RPM rpm min RPM rpm all limits T no limits Figure 12 Selection options sorting and limits setting HW Ventilation Qualyfan selection software User manual Apr 15 e Sorting the user can choose the criteria based on which the impellers are sorted and displayed on the selection screen e Limits the user can set limit
7. 10 Figure 17 An example of automatic selection iii 12 Figure 18 Manual selection example ma drid dada 13 Figure 19 selection screen m oiher de le EE 13 Figure 2OREe SEDULO EE 14 Figure 2 1 Datasheet te EE 14 Figure 22 le e Ee EE EE 14 Figure 23 NOISE ite EE 14 Figure et EE EE 15 Figure 25 Pertormance POINTS DUO EE 15 Eelere ae 15 Fieure 27 Open selection DUON casada 16 Fie bre ZS ANSE DUO Ns os 16 Figure 29 Performance of an impeller at different setting angles ccooocccncnonocnnnnnanonnnnacnnnnnnconnonanonnnnnnnoss 16 Figure SO PrN DUON Aa 16 PISUPE SR Pil pob UD EE 17 Figure 32 Compare HOENEN 17 Figure 33 Comparison criteria POD UP DEE 18 Figure 34 Performance comparison example erasia eee A Dave es 18 W ee de EE 18 Figure 36 Working point and Selectable mpellers enes reen reven ennen eee en ere renerne renere renee 19 Os EE A Eee ene A 20 tee 20 3 HW Ventilation Qualyfan selection software User manual Apr 15 Z System requirements Hardware architectures supported by Qualyfan O x86 o x64 WOW Supported operating systems o Windows Vista x86 and x64 Service Pack 2 every version except Starter Edition o Windows 7 x86 and x64 o Windows 8 x86 and x64 o Windows Server 2008 x86 and x64 Service Pack 2 every version o Windows Server 2008 R2 x64 every version Hardware requisites 1 6 or more GHz processor 1024 MB RAM 1 5 GB in case of virtual machine 100 MB free hard drive space 5400 rpm hard drive s
8. 5 kg m 3 Contact HW Ventilation technical dpt for temperatures outside suggested range Tip clearance is the distance between the tip of the impeller and the casing It is expressed as of R radius of the impeller For example if the R is 500mm and the tip clearance is 1 then the casing radius will be 505mm and the t c 5mm Should we express the tip clearance as a of D diameter of the impeller we would come to the same conclusions If we consider a D of 1 000mm and a tip clearance of 1 then the casing diameter will be 1 010 and the total t c will be 10mm Since 2 t c are in a diameter we need to divide the total t c by 2 thus obtaining a t c between the impeller and the casing of 5mm The maximum rotation speed has been calculated to prevent the centrifugal forces from exceeding the threshold acceptable by the blade in its entirety If your application demands a rotation speed which is higher than the impeller maximum rotation speed please contact our technical dept Figure 22 Impeller datasheet 5 3 3 Noise button Figure 23 Noise button 14 HW Ventilation Qualyfan selection software User manual Apr 15 Clicking the noise button the program will show the graphs of the sound power and the sound pressure The distance meters from the impeller at which the noise is calculated can be manually changed by the user The graphs can be represented as spectrum or curve Noise of lt 1250 16 8
9. Eff s lt 720 1270 gt 900 16 16 V ATEX lt 570 1173 gt 900 12 3 V ATEX lt 570 1092 gt 900 9 3 V ATEX lt 450 1045 gt 900 5 5 V ATEX lt 570 1173 gt 900 12 6 V ATEX lt 720 1270 gt 900 16 8 V ATEX lt 570 1092 gt 900 9 9 V ATEX lt 570 1185 gt 900 12 12 C ATEX lt 450 1057 gt 900 5 5 C ATEX Figure 18 Manual selection example 5 3 Other tools Impele dameter Requested nirflow Freep nm li an mas ji Rotabon speed Reguerted siab pressure Drewa E sf 00 E af Figure 19 Selection screen other tools 13 HW Ventilation Qualyfan selection software User manual Apr 15 5 3 1 Refresh button Figure 20 Refresh button 5 3 2 Datasheet button Figure 21 Datasheet button Clicking on the datasheet button the user will be able to generate a screen in which the main characteristics of the selected impeller are summarized tip speed air speed shaft torque etc Tip speed 36 65 m s Air speed 7 91 m s Shaft torque 19 4 N m Axial force 58 7 N Axial force Blade 7 33 N blade Shaft power Blade 0 142 kWy blade Impeller max diameter 1270 mm Maximum shaft power 1 659 kW Impeller max tip speed 100 m s Impeller min max operating temperature 20 110 C Tip clearance R fan 1 Fluid density 1 22
10. Table 1 Available materials and blades e Impeller diameter Color Yellow Orange White Black Brown Black Black Black o Tick Free D box for automatic selection O Fill in the blank for manual selection e Rotation speed rpm o Tick Free rpm box for automatic selection O Fill in the blank for manual selection e Requested airflow e Requested static pressure HW Ventilation Qualyfan selection software User manual Applications TS SR TM TS Q C Op temperature From 10 C to 80 C From 20 C to 85 C SR TM TS Q C SR R C ALU TM TS Q C TM TS Q C TM TS Q C TM TS Q C Apr 15 From 40 C to 120 C From 40 C to 120 C From 80 C to 250 C From 50 C to 200 C From 40 C to 120 C From 40 C to 120 C From 40 C to 120 C 11 5 2 1 Automatic selection Once the user ticks the chosen material and the blade s and enters the requested airflow and the requested static pressure in the dedicated blanks the software will automatically show the list of impellers which meet the requirements The user is free to decide whether to enter the impeller diameter and or the rpm or they can tick the free diameter and or free rpm boxes E Selected imp el er 1200 16 8 40 C ATEX 560 RPM gt Lets Lamm Impeller diameter Requested airflow ee ob QUALY qe eee P pen PS E 0 kal al ad VENTILATION v 1 0
11. User manual din QUALYFAN Bb U N ke Summary GEES 4 Qualytan DECHE Lei MN le d eege EE 4 Start ON sta E E E A 5 4 1 Burg e e EE 5 Q alyram selection screen Features eege 5 Si SETE EO a OP ON aora a 6 5 1 1 A a A o pe PE ES o E 7 5 1 2 SS FE CUO a ee gt SEERE E rare 8 5 1 3 NOISE ODUONS era taaa 9 5 1 4 rap IO Ma Olarra oeste 9 5 1 5 ORE ee ge 10 5 2 Selecion IMpPelers Se ar E 10 5 2 1 eu Eege A 12 5 2 2 Manual SENSE e saa aint 13 5 3 Big ee E 13 5 3 1 RTC SF UC COM ici aa 14 5 3 2 R M 14 SS ES Nor e DUO 14 5 3 4 Performance points DUTTON E 15 5 3 5 Save selecto DUU O EE 15 5 3 6 ODEN ele On DUTOT e A 16 5 3 7 A e 16 5 3 8 PE DUTOT WE 16 5 3 9 Compare nee 17 A FEE DOON EE 18 5 4 Wag ele el ee e in E E an 19 Si E 19 2 HW Ventilation Qualyfan selection software User manual Apr 15 Figure 1 QUaIViah Welcome Men EE 5 Figure 2 Qualytan Selection screen layout iria e 6 Heare 3 Selection opuons DULO lt a a 6 Figure 4 Selection options pop up screen 7 Per POPE MeliR 7 Heure FIUIG type EISE 7 Figure 7 Temperature E LE EE 7 S CH EE 8 Figure 9 Barometric pressure Men A E a a 8 Feure 10 HUMO MEN a 8 Figure T1 FH iddensity Menu EE 8 Figure 12 Selection options sorting and limits setting cccooonccncnonocnnnonanonnnnanonnnnaconnonaronnonononnnnnanonnnonanonoss 8 Figure 13 Noise options settings menu 9 Figure TA Graph IOI TEE 9 Figure 15 Otheroptions MENU EE 10 Figure 16 Selection dashboard EE
12. e impellers Figure 32 Compare impellers button This feature can be used to compare the performance of a selected impeller e To the performance of other selectable impellers up to 7 other impellers e To the performance of the same impeller working at different tip clearance e To the performance of the same impeller working at a different temperature e To the performance of the same impeller working at a different rom e To the performance of the same impeller working at a different diameter and to have them plotted on the same graph 17 HW Ventilation Qualyfan selection software User manual Apr 15 Comparison entera C impellers C Tip clearance E Temperature 15 deg C at density 1 225 kg m 3 f1200 16 12007161 11207125 12507161 fi250 16 f1m00 16 f1250 161 1120 121 Fow Rate m 3 s 1009 976 1013 1053 9706 9903 1043 1021 Papa 1034 Tan 10463 1113 9484 997 1095 1053 Pdyn Pa am Ian Tea 4513 Tan Tea Tam 6579 ss Pshat RW 1078 1067 1218 129 1137 1249 1453 1443 OC mal 5533 50283 627 Tou Tam Tee f 390 Ta es tl 9674 8739 876 938 Tam 7902 796 745 Lwt BA 90 35 s056 Tam 818 81 57 8047 8342 81 86 1 2 3 4 5 6 7 8 System curve Pa Pst Pa 160 1 9 18 E 1 6 1 5 1 4 1 3 1 2 1 1 1 5 6 7 8 9 10 11 12 Q m 3 s Eff S Eff T i T
13. ection dashboard is divided into the following fields e Blade material the user must first select the required blade material choosing among the following options PP Polypropylene yellow PPG Glass reinforced 30 glass polypropylene orange PAG Glass reinforced polyamide PA6 white PAS Glass reinforced polyamide PA6 black ALU Aluminum O O El Y 10 HW Ventilation Qualyfan selection software User manual Apr 15 O O O RYT Ryton brown PAA Antistatic polyamide ATEX black PAX Antistatic self extinguishing polyamide ATEX black PAM Antistatic self extinguishing magnetically shielded polyamide ATEX black e Blade type once you select the material an array of possible blades are available to be selected O O O O O Material PP PPG PAG PAS ALU RYT PAA PAX PAM G fixed pitch airfoil profile D fixed pitch airfoil profile N variable pitch airfoil profile V variable pitch airfoil profile R reversible profile SR variable pitch sickle right profile C variable pitch sickle profile Q fixed pitch sickle profile Description Polypropylene PP Glass Reinforced Polypropylene PP 30 glass Glass Reinforced Polyamide PA6 Glass Reinforced Polyamide PA6 Aluminum Ryton Antistatic Polyamide Antistatic Self extinguishing PA Antistatic Self extinguishing Magnetically shielded PA
14. os Tas Tse System curve Pa Pst Pa 160 Q m 3 s Eff S Eff T i T 0 25 30 32 535 37 5 40 45 50 2 5 45 6 5 8 5 10 5 12 5 14 5 16 5 Q m 3 s 45 9 18 21 45 54 63 72 81 90 36 Pdyn Pa Q m 3 s Figure 29 Performance of an impeller at different setting angles 5 3 8 Print button Figure 30 Print button 16 HW Ventilation Qualyfan selection software User manual Apr 15 Clicking the print button the following screen will pop up E Print impeller lt 1250 16 8 37 5 V ATEX lt 560 RPM gt gt R 1250 16 8 37 5 V 7 ATEX lt 560 RPM gt Customer D 1250 mm Hub Blade 16 8 Date 29 4 2015 Telephone Angle 37 5 Material ATEX n 560 RPM Blade V Max 5 lines items to be printed Curves mechanical info sound power and pressure spectrum dB A Curves mechanical info Figure 31 Print pop up The user can fill in the blanks with the information they want to be shown on the printed pages e Customer name date telephone e Comments 5 lines The user has to decide the items they want to print by ticking the relevant box e Curves mechanical info sound power and pressure spectrum e Curves mechanical info The document can be printed on paper as a pdf by clicking the printer icon at the bottom left corner of the screen 5 3 9 Compar
15. peed O O O DirectX 9 video card with 1024 x 768 or superior monitor resolution 3 Qualyfan installation instructions In order to install the program 1 2 n Download the installation zip file and save it on your computer Unzip the file F n HA R10 O15 ze iE ean IAEA AD A Jas Add Evere Ten Weti Derti Fe Wasd Fe een Coane EK ME ESTARE DP arhive unpacked ve K EE bytes Narma hoe Fried Type Nice aed CECH P Cartels de He PET SETUR HW QUALVEAN 1 9 02 IS ene Su n SIGS Appii PONS Feed Click on the exe file Follow the instructions and install the program on your computer If the installation is successful you should be able to see these icons on your desktop HW GUAL Uninstall Click on the Uninstall icon if you want to properly uninstall Qualyfan from your computer HW Ventilation Qualyfan selection software User manual Apr 15 4 Start Qualyfan HW Qualyfan ts disinbuted by HW Ventilahon s r via Hrenze 73 20025 Legnano MI ITALY www Hhwventilation d VENTILATION 1 Cigiira OQimaluvfan walrama mar Figure 1 Qualyfan welcome menu When the program starts you can choose your preferred language between English or Russian by clicking the relevant flag button If you click on the ErP 2015 Ready logo you will be redirected to a page dedicated to the ErP Directive on HW Ventilation official website Qualyfan has been created for you as a tool to select the best fan for your
16. values for specific performance characteristics of the fans 5 1 3 Noise options NOISE OPTIONS Noise type Noise scale e power e dB A C pressure d Distance m 1 K GEOMETRY OF SOUND PROPAGATION f Full sphere C 1 2 sphere C 1 4 sphere 1 8 sphere Figure 13 Noise options settings menu e Noise type o Noise power o Noise pressure e Noise scale o dB A o dB e Distance m the user can set at what distance from the selected fan the noise is calculated e Geometry of sound propagation 5 1 4 Graph information The user is free to flag the information they wish to display in the selection graph GRAPH INFORMATION Ww shaft power total pressure lv total efficiency if static pressure W static efficiency W curve system W working point Figure 14 Graph info menu HW Ventilation Qualyfan selection software User manual Apr 15 5 1 5 Other options Power unit TIP CLEARANCE RADIUS gt ERP kw d S CI L Se Figure 15 Other options menu e Power unit o kW o IW o HP o BTU h e Tip clearance radius radial distance between the tip of the blade and the casing represented in terms of of the impeller s radius o 1 o 2 o 3 e ErP the user can verify compliance of the fan with the European Directive for energy related products 5 2 Selection impellers search wana hwrventiation Figure 16 Selection dashboard The sel
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