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Safety Controller CC-Link Interface Module User`s Manual

1. Module 6 output Module 6 output Module 6 output Module 7 input Module 7 input Module 7 output Module 8 input Module 7 output Module 8 input Module 8 output Module 8 output Module 9 input Module 9 input Module 9 output Module 10 input Module 9 output Module 10 input Module 10 output Module 10 output Module 11 input Module 11 output Module 12 input Module 12 output Not configured 0 is sent 36 MELSEC WS Figure 15 MELSEC WS to CC Link dialog of the WS0 GCC1 37 Data sets 5 4 Customizing the input data set MELSEC WS to CC Link This section outlines briefly how you can customize the input data set that the CC Link interface module transmits to the network In the delivery status the data routing configuration of the CC Link interface module is shown in the network module configuration dialog Click on the GCC1 Network module 13 button Network Modules button when two network modules are used above the main window and select the desired CC Link interface module or double click the desired CC Link interface module in the hardware configuration to open the network module configuration dialog Click on the MELSEC WS to CC Link tab on the left hand menu to display the network module configuration dialog The default setting is as follows re configuration QLogic editor EA GOCI Network module 13
2. r iagnostics CPU1 module iS ld Hy Reset to default Clear all jij 29 OU avai Show only available data ER RX Input data set S Input data RX07 RXOO w BGEG0880 d Modue1 Tion 1 Ed 2 GOEDERE Module status oo GAAABAAO w BBGG8800 AWIDI Low RWD High RWI om OAAAAAAD 102 Low Module 1 DXTIO 1 Goeqcoece amp 2 TE E Stop ES21 XTIOD ND Update interval ms 4 Machine Operator 1 0ffline AA Setting and Monitoring Tool configuration is not verifi Basically this dialog is divided into three areas Available data 1 Network Module Data 2 and Tag names 3 The upper left corner of the dialog holds the toolbar 4 Data sets Figure 16 Toolbar for the routing configuration Note Note MELSEC WS 5 4 1 The toolbar SG led dy Reset to Default Clear all jij 9 Qi The toolbar contains buttons for the following actions from left to right The Load user configuration and Save user configuration buttons allow you to load and or save a configuration including the used tag names in XML format If you load a configuration all previously made changes that have not been saved will be lost You can not undo this action With the Import and Export buttons you can import and export the used tag names used as a CSV comma separated values file This allows you to import and use the assigned tag names in a programma
3. Device PUN Type code WSO CPUT Serial number 11240145 Memory plug ae 1107 0295 Firmware version Hardware version Version Step 130240 V 23x V2010 200 Module 13 version Hardware version VersioniStep Module 1 Device XTIO Type code WSO XTIO Serial number 1119 6553 Firmware Marie V1130 Hardware version 102 Versionfstep 130240 V 1e Online Click Disconnect to go into the offline mode if you want to change the configuration of the MELSEC WS modules 4 5 3 Configuration of the number of occupied stations gt Click on Network module configuration on the left hand menu Configure the number of occupied stations The following is an example when 1 station occupied has been selected Figure 14 Safety Controller Setting and Monitoring Tool 1 3 0 New project Configuration of the 4 number of occupied stations 1 station occupied RXRY 2 bytes RW Rin 8 bytes O 2 station occupied RXRY 6 bytes RWF RWw 16 bytes O 3 station occupied RXRY 10 bytes RE RAW 24 bytes O 4 station occupied RXRY 14 bytes RWI RWW 32 bytes ve Station number 1 Number of occupied stations 1 Cink TransmissionSpeed 156kbps 28 MELSEC WS 4 5 4 Parameter configuration CC Link interface module The following parameters can be configured with Setting and Monitoring Tool Ne ___Option _ ___Description_ Number of occupied stations Table 7 Parameter
4. 24 V DC 16 8 to 30 V DC Max 1 4 W 7 2 Technical specifications of CC Link interface module Item Specifications Fieldbus CC Link CC Link station type Remote device station CC Link Version Ver 1 10 Data transmission speed 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps autosensing Number of occupied stations CC Link interface Station number 1 to 64 factory default 0 1 station RX RY 32 points each RWw RWr 4 points each 2 stations RX RY 64 points each RWw RWr 8 points each 3 stations RX RY 96 points each RWW RWr 12 points each 4 stations RX RY 128 points each RWw RWr 16 points each The last 16 points of RX RY are for system use reserved 1 terminal block at the lower part of the module Cable Ver 1 10 compatible CC Link dedicated cable Data interface Backplane bus FLEXBUS 1 Connect a terminating resistor 1100 50 Technical specifications 7 3 General technical specifications Specifications CC Link 10 pin connector for internal safety bus plug 0 C to 55 C 25 C to 70 C 10 to 95 non condensing According to EN 61131 2 MELSEC WS Table 15 Item General technical Fieldbus specifications FLEXBUS Ambient operating temperature Storage temperature Humidity Climatic conditions Vibration Tested in accordance with IEC 61131 2 Rigidity Tested in accordance with IEC 61131 2 Pr
5. ee ee ee ee ee ee ee 54 8 2 Applicable system ee eee atte aioe aide ies ened ee lade via AE Se dace GE ee 55 9 Preparing for operation ee ee AA AA Ge ee ee RA Re Re ee ee ee ee ee Re de ee 56 9 1 System configuration and start up procedure sees see ee se ke ee ee ke 56 9 2 Me OE EL EE OE EE AE EED 57 9 3 Sample program asas sa ies sales EES BE aa Ge lade ated ea tae BEN ae Se N EE es 58 9 3 1 Parameter configuration example ee ee ee ee ee Ee AA ee Ge ee ee 59 9 3 2 Sample progra aiaia r a Dia ng ag aan anana AG en aa aa A ag aa a d a ed 63 10 Troubleshooting when CC Link interface module is connected to O series programmable Controller ieaie se ee gi KAKEN ANANG ARE ek Ke aga ee ke ee ee ke ee 64 GENERIC TERMS AND ABBREVIATIONS Generic term abbreviation Description WSO MPL The abbreviation for the WSO MPLOOO201 MELSEC WS safety controller memory plug WSO CPUO The abbreviation for the WS0 CPU000200 MELSEC WS safety controller CPU module WS0 CPU1 The abbreviation for the WS0 CPU130202 MELSEC WS safety controller CPU module WSO XTIO The abbreviation for the WSO0 XTIO84202 MELSEC WS safety controller safety I O combined module WSO XTDI The abbreviation for the WSO0 XTDI80202 MELSEC WS safety controller safety input module WS0 4RO The abbreviation for the WS0 4RO4002 MELSEC WS safety controller safety relay output module WSO GETH The abbreviation for the WSO0 GETH00200 ME
6. Bytes and bits highlighted blue will hold live data from the system since the hardware configuration does support the source Bytes highlighted grey actually do not have data associated with them since the hardware configuration does not support the sources How to delete a data byte from the routing table Drag and drop the byte you want to delete to the trashcan icon in the bottom left corner of the Network Module Data area Or Select the byte you want to delete by clicking it with the left mouse button Then click on the Delete routing button in the toolbar Or Call up the context menu by clicking the respective byte with the right mouse button In the context menu select the Delete routing command How to move a data byte to another place in the routing table Drag and drop the byte you want to move to the desired position If the desired position is not free you will have to clear it first by deleting or moving the byte currently assigned to it 5 4 4 Tag names area This area shows the tag names associated with each bit of the byte currently selected in the Available data or the Network Module Data area You can enter these tag names in the tag name editor In the Tag names area of the MELSEC WS to CC Link configuration dialog you can only edit tag names for unassigned data sets by activating the Use direct editing checkbox with CPU module firmware version V2 01 or higher 40 MELSEC WS Data sets 5 5
7. Meaning A switch for configuring a station number for the module factory default 0 1 to 64 Station number When the number other than 1 to 64 is configured the MS LED flashes in red and the L RUN L ERR LED lights up in red Example Setting the station number 11 STATION No x10 1234 an ii ee 6 x1 1234 os ave Terminal block SLD DG DB DA CC Link dedicated cables are connected for data link For wiring see Section 4 3 and Section 4 4 The SLD terminal is internally connected to the earthing spring contact the connecting part to the DIN rail This two piece terminal block allows replacement of a failed module without disconnecting from the CC Link network Before replacement power off the module to be replaced For the crimp tools see Section 7 4 20 MELSEC WS 21 ATTENTION ATTENTION CC Link interface module 4 2 Mounting Dismantling This chapter describes the mounting of the CC Link interface module Make sure that the connection of the CC Link interface module cannot lead to hazardous situations during installation Ensure that the connection of the CC Link dedicated cables and power cables cannot lead to a hazardous situation when implementing the unit on to the MELSEC WS safety controller and CC Link network Prevent unintended start up of equipment during connection of a CC Link interface module Failure to do so may cause the system to malfunction 4 2 1 Steps for mounting
8. This chapter describes the exchange of non safety related data transmission data RX RWr reception data RY RWw between a MELSEC WS safety controller and a Q series programmable controller over CC Link The safety controller can also exchange non safe data with a QS series programmable controller 8 1 Features achieved by the connection The QJ61BT11N or QS0J61BT12 can read the MESLEC WS safety controller information e g operation results of the CPU module safety input output data by cyclic transmission This feature allows you to notify the MELSEC WS safety controller of device state or other information from a Q series programmable controller Do not operate a CC Link interface module on a safety fieldbus The CC Link interface module is not suitable for operation on a safety fieldbus It does not support any safety mechanism which would be mandatory to communicate within a safety network lt Programmable controller gt QJ61BT11N QS0J61BT12 lt MELSEC WS safety controller gt WS0 GCC1 CC Link 54 MELSEC WS Connecting to a Q series programmable controller Figure 29 lt Programmable controller gt lt MELSEC WS safety controller gt Notifying information to a QJ61BT11N QS0J61BT12 WS0 GCC1 MELSEC WS safety controller CC Link 8 2 Applicable system For system configuration of the programmable controller refer to the following CC Link System Master Local Module
9. explaining a detailed description of the problem 48 MELSEC WS Figure 25 Troubleshooting flowchart when an error occurs in remote input RX or remote register RWr Figure 26 Troubleshooting flowchart when an error occurs in remote output RY or remote register RWw 49 Troubleshooting 6 3 When an error occurs in remote input RX or remote register RWr Refer to the following flowchart when an error occurs in remote input RX or remote register RWr at power on or during RUN of the WS0 GCC1 An error occurs in remote input RX or remote register RWr Monitor the input data set with Setting and Monitoring Tool Data is not correct Is the assignment of the input data set correct Data is correct Correctly assign the input data set see Section 5 3 and Section 5 4 Check the configuration and wiring of the module where the input data set is configured referring to the manual for the module Are the addresses of the remote input RX and remote register RWr in the master station correct Check the configurations of the network parameter of the master station and the station number setting switches of the WS0 GCC1 see Section 4 1 1 The WSO GCC1 or safety VO module may have failed Please consult your local Mitsubishi service center or representative explaining a detailed description of the problem
10. output Do not operate a CC Link interface module on a safety fieldbus The CC Link interface module is not suitable for operation on a safety fieldbus It does not support any safety mechanism which would be mandatory to communicate within a safety network Configuration of the CC Link interface module is performed using the Setting and Monitoring Tool on a PC or notebook connected to the CPU module over RS 232 interface Configuration data can be exported imported and saved If the MELSEC WS safety controller has been configured to integrate non safe information from the fieldbus into the logic editor a decoupling of the CC Link interface module can result in availability problems ACC Link interface module can only be operated on a MELSEC WS safety controller It does not have a dedicated voltage supply It is possible to use two network modules per system The CC Link interface module is fitted in a 22 5 mm wide housing for 35 mm rails in accordance with EN 60715 32 MELSEC WS 33 Note Data sets 5 1 Data transmitted into the network network input data sets RX RWr Available data The CC Link interface module can provide the following data Operational data Logic results from the CPU module see Section 5 1 1 Input values Active Inactive for all safety I O modules in the system and EFI devices connected see Section 5 1 2 Output values Active Inactive for all safety VO modules and EFI dev
11. risk and expense of Customer c MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the award rendered by the Arbitrator shall be fi
12. DB DA H Terminating resistor Jo The above figure shows a view from under the module after wiring CC Link interface module MELSEC WS Figure 10 Station number setting switches 4 5 First configuration steps This chapter describes the basic steps you have to perform for the configuration of the CC Link interface module Station number configuration Establish a first connection between the MELSEC WS safety controller and a PC or notebook Configuration of the number of occupied stations Upload or transfer of a configuration Verification of a configuration 4 5 1 Station number configuration Configure the station number of the CC Link interface module Since the configured station number becomes valid when the module is powered on power off the module before configuration The following is an example when the station number is set to 11 hw EEN es STATION No x10 xi 4 0 YA 28 Qs CCi 9 26 MELSEC WS Figure 11 Connection settings dialog Figure 12 Modify profile dialog 27 CC Link interface module 4 5 2 Establishing a connection between MELSEC WS safety controller UUU and PC Connect a PC or notebook to the RS 232 interface of the CPU module Power on the MELSEC WS safety controller Open the Setting and Monitoring Tool installed on the PC Click on Com settings to ensure the correct communication interface has
13. FG line inside the control cabinet Figure 9 Connecting CC Link interface modules 25 CC Link interface module 4 4 Connecting CC Link dedicated cables If the shield of a CC Link dedicated cable is not properly grounded the cable does not meet the specifications of noise immunity Ground the shield of a cable connected to the CC Link interface module which is the farthest from the input power inside the control cabinet or any of the stations on the CC Link network within 30 cm from the module or station The CC Link dedicated cables are shielded cables Strip a part of the jacket of the cable as shown in Figure 7 and ground the exposed shield to the ground as much as possible CC Link dedicated cable Shield The following shows the connection between the WSO0 GCC1 and the master station using a CC Link dedicated cable CC Link Master station interface module Bius ET eS Seen Terminating DA TA 1 DA Terminating resistor DB Ce X DB resistor DG Yellow 1 VI DG sDI CC Link Nn FG dedicated cable Use a bar terminal to connect the cable to the CC Link interface module For applicable bar terminals see Section 7 4 Two poles of each terminal are internally connected See below The SLD terminal is connected to the earthing spring contact at inside of the CC Link interface module SLD DG DB DA SLD DG
14. User s Manual 55 Preparing for operation 9 Preparing for operation Figure 30 System configuration example Figure 31 Procedure before operation 9 1 System configuration and start up procedure This section provides procedures before operation with the following system configuration example MELSEC WS WS0 GCC1 Remote device station 1 station occupied Station number 1 QJ61BT11N Master station Station number 0 Start VO number 0 E MELSHC _ GOEUDHEPU MEE i POWE an CPU module WS0 CPU1 d Start 5 Mount modules Wire cables Configure station numbers Configure the parameters of the WSO GCC1 Configure the parameters of the master station Power on the WS0 GCC1 again d End D 56 MELSEC WS 57 Preparing for operation 9 2 Wiring This section describes wiring of the WS0 GCC1 using CC Link dedicated cables For wiring of the QJ61BT11N refer to the following CC Link System Master Local Module User s Manual 1 Cables Use dedicated cables as specified by the manufacturer for the CC Link system see Section 7 2 If a cable other than the one specified by the manufacturer is used the performance of the CC Link system is not guaranteed For the specifications and any inquiries on the CC Link dedicated cables refer to the following CC Link Partner Association websi
15. been selected The following dialog appears Connection settings Check all profiles Network settings Active connection P Standard To configure the connection please proceed as follows Choose connection type T v Serial port Indeterminate connection state F Yo E Check connection Port COM auto detection GEED Baud rate Auto scan Press this button if you want to save the profile to the project file Edit profile Connection is not stored in project file o a Serial COM auto detection a ra a gt To edit the settings click on the pencil icon to the right The following dialog appears Modify profile Entry name Standard Serial port M auto datectior COM auto detection Auto scan Cancel UU Modify the settings if required Click OK The dialog closes Click on Connect The Setting and Monitoring Tool will search for connected MELSEC WS safety controller and load the hardware configuration into the Hardware configuration dialog Once all modules have been identified correctly the Setting and Monitoring Tool will ask whether the configuration shall be uploaded Click Yes to upload the configuration CC Link interface module MELSEC WS As an example the following hardware configuration may appear Figure 13 EE i AE PETES Hardware configuration A cam seines Nora Boere Bg arie wes EE dialog ti sio ee psc Maa bed CPU1 module jj Module 0
16. configuration Data sets for cyclic communication 1 Number of occupied stations According to data size the number of stations occupied by the CC Link interface module can be configured by the parameter 1 to 4 Table 7 shows the data size for each device remote input RX remote output RY and remote resisters RWw and RWr depending on the number of occupied stations Table 8 Device size depending on the number of occupied stations Number of occupied stations 1 default 2 2 bytes 2 bytes used by 2 bytes used by 10 bytes 2 bytes used by the system Select the number of stations occupied by the CC Link interface modules MELSEC WS to CC Link CC Link to MELSEC WS data sets Device name 2 bytes 2 bytes used by 2 bytes used by 10 bytes 2 bytes used by the system 16 bytes 24 bytes 16 bytes 24 bytes 14 bytes 2 bytes used by the system 14 bytes 2 bytes used by the system 2 Customizing network input output data sets For customization of network input and output data sets see Section 5 4 and Section 5 6 3 Transmission speed Since the transmission speed of the CC Link interface module is determined according to that of the master station it does not need to be configured When the transmission speed is determined Remote READY RX m n B turns on 29 32 bytes 32 bytes CC Link interface module MELSE
17. devices should always occur in accordance with the applicable country specific waste disposal regulations e g European Waste Code 16 02 14 2 3 2 Material separation Material separation may only be performed by qualified safety personnel Exercise care when disassembling the devices The danger of injury is present Before you can turn over the devices for environmental friendly recycling you must separate the different materials of the CC Link interface module from one another Separate the housing from the remaining components especially the PCB Send the separated components to the corresponding recycling centers see the following table Component Disposal Product Housing PCBs cables plugs and electrical connection pieces Packaging Cardboard paper Plastic recycling Electronics recycling Paper cardboard recycling 16 MELSEC WS System configuration 3 System configuration Figure 1 System configuration Note Table 3 Applicable modules and the number of connectable modules Table 4 Compatible software package 17 3 1 Overall system configuration The following shows the overall system configuration MELSEC WS safety controller WS0 GCC1 Q61BT11N QS0J61BT12 Although the WSO0 GCC1 can communicate data with the QS0J61BT12 over CC Link Safety as well safety communication cannot be performed 3 2 Applicable system 1 Applicable modules and the
18. ee ee ee ee AR ee ee ee ee ee ee ee 26 4 5 1 Station number configuration ee ee ee ee ee ee 26 4 5 2 Establishing a connection between MELSEC WS safety controller and BERE ER N N aie huey 27 4 5 3 Configuration of the number of occupied stations ee ee ee 28 4 5 4 Parameter configuration ee ee ee ee AR AA Re ee ee ee ee de ee ee 29 4 5 5 Transfer of a configuratiON ees ee ee ee ee Re ee Ge Re ee ee Re ee ee ke ee 30 4 5 6 Verification of a configuratiON ee ee ee ee ee ee RA ee ee ee ee 31 4 5 7 Upload of a configuration ee ee AR AA Re AA ee ee ek ee ee 31 5 Bota Se RE RR N 32 5 1 Data transmitted into the network network input data sets RX RWr EE N EE EE A OO EE 33 5 1 1 LOGIC EE OE EE IE OE teed 33 5 1 2 Module and EFI input and output values iis see ee ee ee ee ee se ede ee ee ee ee 34 5 1 3 Routing of data from a second netWOFK ee ee ee ee ee ee ane 34 5 2 Data received from the network network output data sets RY RWw RE N ER EE terrae Ed 35 5 3 Default settings for the input data set ee ee ee AA ee ee 36 5 4 Customizing the input data set MELSEC WS to CC Link 37 5 4 1 The toolbar EE EE EE ER EE ia apa 38 5 4 2 Available data area eise se As ee ee ee ee ee 39 5 4 3 Network Module Data area ese ee de ee ee ee ee anana ee ee ee ee 40 544 Tag names area EE SE EE Te ES i SE ee Ge Ed RE EE Ee ed Ee Eed eg 40 5 5 D
19. life health or property are elevated REVISIONS The manual number is given on the bottom left of the back cover Print date Manual number Revision March 2010 SH NA 080909ENG A First edition August 2012 SH NA 080909ENG B Setting and Monitoring Tool was upgraded June 2013 SH NA O80909ENG C Correction of errors in writing Japanese manual version SH 080908 C This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2010 MITSUBISHI ELECTRIC CORPORATION CONTENTS SAFETY PREGAUTIONS se EE Be OE Ee a T Gee Oe Gee ee GE Se Dee EE 1 CONDITIONS OF USE FOR THE PRODUCT ees ees ee ee ees ee ee ge ee ee ee ge ee ee ee ge ee ee 4 REVISIONS ER RE EE RE N EO EE EE tee RE 5 CONTE NTS EE SE nek a ang EE RS Ge ee ngk nan RE EG Ge ee GR Ee Ge ee ge 6 GENERIC TERMS AND ABBREVIATIONS ee ees ee ee ees ee ee ge ee ee ee ge ee ee ee ge ee ee ee ge ee ee 9 1 About this document se ESE EA ee O 11 1 1 Function of this document ee ee ee AR AA ee ee ee ee ee ee 11 1 2 MELSEC WS manuals iese ees dese se ee ee ee ee de ee ge ee de ee Ge DA ee aa abaan 11 1 3 MET deltelt EE EE OE EE N N 12 1 4 Depth of information se ee ee aa a Ee ee Re RA Re aan ee ee an
20. off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in damage to the product Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module e The MELSEC WS safety controller is only suitable for mounting in a control cabinet with at least IP 54 degree of protection Failure to meet the installation method may cause the module to fail or malfunction due to the deposition of dust or the adhesion of water NCAUTION Make sure that the connection of the CC Link interface module cannot lead to hazardous situations during installation Ensure that the connection of the CC Link dedicated cables and power cables cannot lead to a hazardous situation when implementing the unit on to the MELSEC WS safety controller and CC Link network Prevent unintended start up of equipment during connection of a CC Link interface module Failure to do so may cause the system to malfunction Wiring Precautions ZA CAUTION Switch the entire machine system off line The system could start up unexpectedly while you are connecting the devices Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections could result in short circuit fire or malfunction Connect the connectors to the module securely Fail
21. the modules The MELSEC WS safety controller is only suitable for mounting in a control cabinet with at least IP 54 degree of protection Failure to meet the installation method may cause the module to fail or malfunction due to the deposition of dust or the adhesion of water While supply voltage is applied modules must not be plugged to nor be removed from the MELSEC WS safety controller To ensure full electromagnetic compatibility EMC the DIN mounting rail must be connected to functional earth FE Additionally connect all network cable shields directly at the control cabinet entrance to a common FE ground line e Ina MELSEC WS safety controller the WSO CPUO or WSO CPU1 module is positioned at the extreme left The two optional network modules follow directly to the right of the CPU module e Connect further MELSEC WS safety I O modules e g WS0 XTIO or WSO XTDI onto the right side of the network modules and any additional safety relay output modules WSO 4RO to the extreme right of the entire MELSEC WS safety controller Mount the modules in accordance with EN 50274 The modules are located in a 22 5 mm wide modular system for 35 mm DIN rails according to EN 60715 Ensure that suitable ESD protective measures are also taken during mounting Otherwise the FLEXBUS bus may be damaged The connection between the modules is effected by means of the plug connection integrated in the housing Take into account that when
22. 4 Machine Operator t Offline Setting and Monitoring Tool configuration is not verified 61 Preparing for operation MELSEC WS Figure 38 Network parameter configuration for CC Link 2 Configuration and program required for the QJ61BT11N The following shows a network parameter configuration example with GX Developer For precautions for parameter configuration and program creation refer to the following e CC Link System Master Local Module User s Manual 1 Configuring network parameters with GX Developer Select CC Link to open the network parameter dialog box and configure the options as follows E Network parameters Setting the CC Link list EE Tipe Master station os EI Remoteinouixgy 1000 62 MELSEC WS Preparing for operation 2 Network parameter Station information setting Select Station information to open the configuration dialog box and configure the options as follows Figure 39 CC Link station information Module 1 Network parameter CC Link station r EE ESE N information setting 1 1 Remote EP X BEE x po dialog Default Cancel N After configuring the parameters of the master station power on the WS0 GCC1 ATTENTION again 9 3 2 Sample program Create a program so that the communication is interlocked according to the data link status Also create an error handling program Figure 40 x0 XOF XI W80 0 X101
23. 6 4 When an error occurs in remote output RY or remote register RWw Refer to the following flowchart when an error occurs in the remote output RY or remote register RWw at power on or during RUN of the WS0 GCC1 An error occurs in remote output RY or remote register RWw addresses of the remote output RY and remote register RWw in the master station correct Check the configurations of the network parameter of the master station and the station number setting switches of the WSO GCC1 see Section 4 1 1 Monitor the output data sets with Setting and Monitoring Tool Data is not correct Data is correct Correctly configure the tag names of the output data set to be received by the WS0 GCC1 see Section 5 5 and Section 5 6 fag names of the network output data bits correctly Check the sequence program and use the bit data with tag names within the logic editor The WSO GCC1 or safety VO module may have failed Please consult your local Mitsubishi service center or representative explaining a detailed description of the problem Technical specifications MELSEC WS 7 Technical specifications Table 13 Technical specifications supply circuit Table 14 Technical specifications of CC Link interface module 7 1 Technical specifications supply circuit Item Specifications Supply voltage Power consumption
24. 8 MELSEC WS Table 5 Meaning of the LED displays 19 CC Link interface module LED Meaning O No power supply immediately after the module start or hardware failure Green Executing live process data from to CPU MS Green Idle CPU STOP Green Red Executing but data link stopped or faulty lt Red 1 Hz Configuring configuration required 2 Hz Critical fault on CC Link interface module Red Critical fault on another module O No power supply or data link stopped Green Data link active Green Red One of the following has been detected when data link is active e Configuration change of the station number setting switches L RUN e Terminating resistor not connected L ERR e Module or CC Link dedicated cable affected by noise N Red One of the following has been detected when data link is stopped e Configuration change of the station number setting switches e Terminating resistor not connected e Module or CC Link dedicated cable affected by noise Red Station number setting switches out of range Power up sequence On power up the following LED test sequence is performed LED MS O Off for 6 s LED MS Red for 0 25 s LED MS Green for 0 25 s LED MS O Off CC Link interface module Table 6 Station number setting switches and terminal block MELSEC WS Name Station number setting switches STATION No x10 128 0 87 agne xi ola agne
25. B Use prohibited RX5B Remote READY Other than RX5B Use prohibited Logic result 0 Logic result 0 RX7B Remote READY Other than RX7B Use prohibited Logic result 0 RWr00 High Logic result 1 Logic result 1 Logic result 1 Logic result 1 RWr01 Low RWr01 High Logic result 2 Logic result 3 Logic result 2 Logic result 2 Logic result 3 Logic result 3 Logic result 2 Logic result 3 RWr02 Low RWr02 High Module 1 input Module 1 output Module 1 input Module 1 input Module 1 output Module 1 output Module 1 input Module 1 output RWr03 Low Module 2 input Module 2 input Module 2 input Module 2 input RWr03 High RWr04 Low RWr04 High RWr05 Low RWr05 High RWr06 Low RWr06 High RWr07 Low RWr07 High RWr08 Low RWr08 High RWr09 Low RWr09 High RWr0A Low RWrOA High RWr0B Low RWr0B High RWr0C Low RWr0C High RWr0D Low RWr0D High RWr0E Low RWYOE High RWr0F Low RWr0F High Module 2 output Module 2 output Module 2 output Module 3 input Module 3 input Module 2 output Module 3 input Module 3 output Module 3 output Module 3 output Module 4 input Module 4 input Module 4 input Module 4 output Module 4 output Module 4 output Module 5 input Module 5 input Module 5 output Module 5 output Module 5 input Module 5 output Module 6 input Module 6 input Module 6 input
26. B W2 0 ao ey ee in s yt 1 Processing for received data ample program Module Module Host dat Other st Remote EA N AE a error ready a link ation da READY status ta link status END If a CC Link dedicated cable is disconnected the line status may become unreliable ATTENTION resulting in a data link communication error at multiple stations Configure an interlock circuit in the sequence program to ensure that the entire system will operate safely even if a data link communication error occurs at multiple stations 63 Troubleshooting when CC Link interface module is connected to O series programmable controller MELSEC WS 10 Troubleshooting when CC Link interface module is connected to Q series programmable controller Check the status of each module after all the modules required in the system have been connected using CC Link dedicated cables and verify that data link can be performed normally For details of GX Developer operations see the operating manual of GX Developer Also see Chapter 5 in this manual 64 WARRANTY 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubishi Safety Controller the Products will be free from defects in material and workmanship b At MEL
27. C WS Note Note 4 5 5 Transfer of a configuration Once you have finished the configuration you have to transfer the configuration to your MELSEC WS safety controller In order to transfer a configuration perform the following steps Click Connect to go online The Setting and Monitoring Tool connects to the MELSEC WS safety controller gt Click Transfer to transfer the configuration to the MELSEC WS safety controller Depending on your current user level you will be prompted to log on as Administrator to be able to transfer a configuration For details please see the Safety Controller Setting and Monitoring Tool Operating Manual Once the transfer has been completed you will be asked whether you want to run the CPU module Depending on your choice click Yes or No to leave the dialog You can also start and stop the application in the Hardware configuration view using the Run application or Stop application buttons while the project is online More information can be found in the Safety Controller Setting and Monitoring Tool Operating Manual 30 MELSEC WS 31 Note CC Link interface module 4 5 6 Verification of a configuration After the configuration has been transferred successfully the MELSEC WS safety controller can be verified To this purpose the downloaded configuration data are read back out from the safety controller and compared with the project data If they match the data are displayed in a repor
28. CCin k TransmissionSpeed 156kbps Machine Operator Ni System Online A Device configuration is not verified Valid configuration Executing 60 MELSEC WS Preparing for operation 3 Editing data sets Editing network input data sets Open the MELSEC WS to CC Link dialog and edit RX and RWr Figure 36 Safety Controller Setting and Monitoring Tool 1 3 0 New project Eel MELSEC WS to CC Link dialog EE oo AAAAAAD Module 1 Tion RXOF RX08 w BBBGE000 Module status too GBEEGH880 BGGG8080 oo BOAAAARY BGGG0080 too BBGG08080 w BAAAAAG om BGEG8080 w BAdABAAY Click on a byte to view the tag names of the byte and its bits Update interval ms 4 Machine Operator 1130ffline A Setting and Monitoring Tool configuration is not verified Editing network output data sets Open the CC Link to MELSEC WS dialog and configure tag names for each output data set as required Figure 37 Safety Controller Setting and Monitoring Tool 1 3 0 New project CC Link to MELSEC WS dialog oo BAOBABA too GANEBAAA Fiww00 Low pang 65 Jasa no FWWOD High Mm OAAOBAHOY FWwWOT Low ooo GGEGG08880 FWWOT High w GBEG0880 Riww02 Low too GBEGG0080 RWw02 High 00 OBAAOABAROY Rww03 Low too BGEGG8800 FWw03 High w GBEG8880 Glick on a byte to view and edit the tag names of the byte and its bits Update interval ms
29. CO s option for those Products MELCO determines are not as warranted MELCO shall either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found defective for repair or replacement The costs of removal shipment to and from MELCO s designated examination point an
30. Default settings for the output data set In the delivery status the output data set RY RWw of the CC Link interface module are pre configured The following table shows the default data assignment The reserved areas shown in the following table are for system use therefore these areas are not displayed on the editing window Table 11 Default configuration for One station is Two stations are Three stations Four stations are occupied occupied are occupied occupied the output data set RY07 RYOO Byte 0 Byte 0 Byte 0 Byte 0 RYOF RY08 Byte 1 Byte 1 Byte 1 Byte 1 RY17 RY10 Byte 2 Byte 2 Byte 2 RY1F RY18 UsSe prohibhed Byte 3 Byte 3 Byte 3 RY27 RY20 a RY2F RY28 z z RY37 RY30 EF z RY3F RY38 Use prohibited RY47 RY40 z RY4F RY48 3 d RY57 RY50 7 RY5F RY58 Use prohibited RY67 RY60 RYGF RY68 RY77 RY70 ae Not configured 41 Data sets One station is occupied Two stations are occupied Three stations are occupied MELSEC WS Four stations are occupied RWw0o0 Low EE EE ee Sl ET RWwO00 High RWw01 Low RWw01 High RWw02 Low RWw02 High RWw03 Low RWw03 High RWw04 Low Not configured Remote READY turns on when a transmission speed is determined by the autosensing function Check that Remo
31. LSEC WS safety controller Ethernet interface module WS0 GCC1 The abbreviation for the WS0 GCC100202 MELSEC WS safety controller CC Link interface module CPU module A generic term for the WSO CPUO and WSO CPU1 Safety VO module A generic term for the WSO XTIO and WSO XTDI Network module A generic term for the WSO GETH and WS0 GCC1 CC Link interface module Another name for the WS0 GCC1 Q series programmable controller The abbreviation for the Mitsubishi MELSEC Q series programmable controller QJ61BT11N The abbreviation for the QJ61BT11N CC Link system master local module QS0J61BT12 The abbreviation for the QS0J61BT12 CC Link Safety system master local module QCPU A generic term for the QQODJCPU QOOCPU Q01CPU Q02CPU QO2HCPU QO6HCPU Q12HCPU Q25HCPU GO2PHCPU QO6PHCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU QOOUJCPU OOOUCPU Q01UCPU QO02UCPU QO3UDCPU GO4UDHCPU QO6UDHCPU Q10UDHCPU Q13UDHCPU Q20UDHCPU Q26UDHCPU GO3UDECPU QO4UDEHCPU QO6UDEHCPU Q10UDEHCPU O13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU and Q100UDEHCPU QSCPU GX Developer The abbreviation for the QS001CPU The product name of the software package for the MELSEC programmable controllers Terms Generic term abbreviation Description Master station A station that controls the data link system One master station is required in each system Local station Remote devic
32. MITSUBISHI ELECTRIC NIL SIE MUS Safety Controller CC Link Interface Module User s Manual WS0 GCC1 Powered by SICK MELSEC WS series products were jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that the warranty on MELSEC WS series products differs from that on MELSEC Q or MELSEC QS series products Refer to WARRANTY written in this manual LA1 A2 MITSUBISHI Ai_A2j X1 X2 X3 X4j 113 23 33 43 4 M 2 13 14 Y14 Y1 Y24 Y3 MS KITO BP ARO 5 6 17 18 B1 Y2 B2 Y4 x5 x6 x7 el laa 24 34 aa 5 s b Aip ib This document is protected by the law of copyright whereby all rights established therein remain with the company Mitsubishi Electric Corporation Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company Mitsubishi Electric Corporation Precautions regarding warranty and specifications MELSEC WS series products are jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that there are some precautions regarding warranty and specifications of MELSEC WS series products lt Warranty gt The gratis warranty term of the product shall be for one 1 year after the date of delivery or for
33. S to CC Link or the CC Link to MELSEC WS tab on the left hand menu to display the routing view for the input or output data you want to monitor For both directions MELSEC WS to CC Link as well as CC Link to MELSEC WS inactive bits are displayed grey while active bits are highlighted green RwIOO Low Logic Result 0 Output w BEBG8880 w BEBG8880 RWr02Low Module 1 XTIO Input w pgang nuni ARNRANAAmMNMAM BEBG0880 x00 BEBG08eG80 In the MELSEC WS to CC Link view bits that are inactive due to an error are displayed red This could be the case e g for the outputs of a WSO XTIO module if the power supply of this module is faulty Riwr00 Low Logic Result 0 Output 3 OAAABAAO RWIDT High Logic Result 3 Ou 00 OAAOAAEOY RwrO2Low Module 1 lt TIO 1 Input 03 YONAN ae ooo OAAAAAAR Em mm mm mm an ooo BBEGG8080 w BBEGG8080 In the CC Link to MELSEC WS view bits that have no tag name assigned so that they can not be used in the logic editor but which are included in the process image that the CC Link interface module receives from the programmable controller are highlighted yellow RwwOO Low Data w OAAAANAA Riww00 High w BBEG8880 Patil ena no GAFARFRERERERR The CC Link interface module always reflects the actual physical status of the inputs and outputs on the connected modules and devices This means that even when Forc
34. WS0 WSO0 WS0 QCPU QJ61 GOT BT11N CPUO GCC1 GCC1 CPUO GCC1 BT11N GT15 GT 16 M CPU1 RD RD CPU1 RD o station station station station station GT15 J61BT13 A B ID station Access target A wso cpuoicpu1 B WS0 CPUO CPU1 Requesting device O 1 QCPU QSCPU 2 QCPU 3 QCPU 4 GOT GT15 GT16 O Can be read written A Can be read Cannot be read written 46 MELSEC WS Troubleshooting 6 Troubleshooting Note Check the LEDs of the module during troubleshooting 6 1 When data cannot be normally exchanged Refer to the following flowchart when data cannot be normally exchanged Figure 23 Troubleshooting flowchart when data cannot be normally exchanged Data cannot be normally exchanged Check the status of the MS LED on the CPU module Any other status Check the error module with Setting and Monitoring Tool On green or flashing green Does any module other than the WS0 GCC1 have an error Eliminate the error referring to the manual for the module Off Remove the WS0 GCC1 mount it again and then restart the system If the LED remains off even after restarting the module may have failed Please consult your local Mitsubishi service center or representative explaining a detailed description of the problem Check the status Any other
35. a functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be incorporated including any safety fail safe and shut down systems using the Products b MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated c Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel d MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems e MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or software 5 that fails because consumable parts such as relay batteries backlights or fuses we
36. a ee ee ee 12 1 5 COPS ER EE EE SE SEE DR EE AA Ska 13 1 6 Abbreviations used ES iini Ge ee Aa dk Gee deaa 13 1 7 SV ilered dee OE EE AE EE EE AE 13 2 Ol Safety RE EE N ER ae eee ie ka Ka eed sah ee ban 14 2 1 Qualified safety personnel ee ee Re ee ee ee ee ee ee 14 2 2 GONG USC ie RE N N ER NE AAN 14 2 3 Environmental protecCtiON sesse ee ee se ee Ee ee ee nana Re ee ee ee ee ee ee ee ee ee ee 16 2 3 1 Disposal RE EA OE ED DE ER tents 16 2 3 2 Material Separation ee ee ee ee RR Ee Ee ee GR AA ee ee ee ee ee ee ee ee ee ee ee 16 3 SYSTEM COMPGUPALION ss VEE suede Se ER ES GEKEER ee EE cee sali Cenk ee Ee Seed Ne eb Ee cde 17 3 1 Overall system configuration ee ee ee RA ee Re ee nne 17 3 2 Applicable system EE ER ancien dade uae eae ES a dade aaa AE Su lace Ge ed 17 4 CC Link interface module sesse ee Ee AA ANA KANA ee EG ee Ge PENA KENA AREA 18 4 1 CV AR ER N ER EE ani 18 4 1 1 Interfaces and operation ie se ee ER ER RA Ee ee GR RA Re ee ee ee ee ee ent 18 4 2 Mounting Dismantling 15 aas ee rana e baa Ta rag d a be bag da ah ee ang i ee ee naa 21 4 2 1 Steps for mounting the modules s00aenaaan anana ee anana een 21 4 2 2 Steps for dismantling the modules ee se eaaa eaaa aana aana aee 23 4 3 Electrical installation ses ede aia KANAN eve NANA na KA a SANA 24 4 4 Connecting CC Link dedicated Cables sasae ee ee a nane 25 4 5 First Configuration stepS ees
37. a is normally On Normal received from the master station Output data status Off Error This signal turns on when data to be sent On Normal from the WSO GCC1 to the master station is ready Monitor this signal to check if data is ready for transmission Since output data set input data status and output data status are non safety ATTENTION related data do not use them for safety related applications 35 Data sets 5 3 Default settings for the input data set MELSEC WS In the delivery status the input data set RX RWr of the CC Link interface module are pre configured The following table shows the default data assignment The default byte assignment can be freely customized as will be described in the following section The remote READY and use prohibited areas shown in the following table are for system use therefore these areas are not displayed on the editing window Table 10 Default configuration for the input data set RX07 RX00 One station is occupied Two stations are occupied Three stations are occupied Four stations are occupied RXOF RX08 RX17 RX10 RX1F RX18 RX1B Remote READY Other than RX1B Use prohibited RX2F RX28 RX37 RX30 RX3F RX38 RX47 RX40 RX4F RX48 RX57 RX50 RX5SF RX58 a a S RX67 RX60 RX6F RX68 RX77 RX70 RX7F RX78 RWr00 Low Logic result 0 RX3B Remote READY Other than RX3
38. at have not been saved will be lost You can not undo this action 5 6 2 Importing and exporting a configuration With the Import and Export buttons you can import and export a configuration including the tag names used as a CSV comma separated values file This allows you to import and use tag names you have assigned in the MELSEC WS safety controller project in another programmable controller program and vice versa To edit the CSV file use a text editor If you import a configuration all previously made changes that have not been saved will be lost You can not undo this action The Import button is only available for the CC Link to MELSEC WS routing configuration 44 MELSEC WS Figure 19 Active and inactive bits in the online process image Figure 20 Inactive Network input bits as a result of an error Figure 21 Network output bits with no tag names assigned in the online process image Note 45 Data sets 5 7 Monitoring the data set online When the MELSEC WS safety controller is online and running you can monitor the data set online in the network module configuration dialog Click on the GCC1 Network module 13 button Network Modules button when two network modules are used above the main window and select the desired CC Link interface module or double click the desired CC Link interface module in the hardware configuration to open the network module configuration dialog gt Click on the MELSEC W
39. ble controller program To edit the CSV file use a text editor When importing the exported network module data after editing the data in a text editor such as Notepad select CSV Files Shift JIS encoded for Files of type in the Open dialog box if the data is saved in ANSI format If not characters in the data may get garbled The Import button is only available for the CC Link to MELSEC WS routing configuration Reset to default restores the default routing configuration You will be prompted for confirmation If you click Yes all previously made changes that have not been saved will be lost You can not undo this action e Clear all clears the configuration i e deletes all assigned bytes in the Network Module Data area You will be prompted for confirmation e Delete routing deletes the selected byte from the Network Module Data area The Undo and Redo buttons allow you to undo or redo changes you made to your configuration 38 MELSEC WS 39 Note Data sets 5 4 2 Available data area This area offers all sources from which data may be routed into the network It is divided in two views holding the available Input types and Output data You can switch between these views using the file cards at the bottom The Input types view contains the input values for the connected MELSEC WS modules and EFI devices If your MELSEC WS safety controller contains a second network module the input data of this network module i
40. ction 5 4 Module input and output states The input and output states of the modules are transmitted using one byte for each module s inputs and one byte for each module s outputs where each bit represents the state of one input or output on off EFI system information The WS0 CPU1 module has 2 EFI interfaces An EFI interface is a safe communication interface between SICK devices It allows to read out information from the safety devices e g SICK C4000 S3000 transfer commands to the safety devices The CC Link interface module allows these EFI devices connected to the WS0 CPU1 to transmit their data to the master station It is only possible to select the EFI data in byte arrays 4 byte arrays for each connected EFI device are available Some of the data contents are reserved and can not be used at the programmable controller Further information about the properties functions and benefits of the EFI interfaces can be found in the Safety Controller Users Manual 5 1 3 Routing of data from a second network If your MELSEC WS safety controller contains two network modules it is possible to route information received by the first network module from one network e g from an HMI into a second network e g to a programmable controller via the second network module and vice versa 34 MELSEC WS Data sets 5 2 Data received from the network network output data sets RY RWw The data received from the master s
41. d in the network parameter of the master station YES NO CC Link version of the WS0 GCC1 correctly configured in the network paramete of the master station NO YES YES Does the master station have an error NO For switch configuration see Section 4 1 1 Check the number of occupied stations of the WSO0 GCC1 and configure the same value in the network parameter of the master station with Setting and Monitoring Tool For configuration of the number of occupied stations see Section 4 5 3 Configure the station type of the WS0 GCC1 to a remote device station in the network parameter of the master station Configure the CC Link version of the WSO GCC1 to Ver 1 in the network parameter of the master station Eliminate the error referring to the manual for the master station Check the wiring 1 Is the CC Link dedicated cable correctly wired to the terminal block 2 Does the transmission distance at the transmission speed meet the specifications 3 Are terminating resistors connected to the both ends of the CC Link dedicated cable 4 Are all CC Link dedicated cables properly connected 5 Is no module or CC Link dedicated cable affected by noise Check that the ground is correctly connected If the L RUN L ERR LED remains off even after the wiring is checked and corrected please consult your local Mitsubishi service center or representative
42. d reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s limited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 4 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of four 4 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 2 Limits of Warranties a MELCO does not warrant or guarantee the design specify manufacture construction or installation of the materials construction criteri
43. e data received from the network the second network module is connected to will be available here as well The Output view offers the output values for the connected MELSEC WS modules and EFI devices as well as the Logic results from the logic editor All sources supported by the current configuration are displayed in black connected MELSEC WS modules connected EFI devices configured logic results input data available from another network module in the system 1 In the default configuration only the first logic result byte Logic Result 0 is active and available You can activate more logic result output bits in the logic editor Sources currently not configured will be displayed in grey Activating the Show only available data checkbox in the upper left corner hides the unused sources from the view Sources that offer live data are marked with a little icon next to the text How to add a data byte to the routing table Drag and drop an element i e byte from the Available data area to a free slot in the Network Module Data area If the desired position is not free you will have to clear it first by deleting or moving the byte currently assigned to it It is possible to use the same byte several times in the routing table Data sets MELSEC WS 5 4 3 Network Module Data area This area contains the routing table It shows the current content of the CC Link interface module s input data modules
44. e mode is active and inputs that are physically Inactive Low are forced Active High or vice versa the actual physical status of these inputs will be transmitted to the programmable controller instead of the virtual forced status If however as a result of forcing of one or several inputs one or several outputs change their status the changed status of these outputs will be transmitted to the programmable controller since the actual physical status of the outputs on the devices has changed Data sets Figure 22 Reading writing network input and network output Table 12 Accessibility by cyclic transmission MELSEC WS 5 8 Accessible range Accessible range of Setting and Monitoring Tool Setting and Monitoring Tool can access the CPU module that is directly connected using an RS 232 cable cannot access the CPU module over CC Link Accessibility to network input and network output The following table shows the accessibility from the station on the CC Link network to the network input and network output of the WS0 GCC1 The network input can be read from the master stations local stations and intelligent device stations Only the master stations can write the network output 1 M station Master station QcPu QU61 L station Local station QSCPU ab ID station Intelligent device station BT12 RD station Remote device station M Mion 2 3 4 QCPU QJ61 WSO0 WS0
45. e station A station that has a CPU module and communicates data with the master and other local stations A remote station that exchanges bit data and word data Remote station A generic term for a remote I O station and remote device station The remote station is controlled by the master station Intelligent device station A station including local stations that can perform transient transmission example AJ65BT R2 N Slave station A generic term for a remote I O station remote device station local station and intelligent device station RX Remote input area for data to be read Bit data that is input from a slave station to the master station RY Remote output area for data to be written Bit data that is output from the master station to a slave station RWw Remote register area for data to be written 16 bit data that is output from the master station to a slave station RWr Remote register area for data to be read 16 bit data that is input from a slave station to the master station Terminating resistor Network input Network output A resistor that is connected to the terminal of the stations at both ends of a CC Link dedicated cable Data sent from the WSO0 GCC1 to the master station RX RWr Data sent from the master station to the WSO GCC1 RY RWw Input data status Output data status A signal that is output from the WS0 GCC1 to the CPU module This signal turns
46. ee the Safety Controller User s Manual 22 MELSEC WS CC Link interface module 4 2 2 Steps for dismantling the modules Figure 5 Disconnecting the plug connections Remove the removable terminals with wiring and the end clips Ifthere are several modules slide the modules away from each other individually in the direction of the arrow until the side plug connection is separated Figure 6 Removing modules from the DIN rail gt Press the module downwards at the rear 1 and remove it from the DIN rail in the direction of the arrow while keeping it pressed down 2 23 CC Link interface module MELSEC WS ATTENTION Note 4 3 Electrical installation Switch the entire machine system off line The system could start up unexpectedly while you are connecting the devices The CC Link interface module fulfills the EMC requirements in accordance with the basic specification EN 61000 6 2 for industrial use To ensure full electromagnetic compatibility EMC the mounting rail has to be connected to functional earth FE The control cabinet or assembly casing of the MELSEC WS safety controller must comply at least with enclosure rating IP 54 Mount the modules in accordance with EN 50274 Electrical installation in accordance with EN 60204 1 The voltage supply of the devices must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204 1 The voltage supply has t
47. efault settings for the output data set se ee ee ee ee 41 5 6 Tag names for incoming data CC Link to MELSEC WS 1 43 5 6 1 Saving and loading a configuration ee ee ee Re ee ee 44 5 6 2 Importing and exporting a configuration ee ee ee Ee ee AR ee ee 44 5 7 Monitoring the data set online es ee ee AA ee ee ee ee 45 5 8 Accessible range ED saute isi atic Milne 46 6 Troubleshooting RE aaa ESE aia di sad einer 47 6 1 When data cannot be normally exchanged ie ee ee 47 6 2 When the L RUN L ERR LED does not turn on green sesse 48 6 3 When an error occurs in remote input RX or remote register RWr 49 6 4 When an error occurs in remote output RY or remote register RWw EE EE EE EG dade 49 7 Technical Specifications nzerta gn ae a ee a e a e E 50 7 1 Technical specifications supply CirCUit ii se ee ER RR AE ee ee ee 50 7 2 Technical specifications of CC Link interface module ie see 50 7 3 General technical Specifications se ee ee ER Ee RA Ge ee ee ee RA ee 51 7 4 Technical specifications of cables ii ee se RR Re Ee ee ee AR Re ee ee ee ee ene 52 7 5 Transmission delay time ee ee Ag Re ee NAH a KAR AKE TEN A NA ee ERIE 52 7 6 Dimensional drawings sisa ee rana AR ee ee AR da ee i ee ee ee 53 8 Connecting to a Q series programmable controller ie ee ee 54 8 1 Features achieved by the connectiON
48. eighteen 18 months after manufacturing whichever is less The onerous repair term after discontinuation of production shall be for four 4 years Mitsubishi shall mainly replace the product that needs a repair It may take some time to respond to the problem or repair the product depending on the condition and timing lt Specifications gt General specifications of the products differ MELSECWS MELSEC Q MELSEC QS Operating ambient temperature 0 to 55 C Operating ambient humidity 10 to 95 RH 5 to 95 RH 5 to 95 RH Storage ambient temperature 25 to 70 C 25 to 75 C 40 to 75 C Storage ambient humidity 10 to 95 RH 5 to 95 RH 5 to 95 RH 1 When the WS0 GCC100202 is included in the system operating ambient temperature will be 0 to 55 C 6 EMC standards that are applicable to the products differ MELSEC O EMC standards EN61000 6 2 EN55011 EN61131 2 SAFETY PRECAUTIONS 6 Read these precautions before using this product Before using this product please read this manual the relevant manuals and the safety standards carefully and pay full attention to safety to handle the product correctly The precautions given in this manual are concerned with installation of this product and wiring with the external application only For the safety precautions of the MELSEC WS safety controller system refer to the user s manual for the CPU module used In this manual the safety precautions are classif
49. ialog ne Tool 1 3 0 Sample FW V 2 00 FWY 1 00 Rev V 230 Rev V13 LAI A2 MITSUBISHI E Modules 48 Elements Info Machine Operator 23Offline A Setting and Monitoring Tool configuration is not verified 59 Preparing for operation MELSEC WS 2 Configuring the number of occupied stations Configure the number of stations occupied by the WSO0 GCC1 in the network module configuration dialog In this example 1 station occupied has been selected EIS Safety Controller Setting and Monitoring Tool 1 3 0 New project Figure 34 Configuring the number oject Device Et of occupied stations Number of occupied stations 1 station occupied RXRY 2 bytes RWF RWW 8 bytes 2 station occupied RXRY 6 bytes RWI RWW 16 bytes O 3 station occupied RXRY 10 bytes RU RW 24 bytes O 4 station occupied RXRY 14 bytes RW RW 32 bytes Station number 1 Number of occupied stations 1 C L ink TransmissionSpeed 156kbps Machine Operator hotline AN Settine and Monitoring Tool configuration is not verified When Setting and Monitoring Tool is connected to the CPU module the station number number of occupied stations and transmission speed can be checked in the network module configuration dialog Figure 35 Monitoring the station number number of occupied stations and transmission speed Station number 1 Number of occupied stations 1
50. ices connected see Section 5 1 2 Output data from another network i e data received by a second network module in the safety controller see Section 5 1 3 Data sets e Input data sets to be sent from the CC Link interface module to the network consist of logic results I O state data and other data If aCC Link network is disconnected data communication will be disabled To hold input data RX in the master station open the Operational settings window from the CC Link parameter dialog box of GX Developer and check the Hold input data checkbox under Data link disorder station setting If a dual channel element is connected to a safety I O module the low order bit of the redundant I O signals shows the active I O state ON OFF of the element 5 1 1 Logic results Logic results generated by the logic editor of the CPU module can be sent to the master station Up to 20 bytes are available where each bit represents one logic result from the logic editor Data set containing the logic results can be customized For detailed information see Section 5 4 Data sets Note MELSEC WS 5 1 2 Module and EFI input and output values The CC Link interface module can transmit all input and output states of all MELSEC WS modules and EFI devices connected to the MELSEC WS safety controller to the master station Data set containing the input and output values and the EFI information can be customized For detailed information see Se
51. ied into two levels N WARNING and N CAUTION Indicates that incorrect handling may cause hazardous conditions NWARNING resulting in death or severe injury x i Indicates that incorrect handling may cause hazardous conditions NCAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to N mm mm mm mm mm serious conseduences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions WARNING The CC Link interface module is not suitable for operation on a safety fieldbus The CC Link interface module only generates non safety related fieldbus data status bytes for control and diagnostics purposes 6 Do not use non safe data from a CC Link interface module for safety related applications With the CC Link interface module it is possible to integrate non safe data into the logic editor such that the safety function of the MELSEC WS safety controller is compromised Never implement the CC Link interface module into a MELSEC WS safety controller without having this danger checked by a safety specialist NCAUTION Do not install the control lines or communication cables together with the main circuit lines or
52. ing and installation any warranty claim against Mitsubishi Electric Corporation shall become void When mounting installing and using the CC Link interface module observe the standards and directives applicable in your country The national international rules and regulations apply to the installation commissioning use and periodic technical inspection of the MELSEC WS safety controller in particular EMC directive 2004 108 EC Provision and Use of Work Equipment Directive 89 655 EC the work safety regulations safety rules This manual must be made available to the operator of the machine where the MELSEC WS safety controller is used The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the manual The MELSEC WS safety controller fulfils the requirements of Class A industrial applications in accordance with the Interference emission basic specifications The MELSEC WS safety controller is therefore only suitable for use in an industrial environment and not for private use On safety ATTENTION Table 2 Overview of disposal by components MELSEC WS 2 3 Environmental protection The CC Link interface module has been designed to minimize environmental impact It uses only a minimum of power and natural resources At work always act in an environmentally responsible manner 2 3 1 Disposal Disposal of unusable or irreparable
53. is not possible then Observe the information in the error message for the further procedure Terminate the dialog box by clicking Close e If you change a verified configuration the status is reset to not verified Exception If you make only non safety related changes such as modifying the CC Link interface module name or the number of occupied stations the configuration status remains verified More information can be found in the Safety Controller Setting and Monitoring Tool Operating Manual 4 5 7 Upload of a configuration When in online mode you can upload a configuration from the connected MELSEC WS safety controller Click on Upload The current configuration of the safety controller will be loaded into the Setting and Monitoring Tool and can be edited after going offline Data sets 5 Data sets Note ATTENTION MELSEC WS The CC Link interface module allows the MELSEC WS safety controller to send and receive non safety related data to and from the external fieldbus system for control and diagnostics purposes In this manual the data exchanged between the MELSEC WS safety controller and the respective network will be considered always from the network master programmable controller point of view Therefore data sent from the MELSEC WS safety controller into the network master station will be referred to as network input while data received from the network master station will be referred to as network
54. les together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise e CONDITIONS OF USE FOR THE PRODUCT 6 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 EN954 1 ISO13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law 2 MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a default a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications 1 power plants 2 trains railway systems airplanes airline operations other transportation systems 3 hospitals medical care dialysis and life support facilities or equipment 4 amusement equipments 6 handling of nuclear or hazardous materials or chemicals 5 incineration and fuel devices 7 mining and drilling 8 and other applications where the level of risk to human
55. nal and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Ethernet is a registered trademark of Xerox Corp All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies SH NA 080909ENG C SICK SICKAG Tel 49 7681 202 0 _http www sick com SH NA 080909ENG C 1306 MEE MODEL WS CC U E MODEL CODE 13JZ45 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
56. number of connectable modules The following table shows the applicable CPU modules and the number of connectable WSO0 GCC1s Number of connectable WS0 GCC1s CPU module type Remarks MELSEC WS CPU module MELSEC WS CPU module with EFI 1 Up to two network modules can be connected WS0 CPU000200 WS0 CPU130202 2 Compatible software package The following table shows the software package compatible with the WSO0 GCC1 Version Remarks Setra menang and Monitoring SW1DNN WSOADR B Version1 2 1 0 EE CC Link interface module MELSEC WS 4 CC Link interface module Figure 2 Interfaces and display elements of the WS0 GCC1 This chapter describes the CC Link interface module WSO GCC1 4 1 Overview The CC Link interface module is used to connect a MELSEC WS safety controller to a Q series programmable controller The module can exchange non safety related data by connecting an external application e g Q series programmable controller over CC Link 4 1 1 Interfaces and operation The CC Link interface module is equipped with a terminal block for CC Link network connection MS LED Pg ae O ation number setting switch x10 x1 428 ecci EE Station number setting switch x1 LRUNL ERA L RUN L ERR LED CE Link SLD DG DA M F Terminal block 1
57. o fulfill the regulations for extra low voltages with safe separation SELV PELV in accordance with EN 60664 and DIN 50178 equipment of electrical power installation with electronic devices Ensure that all the modules of the MELSEC WS safety controller the connected protective devices as well as the voltage supplies are connected with the same earth GND The GND of the RS 232 interface is connected internally to the GND of the supply of the CPU module A2 Connect all fieldbus and CC Link cable shields directly at the control cabinet entrance to the functional earth FE Use dedicated cables as specified by the manufacturer for the CC Link system If a cable other than the one specified by the manufacturer is used the performance of the CC Link system is not guaranteed Also follow the specifications shown in the Cable Wiring Manual from CC Link Partner Association for the overall cable distance and the station to station cable length If the wiring does not meet the specifications accurate data transmission is not guaranteed Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise For other details see the Cable Wiring Manual from CC Link Partner Association CC Link Partner Association website http www cc link org 24 MELSEC WS Figure 7 Grounding a CC Link dedicated cable Figure 8 Connecting stations to
58. on or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law c MELCO prohibits the use of Products with or in any application involving power plants trains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated d MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE e In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them consist of personal injury wrongful death and or physical property damages as well as damages of a
59. on when the WSO GCC1 receives data from the master station A signal that is output from the WS0 GCC1 to the CPU module This signal turns on when data to be sent from the WSO GCC1 to the master station is ready Accessories The following table shows accessories for the WS0 GCC1 No Wem JAmount Remarks Safety Controller CC Link Interface Module User s Manual Hardware The Japanese manual is included Terminating resistor 1100 1 2W brown brown brown Bar terminal Screw terminals for replacement WSO TBS4 are not available for the CC Link interface module 10 MELSEC WS About this document 1 About this document Please read the SAFETY PRECAUTIONS Chapter 1 and Chapter 2 carefully before working with this documentation and the MELSEC WS safety controller CC Link interface module 1 1 Function of this document This manual only applies in conjunction with the other MELSEC WS manuals see Section 1 2 and instructs the technical staff of the machine manufacturer and or of the machine operator on safe mounting adjustment electrical installation commissioning as well as operation and maintenance of the CC Link interface module The manual does not provide instructions for operating the machine in which the MELSEC WS safety controller and CC Link interface module are or will be integrated Information of this kind will be found in the manuals for the machine 1 2 MELSEC WS manuals F
60. or the MELSEC WS safety controller there are four manuals with clearly distinguished fields of application as well as user s manuals hardware for each module e This manual describes the CC Link interface module and its functions in detail The users manuals hardware are enclosed with each MELSEC WS module They inform on the basic technical specifications of the modules and contain simple mounting instructions Use the user s manuals hardware when mounting the MELSEC WS safety controller The Safety Controller User s Manual describes all the MELSEC WS modules except for network modules and their functions in detail Use the manual in particular to configure the MELSEC WS safety controller The Safety Controller Setting and Monitoring Tool Operating Manual describes the software supported configuration and parameterization of the MELSEC WS safety controller In addition the manual contains the description of the diagnostics functions that are important for operation and detailed information for the identification and elimination of errors Use the manual in particular for the configuration commissioning and operation of MELSEC WS safety controllers About this document Table 1 Overview of disposal by components ATTENTION Note MELSEC WS The following shows the relevant manuals Title Number WS CPU U E Safety Controller User s Manual 183732 i WS ET U E Safety Controller Ethernet In
61. otection class Electromagnetic compatibility IEC 61000 6 2 EN 55011 Class A Housing material Polycarbonate Housing type Housing enclosure rating terminals Housing color Device for control cabinet installation IP 40 IP 20 according to IEC60529 Light grey 51 Weight 120g Mounting rail Mounting rail according to IEC EN 60715 Technical specifications Table 16 Technical specifications of cables MELSEC WS 7 4 Technical specifications of cables Technical specifications of cables Item Specifications Ver1 10 compatible CC Link dedicated cable For the specifications and any inquiries on the CC Link dedicated cables refer to the following CC Link Partner Association website http www cc link org Cable size 20 AWG Temperature rating 15 C to 75 C Material Conductor Annealed copper wire finely stranded Core type Finely stranded Solderless terminal bar terminal and crimp tool 1 Mitsubishi Electric Engineering Co Ltd e Bar terminal model FA TVC125T9 e Crimp tool FA NH65A 2 NICHIFU Co Ltd e Bar terminal model TE0 5 10 for CC Link dedicated cable 0 5mm TE1 5 10 for SLD e Crimp tool NH 79 3 PHOENIX CONTACT e Bar terminal model Al0 5 10WH for CC Link dedicated cable 0 5mm Al1 5 10BK for SLD e Crimp tool CRIMPFOX UD6 CRIMPFOX UD6 4 CRIMPFOX UD6 6 and CRIMPFOXZA3 Note When a shielded cable is e
62. pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law f In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues g Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so b Products stored at the request of Customer or because Customer refuses or delays shipment shall be at the
63. power cables Keep a distance of 100 mm or more between them Failure to do so may result in malfunction due to noise The MELSEC WS safety controller fulfils the requirements of Class A industrial applications in accordance with the Interference emission basic specifications The MELSEC WS safety controller is therefore only suitable for use in an industrial environment and not for private use Installation Precautions CAUTION 6 Use the MELSEC WS safety controller in an environment that meets the general specifications in the user s manual for the CPU module used Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product Latch the module onto the DIN rail Incorrect mounting may cause malfunction failure or drop of the module To ensure full electromagnetic compatibility EMC the DIN mounting rail has to be connected to functional earth FE Ensure that the earthling contact is positioned correctly The earthling spring contact of the module must contact the DIN rail securely to allow electrical conductivity Additionally connect all network cable shields directly at the control cabinet entrance to a common FE ground line Tighten the screw within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Shut
64. r the acquisition of Setting and Monitoring Tool please contact your local Mitsubishi representative 12 MELSEC WS 13 EFI Note Red Red OGreen Action ATTENTION About this document 1 5 Scope This manual applies to the WSO GCC1 CC Link interface module This document is the original manual 1 6 Abbreviations used Enhanced Function Interface 1 7 Symbols used Notes provide special information on the device LED symbols describe the state of a diagnostics LED Examples Red The red LED is illuminated constantly Red The red LED is flashing OGreen The green LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action ATTENTION An ATTENTION indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the attention notices On safety 2 On safety ATTENTION MELSEC WS This chapter deals with your own safety and the safety of the equipment operators Please read this chapter carefully before working with a CC Link interface module 2 1 Qualified safety personnel The CC Link interface module may only be installed commissioned and serviced by qualified safety personnel Qualified safety personnel are defined as persons who have undergone the appropriate technical training and have been instructed by the responsible machine ope
65. rator in the operation of the machine and the current valid safety guidelines and have access to the manuals of the CC Link interface module and safety controller and have read and familiarized themselves with them 2 2 Correct use The CC Link interface module can only be operated with a MELSEC WS safety controller The CC Link interface module does not have a dedicated voltage supply The CC Link interface module is not suitable for operation on a safety fieldbus The CC Link interface module only generates non safety related fieldbus data status bytes for control and diagnostics purposes Do not use non safe data from a CC Link interface module for safety related applications With the CC Link interface module it is possible to integrate non safe data into the logic editor such that the safety function of the MELSEC WS safety controller is compromised Never implement the CC Link interface module into a MELSEC WS safety controller without having this danger checked by a safety specialist The CC Link interface module may only be used by qualified safety personnel and only on the machine where they have been installed and initialized by qualified safety personnel in accordance with the manual 14 MELSEC WS ATTENTION Note ATTENTION On safety Pay attention to the safety notes and safety measures on the CC Link interface module If the device is used for any other purposes or modified in any way also during mount
66. re not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice g The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and are not incorporated in the contract of sale for the Products h These te
67. replacing a module the MELSEC WS modules have to be pushed approx 10 mm apart before the corresponding module can be removed from the DIN rail e Take suitable measures to ensure that foreign matter does not penetrate the connector openings in particular that of the memory plug CC Link interface module MELSEC WS Figure 3 Mounting the module onto the DIN rail Figure 4 Installing the end clips Make sure that the voltage supply of the MELSEC WS safety controller is switched off gt Hang the device onto the DIN rail 1 Connect the CC Link interface module directly onto the right side of the CPU module of the MELSEC WS safety controller Up to two network modules per system are possible Ensure that the earthing spring contact is positioned correctly 2 The earthing spring contact of the module must contact the DIN rail securely to allow electrical conductivity Latch the module onto the DIN rail by pressing it lightly in the direction of the arrow 3 Ifthere are several modules slide the modules together individually in the direction of the arrow until the side plug connection latches in Install the end clips on the right and left The following steps are necessary after mounting Complete the electrical connections See Section 4 3 Configuration See Section 4 5 and the Safety Controller Setting and Monitoring Tool Operating Manual 6 Checking the installation S
68. rms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products i THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS j MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED b Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 ISO13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulati
69. status Flashing red 1Hz of the MS LED on the If the configuration data has not yet transferred transfer it WS0 GCC1 If the configuration data is being transferred wait for the completion Flashing red 2Hz Restart the system If the LED flashes even after restarting the module may have failed On green flashing green or flashing red and green On red Another module in the system may have a critical error Search for the error module with Setting and Monitoring Tool and eliminate the error Check the status of the L RUN L ERR LED on the WS0 GCC1 Any other status See Section 6 2 On green Monitor the master station to check if it has received correct data from the remote input RX and remote register RWr Not received See Section 6 3 Received remote output RY and remote register RWw have received correct data from the master station with Setting and Monitoring Tool Not received See Section 6 4 Received End 47 Troubleshooting Figure 24 Troubleshooting flowchart when the L RUN L ERR does not turn on green MELSEC WS 6 2 When the L RUN L ERR LED does not turn on green Refer to the following flowchart when the L RUN L ERR LED does not turn on green at power on or during RUN of the WSO GCC1 The L RUN L ERR LED is not on green Check the Status of the L RUN L ERR LED on
70. t If the user confirms that they are correct the safety controller is considered to be verified Inthe Hardware configuration view click the icon Upload and verify configuration and compare the configuration The Upload and verify result window is opened Click Yes below at the question Set device to verified if the displayed configuration is the expected configuration The safety controller is then considered to be verified You have to be logged in as an Administrator in order to mark the device as verified If the verification is completed successfully a Read in and compare report that provides the most important project information is created subsequently You can print out or store this report The status verified not verified is indicated in the lower right hand corner of the Setting and Monitoring Tool and by the CV LED of the CPU module turning on Only if the device and the corresponding configuration have been marked as verified the Auto RUN Mode is active in the configuration of the CPU module If the configuration is not set to verified the safety controller stays in Idle mode CV LED on the CPU module flashing after power up and needs to be set to Run Mode using the Setting and Monitoring Tool If differences between the project data and the read back configuration data are detected a corresponding message including information about possible actions is displayed Verification of the configuration
71. tation are organized in output data sets max 46 bytes RY is 14 bytes and RWw is 32 bytes The contents of the output data blocks can be used within the Setting and Monitoring Tool logic editor and can also be made available to another network via a second network module in the MELSEC WS safety controller Note In order to make the data from the network available in the logic editor or as input to another network you will have to define a tag name for each bit that shall be used Bits without a tag name will not be available in the logic editor nor for routing via another network module For detailed information on how to define tag names for the data received please see Section 5 6 These modules may only be used by qualified safety personnel and only on the machine where they have been installed and initialized by qualified safety personnel in accordance with the manual The status of the communication to and from the network can be checked by monitoring the input data status for data received from the master station and the output data status for data send to the master station in the logic editor When the CC Link interface module detects a communication error or the STOP status of the CPU module on the master station the network output data sets will be set to off and the corresponding data status will also be set to off Table 9 Description Remarks Data status Input data status Off Error This signal turns on when dat
72. te http www cc link org Wiring precautions For wiring precautions refer to SAFETY PRECAUTIONS Preparing for operation MELSEC WS Figure 32 Data exchange by cyclic transmission 9 3 Sample program This section describes examples of parameter configuration and a program for communication between the WSO0 GCC1 and QJ61BT11N For system configuration refer to the example in Section 9 1 The WS0 GCC1 exchanges data and signals with the QJ61BT11N by cyclic transmission The cyclic transmission automatically exchanges bit data RX RY RWw and RWr between the WS0 GCC1 and the QJ61BT11N The CPU module periodically sends receives those bit data to from the WS0 GCC1 QJ61BT11N CPU module WS0 GCC1 RY RX RWw RWr Internal data RY RX RWw RWr Data communications Cyclic transmission 58 MELSEC WS Preparing for operation 9 3 1 Parameter configuration example This section describes parameter configuration to output data from the WSO GCC1 to the QJ61BT11N and to input data from the QJ61BT11N to the WS0 GCC1 1 Configuration required for the WS0 GCC1 The following shows the configuration example using the system configuration of Figure 30 1 Creating a hardware configuration Read the hardware configuration data from the actual CPU module to Setting and Monitoring Tool or place modules in Setting and Monitoring Tool according to the actual configuration Figure 33 Hardware configuration d
73. te READY is on before configuring the RY and RWw values using the sequence program 42 MELSEC WS Figure 17 CC Link to MELSEC WS dialog of the WS0 GCC1 43 5 6 Tag names for incoming data CC Link to MELSEC WS In order to enable incoming data bits Data sets Click on CC Link to MELSEC WS on the left hand menu The following dialog appears Network module configuration Safety Controller Setting and Monitoring Tool 1 3 0 New project BEE00880 E oo gGa08880 AWw00 High RWwOT Low RWwOT High RWw02 Low RWw02 High RWw03 Low Fiwin03 High om 63a3Aa0 oo DBA om GOER0880 ooo OGAAOAAHY w BOE00800 0 JBA too BOEB0880 OBAAAARO CPU1 module 07 RYOO Byte0 RY Bit Bit Bi Bid Big Bit2 Bitt ses naka se de de des Bito Update interval ms 4 Machine Operator 23Offline Setting and Monitoring Tool configuration is not verified Basically this dialog is divided into two areas Network Module Data 1 and Tag names 2 The Network Module Data area shows the current configuration of the output modules The Tag names area shows the tag names associated to the byte selected in the Network Module Data area Select a byte in the Network Module Data area For each bit of the selected byte
74. terface Module User s Manual 183733 3 WS CC U E Safety Controller CC Link Interface User s Manual 133745 Safety Controller Setting and Monitoring Tool Operating SW1DNN WSOADR B O E Manual 13JU67 F WS CPU U HW Safety Controller CPU Module User s Manual Hardware 134200 Safety Controller Safety I O Module User s Manual WS IO U HW Hardware 13J201 Safety Controller Safety Relay Output Module User s WS SR U HW Manual Hardware 13J202 Safety Controller Ethernet Interface Module User s Manual WS ET U HW Hardware 13J203 Safety Controller CC Link Interface Module User s Manual WS CC U HW Hardware 13J209 1 3 Target group This manual is addressed to planning engineers machine designers and the operators of systems in which a MELSEC WS safety controller is integrated and who want to exchange data with a fieldbus a controller via a network module It also addresses people who integrate the network module into a machine commission it initially or who are in charge of servicing and maintaining the unit 1 4 Depth of information This manual contains information on the CC Link interface module in the following subjects mounting e implementation into a network e configuration via Setting and Monitoring Tool data transfer to and from the network status information planning and related mapping ATTENTION Pay attention to the safety notes and safety measures on the CC Link interface module Fo
75. that you wish to use enter a tag name in the Tag names area Data sets Figure 18 Tag names of incoming bits of the WS0 GCC1 in the logic editor dialog Note MELSEC WS Each bit you enter a tag name for here will be available within the logic editor or for the process image of a second network module Safety Controller Setting and Monitoring Tool 1 3 0 Sample Le 100 I O matrix In Out summary page Page 1 l 3 d ecc113 9 Byte0 Bit0 GCC1 13 AYO7 RY00 0 4 Byte0 Bit1 GCC1013 RY07 RY00 1 4 ByteO Bit2 GCC1 13 AYO RY00 2 PH Byte Bit3 GCC1 1 3 RYO RY00 3 PH Byte0 Bit4 GCC1 13 RY07 RYOO 4 4 Byte BitS GCC1 13 RYO RY00 5 PH Byte Bit6 GCC1 13 AYO RY00 6 PH Byte Bit GCC1 1 3 RYO RYOO 7 PH Byte Bit0 GCC1 13 RYOF RY08 0 4 Bytet Bitt GCC1 13 RYOF RY08 1 PH Byte1 Bit2 GCC1 13 AYOF RY08 2 4 Byte1 Bit3 GCC1 1 3 RYOF RY08 3 PH Bytet Bit GCC1 3 RYOF RY08 4 PH Bytel BitS GCC1 13 RYOF RY08 5 4 Bytet Bit6 GCC1 13 AYOF RY08 6 PH Bytet Bit GCC1 13 RYOF RY08 7 GCCI13 Status input data GCCI 13 Status output data H CPU marker lt innta Ye Funrtinn binck eb Outeuts WB FR nreview 5 6 1 Saving and loading a configuration Using the buttons Load user configuration and Save user configuration you can save and load your configuration in XML format If you load a configuration all previously made changes th
76. the WS0 GCC1 On red Off Flashing red or flashing red and green Is the same station number configured in the NO When the station number setting switch is configured within the range of 1 to 64 When the number of occupied stations is two or more the second or later stations shall be included The module may have failed Please consult your local Mitsubishi service center or representative explaining a detailed description of the problem When the switch configuration is changed after the module has started Return the switch configuration to the status before the module start Check the wiring 1 Is the CC Link dedicated cable correctly wired to the terminal block 2 Does the transmission distance at the transmission speed meet the specifications 3 Are terminating resistors connected to the both ends of the CC Link dedicated cable 4 Are all CC Link dedicated cables properly connected 5 Is no module or CC Link dedicated cable affected by noise Check that the ground is correctly connected For wiring of CC Link dedicated cables see Section 4 4 Configure the same station number network parameter of the master tation and at the station numbe number of occupied stations of the WS0 GCC1 correctly configured in the network parameter of the master station YES NO station type of the SO GCC1 correctly configure
77. ure to do so may cause malfunction due to poor contact Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Tighten the terminal screw within the specified torque range Undertightening can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When disconnecting the cable from the module do not pull the cable by the cable part When disconnecting the cable with connector from the module hold the connector part When disconnecting the cable connected to a terminal block loosen the terminal screws first Failure to do so may result in damage to the module or cable or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction Use dedicated cables as specified by the manufacturer for the CC Link system If a cable other than the one specified by the manufacturer is used the performance of the CC Link system is not guaranteed Also follow the specifications shown in the Cable Wiring Manual from CC Link Partner Association for the overall cable distance and the station to station cable length If the wiring does not meet the specifications accurate data transmission is not guaranteed Do not install the control lines or communication cab
78. xcessively crimped to a bar terminal using a tool CRIMPFOX UD6 4 or CRIMPFOX UD6 6 the bar terminal may not be connected to the terminal block depending on the cross sectional shape after crimping Tightening torque range No torque range specified since two tier tension spring terminal is used 7 5 Transmission delay time For transmission delay time refer to the CC Link System Master Local Module User s Manual For the processing time of the remote device station that is used to calculate the transmission delay time see the response time of the MELSEC WS safety controller given in the Safety Controller User s Manual The following shows the response times of field bus sender and receiver that are used to calculate the response time of the safety controller Response time field bus sender 1 ms Response time field bus receiver 1 ms 52 MELSEC WS Technical specifications 7 6 Dimensional drawings Figure 27 Dimensional drawings o of WS0 GCC1 mm QF E ch gh OF ET SH o Ee O S E QF E QF E QF EJ O SE E 120 8 22 5 le Unit mm 53 Connecting to a Q series programmable controller MELSEC WS 8 Connecting to a Q series programmable controller ATTENTION Figure 28 Obtaining information in a MELSEC WS safety controller

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