Multi-Axis Positioning System (MAPS) - ETS
Contents
1. q 8 Model 2090 Multi Device 9 a ae eee aaa Rd dl yay ua ee 9 10 ETS Lindgren Product Information Bulletin 12 2 0 Maintenance 13 Routine MaintOnanCe Lu 13 Bi Annual 13 14 MAPS Maintenance Logo 15 2 0 5 5 17 MAPS Electrical 17 MAPS Physical 17 Mast SpeciicationS eect ahaa att eatin ene neat eae ede 17 4 0 I stalla tio eee 19 Required Toge y as a aR ask ides saad 19 Reference Pont a S unn u mau 20 system Installation uuu Saa qasaq dees neat 202. 7 109413 LOCATION MAY VARY 109522 4 lt s PRERE R X lt XX lt X lt lt lt OK 925255555255 x lt ORE NB lt lt OO 109412 LOCATION MAY VARY 110781 hs 110781 109466 LOCATION MAY VARY RRR VERTICAL MAST REF ABSORBER PARTS ON THE MAPS WOODEN DECK 107529 TO BE USED AS REFERENCE ONLY
3. Anchor Plate 21 Upper Drive Unit 2 1111 22 Level 22 23 23 Leveling and Height 28 GontrollerInterfage_ uuu atas 30 Electrical Runa apuqa 30 Absorber Installations RAEE EEE E E TSE EERE 32 5 0 aiana iii 33 Parameter Settings 33 Appendix A Warranty 35 Appendix Assembly Drawings 37 Appendix EC Declaration of Conformity 39 This page intentionally left blank Notes Cautions and Warnings Note Denotes helpful information intended to provide tips for better use of the product Caution Denotes a hazard Failure to follow instructions could result in minor personal injury and or property damage Included text gives proper procedures Warning Denotes a
4. Before removing fiber optic cables from the motor base label the replacement locations for accurate reconnection 4 Remove the wood deck See assembly drawing 110073 located in the back pocket of the manual for details 20 Installation 5 The MAPS drive units are designed to move from the shipping container to the chamber floor as a single unit If you cannot move it as a single unit without causing damage separate the upper drive unit See Upper Drive Unit Removal on page 22 6 Place chamber floor within the drawn circle When installing the turntable on modular shielding do not drill anchor holes gt through the floor joint strips Use the shim plates provided 7 Insert the shim plates to level the turntable over the vault seams ANCHOR PLATE INSTALLATION wA III SSH dHHEEEEPEYTITIP Leveling bolt 8 The anchor plates are held in place by 1 4 20 screws and set collars Screw the anchor plates to the floor using 14x1 square socket flat head screws Drill pilot holes for these screws and make sure to vacuum shavings to provide good contact with the floor Continue mounting the remainder of the plates Installation 21 9 When all anchor plates are securely mounted remove the 1 4 20 screws that hold the anchor plates to the base Discard the screws 10 Use a bubble level to verify the turntable unit is flat This is a preliminary check only final level
5. P Cedar Park TX An ESCO Technologies Company WETS LINDGREN Lindgren RF Enclosures Glendale Hts IL UNLESS OTHERWISE SPECIFIED APPROVALS DATE TITLE DIMENSIONS ARE IN INCHES TOLERAN E G PARTS COMMON MEDIUM DUTY MAPS ASSY XXX 015 5 CHECKED X XXX 005 PROPRIETARY INFORMATION SIZE SCALE DWG NO REV ANY DUPLICATION OF THIS FINISH DOCUMENT WHOLE OR PART D 1 2 111045 A WITHOUT EXPRESS WRITTEN NONE SEE BOM PERMISSION OF ETS LINDGREN DO NOT SCALE DRAWING SHEET 2 2 IS PROHIBITED REF DRAWING NOTES 1 DIMENSION IS FROM MOTORBASE COVER TOP TO COUPLING HUB TOP 1 63 1 63 SEE NOTE 1 P 9 OE ITEM 14 2X PART OF LINEAR SLIDE ASSY SEE ASSY 110073 SCREW MUST BOTTOM OUT INTO REVISIONS ECO REV DESCRIPTION DATE APPROVED 5068 RELEASED 3 23 06 RBG 31 1 880301 INSERT SPIDER 92 SHORE A 30 1 890687 CABLE CLAMP P CLIP 1 4 PLASTIC NOT SHOWN 29 3 910159 SELF TAPPING SCREW PAN HEAD ZN6 32X3 8 28 1 110747 MOUNT CHAIN CABLE 27 3 110765 KNOB HAND ALUM 5 16 THRD MODIFIED 26 1 105012 KEY 187 X 875 25 1 109980 PIN LOCATING MAST ASSY 24 10 910664 HEX NUT STAINLESS 1 4 20 23 6 910393 WASHER 5 16 LOCK STL ZINC SPLT 22 10 910762 LOCKWASHER SPLIT 1 4 SS 21 3 89 1020 ROD END 5
6. assembly drawings located in the back pocket of the manual for additional dimensions Unit Diameter 160 02 cm 63 in 36 96 Typical Turntable Platform Height 14 55 in 1 453 59 kg Approximate Installed Unit Weight 4000 Ib Mast Specifications Contact your ETS Lindgren sales representative for shipping container dimensions and weight Mast Mast Height Maximum EUT Size Light Duty Customer specified 0 45 kg 1 Ib Including free space mount Within the area of the part 107549 provided mount Medium Duty Customer specified 11 3 kg 2516 Within the area of the optional mount Specifications 17 This page intentionally left blank 18 Specifications 4 0 Installation WARRANTY Before connecting any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Proper installation of the MAPS directly affects performance The installation of the MAPS must be performed by factory installation specialists or individuals authorized by ETS Lindgren to perform installation This information provided in this manual is intended to be used only by those installation specialists See the assembly drawings located in the back pocket of the manual to assist with installation If you have any questions concerning installation contact ETS Lindgren Customer Service for Cus
7. the controller must be connected to the unit and power applied to both the motor base and controller See the controller manual for information on connecting the fiber optic cable Use the controller to check the clockwise CW and counterclockwise CCW rotation in both directions by a few degrees The position in degrees increases in the CW direction and decreases in CCW direction Parameter Settings Device 2 Mast Parameter eoe Upper Rotation Phi Axis P1 0 0 P2 0 0 P3 000 000 P5 1 1 P8 0 1 0 1 P9 8 9 B1 000 000 3600 3600 50 1 1 51 31 31 2 63 63 3 95 95 4 127 127 5 159 159 Operation 33 34 Device 1 Turntable Device 2 Mast Parameter Theta Axis Upper Rotation Phi Axis S6 191 191 S7 223 223 58 255 255 2 0 2 0 Operation Appendix A Warranty See the Product Information Bulletin included with your shipment for the gt complete ETS Lindgren warranty for your MAPS DURATION OF WARRANTIES FOR MAPS All product warranties except the warranty of title and all remedies for warranty failures are limited to two year Product Warranted Duration of Warranty Period Multi Axis Positioning System MAPS 2 Years Warranty 35 This page intentionally left blank 36 Warranty Appendix B Assembly Drawings The followin
8. 1 107507 PLUG MAST BASE 11 1 REF ONLY MAST MEDIUM DUTY 5 VERTICAL 10 1 107345 BRACKET RIGHT 2015 MAPS 9 1 107344 BRACKET LEFT 2015 MAPS 8 1 107108 GEARBLOCK MAPS 2015 7 1 110306 PLATE GEARBOX HOUSING MAST 2115 6 2 110307 SIDE PLATE GEARBOX HOUSING MAST 2115 1 880302 HUB COUPLING AL 7 8 BORE 4 1 110303 ADAPTER SHAFT GEARBOX 3 1 880271 GEARBOX WORM 2 1 PRECISION 2 1 110305 MOUNT PLATE GEARBOX 2110 2115 1 1 109970 MOUNT BASE MAST ASSY ITEM NO QTY PART NUMBER DESCRIPTION WETS LINDGREN EMC Test Systems L P Cedar Park TX An ESCO Technologies Company Lindgren RF Enclosures Glendale Hts IL UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS ANGLES 015 5 005 APPROVALS DATE DRAWN RBG 10 20 05 CHECKED TITLE PARTS COMMON MEDIUM DUTY MAPS ASSY FINISH NONE MATERIAL SEE BOM PROPRIETARY INFORMATION ANY DUPLICATION OF THIS DOCUMENT WHOLE OR IN PART WITHOUT EXPRESS WRITTEN PERMISSION OF ETS LINDGREN IS PROHIBITED D SIZE SCALE 1 4 111045 A DWG NO REV DO NOT SCALE DRAWING SHEET OF 2 REF DRAWING NOTES SEE NOTE 3 BOTTOM ASSY GEARBOX ASSY REVISIONS ECO REV DESCRIPTION DATE APPROVED EMC Test Systems L
9. 16 18 FULL THRD 20 3 890694 DOWEL PIN 1 4 X 1 0 SS 19 6 910777 SCREW 1 4 20 X 1 SH CAP SS 18 6 910437 SCREW SOCKET HEAD ALLEN 1 4 20 X 1 2 17 16 910136 SCREW ALLEN HEAD 8 32 X 5 16 2 910801 SCREW 8 32 X 7 8 SH GR8 15 1 891016 SPRING WAVE 3 8ID X 9 16OD X 715FL 14 1 109975 STOP SHAFT 13 1 109979 SUPPORT CHANNEL MOTORBASE MOUNT 12 1 109977 SUPPORT CHANNEL BRAKE SIDE 11 1 109967 RING MOUNT MAST ASSY 10 6 910386 BOLT 5 16 18 X 3 4 HEX GR5 9 4 910447 BOLT 1 4 20 X 1 HEX SS 8 6 910441 BOLT 1 4 20 X 3 4 HEX SS 7 1 910931 SCREW 3 8 16 X 4 1 2 HEX CAP SS FULL THRD 6 1 890912 KNOB 3 8 HEX BOLT 5 2 109978 MOUNT BEARING CHANNEL SUPPORT 4 1 880302 HUB COUPLING AL 7 8 BORE 3 1 109040 ASSY MOTORBASE 2188 2 1 109984 CROSSPLATE CHANNEL MOUNT 1 4 PILLOW BLOCK amp BEARING PART OF LINEAR SLIDE ASSY ITEM QTY PART NUMBER DESCRIPTION WETS LINDGREN An ESCO Technologies Company Lindgren RF Enclosures EMC Test Systems L P Cedar Park TX Glendale Hts IL UNLESS OTHERWISE SPECIFIED APPROVALS DATE TILE DIMENSIONS ARE IN INCHES TOLERANCES ARE DRAWN DECIMALS ANGLES RBG 7 7 05 55 5 LI DER MAPS X XX 015 5 CHECKED X XXX 005 PROPRIETARY INFORMATION SIZE SCALE DWG NO REV ANY DUPLICATION OF THIS al DOCUMENT WHOLE OR PART D 2 1 09987 NONE SEE BOM WITHOUT EXPRESS WRITTEN PERMISSION OF ETS LINDGREN SHEET OF S PRONBITED DO NOT SCALE DRAWING REF DRAWIN
10. 7560 PHONE HOLDER 2010 MAPS SYSTEM 22 1 107090 SHAFT BLOCK MAPS 21 1 109720 COVER VERTICAL SUPPORT TUBE 20 2 880256 BEARING UHMW 75 57785K27 19 1 107072 SHAFT SPACER MAPS 2010 18 1 107088 SHAFT TUBE MAPS 2010 17 1 109888 SUB ASSY SHAFT PULLEY 2010 MAPS 16 1 REF ONLY TUBE VERTICAL SUPPORT MAPS 15 1 107065 MOUNT BTM TUBE MAPS 14 7 910277 SCREW 8 32 X 1 1 4 PHIL PAN SS 13 6 910735 SCREW MACH PH PAHNEAD 1 4 20 X 1 5 12 4 910741 SCREW 6 32 X 1 2 PHIL PAN SS 1 4 910357 SCREW 10 32 X 3 4 PHIL PAN SS 10 1 109973 RING LOCKING MOUNT MAST 55 9 1 107108 GEARBLOCK MAPS 2015 8 1 107070 PULLEY 24 MOD MAPS 2010 7 1 110304 PLATE GEARBOX HOUSING MAST 2110 6 2 110302 SIDE PLATE GEARBOX MT MAST 2110 5 1 880302 HUB COUPLING AL 7 8 BORE 4 1 110303 ADAPTER SHAFT GEARBOX 3 1 88027 GEARBOX WORM 2 1 PRECISION 2 1 110305 MOUNT PLATE GEARBOX 2110 2115 1 1 109970 MOUNT BASE MAST ASSY NO PART NUMBER DESCRIPTION WETS LINDGREN EMC Test Systems L P Cedar Park TX An ESCO Technologies Company Lindgren RF Enclosures Glendale Hts IL UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS ANGLES 015 5 005 APPROVALS DATE DRAWN RBG 10 10 05 CHECKED TITLE PARTS COMMON LIGHT DUTY MAPS ASSY FINISH NONE MATERIAL SEE BOM PROPRIETARY INFORMATION SIZE SCALE DWG NO REV ANY DUPLICAT
11. CREW MACH PH PAHNEAD 1 4 20 X 1 5 46 4 910332 SCREW BINDING HEAD NYLON 10 32 X 1 2 45 10 920081 LOCTITE THREAD LOCKING 242 31 50 44 1 107337 ADAPTER UPPER PULLEY MAPS 2015 43 01 920173 EPOXY GRAY ADHESIVE DP 190 3M 42 3 930418 SCREW 1 4 20 X 3 4 SLOT FLAT NYLON BLK Al 2 910466 SCREW SET SOCKET HEAD SS 1 4 20 X 3 8 40 4 910767 SCREW MACH PHD PHL 1 4 20 X 3 55 39 2 910756 SCREW 1 4 20 X 1 5 FL SLOT NYLON 38 4 910270 NUT 8 32 HEX SS 37 2 910634 SCREW 10 32X 1 4 HEX SET SS 36 6 910738 SCREW SKTSET 3 8 16 X 75 SS 35 3 910740 SCREW 8 32 X 1 3 4 PHIL PAN SS 34 18 910737 SCREW 1 4 20 X 1 1 4 PHIL BIND SS 33 10 910228 WASHER SPLIT LOCK SS 8 32 7 910277 SCREW 8 32 X 1 1 4 PHIL PAN SS 31 1 109973 RING LOCKING MOUNT MAST ASSY 30 1 107117 BELT CLAMP THRU HOLE MAPS 2015 29 1 107115 BELT CLAMP THREADED MAPS 2015 28 1 107116 TOOTH CLAMP THRU HOLE MAPS 2015 27 1 107114 TOOTH CLAMP THREADED MAPS 2015 26 14 88026 BELT TIMING A6R4 C050 25 1 107161 PULLEY 12T 2015 MAPS 24 3 107353 SCREW MODIFIED WEDGE TIP 23 3 930420 SCREW 1 4 20X1 2 SH CAP NYLON 22 8 910641 SCREW 1 4 20 X 1 2 PHIL FLAT NYLON 21 3 930417 MACH SCREW 2 56 X1 4 PHL FLAT HD 20 2 107341 BRACE BEARING TUBE 19 1 107343 PULLEY MODIFIED 2015 MAPS 18 1 107336 SHAFT UPPPER 17 1 107342 CAP VERTICAL SUPPORT 16 1 107335 BEARING TUBE UPPER SHAFT 15 4 107112 DOWEL PIN 3 8 X 1 MAPS 2015 14 1 110336 KEY HUB 3 16 X 1 20 13 4 910357 SCREW 10 32 X 3 4 PHIL PAN SST 12
12. G NOTES 1 2 SOME PARTS SHOWN IN EXPLODED VIEW FOR PART CLARITY LINEAR SLIDES TO BE SET WITH MOTORBASE ATTACHED TO THEM FOR PROPER ALIGNMENT AND ADJUSTMENT TO ITEM 3 PRIOR TO FINAL ASSY NOT ALL HARDWARE SHOWN 4 5 NOTE 2 21 ON TURNTABLE REVISIONS ECO REV DESCRIPTION DATE APPROVED 5068 A RELEASED 3 23 06 RBG I CUT VIEW OF WOOD DECK VERTICAL SUPPORT AND THREADED STUD 25 2 910436 BOLT 1 4 20 X 1 2 HEX SS 24 2 910713 SCREW 4 40 X 1 4 TYPE T PANHD SELF 23 2 910114 MACHINE SCREW FLAT HEAD 4 40 X 3 8 22 1 891055 BRACKET FEMALE IGUS CHAIN 2 PER PACK 21 1 65 891054 CHAIN CABLE CARRIER IGUS 20 10 910074 MACH SCREW FH 1 4 20 X 1 25 SS 19 35 910219 WOOD SCREW PHL 6 X 5 8 18 2 107254 WOOD DECK STRIP MAPS 17 12 109989 STUD THREADED VERTICAL SUPPORT 16 01 920081 LOCTITE THREAD LOCKING 242 31 SOMI IS 12 910536 SCREW FLAT HEAD SOCKET 1 2 13 X 1 1 2 14 7 110059 PLUG HOLE TABLE 13 20 910500 CAP SCREW SOCKET HEAD SS 8 32 X 5 8 12 8 910930 SCREW 10 32 X 3 8 PHIL FLAT SS 11 4 910241 SCREW FLAT HEAD 8 32 x 3 8 10 2 109969 STOP TRAVEL CARRIER MAPS MAST 9 1 109981 BRACKET SUPPORT WOOD TOP 8 2 109976 CROSSBRACE WOOD DECK 7 1 109986 DECK LOWER HALF WOOD MAPS 6 1 109985 DECK UPPER HALF WOOD MAPS 5 12 109974 SUPPOR
13. ION OF THIS DOCUMENT WHOLE OR IN PART D 4 041 WITHOUT EXPRESS WRITTEN PERMISSION OF ETS LINDGREN SHEET OF DO NOT SCALE DRAWING 1 2 REF DRAWING NOTES GEARBOX ASSEMBLY LOWER ASSEMBLY REVISIONS ECO REV DESCRIPTION DATE APPROVED UPPER ASSEMBLY WETS LINDGREN EMC Test Systems L P Cedar Park TX An ESCO Technologies Company Lindgren RF Enclosures Glendale Hts IL TITLE PARTS COMMON LIGHT DUTY MAPS ASSY UNLESS OTHERWISE SPECIFIED APPROVALS DATE DIMENSIONS ARE IN INCHES TOLERANCES ARE DRAWN DECIMALS ANGLES RBG 10 10 05 015 5 CHECKED X XXX 005 FINISH MATERIAL NONE SEE BOM PROPRIETARY INFORMATION SIZE SCALE DWG NO REV ANY DUPLICATION OF THIS DOCUMENT WHOLE OR IN PART D 2 1 1 1 041 WITHOUT EXPRESS WRITTEN SHEET OF PERMISSION OF ETS LINDGREN 2 DO NOT SCALE DRAWING 2 2 NOTES THIS DRAWING REPRESENTS THE LOCATIONS OF lt LOCATIONS HART JE SG RIF HON NETS LINDGREN An ESCO Technologies Company TOP VIE W AB SORB 109521 IESE Ps 004 XX
14. Model 2188 Series Multi Axis Positioning System MAPS User Manual WETS LINDGREN An ESCO Technologies Company ETS Lindgren L P reserves the right to make changes to any products herein to improve functioning or design Although the information in this document has been carefully reviewed and is believed to be reliable ETS Lindgren does not assume any liability arising out of the application or use of any product or circuit described herein nor does it convey any license under its patent rights nor the rights of others All trademarks are the property of their respective owners Copyright 2006 2008 by ETS Lindgren L P All Rights Reserved No part of this document may be copied by any means without written permission from ETS Lindgren L P Trademarks used in this document The ETS Lindgren logo MAPS are trademarks of ETS Lindgren L P Revision Record MANUAL MAPS 2188 Part 399779 Rev B Revision Description Date A Initial Release July 2006 B Revise Assembly Drawing 111040 rebrand December 2008 Table of Contents Notes Cautions and Warnings U v 1 0 Introduction IILI 7 MAPS Mod ls ays usuyasa ma ei Ae ee ee 7 Model 2110 Light Duty 5 n pa a U Qn a 7 Model 2115 Medium Duty 8 Standard Gonifig rati n ik tan Q tit
15. Position the wooden turntable top on the turntable base 7 Use a 5 16 Allen wrench to tighten the bolts 8 Secure the turntable top seams in place with a Phillips screwdriver Installation 29 Actuating Actuating E i pin hole pin hole 22 da J i lt ar Limit switch access port Position the actuating pins on each side of the limit switch access port 9 Verify the access port is located over the limit switch 10 Position the actuating pins in the holes on each side of the access port Controller Interface For information about connecting fiber optic cables from the MAPS to the Model 2090 Multi Device Controller or next generation ETS Lindgren controller if applicable see the controller manual Electrical Interface Electrical installation must be performed by a qualified CAUTION electrician and in accordance with local and national electrical standards Only qualified personnel may install the electrical interface from the chamber to the MAPS 30 Installation The MAPS is designed to operate using 208 230 VAC single phase 50 or 60 Hz power The branch circuit supplying power to the motor bases must be protected from excess current according to local electrical codes Integral circuit protection is provided in the motor base assembly Check that the conductor size is adequate for the motor load and the distance from the mains source Improperly sized conductors will lead to a high volt
16. T VERTICAL WOOD DECK 4 2 880300 SLIDE LINEAR 5 8 SHAFT 3 109983 TOP TURNTABLE MAPS 2 2 880280 PIN CLEVIS SS 1 2 O D X 1 LONG 1 1 108925 COVER ACCESS ITEM NO PART NUMBER DESCRIPTION EMC Test Systems L P Cedar Park TX WETS LINDGREN An ESCO Technologies Company Lindgren RF Enclosures Glendale Hts IL TITLE SUB ASSY TOP TURNTABLE MAPS 23 24 22 UNLESS OTHERWISE SPECIFIED APPROVALS DATE DIMENSIONS ARE IN INCHES TOLERANCES ARE DRAWN DECIMALS ANGLES RBG 5 14 04 015 5 CHECKED 005 FINISH MATERIAL NONE SEE BOM PROPRIETARY INFORMATION SIZE SCALE ANY DUPLICATION OF THIS DOCUMENT WHOLE OR IN PART WITHOUT EXPRESS WRITTEN PERMISSION OF ETS LINDGREN IS PROHIBITED DWG NO REV D 1 4 110073 A DO NOT SCALE DRAWING SHEET OF 4 REF DRAWING 15 NOTES REFER TO 55 5 SUB ASSY S AND KITS FOR OTHER NOTES AND HARDWARE NEEDED FOR FINAL ASSY AND INSTALLATION REQUIREMENTS 4 l IL M ll j ull l REVISIONS ECO REV DESCRIPTION DATE APPROVED 5122 A RELEASED 6 28 06 RBG son AURIS ORY zor 5600 Sofie 2 9 P N 12 12 08 RBG 63 00 gt WOODEN DECK VIEW OF TABLE FROM MOTORBASE SIDE 22 2 910714 5 6 32
17. THAT TURNS IN THE OPPOSITE DIRECTION OF THE INPUT SHAFT Tt _ 67 FROM BOTTOM OF GEARBOX FLANGE TO TOP OF COUPLING HUB TRIM BELT TO LENGTH MATCHDRILL BELT WITH 29 BRACKETS REVISIONS ECO REV DESCRIPTION DATE APPROVED 5022 RELEASED 6 28 06 RBG 46 10 920081 LOCTITE THREAD LOCKING 242 31 50MI 45 2 890835 RUBBER BANDS BLACK NOT SHOWN 44 2 910466 SCREW SET SOCKET HEAD SS 1 4 20 X 3 8 43 2 930420 SCREW 1 4 20 X 1 2 SH CAP NYLON 42 1 110336 KEY HUB 3 16 1 20 Al 2 910634 SKT SET SCREW SS 10 32 X 25 AO 6 910738 SCREW SKTSET 3 8 16 X 75 SS 39 107059 NUTBLOCK TUBE 5 2010 38 4 910274 FLAT WASHER 8 SS 375 OD 032 THICK 37 4 910270 8 32 55 36 3 910740 SCREW 8 32 X 1 3 4 PHIL PAN SS 35 10 910228 WASHER SPLIT LOCK SS 8 34 2 910332 SCREW BINDING HEAD NYLON 10 32 X 1 2 33 2 910435 SCREW BINDING HEAD NYLON 1 4 20 X 1 2 32 4 910736 SCREW 1 4 20 X 1 PHIL BIND SS 3 14 910737 SCREW 1 4 20 X 1 1 4 PHIL BIND SS 30 2 910734 SCREW BIND HEAD NYLON 10 32 X 1 1 4 29 1 107120 BRACKET STRAP 4 MAPS 2010 28 1 107119 BRACKET STRAP 3 MAPS 2010 24 1 107118 BRACKET STRAP 2 MAPS 2010 26 1 107087 BRACKET STRAP 1 MAPS 2010 25 12 5 880254 BELT 1 5P X 3 8 LLO37XL GATES 24 2 107565 SLIDER ADJUSTMENT PHONE HOLDER 23 1 10
18. V ANY DUPLICATION OF THIS DOCUMENT WHOLE OR IN PART D 1 4 111040 C WITHOUT EXPRESS WRITTEN DO NOT SCALE DRAWING SHEET OF 2 REF DRAWING NOT ES 1 BRACKET ALONG WITH HARDWARE IS USED TO TIE SLIDER ASSY DOWN PRIOR TO CRATING AND BEFORE SHIPPING REVISIONS ECO REV DESCRIPTION DATE APPROVED MOVE SLIDER ASSY INTO POSITION AND APPLY 6 32 SCREWS INTO APPROPRIATE HOLES IN SLIDER ASSY APPLY BREAK ON OPPOSITE SIDE TO ENSURE SLIDER ASSY STAYS IN FORWARD POSITION SEE DETAIL B 5 5X7 9 gt Z gb 22202 IY VIEW OF TABLE CABLE WIRE ENTRY HERE W O TABLE TOP VIEW OF TABLE W O WOOD TOP N DETAIL B SCALE 1 2 SOME PARTS HIDDEN FOR CLARITY WETS LINDGREN EMC Test Systems L P An ESCO Technologies Company Lindgren RF Enclosures Cedar Park TX Glendale Hts IL UNLESS OTHERWISE SPECIFIED APPROVALS DATE TITLE DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS ANGLES RBG 5 14 04 TURNTABLE MAPS 015 5 X XXX 005 PROPRIETARY INFORMATION SIZE SCALE DWG NO REV MATERIAE DOCUMENT WHOLE OR IN PART 1 4 111040 PERMISSION OF ETS LINDGREN SHEET OF IS PROHIBITED DO NOT SCALE DRAWING 2 2 REF DRAWING NOTES 1 SEE SHEET 2 FOR DETAILS 2 INSTALL PULLEY ON OUTPUT SHAFT
19. X 1 4 PHIL BIND TAPTITE 21 13 675319 CABLE HMZD 3X1 50mmz2 16A 450 750V N S 20 1 506180 FRAME CONVEX WHT 19 I 506179 RECEPTACLE UNIVERSAL FEMALE WHT 20A 250V 18 891073 SLEEVING SLIT CONVOLUTED PE 3 4 I D N S 17 2 891072 CLAMP CABLE P CLIP 7 8 3 5 16 110809 BRACKET HOLD DOWN SLIDER ASSY 15 67 890748 SBR STRIP MCMASTER 8510K14 N S 14 7 910159 SCREW 6 32 X 3 8 PHIL BIND TT 13 7 890166 CLAMP CABLE 3 8 8944 HH SMITH 7629 KEYS 5 12 13 670027 CABLE POWER 3 X 16 AWG N S 11 109533 KIT MAPS ABSORBER 5 10 I 890817 ROTARY JOINT SMA BULKHEAD KEVLIN 1102SS 9 4 910246 SCREW 8 32 X 1 2 PHIL FLAT SS 8 5 910713 5 4 40 X 1 4 PHIL BIND TAPTITE 7 5 910436 BOLT 1 4 20 X 1 2 HEX SS 6 I 107561 ELECTRICAL JUNCTION BOX ASSY MAPS TT 5 1 109968 MOUNT ROTARY JOINT 4 109982 PASS THRU CABLE TURNTABLE MAPS 3 I 110073 SUB ASSY TOP TURNTABLE MAPS 2 1 109987 ASSY SLIDER MAPS 108912 TURNTABLE ASSY 2188 1 23 ITEM NO QTY PART NUMBER DESCRIPTION EMC Test Systems L P Cedar Park TX NETS LINDGREN An ESCO Technologies Company Lindgren RF Enclosures Glendale Hts IL UNLESS OTHERWISE SPECIFIED APPROVALS DATE DIMENSIONS ARE IN INCHES TOLERANCES ARE DRAWN DECIMALS ANGLES RBG 5 14 04 CD 015 5 CHECKED X XXX 005 FINISH MATERIAL NONE SEE BOM PERMISSION OF ETS LINDGREN IS PROHIBITED TITLE ASSY TURNTABLE MAPS PROPRIETARY INFORMATION SIZE SCALE DWG NO RE
20. above referenced specifications The unit complies with al essential requirements of the Directies CE marking has been aifixed on the device according to article 10 of the EC directive 89 336 The authorizing signature on Decisration of Conformity document authorizes ETS Lindgren LP to affix the CE mark to the indicated product marks placed on these products wil ba distinct and visible Other marks or inecriptions to be contused with the CE mark will not be atixed to these products ETS Undgren LP has ensured that appropriate documentation shall romain available on premises inspection and validation purposes for a period ct no less than ten 10 years EC Declaration of Conformity 39 REF DRAWING NOTES 1 SEE SHEET 2 FOR DETAILS 2 INSTALL PULLEY ON OUTPUT SHAFT THAT TURNS IN THE SAME DIRECTION AS THE INPUT SHAFT 3 MATCH DRILL ITEM 11 AND 12 WITH ITEMS 9 AND 10 7 375 BOTH SIDES INSTALL ITEM 15 4 PLACES TRIM BELT TO LENGTH MATCHDRILL BELT WITH BRACKETS 67 FROM BOTTOM OF GEARBOX FLANGE TO TOP OF COUPLING HUB REVISIONS ECO REV DESCRIPTION DATE APPROVED 5022 A RELEASED 6 28 06 RBG 48 4 910274 FLAT WASHER 8 SS 375 O D X 032 THK 47 6 910735 S
21. age drop in the power conductors and cause reduced starting torque and premature motor failure The motor base assembly is provided with an IEC 320 power inlet for connecting to the mains Prior to servicing the turntable or the turntable motor base remove the power connection for safety 1 Connect the fiber optic control cable and install the power connection per local electrical code See the controller manual for information on connecting fiber optic cables 2 After the fiber optic cable is installed secure it with a wire tie to one of the leveling screws Installation 31 Absorber Installation After the MAPS and are leveled and bore sight is achieved position the absorber that surrounds and covers the unit For absorber locations see the Top View of Wood Deck with Absorber Locations assembly drawing located in the back pocket of the manual Light duty MAPS with deck absorber Installation 5 0 Operation Before placing into operation follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment If you are unfamiliar with the operation of the Model 2090 Series Multi Device Controller or next generation ETS Lindgren controller if applicable see the manual included with the controller The manual is also available for download from www ets lindgren com With the installation of the Multi Axis Positioning System MAPS complete
22. d top support bracket and then remove the bracket 19 Slide the drive unit carrier out 20 Reinstall in reverse order The brake knob must be in the upper position to allow the drive unit to slide gt onto the rail system Verify all hardware is secured Bore Sight and Leveling If the MAPS unit was ordered with multiple masts you must bore sight each mast SIGHT LASER WARNING Denotes a laser is part of the operating system of the device Bore sight of the MAPS is critical to the accuracy of measurements and is the most important step of the installation process Take the time to verify all measurements are accurate Installation 23 24 To make sure the MAPS is level with the antennas in the chamber and is accurately centered in the chamber install the mast s Bore sight of the MAPS requires a five beam laser level Following are the typical installation steps used to achieve bore sight for a MAPS unit lt Locate center of chamber Locate and mark the center of the chamber wall opposite the range antenna mounted in the chamber end wall Marking may require the removal of absorber This applies for both rectangular and tapered chambers In tapered chambers the antenna is mounted in the far end of the antenna apex In both cases the typical installation of the antenna is parallel to the cross section of the opposite end wall If the range antenna is mounted elsewhere in t
23. equipped with mounting plates to secure EUT or a Specific Anthropomorphic Mannequin SAM phantom head up to 11 3 kg 25 0 lbs The SAM phantom head for testing wireless handsets is optional Part Description Part Number Model 2115 Medium Duty MAPS 2115 NNNN Includes e MAPS Turntable Assembly part 111040 e Medium Duty Mast Assembly part 111047 NNNN Specify height as NNNN for example 72 inches is 7200 and 59 5 inches is 5950 Fiber optic cables installation hardware fiber optic 110084 feedthrough connectors Standard Configuration The MAPS includes a horizontal roll axis for mounting EUT Each MAPS is built according to the customer specified height by reducing the vertical support column to the appropriate length The height of this axis must be specified when ordering the unit A motor drive at the base of the vertical support column in conjunction with the ETS Lindgren Model 2090 Multi Device Controller or next generation ETS Lindgren controller if applicable controls the movement of the unit Each MAPS is furnished with a 63 in 160 cm diameter circular wood deck that is bolted onto a motorized turntable The deck has an opening for the vertical support and access to the knobs that clamp the sliding carrier into a fixed position The MAPS is equipped with two motor bases one to control each rotational axis A 230 VAC 50 or 60 Hz single phase receptacle is required to power each unit C
24. g assembly drawings are located in the back pocket of the manual e 111045 109987 110073 111040 111041 e View of Wooden Deck with Absorber Locations Assembly Drawings 37 This page intentionally left blank 38 Assembly Drawings Appendix C EC Declaration of Conformity NETS LINDGREN ESCO Technologies Company European Community Declaration of Conformity accordance with EN 45014 1908 We ETS Lindgren L P 1301 Arrow Point Drive Cedar Park TX 78613 USA dedare that Model 2110 2115 2120 Series MAPS with 2188 style motor base fo which this declaration relates meets the requirements and conforms with the relevant EC Directives below using the relevant section of the folowing EC standerds and other normative documents Directive s EEC 73 23 EEC 89 336 Standard s EN 55011 EN 61000 4 2 1995 EN 61000 4 3 1997 EN 61000 4 4 50204 1996 EN 61000 4 5 1995 EN 51000 4 11 1904 81010 1 The Low Voltage Directive ard 45 amending Grocives The Electromagnetic Compatbiity Drective and its amending Grectves Group1 Class Level 2 3 4 8 Level 2 3 Level 2 1 0 5 Level 2 3Vien Level 3 2 1kV 2 Safety requirements for alactrical equipment for measurement control and laboratory use hereby that te equipment named above has bean designed to comply with the relevant sections of the
25. hazard Failure to follow instructions could result in SEVERE personal injury and or property damage Included text gives proper procedures See the ETS Lindgren Product Information Bulletin for safety regulatory and gt other product marking information This page intentionally left blank vi 1 0 Introduction The ETS Lindgren Multi Axis Positioning System MAPS is designed to perform measurements of spherical antenna patterns as well as total and effective isotropic radiated power of wireless devices The MAPS provides independent rotation in both azimuth and orthogonal axes Medium duty MAPS with optional SAM phantom head MAPS Models Three models of MAPS are available Each model provides a vertical support column to support the Equipment Under Test EUT 2110 LIGHT DUTY MAPS The Model 2110 light duty MAPS can accommodate EUT up to 0 45 kg 1 00 Ib making it ideal for small devices Part Description Part Number Model 2110 Light Duty MAPS 2110 NNNN Includes e MAPS Turntable Assembly part 111040 e Light Duty Mast Assembly part 111046 NNNN Specify height as NNNN for example 72 inches is 7200 and 59 5 inches is 5950 Introduction 7 Part Description Part Number Fiber optic cables installation hardware fiber optic 110084 feedthrough connectors MopEL 2115 DUTY MAPS The Model 2115 medium duty MAPS is
26. he chamber then the bore sight line exists normal to the middle of the range antenna With the laser mounted on a tripod mark the end of the bore sight line to the end wall for reference Installation Fit the flexible couplings of the mast and turntable together 3 Install the MAPS Line up the flexible couplings and slide the mast into position Slide the aluminum knobs over the collar of the mast 4 After the couplings are aligned and the mast is fitted securely to the turntable top slide the aluminum hand knobs over the collar and tighten Installation 25 Laser tripod Align laser through the mast mount to the center of the chamber 5 When the knobs are securely in place place the MAPS system so that the center of the horizontal axis is aligned with the laser beam Small height corrections may be necessary For information see Leveling and Height Adjustment on page 28 After the system is leveled additional height corrections may be required 26 Installation Laser and tripod on turntable top Shown with optional dipole mount plate 6 Mount the laser onto a tripod and then place it on the turntable top 7 Sight one horizontal laser in line with the antenna mounted in the end wall of the chamber Align the opposite side of the horizontal laser through the mounting gear of the MAPS to the center of the opposite end wall and to the reference point previously marked A
27. ing of the turntable will be completed in a later step 11 Use shim plates to level the table The shim plates will remain in place after the installation UPPER DRIVE UNIT REMOVAL When installing the MAPS in an existing chamber it may be necessary to remove the upper drive unit to avoid damage to the chamber or to the MAPS Following are the steps to separate the upper and lower drive units See assembly drawings 111040 109987 and 110073 located in the back pocket of the manual for details 4 Support bracket Brake knob 12 Prior to disconnecting the fiber optic cables from the upper drive unit label and mark the locations for reconnection 13 Verify the fiber optic cables to the upper motor base are not switched 22 Installation 14 Remove the bracket mounted on the drive unit that is attached to cable carrier Two 6 screws hold the bracket to the unit 15 Remove the cable clip holding the power cable 16 Remove the bracket on the opposite side of the unit that ties the drive unit to the turntable top This temporary bracket holds the unit in place for shipping 17 Turn the brake knob to release the drive unit and allow it to move toward center of table When the turntable top is in place use the brake knob to adjust the EUT to the gt center of rotation middle of the quiet zone by sliding the mast assembly back and forth 18 Remove the two 1 4 20 hex head screws that hold the woo
28. lign the vertical laser with the center of the dipole pole mount plate optional or the MAPS deck to the center axis of the bore sight line The center of the deck is located between the two closest screws attaching the plywood deck to the bottom spacers 8 Verify that the laser beam is visible through the horizontal axis of the MAPS while the MAPS mast is moved back and forth in the slider system 9 Achieve bore sight for each mast to be used with the MAPS system Installation 27 LEVELING AND HEIGHT ADJUSTMENT If during the bore sight process it is determined that the MAPS system must be leveled or the height adjusted follow these steps Loosen collar on the anchor shafts 1 Use a 3 16 hex key wrench to loosen the collar on the anchor shafts Leveling bolt lt dm Flange Remove flange nuts then raise or lower leveling bolts 2 Use an open ended wrench to loosen the flange nuts on all leveling bolts 3 Lower or raise the leveling bolts to set the turntable to the correct height Begin leveling from two opposing sides 4 When the level is accurate move the remaining leveling bolts into the correct position 28 Installation If installing the MAPS in a pit mark the amount required to raise the unit up to level Remove the top of the turntable and begin leveling 5 Verify that the unit is level Attach the wooden turntable top Shown with optional dipole mount base 6
29. mber Free Space Mount Kit 107549 e Light duty free space mount kit is included with all light duty mast assemblies e Notcompatible with medium duty MAPS 2115 mast assembly Free Space Mount Kit 107559 e Medium duty free space mount kit is not included with medium duty mast assembly e compatible with light duty MAPS 2110 mast assembly Laptop Mount for medium duty MAPS 2115 108279 mount laptop or similar device e EUT rotation axis is at center of EUT Mounting Adapters for Model 3160 Standard Gain Horn Antennas mount to medium duty MAPS 2115 e Requires antenna mount also requires an extension to be attached to the rotating axle of the upper mast assembly e mounting two antennas that require the same extension only one extension is required Antenna Mount Extension 3160 05 Standard Gain Horn Antenna 110758 110759 3160 06 Standard Gain Horn Antenna 108416 108793 3160 07 Standard Gain Horn Antenna 108417 108793 3160 08 Standard Gain Horn Antenna 108418 108793 Dipole Mount Base 107505 CTIA Ripple Antenna Mount Kit 107553 NNNN mount loops and dipoles during the CTIA ripple test e Specify height as NNNN For example 72 inches is 7200 and 59 5 inches is 5950 Introduction 11 12 ETS Lindgren Product Information Bulletin See the ETS Lindgren Product Information Bulletin included with your shipment for the following e War
30. ranty information e Safety regulatory and other product marking information e Steps to receive your shipment e Steps to return a component for service e ETS Lindgren calibration service e ETS Lindgren contact information Introduction 2 0 Maintenance Before performing any maintenance follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Do not perform maintenance while MAPS is operating During maintenance disconnect power for safety WARRANTY Only qualified individuals should conduct maintenance inspections or perform maintenance on the MAPS Regular maintenance will prolong the serviceable life of the turntable Follow the recommended schedule and use the log on page 15 to keep a record of maintenance performed If you have any questions concerning maintenance contact ETS Lindgren Customer Service Routine Maintenance Perform the following maintenance prior to each use e Visually inspect the Multi Axis Positioning System MAPS and surrounding absorber Attempt to rotate each axis by hand Excessive rotation may indicate a loose drive component During MAPS operation listen for excessive or unusual noise Bi Annual Maintenance Perform bi annual maintenance every six months after the MAPS is placed into operation Prior to maintenance remove sufficient amounts of absorber to provide access to the MAPS casiers Grea
31. se the casters every six months or after every 2000 hours of operation Use a good quality bearing grease and a standard SAE grease gun to lubricate the casters Maintenance 13 14 Annual Maintenance Perform the following maintenance every 12 months after the MAPS is placed into service Use a good quality bearing grease to lubricate the main bearing race The grease fittings are located inside the race 90 apart under the top Three discharges from the grease gun in each fitting are adequate e Use a good quality grease to lubricate the chain and sprocket of the chain drive Maintenance MAPS Maintenance Log Item Routine Bi Annual Annual Routine Bi Annual Annual Routine Bi Annual Annual Routine Maintenanc Check absorber for loose or damaged pieces Check for excess rotation in each axis Check MAPS for loose or damaged parts Bi Annual Maintenan Grease the casters Annual Check Lubricate the main bearing race Lubricate chain and sprocket and check tension of the chain drive Maintenance 15 This page intentionally left blank 16 Maintenance 3 0 Specifications MAPS Electrical Specifications Nominal AC Voltage 208 230 Input Frequency 50 60 Hz Current Rating 10 amp service Phase Single MAPS Physical Specifications See the
32. sliding carrier enables the movement of the EUT in or out in the same range To minimize any potential RF obstruction or distortion of RF signals from low directive wireless transmit antennas each positioning system is provided with fiber optic control lines that enable the I O signal between the motor base and the Model 2090 controller The MAPS mast is a dual axis angular positioning system capable of rotating the EUT on the center of both rotation axes with 360 angular span while keeping the EUT on the center of both rotation axes The angular accuracy is guaranteed within 0 25 for both axes The two axes can be controlled independently through the controller or measurement software Introduction 9 10 Light Duty Mast Medium Duty Mast shown with optional mount Optional Items The following items are available as options to the MAPS Custom options are also available Contact your ETS Lindgren sales representative for additional information on custom options Optional Part Description Part Number SAM Phantom Head 107182 Phantom Hand Left 110209 Phantom Hand Right 110208 SAM Phantom Head Center Rotation Kit 107550 Places center of the phantom head at the center of rotation of the upper axis SAM Phantom Ear Rotation Kit 107551 Places the left or right ear of the phantom head at the center of rotation of the upper axis Introduction Optional Part Description Part Nu
33. tomer Service contact information The installation of the Multi Axis Positioning System MAPS will take approximately eight hours and will require a minimum of two people Required Tools The following tools are required to install the MAPS e Power hand drill 3 8 in chuck e DIil bit 3 16 in diameter Drive bit square provided e Drive bit 2 Phillips SAE hex key wrench set maximum 1 2 e Permanent marker Laser level 5 beam and stand e Bubble level 36 in minimum e 10 in adjustable open ended wrench Installation 19 Reference Point If installing the MAPS in an existing chamber Remove the absorber from gt the floor and lower wall areas prior to installation to avoid damage to the absorber 1 Locate the reference point It is generally located along the bore sight axis of the range antenna See Bore Sight and Leveling on page 23 for additional information regarding bore sight X marks the reference point 2 With permanent marker place an X on the floor of the chamber at the reference point 3 Draw a 47 1 19 m diameter circle to represent the turntable perimeter The diameter is larger than the actual perimeter of the circular anchor plates gt for the turntable and should only be used as a guide in centering the turntable portion of the MAPS System Installation Fiber optic cables must be connected correctly for motor base function
34. urrent draw is less than 4 amps per motor base The drive power for both rotations is provided by the filtered 208 230 VAC 50 60 Hz single phase power inside the chamber Therefore there is no need for power drive cables to penetrate the shielded enclosure Introduction The following steps were taken to minimize potential radio frequency RF obstruction or distortions of RF signals from low directive wireless transmit antennas e The use of minimum composite tube materials to fabricate the rotating shaft and EUT mounts e RF cable connection to the EUT is made through a 1 2 inch hole provided the center of the roll axis shaft The resultant system test data shows virtually no RF interference from the light duty MAPS Model 2090 Multi Device Controller Masts The Model 2090 Multi Device Controller or next generation a ETS Lindgren masm _ controller if aa eee cee applicable directs the motor drives for the upper phi or x roll axis and the rotation of the turntable theta or y axis The x axis motor drive mounts onto a rail system that is attached to the turntable This system is positioned on the turntable so that the x axis centerline projects through the center of the turntable The rail system has a sliding carrier that allows the vertical support assembly to be moved in or out in a six inch 15 2 cm range from the center of the turntable The
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