GENIE Cylinder Ext User Manual V3 NEW FONT.indd
Contents
1. unit you will see three locating pillars two at the front and one over the axle On the underside of the GENIE cylinder you will see three indents which you need to align with the pillars Note If your GENIE cylinder is fitted with a DIU this will always face away from the axle 4 Lift the GENIE cylinder and place it into the wheel unit 5 Push the claw of the clip into the opening on the base of the GENIE cylinder and push down to lock in position 6 To release the wheel unit from the GENIE cylinder simply open the clips and lift the cylinder from the wheel unit Daily cylinder use GENIE cylinders are designed for either continuous or intermittent use At the end of any period of use or when you are leaving the cylinder unattended close the cylinder valve by turning the wheel in a CLOCKWISE direction Children and GENIE cylinder Children should never be allowed to use or operate a GENIE cylinder Maintenance and care The GENIE cylinder has been designed to require no maintenance from the customer at all While the HDPE cylinder jacket has been made as strong and durable as possible it can still be damaged by misuse Should you wish to clean the GENIE cylinder use a mild detergent such as washing up liquid diluted with warm water Use a clean cloth to sponge the GENIE cylinder clean A NEVER immerse a GENIE cylinder in water A NEVER use a power washer on a GENIE cylinder A NEVER use chemica2. Know your GENIE Versions Size Gas Argon Small GENIE O Gonn B HDPE jacket Rugged detachable wheel unit Coloured gas hazard identification ring Ergonomically designed handles and valve protection Digital Information Unit DIU High performance regulator Medium GENIE Large GENIE Geo OO Carbon Dioxide Helium LPG Nitrogen Refrigerants Shielding Gas e3 Only available for some refrigerant products Specification Mechanical GENIE Simple GENIE Q Digital GENIE Vessel Water Diameter Height Empty Full working capacity weight weight Jacket pressure Gas size bar litre mm mm kg kg Argon Medium 300 10 320 570 15 9 21 0 Large 300 20 320 662 22 0 32 2 Helium Balloon gas Medium 300 10 320 570 15 9 16 3 Large 300 20 320 662 22 0 22 9 Nitrogen Medium 300 10 320 570 15 9 20 0 Large 300 20 320 662 220 30 3 Shielding gas mixtures Medium 300 10 320 570 15 9 i Large 300 20 320 662 22 0 Carbon dioxide Medium 200 10 320 570 15 9 23 4 Large 200 20 320 662 22 0 37 0 Small 20 12 5 320 427 5 5 103 LPG Medium 20 23 320 570 7 13 7 Large 20 26 2 320 662 7 5 14 7 Small 32 12 5 320 427 6 8 19 9 Refrigerants Medium 32 23 320 570 7 31 1 Large 32 26 2 320 662 7 5 35 0 The weights stated are typical values as the exact weight of the empty cylinder varies 2 The total weight depends on the composition of the shielding ga
3. LPG 24 x Mechanical Pressure 1 Gauge Fuel 0 4 bar LPG Fuels 20 bar GLPG 24 x Simple Pressure 1 Gauge Fuel 0 4 bar Nitrogen 300 bar GN2 300 30 x Digital Pressure 1 Gauge Nitrogen 0 10 bar Nitrogen 300 bar GN2HP 300 30 x Digital High Pressure 1 Gauge Nitrogen 0 50 bar Nitrogen 300 bar G2N2 300 30 x Simple Pressure 2 Gauge Nitrogen 0 10 bar Oxygen 300 bar GO2 300 x Digital Pressure 1 Gauge 02 10 bar Oxygen 300 bar G202 300 x Simple Pressure 2 Gauge 02 10 bar Note the final digit in the model number relates to the country designated outlet connection Fitting regulators Regulators are designed for use with specific gases or groups of gases and must only be fitted to their respective cylinders Detailed instructions on how to fit and check your regulator can be found on www geniecylinders com manual Main instruction points are 1 Ensure the regulator is in good condition before fitting to the cylinder Gauges should be intact with threads and seats undamaged 2 Clean the cylinder valve and regulator threads using a dry clean piece of lint free cloth to remove dirt moisture oil and grease particles 3 Carefully thread the regulator onto the valve ensuring that you do not cross thread and tighten with the appropriate spanner DO NOT OVERTIGHTEN as this will damage your regulator Turn the regulator knob counter clockwise until it stops Slowly open the cylinder value Turn the regulator knob clockwise to set normal deliv
4. can I buy GENIE A Contact Linde on 00000 000000000 Q Where can I buy GENIE accessories A Contact Linde on 00000 000000000 Q Who should I contact to report a damaged faulty cylinder A Contact Linde on 00000 0000112222 Customer service Information and support To explore the full range of GENIE gas cylinders regulators and accessories please visit www geniecylinders com For orders and other queries please call our Customer Helpline on 0800 000 000 Linde AG XXXXXXXX XXXXXXXXX XXXXXXXXXX XXXXXXXX XXXXXXX Phone XX XX XXXX XXXX Fax XX XX XXXX XXXX www geniecylinders com 01 2012 Ignis Ltd THE LINDE GROUP Linde GENIE Cylinder user manual Smart Convenient Portable Making life easy Safety The GENIE cylinder has been designed to the required EN and ISO standards It contains either a gas at high pressure or a gas stored as liquid and should be treated with care and caution It is important that you read this manual before using this product for the first time to ensure you are familiar with all the product features operating instructions and guidelines for use Handling and transportation The GENIE cylinder handle has also been designed as a guard to protect the cylinder valve from accidental damage GENIE cylinders should always be transported and used in an upright position never on their side or inverted NEVERGENIE cylinder handles should never be used as lifting points for cab
5. ding time left at 15 l min Arrow denotes if button is pressed next value will be 16 l min Please note the readouts for the number of balloons that can be filled or the welding time remaining are for indication purposes only and should not be taken as an absolute value or guarantee as to the number of balloons that can be filled Changing the value on the display does not alter the actual flow rate from the unit Alarms There are two audio and visual alarms on the DIU At 25 full the alarm sounds and warning LED flashes twice for 0 2 seconds followed by a 1 second gap then twice again The bars on the cylinder graphic also flash At 10 full the alarm sounds and warning LED flashes twice for 0 5 seconds with a 0 5 second gap The bars on the cylinder graphic also flash At empty the alarm sounds and warning LED flashes twice Cylinder symbol also flashes Please note These alarms only occur the first time the GENIE cylinder is turned on after an alarm condition is met Error screen Should a problem occur with the DIU an error screen will appear The GENIE is still safe to use but no information about the contents will be available Example of an error screen Cylinder pressure when full Version number Error code ZY Serial number DIU has no user serviceable components and under no circumstances should any attempt be made to open or interfere with the DIU unit Accessories Use only approved GENIE acce
6. ery pressure or flow NEVER dismantle or modify a regulator to make it fit NEVER use adaptors between the cylinder valve and the regulator to make it fit NEVER use oil or lubricants on the cylinder valve or regulator threads Oil or lubricants can trap dirt and make the regulator difficult to fit or leak they can also be carried into the regulator and cause a malfunction If the cylinder contains oxygen then any oil or lubricants will ignite in the presence of oxygen NOUS Only enough force should be used to provide a leak tight seal between the cylinder valve and the regulator If excessive force is use the cylinder may move within its outer jacket While this is not a safety hazard should this occur it is an indication that excessive force has been used in tightening the regulator to the cylinder Removing regulators 1 Close the cylinder valve 2 Release all gas from the regulator and system until the gauge s read zero 3 Turn the regulator knob counter clockwise until it stops 4 Loosen the regulator using the appropriate spanner and then remove the regulator Store the regulator in its box in a clean dry environment Attaching the wheel unit The GENIE wheel unit is suitable for any size of GENIE cylinder The instructions are 1 Place the wheel unit on a flat surface 2 Ensure the two 2 clips Bare in the open position with their upper faces away from the side of the wheel unit 3 On the inside of the wheel
7. les straps crane hooks or anything other than hands For more detailed information on the handling and transportation go to our website at www geniecylinders com Stacking GENIE cylinders are designed to stack together This should always be done on flat even ground NEVER stack more than two 2 GENIE cylinders Always place the largest GENIE cylinder at the bottom of the stack NEVER stack GENIE cylinders with the regulator attached NEVER stack GENIE cylinders with the wheel unit attached NEVER use GENIE cylinders whilst stacked If you would like to use two 2 GENIE cylinders at the same time then use the GENIE twin cylinder stacking adaptor Displays Digital display The Digital Intelligence Unit DIU display differs depending on the gas supplied It provides information on how much gas is left in the cylinder When gas levels get below 25 and 10 an alarm and flashing light indicate this Operation To start push the button on the DIU to initiate the display After 3 seconds the Start up screen will change to one of the versions below depending on the type of gas the cylinder contains The DIU only remains active for 40 seconds before shutting down if no further operations have been carried out Start up screen for the nitrogen N2 GENIE cylinder Cylinder pressure when full this valve doesn t change when in use Percentage of contents left Gas type El Number of black bars indica
8. ls or solvents on a GENIE cylinder Damage Check the GENIE cylinder for damage before leaving your collection point When returning the GENIE cylinder the unit will be checked for damage The store will have a set of acceptable and unacceptable damage standards to which your item will be assessed Should the GENIE cylinder be damaged you will be required to reimburse Linde for the damage you have caused Note A full description of the acceptable and unacceptable damage standards are available on www geniecylinders com and on posters inside retail outlets
9. s Refer to the cylinder label 3 Based on propane Based on R134a The cylinder label gives the full weight see this for exact information Troubleshooting The Digital Intelligence Unit will not display Press the button once firmly in the centre If the unit fails to display then return the GENIE cylinder to where you bought it from The GENIE cylinder will be safe to use but no contents information will be available FAQ s Q Does anormal regulator fit within the handle area A No existing regulators are too big to fit within the space between the handles of the GENIE cylinder GENIE regulators are compact versions of the larger regulators specifically designed to meet the requirements of the GENIE cylinder The small size of the GENIE regulator has the advantage of being within the handle area which means the regulator should not get damaged should the cylinder be pushed over Q Do the GENIE regulators fit on the current steel cylinders A Yes although they have been specifically designed for use with a GENIE cylinder they will fit on a standard steel cylinder if that cylinder is fitted with the same valve as the GENIE cylinder Q Are the wheels only for the larger cylinder A No the wheels can be fitted to any size of the GENIE cylinder Q Why is the cylinder more stable A The diameter of 320mm gives the cylinder more stability the cylinder is less likely to topple over Q Where
10. ssories as non approved items may damage the GENIE cylinder and you may be charged a fee to repair the cylinder Each accessory comes with its own instructions and warranty Please ensure that you read these thoroughly before using the product Using your GENIE Before using your GENIE cylinder you will need to attach a regulator or in the case of helium used as a balloon gas a balloon inflator The regulators and inflators come with their own instructions GENIE cylinder regulators Safety is priority for Linde Therefore the GENIE cylinder handles have been specifically designed to protect the valve and regulator Only GENIE gas and pressure specific regulators should be used to guarantee performance and genuine products should be used at all times GENIE cylinder regulator options Gas Max Inlet Model GENIE GENIE Regulator Delivery Type Pressure cylinder type Description Range Ar amp ArMix no H2 300 bar GAr 300 30 x Digital Flow 1 Gauge Shielding Gas 0 30 Ipm Ar amp ArMix no H2 300 bar G2Ar 300 30 x Simple low 2 Gauge Shielding Gas 0 30 Ipm Ar amp ArMix with H2 300 bar GArH2 300 x Digital Flow 1 Gauge Shielding Gas H2 0 30 Ipm Ar amp ArMix with H2 300 bar G2ArH2 300 x Simple Flow 2 Gauge Shielding Gas H2 0 30 Ipm CO2 300 bar G2C02 200 17 x Simple Pressure 2 Gauge C02 0 10 bar Helium 300 bar GHe 300 xx Digital Pressure 1 Gauge helium 0 10 bar LPG Fuels 20 bar G
11. tes the contents remaining Start up screen for the Shielding gas GENIE Flow rate units Welding flow rate Arrow shows direction of next flow rate Gas type Value is the number of minutes welding time left Number of black bars indicates the contents remaining BOE oN Start up screen for helium He balloon gas GENIE cylinder Balloon size chosen shows in black Arrow shows direction of next balloon size The approximate number of balloons that can be filled with the remaining gas at the selected balloon size Z Number of black bars indicates the contents remaining Extra small balloons XS are between 80 and 179mm 3 to 7 diameter Small balloons S are between 180 and 240mm 7 1 to 9 5 diameter Medium balloons M are between 250 and 350mm 10 to 14 diameter Large balloons L are between 380 and 480mm 15 to 18 5 diameter Extra large balloons XL are between 500 and 700mm 19 to 27 5 diameter If you have a helium balloon gas or shielding gas GENIE cylinder a balloon size or gas flow rate will have been pre selected To change this select the direction of the arrow as needed by pressing and holding the button down increase and decrease J Then press the button to find the required size of balloon or welding flow rate Shielding gas screen showing welding time left at 16 l min Arrow denotes if button is pressed next value will be 15 l min Shielding gas screen showing wel
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