Home

Roland ZAT-540 Users Manual

Contents

1. Standard Table Maximum workpiece range Maximum workpiece range J MODELARRON MEX SAG Y Unit mm g O O l O O O O F b a e 2 a Tool length maximum 110 mm 4 3 in SRE o N ak e An y gt Yem H 8 o o i A 1 y o Q 280 5 mm II in tool length AA 5 dl 25 AOO X axis travel LE I a d_ 425 h o QO LJ si T slot Table Optional Maximum workpiece range Maximum workpiece range q J a NE SAV Y Unit mm x p o
2. 7 5 Unit Specifications 400 Y axis travel 10 ia 400 X axis travel MOEZILAFRON NAME SAG Reference point Reference point b O O LI ay O 1 ao LO My _ EN gi i An fT Y Wi ja SO j e D E E 7 Unit mm Chapter 7 Appendix 85 7 5 Unit Specifications Main Specifications ZAT 540 Number of tools housed 4 Maximum tool length 110 mm 4 3 in Maximum tool diameter 10 mm 0 4 in Maximum tool weight 350 g 0 77 Ib Tool holder format Taper shank JBS4002 15T 7 24 taper Pull stud JBS4002 15P 45 special Tool selection method Direct changing type fixed address specification Compatible compressed air 0 7 to 1 0 MPa 50 L min or h
3. Chapter 7 Appendix 7 1 Daily Care Cleaning Inside the Magazine Cover Open the magazine cover and clean away any buildup of cutting waste inside For information on how to open the magazine cover refer to the following c P 52 Mounting Tool Holders in the Magazine Care and Maintenance of the Tool Holders and Spindle Nose Before use clean away any cutting waste and ex cess grease Failure to do so may affect runout pre cision or cause slippage Perform maintenance diligently to prevent rust Thor oughly wipe off any skin oils or the like with a clean ing rag When the machine is to be taken out of use Protect thie for some time apply machine oil to prevent rust area from rust Adjusting the Air Pressure Before starting operations check to make sure the reading on the meter for the air regulator is within the specified range and adjust as required c P 45 2 6 Step 5 Supply Compressed Air Chapter 7 Appendix 77 7 1 Daily Care Care and Maintenance of the Air Regulator WARNING Before removing the bowl be sure to bleed off the air pressure Failure to do so may cause danger of rupture or thrown off parts WARNING Clean the bowl using a neutral detergent Never use gasoline alcohol thinner or any other solvent Using a solvent may degrade the bowl and cause danger of rupture The air regulator is equipped with a filter that be comes filled with trapped material moistur
4. If necessary register it as a new tool O EE Check the information displayed in VPanel i ll 11 amp E Y I Base Point Move Tool Setup Preferences Magazine Length Offset s Re lz User Coordinate System v X 0 000 mm ANANA AANA gt lt 11 The tool holders are displayed in the stockers where they are mounted 0 000 mm No 1 0 0h Installing no more than the number required to accomplish cutting is sufficient Keeping four installed always is not necessary Also you are free to mount tool holders in whichever stocker numbers you prefer It can be convenient to decide on and use a system that is easy to remember such as mounting a draft cutting tool holder in stocker No 1 a semi finishing tool in No 2 and so on Important Note on the Destination for Tool holder Return When the spindle is gripping the tool holder from stocker No 1 for example never mount another tool in No 1 Doing so makes it impossible to return the tool holder currently gripped This unit employs a fixed address system in which a tool holder taken from stocker No 1 is always returned to No 1 Operation Using the Handy Panel You can also perform this operation using the handy panel c P71 Chapter 6 Handy Panel Chapter 3 Basic Operation 53 54 3 2 Mounting the Tool Holders About the Stocker Numbers Stocker No Stocker No 2 Stocker No 3 Stocker No 4
5. Chapter 2 Installation 2 1 Before Installing Overview of the Installation Procedure This is an overview of the installation procedure For the specific steps required to install this unit see the following section Set Up the Modeling machine gt Finish installing the modeling machine installing and setting up the program and other software and connect ing the modeling machine to the computer gt If an optionally available T slot table is to be used finish installing it at this time gt If an optionally available safety cover is to be used leave it uninstalled at this time Install the ATC Unit Install this unit Install the Rotary Axis Unit When you are using the unit in combination with a rotary axis unit install the ATC unit first before you install the rotary axis unit Important Notes on Installation Operations gt before installing clean away any cutting waste and any soiling on the installation surface Any foreign matter that becomes caught between components may reduce accuracy gt For several parts the installation location is determined by butting the part flush against a surface Because accuracy can be reduced by improper contact when doing this carry out such procedures especially carefully About Use in Combination with a Rotary Axis Unit If you intend to use this unit in combination with a rotary axis unit then install this unit first before you install the rotary axis unit If the rot
6. Ne pas approcher une flamme nue de l espace de travail Les rognures de coupe peuvent s enflammer Les mat riaux pulv ris s sont extr mement inflammables et m me le m tal peut s enflammer Si un aspirateur est utilis pour ramasser les rognures de coupe faire preuve de pru dence pour emp cher que la poussi re s enflamme ou explose Ramasser des rognures fines l aide d un aspirateur ordinaire peut cr er un risque d incendie ou d explosion V rifier aupr s du fabricant de l aspirateur Dans les cas o il est impossible de d terminer si un aspirateur peut tre utilis sans danger se servir d une brosse ou d un article semblable plut t que d un aspirateur A PRUDENCE Porter des lunettes de protection et un masque Rincer toutes les rognures de coupe qui pourraient rester coll es aux mains Avaler ou respirer accidentellement des rognures de coupe peut tre dangereux pour la sant AN Pour utiliser en toute s curit AN Certains l ments peuvent pr senter un risque de pincement d emm lement de br lure ou d autres dangers ATTENTION ATTENTION Ne jamais faire fonctionner l appareil si on Attention outil de coupe O porte une cravate un collier des L outil de coupe est ac r Faire preuve de pru v tements amples ou des gants Bien dence pour viter les blessures attacher les cheveux longs Ces v tements ou ces objets peuvent tre Attention temp ratures lev es coinc
7. gt The bolt on design allows easy installation gt The tool length offset feature and automatic tool length measurement feature also make it easy to selectively use tools of different lengths gt Use in combination with a rotary axis unit is possible Installable Model Supported Model MODELA Pro II MDX 540 gt Installation on a machine equipped with either the standard table or the T slot table is possible gt Use in combination with a rotary axis unit is possible gt A compressor or other source of compressed air must be provided separately gt An air hose for connecting the compressed air source to the unit must be provided separately gt The tool holders are not included They must be provided separately Organization of the Documentation Installation and operation this unit require prior knowledge of the handling and operation of the modeling machine Before you read this document be sure to familiarize yourself with the handling and operation of the modeling machine This document describes the following gt How to install the unit How to adjust and perform maintenance for the unit gt Explanations of features added by the unit For matters not described by this document refer to the documentation included with the modeling machine User s Manual for the MDX 540A ATC equipped Model Read the MDX 540 User s Manual together with this manual This manual describes only matters related to the ATC un
8. ho Al a D H gt ee al I T A As a general guide apply grease to the spindle after every 1 000 hours Inject it using a commercially available grease gun We recommend using No 2 lithium grease Chapter 7 Appendix 79 7 2 Inspection and Maintenance When to Replace the Spindle Although this may vary according to conditions of use as a general guide the spindle motor should be replaced after every 8 000 hours and the spindle unit after every 5 000 hours Early inspection and replacement are recommended 80 Chapter 7 Appendix 7 3 What to Do If Important Notes on Performing Continuous Cutting for a Prolonged Period When a Tool Holder Fails to Come Loose Performing continuous cutting for a prolonged period with a single tool may cause the tool to fail to come loose from the spindle and interrupt cutting This phenomenon is most likely to happen when the following four conditions all occur gt When the cutting load is large gt When the end mill is comparatively thick around 8 mm 0 3 in or larger gt When cutting has been continued for an extended pe riod around 24 hours or longer gt When the unit has been allowed to stand with the tool holder remaining gripped for a prolonged period How to Prevent the Problem Make sure that the continuous cutting time using a single tool does not exceed 24 hours Also never allow the unit to stand with the tool holder remaining gripped for a
9. 83 7 3 Unit Specifications AA ee ae 84 Dime 21002 OTIW eee ae E te 84 PASI SEC INC 1 OMS ee a 86 Contents Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2006 Roland DG Corporation http www rolanddg com A N To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property Points which must be observed to prevent such injury or damage are described as follows A Please also read the important safety information in the user s manual for the modeling machine About WARNING and Z CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe WARNING injury should the unit be used improperly Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly CAUTION Material damage refers to damage or other adverse effects caused with re spect to the home and all its furnishings as well to domestic animals or pets About the Symbols The symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained
10. Chapter 2 Installation 37 38 2 3 Step 2 Attach the Magazine Unit O lt x Cap screws M4 x 15 mm Su 1 o O Orient the hol Tied rient the hole ON in this direction ED De K e No Rotary Axis Unit Install the Z origin sensor For Use in Combination with a Rotary Axis Unit Installation of the Z origin sensor is not required om a ABRA Tut gt Continue by proceeding with 2 4 Step 3 Attach the Spindle and Cylinder Chapter 2 Installation 2 4 Step 3 Attach the Spindle and Cylinder Attach the Spindle and Cylinder Procedure Detach the motor cover Remove the grommet O Remove the existing spindle and spindle holder SY SS A A Important Note When Removing the Spindle Holder A thin spacer shim may be present between the spindle holder and the Z axis rail slider Reinsert it in its original location without removing it step 4 This shim is designed to improve the installation accuracy of the spindle Z axis rail slider Shim This must not be removed Chapter 2 Installation 39 40 2 4 Step 3 Attach the Spindle and Cylinder US E Ss Sr ee ull E a ae O Js gt Stripper bolts _ J ral O en Pass the belt through the ATC spindle Attach the ATC spindle Tighten the ca
11. 30 mm x3 909 M4 x 15 mm x3 10 Cap screws Hexagonal wrenches M4 x 8 mm x2 6 mm 5 mm 3 mm Retaining bands large x3 Cable retainers x3 1 The magazine unit and control box are connected by cabling The cabling can not be detached 2 The pressure gauge for the air regulator does not face directly upward but this is intentional and not a defect 3 Not used on machines installed with a T slot table 4 Not used on machines installed with the standard table 5 Not used in the case of usage in combination with a rotary axis unit ZCL 540 User s Manual this manual Items Included with the MDX 540A ATC equipped Model gt On the MDX 540A the following items are already installed on the machine Control box magazine unit ATC spindle air cylinder base plate cap screws M8 x 20 mm M8 x 16 mm and M4 x 8 mm stripper bolts retaining bands and cable retainers gt The following item is not included with the MDX 540A Hexagonal wrench 6 mm gt For information on other items included with the MDX 540A refer to the MDX 540 User s Manual Chapter 2 Installation 2 1 Before Installing Preparing the Compressed air Source NWARNING The pressure of the compressed air must be not more than MPa Exceeding this may cause rupture or other serious accident WARNING Ensure no contamination of the supplied compressed air by any water oils chemi cals or foreign objects Components may det
12. A No rotary axis unit Use in combination with a rotary axis unit Chapter 4 Tool length Offset 59 4 2 Automatic Measurement of Tool Length Close the spindle cover O ees InVPanel click the Magazine icon I a Click Measure All Time in Use No Offset 1 0 000 2 nooo 3 0 000 4 0 000 Virtual Panel NWARNING This procedure makes the machine operate Before you perform this Attach the sensor cable to the Z origin sensor procedure check to make sure that op After attaching click OK eration of the machine will not create any hazard or danger Click OK O virtual Panel Ne Click OK to finish measuring Detach the sensor cable Measurement has Finished Please detach the sensor cable From Z axis sensor This completes the registration of the adjustment values and the preparations for starting tool length offset To use tool length offset in actual operations refer to the pages indicated below rs P 68 5 2 Examples of Usage of Tool length Offset RML I Mode t P 69 5 3 Examples of Usage of Tool length Offset NC code Mode WARNING After performing automatic measurement of tool length never needlessly per form replacement with a different tool Doing so makes the adjustment value incompatible with the tool length which may result in cutting in at an unintended depth Errors or mistakes may ca
13. Chapter 3 Basic Operation The stockers are numbered from 1 to 4 The tools used for cutting are all specified by these stocker numbers This makes it important to decide on the numbers where the tool holders are mounted be fore you perform cutting 3 3 Manual Tool change Grasping a Tool Holder by Manual Operation Tool change is performed automatically according to commands from the computer but when necessary you can also perform tool change manually Note however that this operation cannot be performed when the spindle cover is open during a cutting operating or while the machine is paused Procedure O MDX 540 RML 1 VPanel File Set Options Help l ll 11 8 Cut Base Point Move Tool Setup Preferences Magazine Length Offset l User Coordinate System y No 2 D 0h TE o X 0000mm oa Y 0 000 mm eee 0 Y Z 0 PA PANPA Attach Detach Tool Tom 2 Tool Forced Release tool in Stocker No O Release held tool immediately 3 A Support the tool to keep it from falling then click this button held tool to stocker Attach Detach Magazine Tool 1 Open the magazine cover to enable attachment or detachment Open Magazine Cover 7 2 Mount or change the tool Altematively remove it Close Magazine Cover When done close the magazine cover 3 When mounting or changing the tool specify the tool that is installed Magazine Setti
14. ENTER key About the Selection Items gt TOOL I through TOOL 4 This grasps the tool holder gt RETURN This returns the tool holder to the magazine gt MAGAZINE COVER This opens or closes the magazine cover gt LENGTH SCAN This executes automatic measurement of tool length gt FORCED RELEASE This performs a forced release of the tool holder Perform the operation while supporting the tool holder with your hand to keep it from falling Automatic Measurement ofTool Length This performs the same operation as going to VPanel s Magazine dialog box and clicking the Measure All button For detailed information about automatic measurement of tool length refer to the page indicated below ts P 59 4 2 Automatic Measurement of Tool Length 74 Chapter 6 Handy Panel 75 76 7 1 Daily Care Cleaning NWARNING NWARNING NWARNING NWARNING WARNING NCAUTION Before attempting cleaning maintenance or attachment or detachment of the air hose or any optional items stop the supply of compressed air and allow the pressure to escape Allowing the equipment to remain under pressure poses a hazard of flying components Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Never use a solvent such as gasoline alcohol or thinner to perform cleaning Doing so may cause fire Disconnect the power
15. No fi Release held tool immediately procedure check to make sure that Op eration of the machine will not create any A Support the tool to keep it from falling IO USA then click this button hazard or danger etu eld tool to stocker Click Open Magazine Cover Attach Detach Magazine Tool 1 Open the magazine cover to enable attachment or detachmen 2 Mount or change the tool Alternatively remove it Close Magazine Cover When done close the magazine cover 3 When mounting or changing the tool specify the tool that is installed Magazine Settings If necessary register it as a new tool 52 Chapter 3 Basic Operation 3 2 Mounting the Tool Holders O Mount the tool holders in the stockers Insert firmly all the way to engage securely Orient the depression ARS in this direction o Esla Click Close Magazine Cover Tool Selection Tool Forced Release _ Replace toolin Stocker No 1 y Release held tool immediately A Support the tool to keep it from falling then click this button metur held tool to stocker M Attach Detach Magazine Tool 1 Open the magazine cover to enable attachment or detachment Open Magazine Cover 2 Mount or change the tool Alternatively remove it When done close the magazine cover 3 When mounting or changing the tool specify the tool that is installed Magazine Settings
16. The handy panel automatically detects when this unit is installed You don t need to make any special settings 72 Chapter 6 Handy Panel 6 2 Manual Operation of the ATC Basic Operation of the ATC You can perform basic operation of the ATC using the handy panel Note however that this operation cannot be performed when the spindle cover is open during a cutting operating or while the machine is paused t P 49 Chapter 3 Basic Operation Procedure O Ly a be lt ATC TOOL MENU gt a un 2 cnt TOOL3 Meas length TOOL4 Force release Return to main RD ZO SYSTEM SENSE SPINDLE OVER RIDI lt ATC TOOL MENU gt TOOL1 RETURN TOOL2 Mag cover gt C gt 9013 Meas length OOL4 Force release RATE 8 lt x 8 3 gt El Bini fm D gt m D Z Return to main Close the spindle cover Press the MENU key several times to display ATC TOOL MENU Use the hand wheel to select the item Chapter 6 Handy Panel 73 6 2 Manual Operation of the ATC E BSE ne PAUSE NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that op eration of the machine will not create any hazard or danger Press the ENTER key To go back to the original screen use the hand wheel to select Return to main then press the
17. Usage of Tool length Offset NC code Mode Example of Operations up to Starting Cutting This section explains some important points about using an NC program to perform cutting with multiple tools Mount the Tools Decide on the tools to use for draft cutting finishing and so on and mount them in the magazine Once you ve mounted them it s important not to replace them with others until after you ve finished cutting t P 52 3 2 Mounting the Tool Holders Register the Adjustment Values Use automatic measurement of tool length or another method to register the adjustment values t P 57 Chapter 4 Tool length Offset Specify the Commands in the NC Program Specify the tools to use by their stocker numbers At the same time also specify the offset numbers assigned to the corresponding stocker numbers Depending on the NC program offset No 2 for example may be assigned to stocker No 1 making the settings complex Normally you should assign offset No 1 to stocker No 1 offset No 2 to stocker No 2 and so on t NC Code Reference Manual Set the Z axis Origin It s a good idea to set the Z axis origin only after you ve registered the adjustment values It s sufficient to make the setting for just one of the tools in the magazine For more information refer to the following section c P 70 Example of Setting the Z axis Origin Start Cutting When you send the cutting data the tool specified by the program is grasp
18. machine for any purpose for which it is not intended or use the machine in an undue manner that exceeds its capacity Doing so may result in injury or fire Never use a cutting tool that has become dull Perform frequent maintenance to keep and use the machine in good work ing order Unreasonable usage may result in fire or injury For accessories optional and consumable items AC adapter power cord and the like use only genuine articles compatible with this machine Incompatible items may lead to an accident Before attempting cleaning maintenance or attachment or detachment of optional items disconnect the power cord Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Never attempt to disassemble repair or modify the machine Doing so may result in fire electrical shock or injury Entrust repairs to a trained service tech nician A To Ensure Safe Use AN The cutting waste or workpiece may catch fire or pose a health hazard WARNING 9 9 Never attempt to cut magnesium or any other such flammable material Fire may occur during cutting Keep open flame away from the work area Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings u
19. parameter range for S is as follows Parameter revolution speed Function Spindle speed Acceptable range 65 535 to 65 535 Effective range 30 through 12 000 Specified as rpm 52 through 82 Numerical code specification Chapter 7 Appendix 83 7 5 Unit Specifications Dimensional Drawings View When Installed Standard Table 400 Y axis travel Reference point 10 MOBELAon Reference point MEX SS Y O 280 5 200 PX La 84 Chapter 7 Appendix Unit mm View When Installed T slot Table
20. pro longed period How to Correct the Problem If It Occurs Ifthe tool holder does not come loose an error occurs and cutting is interrupted If this happens follow the proce dure below to recover 1 Shut down the modeling machine 2 Start the modeling machine and try performing a forced release of the tool t P 50 3 1 Starting and Quitting 3 If the tool does not come loose lightly tap the front of the spindle unit using a plastic hammer or wooden mallet Verification after Correcting the Problem After correcting the problem mount the tool holder in the stocker then check to make sure the machine has correctly detected the tool holder Operation is normal if the mounted tool is displayed in VPanel s main window The ATC doesn t operate Is the cable connected to the modeling machine Make sure the cable is connected securely Also make the connection while the power to the modeling machine is switched off and VPanel is shut down Is the compressed air at the correct pressure Check whether the pressure is within the specified values c P 45 2 6 Step 5 Supply Compressed Air Tool change operations fail Are the tool holders mounted securely When mounting tool holders in stockers fit them in firmly as far as they will go Also check to make sure the loca tions where they are fitted in are correct c P 52 3 2 Mounting the Tool Holders Have you adjusted the tool change location If the adj
21. s dans l appareil ce qui causerait des L outil de coupe et le moteur chauffent Faire blessures preuve de prudence pour viter un incendie ou des br lures Fixer solidement l outil de coupe et la pi ce travailler Une fois qu ils sont fix s solidement s assurer qu aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures Faire preuve de prudence pour viter A l crasement ou le coincement La main ou les doigts peuvent tre cras s ou coinc s s ils entrent en contact avec certaines surfaces par inadvertance Faire preuve de pru dence pendant l utilisation de l appareil 15 16 A Pour utiliser en toute s curit AN Risque de d charge ou de choc lectrique d lectrocution ou d incendie ATTENTION S is Ne jamais utiliser l ext rieur ni un endroit o l appareil risque d tre expos de l eau ou une humidit lev e Ne jamais toucher l appareil avec des mains mouill es Le non respect de cette consigne risque de provoquer un incendie ou un choc lectrique Ne jamais ins rer d objet tranger dans l appareil Ne jamais exposer l appareil aux d versements de liquides L insertion d objets comme des pi ces de monnaie ou des allumettes ou le d versement de liquides dans les orifices de ventilation peuvent causer un incendie ou un choc lectrique Si
22. sont d crites ci dessous A Lire sans faute les importants renseignements sur la s curit dans le guide de l utilisateur de la machine modeler Avis sur les avertissements Utilis pour avertir l utilisateur d un risque de d c s ou de blessure grave en NATTENTION cas de mauvaise utilisation de l appareil Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de l appareil PRUDENCE Par dommage mat riel il est entendu dommage ou tout autre effet ind sirable sur la maison tous les meubles et m me les animaux domestiques A propos des symboles Le symbole attire l attention de l utilisateur sur les instructions importantes ou les avertissements Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp cifique ne pas faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que l appareil ne doit jamais tre d mont Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise 12 AN Pour utiliser en toute s curit L utilisation incorrecte peut cause
23. viter qu il se d tache Un tuyau sous pression qui se d tache peut fouetter l air de mani re d sordonn e et cr er une situation dangereuse Le fixer solidement Avant de proc der au nettoyage ou a la maintenance de l appareil d y fixer ou d en d tacher le tuyau air ou un accessoire en option arr ter l alimentation en air comprim et laisser la pression s chapper Si l quipement est laiss sous pression il y a risque que des l ments soient projet s Si l appareil doit rester inutilis pendant une longue p riode couper l alimentation en air comprim et purger la pression Cette pr caution peut pr venir un accident Utiliser un tuyau air du diam tre sp cifi et ayant une r sistance appropri e la pression Sinon le tuyau risque de se d tacher ou de se rompre Garder l alimentation en air comprim la pression sp cifi e Appliquer une pression sup rieure la pression sp cifi e risque de faire rompre le tuyau ou de causer un accident grave S assurer que l air comprim n est pas contamin par de l eau de l huile des produits chimiques ou des objets trangers Les composants pourraient se d t riorer ou se rompre et les contaminants seraient projet s ce qui cr erait un danger Ne jamais utiliser dans un endroit expos de l huile de coupe des solvants des produits chimiques ou d autres sub stances similaires Les composants pourraient se d t riorer
24. 0020000E froo x A 0 50 100 Overrides Cutting Speed y Spindle Rotating Speed y Ready MDX 540 RML 1 VPanel E File Set Options Help y e ml T amp q fu OT ety 3 u y Pi See ATP P Cut Base Point Move Tool Setup Preferences Magazine Length Offset f Register Tool Attach Detach No 1 0 0h 4 No2 0 0h 2 de da ann x O 00 mm pa to me 2 Y 0 00 mm eee Y 0 000 mm zZ 0 000 mm Z 0 000 mm A deg Handy panel Status u 3 Oh 0 min 04 rpm r Overrides A Overrides y foo 4 gt 0 m m min Clear Error Cutting Speed y fo 4 eu el Move to VIE Spindle Rotating Speed Y 100 x 4 0 50 100 Ready MDX 540 RML 1 VPanel File Set weder Help Move Tool Add Remove Tool Change Tool a i Magazine Preferences le User Coord inat lt X Adjust AIC Height Install a tool in magazine 1 then click Start Sensing Chapter 2 Installation 46 Start the modeling machine Go to the main window inVPanel and make sure the information for the ATC is displayed Mount a tool holder in stocker No For information on how to mount this see the following page t P 52 3 2 Mounting the Tool Holders InVPanel go to the Options menu and click Adjust ATC Height NWARNING This procedure makes the machine operate Before you pe
25. E O l gt gt el ll en nern S 2 i E 2 S Sn t Zu 9 i 2 265 5 mm 10 4 in tool length al p E 2 5 400 X axis travel if i TE TR 425 D T j J 66 Chapter 5 Getting Ready for and Performing Cutting 5 1 Cutting Area Actual Size That Can Be Cut Creating an object of the size of the full axis travel is not necessarily possible Because a certain amount of clearance in the X Y and Z axis directions is required for no load feed of the tool the allowable size of the workpiece is reduced by a corresponding amount Also the possible cutting in depth is generally determined by the length of the tool Using a lengthy tool to achieve deep cutting reduces the clearance in the Z axis direction which further reduces the allowable size of the workpiece The size of what you can cut varies according to the shape of the object you want to create and the tool you use Give careful thought to this ahead of time before you start work Chapter 5 Getting Ready for and Performing Cutting 67 5 2 Examples of Usage of Tool length Offset RML I Mode Example of Operations up to Starting Cutting This section explains some important points about using an ATC compatible program to perform cutting with multiple tools Mount the Tools Decide on the tools to use f
26. ET AEA AAAS A AA IEE A N A A A 24 Ea EIA A T A AAAA oan TAN A AA e ion A E WIEEERNNERT 24 metall NO lt P PU OA 24 Organization of the Documentation sise 24 l 2 Names and FUNCHONS seats 25 de 25 nn a O e 26 Chapter 2 Installation essen een 27 A ee ee ee ee een 28 ehe ca gt ne RCE Se a ia 28 Prepare Ile Compressed all SOU ee 29 Mi o A EE a 30 Overview Of the Installation Proced re nun au i enini S a REE rr a Riri Eii 31 Required Setup Operations for the MDX 540A ATC equipped Model cccccccccncccnncccnnnncnnnnnns 31 2 2 Step l Attach the Control Box anne 32 AAC De o A o ee 32 2 3 Step 2 Attach the Magazine Nie 33 For tanda Abla E RER ee Sa 33 o N o EE 36 2 4 Step 3 Attach the Spindle and Cylinder esssecesceccssccesscesssccessccesscessscsessceeescessscesssnsssesesescesseesees 39 Pee Spindle and O ee ed a a a ot dun 39 2 5 Step 4 Connect and Secure the Cables ss 42 Comet ana Secure Me Ca ce i mn 42 2 6 Step 5 Supply COMPrESSedAI Rennen 45 SUD COT A rias 45 2 7 Step 6 Adjust the Tool change Location sn 46 PROSE he TOO tC rai Localo are are 46 Chapter 3 Basic Operation einen 49 Sel Saring and Oetinger ee 50 HOW EP RE Maita 50 Ho ose li O O a en 51 3 2 Mounting the Tool Holders 5 52 Mounting Tool HO ler in the MARAIS a ee ae Den 92 PO UNS Socke NOTOG nee E a casement EO Aei 54 3 3 Manual COCA EE TOE OEE ETE 55 Grasping a Tool Holder by Manual Operation 55 Chapter 4 Tool length O
27. ML 1 mode offsets are always applied according to the registered adjustment values The offset is applied when a tool grasping operation is performed whether according to a command from the computer or by a manual tool change NC code Mode In the NC code mode no offsets are applied unless an offset start command is given in the NC program Note however that offsets are applied only during manual feed after a manual tool change Tool length Offset in a Manual Tool change The following events occur as a result of offset application due to a manual tool change Manual Feed The Z axis coordinate view is updated to reflect the tool length offset Cutting Operations in the RML I Mode If the program you re using doesn t support the ATC that is if it s a program incapable of automatic tool change you can still perform cutting by grasping the tool using manual tool change Tool length offset is applied at this time as well Note however that this does not occur in the NC code mode Correspondences Between Stocker Numbers and Offset Numbers RML I Mode Being aware of any differences between stocker numbers and offset numbers is not necessary In the RML 1 mode the stocker numbers and the offset numbers are always identical NC code Mode In the NC code mode it s necessary to be aware of any differences between stocker numbers and offset numbers For instance offset No 2 may be assigned to stocker No 1 The combinations are all specifie
28. Roland MODELA PRO AUTOMATIC TOOL CHANGER ZAT 540 USER S MANUAL EN Thank you very much for purchasing this product gt To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location Unauthorized copying or transferral in whole or in part of this manual is prohibited The contents of this operation manual and the specifications of this product are subject to change without notice gt The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product gt gt Roland DG Corporation Contents A N To Ensure Safe USE vcscissiscsssssecssiasossvessessesonssnsssunsntssbondscnescassesissenssdseadsessaesdedebentacdsuseisessessectsssneses es 4 N Pour utiliser en toute securite ueinesnssisieee ee 12 Important Notes on Handling and Use ss000ssssusssnsssnnnnsnnsssnnnnsnnsssnnssnsnsssnnsnnsnnsnsnssnnsnsnssnsnscnse 21 Chapter Introduction airada ii cds 23 eLa ae e EAA T AAE E
29. a signification des vignettes est donn e ci dessous Respecter les avertissements Ne jamais retirer les vignettes et ne pas les laisser s encrasser Attention risque de pincement Un contact pendant le fonctionnement peut coincer la main ou les doigts ce qui risque de causer des blessures 00000 0000 19 20 Important Notes on Handling and Use This machine is a precision device To ensure the full performance of this machine be sure to observe the following important points Failure to observe these may not only result in loss of performance but may also cause malfunction or breakdown ATC Unit This machine is a precision device gt Handle carefully and never subject the machine to impact or excessive force gt Use within the range of specifications gt Diligently keep clean of cutting waste gt Never attempt to move the magazine cover by hand with undue force Install in a suitable location gt Install in a location that meets the specified conditions for temperature relative humidity and the like gt Install in a quiet stable location offering good operating conditions This machine becomes hot gt Never cover the ventilation holes with cloth tape or anything else 21 22 Chapter Introduction 23 l i Introduction Features gt This is an optional unit for adding an automatic tool changer ATC to the MODELA Pro II from Roland DG Corp
30. ary axis unit is already installed on the machine then it must first be removed About Installation of a Safety Cover If you re using an optionally available safety cover install this unit first and then install the safety cover If the safety cover is already installed then remove it About VPanel Settings VPanel automatically detects this unit when it is installed You don t need to make any special settings Required Setup Operations for the MDX 540A AT C equipped Model For the MDX 540A carry out the following operations gt In 2 3 Step 2 Attach the Magazine Unit the procedures for mounting the Z origin sensor p 35 or p 38 gt The procedures in 2 6 Step 5 Supply Compressed Air 13 p 45 Other installation and mounting operations are complete at the time the machine is shipped from the factory Chapter 2 Installation 31 2 2 Step Attach the Control Box Attach the Control Box Procedure O Continue by proceeding with 2 3 Step 2 Attach the Magazine Unit 32 Chapter 2 Installation Prepare the modeling machine Perform manual feed to move the table to the front 2 Use manual feed to move the spindle head to a position about halfway along the X axis and at the lowest location on the Z axis Shut down the modeling machine and disconnect the power cable NWARNING Be sure to disconnect the power cable Failure to
31. contamination of the supplied compressed air by any water oils chemi cals or foreign objects Components may deteriorate or rupture or the contaminants may be scattered posing a hazard lt Small retaining band Attach an air hose Secure in place with the small retain ing band Attaching and detaching the air hose To connect Insert firmly as far as it will go it To detach Press and hold the ring and pull out gt Once compressed air is being supplied check to make sure no air leaks from connections or other areas Next slowly turn the regulator knob to adjust until the meter reads 0 5 to 0 65 MPa Important Note on Adjusting the Pres sure Be sure to adjust to an air pressure of not more than 0 7 MPa Exceeding this may cause malfunction Continue by proceeding with 2 7 Step 6 Adjust the Tool change Location Chapter 2 Installation 45 2 7 Step 6 Adjust the Tool change Location Adjust the Tool change Location Procedure fl MDX 540 RML 1 VPanel File Set Options Help ml 1 E Preferences Segister Tool Attach Detar Move Tool Setup Magazine Length Offset Cut Base Point l User Coordnaw oystem x X 0 000 mm vl 0 000mm se y 0 000 mm A A Ae 0 rpm Distance to Destination 0 000 mm 0 000 mm 0 000 mm Status u Clear Error Oh O min Overrides y FT a LE 2
32. cord before performing cleaning or maintenance Attempting such operations while the machine is connected to a power source may re sult in injury or electrical shock When using a vacuum cleaner to take up cutting waste exercise caution to pre vent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns gt Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction gt Never apply lubrication anywhere except at specified locations Bleeding Off Air Pressure NWARNING Before attempting cleaning maintenance or attachment or detachment of the air hose or any optional items stop the supply of compressed air and allow the pressure to escape Allowing the equipment to remain under pressure poses a hazard of flying components First stop the supply of compressed air and loosen the knob at the bottom of the air regulator a little at a time Material may spray out of the drain at this time Use a cloth or the like to catch the spray and keep it from scattering After allowing the air to es cape retighten the knob
33. cted The sensor cable came loose during detection Click Clear Error then redo detection Tool held Doing forced release Not displayed on the VPanel Startup is not possible when a tool remains gripped Fol low the procedures for performing a forced release of the tool c P 50 3 1 Starting and Quitting Tool in stocker No XXX Cannot return During a manual tool change a different tool was found to be already mounted in the tool return destination XXX is the stocker number Click Clear Error then remove the offending tool from the magazine Chapter 7 Appendix Tool sensor not found The tool failed to reach the sensor Check the amount of tool extension and the detection start position Click Clear Error then redo detection 7 4 NC Code Specifications Items Related to the Mechanical Specifications of the Machine This section describes the NC codes that are dependent on the machine s mechanical specifications t NC Code Reference Manual Tool length offset G43 G43 is supported only when this unit is installed The pa rameter range is as follows Parameter number Function Offset number Acceptable range O to 4 Effective range O to 4 Tool selection M06 MO6 is supported only when this unit is installed The pa rameter range is as follows Parameter number Function Stock number Acceptable range 0 to 4 Effective range 0 to 4 Spindle speed S When this unit is installed the
34. d by the NC program Manual Tool change In manual tool changes the stocker number and the offset number are always the same Offset No 2 for example can never been assigned to stocker No 1 not even in the NC code mode 64 Chapter 4 Tool length Offset Chapter 5 Getting Ready for and Performing Cutting 65 5 1 Cutting Area Workpiece Size and Location Where Secured in Place Arrange the workpiece the material to cut frames and the like so that they fit within the determined range Anything extending beyond may strike moving parts Be sure to observe this requirement as failure to do so may result in damage to the workpiece or frame or malfunction of the machine NWARNING Failure to comply may lead to danger of injury by a broken tool thrown out with force
35. do so may result in danger of injury Remove the two screws Use the screws to attach the control box 2 3 Step 2 Attach the Magazine Unit For a Standard Table The installation method differs slightly depending on the type of table If the original standard table is attached then follow the procedure below to install Procedure O Install the base plate Cap screws M8 x 20 mm From the rear of the modeling machine pull in the magazine unit E O Loosely tighten the magazine unit in place Cap screws M8 x 16 mm Y Tighten loosely N Chapter 2 Installation 33 2 3 Step 2 Attach the Magazine Unit Fit the tabs on the underside of the magazine unit into the base plate 34 2 Tighten the cap screws Correct tool change is impossible if the tabs are not engaged properly Perform positioning carefully Base plate Tab Cap screws M8 x 16 mm y Y E AN ud z Remove the screw 2 Gently open the magazine cover and remove the rubber bushing Secure in place with two more cap screws Gently close the magazine cover Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit gt No Rotary Axis Unit e Cap screws Install the Z origin sensor M4 x 30 mm 5 i e For Use in Combination with a Rotary Ax
36. e air hose securely so that it will not come loose A pressurized hose that comes loose may whip about uncontrolled posing a hazard Connect securely Before attempting cleaning maintenance or attachment or detachment of the air hose or any optional items stop the sup ply of compressed air and allow the pres sure to escape Allowing the equipment to remain under pres sure poses a hazard of flying components When the machine will be out of use for a prolonged period stop supply of com pressed air and bleed off the air pressure This can prevent an accident Use an air hose of the specified diameter and having adequate pressure resistance Otherwise the article may come loose or rup ture Keep the supply of compressed air within the specified pressure range Exceeding the specified pressure may result in rupture or other major accident Ensure no contamination of the supplied compressed air by any water oils chemi cals or foreign objects Components may deteriorate or rupture or the contaminants may be scattered posing a haz ard Never use in a location exposed to cut ting oil solvents chemicals or other such substances Components may deteriorate or rupture un der the pressure of compressed air Never use in a location exposed to direct sunlight Components may deteriorate or rupture un der the pressure of compressed air WARNING 9 9 Never strike or subject the object to im pac
37. e and dust over time Periodically empty the drain First stop the supply of compressed air and loosen the knob at the bottom of the air regulator a little at a time Material may spray out of the drain at this time Use a cloth or the like to catch the spray and keep it from scattering When the drain is emptied retighten the knob If the interior of the bowl becomes soiled remove the bowl and wash it using a neutral detergent x 78 Chapter 7 Appendix 7 2 Inspection and Maintenance Checking the Total Working Time This machine automatically keeps track of time in operation Use this as a general guide for determining when to perform maintenance The time for which the spindle has rotated is taken to be the working time O In VPanel click the Setup icon Click the Modeling Machine tab Modeling Machine HZ Code Correction Rotary axis unit M Control spindle via commands Pause on return from out of range Acceleration 02 lc Thickness of Tool Sensor 15 0000 mm rotal Spindle Rotation Time i Hour s Io Minutes Cancel Lubricating the Spindle NWARNING Disconnect the power cord before performing cleaning or maintenance Attempting such operations while the machine is connected to a power source may re sult in injury or electrical shock IIA IE O Inject grease here
38. ed and cutting starts The tool length offset is applied at this time and the cutting in depth stays the same even after changing to the next tool Chapter 5 Getting Ready for and Performing Cutting 69 5 3 Examples of Usage of Tool length Offset NC code Mode Example of Setting the Z axis Origin Procedure Use manual tool change to grasp any one of the tools You may grasp any tool whose adjustment value has already been registered Set the Z axis origin for the gripped tool Do this regardless of whether blade alignment was performed manually or by using a tool sensor Return the tool to the magazine Important Note on Setting the Z axis Origin The procedure described above is valid only when offset No 1 is assigned to stocker No 1 offset No 2 is assigned to stocker No 2 and so on Even when you want to make no associations between stocker numbers and offset numbers it s necessary for the stocker number to be identical to the offset number for at least one tool Set the Z axis origin for a tool whose stocker number and offset number are the same 70 Chapter 5 Getting Ready for and Performing Cutting Chapter 6 Handy Panel 71 6 1 Features Added to the Handy Panel Features Added to the Handy Panel Installing this unit adds the following features to the handy panel Opening and closing the magazine cover gt Manual tool change Tool forced release gt Automatic measurement of tool length
39. eriorate or rupture or the contaminants may be scattered posing a hazard This unit requires compressed air Provide a compressor or other source that meets the following conditions gt Air pressure 0 7 to 1 0 MPa Amount of air 50 L min gt Contamination by moisture oils chemicals or other foreign matter is not permitted The air must be dry Attach the piping from the unit as described below Use a suitable air hose gt Hose outer diameter 10 mm polyurethane tube About the Compressor gt Contamination of the compressed air by foreign matter is undesirable Use an oil free compressor gt Moist air may cause rust Use a device equipped with a dryer gt Stable pressure is required Select a source that has an adequate tank capacity gt Be sure to drain periodically Chapter 2 Installation 29 30 2 1 Before Installing Preparing the Tool Holders Provide tool holders that meet the following conditions Dimensions Taper shank JBS4002 15T 7 24 taper 27 mm 1 06 in or less 33 mm 1 3 in or less Pull stud 0 mm 0 4 in or less JBS4002 15P 45 special 7 mm 0 67 in or more when gripped 10 mm 4 3 in or less Weight Ensure that the weight including the end mill and the like is not more that 350 g 0 77 lb Taper shank portion Gauge surface 7 24 taper Unit mm Pull stud portion Unit mm
40. ffset iscisccscssesscsscsscescesessecusssccsesacsiecesaseasecnessccnssacesesedssesnssscdsccuesiccnssecevencensssns 57 4 1 What s the Tool length Offset Re Era 58 What s the Tool length Offset si0 cocssinsenssonnsannsdansersnsarsannvrnosneaseaendons anes chan anssennisieneawassannndeerasseanandanes 58 How to Determine the Adjustment Va Usada crei a meer 58 4 2 Automatic Measurement of Tool Length 59 What s Automatic Measurement of Tool Length ss 59 Automatic measurement Procedure use 59 4 3 Entering Adjustment Values Yourself ocmooonononnomoomsmssm 62 Ms a AA ratte oreaseis 62 Contents Fine tuning the Results of Automatic Measurement of Tool Length cccccccnnccnnnnnncnononocininininnnos 63 4 4 Starting Tool length OMSET sen 64 When Tool length Offset Starts AAA o A IA 64 Tool length Offset in a Manual Tool change sise 64 Correspondences Between Stocker Numbers and Offset Numbers ssssssessssnnnnnnnnnnnnnnnn 64 Chapter 5 Getting Ready for and Performing Cutting eesssseeeesssseeecoseececooseccccoeececcoseeeeocseceesoseee 65 5 1 Cutting Area A o O einen een 66 Workpiece Size and Location Where Secured In Placa ec 66 Acua Size at Carbo CU 67 5 2 Examples of Usage of Tool length Offset RML 1 Mode oooooncconnnonociconnoccononocnonoonononocononononnononnonoononoss 68 Example of Operations p to Staring CUHINE den rene ca 68 FTV ar sele ZA sota 68 5 3 Examples of Usage of Tool length Off
41. i re abu sive ou d une mani re qui d passe sa capacit Le non respect de cette consigne peut causer des blessures ou un incendie Ne jamais utiliser un outil de coupe mouss Proc der fr quemment aux travaux d entretien pour garder l appareil en bon tat de fonctionnement L usage abusif peut causer un incendie ou des blessures ATTENTION Utiliser uniquement des accessoires d origine accessoires en option articles consommables adaptateur CA cable d alimentation et autres articles semblables compatibles avec l appareil Les articles incompatibles risquent de causer des accidents D brancher le cable d alimentation avant de proc der au nettoyage ou a l entretien de l appareil et avant d y fixer ou d en retirer des accessoires en option Tenter ces op rations pendant que l appareil est branch a une source d alimentation peut causer des blessures ou un choc lectrique Ne jamais tenter de d monter de r parer ou de modifier l appareil Le non respect de cette consigne risque de provoquer un incendie un choc lectrique ou des blessures Confier les r parations un technicien ayant la formation requise 13 14 A Pour utiliser en toute s curit AN Les d bris de coupe peuvent s enflammer ou pr senter un risque pour la sant ATTENTION 9 9 Ne jamais tenter de couper du magn sium ni aucun autre mat riau inflammable Un incendie pourrait se produire pendant la coupe
42. igher Spindle speed 400 to 12 000 rpm 400 to 3 000 rpm for positioning and centering Weight 6 8 kg 15 Ib total weight including spindle magazine control box etc Included items Control box magazine unit ATC spindle air cylinder base plate Z origin sensor spacer cap screws hexagonal wrenches retaining bands cable retainers User s Manual When this unit is installed the X axis travels of the MDX 540 are as follows gt Standard table no rotary axis unit 400 mm 15 7 in gt Standard table rotary axis unit present 270 mm 10 6 in 325 mm 12 7 in with expanded X axis travel gt T slot table no rotary axis unit 400 mm 15 7 in gt T slot table rotary axis unit present 203 mm 7 9 in 258 mm 10 1 in with expanded X axis travel 86 Chapter 7 Appendix 87 88 Roland 1000001888 R1 060602
43. is Unit Installation of the Z origin sensor is not required Orient the hole In this direction e Spacer Continue by proceeding with 2 4 Step 3 Attach the Spindle and Cylinder Chapter 2 Installation 35 2 3 Step 2 Attach the Magazine Unit For a I slot Table The installation method differs slightly depending on the type of table If an optionally available T slot table is at tached then follow the procedure below to install Procedure O From the rear of the modeling machine pull in the magazine unit Slide the T slot nuts into the grooves 2 Loosely tighten the magazine unit in place Cap screws M8 x 16 mm The T slot nuts are included with the T slot table 36 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit Fit the tabs on the underside of the magazine unit into locations shown in the figure 2 Tighten the cap screws Correct tool change is impossible if the tabs are not engaged properly Perform positioning carefully Tab O Remove the screws Gently open the magazine cover and remove the rubber bushing Slide the T slot nuts into the grooves 2 Secure in place with two more cap screws Gently close the magazine cover I BB oe Cap screws M8 x 16 mm
44. is released return to the normal startup procedure Press the ENTER key to perform initializa tion then start VPanel If No Handy Panel Is Attached After switching on the power start VPanel Following the on screen instructions displays a window for forced release of the tool holder Use this to perform the release If neither the handy panel nor VPanel is available the tool holder cannot be released and so startup is not possible How to Shut down Before shutting down return the tool holder to the magazine Whenever possible avoid shutting down while a tool holder remains gripped t P 55 3 3 Manual Tool change Chapter 3 Basic Operation 51 3 2 Mounting the Tool Holders Mounting Tool Holders in the Magazine The magazine is a box for storing the tool holders you use for cutting Before you start cutting load it with the needed tool holders Procedure O Close the spindle cover 2 Perform manual feed to move the table all the way to the front z ane Q O mms InVPanel click the Attach Detach icon ly uw dy J UE WT Base Point Move Tool Setup Preferences Magazine Length Offset aS Z User Coordinate System y No 2 0 0h aa A X 0 000 mm ee to u Y 0 000 mm eee 0 Y z 0 nnnn a O ES NWARNING This procedure makes the Tool Selection Tool Forced Release machine operate Before you perform this Replace tool in Stocker
45. it Basic matters related to the modeling machine are described in the MDX 540 User s Manual 24 Chapter Introduction I 2 Names and Functions External View ATC spindle Magazine Magazine cover Stocker Z origin sensor Air hose Chapter Introduction 25 l 2 Names and Functions VPanel Installing the ATC unit enables you to perform operations for items that involve the ATC unit MDX 540 RML 1 VPanel File Set Options Help LV vu da Base Point Move Tool Setup Preferences In User Coordinate System v 0 0h 0 0h nn x 0 000 mm Distance to Destination X 0 000 mm ne 400 000 mm Y 0000m Z 0 000 mm Z 9 000 mm A dee a 1 a A Peg st Standby Gl Oh 0 min 04 rpm Overrides Overrides foo y 4 g gt 0 mm min Glear Error Cutting Speed fo Spindle Rotating Speed 100 A ll e fl 0 50 100 Ready 26 Chapter Introduction Chapter 2 Installation 27 28 2 1 Before Installing Checking the Included Items The following items are included with the unit Make sure they are all present and accounted for Magazine unit 1 ATC spindle Stripper bolts Spacer U d8 x LI5 mm x2 Base plate Ca S Q SD Y y Cap screws Cap screws Cap screws Cap screws M8 x 20 mm x2 M8 x 16 mm x4 M4 x
46. measuring the tool length automatically Using this can be convenient because it performs all tasks up through saving the adjustment value in a single step c P 59 4 2 Automatic Measurement of Tool Length How to Determine the Adjustment Values 4 Positive adjustment value L F Reference position gt Negative adjustment value 58 Chapter 4 Tool length Offset When you measure tool length yourself you make the distance from the reference position to the tool tip the adjustment offset value However it s best to decide on a clearly defined reference position This figure shows an example where you decide on the reference tool and use the position of its tool tip as the reference In this case the adjustment value for the reference tool is zero It s important to note that adjustment values may be positive or negative The value is positive when the tip is lower than the reference position or nega tive when higher than reference position c P 62 4 3 Entering Adjustment Values Yourself 4 2 Automatic Measurement of Tool Length What s Automatic Measurement of Tool Length This feature automatically measures tool length using the Z origin sensor and registers its adjustment value You can perform batch registration for a number of tools at one time Automatic measurement Procedure Procedure O Mount tool holders in the magazine ae l
47. mmet ya E N Secure the cabling for the air cylinder in 4 place with retainers RRQ Be careful to ensure that the cabling does not WEN NS touch any moving parts SAN le Lil D Connect the medium air hose Attaching and detaching the air hose Z gt N i A GA TA To connect o Sy i Insert firmly as far as it will go The joint rotates freely gt So To detach A Press and hold the ring and pull out Le A gt wae LY D 6 q Attach the motor cover at its origi nal location 2 Reinsert the two grommets at their original locations Chapter 2 Installation 43 44 2 5 Step 4 Connect and Secure the Cables Continue by proceeding with 2 6 Step 5 Supply Compressed Air Chapter 2 Installation Attach the cable retainers Connect the two small air hoses Secure the hoses in place with the retainers The joint rotates freely Secure the cable hose in place with large retaining bands Ensure that it is not pulled by movement of the spindle Connect the connector to the model ing machine 2 6 Step 5 Supply Compressed Air Supply Compressed Air NWARNING NWARNING To the compressed air source The pressure of the supplied compressed air must be not more than MPa Exceeding this may cause rupture or other serious accident Ensure no
48. ngs If necessary register it as a new tool Operation Using the Handy Panel You can also perform this operation using the handy panel c P 71 Chapter 6 Handy Panel Close the spindle cover InVPanel click the Attach Detach icon NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that op eration of the machine will not create any hazard or danger Choose the stocker number Click Replace To return click Return Chapter 3 Basic Operation 55 56 Chapter 4 Tool length Offset 57 4 1 What s the Tool length Offset What s the Tool length Offset This feature keeps the position of the tool tip from changing during cutting even when you change among tools of different lengths This is useful when you want to use multiple tools selectively to cut a single workpiece Note however that this requires measuring the lengths of the respective tools and saving their adjustment offset values in advance The figure below shows an example where the gauge surface of the tool holders is used as the reference Before tool length offset Reference position B gt Y Tool length B Tool length A Y Tool length C mall Adjustment Adjustment Adjustment value A value B value C After tool length offset Tool length Automatic measurement Feature This unit also provides a feature for
49. occur Never touch with wet hands Doing so may result in fire or electrical shock Never allow any foreign object to get in side Never expose to liquid spills Inserting objects such as coins or matches or allowing beverages to be spilled into the venti lation ports may result in fire or electrical shock If anything gets inside immediately disconnect the power cord and contact your authorized Roland DG Corp dealer Never place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can accumulate Combustion or explosion may be a danger A To Ensure Safe Use A Danger of electrical short shock electrocution or fire WARNING 9 9 Q Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the ma chine and cause fire or electrical shock If sparking smoke burning odor unusual sound or abnormal operation occurs im mediately unplug the power cord Never use if any component is damaged Continuing to use the machine may result in fire electrical shock or injury Contact your autho rized Roland DG Corp dealer A To Ensure Safe Use A Danger exists of components being thrown off or damaged WARNING O 0 OOOO Connect th
50. or draft cutting finishing and so on and mount them in the magazine Once you ve mounted them it s important not to replace them with others until after you ve finished cutting t P 52 3 2 Mounting the Tool Holders Register the Adjustment Values Use automatic measurement of tool length or another method to register the adjustment values t P 57 Chapter 4 Tool length Offset Make the Program Settings Use the stocker numbers specify which tools to use and when to use them Set the Z axis Origin It s a good idea to set the Z axis origin only after you ve registered the adjustment values It s sufficient to make the setting for just one of the tools in the magazine For more information refer to the following section t P 68 Example of Setting the Z axis Origin Start Cutting When you send the cutting data the tool specified by the program is grasped and cutting starts The tool length offset is applied at this time and the cutting in depth stays the same even after changing to the next tool Example of Setting the Z axis Origin Procedure Use manual tool change to grasp any one of the tools You may grasp any tool whose adjustment value has already been registered Set the Z axis origin for the gripped tool Do this regardless of whether blade alignment was performed manually or by using a tool sensor Return the tool to the magazine 68 Chapter 5 Getting Ready for and Performing Cutting 5 3 Examples of
51. ou se rompre sous la pression de l air comprim Ne jamais utiliser dans un endroit expos directement aux rayons du soleil Les composants pourraient se d t riorer ou se rompre sous la pression de l air comprim ATTENTION Ne jamais frapper ni soumettre l objet un impact Les composants pourraient tre endommag s ou se rompre sous la pression de l air comprim Garder la temp rature de l endroit o l appareil est install dans les limites sp cifi es Ne jamais placer un four ou un appareil de chauffage proximit Les composants pourraient se d t riorer ou se rompre sous la pression de l air comprim Ne jamais endommager le tuyau air le plier ou le tordre avec une force exces sive Ne jamais utiliser un article d t rior Un tuyau air endommag risque de se rompre 17 A Pour utiliser en toute s curit AN Remarques importantes relativement l extr mit bord coup du tuyau air Le non respect de ces consignes de s curit peut causer une fuite d air ou le d branchement du tuyau air En outre si le tuyau air a t d branch en couper l extr mit avant de le rebrancher S assurer qu il n est pas cras Le bord coup doit tre droit Le garder en bon tat et propre 18 AN Pour utiliser en toute s curit A Vignettes d avertissement Des vignettes d avertissement sont appos es pour qu il soit facile de rep rer les zones dangereuses L
52. p screws in the sequence shown in the figure For the belt and the cap screws use the items you removed in step 2 Install the air cylinder Turn gently and when movement stops tighten further by approx 30 Inner and Outer Sides of the Belt The inner side is slick Chapter 2 Installation 2 4 Step 3 Attach the Spindle and Cylinder Engage the belt onto the pulley O While turning the pulley to break in the belt keep the belt at the correct posi A tion Keep centered Keep centered on the pulley Continue by proceeding with 2 5 Step 4 Connect and Secure the Cables Chapter 2 Installation 41 2 5 Step 4 Connect and Secure the Cables Connect and Secure the Cables Procedure Secure the cabling connected to the magazine in place with retainers Remove the screws Tighten the screw to clamp the cabling Arrange the cable hose as shown in the figure a f gt gt Cable hose of me 2 5 3 Medium air hose Connector air cylinder use ae Small air hoses 42 Chapter 2 Installation 2 5 Step 4 Connect and Secure the Cables Remove the grommet Pass the connector for the air cylin der through the hole Connect the connector Pass the cabling for the air cylinder through both sides Gro
53. r des blessures ATTENTION O OH S assurer de suivre les proc dures d utilisation d crites dans la documenta tion Ne jamais permettre a quiconque ne connait pas le fonctionnement ou la manutention de l appareil de le toucher L utilisation ou la manutention incorrectes peuvent causer un accident Garder les enfants loin de l appareil L appareil comporte des zones et des composants qui pr sentent un danger pour les enfants et qui pourraient causer des blessures la c cit la suffocation ou d autres accidents graves Ne jamais faire fonctionner l appareil apr s avoir consomm de l alcool ou des m dicaments ou dans un tat de fatigue L utilisation de l appareil exige un jugement sans faille L utilisation avec les facult s affaiblies pourrait entra ner un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou encombr peut causer un accident l utilisateur risque par exemple de tr bucher malencontreusement et d tre coinc par une partie de l appareil Avant de mettre l appareil sous tension v rifier et s assurer que les environs sont s curitaires S assurer que les mouvement de l appareil ne pr sentent aucun danger s assurer en particulier que personne ne se trouve dans la zone de fonctionnement de l appareil Ne jamais utiliser l appareil des fins autres que celles pour lesquelles il est con u Ne jamais l utiliser de man
54. rform this procedure check to make sure that op eration of the machine will not create any hazard or danger Click Start Detection 2 7 Step 6 Adjust the Tool change Location Click OK to finish adjustment Virtual Panel Measurement has Finished O Shut down the modeling machine zu Mike HIT This completes all installation operations Chapter 2 Installation 47 48 Chapter 3 Basic Operation 49 3 1 Starting and Quitting How to Start the Machine When this unit is installed the procedure for starting the modeling machine changes slightly Initialization cannot be performed while a tool holder remains gripped by the spindle This means that if a tool holder remains gripped it must be released when you begin startup When a tool holder does not remain gripped the startup procedure does not change Procedure O Close the spindle cover O Switch on the power switch If a tool remains gripped this screen appears on the handy panel Tool held Doing forced release Support tool and Press CLEAR COORD zo Ka 50 Chapter 3 Basic Operation 3 1 Starting and Quitting Support the tool with your hand to keep it from falling On the handy panel press the CLEAR key COORD zo system sense ORIGIN SPINDLE OVERRIDE After the tool holder
55. s described below Abnormal ATC air pressure Paused The air pressure has deviated from the permitted value Adjust the air regulator Then click Clear Error cancel the paused state and resume cutting c P 45 2 6 Step 5 Supply Compressed Air No tool Not displayed on the VPanel Automatic measurement of tool length was attempted but no tools are present in the magazine Mount tools in the magazine and redo the operation c P 59 4 2 Automatic Measurement of Tool Length No tool in stocker No XXX During a manual tool change an attempt was made to grasp a nonexistent tool XXX is the stocker number Click Clear Error then redo the operation No tool in stocker No XXX Paused During cutting in the RML 1 mode an attempt was made to grasp a nonexistent tool XXX is the stocker number Click Clear Error then click Stop Cutting Canceling the paused state and resuming cutting instead of quitting is possible but because unintended operation is highly likely doing so is not recommended No tool in stocker No XXX Paused Not displayed on the handy panel During cutting in the NC code mode an attempt was made to grasp a nonexistent tool XXX is the stocker number Click Clear Error then click Stop Cutting Canceling the paused state and resuming cutting instead of quitting is possible but because unintended operation is highly likely doing so is not recommended No tool sensor conne
56. s important to remember that for example offset No 2 may be assigned to stocker No 1 In the RML 1 mode it s not necessary to be aware of any differences between stocker numbers and the offset numbers t P 64 Correspondences Between Stocker Numbers and Offset Numbers 62 Chapter 4 Tool length Offset 4 3 Entering Adjustment Values Yourself Fine tuning the Results of Automatic Measurement of Tool Length Tool length Offset Ho Offset 1 E 675 2 52 363 3 0 000 4 72 844 When necessary you can fine tune the adjustment values obtained by automatic measurement of tool length The Length Offset dialog box is updated with the results of automatic measurement so you change the values here c P 59 4 2 Automatic Measurement of Tool Length A tool that is longer than the adjustment value per forms cutting in that is deeper than intended In such cases increase the value Conversely if the cutting in depth is too shallow reduce the value Chapter 4 Tool length Offset 63 4 4 Starting Tool length Offset When Tool length Offset Starts Tool length offset is activated in the following cases In each of these cases the offsets are applied according to the registered adjustment values You can use the Magazine dialog box to view and check the adjustment values Note however that the adjustment values are all zero by default and unless you change them no offsets are applied RML I Mode In the R
57. set NC code Mode coooooconiciccocicoconoconocconoconnonconononnonoonononnononoonoss 69 Example of Operations Up to Staring CURINE adoran 69 Example of Setting the Z axis Origin iaa 70 Chapter 6 Handy Pane ssicscsscenccssssscsosscntnsnvsasesssuensswacestinasecsusnaceidnwsnasseceseneesnsad casssecseasscansieussneossaneecsous 71 6 1 Features Added to the Handy Panel eins einen 72 Features Added to ihe Handy EOL ru 72 6 2 Manual Operation of the AT a a 73 Basic Operation of the AMA e a diode 73 Chapter 7 Appendix AAPP O onnaa E aa Nsan a aaas eao anaa paei 75 7 DAN nn ee ee 76 Sc 76 VCS CO AU PR aa da 76 Cleanine Inside the Magazine COVEN sccsrssvensncesnsetadnstawinseseseiasasstparsasdsdinsastaeensaetsdinsgosrensaenssdipseeteene 7 Care and Maintenance of the Tool Holders and Spindle Nose ooooccccccccncncnnnncnnnnnnnnncnnnnnininacinannns 17 PS AA TEA PES IC an ee a D E et de PR Care and Maintenance of the Air Regulator une een ee 78 7 2 Inspection and Maintenance sine 79 Checking De Tota NV OT EDR a a ee i 79 TOO DIN dd een 79 viento Replaco es pal cti eat 80 A DO nao patas 8 Important Notes on Performing Continuous Cutting for a Prolonged Period 81 DAS EC GO TODE E enano opa 81 Took hanee operados Tall ee ini aa 81 Thespindie Delt Is crooked e o ee ened 81 Responding toan Error IVS Sale ea 81 7 4 NC Code Specifications a Beeren 83 Items Related to the Mechanical Specifications of the Machine
58. sing an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be de termined clean using a brush or the like with out using the vacuum cleaner CAUTION Wear dust goggles and a mask Wash away any cutting waste remaining on the hands Accidentally swallowing or inhaling cutting waste may be hazardous to the health A Danger of pinching entanglement and burns WARNING 9 A Never attempt operation while wearing a necktie necklace loose clothing or gloves Bind long hair securely Such items may become caught in the machine resulting in injury Securely fasten the cutting tool and work piece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Exercise caution to avoid being pinched or becoming caught Inadvertent contact with certain areas may cause the hand or fingers to be pinched or become caught Use care when performing operations WARNING Caution cutting tool The cutting tool is sharp To avoid injury exer cise caution Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns WARNING O 9 Never use out of doors or in any location where exposure to water or high humid ity may
59. t Components may suffer damage or rupture un der the pressure of compressed air Keep the temperature of the installation area within the specified range Never place a stove or heater nearby Components may deteriorate or rupture un der the pressure of compressed air Never damage the air hose or bend or twist it with undue force Never use an item that has deteriorated A damaged air hose may rupture NTo Ensure Safe Use N Important notes about the end cut edge of the air hose Failure to observe these cautions may result in air leakage or easy dislodgement of the air hose Also when a hose has been detached cut off the end before reattaching the hose Ensure that it is not crushed Make the cut edge straight Keep free from damage or soiling 10 A To Ensure Safe Use AN Warning Labels Warning labels are affixed to make areas of danger immediately clear The meanings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured SK Mii Caution Pinching Hazard Contact during operation may cause the hand or fingers to become pinched resulting in injury 00000 0000 11 A Pour utiliser en toute s curit La manipulation ou l utilisation inad quates de cet appareil peuvent causer des blessures ou des dommages mat riels Les pr cautions prendre pour pr venir les blessures ou les dommages
60. un objet ou du liquide s infiltre dans l appareil d brancher imm diatement le c ble d alimentation et communiquer avec le repr sentant Roland DG Corp autoris Ne jamais placer d objet inflammable proximit de l appareil Ne jamais utiliser de produit inflammable en a rosol proximit de l appareil Ne jamais utiliser l appareil dans un endroit o des gaz peuvent s accumuler Une combustion ou une explosion pourraient se produire ATTENTION Ne jamais utiliser d huile de coupe Cet appareil n est pas con u pour traiter l huile de coupe L huile peut s infiltrer l int rieur et causer un incendie ou un choc lectrique Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique S il se produit des tincelles de la fum e une odeur de br l un bruit inhabituel ou un fonctionnement anormal d brancher imm diatement le c ble d alimentation Ne jamais utiliser si un composant est endommag Continuer utiliser l appareil peut causer un incendie un choc lectrique ou des blessures Communiquer avec le repr sentant Roland DG Corp Autoris AN Pour utiliser en toute s curit AN Il y a risque que des composants soient projet s ou endommag s NATTENTION OO e Connecter solidement le tuyau a air pour
61. use the tool to break and be thrown off forcefully leading to danger of injury 60 Chapter 4 Tool length Offset 4 2 Automatic Measurement of Tool Length To Make the Tool Descend Rapidly When it takes a long time for the tool to make contact with the sensor turn the hand wheel on the handy panel counterclockwise Be careful not to make the tool collide with the sensor A collision makes accurate detection impossible If a collision occurs redo the operation from the beginning Operation Using the Handy Panel You can also perform this operation using the handy panel c P 71 Chapter 6 Handy Panel Chapter 4 Tool length Offset 61 4 3 Entering Adjustment Values Yourself Entering Adjustment Values When you ve measured tool length yourself follow the procedure below to register the adjustment values Procedure MDX 540 RML 1 VPanel File Set Options Help IZ Une u i Gate I Base Point 12 User Coordinate System v No 1 0 0h 4 No 2 0 0h No 3 0 0h 3 Nod 0 0h X 0 E 0 0 mm 2 Y N N N mm ahh InVPanel click the Length Offset icon Move Tool Setup Enter the adjustment value Click OK Ho Offset SD 0 000 mm 2 8 930 mm 3 15 274 ner 4H About the Offset Numbers The numbers displayed in the Length Offset dialog box are the offset numbers In the NC code mode the offset numbers may not necessarily be identical to the stocker numbers It
62. ustment is misaligned correct tool change is im possible Try adjusting again t P 46 2 7 Step 6 Adjust the Tool change Location Is the installation of the magazine unit appropriate If the mounted location of the magazine unit is misaligned correct tool change is impossible Check the installed lo cation again c P 33 2 3 Step 2 Attach the Magazine Unit The spindle belt is crooked Is the spindle unit installed appropriately If spindle is not installed perpendicularly because for ex ample the flush contact is inadequate the belt may be come crooked or come loose Check the installation again c P 39 2 4 Step 3 Attach the Spindle and Cylinder Responding to an Error Message This section describes the messages added by installing the unit For other messages see the documentation for the modeling machine Messages If a window like this appears on the computer take ac tion as described below Virtual Panel A tool remains gripped Use the handy panel to perform a forced release of the tool After release click OK 1 Cancel A tool remains gripped Startup is not possible when a tool remains gripped Fol low the procedures for performing a forced release of the tool c P 50 3 1 Starting and Quitting Chapter 7 Appendix 81 82 7 3 What to Do If Status Box or Handy Panel Display If a message appears in the VPanel Status box or on the handy panel take action a
63. within the circle The symbol at left means the unit must never be disassembled The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet A To Ensure Safe Use AN Incorrect operation may cause injury WARNING WARNING 909 0 Be sure to follow the operation proce dures described in this documentation Never allow anyone unfamiliar with the usage or handling of the machine to touch it Incorrect usage or handling may lead to an acci dent Keep children away from the machine The machine includes areas and components that pose a hazard to children and may result in injury blindness choking or other serious acci dent Never operate the machine while tired or after ingesting alcohol or any medication Operation requires unimpaired judgment Im paired judgment may result in an accident Conduct operations in a clean brightly lit location Working in a location that is dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an inadvertent stumble Before switching on the power check and ensure the safety of the surrounding area Make sure that movement of the machine poses no danger including making sure no person is inside the machine s area of operation Never use the

Download Pdf Manuals

Related Search

Related Contents

PDF版はこちらから - 株式会社エムティーアイ  ハンディラマン分光器IND-1001  CP-22ー00  Instrucciones  ASUS T6989 User's Manual  Installation Manual Omnivore® Sewage and  Philips Tornado Spiral energy saving bulb 871829111698101  

Copyright © All rights reserved. Failed to retrieve file