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Installation and User Manual Turbidity and Suspended Solids

1. bracket 1000 mm SuSix sensor 3 f Insertion Fitting me 187 mm pla 48 mm a 46 mm eia 126 mm I 70mm gt A i 475mm x NEN LLL ga 1 H 100 mm mamm B t f F boana 380 mmf 55mm SuSix sensor ar cae SuSix insertionfitting 2 E order no 155210 200 mm E Measure Two positions Service position RI e oce DOSILIOD S reco t ee tte od Yd EN 5 10 SuSix Manual 1406 86 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Spareparts for Insertion Fitting Spareparts for Insertion Fitting Order number 251712 551073 570092 599029 Sparepart Teflon gasket 6 2 x 10 mm Pipe clip O ring polyethane 40 x 50 x 10 mm Loctite 577 50 ml EN 5 10 SuSix Manual 1406 87 FW 841013 005 843003 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 88 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 10 Maintenance The SuSix sensor should be cleaned on a regular basis to maintain its accuracy Initially the the transmitter should be cleaned once a week or every two weeks until the optimal cleaning interval can be determined Cleaning the Sensor Once a Month 1 Remove
2. e Sw S 2x Turbidity and Suspended Solids Transmitter m V a xylem brand B Save Log Data 1 Select LogData in the menu bar and click Save Log to File 2 Assign a file name find the destination you want to save the file to and click Save Consequently the file is saved and the contents is displayed 840110 001 MJK Field Link File jLogData amp Firmware amp Help C Upgrade Display Firmware Important Always upgrade the display firmware before you upgrade the converter software 1 Select Firmware in the menu bar and click Display 2 Locate the MJK Field FW directory on the CD ROM select the 841 xxx xxx hex file or similar 841 hex and click Open 8 Click OK when the Display Firmware dialogue box appears and prompts for programming the display Flash memory Display Firmware File contains 151648 bytes Do you really want to program the DISPLAY Flash The display unit firmware is then transferred and the display unit is consequently programmed Expect this process to take a few minutes EN 5 10 SuSix Manual 1406 101 FW 841013 005 843008 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky a xylem brand 4 A Searching for MJK Field dialogue box then appears and prompts for disconnecting and re connecting the USB cable Searching for MJK Field Please disconnect and re connect USB cable Do as suggested and click OK 5 Meanwhile the SuSi
3. External equipment com common EN 5 10 SuSix Manual 1406 111 FW 841013 005 843003 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Main Menu Overview Main Menu Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Specify Main Screen Data Logger Password Back Select Select line Set log interval Login Linie 1 Sensor name 0010 sec Activate deactivate Linie 2 Meas Change password Linie 3 Linie 4 Select Back Select Linie 5 Back Select Select line content Not in use Activate Meas Logi Deactivate Homogeneity Solid curve Clock Type password Activate 0000 Deactivate Back Select Back Select Back Select OK EN 5 10 SuSix Manual 1406 112 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Set Sensor Name Converter Setup Display Setup Set Sensor Name Sensor Calibration Language SuSix1 Averaging Set Clock Units Modbus mA output Factory settings Cleaning Display SW version Solid curve High Alarm Back Select OK Low Alarm Sensor error Status Factory settings J Service Menu Change password Back Select Change password 0000 Back Select EN 5 10 SuSix Manual 1406 113 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m ky a xylem brand Converter Setup Men
4. Max four MJK converters with Modbus can be connected to one display unit Converter 1 Converter 4 Display unit 2 wire eno shielded cable T shielded cable l SuSix www mjk com DK 45 45 56 06 56 NO 47 69 20 60 70 SE 46 5331 7750 NL 31 251 672171 USA 1 847 482 8655 AUS 61 3 9758 8533 C ruse z4v Au bUUmA Fuse 115V AC 125mA T Fuse 230V AC 63mA T 521268 Su S152 sensor Es Se c NN CN n d Y DDD ODD DDD amp amp SuSix converter terminals EN 5 10 SuSix Manual 1406 36 FW 841013 005 843008 001 e Sw Ss Turbidity and Suspended Solids Transmitter m ky a xylem brand 6 System Configuration Examples MJK SuSix transmitters share communication protocols with other MJK products like the MJK Magflux flow meter and the MJK Connect data transmitter and can also share display units This section illustrates two configuration examples and includes cable connections and part numbers Magflux with Blind Lid and SuSix with Display Unit SuSix with Blind Lid Magflux with Blind Lid and a Remote Display eee EN 5 10 SuSix Manual 1406 37 FW 841013 005 843003 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Magflux with Blind Lid and SuSix with Display Unit Configuration Magflux flow sensor converter with a blind lid con nected to a SuSix transmitter with display unit Part numbers for this configuration 2X7XXX
5. a xylem brand Installation Removal using Insertion Fitting 155210 Warnings Max operating pressure is 6 bar 720 N Max residual pressure when changing sensor is 1 bar 120 N The sensor guide 2 is not a safety component The insertion fitting is not fully assembled from the factory Be careful when dealing with corroding and toxic substances Be careful when dealing with lines under pressure Required Tools and Materials e 5mm hex key e OCTITE 577 sealant E Measure position Service position Preparing the Insertion Fitting before welding to tube The nuts on the ball valve housing see A and B arrows have not been tightened and secured with a sealant from the factory This allows the customer to rotate position and secure the ball valve as required on the installation site 1 Loosen remove the A and B nuts and rotate the ball valve to its final position EN 5 10 SuSix Manual 1406 20 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk 2 3 a xylem brand Apply Loctite 577 around the male threads skipping the leader tighten the A and B nuts and allow the sealant to cure for about 72 hours 3 days to achieve full strenght Weld the Insertion Fitting to the tube see also pages 17 19 Installation of the Sensor i 2 3 oO Set the sensor guide handle 7 in Servic
6. Converter SW Wer ecran 71 a xylem brand DI selected function Display SW Version DO1 selected function DO2 selected function Factory Settings Factory settings High alarm Homogeneity Internal Meas amp Cal Language Login Low alarm mA Output mA output Meas Modbus Not in use Product Data Read Event Log Remove Device Reset Counter Time Sensor data Sensor error Service Menu Set Clock Solid curve outputs overviews OVErVIEWS MENU si iisscecceccedscsescaccsaseecceseeneanaci P part number password physical mounting pop up events power supply Product Data programming input and outputs eee 33 eU ML E 7 Read Eventlog Remove Device repair replacing wipers reset system Reset Counter Time 72 EN 5 10 SuSix Manual 1406 Index 2 FW 841013 005 843008 001 Sw Sx Turbidity and Suspended Solids Transmitter Service Menu detailed digest Set Clock software Solid curve spareparts SEAS AA AEE Ecce tees T erminals converter U JUS A croci A decenas cre RE E Cbron tete 60 upgrade 9 101 103 Nc H QE 97 V voltage 24 volt AC 30 115 volt AC 31 230 volt AC 31 Ww WARNIINGS circo tni web sites wipers wiring schematics
7. Display Unit screen contrast by pressing the two outmost keys simultaneously press the up down keys as required and save the new setting by again pressing the two outmost keys simultaneously EN 5 10 SuSix Manual 1406 103 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m ky a xylem brand E Install Add Languages All languages are removed during a display firmware upgrade Conse quently the required languages must be re installed at this stage 1 Select File in the menu bar and click Languages 2 A dialogue appears showing the currently installed languages none following a firmware upgrade You can now either add or delete the required languages 3 Click Add select the required language text file or language pack in the MJK Field Display Unit text files directory on the CD ROM for example 841513 008 txt and click Open 4 Select for example 841500 J Europe N W S US in the Add Language dialogue box N W S US North West South and USA and click OK Add Language Select which language pack to load 841500 J Europe N w 5 US 841500 H SuSix Europe US Korean Espa ol GB English 841500 A Europe N Ww Norsk Turkce Hrvatski US English Arabic Italiano Finsk Deutsch Sloven ina Dansk Portuguese Nederlands Magyar Romania Srpski Fran ais Greek Svenska 5 The languages are then transferred and loaded If required you c
8. Low Alarm Sensor error Status Factory settings Service menu Back Select OK All parameters can be read without any restrictions but certain parameters can only by changed after a password has been typed Service Menu Type password 00000 Back Select Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Back Select Ok EN 5 10 SuSix Manual 1406 70 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Sensor data Sensor data displays the factory assigned sensor serial number and the present sensor software version Sensor data Sensor serial no 43210 Sensor software no 54321 Back Ok Converter SW ver The converter software version and the bootload version are displayed From that you can determine whether a software firmware upgrade is required or not Converter SW ver Converter SW ver 843001 005 701 Bootload version 840020 002 719 Back EN 5 10 SuSix Manual 1406 71 FW 841013 005 843008 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky Product Data a xylem brand Key product data like ID hardware type no track no and HW type no are displayed Reset Counter Time Product data Product ID Select Product type no Track no HW type no Select The
9. Scanning Change device addresse Remove device Change controller ID Device 1 Device 1 1 Select OK Select Select OK Devices found Change device 1 Number of controllers Device 1 Select OK Select OK Select OK EN 5 10 SuSix Manual 1406 127 FW 841013 005 843003 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Display Configuration Menu Overview continued 3 Factory settings Display SW version Cancel Display 841013 002 Delete log SW July 14 2007 14 14 03 Restore default language Language 841513 000 Restore factory setting Back Select OK Back eof EN 5 10 SuSix Manual 1406 128 FW 841013 005 843008 001 Sw Sx Turbidity and Suspended Solids Transmitter a xylem brand Index A Display SW Version DO1 selected function activate deactivate we 54 DO selected function Add Device 81 alarms 95 E analogue output 33 programming Bo EEC 4 te alee suid nee approvals I Averaging 59 error messages B Ex approval explosion hazards 11 Back On SIOUK adiecit eee raton 7T F C Factory settings Calibrate mA 74 firmware calibration 58 fitting procedures 23 front panel suspended solids 59 functional tests turbidity 59 PUSS iru Change controller ID 82 Change dev
10. a xylem brand EN 5 10 SuSix Manual 1406 Index 3 FW 841013 005 843008 001 File EN 5 10 SuSix Manual 1406 indd e Siu S 2x Turbidity and Suspended Solids Transmitter m IJ a xylem brand Liability MJK Automation are liable to the common rules of Danish law on product liability however the liability is reduced to coverage of our public liability insurance of products To the extent where nothing else follows in lines of invariable rules of law we are not liable for loss of profits and working deficits or other indirect losses Changes As our products are developed continuously we reserve the right to make any alterations without prior notice EN 5 10 SuSix Manual 1406 li
11. lation in tubes The principles for use are identical for both versions You can always contact your local representative or the MJK hot lines for advice and guidance e Europe Tel 45 45 5606 56 E mail mjkQmjk com e Denmark Tel 45 45 560656 E mail mjkQmjk dk Visit our web sites at www mjk com to learn more about MJK Automation our other products and the people behind them SuSix is a registered trademark of MJK Automation A S Denmark MJK Automation is a Xylem Brand EN 5 10 SuSix Manual 1406 f FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand About this Manual This manual is divided into a table of contents ten chapters five appendi ces four fold out pages and one index 1 Introduction Contains a presentation of the MJK SuSix Turbidity and Suspended Solids Transmitter the structure of this manual and the operating prin ciples 2 Safety Repair and Product Identification Provide answers to issues regarding safety mounting repair restrictions and product identification 3 Sensor Installation Contains installation guidelines such as correct and wrong positioning of the sensor in the liquid min and max distances to walls and other Solid faces and installation in tubes 4 Sensor Calibration Turbidity measurements require no calibration but detailed calibration procedures and flow charts for suspended solids calibration are avail a
12. lektriske forbindelser l Required materials e Wiper Kit order number 206350 includes Wiper Screwdriver Screw and gasket User instructions e Soft cloth EN 5 10 SuSix Manual 1406 90 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m a xylem brand Install the new gasket and wiper 1 2 10 Reconnect the sensor to the con Turn by hand the replacement wiper It is very important that the wiper is If the wiper is not secured within the Move the sensor from the process fluid Disconnect the sensor from the converter and all electrical connec tions Clean and wipe the sensor off thoroughly Position the probe in a stable upright position Unscrew by hand the wiper with shaft counter clockwise o see figure 1 DO NOT loosen or remove the screw with shaft and O rings figure 2 clockwise figure 3 Tighten with a torque of 15 Nem secured in its resting position indi cated by the white area see figure 4 Otherwise the wiper will block the optics and the sensor will not measure correctly white area loosen the screw and reposition the wiper correctly and tighten the screw again verter and put the sensor back into operation EN 5 10 SuSix Manual 1406 91 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally le
13. E bet rond pia pd A RN a do ees 35 Sensor and Mounting Kit Connection Board Terminals sasaaa eaaa 36 6 System Configuration Examples 37 Magflux with Blind Lid and SuSix with Display Unit llsus 38 Wiring Schematic HT 12 euet rmerem eodcm Pa pu Een POS e decas 39 SuSix with Blind Lid Magflux with Blind Lid and a Remote Display 40 WirlnigSohemlaltic 2 saria tasn cpu ste ox inte cede at a cdl Ge pen guts PUR DR SR d 41 EN 5 10 SuSix Manual 1406 3 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand 7 Startup 43 Initial CHECKS iu suu es pte getan hed Keo mad ER Redde bae tete e 43 Initial Measurement sce du Deer Dam RE Deer RR CR RE pudore 43 Language Selections i i aet acm aee ee e pae ERI or dios das E ec 43 Display Read out one connected unit lees 44 Display Read out several connected units llli iilis 45 DiSplayIKGV S cci nde tia tute vA tacta Cp d Edid ae ne eoi dae Cu ui EE AREA 45 8 SuSix Menus 47 EIC nni aa naa a aai ana Da aari SEEE E EAE E BATEE Ea E 47 Specify Main Screen sessao rron tatn t e une EDE EREE DR TRUE Ei 48 Data Loggers is suec ota Weed temen NKA Ea hae ORE OR Na UR wee RUE Ie e 50 Graph DISplay ix aee ta tuer be c e t EU ode eco CE CENE Tp dado d 52 lx delis RE CORDERO TUUULITTTTST 53 Set Sensor NAME ise rak eee aw ee haa yawned de eee deen ease eee ad 55 Converter Setup isse dp x
14. Flow Sensor 2x791X MagFlux Converter with blind lid 579035 MagFlux Gel Potting Kit IP68 207930 Wall Mounting Kit 2 wire twisted shield cable SuSix lt gt Magflux 4 wire twisted shield cable Magflux lt gt Display Unit EN 5 10 SuSix Manual 1406 40 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky Wiring Schematic 2 for SuSix with Blind Lid and a Magflux with Blind Lid connected to a common wall mounted Display Unit on the opposite page page 40 SuSix with Blind Lid 2 wire shielded twisted cable 1 2 3 Connect lead 1 to slot Display A Connect lead 2 to slot Display B Connect the twisted shield to slot Display Magflux with Blind Lid 2 wire shielded twisted cable T 2 3 Connect lead 1 to slot Display A Connect lead 2 to slot Display B Connect the twisted shield to slot Display 4 wire shielded twisted cable 1 Connect lead 1 to slot Display 2 Connect lead 2 to slot Display A 3 4 Connect the twisted shield to slot Connect lead 3 to slot Display B Display Wall Mounted Display Unit 4 wire shielded twisted cable 1 Connect lead 1 to slot Display 2 Connect lead 2 to slot Display A 3 4 Connect the twisted shield to slot Connect lead 3 to slot Display B Display a xylem brand XX X DC GND A B So SIT sensor Connect only for remo
15. Keys The keys and the soft keys variable key functions determined by the display firmware are used for initial programming and normal operation of the flow meter The function s of the four available keys is displayed at the bottom of the display The symbols and actual functions are described in detail in the sections that describe the individual menus EN 5 10 SuSix Manual 1406 45 FW 841013 005 843003 001 e Siu S Turbidity and Suspended Solids Transmitter m ky a xylem brand Contrast Adjustment Adjust the display contrast by pressing the two outmost keys simultane ously indicated by the keys and press the up down keys as required Save the new setting by pressing the two outmost keys simultaneously System Reset You can reset and refresh all system displays and key combinations by pressing all four keys simultaneously This feature is especially useful during for example a service call where the display language Dutch Danish etc cannot be understood by the local service person A system reset immediately sets the display language to English The system reset must not be confused with the ultimate Recover factory settings see page 68 which deletes all local configurations settings and replaces them with default factory settings EN 5 10 SuSix Manual 1406 46 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand 8 SuSix Menus All the
16. Main Menu Overview 112 Converter Setup Menu Overview 114 Service Menu Overview 122 Display Configuration Menu Overview 126 Index Index 1 EN 5 10 SuSix Manual 1406 5 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 6 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 1 Introduction Thank you for choosing the MJK SuSix Turbidity and Suspended Solids Transmitter We have done our utmost to design and manufacture a quality transmitter that satisfies your requirements The SuSix Transmitter consisting of a sensor a converter and a display is easy to install calibrate and put into service However read this manual first to get familiar with the SuSix Transmitter and all its features The equipment must be handled and operated as instructed by the manufacturer MJK Automation to ensure stable operation and accurate measurements The SuSix sensor is equipped with two light emitting diodes LEDs transmitters and four emitter diodes receivers The readout is based on Several measurements utilizing all the diodes to compensate for errors like dirt adhesion worn diodes or scratches on the lenses SuSix is available in two versions a sensor with or without a dirt wiper and a screw thread for submerged installation in tanks or a fitting for instal
17. Press the up down keys to highlight the required option and press OK The available options are Not in use The line not used The freed space will be used by the other lines Meas Meas Measurement displays the measured values in time in the pre defined unit NTU FTU FNU or EBC for turbidity and mg l g l kg l or 96 for suspended solids EN 5 10 SuSix Manual 1406 48 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter m ky a xylem brand Note The units are defined later on in the Converter setup Units menu on page 60 Homogeneity Displays the homogeneity of the measurement The value informs about the composition of the liquid not the quality of the measure ment 096 indicates full homogeneity 10096 indicates full non homogeneity Solid curve A liniarization curve can be selected depending on the application It only applies in suspended solids mode Clock Time and date The size of the display lines will automatically increase or decrease as the number of display lines is removed or added to maximize the field of view for the measured values EN 5 10 SuSix Manual 1406 49 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Data Logger SuSix provides a data logger with a capacity of approx 20 000 entry points See Appendix D on page 107 for examples and descriptions of log files The data logger operates after th
18. SuSix amp menus and sub menus are shown and described in the following sections Continous overviews of the menu and sub menu structures are presented at the end of this manual Main Menu Overview page 112 Converter Setup Menu Overview page 114 Service Menu Overview page 122 Display Setup Menu Overview page 126 Main Menu 1 Press the Setup key on the SuSix display see below to enter the SuSix Main Menu SuSix1 Ix Meas 2 2 FTU Select Setup The SuSix Main Menu contains a number of sub menus see figure below 2 Press the up down keys to highlight the required menu line here Specify main screen and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select EN 5 10 SuSix Manual 1406 47 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter mjk a xylem brand Specify Main Screen The Specify Main Screen menu allows you to customize the SuSix amp display to suit your requirements You can add and remove five available display lines and name configure them individually Specify Main Screen Select line Linie 1 Sensor name Linie 2 Meas Linie 3 Linie 4 Linie 5 Back Select Select line content Not in use Meas Homogeneity Solid curve Clock Back Select 1 Press the up down keys to highlight the required menu line and then press OK to select it 2
19. Transmitter m ky a xylem brand Display Setup The Display Setup menu provides options for language clock and fac tory settings Modbus parameters and software version display 1 Press the up down keys to highlight the required menu line here Display setup and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select 2 Press the up down keys to highlight the required optione and then press OK Display Setup Language Set clock Modbus Factory settings Display SW version Back Select OK The available options are described in detail on the following pages EN 5 10 SuSix Manual 1406 78 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Language The SuSix is installed with a language package and GB English is the default language In the Language menu several national languages can be selected Language Language GB English US English Dansk Deutsch Espa ol Fran ais Italiano Nederlands Norsk Suomalainen Svenska Back Select OK Additional languages can be added using the MJK Field Link software program see also page 104 1 Chose the required language using the up down keys up and then press OK EN 5 10 SuSix Manual 1406 79 FW 841013 005 843003 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Set
20. and mounting purposes Appendix D Log Files An example log file illustrates the format and explains the entries Appendix E Digital Input Output Connections Illustrates how the digital in and outputs can be interconnected docu ckl G ck Main Menu Overview A continuous presentation of the main menu structure Converter Setup Menu Overview A continuous presentation of the converter setup menu structure Service Menu Overview A continuous presentation of the service menu structure Display Configuration Menu Overview A continuous presentation of the display configuration menu structure EN 5 10 SuSix Manual 1406 9 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m IJ a xylem brand Operating Principles The SuSix transmitter is an instrument for measuring turbidity and sus pended solids The transmitter consists of a sensor a converter and a display unit Operating principles The SuSix sensor uses a patented 6 channel multi beam pulsed infra red light system providing a single sensor for both turbidity and suspended Solids measurement The turbidity measurement complies with ISO stand ard 7027 The advanced optical system is combined with a patented progressive al gorithm using neural logic to generate a reliable high quality measurement All of the optical systems within the transmitter is fitted with automatic Self diagnostics that ensure accurate measurements The optica
21. counter can be reset for fault finding error correction and similar service procedures and the actual runtime is displayed Reset counter time Reset Counter System Runtime Since Reset Runtime days Back Select EN 5 10 SuSix Manual 1406 12 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Internal Meas amp Cal Internal measurements and calibrations are for service personnel use only The supply voltage Vcc and the reference voltage Vref can be viewed and adjusted Internal meas amp cal Calibrate Vcc Calibrate V ref Back Select Ok View Vcc View V ref Calibrate Vcc Calibrate Vref EN 5 10 SuSix Manual 1406 13 FW 841013 005 843008 001 Sw Sx Turbidity and Suspended Solids Transmitter m ky Calibrate mA a xylem brand From this menu the mA reading can be calibrated against a multimeter Calibrate mA Current Set fixed current Calib current DAC zero current DAC top current Back Select Ok Current 4007 uA Select Ok Set fixed current Release mA Minimum mA Maximum mA Back Select Calib current Select DAC zero current 3995 uA 770 Select Ok DAC top current 19999 uA 3780 Select Ok EN 5 10 SuSix Manual 1406 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Test primary value Test primary value is for MJK ser
22. ex x Pra mem e E ERREUR RAS eek wees 57 Sensor Calibration ed eoe pu pee y p perpigeP qax edu qup 58 TAVIE E NO A Medo iia Medo sc irer wien anit sig M ioe de fe ihe Rises n iced cafe fe E 59 Units ai amiata a bd eked eee gba eds e boleto dor a headed e eid deg 60 MA OUOU se 5 usce eor nd e EG dae px due bete E durae d 61 eom 62 SONG CUNE PT 63 Higlalamim os sete E ace a aia antl DIC p Vt toten pi e detis 64 LOW GIANT aciei ce preter n een RED Leu be Ro Tuer E EUR Grote ET d 65 SENSOR ENO eu a aayi RUP DU SOR E 223 90 a t RUN UR RR dear ah nb chee NT AURI OS ah SUR BO ale BR 66 STATUS sy dels ae eet ek Be ee ea ee Rk a elle Ae weeded Mack ae ae waned 67 Factory SCUINOS es adeo ae bh dt band Auk Guiting pian Ud aed a eal Bea EORR RR 68 Service Menue DIESE x riena ris fere not e NOR Rr pfe e nti tu oce ER Ned 69 Service Menu Detailed 00 cece eee nee 70 Display Setup scio lenie REIR RR brines tudun RATER E me ax ERES 78 Lariguage oae Ranga toa ced een gto ee Pubenace noe ee ie ale ene Ml gu Be 79 SORCIOCK C a A E aiT IE ORATE i aao dai a aaa ceea ioraa a Sadee i M 80 MODUS ix sse hn tk y ERRRexr uh Meh Na OR ge Ra xx Rab obe s 81 Factory settigs e sinus Yd et dabo dte eb ea pie Vacbaxgor dde ba Cp Ca due 83 Display SW version 2 0 00 hh 83 9 Mechanical Dimensions 85 SENSO aar br qoia ac tend echt bue EA BET ie a aioe dee aus Det E UR AUG kr GRE ave meng 85 Converter and Display Unit ssis sic oer d end ome ese he
23. factory settings of the display unit Factory settings Cancel Delete log Restore default language Restore factory setting Back Select OK 1 Press the up down keys to highlight the required option and press OK Important The data logger will be reset and all devices will be deleted from the display Unit This is indicated by the MJK start up screen which is displayed within a few seconds Display SW version The Display SW version menu provides a read out of the display soft ware actually firmware version the build date and last edited date of the the multiple languages file Display SW version Display 841013 002 SW July 14 2007 14 14 03 Language 841513 000 Back EN 5 10 SuSix Manual 1406 83 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 84 FW 841013 005 843008 001 a xylem brand e Sw Sx Turbidity and Suspended Solids Transmitter m ky 9 Mechanical Dimensions Sensor 240 Converter and Display Unit 162 156 FW 841013 005 843008 001 EN 5 10 SuSix Manual 1406 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand Immersion Fitting SuSix Immersion fitting order no 155215 Wall bracket for extension Extension for universal bracket le Universal posh
24. for graph Precision The precision of the SI value Column J The sensor name as entered by the operator Time Date and time in Central European Standard Time CEST UTime The time in UNIX format Number of seconds since January 1 1970 SI Value The value in SI units Syst me International d Unit s EN 5 10 SuSix Manual 1406 108 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand To plot the log file s data proceed as follows 1 Start Excel and open the csv log file 2 Sort by Index click the Diagram Guide tool in the toolbar and select the required curve or graph see example on the next page 0 002 0 0015 0 001 EN 5 10 SuSix Manual 1406 109 FW 841013 005 843003 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 110 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Appendix E Digital Input Output Connections The digital in and outputs DI and DO can be interconnected to exter nal equipment to achieve a number of functions such as alarms counter reset flow direction indication etc The two schematics below illustrate a simplified mode of operation MJK Field MagFlux External equipment com common MJK Field MagFlux
25. liquid or to constantly move the sensor in order to achieve reliable measuring results Observe that you keep the minimum distances from the bucket walls EN 5 10 SuSix Manual 1406 13 FW 841013 005 843003 001 e Siu S Turbidity and Suspended Solids Transmitter mjk a xylem brand Mounting position The flow direction should be parallel to the sensor surface This prevents turbulences at the sensor head A gt me o PV I d ea D Correct installation In case of low suspended solids concentration whirls and turbulences can falsify the measuring result Incorrect installation EN 5 10 SuSix Manual 1406 14 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter m ky a xylem brand Mechanical installation of a submerged sensor Preparation Select an easy to get to position for a measuring point which can produce a valid and representative measuring value Position of submerged sensor The following three steps are of vital importance for getting optimal meas uring values 1 The sensor the optics must be submerged at least 5 mm in the liquid 2 The sensor to wall distance must be at least 250 mm EN 5 10 SuSix Manual 1406 15 FW 841013 005 843008 001 e Su Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 3 The distance from the sensor head the optics to solid faces for exam ple bottom and walls must be at le
26. samples Clear Measurement sample Clear Adjust samples Back Select OK Measurement samples Select sample 1 point Measured 2 point Measured 3 point Measured Back Select OK point and close with OK EN 5 10 SuSix Manual 1406 FW 841013 005 843003 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand 1 2 3 point Start sample Progress 0 Exit Start point 1 2 3 point Measureing Progress CIMINU 45 Cancel Measure point 1 2 3 Done Progress 100 Exit 6 Press Start to start loading of the actual sample s values During this process a bar graph is displayed indicating the progress from 0 100 EN 5 10 SuSix Manual 1406 26 FW 841013 005 843003 001 e Sw S x Turbidity and Suspended Solids Transmitter mjk a xylem brand 7 After data loading is finished a realignment of the measured value with respect to the previously measured laboratory value is required Select Adjust samples in the Sensor Calibration menu select 1 point and close with OK Adjust samples Adjust sample 1Measured 10 2 gll 2 Measured 8 11 g l 3 Measured 5 87 gll Back Select 2k 00010 2 g l Back Select Select point 8 Select Adjust in 1 point and enter the value from the analyzed labo ratory sample If a 2 or 3 point calibration is required repeat the previous steps re placing 1 point with 2 poi
27. via the main display or automatic via the digital input DI Solid curve Solid curve Manual Digital Input Back Select OK Manual Digital Input Select curve Curve 1 Curve 2 Back Relay function Closed Solid 1 Closed Solid 2 Back Select EN 5 10 SuSix Manual 1406 63 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand High alarm A set point can be set to trigger an alarm here a high alarm and to acti vate one of two relays or simply to display the alarm on the display Electro mechanical relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function NO NC Back High Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function NO NC Back On at unit Off at flow Display only 7 42 gll Select 7 42 gll Select 00100 ms Select EN 5 10 SuSix Manual 1406 64 FW 841013 005 8430083 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Low alarm A set point can be set to trigger an alarm here a low alarm and to acti vate one of two relays or simply to display the alarm on the display Electro mechanical relay On at unit Off at unit 7 42 gll Select 00100 ms Sel
28. with the code 01750 1 Press the up down keys to highlight the required menu line here Password and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select 2 Press the up down keys to highlight the required option and then press OK to select it Password Login Activate deactivate Change password Back Select Activate Login Deactivate Change password Type password 0000 Activate Deactivate Change password 0000 Back Select Back Select Back Select EN 5 10 SuSix Manual 1406 53 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m IJ a xylem brand The available options are Login Use the up down keys to set the digits one by one Continue with gt until all digits have been set and then press OK Activate deactivate Write protection Selecting Activate means that a password must be entered to change vital settings Deactivate disables password protection If your current password is lost or forgotten the password protection can be overruled with the code 01750 Change password The present 5 digit password can be changed as required EN 5 10 SuSix Manual 1406 54 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Set Sensor Name A unique name and or number a function or a location can be assigned
29. 005 701 Bootload version 840020 002 719 a xylem brand Product data Product ID Select Product type no Track no Select HW type no EN 5 10 SuSix Manual 1406 122 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Service Menu Overview continued 2 Reset counter time Reset Counter System Runtime Since Reset Runtime days Back Select View Vcc Select Calibrate Vcc Select Back Internal meas amp cal Calibrate Vcc Calibrate V ref Select Ok View V ref Select Calibrate Vref Select EN 5 10 SuSix Manual 1406 128 FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Service Menu Overview continued 3 Calibrate mA Current Set fixed current Calib current DAC zero current DAC top current Back Select Ok Test primary value Set Primary value 00000 FTU 4007 uA Select Select Ok Enable test Set fixed current Release mA Minimum mA 4mA 12 mA 20 mA Maximum mA Back Select Select Ok Calib current Select DAC zero current 3995 uA 770 Select Ok DAC top current 19999 uA 3780 Select Ok EN 5 10 SuSix Manual 1406 124 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Service Menu Overview continued 4 Read eventlog Communication log Back on
30. 06 59 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m ky a xylem brand 2 Select the digits one by one with the left right keys and set the value with the up down keys 3 Press OK to save the final setting Units The Units option sets the unit for turbidity and suspended solids The available units are shown below Units Units NTU Turbidity FTU Turbidity FNU Turbidity EBC Turbidity Suspended solids mg l Suspended solids g l Suspended solids Kg l Suspended solids Back Select OK 1 Press the up down keys to highlight the required unit and then press OK to select it EN 5 10 SuSix Manual 1406 60 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand mA Output When a SuSix is connected to a power supply for the first time the mA output is automatically set to provide 4 mA at zero and 20 mA at the theoretical maximum value Changes in the mA setting will not affect the relay output settings Note Both values can be set in the range 10 96 to 120 96 making it possible to increase or decrease the mA signal mA output Use mA output Select OK 4mA output 4mA 00 00 g l Back Select OK 20 mA output 20mA 20 00 g l Back Select OK The mA output is an active output and the maximum load is 800 Ohm The upper limit for the mA output is 20 5 mA 3 75 mA indicates the mA output is not
31. 1 V Selected function DI Selected function mA output 10 234 mA Back Select OK Pending errors XXX XXX Back Select Ok Pending alarms XXX XXX Back Select Ok Pending warnings XXX XXX Back Select Ok Pending infos XXX XXX Back Select Ok The check boxes can contain four different characters X Across X in a check box indicates an active state A blinking forward slant in a check box indicates that the input output is in the process of being activated Eventually it turns into a Steady X A blinking backward slant y in a check box indicates that the input output is in the process of being de activated Eventually the check box is cleared An empty check box indicates a de activated state EN 5 10 SuSix Manual 1406 67 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand DO 1 X Selected function The selected function linked to digital output DO1 is active an X in the check box DO 2 X Selected function The selected function linked to digital output DO2 is in the process of being de activated an X in the check box Digital output DO2 for Totalizer Forward is activated a ticked check box DI Selected function The selected function linked to digital inout DI de activated an empty check box A selected function could for example be Wiper mA output 10 234 mA The present analog output current is 10 234 mA Pe
32. 2 3 point Measureing Progress 459 CAMINI 145 00008 11 g l Cancel Select gt Measure point 1 2 3 Done Progress 100 Exit 00005 87 g l Select gt Select point Ok Select point See page 23 for detailed calibration procedures EN 5 10 SuSix Manual 1406 58 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Turbidity calibration A complete normalized linearization curve of the probe is installed by the manufacturer No further calibration is possible or required Suspended solids calibration There are no calibration standards pre defined for the system Each meas urement must be calibrated individually and it is possible to define two Suspended solids curves for use in different liquids Suspended solids calibration requires a sample to be evaluated in a laboratory in order to set the relation between the measured point and the actual value of the sample Averaging The Averaging option sets the time period within which the measure ments are smoothed and averaged The current measured value is compared with the standard deviation of the previous measured values This feature ensures that a sudden devia tion in the liquid composition is eliminated in the measurement Averaging Quality improvement Averaging 0001 sec from 1 sek to 120 min Back Select 1 Select Yes in the Quality improvement window EN 5 10 SuSix Manual 14
33. 39 SECE SI 87 80 9007 ZE 2000 0 Z4 382991 1539 9Z ZE 91 82 80 9002 SE sz00 0 Z4 382991 1839 9Z ZE 91 82 80 9002 PE 82z00 0 Z4 382991 1839 9Z ZE 91 82 80 9002 EE SPOGZIZOO O Z1 382991 1839 9Z ZE S1 82 80 9002 CE 2000 0 714392991 1839 91 ZE 91 82 80 9002 SE Scon Z 38298l 1839 91 ZE 91 82 80 9002 rE 8 200 0 714392991 1839 9L7E SI 82 80 9002 EE Sr 6ZLCODO Zi 38798l 1839 91 ZE 9 82 80 9002 ZE 4000 0 zI 38298l 1839 90 ZE 91 82 80 9002 SE SCOD 0 zI 38298l 1839 90 ZE 91 82 80 9002 rE 822000 zI 38298l 1839 90 ZE 91 82 80 9002 EE SPO6ZIZOO O Z1 38299V 1839 90 ZE S1 87 80 9007 ZE 4000 0 zI 38298l 1539 99 1 91 82 80 9002 SE Sco 0 CVE38 98V 1839 95 LE S 87 80 9007 rE 82z00 0 Z4 382991 1539 99 1 91 BC B0 900C EE SP GZLCODO Z1 382991 1839 99 1E 8L 82 80 9002 ZE 2000 0 Z4 382991 1539 9r 1E 8L 82 80 9002 SE szo0 0 Z4 382994 1539 9r 1E 8L 82 80 9002 PE 82z00 0 Z4 382994 1539 9p LE S1 82 80 9002 EE SPOGZLCOUO ZL 38798l 1539 9v 1E S1 82 80 9002 ZE 2000 0 Z4 382994 1539 GE LE S1 82 80 9002 SE szo0 0 Z4 382994 1539 9E 1E 91 82 80 9002 tE 82z00 0 Z4 382994 1539 9E 1E 91 82 80 9002 EE SPOGZLCOOO Z1 382991 1539 9E 1E 91 82 80 9002 ZE anjeA IS euin aun xepuj RASH BAGS s BB T AERAR RRREI 6EDSeEDIGEDTGEDSEDEGEDLGED6ED L00000 0 0 8222 200 0 0L 6 Z00E 20099009S000Z00P FOOL 009p 00E900 100000 0 0 8222 200 0 0 6 9006200 90002009
34. 800 Q o 5VDC Max 30 VDC i IE g IE S A B COM NO COM NO COM NO PE N Sua Sir sensor ia INE NM DOOD DOD ODD ODD x EN 5 10 SuSix Manual 1406 29 FW 841013 005 843008 001 e Sw Sz Turbidity and Suspended Solids Transmitter m ky a xylem brand Power Supply The flow converter must be supplied from a properly fused mains outlet a 24 volt AC outlet or a 10 30 V DC power supply battery Power Supply 230 V AC 115 V AC or 24 V AC Power Supply 10 30 V DC Terminal Designation Terminal Designation PE Protective ground PE Protective ground N 230 115 24 V AC neutral DC neutral L 230 115 24 V AC live DC live The internal fuse ratings are Internal Fuse Ratings Voltage Rating Order no Dimension 230 V AC 0 063 mA T 550030 5 x 20 mm 115 V AC 0 125 mAT 550035 5x20 mm 24 V AC 0 5 mAT 550049 5x20 mm 10 30V DC 1 0AT 550051 5x20 mm The technical specifications requirements for a 10 30 V DC power supply battery are Technical Specifications for 10 30 V DC Power Supply Power consumption without display 5W Power consumption with display 8W Peak start current 912 V DC 1 second Approx 1 5 A Peak start current 24 V DC 1 second Approx 1A EN 5 10 SuSix Manual 1406 30 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Changing the Power Supply Voltage 230 115 V AC To change the input mains voltage fro
35. MagFlux Flow Sensor 2x7791x MagFlux Connverter with blind lid 579035 MagFlux Gel Potting Kit IP68 2 wire shielded twisted cable Magflux lt gt SuSix 20631x SuSix Sensor 206305 6 SuSix Connverter with Display Unit EN 5 10 SuSix Manual 1406 38 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Wiring Schematic 1 for Magflux with Blind Lid and SuSix with Display Unit from the op posite page page 38 DDD DOD DC GND A B SuSix with Display Unit 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display Su S152 sensor Magflux with Blind Lid 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display ensu Connect only for remote converter UA Ay B Display EN 5 10 SuSix Manual 1406 39 FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand SuSix with Blind Lid Magflux with Blind Lid and a Remote Display Configuration A SuSix transmitter with a blind lid connected to a Magflux flow sensor with a blind lid and common remote Display Unit emo Part numbers for this configuration 20631x SuSix Sensor 206305 6 SuSix Converter 2X7XXX MagFlux
36. S Turbidity and Suspended Solids Transmitter m ky a xylem brand Display Read out one connected unit All SuSix display read outs are illustrated and described in this manual Chapter 6 SuSix Menus on page 47 gives a detailed description of the 5 line LCD screen displays shown during setup configuration and normal operation Display and keyboard for reading and programming The display shown above will in the remaining part of this manual be styl ized to appear like this x 578r 0 1 Select Setup EN 5 10 SuSix Manual 1406 44 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Display Read out several connected units When several MJK units are interconnected for example an Oxix dis Solved oxygen transmitter and a SuSix turbidity and suspended solids transmitter with different names and Modbus ID numbers a Display Over view Menu is available at top level press Back repeatedly Oxix1 91 9 96 Susix1 578 mg L Back Select Display All connected units are displayed and sorted by their ID numbers and consequently each unit can be selected and set up as required Oxix1 X ow 91 9 57 8 0 1 Select Set up G Select Setup Important More connected units can only by managed as described above if each unit have been assigned a unique name and Modbus ID num ber See page 81 for details Display
37. an remove one or more languages by selecting them from the list clicking Delete and Close MJK Field Languages Languages currently in MJK Field EN 5 10 SuSix Manual 1406 104 FW 841013 005 843008 001 e Sw Ss Turbidity and Suspended Solids Transmitter mjk a xylem brand Appendix C Front Panel Cut out Drawing The dotted line indicates the front p outline and measures 155 x 145 mm EN 5 10 SuSix Manual 1406 FW 841013 005 843003 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 106 FW 841013 005 843008 001 a xylem brand Save Log Data procedure on page 101 having been opened e Sw Sx Turbidity and Suspended Solids Transmitter m ky The example below illustrates a SuSix converter being logged every 10 The example log file shown below is the result of a CSV file from the con seconds verter see in with Microsoft Excel spread sheet utility Appendix D Log Files xqoopuoess NSW cf 3 1 1 ajduuexa ajy Do Ni 2000 0 Z1 392991 L 1839 9 ZE 91 82 80 9002 SE szo0 0 714392991 L 1839 9 ZE 91 82 80 9002 FE 82z00 0 cI 38298 1839 9 ZE 91 82 80 9002 EE GPOGZLZOO O Zi 38 98l 1839 9r c SI BZ B0 900C ZE 4000 0 Z 3898l 1839 9EE SI 82 80 9002 SE scon Z 38 98l 1839 9EE SI 82 80 9002 PE 82z00 0 Z4 382991 1539 9EE SI 82 80 9002 EE QPO6Z1ZO0 O Z1 382991 18
38. ast 30 80 mm depending on the liquid s concentration Mechanial installation of sensor in a tube in line Mounting guidelines 1 The optical windows row have to be arranged lengthwise to the me dium flow direction 1 2 Keep the minimal insertion depth gt 5 mm 2 3 Control the minimum distance to the opposite wall Must be 30 80 mm depending on the concentration 8 EN 5 10 SuSix Manual 1406 16 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand 4 Make sure that the sensor is mounted within 45 degrees from the horizontal plane see below 45 degrees 45 degrees EN 5 10 SuSix Manual 1406 17 FW 841013 005 843003 001 e Siu S Turbidity and Suspended Solids Transmitter m IJ a xylem brand 5 An in line welding stud must be welded to the tube at an angle of 90 degrees in all directions see below 90 degrees EN 5 10 SuSix Manual 1406 18 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand 6 This drawing below illustrates a SuSix sensor installed in an in line clamp fitting with parts and dimensions Hn E MJK 206310 12 SuSix sensor cM Hi GPA ZFP 040 R040 PP d40 x 1 7 inner RG 122 mm EN 5 10 SuSix Manual 1406 19 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m IJ
39. ble 5 Converter Describes the physical specifications and installation rules for the con verter such as power supply in and outputs sensor converter display configurations etc 6 System Configuration Examples Illustrate how SuSix Turbidity and Suspended Solids Transmitters can be interconnected with for example MJK MagFlux flow meters in real life scenarios 7 Startup Describes important checks and basic settings to get started including the display and keyboard user interface 8 SuSix Menus Contains a comprehensive description of the SuSix menus options and utilities 9 Mechanical Dimensions Lists the SuSix Turbidity and Suspended Solids Transmitter dimen sions and specifications EN 5 10 SuSix Manual 1406 8 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand 10 Maintenance Procedures for cleaning the sensor the converter replacing wipers and functional test are described kK kK Appendix A Pop up Events Error Messages Lists possible pop up messages explains their meaning and offer Solutions to error conditions Appendix B MJK Field Link Software Upgrade Describes in detail how to utilise the unique and intuitive MJK Field Link Software program to upload new display and converter firmware versions Appendix C Front Panel Cut out Drawing A 1 1 scale drawing of the front panel outline and cut out area for installation
40. c e The suspended solids transmitter must be connected to a mains outlet that complies with national and local regulations e All cables must be installed connected and mounted to minimize me chanical impact and electrical influence from other installations e The sensor cable s maximum tensile load is adjusted to the sensor weight e The sensor is a mechanical instrument Be careful not to damage the sensor windows The accuracy will deteriorate if the optics is subject to heavy pollution or if a steel brush is used for cleaning e All fuses are located on the suspended solid transmitter s motherboard WARNING The suspended solids transmitter must not be powered until the transmitter is correctly mounted and connected WARNING Connections to the suspended solids transmitter must not be disconnected while the transmitter is powered EN 5 10 SuSix Manual 1406 12 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Motion in the liquid The liquid has to remain in motion and mixed It is possible to achieve this by constantly circulating the liquid or by installing the sensor at a place with a constant flow Faulty measurement due to stagnant liquid As soon as the liquid becomes stagnant and the suspended solids start for sedimentation the sensor does not recognize the suspended solids anymore For calibration in a sample bucket it is necessary to stir gently the
41. clock The Set clock menu provides setting of the built in clock and the time format Set clock Time format 24 hour AM PM Back Select Set clock 2007 08 18 10 53 12 1 Select the date and time digits with the left right keys and change the setting with the up down keys 2 Press OK and repeat step 1 for all remaining digits 3 Press OK to save the time clock settings EN 5 10 SuSix Manual 1406 80 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Modbus The SuSix is delivered with a standard Modbus RTU protocol and up to four SuSix and or MagFlux converters can be connected for concurrent operation Modbus Add device Change device addresse Remove device Change controller ID Back Select OK Add device Change device addresse Remove device Change controller ID Scanning Change device addresse Remove device Change controller ID Device 1 Device 1 Select OK Select OK Select OK Devices found Change device 1 Number of controllers Device 1 1 When several converters are to be added it is necessary to change each converter device address to a unique ID address before connecting the converter to the Display Unit Add device Four SuSix Converters can be connected to one Display Unit using the RS485 interface connection Note that only one Display Unit can be used with several converters The Display Unit can easily be moved to another co
42. e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Su ix Turbidity and Suspended Solids Transmitter Installation and User Manual EN 5 10 SuSix Manual 1406 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand CE CERTIFICATE OF CONFORMITY This product complies with the requirements concerning electromagnetic compatibility EMC stipulated in Council directive no 89 336 EEC of 3rd may 1988 alteret at directive no 92 31 EEC on the approximation of the laws of the member states relating to electromag netic compatibility CE approvals We declare that the SuSix transmitter and ultrasonic sensors comply with the values stipulated in EN 61010 1 and EN 61326 1 Ex approval The SuSix sensor is approved for mounting in explosive amospheres Ex Il G3 EN 5 10 SuSix Manual 1406 2 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Table of Contents 1 Introduction 7 About this Manual 6 6 mmn 8 Operating PEDCIples 2 vs e pera eo dene Ba dns ep ae UE ante EPI EE 10 2 Safety Repair and Product Identification 11 Safety instrctlolis s waded cuc ee cca ede Uo EP eae BE e dr irap 11 Physical MOUNN uos egt e a ire Eee en et pb Pep o Ud aha eye base 11 uz Tr 11 Product ldentification ses sdai ips darn ke ibi epe nde dk Expedia 141 3 Sensor Installation 12 Motion in the
43. e position Open the air relief valve on the underside 1 with a 5 mm hex key Carefully insert the sensor into the insertion fitting s built in gasket inside 6 and lead the other end into the sensor guide 2 Close the air relief valve on the underside 1 with a 5 mm hex key Make sure that the residual in line pressure is max 1 bar Support the sensor end piece 3 and slowly open the ball valve 4 Note Rebounds may occur at this point Release pull out the safety lock 5 and at the same time pull the sen Sor guide handle 7 When the end piece 3 touches the insertion fitting body 6 the sensor guide handle 7 has reached its Measure position and the safety lock 5 engages falls into place with audible click Make sure that the safety lock 5 has been engaged in locked posi tion Removal of the Sensor 1 2 Make sure that the residual in line pressure is max 1 bar Release pull out the safety lock 5 and at the same time push the sensor guide handle 7 forwards to extract the sensor from the inser tion fitting body 6 Note Rebounds may occur at this point The sensor guide handle 7 is in Service position when the safety lock 5 engages with a click Close the ball valve 4 Open the air relief valve 1 Support the sensor end piece 3 and carefully lift the sensor out of the sensor guide 2 Close the air relief valve 1 Remo
44. e FIFO principle First In First Out If the data logger is full and new data are coming in the oldest data are dis carded 1 Press the up down keys to highlight the required menu line here Data Logger and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select 2 Press the up down keys to change the highlighted digit and then press the right key gt to proceed to the next digit Data Logger Set log interval 0010 sec Select 3 Continue until all digits have been set and press OK The log interval can be set in intervals from 10 seconds up to 9999 seconds EN 5 10 SuSix Manual 1406 50 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter m V a xylem brand The data log contains e Date e Time e Flow values In case of a power failure the data logger continues when power returns If more converters are connected to one Display Unit each converter has its own individual log interval and can be sorted All converters share the same memory of 20 000 entry points The log data can be shown on the Display Unit or be stored in an external CSV file MJK Field Link software is needed for transfer of data into CSV file format via the USB port in the display unit The format can be read in for example Microsoft Excel see Appendix D on page 107 for details An example of the log capacity of one
45. ect Relay function NO NC Back Low Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function NO NC Back Display only On at unit Off at unit 7 42 gll Select 7 42 gll Select 00100 ms Select EN 5 10 SuSix Manual 1406 65 FW 841013 005 843003 001 Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Sensor error SuSix has two digital outputs DO1 with an opto light triggered relay and DO2 with an electro mechanical relay They can both be programmed for a sensor error whenever the 4 20 mA range has been exceeded Electro mechanical relay 00100 ms Select Relay function Select Ok mA indication High Low Off Back Select Ok Sensor error Electro mechanical relay Opto relay Display only Not in use Back Select OK Opto relay 00100 ms Select Relay function Select Ok mA indication High Low Off Back Select Ok Display only 00100 ms Select mA indication High Low Off Back Select Ok EN 5 10 SuSix Manual 1406 66 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Status The Status option provides an overview of the in and output status Status DO 1 x Selected function DO
46. ed MJK per sonnel and all national and local regulations must be complied with Repair Repair must only be made by authorized MJK personnel or by a service representative approved by MJK Product Identification A delivery will usually consist of a SuSix sensor and a SuSix converter with or without a display unit Check that the item s delivered corresponds to the ordered item s The part number is printed on an identification label sticked onto the converter shipping box and on a label on the converter itself EN 5 10 SuSix Manual 1406 11 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m 4 1 a xylem brand 3 Sensor Installation Important To ensure safe and optimal functionality of the SuSix transmitter the instructions below must be followed closely e The sensor must be mounted in a location where it is possible to per form a representative suspended solids measurement e f the suspended solids transmitter is mounted in open air protect it against the influence of the elements using for example a rain roof e Fittings and mountings must be capable of carrying the transmitter s weight approx 5 kg and vibrations from for example pumps and other equipment must be avoided e The system should be installed to facilitate access to the suspended solids transmitter operator panel and sensor without risking personal injury during normal operation maintenance cleaning of sensor et
47. for a sensor here SuSix1 It is consequently shown on the main display with up to 4 display lines 1 Press the up down keys to highlight the required menu line here Set Sensor Name and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select 2 To change the default sensor name SuSix1 press the left right keys to highlight the wanted character EN 5 10 SuSix Manual 1406 55 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Set Sensor Name Set Sensor Name SuSix1 Back Select 3 Press the up down keys to change the highlighted character and then press to proceed to the next character 4 Continue with until all numeric and alphabetical characters have been set to 5 Press OK The available characters depend on the chosen language English for example provides the following character set abcdefghijklmnopqrstuvwxyzABCDEFGHIJKLMN OPQRSTUVWXYZ space 123456789andO EN 5 10 SuSix Manual 1406 56 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Converter Setup Converter Setup provides configuration options for calibration alarms units etc See detailed descriptions in the following sections and a con tinuous fold out overview on page Gf 2 at the end of this manual 1 Press the up down keys to high
48. ft blank EN 5 10 SuSix Manual 1406 92 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m V a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 93 FW 841013 005 843008 001 e Su Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 94 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Appendix A Pop up and Error Messages Current overrange Alarm The mA connection has exceeded the 4 20 mA range For example 3 5 or 20 5 mA Factory reset occurred Alarm A factory reset has oc cured Some settings have changed Check all used settings High alarm Alarm The high set point has been detected Low alarm Alarm The low set point has been detected mA connection Alarm The mA connection is not connected If the current out is used deactivate mA Current out to stop this alarm Calibration Error 1 Perform calibration see page 99 and or check the units and ranges see page 60 Eeprom write error Error Eeprom write error If error keeps popping up contact MJK Measuring start failed Error Start failed Try again Measuring timeout Error Timeout Try again Missing adjustment Error The measured value has not been entered Not in solid mode Error Calibration can only be performed when in so
49. he eh Races 85 Immiersiondlttinig sss Lach eee ee CS QC eee ede Pbi ades burden 86 Insertion FIMING srra eo pte ee v ea enr e de Goede ada de 86 10 Maintenance 89 Cleaning the Sensor Once a Month 0 cece eee eee 89 Cleaning the Transmitter llle nn In 89 EN 5 10 SuSix Manual 1406 4 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Functional Tests Once a Year 2 0 20 2c cece eee 89 ESCH OMICS ipn eur rds ed ail ee dart wh eda UE E eek ates ala ik DOE aha ea S 89 Replacing Wipers and Gaskets Every Two Years cles 90 Maintenance interval liliis e 90 R gulrelments ud deu some at dee e wi ak RU UR ce C Cete aat CRY n ele 90 Required maternals a eae qtd addo RE dd e el e Re Pe delle Y propane ee pret 90 Remove the used wiper and gasket 91 Install the new gasket and Wiper assas 62 eee 92 Appendix A Pop up and Error Messages 95 Appendix B MJK Field Link Software 99 Important Notesi 35er ROSE bU nU Ree e pU in 99 Av Connecta PG te the SUSIXS Se dae a Ge needed ee Eee 99 Bi Save Log Data dace dos Rd te ee eed eda aoe feo d 101 C Upgrade Display Firmware lisseelellsee IIR 101 D Upgrade Converter Firmware lillslleseee es 103 E Install Add Languages isses 104 Appendix C Front Panel Cut out Drawing 105 Appendix D Log Files 107 Appendix E Digital Input Output Connections 111
50. ice address 82 G Change password 54 CIGGFIDIg 22s cedet ccce EA TA wn 62 gasket cleaning graph display 0e qu ET transmitter H Clear adjustments Clear measurements 2 High alarm Communication log 77 eee coniguration ASE KONNE a odequue examples 37 conformity vo contrast adjustment 46 Converter setup 57 Converter SW Ver 71 D input digital installation data logger delete calibration insertion fitting digital input sensor Pe Hc inni Internal Meas amp Cal 78 introduction 7 programming dimensions immersion fitting 86 J insertion fitting 86 DI selected function 68 UND SN bc 31 display 44 one connected unit 44 several connected units 45 EN 5 10 SuSix Manual 1406 Index 1 FW 841013 005 843003 001 Siu Sx Turbidity and Suspended Solids Transmitter K keys display ute reno pete eetis 45 L Language language log Measured values mechanical dimensions menu overviews menus Converter Setup Data Logger Display setup Main Menu Sensor Name Service Menu Specify Main Screen Modbus N Not iri USE iiit ite ee eei 48 operating principles 0 0 eee 10 options Activate Deactivate 54 Add Device Averaging Back on Stock Calibrate mA Calibration Change controller ID Change device address Change password Cleaning Clear adjustments Clear measurements Communication log
51. in use 3 5 mA indicates values under 4 mA level 20 5 mA indicates value higher than 20 mA level EN 5 10 SuSix Manual 1406 61 FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids Transmitter m ky Cleaning a xylem brand If the sensor is the wiper type the Cleaning menu is automatically avail able and you may set the cleaning intervals as required Interval Interval Off On Back Select OK Select cleaning interval 060 Min 20 255 Min Back Select Cleaning Interval Use DI to clean Clean now Maintenance Back Select OK DI Clean now Use DI to clean Clean now Select Ok Select OK 00100 ms Select DI function Select Ok Maintenance Maintenance Runtime 1000 hour Count 500 Back Select OK Reset Maintenance Yes No Back Select OK Cleaning may be determined by a fixed time interval by a digital input signal DI by manual interaction Clean now or by a number of runtime hours EN 5 10 SuSix Manual 1406 62 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Solid curve It is possible to define two calibration curves for measuring suspended solids in different liquids The calibration liniarization curves each requires a sample to be evaluated in a laboratory in order to set the relation between the measured point and the actual value of the sample The selection can be manual
52. ith a maximum load of 8000 Analogue Output Terminal Designation AO 4 20 mA AO z 4 20 MA The analogue output can be programmed for indication of primary units See details on page 61 Digital Output SuSix has two digital outputs DO1 with an opto light triggered relay and DO2 with an electro mechanical relay They can both be programmed for the following functions Sensor error High and low alarms Opto Relay Terminal Designation DO1 Com Max 50 V DC 120 mA DO1 NO Electro mechanical relay Terminal Designation DO2 Com Max 50 V DO 1A DO2 NO DO1 shares the common terminal Com with DI See also application examples in Appendix E Digital Input Output Con nections on page 111 EN 5 10 SuSix Manual 1406 33 FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Digital Input SuSix has one digital input which can be activated with a voltage higher than 10 V DC and de activated with a voltage lower than 5 V DC Digital Input Terminal Designation DI Com DI Max 30 V DC The digital input DI can be programmed for the following functions J Start and pause cleaning function Solid curve DI shares the common terminal Com with DO 1 See also application examples in Appendix E Digital Input Output Con nections on page 111 EN 5 10 SuSix Manual 1406 34 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmit
53. l algorithm compensates for errors due to fouling or aging of the optical array and an additional feature is a system that compensates for gas bubbles in the sample media Sensor with wiper Effect of wiper Physical fouling of the sensor head can be eliminated by an optional sen sor wiper system see pictures above EN 5 10 SuSix Manual 1406 10 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 2 Safety Repair and Product Identification Safety instructions e Read this manual carefully e Pay attention to the environment on the installation site e Wear necessary protective equipment and follow all current safety regulations e SuSix can invoke a start signal for dangerous machinery Always ensure that connected machinery and other equipment are effectively put out of service that is to remove the main fuses and lock main and Security switches in off position before commencing configuration fault finding servicing maintenance work etc e WARNING There is a risk of lethal electrical shock from the Mains supply terminals N and L Be careful not to touch these terminals while the SuSix is being serviced e WARNING Incorrect installation or use can lead to body injury and or material damage Physical Mounting The SuSix converter display unit must not be mounted in explosion hazardous areas SuSix may only be installed and commissioned by authoriz
54. leaning cycle or by an error Sensor needs cleaning Info The sensor needs cleaning real bad System reset occurred Info The converter has been subject to a software or hardware reset Turbidity 4000 NTU Info The measured value has exceeded 4000 NTUs Clean the probe USB Flash programming please wait Programming is in progress but not finished Flash programming done Flash crc error Unknown command flash user text Flash address overrun File phase error File write failure USB protocol overrun A communication error has oc cured EN 5 10 SuSix Manual 1406 97 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 98 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Appendix B MJK Field Link Software The MJK Field Link software package provides several utilities that will be described in detail on the following pages e PC lt gt SuSix transmitter interconnection e Saving log data e Display firmware upgrade e Converter firmware upgrade e Language installation Important Notes 1 Current SuSix log data must be saved in a file before transferring and installing new firmware See 2 Save Log Data overleaf 2 Note down all display and converter settings before upgrading new firmware 3 The upgrade procedures belo
55. lectro mechanical relay Opto relay Display only Not in use Back Select Electro mechanical relay Opto relay Display only On at unit On at unit On at unit 7 42 gll 7 42 gll 7 42 gll Select Select Select Off at unit Off at unit Off at flow 7 42 gll 7 42 gll 7 42 gll Select Select Select 00100 ms 00100 ms Select Select Select Relay function Relay function Select Select EN 5 10 SuSix Manual 1406 118 FW 841013 005 843003 001 e Sw S x Turbidity and Suspended Solids Transmitter mjk a xylem brand Converter Setup Menu Overview continued 6 Low Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Electro mechanical relay Opto relay Display only On at unit On at unit On at unit 7 42 gll 7 42 gll 7 42 gll Select Select Select Off at unit Off at unit Off at unit 7 42 gll 7 42 gll 7 42 gll Select Select Select 00100 ms 00100 ms 00100 ms Select Select Select Relay function Relay function o Select Select EN 5 10 SuSix Manual 1406 119 FW 841013 005 843003 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Converter Setup Menu Overview continued 7 Electro mechanical relay 00100 ms Select Relay function Select Ok mA indication High Low off Back Select Ok Sensor error Electro mechanical relay Opto relay Display only Not in use Back Select OK O
56. li uid sses oontra Rt rnm Spanne a icm wel meee 13 Mou nting position us suene mew remo empor Ek ms Yr ma Rib ua dae dha EUER Y Rl 14 Mechanical installation of a submerged Sensor 0 00 e eee eee eee 15 Preparations m PHP 15 Position of submerged sensor xe ls rb RE E Da Rar a eee ae 15 Mechanial installation of sensor in a tube in line lllllsuse 16 ouriting guidelinas 3 2 araa a aiaa e Rose Rep a ane Y Re aE a E aN DROR RR Se 16 Installation Removal using Insertion Fitting 155210 lesse 20 Required Tools and Materials 0 0 00 ee 20 Preparing the Insertion Fitting before welding to tube l i eese 20 nstallation of the Sensor x cases ede Rede dro beta n M Rote dcos 21 Removal of the Sensor mere n ba oreet Mp UE Rue Encre esr anis 21 4 Sensor Calibration 23 Turbidity isis is e pre RR EERE SKE RSE ETERS ERR De NE Oe EE 23 Suspended Solids nec rm reru RR RR eee ace ee eden redes expers 23 Calibration Procedures zar e Ek gai eee nea cohen eee RR eR enira de 23 Delete Calibration 222 zc rel RR DERE E PRAE Rm RUE ERR 28 5 Converter 29 Electrical MOUNINO i610 204 e decernere pM PER CEDer Peedi its 29 Power Supply uc quem ehe Ae ded iege EORR aka teg a Ue Ree prd S 30 Changing the Power Supply Voltage 230 115 VAC iliis 31 Analogue Output s sx es dr sexo tea eR mae doe heb X RR RR Ret cn 33 Digital MOU Seer ERR 34 Gonverter Terminals i sich paun i p pa
57. lid mode Change mode and try again EN 5 10 SuSix Manual 1406 95 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Sensor Error General sensor error that may also be transferred to a relay output Contact MJK Sensor communication Error Check the cable condition and tighten the connectors Sensor hardware Error Change the sensor hard ware Sensor setting Error Some settings are wrong or have been changed Sensor supply Error The sensor supply is too low or too high Check the sensor cable connection Sensor wiper Error Make sure that the wiper is free to move and not obstructed by dirt deposits System Error Internal VCC error See the event log for details System error Error The system software is in operable including faulty alarm and sensor bits Contact MJK Turbidity offset Error A zero point probe prob lem The sensor needs a zero calibration Contact MJK Needs higher meas sample Warning Calibrate at a higher concentration Needs lower meas sample Warning Calibrate at a lower concentration Sensor range exceeded Warning The measured value is out of range Check the measuring range and the measuring units EN 5 10 SuSix Manual 1406 96 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Measurement hold Info The measurement is set on hold during the c
58. light the required menu line here Converter Setup and then press OK to select it Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup Back Select 2 Press the up down keys to highlight the required option and then press OK to select it Converter Setup Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service Menu Back Select OK The available options are described in detail in the following sections EN 5 10 SuSix Manual 1406 5f FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand Sensor Calibration The Sensor Calibration option sets the signal outlets and the analogue outputs and the limit values are frozen during the calibration process Sensor Calibration Sensor Calibration Measurement samples Adjust samples Clear Measurement sample Clear Adjust samples Back Select OK Measurement samples Adjust samples Clear Measurement sample Clear Adjust samples Select sample Adjust sample Clear Measurement sample Clear Adjustment sample 1 point Measured 1 Measured 10 2 g l No No 2 point Measured 2 Measured 8 11 g l Yes Yes 3 point Measured 3 Measured 5 87 g l Back Select OK Back Select Back Select Ok Back 1 2 3 point Start sample 00010 2 g l Progress li 0 Select Exit Start point Next 1
59. m 230 V AC to 115 V AC or vice versa proceed as follows 1 Loosen the four screws on the front and lift out the display see also page 29 2 Note down the color and position of the wires in the terminal blocks and then loosen the terminal screws 3 Unscrew the two screws that hold the metal cover and then remove it 4 Unscrew the four screws that hold the mother PCB the printed circuit board with all the electrical components 5 Remove the mother PCB and look at the back side This is what you should expect to see for a 230 V AC configuration E an EM an 230 V AC single jumper position 6 Unsolder and remove the jumper indicated by the arrow EN 5 10 SuSix Manual 1406 31 FW 841013 005 843008 001 e Su Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand 7 See on the following picture where two jumpers must be inserted for a 115 V AC configuration 115 V AC dual jumper positions 8 Insert and solder 2 jumpers wires in the positions indicated by the black arrows 9 Turn around the PCB and replace the 63 mAT fuse on the right side with a 125 mAT fuse or vice versa going from 115 VAC to 230 VAC 10 Re insert the PCB and re assemble the converter see also steps 4 3 2 and 1 EN 5 10 SuSix Manual 1406 32 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m V a xylem brand Analogue Output The analogue output is an active output w
60. nding errors alarms warnings and info are displayed for the selected in or output Factory settings The Factory settings menu provides resetting to the original factory set tings except the language setting Factory settings Recover factory settings Cancel Default Back Select EN 5 10 SuSix Manual 1406 68 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Service Menu Digest The Service Menu provides options intended for service personnel dur ing installation calibration operation monitoring and maintenance Service Menu Type password 00000 Back Select Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Back Select Ok All parameters can be read without any restrictions but certain parameters can only by changed after a password has been typed EN 5 10 SuSix Manual 1406 69 FW 841013 005 843008 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Service Menu Detailed The Service Menu a submenu in Converter setup is intended for MJK and other authorized service personnel during installation calibration commissioning operation monitoring and maintenance Converter Setup Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm
61. ned This value must be kept as it is required later on EN 5 10 SuSix Manual 1406 23 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand 3 Dip the SuSix sensor in the sample stirring continuously or leave it in the fluid in which the suspended solids measurement is going to take place Ensure sure that the extracted sample does not sediment deposit by stirring continuously Important If the signal from the suspended solids sensor changes very slowly on the display make sure that the signal attenuation is not set too high Check likewise in the Averaging menu that the response time is not set too high The recommended response time is 5 seconds EN 5 10 SuSix Manual 1406 24 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 4 Proceed to Sensor Calibration in the Converter Setup menu see below Note that the options Sensor Calibration Cleaning and Solid curve will be marked with an NA not applicable if they cannot be Selected for example if wrong units have been chosen Converter Setup Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK 5 Select Measurement samples 1 Sensor Calibration Sensor Calibration Measurement samples Adjust
62. nt and or 3 point EN 5 10 SuSix Manual 1406 2f FW 841013 005 843008 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Delete Calibration If you want to delete a calibration point the measured value you can do it from the Clear Measurement sample menu Clear Measurement sample Clear Measurement sample No Yes Back If you want to delete an alignment point the entered value you can do it from the Clear Adjustment samples menu Clear Adjust samples Clear Adjustment sample No Yes Back EN 5 10 SuSix Manual 1406 28 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky a xylem brand 5 Converter Electrical Mounting Warning The SuSix converter display unit must not be mounted in explosion hazardous areas Loosen the four screws positions indicated by arrows and remove the display unit to gain access to the terminals T M Max four MJK converters with Modbus can be connected to one display unit Converter 1 Converter 4 Display unit shielded cable Lees 0 gt 10VDC 1 Fuse 115V AC 125mA T Fuse 230V AC 63mA T 521268 Max 50 V 120 mA resistive load Electronic relay Electromechar Max 50 V 1A o EI INS SUPPLY Inu e 24V AC 500mA T mounted display unit Protective earth 2 E Ek E El 3 2 t 5 o Terminals for remote display unit p 4 20 mA Max
63. nverters for readout and configuration 1 Select Add Device click OK and wait for the scan process to finish 2 The found converters are finally displayed EN 5 10 SuSix Manual 1406 81 FW 841013 005 843008 001 e Siu S Turbidity and Suspended Solids Transmitter m IJ a xylem brand Change device address To change each converter s device adress it is required that you connect the Display Unit to each converter one by one to change each converter s device address If neglected a conflict between the units will arise when the RS 485 serial loop is established Change for example Device 1 to Device 2 as follows 1 Press OK and use the up down keys to change 1 to 2 2 Press OK The SuSix converter ID is now changed to 2 and more converters can be added to the Display Unit with the Add Device option Remove Device If a device is to be removed from the Display Unit proceed as follows 1 Select the required device with the up down keys 2 Click OK to remove it The device is now removed from the Display unit and display returns to the Modbus menu Change controller ID display The display controller ID must be changed when several displays operate with the same converter s EN 5 10 SuSix Manual 1406 82 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Factory settings The Factory settings menu provides log deletion and resetting to
64. pto relay Display only 00100 ms 00100 ms Select Select Relay function mA indication High Low Off Select Back Select Ok mA indication High Low Off Back Select EN 5 10 SuSix Manual 1406 120 FW 841013 005 843003 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Converter Setup Menu Overview continued 8 RU d ux Status DO 1 x Selected function DO 1 Selected function DI Selected function mA output 10 234 mA Back Select OK Pending errors Pending alarms XXX XXX Back Select Ok Pending warnings Pending infos Select Ok Factory settings Recover factory settings Cancel Default Back Select Service Menu Type password 00000 Select Sensor Data Converter SW Ver Product data Reset Counter Time Internal meas amp cal Calibrate mA Test Primary value Read eventlog Comunication log Back On Stock Back Select Ok EN 5 10 SuSix Manual 1406 121 FW 841013 005 843003 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky Service Menu Overview Service Menu Type password 00000 Back Select Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Sensor data Sensor serial no Back Select Sensor software no 54321 Back Ok Converter SW ver Converter SW ver 843001
65. r00 rOOPO09FO09r00 L00000 0 0 8222 200 0 0 6 9002 2009008 FO00Z00rr00 F001 v009S00 100000 0 0 8222 200 0 0L 6 uosi3a g UI auey xep ahuey auenbarj adk asmaq QI anea qun i a a ea ar ap s 009 3 x amp y Baas nx a o euy dem snpuw eg 4euogjung isjeuuo4 1espul sA e peu 1313 mj Kag Asaia qj i jag uisi A FW 841013 005 843008 001 107 The entries are described on the following page EN 5 10 SuSix Manual 1406 e Su S Turbidity and Suspended Solids Transmitter m ky a xylem brand Index Converter ID here four converters 32 33 34 and 35 MB Address Modbus address here 1 2 3 and 4 Unit SI unit according to the MJK unit codes here 246 NTU MJK Unit Codes Code no Unit 16 GPM gallons per minute ae l min litres per minute 19 m h cubic meters per hour 23 MGD million gallons per day 24 l sec litres per second 28 m sec cubic meters per second S57 percent 95 mg l milligrams per litre 96 kg l kilograms per litre 97 g l grams per litre 130 ft8 h cubic feet per hour 138 Vh litres per hour 139 ppm parts per million 246 NTU Nephelometric Turbidity Units 248 FNU Formazin Nephelometric Units 249 EBC European Brewing Convention 250 FTU Formazine Turbidity Units Value ID Modbus address for flow here 600 Device Type The device type here 9 SuSix Frequency Log interval in seconds here 10 seconds Range Max Maximum value for graph Range Min Minimum value
66. sensor versus the time interval is shown in the following table Log interval Log capacity Seconds Minutes Hours Days 10 55 56 2 31 30 166 67 6 94 1 333 14 5 1667 69 10 3333 139 30 10000 417 60 20000 833 EN 5 10 SuSix Manual 1406 51 FW 841013 005 843008 001 e S u S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Graph Display The content of the Data Logger can displayed on the Display Unit by pressing the up down keys highlighting Measurements and selecting Graph SuSix1 2312 mg The Display Unit then shows the Graph screen To return to the Main Menu display screen select esc by pressing the up down keys simulta neously 10000 00000MG L 2007 08 21 15 25 42 1 31200MG L The Y axis is automatically scaled according to the maximum value of the mA output Double arrow keys jump forward and backward one screen frame at a time Single arrow keys move the cursor forward and backward on the screen The actual values at the cursor position is shown at the bottom of the screen EN 5 10 SuSix Manual 1406 52 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk a xylem brand Password A password provides and prevents access to all the settings in the Display and Converter unit The code consists of a numeric 5 digit code between 0 and 65535 If your current password is lost or forgotten the password protection can be overruled
67. stock Hour Event Extension Modbus Reset to factory setting 154 0 0 Rx ok Cancel 154 0 0 Rx CRC error Back on stock 154 0 Rx parity error 154 0 0 Rx adr error Back Select Ok Select gt Rx wrong id Rx reset counter Back Select Hour Event Extension 154 0 0 Sensor 154 0 Rx ok 154 0 Rx CRC error 154 0 Rx parity error Rx reset counter Tx reset counter Back Select Event Extension 0 0 0 0 0 0 0 Select Hour Event Extension 154 0 0 14 154 0 0 15 154 0 16 154 0 0 Back Select gt Event Extension 0 0 0 0 0 0 0 Select gt EN 5 10 SuSix Manual 1406 125 FW 841013 005 843003 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Display Configuration Menu Overview Display Setup Language Set clock Modbus Factory settings Display SW version Back Select OK Language Set clock Language Time format GB English 24 hour US English AM PM Dansk Deutsch Espa ol Back Fran ais Italiano Nederlands Norsk Suomalainen Set clock Svenska 2007 08 18 10 53 12 Back Select Select EN 5 10 SuSix Manual 1406 126 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Display Configuration Menu Overview continued 2 Modbus Add device Change device addresse Remove device Change controller ID Back Select OK Add device Change device addresse Remove device Change controller ID
68. te converter 11022 Shield DVD VD XA RB Disp y Connection for remote display unit 00 0 EN 5 10 SuSix Manual 1406 41 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 42 FW 841013 005 843008 001 e Sw S Turbidity and Suspended Solids Transmitter mk a xylem brand 7 Startup Initial Checks Before switching on power the following steps must be checked 1 The local mains power supply voltage corresponds to the voltage printed on the identification label of the transmitter 2 All electrical connections are made in accordance with the electrical connection diagram shown on page 34 3 All terminal screws are tightened 4 All cable glands are tightly secured 5 All grounding connections are made in accordance with the instruc tions in this manual See page 23 Initial Measurement 1 Make sure that the sensor is completely covered by liquid 2 Turn on power to the transmitter and wait one minute before taking the initial measurement Language Selection 1 The default display language is English If another language is required proceed with step 2 2 Select Display Setup from the Main Menu 3 Select Language from the Display Setup menu and chose the re quired language see page 79 EN 5 10 SuSix Manual 1406 43 FW 841013 005 843008 001 e Siu
69. ter m ky a xylem brand Converter Terminals miky e Max four MJK converters with Modbus can be connected to one display unit O Ez Converter 4 Display unit IDDD DDD CO 2 wie ESI a shielded cable Em cable SuSix 0 gt 10VDC Max 30 VDC Fuse 230V AC 63mAT 521268 Fuse 115V AC 125mA T 2 E 5 z S El Max 50 V 120 mA resistive load Max 50 V 1A resistive E gt 4 20 mA Electronic relay Electromechanical relay 2 Protective earth e 24V AC 500mA T O Max 800 Q o lt 5VDC Terminals for remote display unit 9g o is fe S INS SUPPLY zr AC B E COM NO COM NO COM NO Su S752 sensor DOO DDD ODD DOD 0 SuSix converter terminals Flip the green label with SuSix printed on it see arrow to the right to gain access to the sensor connection terminals see next page EN 5 10 SuSix Manual 1406 35 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m ky Sensor and Mounting Kit Connection Board Terminals Connect the sensor wires to the SuSix converter or to Mounting Kit 207030 PCB 510252 or to Connection Board 207030 PCB 510252 004 with the wires coming from the sensor as shown below see arrow Terminals Wirestrom Sonsona lic onvertentanninals Mounting Kit 207030 Connection Board 207030 PCB 510252 PCB 510252 004 Pink DC El 2 Grey DC GND E2 3 Brown A L1 4 White B L2 5 Shield Shield GND GND 1 mj e
70. the transmitter from the liquid 2 Clean the sensor with a soft moist cloth and clean water A mild deter gent or dishwashing liquid may be used 3 Dry the sensor with a soft cloth 4 Immerse the transmitter into the liquid to be measured Note The accuracy will deteriorate if the measuring optics are scratched by for example a steel brush during cleaning 5 The cleaning intervals may need to be shortened all depending on the usage and the location Cleaning the Transmitter When seen necessary the SuSix transmitter may be cleaned with a soft moist cloth Functional Tests Once a Year Electronics 1 Check the suspended solids transmitter calibration 2 Tighten the terminal screws and ensure that all leads are connected correctly 3 A service contract maintains the equipment reliability and accuracy Get in contact with MJK s national sales and service representatives EN 5 10 SuSix Manual 1406 89 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand Replacing Wipers and Gaskets Every Two Years Maintenance interval SuSix sensors with wipers call for replacement of the wiper drive shaft gasket every 2 years Requirements Maintenance must be carried out by MJK authorized personnel only in an electrostatic discharge secured area ESD Required materials i tningss ttil ed rensesystem inge varenr 206312 med rensesystem for serie
71. u Overview Converter Setup Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor Calibration Sensor error Status Factory settings Service menu Back Select OK Sensor Calibration Measurement samples Adjust samples Clear Measurement sample Clear Adjust samples Back Select OK Measurement samples Adjust samples Clear Measurement sample Select sample 1 point Measured 2 point Measured 3 point Measured Back Select OK Adjust sample Clear Measurement sample 1 Measured 10 2 g l No 2 Measured 8 11 gll Yes 3 Measured 5 87 gll Back Select Back 1 2 3 point Start sample Progress 0 00010 2 g l Select Exit Start point 1 2 3 point Measureing Progress 45 CHINN 145 00008 11 g l Cancel Select gt Measure point 1 2 3 Done Progress 100 Exit 00005 87 g l gt Select point Select point EN 5 10 SuSix Manual 1406 114 FW 841013 005 843008 001 e Sw S 2x Turbidity and Suspended Solids Transmitter mjk Converter Setup Menu Overview continued 2 a xylem brand Averaging Quality improvement Clear Adjust samples Clear Adjustment sample No Back Yes Back Averaging 0001 sec from 1 sek to 120 min Select Units Units NTU Turbidity FTU Turbidity FNU Turbidity EBC Turbidity Suspended solids mg l Suspended solids g l Suspended solids Kg l S
72. uspended solids Back Select OK mA output Use mA output Select OK 4mA output 4mA 00 00 g l Back Select OK 20 mA output 20mA 20 00 gll Back Select OK EN 5 10 SuSix Manual 1406 i15 FW 841013 005 843003 001 e Siu S x Turbidity and Suspended Solids Transmitter m ky Converter Setup Menu Overview continued 3 Menu is only shown if sensor hardware includes the cleaning device a xylem brand Interval Select OK Select cleaning interval 060 Min 20 255 Min Back Select Cleaning Interval Use DI to clean Clean now Maintenance Back Select OK DI Clean now Use DI to clean Clean now Select Ok Select OK 00100 ms Select DI function NO NC Back Maintenance Maintenance Runtime 1000 hour Count 500 Back Select OK Reset Maintenance Select OK EN 5 10 SuSix Manual 1406 116 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Converter Setup Menu Overview continued 4 Solid curve Solid curve Manual Digital Input Back Select OK Manual Digital Input Select curve Select OK Select Relay function Closed Solid 1 Closed Solid 2 Back Select Ok EN 5 10 SuSix Manual 1406 Lae FW 841013 005 843008 001 e Sw Sz Turbidity and Suspended Solids Transmitter m ky a xylem brand Converter Setup Menu Overview continued 5 _ __o High Alarm E
73. ve the sensor EN 5 10 SuSix Manual 1406 21 FW 841013 005 843008 001 e Siu Sx Turbidity and Suspended Solids Transmitter m IJ a xylem brand This page intentionally left blank EN 5 10 SuSix Manual 1406 22 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand 4 Sensor Calibration Turbidity The SuSix sensor is factory calibrated for turbidity measurements No further calibration is required Suspended Solids Calibration is required prior to using the SuSix for suspended solids measurements Important Suspended solids calibration must be carried out at fixed intervals If a distinct change in composition and or colour of the process appears the SuSix must be re calibrated immediately Note Representative measuring values can only be expected if the calibration point is obtained at a sludge concentration of more than 5096 of the application s nominal range Calibration may be 1 point 2 point or 3 point as required Normally a 1 point calibration will be sufficient Zero point calibration is not required Calibration Procedures 1 Take out the SuSix sensor and clean it according to the directions in the section about cleaning the sensor during maintenance 2 Extract a sample from the actual process The necessary volume must be at least 10 litres The sample is ana lyzed at a laboratory and the content of suspended solids can be determi
74. vice personnel use only It can be Set to for example 600 FTU to test a state or condition for a given input value Test primary value Set Primary value 00000 FTU Select Enable test Yes No Back Select Ok EN 5 10 SuSix Manual 1406 15 FW 841013 005 843008 001 S u S x Turbidity and Suspended Solids Transmitter m ky a xylem brand Read Eventlog View the events within a certain time frame Read eventlog Hour Event Extension 154 0 0 154 0 0 154 0 0 154 0 0 Select gt Hour Event Extension 154 0 154 0 154 0 154 0 Back Select gt Event Extension 0 0 0 Event Extension 0 0 0 0 Select gt Event Extension 0 0 0 0 EN 5 10 SuSix Manual 1406 16 FW 841013 005 843003 001 e Sw Sx Turbidity and Suspended Solids Transmitter mjk a xylem brand Communication log View the Modbus and sensor communication logs Primarily intended for fault detection Communication log Modbus Rx ok Rx CRC error Rx parity error Rx adr error Rx wrong id Rx reset counter Back Select Sensor Rx ok Rx CRC error Rx parity error Rx reset counter Tx reset counter Back Select Back on stock The factory settings can be re etablished with the Back on stock op tion Back on stock Reset to factory setting Cancel Back on stock Back Select Ok EN 5 10 SuSix Manual 1406 T FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids
75. w must be carried out in strict alphabeti cal order First procedure A then B C D and finally E A Connect a PC to the SuSix 1 Insert the SuSix MJK Field Link CD ROM into the PC s disk drive The MJK Field Link opening menu will appear after a short while see below If the auto run function does not execute locate the MJK Field Link 8401 10 007 exe file or a similar file and click Run B40110 007 MJK Field Link ee File jLogData Firmware Help mjk EN 5 10 SuSix Manual 1406 99 FW 841013 005 843008 001 e Su S x Turbidity and Suspended Solids Transmitter m ky a xylem brand 2 Unscrew the four screws that hold the Display Unit 3 Lift out the Display Unit and connect a USB mini A B cable to the mini USB female B connector on the rear of the front panel 4 Connect the other end of the USB cable max 4 7 metres long to the PC 5 Select File in the menu bar and click Mount USB If the connection is successful a Device Clock window for PC and device time synchronisation is displayed if PC and device clock were out of sync along with a link status display see below 840110 007 MJK Field Link d File LogData amp Firmware amp Help MIK Gink FW Ver 841013 005 Log size 1516032 1 SuSixl 2 Not used 3 Not used 4 Not used If the connection fails first remove the cable and then re connect it EN 5 10 SuSix Manual 1406 100 FW 841013 005 843008 001
76. x Display Unit restarts and displays the MJK logo the new link status is displayed and the Display Unit informs that the PC is once again connected Click OK on the PC and the SuSix Display Unit to return to the SuSix 6 Adjust the SuSix Display Unit screen contrast by pressing the two outmost keys simultaneously indicated by the keys and press the up down keys as required 7 Save the new setting by again pressing the two outmost keys simulta neously EN 5 10 SuSix Manual 1406 102 FW 841013 005 843008 001 e Sw Sx Turbidity and Suspended Solids Transmitter m V a xylem brand D Upgrade Converter Firmware 1 Select Firmware in the menu bar and click Converter 2 Locate the MJK Field FW directory on the CD ROM select the 842xxx xxx hex file or similar and click Open 3 Select the required SuSix option 1 2 3 or 4 and click OK when the Converter Firmware dialogue box appears and prompts for selecting the converter to program Converter Firmware File contains 65748 bytes Select the Converter you wish to program 2 not detected O 3 not detected O 4 not detected The converter firmware is then transferred and the converter Flash programming is initiated Expect this process to take a few minutes 4 When the Flash programming is done click OK on the PC and the SuSix Display Unit to return to the SuSix display 5 If required you may adjust the SuSix

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