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MEGA MOUTH User Manual

1. a 0064 21 250 6 2 064 DU 75 5 161 ENCODER H25D SS 1200 ABC 4469 EEx nA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A C AN G B D B A 5 to 15 vdc B Gnd F Case AMSLA MEGAMOUTH ZONE2 MAY2012 Page 108 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 6 2 ENCODER HI RESOLUTION AM5KA070B ik 4 O 2064 be 064 a a 74 20 37 5 163 ENCODER H25D SS 1200 ABC 4469 nA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A 5 to 15 vdc Gnd G Case AMSLA MEGAMOU
2. T i H E 2 Z L ALL 7 4 5 ex 95 g 45 f F f AMSLA MEGAMOUTH ZONE2 MAY2012 Page 98 of 118 36220 FM 1093 enc P BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH GUIDE ROLLERS L oc AMSLA MEGAMOUTH ZONE2 MAY2012 w MCA CA RR RR C ORC RON ORO CNRC S NR ON RR NR RR RS idt _ 28 4 k k k k k k k kak hs k k ka Mth he Mh TM ha Mh he k k ko hs TM he hs k ho k Ms ko k ha SM es hs ES RP EE P E Se Ec w rd ik 1 5 a Ir BEAR px Oo Rr ZN NS he e m EL Z X NWN Ca 4 99 01118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 4 5 RECOMMENEDED SPARE PARTS AMSLA MEGAMOUTH Following is a list of recommend spare parts Stocking parts designated as REMOTE is recommended only for areas that have a very difficult time getting parts shipped to For all other areas it shou
3. 4 foe N N V vj Hid lu L_ 25 9 N N lt N N wl REF 9 UJ J wass EG ITEM PN DESCRIPTION QTY C276P040 O RING 2 235 BUNA L P LID 3 1 8 X 3 3 8 X 1 8 8 066 O RING 2 136 BUNA L P HSG 1 9810 X 2 1900 X 0 103W AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 BLUE WHT Ed WHITE JLE SEE GREEN EE 70 JE 816 SED BACK B YEL ie BLK 24 SES 10 LB 15 AMSLA ZONE2 MAY2012 Page 101 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 2 LOAD PIN 4 20MA CURRENT LOOP AMSLA115B ITEM DESCRIPTION UNIT 1 AMS8M010 HOUSING LOAD PIN AMS80 E 2 5 262 LID LOAD PIN HSG BLACK WARNING PIN LOAD 12 500 1 OD 2 0 350 OHM 10VDC EXC 4 AMSLPIOI HEADER ERES 5 AMS7P013 CONN MS3102E 18 9P LOAD 6 ACMU2PO DUST MS25043 18DARECEPT 1 FA 8 AMS8P066 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X0 103W 1 EA 9 118 O RING 2 023 BUNA N L P CO
4. 2 57 i 67 12 Othe 86 12 QC Q 2 45 3 00 11 45 AMSLA ZONE2 MAY2012 Page 95 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH REAR VIEW AMSLA MEGAMOUTH ZONE2 MAY2012 Page 96 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH MEASURING WHEEL m S k Sy MMM MMH 42 68 62 e fa 8 a 224 rE Fs SESS SUD aS e iv mS B7 m SSS ME OS HCODER MOUNTING BACKUP DEPTH 64 4x Sy Ly 1 SS Sue A GREASE S9 de 53 VE E Te 2222257227 A SU d a Seas SSS 8 Ce 9 EN 59 2 mom re oo SAS Siw aG 85 AMSLA MEGAMOUTH ZONE2 MAY2012 Page 97 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH TENSION WHEEL NSSSSSSSSXNS Z Z S ASSSSENY
5. AMSLA MEGAMOUTH ZONE2 MAY2012 Page 88 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH END VIEWS AMSLA MEGAMOUTH ZONE2 MAY2012 Page 89 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWINGS BILL OF MATERIALS AMSLA MEGAMOUTH WEM PN BESCRIPHON QW REF 1 AMSLMOSS WHEEL MEASURING 0 092 14 0 OPTION 1 AMSLM159 WHEEL MEASURING 4FT 0 092516 o OPTION 2 AMSLAO0 WHEEL ASSY TENS 4FT 5 162 WHEELCOUNTER 0 OPTION 2 AMSLAI60 WHEEL ASSY TENS 4FT 1 4 BR LIN 2 WHEEL COUNTER O OPTION 2 AMSLAI6I WHEELASSYTENSIONAFTHHD REF ADAPTER MEASURING WHL SHAFT 30MM ENCODER SIDE 4 040 ADAPTER ENCODER H25D H20 MAG BACKUP o OPTION 4 057 ADAPTER ENCODER 250 0 OPTON AMSLAa463 KIT 2ND ENCDR MOUNT MMOUTH o OPTON 8 AMSLMI22 ADAPTER COUNTER HD RT ANGL DRV 1 42 WHLCOUNTER 6 AMSLMi48 MOUNT GUIDE ROLR FRONT MMOUTH ST AMSLM239 PLATEBASEOPENZWHL _ 1 o PLATE SPACER GUIDE ROLLER VERT LEVELWIND __ SWIVEL ASSY TURNTABLE W O BRGS FLAT BTM NO ES AMSLA430 PLAS Z1 MMTH NM OPTION SWIVEL A
6. other Front View of Top View of an AMSLA Guide Rollers Measuring Wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 14 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD Loosen the bolts on the top of both sets of guide rollers Swing the guide roller plate away leaving top access to the space between the guide rollers Loosen the keeper roller move it to the top of its slot and retighten the bolt AMSLA MEGAMOUTH ZONE2 MAY2012 Page 15 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Loosen the upper pressure roller move it to the end of its slot and retighten the bolt ip Y r Loosen the lower pressure roller move it to the end of its slot and retighten the bolt AMSLA MEGAMOUTH ZONE2 MAY2012 Page 16 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Thread the wire between the 1 set of guide rollers then over the top of the measuring wheel under the under the keeper roller K AMSLA MEGAMOUTH ZONE2 MAY2012 Page 17 of 118 36220 FM 1
7. _20 AMSLAMSB ASSY LOAD AXLE 4 20mA 1 IN DIA 9K LINE PULL 2WIRExn 0 OPTION ASSY LOAD AXLE 2MV V 1 DIA Z2 KP16 8P PASSIVE AMSLA132A O9ATEX41118 ES OPTION AE 2MVN 1 DIA Z2 P10 6P PASSIVE 0 OPTION E 2MV V 1 DIA Z2 MS14S 6P PASSIVE 0 OPTION 20 AMSLAI3BA E E SAC 2MVN 1 DIA 22 CWL18 10 PASSIVE 0 OPTION 21 50 COUPLING ENCDR WBKUP MAGNETS OPTION 29 AMSLM219 ROLLER GUIDE VERT LEVELWIND 4 o 49 5 ASSY ENCODER BACKUP MAGNETIC 1 0 OPTION _ 49 AM5KA058 ASSY ENCDR BACKUP MAG EExnA O0 OPTION ASSY ENCDR 1200 PPR OPTICAL 16 HES Ex nA AM5KAO068B ETLOSATEX41123 NM OPTION ASSY ENCDR 512 780 PPR OPTICAL KP14 Ex nA AM5KA070B 7 50 AM5KA074B ASSY ENCDR 1200 PPR OPTICAL MS18 nA 41123 L3 OPTION ASSY ENCDR 1200 PPR OPTICAL 16 STD Ex nA CI 5 0798 1123 ES OPTION ASSY ENCDR 1200 PPR OPTICAL MS16 BLUE nA ETLOQATEX41123 AMS1P090 COUPLING OLDHAM ENCODER C123 10 26 15 OPTION AMSLM640 LABEL MSR HD SLICKLINE Ex nA ETL10ATEX11131 AMSLA ZONE2 MAY2012 Page 87 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD AMSLA MEGAMOUTH ENCODER SIDE VIEW
8. 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued When replacing the keeper roller make sure you have a flat washer on each side of the roller When replacing the pressure wheel you must compress the tensioner to allow the bolt to go into the wheel tighten the bolt o dia wd A AMSLA ZONE2 2012 78 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Test the installation by rotating the wheels AMSLA MEGAMOUTH ZONE2 MAY2012 Page 79 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT There are 2 bearings in the measuring wheel 1 is on the shaft and the other is inside this hub Both will need to be replaced Remove the retainer clip that holds the bearing in place in the hub It can normally be removed and replaced with no special equipment Install the new bearing and the retainer clip NOTE make sure that the small lubrication hole on the outside bearing race is lined up with the grease fitting on the hub or the bearing wo
9. 3 4 DIA BRASS 0 OPTION ASSY ENCDR 1200 PPR OPTICAL MS16 HES Ex nA AM5KA068B ET 4 125 EN OPTION ASSY ENCDR 512 780 PPR OPTICAL KP14 Ex nA AMSKA070B ggATEX41122 OPTION ASSY ENCDR 1200 PPR OPTICAL 18 Ex nA AM5KA074B FT 41123 OPTION ASSY ENCDR 1200 PPR OPTICAL MS16 STD Ex nA AM5KA079B FT 1123 ETN OPTION ASSY ENCDR 1200 PPR OPTICAL MS16 BLUE Ex nA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 0 OPTION AMS1P090 COUPLING OLDHAM ENCODER C123 10 26 15 0 OPTION AMSLP040 BEARING SPHERE ROL 50MM ID MCGILL W SEALS AMSLP030 BEARING BALL 30MM 2 ROW SST EET NENNEN AM3KP204 BEARING BALL 20MM SST 1 REPLACES 276 002 8 AMSLP005 BEARING PILLOW BLOCK 1 1 2 COMPENSATED O AMSLA MEGAMOUTH ZONE2 MAY2012 Page 91 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWINGS BILL OF MATERIALS AMSLA MEGAMOUTH cont d THEM PN 7 QN RE _ 56 AMSLPOOS BEARING BRZ FLANGED 3 8 IDX1 4LOLIMPREGNATED 2 87 AMSLPI00 RINGRETNGEXT 1 000SHAFTSST ot AMSKPIGB RINGRETNGINT28 5LTDUTY 039 THICKSST 2 59 AMSLPZ 8 SPRING COMP 2 00 OAL 1 218 OD GROUND ENDSSST 1 6 AMSLPOIS WOODRUFF 887807 1 61 AMSKP250__ INSERT 1 4 20 HELLCOIL R1185 250 SSC 6 C276P014 INSE
10. Do not try to operate this equipment in conditions that outside these temperature limits The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F Hazardous Equipment Marking See General Assembly drawings for hazardous equipment marking ALL WARNING LABELS ON THE EQUIPMENT MUST BE OBSERVED AND FOLLOWED Installation Instructions Install measuring device onto the spooling mechanism per the unit manufacturer instructions Take care to avoid pinching or cutting of electrical cables when the measuring device moves during the spooling operation Take care to thread the wire through the device properly to prevent the wire from rubbing the frame during operation The Table of Contents of this manual will list where the threading procedure is located Rotating Equipment BenchMark Wireline measuring equipment 15 often attached to rotating industrial machinery This may include winches pulleys rigging rotating drums plus moving cable and wire Though BenchMark s measuring equipment does not normally present a safety hazard when in operation provided it is used within the design parameters of the equipment the heavy equipment used in this type of work in proximity to BenchMark s equipment may Never attempt to use BenchMark equipment in any way or for any other purpose than for which it was designed Use every precaution to keep a safe distance from dangerous equipment when it is in operation Never ap
11. HEADER __5 AM5KP068 CONN 10 107218 1P BENDIX QWL COURSE THREAD 10 1 EA 6 AM5KP067 DUST CAP 8116 RECEPT 1 EBE 4 0 170097077 01 C CRAS 8 AMSS8P066 O RING 2 136 BUNA L P HSG 1 98ID 2 1900 ____ 1 EA _9 AMBKP118 O RING 2 023 BUNA N L P CONN 1116 X 1 316 116 1 EA 11 C276P047 SCREW4 40X1 2PHILPANSST 6 EA _ 16 AMS8P036 WASHER 4 LOCKSST EA AMSLA MEGAMOUTH ZONE2 MAY2012 Page 106 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 7 LOAD PIN PASSIVE AMSLA187B ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP101 am 12 5008 1 OD 2 0 MV V 350 OHM 10VDC EXC 6 7 DUST KPT8116C RECEPT EA 8 AMSSPO66 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X0 103W 1 EA 9 AMBKP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 316 X 116 ___ 1 EA 11 C276P047 SCREW 4 40 X 1 2PHILPANSST 6 16 AMSS8PO36 WASHERA4LOCKSST AMSLA MEGAMOUTH ZONE2 MAY2012 Page 107 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 6 1 ENCODER HI RESOLUTION AM5KA068B
12. This allows it to fit inside a smaller compartment during transport It is a two piece assembly that sits between the measuring head and the horizontal spooling bars The bearings are removed from the bottom of the measuring head and bolted to the bottom of the pivot plate AMSLA MEGAMOUTH ZONE2 MAY2012 Page 113 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 ualim 281 346 4300 WirelinerE 2843464301 Products benchmarkwireline com 5 7 2 DRIP LINE OILER FSU1A013 This oiler features a Lexan reservoir with self closing filler cap The flow is regulated by adjusting the valve at the base of the reservoir A mount is provided on the measuring head A copper tube channels the fluid to the wireline where it first enters the measuring head BN __ UM 91 005 MOUNTLINEOLERDRIPTANK _ rM _ COPPER TBG 1 4 OD AMSLA MEGAMOUTH ZONE2 2012 Page 114 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 6 0 SCHEMATICS WIRELISTS amp SETUP PROCEDURES 6 1 SCHEMATICS Schematic drawings for load pins and encoders are not provided They contain either proprietary information and or are purchased from 3 party Suppliers Additionally load pins and encoders are not field reparable 6 2 WIRELISTS Wirelists do not pertain to this typ
13. VOLTS 5 15DC AMPS 0 100 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX AMSLA MEGAMOUTH ZONE2 MAY2012 Intertek BenchMark Wireline Products Simonton TX USA Class 1 Division 2 Groups A B CD PRODUCT Load Pin VOLTS 15DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Load Pin N VOLTS 12DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Magnetic Backup Encoder VOLTS 5DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT
14. continued Heplace the 4 screws and tighten them firmly The last step in the process is to replace the plug Put a half a bead of Teflon sealant on the leading threads of the plug A 4 amp 18 f a 2 ww rw p __ 2 W AMSLA ZONE2 MAY2012 Page 56 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the plug and tighten it firmly AMSLA MEGAMOUTH ZONE2 MAY2012 Page 57 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT For this maintenance we will remove both the Encoder and the wheel hubs Completely remove the pressure wheel Hemove the keeper roller on top of the measuring wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 58 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Note that the keeper roller has a flat washer one on each side of the roller that will be used again when the wheel is replaced We will now swing the front guide r
15. shaft is removed simply remove the wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 65 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued If you ARE replacing the bearings loosen and then remove all 4 screws and then remove the hub from the frame h The other half of the hub assembly is on the other side the frame Take the dowel out of the wheel Loosen and remove all 4 screws that attach the hub to the frame AMSLA MEGAMOUTH ZONE2 MAY2012 Page 66 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Hold the measuring wheel and remove the hub and shaft assembly you will probable have to tap on the shaft from the encoder side to get it to come out Remove the shaft from the wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 67 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued The measuring wheel is now free to be removed if necessary NOTE While the wheel is free it may be advisable to replace the wheel bearing That proce
16. tension wheel There should be no heavy contact between the roller and the tension wheel as this can interfere with accurate measurements AMSLA MEGAMOUTH ZONE2 MAY2012 Page 20 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 6 2 SLICKLINE WIRE THREADING WITHOUT CABLE HEAD This process for threading a wire without a Cable Head attached is very similar to the procedure described above However the guide roller plates on top of the guide rollers DO NOT have to be loosened or moved AMSLA MEGAMOUTH ZONE2 MAY2012 Page 21 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 6 3 SLICKLINE WIRE THREADING FINAL RESULT This is what an AMSLA measuring head should look like with the wire properly threaded Final Thread Path is the same whether threaded with or without cable head attached AMSLA Measuring Head Wire Thread Path e Wires lay side by side 2 wide on top of this wheel This diagram represents all AMSLA models AMSLA MEGAMOUTH ZONE2 MAY2012 Page 22 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 7 HAZARDOUS AREA INSTALLATION STANDARDS amp REQUIREMENTS This equipment is to be insta
17. the wire against the wheel regardless of wire size The spring force keeps the wire turning the wheel even with sudden changes of direction during jarring action A composite guide roller is mounted above the measure wheel to keep the wire in the groove when wireline tension is relaxed such as during transport and rigup AMSLA MEGAMOUTH ZONE2 MAY2012 Page 8 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 4 2 DEPTH MEASUREMENT Depth measurement is made by wrapping the wire around the measuring wheel which has a precision machined groove The wheel groove has a circumference of 4 feet with 125 wire installed The wheel is hardened to greater than Rockwell 58 by using a special heat treat process his minimizes wheel wear to maximize wheel life This measuring head is capable of providing three completely independent depth measurements a mechanical counter an optical encoder and a magnetic pickup The optical encoder provides a high resolution measurement to the BenchMark Wireline Products hoistman s panel With this panel depth and line speed can be accurately measured on different sized lines without changing wheels This is done electronically by the panel Changes in wire size are accounted for by the panel software Wire stretch can also be automatically calculated by the panel The panel operates on 12v and supplies the necessary
18. 012 Page 47 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully remove the O Ring AMSLA MEGAMOUTH ZONE2 MAY2012 Page 48 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued With the small Allen wrench loosen the 2 set screws that hold the coupling on the shaft of the encoder Remove the coupling stack from the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 49 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the existing coupling stack on the shaft of the new encoder Note that the shaft has a flat side Place the coupling on the shaft so that the tangs on the coupling and one set screw are aligned to the flat side of the shaft When tightening leave the same gap on the shaft between the coupling and the encoder Snug up but DO NOT fully tighten the set screw on the flat side of the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 50 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281
19. 012 Page 74 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued NOTE if you are reinstalling the Same Encoder use this procedure If you are installing a New Encoder use the procedure in 5 3 1 Rotate the measuring wheel so that the tang on the coupling is horizontal Rotate the other end of the coupler on the encoder to vertical AMSLA MEGAMOUTH ZONE2 MAY2012 Page 75 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Replace the encoder while looking through the plug hole on the top and rotating the measuring wheel as necessary to get the 2 parts of the coupling to mesh Replace and tighten the 4 screws holding the encoder in place Replace the plug in the adapter AMSLA MEGAMOUTH ZONE2 MAY2012 Page 76 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Reposition the guide rollers Replace the bolt and tighten both bolts i a a k Fy AMSLA MEGAMOUTH ZONE2 MAY2012 Page 77 of 118 36220 FM
20. 093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Then around the back of the wheel The wire then goes underneath both wheels AMSLA MEGAMOUTH ZONE2 MAY2012 Page 18 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued With a wrench or bar spring the pressure wheel away and thread the wire the pressure wheel and the measuring wheel As the wire is brought over the top of the wheel make sure it is now pulled towards the mechanic on the close side of the wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 19 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued The wire now is threaded between the 2 set of guide rollers The keeper roller is now repositioned to keep the 2 rows of wires from crossing in the measuring wheel groove Replace the guide roller plates making sure that they are positioned between the flat washers on the tightening bolts Reposition the upper and lower pressure rollers and tighten them Position the roller to run inside the grooves of the
21. 300 Fax _ 281 346 4301 Products benchmarkwireline com 2 0 WELLSITE OPERATING SUMMARY 2 1 WELLSITE OPERATION Power up the panel connected to the measuring head and verify it is working properly Verify the panel is configured to match the system Line size Measurement units Encoder settings Install the line in measuring head and set the line size parameter on the panel Set Tension Alarm value Set depth adjust value if necessary Ensure that memory card is installed in data recorder Turn power to panel off then on again This will write the operating parameters to the memory card Hig up through sheaves install tool and slack off weight Set depth to zero Press T Zero to set tension to zero Press T CAL and verify that panel tension reads 4 000 5 000 Ibs depending on type of measuring head selected Pull tool to depth O position Press D Zero to reset the panel depth to O AMSLA MEGAMOUTH ZONE2 MAY2012 Page 25 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 2 1 WELLSITE OPERATIONS continued Determine wireline size to be used 092 to 1 4 Since the wireline wraps around the depth wheel the circumference of the depth wheel will change with a change in wire size The wheel size needs to be corrected for wireline size in order to accurately measure depth These corrections are automatically made i
22. 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Use DC111 or equivalent and apply a thin layer to the plastic coupling Press the plastic on top of the coupling stack The DC111 will temporarily hold it in place The top of the encoder has the OEM labels Rotate the coupling stack so that the slot on the top of the plastic coupling is oriented vertically Look though the hole in the adapter body and you will see the coupling half Rotate the measuring wheel so that the tang on the coupling half is vertical AMSLA MEGAMOUTH ZONE2 MAY2012 Page 51 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully replace the encoder watching to not jar the coupling stack Hold it against the adapter body Using a flashlight look in the hole to verify that the plastic coupling has engaged the tang on the measuring wheel AMSLA MEGAMOUTH ZONE2 MAY2012 Page 52 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Temporarily replace the 2 screws to hold the encoder and coupling in place Place the Allen wrench in a set screw hole and exerting force lever the
23. 36220 a ca ench Marks Simonton Teras e OO Wireline 281 34 3464301 Products u Clie com AMSLA426A MEGAMOUTH COMBINED DEPTH TENSION HEAVY DUTY SLICKLINE MEASUREMENT DEVICE ZONE 2 CLASS 1 DIV2 AMSLA MEGAMOUTH ZONE2 MAY2012 Page 1 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS This apparatus is suitable for use in ATEX Zone 2 Locations This apparatus is suitable for use in Class I Division 2 Groups A B C amp D Hazardous Classified or Unclassified Locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR ATEX Zone 2 LOCATIONS AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANT PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES ATEX Zone 2 LOCALES WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON HAZAROUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX WARNING PROTECTION MAY BE IMPAIRE
24. 50 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued NOTE make sure that the small lubrication hole on the outside bearing race is lined up with the grease fitting on the hub or the bearing won t be lubricated and will fail Place the shaft and bearing in the hub so that you can see the small end of the shaft protruding out of the hub this will indicate that the shaft is properly aligned in the hub You will now press the bearing with the shaft in it into the hub AMSLA MEGAMOUTH ZONE2 MAY2012 Page 84 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued Verify that the shaft is properly aligned in the hub If the shaft spins easily then it is properly installed Now replace the key in the shaft The shaft is ready to be inserted in the wheel hub For instructions on reinstalling the shaft in the wheel go to 5 3 2 AMSLA MEGAMOUTH ZONE2 MAY2012 Page 85 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 4 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter Itis held in place by fou
25. A Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A G 5 to 15 vdc Gnd F Case AMSLA MEGAMOUTH ZONE2 MAY2012 Page 111 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 6 5 ENCODER HI RESOLUTION AM5KA080B ik 4 O 2064 be 064 a a 74 20 37 AM5KP192 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A 5 to 15 vdc Gnd G Case AMSLA MEGAMOUTH ZONE2 MAY2012 Page 112 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 7 OPTIONAL ACCESSORIES 5 7 1 SWIVEL ASSEMBLY PIVOT PLATE AMSLA439 without linear bearings The pivot plate is designed to allow the measuring head to be pivoted 90 degrees when not in use
26. CHANICAL DAMAGE AMSLA MEGAMOUTH ZONE2 MAY2012 Page 104 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 5 LOAD PIN PASSIVE AMSLA137B ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING 4 AMSLP101 PIN LOAD 12 500 1 OD 2 0 MV V 350 OHM 10VDC EXC EL HEADER C276P043 CONN MS3102E 14S 6P LOAD AXLE 6 AMS7P041 DUST CAP MS25043 14DA RECEPT POWER IN EA C276P040 O RING 2 235 BUNA N LID 3 1 8 X 3 3 8 X 1 8 EA 8 AMS8PO66 O RING 2 136 BUNA N HSG 1 9810 X 2 1900 X 0 103W 9 5 219 O RING 2 019 BUNA 70D AM5KP041 SCREW 10 24 X 1 1 4 PHIL PAN C276P047 SCREW 4 40 X 1 2 PHIL PAN SST 6 EA 5 648 LABEL LOAD PIN Ex nA PASSIVE 09 41118 C276P035 WASHER 10 LOCK SS AMS8P036 WASHER 4 LOCK SST C276P143 SCREW 4 40 X 3 8 PHIL PAN SST E C lt 3 ohms E ne ic E BLACK GREEN YELLOW GREE AMSLA MEGAMOUTH ZONE2 MAY2012 Page 105 of 118 36220 1093 enc al BOX 850 Simonton Texas 77476 alina Phone 281 346 4300 Wireline fas 2843464301 Products benchmarkwireline com 5 5 6 LOAD PIN PASSIVE AMSLA138A DESCRIPTION AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING 4 AMSLP101 _ PIN LOAD 12 5004 1 OD 2 0 MV V 350 OHM 10VDC EXC
27. D IF THIS DEVICE IS USED IN AN APPLICATION OR MANNER NOT SPECIFIED IN THE MANUAL NOTE The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F BenchMark measuring equipment will frequently be operated in hazardous environments Appropriate safety precautions need to be taken Training Operators shall be trained in the proper and safe use of the device Do not exceed the tension limit specified for this device in this manual AMSLA MEGAMOUTH ZONE2 MAY2012 Page 2 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS continued Flammable Substances Flammable and explosive substances are often found in the proximity of the equipment operations Proper venting should take place where practicable Avoid open flames sparks and other ignition sources Electric Shock Depending on the equipment being used both AC and DC current may be present Frequently in wellsite operations conductive fluids and chemicals are used Use extra caution when working with BenchMark equipment and follow manufacturer warnings to avoid electric shock Do not separate any electrical connector while powered in a hazardous area Separate only when power is removed and or in a safe area Safe Operating Temperatures BenchMark Wireline equipment is designed to operate safely within these temperature ranges
28. EM PN QW REF 7 21 AMGKMOSO COUPUINGENCORWIBKUPMAGNETS o OPTION 22 AMSLMOSO BUSHNGFRAME2WHEELCOUNTER 6 28 AMSLMIS BUSHNGTENSIONWHEELTINUP 2 o 24 AMSLMO amp S BUSHING LP TIN WIANTHROTATN 1 4BRAIDEDLINE 1 25 AMSLM114 SPACER 901D X 1 50D X 250W M WHL SHAFTSST 1 ooo 26 AMSLM230 BUSHING FRAMESI 16SHARK 6 27 AMSLM217 SHAFT GUIDE ROLLER VERT LVLWND 4 28 AWSLM218 TBG SPACER GUIDE ROLLER 4 29 AMSLM219 ROLLER GUIDE VERT LEVELWIND 30 AMSLMO84 SCREWANTHROTATIONTENSWHEEL OT 31 AMSLMO53 BUSHING FLANGE PRESS WHEL 381D X 340DSST 1 AMSLM055 u FLANGE PRESS WHEL 5 16 18 THD X 3 4 OD AMSIPUZ2 PLUG3SNTSS 34 AMSLM434 SPACERKEEPERROLLERUNIVERSAL SOT 85 AMSLM040 SPACER FRAME 2 WHEELCOUNTER 36 AMSLM480 SPACER PRESSURE WHEELO S2THK AMSLP112 BEARING BALL 12MM SST 2X EXTENDED INNER RING EE AMSLM283 SPACER KEEPER ROLLER 0 34 0 69 OD SST AMSLM282 es PRESSURE WHEEL 0 76 THK 1 1 8 OD M WHL 5 5 5 N OI AMSLM134 PLATE WEAR MEGAMOUTH q AMSLM229 BUSHING FRAME TUBE E UR AMSLM145 PLATE FRAME OPEN SIDE MMOUTH q eee AMSLM146 PLATE FRAME MIDDLE MMOUTH C y AMSLM147 PLATE FRAME OUTER MMOUTH q eee AMSLP022 RING RETNG INT 3 562 LT DUTY 039 THICK SST AM5KA055 ASSY ENCODER BACKUP MAGNETIC 0 OPTION AM5KP046 PLUG FREEZE
29. ENDED USE OF EQUIPMENT The MEGA MOUTH Slickline Measuring Device is a heavy duty two wheeled device which accurately measures both wireline depth and tension It minimizes wire abrasion and fatigue by using a non reverse bend configuration The device is designed to be mounted in front of the wireline drum on a spooling mechanism Linear bearings in the mount allow it to slide back and forth in front of the drum so the wire can be spooled evenly Spooling rollers and pressure wheels are provided to keep the wire in the wheels at low or no tension The head can be pivoted 90 degrees for storage when not in use This measuring head is different from previous versions in that the wireline can be removed from the measuring head without cutting off the cable head The wireline can be removed from the side The guide rollers are slotted so they can be slid out of the way to remove the wireline Tension is measured from a load pin which also serves as the axle for the tension wheel Since the two wheels are opposite each other the wire completely wraps around both wheels This creates a relatively high signal at the load pin which provides a very accurate tension measurement With the BenchMark Winchman s Panel depth can be accurately measured on different sized lines without changing wheels This is done electronically by the panel using the depth information provided by an encoder Changes in wire size are accounted for by the panel software Wire s
30. NN 1 116 X 1 316 X 1 16 1 EA 11 AMSSPO34 SCREW4 40X3 8BSOCHDSST 16 AMSSPO36 WASHER 4 LOCKSST FA 17 AMS8PO90 WASHER 4 FLATSST FA MS3102F16 9P 24V RED 4 20mA OUT WHITE CALIBRATE GRN AMSLA MEGAMOUTH ZONE2 MAY2012 Page 102 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 3 LOAD PIN PASSIVE AMSLA132A DESCRIPTION 6 AMSBPOS6 DUSTCAPKPTBHGCREGEPT 8 AMS8P066 O RING 2 136 BUNA N LP HSG 1 980 X2 190D XO103W 1 FA 9 AMSKP118 O RING 2 023 BUNA NP CONN I I6 X 1 316 X 1 6 1 FA 1 AMSBPO3 SCREW440X3IBSOCHDSST FA 16 AMSBPO36 WASHERMALOCKSST 17 WASHER AFLATSST AMSLA MEGAMOUTH ZONE2 MAY2012 Page 103 of 118 36220 1093 enc al BOX 850 Simonton Texas 77476 ualim a Phone 281 346 4300 Wireline 2843464301 Products benchmarkwireline com 5 5 4 LOAD PIN PASSIVE AMSLA133A AMSLP103 Va XXXXXX 55 S Y J J _ 97 BenchMark ITEM DESCRIPTION UNIT AMSLP103 PIN LOAD 12 500 1 OD 2 0mV V 2 5 648 LABEL LOAD PIN Ex nA PASSIVE 09 41118 1 EA LABEL WARNING LOAD PIN ENCDR DO NOT SEPARATE WHEN ER ENERGIZED EREI _4 AM5KM645 LABEL LOAD PIN CAUTION AVOID ME
31. NON DANGEREUX Page 7 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 4 TECHNICAL SPECIFICATIONS 1 4 1 WIRE PATH The wire runs from the well around the measure wheel wheel nearest drum then around the tension wheel and back across the top of the measuring wheel onto the drum Even though the wire runs side by side across the top of the measure wheel the system is designed to prevent wire to wire rub The tension wheel is tilted slightly with respect to the measuring wheel so that the wire enters the wheel on one side of the groove and exits the wheel on the opposite side of the groove Guide rollers are aligned to assist in keeping the wire on the proper side of the groove The wire runs through a non reversed bend configuration i e the wire is always bent in the same direction This minimizes wire fatigue due to bending the wire in opposite directions each time it passes through the measuring head The large wheel radius minimizes the effects of fatigue and promotes longer wire life especially with larger diameter wirelines Guide rollers are installed on the tension wheel to keep the wire in the groove A spring mounted guide roller is used on the measure wheel to ensure the wire is always pressed tightly against the measure wheel to prevent wire slippage at low tension to minimize measurement error The spring tightly presses
32. RTWAOHELLCOILARMBS 3 8 7 CN PD46 WASHERALOOKSS 64 Co7eP085 WASHERMOLOCKSS O sooo 65 AMSIPOSS WASHERSBLOCKSS O O O o eooo o 66 27 WASHERSBFLATSST 8 67 WASHER 68 144 WASHER 1 4 LOCK SS HIGH COLLAR 0 363 OD X093 THK 2 69 AMSLPO47 WASHER T IGLOCKSST BT 70 AMSLP247 WASHERTABHEAVYFLATSST 7 o 5 071 O RING 2 141 BUNA H25 ENCDR 2 5 16 x 2 1 2 x 3 32 ENCODER BACKUP C276P042 O RING 2 016 BUNA 5 8 X 3 4 X 1 16 CONNECTOR BACKUP C276P041 O RING 2 017 BUNA 11 16 X 13 16 X 1 16 _ HOUSING 75 276 016 NUT 1 4 20 97 Z gt S ase NOT esa sr x 78 C276P021 7 8 14 ELASTIC STOP SST 1 1 4 HEX63 64HIGH 79 AMSLP242 SCREW 7 16 14 X 3 1 2 SOCHDCAPSST 80 AMSLPOS7 SCREW 7 16 14 X 2 1 2 SOC HD CAP SST J 3 ____ ___81 AMSLPOS8 SCREW 7 16 14 X 1 SOC HD CAP SST 83 AMSLP067 SCREW 3 8 16 X 2 1 4BUTHDSS 85 AMSLPO69 SCREW 3 8 16 X 1 3 4BUTHDSS O 0 2 ____ 87 AMS1P048 SCREW1 A20X3 A SOCHDSST 4 x 88 AM3KPO27 SCREW 1 4 20 X 1 1 2 06 HDSS 1 1 1 0 83 89 AMSLPO25 SCREW 1 4 20X1SOCHDSST x 90 26 SCREW 1 4 20 X2 SOC HD CAPSS O 1 4 _____ 91 ACMU2P31 WASHER I AFLATS OODSST T 1 92 C276P030 SCREW 1 4 20 X 1 FHSOC SST 9 93 AMS4P870 SCREW1 A20X3 ABTNHDSS
33. SSY TURNTABLE W 0 LINR BEARINGS 9 AMSLA439 MEGAMOUTH OPTION 9 AMSLMO44 BRACKET LEVELWIND CHAIN _______ 2 11 AMSLM433 ROLLERKEEPERMEGAMOUTH 0 1 ____ 12 AMSLA162 WHEEL ASSY PRESS RLR 1 4 0 OPTION 13 AMSLA 168 WHEEL ASSY PRESS RLR 1 4 MEASRW BEARING 0 OPTION 18 AMSLA268 WHEEL ASSY PRESS RLR 5 16 MEAS WBEARING 0 OPTION 14 AMSLM228 NUT 7 16 14 TEESLOTSST 15 AMSLM449 GUIDE SPRING PRESS WHL2WCMEGAMOUTH _____ 2 16 AMSLM150 MOUNT GUIDE ROLRREARMMOUTH o o 251 MOUNT PIVOT PRESS WHEEL 2WC 11 16 WRENCH SHAFT MEAS WHL 30MM ENCDR RT ANGLE DR 1 4 2 AMSLMO85 PLATE ORIENTATION LOAD PIN 20 AMSLA110B ASSY LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 16 8 PIN Exn e OPTION AMSLA115B ASSY LOAD AXLE 4 20mA 1 IN DIA 9K LINE PULL 2WIRExn 0 OPTION ASSY LOAD AXLE 2MV V 1 DIA Z2 KP16 8P PASSIVE AMSLA132A O9ATEX41118 oe 2MVN 1 DIA Z2 P10 6P PASSIVE 0 OPTION uU 2MV V 1 DIA Z2 MS14S 6P PASSIVE 0 a 2MV V 1 DIA 22 CWL18 10 PASSIVE 0 OPTION ee 2 1 DIA 22 CWL18 10 PASSIVE AMSLA ZONE2 MAY2012 Page 90 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWINGS BILL OF MATERIALS AMSLA MEGAMOUTH cont d W
34. T T 1 94 AMSIPO53 SCREW 10 24 X 2 SHCS SST 0 5102 4 95 AMSKPO45 SCREW1024X1 2FHSOCSST 2 96 ALS3PO25 SCREW1024X12BINHDSST 4 97 276 331 SCREW 6 32 X I 2PHILPANSST 0 4 98 AMSLPO23 BOLT SHOULDER 3 8 X 1 3 4 SST 5 16 18 THD 1 99 AMSKP129 FITTING GREASE FLUSH STRAIGHT STL ______ 3 TEN u PILLOW BLK LINEAR 1 50 ID OIL IMPREGNATED AM5KP130 NOZZLE GREASE FITTNG FLUSH NOT SHOWN 65555 N 5 AMSLA MEGAMOUTH ZONE2 2012 Page 92 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 811 346 4300 Wireline 21076 281 346 4304 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD AMSLA MEGAMOUTH ENCODER SIDE VIEW 0600009 AX 64 9 OY 6x 68 ex 09000009 47 AMSLA ZONE2 MAY2012 Page 93 of 118 36220 Rt 293 e Teras qe EOS 2813 4300 Products 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH FLAT SIDE VIEW AMSLA MEGAMOUTH ZONE2 MAY2012 Page 94 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEGAMOUTH FRONT VIEW l AR ALTRE E68
35. T Zero to set tension to zero Press T CAL and verify that panel tension reads 4 000 or 5 000 Ibs depending on type of measuring head selected Pull tool to depth 0 position Press D Zero to reset the panel depth to 0 AMSLA MEGAMOUTH ZONE2 MAY2012 Page 117 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 7 0 CABLE DRAWINGS NOTE All Cable Drawings are included in the respective panel manuals AMSLA MEGAMOUTH ZONE2 MAY2012 Page 118 of 118
36. TH ZONE2 MAY2012 Page 109 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 6 3 ENCODER HI RESOLUTION AM5KA074B ik 4 O 2064 be 064 a a 74 20 37 AMSLP061 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A H A B 5 to 15 vdc Gnd G Case AMSLA MEGAMOUTH ZONE2 MAY2012 Page 110 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 6 4 ENCODER HI RESOLUTION AM5KA079B ik 4 O 2064 be 064 a a 74 20 37 AM5KP188 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18D
37. dure is described in detail in 5 3 3 The next steps show how to Reinstall the wheel Place the wheel in the frame and allow it to rest there Note the keyway in the wheel hub and the key on the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 68 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued When reinstalling the shaft rotate it so that the key goes in the keyway Now place the hub into the frame AMSLA MEGAMOUTH ZONE2 MAY2012 Page 69 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Rotate the hub so that the grease fitting faces to the right and the 4 screw holes on the hub align with the holes on the frame Insert the 4 screws finger tight only at this time AMSLA MEGAMOUTH ZONE2 MAY2012 Page 70 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued On the encoder side of the frame if the hub was removed you ll need to reinstall it Rotate the hub to align the screw holes on the hub and the frame 1 n i Reinstall and tighten
38. e of equipment AMSLA MEGAMOUTH ZONE2 MAY2012 Page 115 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 6 3 SETUP PROCEDURES This equipment is to be installed only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables for to the encoder backup and load pin to the measuring head BenchMark Wireline AMSLA Mega Mouth Encoder Load Pin Mounting Bracket Backup AMSLA MEGAMOUTH ZONE2 MAY2012 Page 116 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 6 3 SETUP PROCEDURE continued Power up the panel connected to the measuring head and verify it is working properly Verify the panel is configured to match the system Line size Measurement units Encoder settings Install the line in measuring head and set the line size parameter on the panel Set Tension Alarm value Set depth adjust value if necessary Ensure that memory card is installed in data recorder Turn power to panel off then on again This will write the operating parameters to the memory card Rig up through sheaves install tool and slack off weight Set depth to zero Press
39. ecked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fitting and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the machine as it will force the grease out of the bearings and they will fail AMSLA MEGAMOUTH ZONE2 MAY2012 Page 45 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT The first step is to remove the Plug The plug covers an access hole used to maintain the equipment Next remove the 4 encoder screws Hold the encoder as the last screw is removed or it will fall from the adapter body AMSLA MEGAMOUTH ZONE2 MAY2012 Page 46 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully pull the encoder straight out avoiding contact between the couplings and the adapter If the plastic coupling is attached to the coupling stack remove it If it is still inside the adapter body with a pair of needle nose pliers reach in and extract it If you drop the plastic coupling inside the adapter you may have to remove the adapter to retrieve it AMSLA MEGAMOUTH ZONE2 MAY2
40. encoder stack away from you towards the measuring wheel snug up the set screw iv AMSLA MEGAMOUTH ZONE2 MAY2012 Page 53 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued the temporary screws remembering to hold on to the encoder Carefully remove the encoder taking care to not jar the encoder stack Firmly tighten the 2 set crews on the coupling Lubricate the O ring using the DC111 and carefully replace the O ring in the adapter body AMSLA MEGAMOUTH ZONE2 MAY2012 Page 54 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Position the coupling on the encoder so that the slot is vertical Carefully position the encoder in the adapter body Holding the encoder firmly in place Rotate the measuring wheel and if properly engaged as you look down through the plug hole you should see the white dots on the coupling stack move as the coupling spins AMSLA MEGAMOUTH ZONE2 MAY2012 Page 55 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT
41. hine as it will force the grease out of the bearings and they will fail AMSLA MEGAMOUTH ZONE2 MAY2012 Page 30 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 FIELD MAINTENANCE PROCEDURES TENSION WHEEL MAINTENANCE There are 3 field maintenance procedures for the Tension Wheel Load Pin Replacement 5 2 1 Wheel Replacement 5 2 2 Wheel Bearing Replacement 5 2 3 MEASURING WHEEL MAINTENANCE There are 3 field maintenance procedures for the Measuring Wheel Encoder Replacement 5 3 1 Wheel Replacement 5 3 2 Wheel Bearing Replacement 5 3 3 BenchMark Wireline AMSLA MegaMouth Measuring Wheel Encoder Replacement VV heel Replacement Bearing Replacement Tension Wheel Load Pin Replacement VV heel Replacement Rearing Replacement AMSLA MEGAMOUTH ZONE2 MAY2012 Page 31 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT The 1 step is to remove the spiral lock from the load pin shaft If the lock has not been damaged it can be used again on reassembly AMSLA MEGAMOUTH ZONE2 MAY2012 Page 32 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products be
42. ical drive cable Encoder amp tension amplifier certified for Zone area use Anodized aluminum frame all steel parts are plated or SST Line removal from the side without cutting off Cable Head Minimizes wire abrasion 4 fatigue by using non reverse bend configuration Wires run side by side across top of measuring wheel to prevent wire rub Large diameter wheel radius minimize wire fatigue Spooling rollers and pressure wheels keep wire in wheel at low no tension Sprung pressure wheel keeps wire turning with wheel even with sudden direction change or jarring action Pivots 90 degrees measuring device pivots 90 degrees for easy storage AMSLA MEGAMOUTH ZONE2 MAY2012 Page 13 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 1 6 USER INTERFACE FEATURES Proper Wire Threading The Guide Rollers are purposefully offset so that when the wire is threaded between the rollers it lines up directly with the side of the measuring wheel that the wire 15 supposed to naturally lay on r Keeper Rollers prevent slack wire tangling Roller Centerline Roller thread The wire lays gap side by side lines up on top of the directly Measuring Wheel with the wheel The wires should never cross each groove F NENNEN ee m 5
43. ion Wheel 2 snap rings will hold the bearing assembly in place The front of the wheel is the side with the grease fitting AMSLA MEGAMOUTH ZONE2 MAY2012 Page 42 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the BACK of the wheel install the 1 snap ring Then turn the wheel over You should be able to simply insert the bearing assembly into the center hub make sure the small grease hole on the outside of the bearing assembly is placed directly in front of the grease fitting of the bearing or it will not be properly lubricated and the bearing will fail AMSLA MEGAMOUTH ZONE2 MAY2012 Page 43 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Install the 2 snap ring to hold the bearing in place Manually tug the bearing assembly to make sure it Is firmly in place AMSLA MEGAMOUTH ZONE2 MAY2012 Page 44 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Lubrication use waterproof marine grease and a straight n
44. ld not be necessary to stock the REMOTE parts locally WEM PN DBESCRPTON GN REF __4 AMGKMO40 ADAPTERENCODERH2SDIBMAG SS 12 AMSLAIG WHEELASSYPRESSRIRTATENSN 13 AMSLM63 WHEELASSYPRESSRLRTAMEASR _20 AMSLAMOB ASSY LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 168 PINExn 0 REMOTE 20 AMSLAMSB ASSY LOAD AXLE 4 20mA 1 IN DIA 9K LINE PULL 2WIR Exn 0 REMOTE EE 2MV V 1 DIA Z2 KP16 8P PASSIVE 00 REMOTE s a 2MV V 1 DIA Z2 P10 6P PASSIVE REMOTE E 2MV V 1 DIA 72 14 6 PASSIVE 0 REMOTE ED Pur 2MV V 1 DIA Z2 CWL18 10P PASSIVE 00 REMOTE 20 ASSY LOAD AXLE 2MV V 1 DIA Z2 CWL18 10P PASSIVE AMSLA187B 1118 REMOTE 50 COUPLING ENCDR W BKUP MAGNETS 5 055 ASSY ENCODER BACKUP MAGNETIC 0 REMOTE 5 58 ASSY ENCDR BACKUP MAG EEx nA 0 REMOTE ENTE ENCCE ESC m nere ENCE __51 COUPLNGOLDHAMENCODER 1 52 AMSLPO40 BEARINGSPHEREROLSMMMID d o o AMSLPOSO BEARING ZROWSST an o AMSLA ZONE2 MAY2012 Page 100 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 5 1 LOAD PIN DIFFERENTIAL AMSLA110B Z4 R ss TF MAJ
45. lled only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables from the panel to the encoder backup and load pin on the measuring head Make sure you use the correct cable for each connection as described in this manual BenchMark Wireline AMSLA MegaMouth Encoder Load Pin Backup Mounting Bracket AMSLA MEGAMOUTH ZONE2 MAY2012 Page 23 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 8 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A Note For better response please have the Part Number available AMSLA MEGAMOUTH ZONE2 MAY2012 Page 24 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4
46. n t be lubricated and will fail AMSLA MEGAMOUTH ZONE2 MAY2012 Page 80 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued The other bearing is on the shaft First remove the key from the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 81 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued You now need to press the shaft and the bearing out of the hub You will usually need a press to both remove and reinstall the bearing and shaft Set up your press to allow pressing the shaft and bearing out through the bottom of the hub Get a punch of smaller diameter than the shaft and press out the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 82 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued Be sure to catch the shaft clean off any lubricant on the bearing and shaft Protect the small threaded end of the shaft by putting a nut over it to press on Press the shaft out of the bearing AMSLA MEGAMOUTH ZONE2 MAY2012 Page 83 of 118 36220 1093 enc al P O BOX 8
47. n the BenchMark hoistman s panel by selecting the proper cable size using the menu If a different panel is used the wheel size will need to be entered at this time AMSLA MEGAMOUTH ZONE2 MAY2012 Page 26 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 3 0 SOFTWARE OPERATING INSTRUCTIONS NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Operating Instruction refer to the manual for the Display Panel being used with this head AMSLA MEGAMOUTH ZONE2 MAY2012 Page 27 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 4 0 SOFTWARE UPDATE PROCEDURES NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Update Procedures refer to the manual for the Display Panel being used with this head AMSLA MEGAMOUTH ZONE2 MAY2012 Page 28 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 9 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 5 1 1 PRE AND POST JOB CHECKS Between job
48. nchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Gently remove the load pin from the wheel hub The load pin shaft holds the tension wheel in place With the load pin removed gently let the tension wheel rest in the frame Put anti seize compound on shaft of the new load pin AMSLA MEGAMOUTH ZONE2 MAY2012 Page 33 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Position the tension wheel so that the load pin can be placed through the wheel hub Note that the load pin has a flat notch on one side AMSLA MEGAMOUTH ZONE2 MAY2012 Page 34 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The flat side of the load pin will flange up to the guide plate on the frame AMSLA MEGAMOUTH ZONE2 MAY2012 Page 35 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The bearing in the tension wheel has a slot for an anti rotation screw Note depending on position of the wheel if during this procedure the tension wheel
49. oller out of the way First loosen the front bolt Now completely remove the rear bolt AMSLA MEGAMOUTH ZONE2 MAY2012 Page 59 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued oimply push on the top of the guide roller to swing it out of the way There is now clearance to remove the measuring wheel from the frame AMSLA MEGAMOUTH ZONE2 MAY2012 Page 60 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued We will now remove the encoder and the wheel hubs Remove the 4 screws holding the encoded to the adapter Hold on to the encoder as you remove the last screws to make sure that it does not fall and get damaged AMSLA MEGAMOUTH ZONE2 MAY2012 Page 61 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Remove the plug in the top of the adapter ho WE W A LI x AMSLA ZONE2 MAY2012 Page 62 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchma
50. onton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 4 3 TENSION SPECIFICATIONS The wheel nearest the well rotates on an axle pin that is instrumented with strain gauges These strain gauges produce an electrical signal proportional to the magnitude of line tension The wire always makes a complete 180 degree wrap around the tension wheel so rigup angle does not affect the tension measurement The tension wheel is mounted on a self aligning bearing which allows the wheel to properly align itself This reduces any side forces that may be present which increases the tension measurement accuracy 1 PASSIVE LOW VOLTAGE Power Requirement 12 vdc excitation Interface None passive bridge only 2 DIFFERENTIAL VOLTAGE Power Requirements 15 vdc input power Interface Proprietary circuit board which amplifies the load pin signals and provides a 1 5v differential output 0 vdc 0 Ibs 0 kg 5 vdc 5 000 lbs 2 268 kg shunt cal 1 5 10 000 lbs 4 536 kg AMSLA MEGAMOUTH ZONE2 MAY2012 Page 10 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 4 8 TENSION SPECIFICATIONS continued 3 4 20MA CURRENT LOOP Power Requirements 24vdc input power Interface Proprietary circuit board which amplifies the load pin signals and provides a 4 20ma current loo
51. ow the load pin installation instructions in 5 2 1 Then replace and adjust the pressure roller AMSLA MEGAMOUTH ZONE2 MAY2012 Page 39 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT For this maintenance it is assumed that both the wheel and the bearing have already been removed The bearing is held in the wheel hub by 2 snap rings An Arbor press is being used to demonstrate this replacement The anti rotation bushing will be pressed into the bearing Place the new bearing on the press AMSLA MEGAMOUTH ZONE2 MAY2012 Page 40 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the first stroke the bushing may not go all the way into the bearing Add a spacer on the bottom of the bearing as the bushing will protrude below the bottom bearing The bushing is properly installed when approximately equal amounts stick out both above and below the bearing assembly AMSLA MEGAMOUTH ZONE2 MAY2012 Page 41 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Take the Tens
52. p output 4ma Olbs 0 kg 12ma 5 000 16 2 268 kg shunt cal 20 10 000 lbs 4 536 kg COMMON SPECIFICATIONS Temperature Stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy 1 full scale nominal Maximum Rated Load 9 000 lbs 4 082 kg AMSLA MEGAMOUTH ZONE2 MAY2012 Page 11 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 4 4 GENERAL SPECIFICATIONS Height 31 25 193 m Length 39 25 997 m Width 11 5 292 m Weight 110 105 54 4 Maximum Tension 9 000 Ibs 4 536 kg Line Sizes O92 1 4 2 3 mm 6 35 mm Encoder 1 200 PPR Backup Counter 4 PPR Quadarature Load Pin Passive low voltage Differential voltage 4 20ma current loop 20 41 Z 12 77 L_ LT E 14 00 4 98 3923 AMSLA MEGAMOUTH ZONE2 2012 Page 12 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 5 HARDWARE FEATURES Cable sizes 092 to 125 slickline amp 3 16 to 1 4 e line braided line Tension load axle amp amplifier can be configured to different outputs 3 fully independent depth measurements 1 mechanical counter 2 optical encoder 3 magnetic pickup Backup depth system reduces drag on measuring wheel by eliminating mechan
53. power to the encoder and load pin A backup depth system is available to provide another independent depth measurement Depth is measured by a frictionless magnetic pickup mounted in the measuring head The pickup consists of magnets imbedded in the measure wheel coupling and two hall affect devices mounted next to the shaft This provides a quadarature type measurement A small display panel is mounted inside a wireline unit The panel is designed to be connected to an external AC or DC supply or operate off internal batteries for up to 15 hours between charges In the event of an external power interruption the unit automatically switches to battery power The system is designed to operate without intervention from the user When external power fails the depth display is maintained by the batteries A switch on the front of the panel allows different sizes of wire to be measured accurately without changing the measuring wheels The mechanical measurement is made by connecting a speedometer cable to the hub of the measuring wheel A Veedor Root type counter can be used Step down adapters are available to convert from a 1 4 to a 1 1 measurement adapters on the wheel and in the counter The mechanical system cannot be adjusted for different wire sizes so a wheel with a different sized groove must be installed to make the mechanical measurement correct AMSLA MEGAMOUTH ZONE2 MAY2012 Page 9 of 118 36220 1093 enc al P O BOX 850 Sim
54. proach the measuring device while the cable drum is turning AMSLA MEGAMOUTH ZONE2 MAY2012 Page 3 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com CONTENTS 1 0 GENERAL DESCRIPTION amp FEATURES 1 1 Product description amp intended use of equipment 1 2 Certificates 1 3 Type examination certificates amp labels 1 4 Technical specifications 1 5 Hardware features 1 6 User interface features Wire Threading 1 7 Hazardous area installation standards amp requirements 1 8 Obtaining Technical Assistance 2 0 WELLSITE OPERATING SUMMARY 3 0 SOFTWARE OPERATING INSTRUCTIONS 4 0 SOFTWARE UPDATE PROCEDURES 5 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 5 1 2 Lubrication 5 2 1 Tension wheel Load Pin replacement 5 2 2 Tension wheel Wheel Replacement 5 2 3 Tension wheel Bearing Replacement 5 3 1 Measuring wheel Encoder Replacement 5 3 2 Measuring wheel Wheel Replacement 5 3 3 Measuring wheel Bearing Replacement 5 4 Drawings Parts Lists Spare Parts 55 Load pins 5 6 Encoder 5 Optional Accessories 6 0 SCHEMATICS WIRELISTS amp SETUP PROCEDURES 7 0 CABLE DRAWINGS AMSLA MEGAMOUTH ZONE2 MAY2012 Page 4 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 0 GENERAL DESCRIPTION amp FEATURES 1 1 PRODUCT DESCRIPTION amp INT
55. r screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AMSLA MEGAMOUTH ZONE2 MAY2012 Page 86 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 DRAWINGS PARTS LISTS SPARE PARTS 5 4 1 GENERAL ARRANGEMENT PARTS LIST AMSLA MEGAMOUTH TEM DESCRIPTION x 0 AMSLA400 COUNTER ASSY 2 WHL 4 FT MMOUTH 9000 BASE MODEL E AMSLM059 WHEEL MEASURING 4FT 0 092 1 4 0 OPTION WHEEL MEASURING 1 25M 0 105 0 108 30MM SHAFT AMSLM410 MEGAMOUTH EN OPTION AMSLM412 WHEEL MEASURING 1 25M 0 125 30MM SHAFTMEGAMOUTH o AMSLM419 WHEEL MEASURING 1 25M 3 16 30MM SHAFT MEGAMOUTH OPTION 4 AMOKO4O ADAPTER ENCODER H2SDIH20 MAG BACKUP 00 OPTION L4 MEO ADTERENCODERMUOHED 9 aM 31 13 AMSLAT6 WHEEL ASSY PRESS RLR 1 4MEASRWIBEARING 1 20 AMSLAMOB ASSY LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 168 PINE 0 OPTION
56. rkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued The adapter fits snugly into a recess on the hub and often needs a nudge to come loose Use a rubber hammer and gently tap on the corner to break it loose 2 The O ring may come loose when the adapter is removed Note the lip on the back of the adapter it aligns with the groove on the hub AMSLA MEGAMOUTH ZONE2 MAY2012 Page 63 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued With the adapter removed we can now see the shaft inside the hub f7 eM e Next we need to remove the encoder coupling Use the small Allen wrench to loosen the 2 set screws that hold the coupling on the shaft and slide the coupling off the shaft AMSLA MEGAMOUTH ZONE2 MAY2012 Page 64 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Take a wooden dowel about the size of a broom handle and put it through a hole in the measuring wheel to stop it from rotating while the large nut is removed from the shaft Use the 1 7 16 socket and loosen and remove the nut f E NOTE If you re NOT replacing the bearings leave this hub in place and after the
57. s check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheel for signs of abnormal wear diameter changes or shaft play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 Inspect the tension wheels for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It should also be replaced if it is grooved more than 005 Do not pressure wash bearings or electrical parts AMSLA MEGAMOUTH ZONE2 MAY2012 Page 29 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 1 2 LUBRICATION Lubrication use waterproof marine grease and a straight necked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fitting and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the mac
58. stays in place there is no need to remove the anti rotation screw If the wheel moves too much the bearing may slide off the anti rotation screw In that case you must remove the anti rotation screw for proper reinstallation AMSLA MEGAMOUTH ZONE2 MAY2012 Page 36 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued opin the wheel until the anti rotation slot on the bearing can be seen through the anti rotation screw hole Replace the anti rotation screw and tighten it firmly AMSLA MEGAMOUTH ZONE2 MAY2012 Page 37 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Replace the spiral lock AMSLA MEGAMOUTH ZONE2 MAY2012 Page 38 of 118 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 2 TENSION WHEEL WHEEL REPLACEMENT For this maintenance we assume that the load pin has been removed 5 2 1 Loosen and completely move the pressure roller to the end of its slot and retighten Pull the wheel up and out of the frame If bearing replacement is needed see 5 2 3 Reposition the wheel back in the frame and foll
59. the 4 screws the hub AMSLA MEGAMOUTH ZONE2 MAY2012 Page 71 of 118 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued On the other side of the frame tighten the 4 screws holding that hub in place Back on the encoder side replace the large retainer nut on the shaft Heinsert the large wooden dowel in the wheel and tighten the nut with the wrench Hemove the wooden dowel and rotate the measuring wheel to verify proper installation AMSLA MEGAMOUTH ZONE2 MAY2012 Page 72 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Note that the small end of shaft has a flat side Replace the coupling on the small shaft Align one of the set screws to the flat side of the shaft Tighten both set screws AMSLA MEGAMOUTH ZONE2 MAY2012 Page 73 of 118 36220 1093 enc al P O BOX 850 Simonton Texas 77476 I Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Lubricate and replace the O ring on the adapter DC111 lubricant works well in this application j Fj i m AMSLA ZONE2 MAY2
60. tretch can also be automatically calculated by the panel An adapter is provided to drive a standard mechanical counter AMSLA MEGAMOUTH ZONE2 MAY2012 Page 5 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 2 CERTIFICATES 1 2 1 RESERVED FOR SAFETY STANDARDS amp ATEX REQUIREMENTS NOTE this information will be added after certificates are issued 1 2 2 RESERVED FOR CLASS 1 DIVISION 2 CERTIFICATE NOTE this information will be added after certificates are issued AMSLA MEGAMOUTH ZONE2 MAY2012 Page 6 of 118 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 3 TYPE EXAMINATION CERTIFICATES AND LABELS CONFORMS TO ANSI UL STD 61010 1 2008 CERTIFIED CAN CSA STD 22 2 61010 1 04 C us T6 Tamb 20 C TO 40 CLASS I DIV 2 GROUPSABCD MEASURING DEVICE ASSY Part Number XXXXXXXX Serial Number YRXXX Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 24DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Optical Encoder

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