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Commissioning & Operation

1. G Ethernet Parameter G PC1501 0 G IP Addressassign DHCP PC1502 1872945967 G IP address 144 093 028 209 PC1503 65536 Net mask 255 255 000 000 PC1504 0 G Gateway address 000 000 000 000 PC1505 9100 G Port address 9100 PC1506 0 G Ethernet speed Auto negotiation PC1521 1 G SNMP Agent Enabled PC1522 public G G SNMP password public PC1507 1 G FTP server Enabled PC1508 avery G G FTP Password avery PC1509 1 G WEB server Enabled PC1510 5 G WEB display refr 5 s PC1511 admin G G WEB admin passw admin PC1512 supervisor G G WEB supervisor p supervisor PC1513 AP5 4_300dpi_02138C G G DHCP host name AP5 4_300dpi_02138C PC1514 idt G G WLAN SSID idt PC1515 0 G WLAN WEP Disabled PC1516 1 G WLAN default key 1 PC1517 123456789aBCd123456789AbcDH G G WLAN key 1 123456789aB Cd123456789AbcD PC1518 123456789aBCd123456789AbcD GHG WLAN key 2 123456789aB Cd123456789AbcD PC1519 123456789aBCd123456789AbcD GHG WLAN key 3 123456789aB Cd123456789AbcD PC1520 123456789aBCd123456789AbcD G G WLAN key 4 123456789aB Cd123456789AbcD 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x PC2001 24 5 PC2002 0 PC2003 36 4 PC2060 0 PC2004 0 PC2005 372 PC2006 0 PC2012 0 PC2013 3 PC2014 0 PC2015 0 PC2016 0 PC2017 50 PC2018 0 PC201
2. 18 Properties of internet protocol TCP IP window 4 Activate the input field for fixed IP addresses 18A 5 Ask the network administrator for suitable IP addresses Type the IP address into field 18B e g 192 168 0 1 6 Restart the PC to activate the settings 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Testing the connection Call the input window Start gt Programs gt Accessories gt Input prompt Enter the command ping with the printers IP address e g ping 192 168 0 99 3 If the connection works properly four answer lines appear in the input prompt win dow 19 C gt ping 192 168 8 99 Ping wird ausgef hrt f r 192 168 6 99 mit 32 Bytes Daten Antwort von 192 168 8 99 Bytes 32 Zeit 11ms TTL 64 192 168 6 99 Bytes 32 Zeit 2ms TTL 64 192 168 8 99 Bytes 32 Zeit 4ms TTL 64 192 168 80 99 Bytes 32 Zeit 2ms TTL 64 Ping Statistik f r 192 168 6 99 Pakete Gesendet 4 Empfangen 4 Verloren 8 Verlust Ca Zeitangaben in Millisek Minimum 2ms Maximum iims Mittelwert 4ms 19 Input prompt window after proceeding ping with the printers IP address m As an additional test ping can also be called with the IP address of the access point The default IP address of the Netgear WG602 is 192 168 0 227 If the printer doesn t send back an answer the connection doe
3. 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 4 Enter user name and password A user name can be chosen at will preset password avery Change the password under INTERFACE PARA gt NETWORK PARAM gt FTP Password 144 93 29 47 Me Computer Network 13 User interface of the FTP server in the Windows Explorer RAM internal machine memory usb connected USB stick we Computer Network 14 Folders on the USB stick A SupportData Diagnose ALS 256 LH A103782011227001 log SETUP ALS 256 LH A103782011227001 FOR SETUPALL ALS 256 LH A103782011227001 FOR 15 Files in folder SupportData 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x If the login was successful separate folders appear in the FTP client one for the in ternal RAM disk and one for each connected memory medium 13 e RAM The content of the RAM disk is without matter for the user USB If one of the functions for storing setup or diagnosis data on a memory medium was already processed the following subfolders can be found here a Subfolder Comment Location for setup files see Formats Location for firmware files to be uploaded in stan dalone mode Logfiles Location for ne files see SupportData Location for
4. u in the setup file This op tion is recommended if the settings are supposed to be reinstalled on the same printer Without adj par Parameters which carry device specific settings are not saved This option is recommended if settings are supposed to be transferred to an other printer of the same type 3 After having chosen the storing option the default file name is displayed storing location directory FORMATS on memory card SETUPALL FOR for storing option With adjust para SETUP FOR for storing option Without adj par u File names and directory can be modified with the printer operation buttons or with a connected keyboard m f a file with the given name already exists it will be overwritten without further in quiry Command ID Parameter name Setting G Printer System Menu PC2001 24 50 G Head disp dist 24 5 mm PC2002 0 G Speed unit Inch s PC2003 36 40 G Foil end warning 36 4 mm PC2004 0 G Display mode Job rest quant PC2005 0 G Dispense counter 0 PC2006 0 G w wo magazine with PC2007 0 G Autom dot check Off PC2008 10 G Earliest dottest after 10 label PC2009 0 G Latest dotcheck after O label PC2010 0 G Dottestarea from O mm PC2011 104 G Dottestarea to 104 mm PC2012 0 G Print emulation Easyplug PC2013 9 G Character Sets IBM Tab 23 Example Detail of a setup file For an e
5. 12 14 Rev 03 USER MANUAL 64 xx Commissioning amp Operation Mounting the Printer 44444444H HH 2 Unpacking the 64 XX aeee 2 Canyng the CASE nu 3 Mounting the 64 xXx sessirnir 4 Printer Connections ea ee 5 Operator panel seresa ann S 7 Operating MOdES une 9 Basic Operating Procedures 11 Connecting The printer u 11 Switching on the printer uuu00 0 12 Configuring the data interface 12 Ofineoperallon nein 13 Online operation u 14 Creating a print JOD nee 15 Transterring a print JOD aus a 15 Applying memory cards n 17 Setting the realtime clock 18 Outputting the realtime clock value using Easy Pig accan anaa 18 Starting to print ennnnnnnnenee nenn 19 Settings for the material type 19 Printing the status report 19 12 14 Rev 03 Mounting the Printer Unpacking the 64 xx 1 Lift off the lid of the shipping box 1 2 Take out the plastic bag containing the accessories 1B 3 Lift off the styrofoam support 1A 4 Part the plastic cover 2 A WARNING Printers with mounted cutter The cutter may cause cut injuries gt Do not grasp the cutter 4A as a handle gt Use the cutter motor 4B as a handle 4 Don t use the cutter as a handle 5 Grab the printer from underneath and lift it out The material feed s
6. No user is logged in at the virtual operator panel The vir tual operator panel is locked A user is logged in at the virtual operator panel The virtual operator panel is blocked because an operator atthe ma chine operator panel has pressed a button Reactivate the virtual operator panel Switch from Offline to Online at the machine opera tor panel The file transfer protocol FTP server RFC959 enables access to the internal RAM disk and to the memory card in the card slot ofthe LMA PMA as long as there is a memory card in the slot In this way files configuration or firmware files can be saved to the memory card or the internal RAM disk or existing files renamed or deleted im The FTP server is multi session compatible um The FTP server should not be heavily used during a high performance application of the labeller The printer is connected to a network A valid IP address is assigned to the printer by the network administrator or by a DHCP server is set to On A FTP client 1 is installed on the host computer The FTP connection is not blocked by a firewall 1 Note down the IP address of the printer m The IP address is shown under 2 Startthe FTP client 3 Enter the following in the address bar ftp IP address without initial zeroes Example IP address 144 093 029 047 Enter ftp 144 93 29 47 An input field for the user name and password appears
7. Disabled 1106 Ohm 12 Dot 20 Cutter 2 infeeds 1 Save mode 0 mm 10 Inch s Edge Light barrier Automatic Disabled Falling edge Enabled 99 512 KBytes 256 KBytes 1024 KBytes Compact right Disabled English English Deactivated 80 mm for backwards 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Advanced Applications Generation 2 Table values 100 250 170 170 0 AP oP oP 30 mm 95 50 mm USI interface 0 0 mm Pulse falling Mode 0 Disabled Enabled Disabled 60 0 mm Standard Standard off Enabled After start sig Always at jobend with print 10 mm Yes at job end after 0 labels LTP LTPV After start sig Pulse rising off 0 pulses m 0 0 mm 1 ms 1 ms 0 ms 2000 ms off 0 0 mm 0 pulses m Pulse falling Disabled Disabled Disabled Printer error Level low active Low ribbon warn Level low active Nie BEE EEE ENELENELE LEERE EHE oe eg EL Eee G Peripheral Parameter Menu Hosen anne nalen en ee eae Sa e PC2512 1 G Rewinder Motor PC2501 0 G Current mode PC2502 100 G Min rew current PC2503 250 G Max rew current PC2504 170 G Min rew current PC2505 170 G Max rew current PC2506 0 G Start rew curr PC2507 30 G Start cur len PC2508 95 G Pullback current PC2509 50 G Back diameter PC2510 0 G Break current PC2511 120 G Break diameter ie ee Ee E EEE A EENE EE E G Dispens
8. PC5124 0 G Debug mask PC5128 1872945986 G Debug IP address HG 2024 00 02 ee G readonly ID 30004 G System version G readonly ID 30052 G Peripheraldriver G readonly ID 30057 G Intern rewinder 5EH 2CH 0 Dots 0 Dots 300 DPI OFF YES YES Internal RAM Enable Enable Disable Enable AP 5 KPA 300 DPI G Disabled Disabled Interpreter data 127 128 234 170 0 0 35 mm 0 0 ae le ik Oi 0 0 mm 31775 Serial Coml 0 144 093 028 190 V3 10 LE V4 T 36 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Advanced Applications G Operational Data G G readonly ID 30014 G readonly ID 30015 G readonly ID 30016 G readonly 1D 30017 G readonly ID 30018 G readonly 1D 30019 G readonly ID 30020 G readonly ID 30021 G readonly ID 30022 G readonly 1D 30023 G readonly ID 30025 G readonly ID 30026 G readonly ID 30028 G Power supply data G readonly 1D 30029 G CPU board data G readonly ID 30034 G readonly D 30036 G readonly D 30037 G readonly D 30039 G readonly ID 30040 G readonly ID 30041 G readonly ID 30042 G readonly D 30043 G readonly D 30044 G readonly D 30045 G readonly ID 30046 G CF card slot status G readonly D 30047 G readonly D 30048 Serv operations Head number Roll number Cutter number Head run length Roll run length Cuts on knife Tot mat length To
9. Offline B View switch Cc Reset 12 The virtual operator panel After the Display view link is clicked an image of the operator panel virtual oper ator panel appears on the screen 12 All of the buttons on the real operator panel can also be operated by mouse click on the virtual operator panel The buttons 12A C underneath the virtual operator panel are equivalent to key com binations on the real operator panel A Offline button Sets the machine offline during dispensing mode Equals pressing the ONLINE button B View switch button Switches into standalone mode Equivalent to pressing the buttons ONLINE ESC C Reset button Triggers a reset Equivalent to pressing the buttons APPLY ONLINE FEED 11 14 Rev 03 Applications Prerequisites Establishing a FTP connection USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x D Status line 13E In order to avoid putting an operating person at the machine at risk by sudden starting up of the machine the virtual operator panel is locked as soon as a button at the machine operator panel is pressed The status line indicates the current status Message No Buttons locked not logged in Buttons locked User interaction at machine FTP server Meaning A user is logged in at the virtual operator panel The virtual operator panel is unlocked
10. When printing from a layout program these settings are usually provided automatically by the printer driver For your first test prints you need to configure them manually Material type e The label material is endless which means that it contains no punches perforations breaks or reflex marks that could be recognised by the punch sensor gt Set the to endless e The label material contains punches perforations breaks or reflex marks that can be recognised by the punch sensor so called punched material gt Set the to Punched Material length gt Set the to the length of the material in mm Material width gt Set the to the width of the material in mm Only for punched perforated material Type of punch e Label material with breaks or punches gt Set the to Punched e Label material with reflex marks gt Set the to Reflex Setting parameters see topic section Info Printouts and Parameters chapter Using the Parameter Menu Printing the status report A status report printout is a perfectly adequate printer test The width of the status printout can be set to 100 mm or 50mm This should match the width of the label material used The length of the printout is 200 mm 100 mm width gt Navigate to 1 The printout that is triggered spans a label length of 2x 200 mm listing all of the printer s current parameter settings 50 mm width gt Set the to Compa
11. and send it to the printer To do this you can use any text editor and the MS DOS Copy command Easy Plug provides a special command language to program print jobs Ho wever writing a print job in text file format does require some programming knowledge Furthermore you will not be able to preview the resulting printout on the screen Instead you have to run a test print to see a copy of the finis hed result Easy Plug Manual here you can find a practice example of a print job together with instructions in the section Program Example in topic section General Definitions Commands Overview Transferring a print job The printer can only carry out a print job once this job has been transferred into the printers RAM This can be accomplished in two ways via a direct transfer from your computer via a data cable or by saving it to a memory me dium memory card or USB stick The print job can be transferred e via the serial interface via the parallel interface or via the Ethernet connection To transfer data via the serial or parallel interface connect the corresponding ports on the host computer and the printer Use the DOS window to send the print job file to the interface Serial interface COM1 copy testjob txt com1 Parallel interface LPT1 copy testjob txt Ipt1 USB interface Ethernet interface copy testjob txt computername sharename computername Name of the computer e g DM ECH 099
12. any time by pressing the Feed and Esc buttons at the printer simultaneously This may be necessary if the OLV was switched off Switch on the OLV Switch on the printer Set the printer parameter NTERF PARAM gt OPTIONS gt OLV option to Serial Com1 or Serial Com2 depending on the port on which the OLV is connected im Firmware 3 30 Set the printer parameter INTERF PARAM gt COM2 PORT gt Function Option to Barcode OLV The data transfer parameters of the interface are automatically set to the default values required by the SV100 115 200 baud 8 data bits no parity 2 stop bits hardware handshake Position the OLV so that the distance between laser beam on the label and print head is as short as possible m For detailed information on setting the OLV please refer to the SV100 manual Set the parameters in the OLV PARAMETERS menu at the printer Information about the parameters can be found in topic section Info Printouts and Parameters L 21 64 05 with OLV mounted front view 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 22 64 05 with OLV mounted side view 11 14 Rev 03 Appendix USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Example Setup file for AP 5 4 Al G Machine Setup for AP 5 4 G Serial number G MAC Address G
13. displayed Choose a file Avery for Avery for stands for any printjob file which is stored in the FORMATS folder Assumption More than one file is stored in the FORMATS folder In this case the first file in alphabetical order is displayed 2 Press the Cut or Feed button to step to the next file m Press the Esc button to jump back to the first entry of the list 11 14 Rev 03 Key button functions Quick selection USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 3 Press the Online button to start proceeding the file In case of a printjob file the printjob is started in case of a firmware file the firm ware upload starts The following message appears after selecting a printjob Avery for Executing Avery for printjob file The point after Executing moves as long as the interpreter works Afterwards input data are requested If no input fields are provided only the print amount is queried Enter quantity 1 The initial print amount is set in the printjob 4 Change the print 5 Press the buttons Online Esc to get back to the Online mode Operation Printer button Keyboard key Go to previous file Feed Cursor Up Go to next file Cut or Apply Cursor Down Confirm the selection Online Enter More than one file jump back to the first file in the list Est Est Tab 10 Keys for file selection m f an ext
14. firmware Internal RAM here 64 MB Optional RAM on the memory medium here 32 MB only displayed if a memory medium memory card or USB stick is connected Offline mode Online mode The unit is ready for printing is set to Offline the printer offline mode when turned on im CAUTION Wait at least 10 seconds between switching the device off and on again otherwise any modified parameter settings are not saved Configuring the data interface By factory default the 64 xx is set for data transfer via the USB interface Print data can also be transferred via the RS232 RS422 485 USB Centronics or Ethernet interface gt Choosing the port Configuring the port RS232 RS232 422 485 optional Ethernet m We recommend that your network administrator configures the network settings USB no configuration required O Setting parameters see topic section Info Printouts and Parameters chapter Using the Parameter Menu Ethernet interface Information about using it can be found in topic section Advanced Applications 1 Only with installed I O interface board option 2 Only with installed Centronics interface board option 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Offline operation Switching from offline mode to online mode OFFLINE x JOBS Online ONLINE x JOBS 0 oo Switch to online mode when the print job is stopped OFFL
15. important for dispenser operation valid for both dispenser versions m It is not possible to connect two foot switches to the printer USI and Single Start and use them simultaneously O Advice on setting parameters can be found in topic section Info printouts and parameters 03 13 Rev 5 08 01 Foot switch Light barrier Applicator USER MANUAL Einrichten 64 xx 64 xx dispenser O Information about operation with start signal can be found in topic section Advanced Applications chapter Printing with start signal Parameter settings for 64 xx dispenser M The printing dispensing process can be triggered by foot switch or by light barrier The values preset by the manufacturer see tab 3 are valid for manual triggering of the printing dispensing via the Single Start connector e g using a foot switch After pressing the foot switch one label is printed and dispensed Set to Foot switch The dispensed label triggers a light barrier This stops the printing dispensing until the user takes the label off Then the printer moves the material back under the print head only if Real 1 1 Mode is selected see parameter and prints and dispenses the next label Change the basic parameter setting as follows to use the light barrier for triggering gt Set to Light barrier Parameters settings for 64 xx dispenser A 64 xx dispenser A is equipped with a longer disp
16. keypad US layout A8406 Tab 8 Keyboards available as accessory The matching keyboard layout is set with parameter m Before first use check if the intended keyboard really works with the printer Functional Description Standalone operation means the printer can be operated without it needing to be con nected to a host computer For this purpose a PC is used to store the print job on a CompactFlash card memory card After this card is plugged into the card slot at the printer the operator can start the print jobs on demand For this he uses the printer control panel or a keyboard connected to the printer Variable data can also be entered via the control panel or the external keyboard The standalone mode can always be accessed from the normal printer operation with online offline mode and message mode To do so press the Online and Esc but tons simultaneously It is helpfull to imagine two consoles between which can be switched by pressing On line Esc Console Console Normal operation t gt Standalone operation Online mode Selecting print jobs Offline mode Online Inserting field contents Message mode Inserting print amounts Parameter menu Esc Starting print jobs Error messages are faded in Tab 9 Functions and display texts in normal and in standalone operation mode 11 14 Rev 03 Features Requirements Selecting a file USER MANUAL Advanced Applic
17. of 9 mm m For round labels it is possible to perform a preliminary setting of the punch offset manually on the printer parameter or by activation in order to capture the start of the labels correctly 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Print head contact pressure Different material widths and or material thicknesses have an effect on the contact pressure of the thermal strip on the feed roller The contact pressure can be set in 3 steps Position for 64 04 05 or for thin narrow material up to the maximum print width of the 64 05 1 II Position for 64 06 or for average material up to the maximum print width of the 64 06 2 III Position for 64 08 or for thick wide mate rial up to the maximum print width of the 64 08 3 To set The red adjusting screw 4 sits above the ribbon roller and can be turned by means of a coin For medium head contact pressure turn the arrow to position Il until it engages For greater head contact pressure turn the arrow to position III until it engages m Always choose the lightest contact pressure that will produce an acceptable printing result This will help to protect the print head and the entire unit m Excess contact pressure can lead to premature wear on AN the print head Factory setting Position 1 thin narrow material 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Adjusting the pos
18. of parts on the 64 xx 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser 64 xx dispenser il 15 This is how to insert material and ribbon correctly in the 64 xx dispenser each of type M Designation of parts Designation Designation 1 Ribbon unwind mandrel 11 Dispensing edge 2 Ribbon deflector 12 Feed roller 3 Print head 13 Deflection roller 4 Ribbon roller 14 Rewinder 5 Ribbon rewind mandrel 15 Adjusting knob for punch sensor 6 Material unwinder 16 Locking lever 7 Dancer arm 17 Adjusting knob for print head contact pressure 8 Material guide 18 Clutch release motor 9 Feed roller 19 Rewinder motor 10 Print roller 20 Opener Tab 2 Designation of parts on the 64 xx dispenser 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Selecting ribbon material Abrasive behavior Head temperature Label material When selecting the material you must take 3 factors into account the abrasive behavior of the surface structure of the material the properties with regard to the chemical reaction when printing ink is transferred the temperature required to transfer the ink If the material is very abrasive the print head becomes worn down quicker than would normally be the case This criterion is of particular importance in thermoprinting It is not so critical in the case of thermotr
19. page 14 Guide the backing paper around the feed roller 1 and guide pins 2 of the drawing module to form an S shape Fig 1 15 Put the drawing module back in again Fig 2 m On insertion it is essential that the locking lever points to N the right half a revolution open Do not lock it until the drawing module has been pushed in allthe way to the limit stop 16 Wind the end of the backing paper clock wise around the rewinder 3 and fix with the clip 4 Figs 3 and 4 17 Position the block bearing the pressure roller 5 in the middle of the backing paper m This is important for proper transport of the backing paper around the dispensing edge 18 Lock the locking lever Fig 4 Einrichten 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting fan folded material 1 2 Set the outer disc of the material unwinder to the width of the material Pull the material through the inlet opening 1 to the material guide with the side to be printed showing upwards Then proceed as described in section Inserting material on page 5 1 Pull the fan folded mate W rial through the inlet open ing in the rear side and A proceed then as described under Inserting material 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Changing material Proceed as described in the following to replace an inserted material roll befor it c
20. parameter value Materiallength min 5 0 mm max 7900 0 100 0 mm step 0 1 mm Save Cancel 10 Example Dialog box for entering value for the parameter e Some parameters trigger a reset of the labeller if they have been changed on 1 the labeller via the operator panel However if any of these parameters is changed via the web server the reset does not occur automatically The changes only come into effect after the next time the labeller is reset In these cases the Reset button 11A appears after the setting has been changed Monarch Products amp Services SOLU LIONS PRODUCIS SUPPORI ABOU US Some parameters were changed Reset PRINT PARAMETERS PRINT PARAMETERS P INTERFACE PARA ome gt EASYPLUGINTERPR r gt COM1 PORT Print speed 12 0 Inchis Logout gt COM4 PORT Feed speed 12 0 Inchis gt CENTRONICS i Materialtype Punched Parameter gt NETWORK PARAM l gt OPTIONS Materiallength 110 0 mm iil a ad gt DRIVEASSIGNMENT Materialwidth 100 0 mm 11 Information A Changes made to the parameter setting do not come into effect until after a reset 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x The virtual operator panel PRODUCTS SUPPORT ABOUT US Home Logout ur eal AN FSC APPLY ONLINE FEED PRCS Parameter Display view Buttons locked User interaction at machine Download A
21. self adhesive strip 6 Fig 3 m n many types of ribbon the protective ribbon shown in N yellow in the illustration is followed by a strip of cleaning ribbon 7 which serves to remove contamination from the print head It is essential that the material is inserted as described so that the cleaning effect is guaranteed 8 Check that the ribbon is free of folds and is running true Tension the ribbon by hand if necessary 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Material Ribbon end Material end If the material end has passed the material guiding the following status message appears Status 5002 Material end 1 Press the opener and pull the remaining material from the front side display side out of the print unit 2 Only dispenser version Open the shutter and pull the remaining backing paper in direction rewinder out of the print unit 3 Take the clip off the rewinder and remove the wound up backing paper O For additional information read section Changing material on page 9 Ribbon end If the ribbon roll is emptied that is the ribbon unwinding mandrel stopped turning the following status message appaers Status 5008 Ribbon end Proceed as described in section Inserting ribbon on page 10 O The ribbon end detection can be switched off e g for thermal printing Todo so set the parameter to ther mal printing Rewinder full m On
22. setup and diagnosis files see 15 Fonts Graphics Without function Logos 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Data transmission with WLAN Suitable printers Revision number CPU board WLAN CF cards Further requirements According to standard IEEE 802 11b Requirements Printer Firmware AP 5 4 AP 7 t 3 00 64 xx DPM PEM ALX 92x each Gen 3 5 31 ALX 73x 6 36 Tab 20 Minimum firmware versions for use of WLAN AP 5 4 AP 7 t at least 3 A3927 03 64 xx DPM PEM ALX 92x ALX 73x at least 4 A6621 04 Displaying the revision number SERVICE DATA ARP DAT AAPA gt CP 2 OARD DATZ UPU DUAN e D Link DCF 660W article number A7456 e Linksys WCF12 no longer availabe Pretec OC WLBXX A no longer availabe 16A ETGEAR 16 WLAN CF card A Wireless Access Point B e Access point according to standard IEEE 802 11b station mode infrastructure e g Netgear Wireless Access Point WG602 16B Ethernet crossed link cable 1 1 cable to connect the access point to the host computer e PC with operating system Windows XP Notes WLAN Wireless Local Area Network This section describes a simple setup with which data transmission from a host com puter e g PC via an access point to a label printer can be testet This setup doesn t suit for real n
23. the subject 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Setting the IP Parameters The IP parameter settings can either be set fix or they can be requested from a DHCP server with every start of the printer To assist the system administrator the DHCP server is provided a device name on request which consists of a combination of print er type 3 digits from the MAC address e g AP_5 4___300dpi_020049 The follow ing values have been preset e IP address 192 168 1 99 Net mask 255 255 255 0 e Default gateway 0 0 0 0 m Connection to a name server is not required Menu Parameter Description Here please set fixed IP address or DH CP IP parameter input fields in case fixed IP address was set for the address assign ty pe Tab 18 Setting the IP parameters in the printer menu im WARNING The address allocation for each device must be clear and unambigu ous Ask your network administrator for assistance Transmission with Raw Socket Interface Printing data can be transmitted using a parameterisable socket interface TCP server socket on port number gt 1024 This protocol is supported by all Unix derivatives a connection similar to that of terminal servers can be estab lished Windows 2000 Windows XP A software package from external providers is required for Windows 95 Windows
24. with the corresponding adapter rings The roll of material should turn anti clockwise when unwinding 4 Refit the outer guide disk of the unwinder 5 Lay material around the dancer arm 6 Set the material guide to the width of the label material To do this loosen the knurled screw on the underside of the front material guide 3 Push the material guide sideways Tighten the knurled screw again Fig 2 7 Press the red opener 4 of the intake in order to raise the pad rollers With the opener depressed push the start of the material through the material guide until it is below the print head Fig 3 8 Align the material so that it is taken in straight With the loading lever depressed position the pad rollers of the printing unit in such a way that both rollers 5 sit sym metrically on the material The print head has been removed in Fig 4 to allow a bet ter view 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Only 64 xx dispenser 9 Guide material through under the dis penser roller 1 10 Pull labels off the backing paper over a length of about 50 cm Fig 1 11 Open the locking lever press downwards Fig 2 and swivel it half a revolution to the rear 12 Pull the drawing module 2 all the way out Fig 3 13 Guide the backing paper under the print module to the rear Fig 4 03 13 Rev 5 08 01 USER MANUAL 64 xx 64 xx dispenser O Continued on next
25. xx Dispenser M only zu 8 Connector N for peripheral devices 12 14 Rev 03 Display Button functions Online button Cut button Feed button Prog button USER MANUAL Commissioning amp Operation 64 xx Operator panel Feed button Online button Cut button 9 Operator panel of the 64 xx With 32 digits and two lines the display shows the operating conditions mo des for parameters values status and errors You can select the language you want to use for the display Backlighting ensures good legibility The buttons offer a multitude of operating functions A logical menu structure is used for operation The meaning of each button varies according to the operating mode and the menu item Additionally special functions have been programmed for certain button combinations Depending on the modes and menu levels the following functions apply for each button For switching between online and offline mode e For confirming entries menu items and messages For selecting print jobs and for entering values in standalone mode Triggers a cut Requirements Cutter fitted and activated Printer offline Also for accessing deeper levels within the menu structure and selecting menu items For decrementing values For feeding in material when the device is offline For starting the printing process once the feed has been stopped in online mode Also f
26. 0 In Windows XP this can be found under START gt SETTINGS gt CONTROL PANEL gt SYSTEM gt COMPUTER NAME sharename enter the name found under START gt SETTINGS gt PRINTERS AND FAXES after clicking on a printer symbol and right 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx clicking PROPERTIES gt SHARE in Windows XP The sharename stands for a printer which is connected to a certain port This is the USB port for tranferring via USB and the TCP IP port for transferring by Ethernet A few hints on using the USB interface u The method described here does not work in Windows 98 Windows ME or Windows NT 4 0 m The sharename has to comply with the MS DOS formatting conventions no more than 8 characters no symbols or spaces Ethernet interface Information about using it can be found in topic section Advanced Applications m Before sending a print job from a text program you need to ensure that the correct printer driver has been installed m Special label layout programs such as NiceLabel make this much easier These programs also require a driver to be installed Memory medium To load a print job from a memory medium you need to copy the print job to a memory medium into the directory FORMATS Transferring print jobs via memory card A detailed description can be found in topic section Advanced Applications chapter Standalone Mode 12 14 Rev 03 US
27. 0 eeeeeeeeeeeeeeteeeees 2 F netion descriplion asia 2 Printing with start signal eee 4 Application NOES aut area 4 Available interfaces 44 gt 4 Connecting the signal source 3 Settings in the parameter menu 7 Standalone Operation cccccceeeessceeeeeeees 8 Regq iremeMtS aciasneasstersaseeaene ee ennsanvenneenies 8 Functional Description s sess 9 Selecting files from memory card 10 Executing PiN ODS een 11 Executing firmware files 13 Automatic file execution 13 Additionally usable keys on a keyboard 13 Insert Input Field in Printjob 14 Example Application sssrinin 14 Data input by interface c ccicssisssestacocedevaness 16 Data Transmission with Ethernet 17 System Requirements u 0 17 Integration of Ethernet Interface 18 Setting the IP Parameters 19 Transmission with Raw Socket Interface 19 Transmission with LPD Server 20 TOUS OO WINK caatereateacntnessntctiniaeanianaes 20 Access via Web FTP server ossee 21 Web server cnesseesnennnnnnnnnnnnsnnsn nennen 21 FIR SOING gerian 29 Data transmission with WLAN 28 Reg irements u a 28 Mole ses een 28 Prinler selip ansehen 29 11 111 218 Re eter eee meee rere ren rrr pene Neyer 29 P
28. 00 Firmware version X302 Manufacturer RJS www RJS1 com 4 Serial data cable 1 1 to connect printer and OLV For use outside of the USA a country specific power cable is required Cable Order Avery Serial cable A1207 Power cable euro norm 90600 Power cable UK A0635 Power cable switzerland A0842 Power cable denmark A3598 Tab 25 Accessories for the SV 100 available at Avery Functional Description An OLV is a bar code scanner which is able to rate the scanned bar code in quality according to ANSI grades The OLV is placed in front of the printer so that it can read the bar codes directly after printing 21 m Only the OLV SV100 by RJS can be used m Only bar codes can be verified which are printed with a rotation of 0 or 180 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Setup 1 Place the printer on the OLV mounting plate as illustrated m Operating the OLV ata DPM PEM ALX 92x requires a support stand match ing the respective installation situation Connect the OLV to the serial interface of the printer im After the printer has been switched on initialization commands are sent to the OLV Therefore the OLV has first to be switched on These initialization com mands switch on the laser beam among other things m The sending of the initialization commands can be repeated at
29. 1 0 G End print mode Mode0 inactive 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x G MLI Parameter Menu G PC4002 15 G Darkness PC4003 126 G Control Prefix PC4004 94 G Format Prefix PC4005 44 G Delimiter Char PC4006 0 G Label Top PC4007 0 G Left Position PC4009 0 G Resolution PC4010 0 G Error Indication PC4011 0 G Error Checking PC4012 0 G 305 DPI Scaling PC4013 0 G Image Save Path PC4014 1 G Command PR PC4015 1 G Command MT PC4017 0 G Label Invert PC4016 1 G Command JM Pie En LU EL a er G Printer Special Menue G PC5001 1 G Printer type PC5002 1 G Printhead type PC5004 0 G Command sequence PC5005 0 G EasyPl file log G G Printer Service Menu iG PC5111 0 G Spec parameter 1 PC5112 0 G Spec parameter 2 PC5113 0 G EasyPlug Monitor PC5125 0 G EP Monitor Mode PC5116 127 G Punch adjust PC5117 128 G Reflex adjust PC5119 234 G Foil adjust PC5120 170 G Head sens adjust PC5121 0 G Optn 1 PC5122 0 G Optn 2 adjust PC5101 35 G Matend tolerance PC5102 0 0 G Feed adjust PC5103 0 0 G Foil feed adjust PC5104 0 0 G Punch y calibr PC5123 31775 G Rewinder adjust PC5127 1 G Debug interface
30. 30 TCP IP SOCKET Mult print jobs 1 64 KBytes 9600 Baud 8 None 1 Bit RTS CTS RS232 Display 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Advanced Applications G G COM2 Port Parameter G PC1302 5 G Baud rate 9600 Baud PC1303 8 G No of data bits 8 PC1304 2 G Parity None PC1305 1 G Stop bits 1 Bit PC1306 0 G Data synch RTS CTS PC1307 0 G Serial port mode RS232 PC1308 1 G Frame error Display G G COM3 Port Parameter G PC1351 2 G Baud rate 9600 Baud PC1354 1 G Parity None PC1356 0 G Data synch RTS CTS PC1358 1 G Frame error Display G G COM4 Port Parameter G PC1361 2 G Baud rate 9600 Baud PC1364 1 G Parity None PC1366 0 G Data synch RTS CTS PC1368 1 G Frame error Display G G Centronics Port Parameter G PC1401 1 G PnP function On G
31. 9 9 9 PC2058 0 PC2020 1 PC2021 0 PC2022 1 PC2023 0 PC2025 1106 PC2026 20 PC2066 1 PC2027 0 PC2028 1 PC2029 0 PC2031 1 PC2032 2 PC2033 1 PC2035 0 PC2036 0 PC2037 10 PC2038 0 PC2039 0 PC2057 0 PC2042 0 PC2043 0 PC2044 1 PC2045 99 PC2046 512 PC2047 256 PC2048 1024 PC2049 2 PC2050 0 PC2051 1 PC2063 1 PC2053 0 PC2059 80 PC1026 0 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Head disp dist Speed unit Foil end warning Foil warn stop Display mode Dispense counter w wo magazine Print emulation Character sets Character filter Light sens type Head sensor dist Sens punch LS Foil mode Ribb eco Feed mode limit Turn on mode Interface delay Error reprint Single job mode Head resistance Temp reduction Thin line emphas Voltage offset Logo expansion Miss label tol Periph device Infeed module Singlestartquant Application mode Appl waitpos Applicator speed Start mode Start source Calibration mode External signal Signal edge Apply key Print contrast Ram disk size Font downl area Free store size Print info mode Reprint function Language Keyboard Access authoriz Max InitFeedback Material feed Advanced Applications Disabled Job rest quant 372 with Easyplug Germany Chars gt 20Hex Punched 0 mm 50 Thermo transfer 9 9 mm Head up Online 0 ms Enabled
32. 92x Gen 2 3 0 64 xx DPM PEM ALX 92x Gen 3 5 02 ALX 73x 6 36 AP 5 4 AP 7 t 1 10 AP 5 4 Gen Il AP 5 6 MLK 3 34 Tab 6 Minimum firmware requirement for standalone operation Printer Feature CPU board number 64 xx DPM PEM ALX 92x Gen 2 A2292 A2293 64 xx DPM PEM ALX 92x Gen 3 A6621 PM 3000 A6621 AP 5 4 AP 7 t A3927 AP 5 4 Gen II AP 5 6 MLK A100150 Tab 7 Minimum CPU board requirement for standalone operation Is required for the printer types listed below to be able to connect a keyboard The or der number for the options board can be found in topic section Accessories e 64 xx Gen 2 DPM Gen 2 e PEM Gen 2 ALX 92x Gen 2 For order number see the Plugin Card Manual topic Available Cards PC or laptop with card reader 11 14 Rev 03 Keyboard USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x On request a keyboard can be connected to the printer This considerably simplifies entry of variable data especially when dealing with text im 64 xx DPM PEM and ALX 92x of Generation 2 require an additional board for connecting the keyboard see chapter Options board on page 8 The Options board provides a PS 2 connector an USB to PS 2 adapter comes with the offered key boards Keyboard type Order USB keyboard without numeric keypad German layout A8407 USB keyboard without numeric
33. 98 and Windows NT e g Serial IP by Tactical Software http www tacticalsoftware com In this way you can set the Port address in the printer s parameter menu Parameter Description Here you can select the port number of the service in section 1024 65535 Here a TCP IP socket must be set in order to receive printing data at the set port number Tab 19 Setting the port address in the printer s parameter menu 11 14 Rev 03 Example USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Transmission with LPD Server Printing data can be transmitted to the printer using the LPR LPD Line Printer Dae mon protocol BSD Spooler This protocol is supported by all Unix derivatives Windows NT Windows 2000 und Windows XP m The print queue of the host must be named Ip Set parameter to LPD server 2 Send the printjob file here test txt as illustrated using the lpr command 8 ce Eingabeaufforderung 8 Sending a printjob with the lpr command im Enter lpr to get a list of the admissible command options up For the use of LPD server under Windows NT or Windows 2000 please refer to the following link http support microsoft com default aspx scid kb EN US 1 79156 D im For the use of LPD server under Windows 95 and Windows 98 a software package from external providers is required e g Windows LP
34. BON End zuteil 11 Rewinder Tuer 11 Settings for all printers 20 0 0 eee 12 Ribbon TENSION zack 12 Material light bartier 2 u 44 02 13 Print head contact pressure 14 Adjusting the position of the print head 15 Material parameters 16 Settings at 64 xx dispensers ee 17 Dispenser types ne 17 Basie SEU u een 17 Parameter settings for 64 xx dispenser M neesnnnen 18 Parameters settings for 64 xx dispenser A ccccccecseeeseseeseeeeees 18 03 13 Rev 5 08 01 USER MANUAL 64 xx 64 xx dispenser Winding diagrams Einrichten The winding diagrams show the winding direction of material and ribbon through the 64 xx or through the 64 xx dispenser printer You must follow this basic schema when inserting changing material and ribbon m Ribbon and material should only be inserted changed by specially trained personnel 64 xx Z0124 cdr 1 This is how to insert material and ribbon correctly in the 64 xx or Chess x Designation of parts No Designation Designation 1 Adjusting knob for print head contact pressure N Ribbon roller Ribbon rewind mandrel Ribbon unwind mandrel Material unwinder Print head Print roller NO nO PR W 10 11 12 13 14 Feed roller Adjusting knob for punch sensor Pad rollers Ribbon deflector Opener Material guide Dancer arm Tab 1 Designation
35. Creation date G Printer Parameter Menu PC1001 1 G PC1002 8 G PC1003 4 0 G PC1004 4 0 G PC1005 1 G PC1006 200 0 G PC1007 48 0 G PC1027 0 G PC1008 0 0 G PC1009 1 G PC1010 0 G PC1011 0 G PC1012 0 G PC1013 0 G PC1014 0 G PC1015 3 G PC1016 105 G PC1017 0 0 G PC1018 0 0 G PC1019 1 G PC1020 0 0 G PC1021 0 0 G PC1022 0 G PC1023 128 G PC1024 30 G G Easyplug Interpreter PC1101 2 G PC1102 0 G PC1103 1 G PC1104 64 G G COM1 Port Parameter PC1201 5 G PC1202 8 G PC1203 2 G PC1204 1 G PC1205 0 G PC1206 0 G PC1207 1 G 300 Dpi 2424904304797 000a 44 02 13 8c 05 05 2006 16 01 Infeed no Inf change spd Print speed Feed speed Materialtype Materiallength Materialwidth Print direction Punch offset Bar code multip UPC plain copy EAN Readline EAN sep lines Rotated barcodes Cut mode Cut speed Cut width Cut position Double cut Rewind direction X Printadjust Y Printadjust Punchmode Punchlevel Matend Interface Spooler mode Printer ID no Spooler size Baud rate No of data bits Parity Stop bits Data synch Serial port mode Frame error Advanced Applications Version V3 10 Nr 1 8 Inch s 4 Inch s 4 Inch s Punched 200 0 mm 48 0 mm Foot first 0 0 mm 1 In line Standard With readl Normal Real 1 1 mode 3 Inch s 105 mm 0 0 mm 0 0 mm Printing outside 0 0 mm 0 0 mm only Automatic 128
36. ER MANUAL Commissioning amp Operation 64 xx SD card 1 Switch off the printer Wait for 5 seconds 2 Press onto the memory card until it unlocks Remove the memory card from the card slot 14 Inserting a memory card A CF B SD If the memory card has been inserted correctly it will sit flush with the printer s back wall right Setting the realtime clock The realtime clock in the 64 xx printers can be used for example to calcu late and print the expiry date of a perishable product This is how you set the realtime clock 1 Navigate to the SYSTEM PARAMETER gt Realtime Clock Realtime clock dd day mm month yyyy year hh hour dd mm yyyy hh mm mm minute 2 To enter the date and time use the Cut button to shift the cursor the Feed button to change the parameter and the Online button to save it Setting parameters see topic section Info Printouts and Parameters chapter Using the Parameter Menu Outputting the realtime clock value using Easy Plug Use the following Easy Plug commands to output the current realtime clock value YC realtime as text e YS realtime as barcode e DM download month names D Easy Plug manual 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Starting to print Settings for the material type The parameter settings described below provide the printer with the neces sary information about the label material used
37. ER MANUAL Commissioning amp Operation 64 xx Applying memory cards The printer of the 64 xx series support the following memory card types e CompactFlash CF Typ I 12 SD 13 e SDHC CAUTION Observe the following guidelines to avoid damaging the printer A N or the CF card gt Only use CF cards approved by the manufacturer gt Always wait at least 5seconds after switching off the printer before remo ving or inserting the CF card gt When inserting or removing the CF card never use force Flawless functioning of the memory cards is only guaranteed for the types distributed by Avery Dennison Slim guide notch Wide guide notch y Contacts eames u 12 CF card article no A7681 13 SD card article no A101465 Applying CF SD cards see Plugin card manual topic section Application chapter CF SD cards Insertingamemory 1 Switch off the printer Wait for 5 seconds card 2 Insert the memory card 14A B with the labelled side facing to the right and the contacts facing ahead into the card slot until it clicks into place Removing a CF card memory card 1 Switch off the printer Wait for 5 seconds 2 Press the eject button slightly in a bit and release it The eject button pops out 3 Press the now protruding eject button completely in to eject the memory card Remove the memory card 1 SD and SDHC cards are supported with firmware version 6 35 or above 12 14 Rev 03 US
38. INE x JOBS Online ONLINE x JOBS Stopped x gt gt Stopped xx Slow material and ribbon feed OFFLINE x JOBS Online Feed OFFLINE x JOBS gt feeding Material travels backwards under the printhead OFFLINE x JOBS Cut Online OFFLINE x JOBS o gt feeding Reset OFFLINE x JOBS Cut Onine Feed OFFLINE x JOBS gt ee0e Access the parameter menu see topic section Info Printouts amp Parameters 4 OFFLINE x JOBS Prog PRINT INFO gt Feed material until the next punch is reached or as long as the button is held down OFFLINE x JOBS Feed OFFLINE x JOBS gt feeding Standalone operation Selecting a print job stored on a CF card e g Testdat FOR see topic section Advanced Applications chapter Standalone Operation OFFLINE x JOBS Online Prog Choose a file Testdat FOR 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Online operation Switching to offline mode ONLINE x JOBS Online OFFLINE x JOBS OB Setting the print contrast Press the Feed button to increase and the Cut button to decrease the print contrast ONLINE x JOBS Prog Print contrast xx Interrupting the print job The device will finish printing the current label ONLINE X JOBS Online ONLINE X JOBS Restcount XXX O Stopped XXX a The message Stopped xxx alternates with Press Feed Switching to offline mode while the print job
39. O see 30 Testing the connection nun 31 Sending a DINLOB i seeria 31 Storing and transferring parameter settings 32 Recommendations cccccccccceceeeeeeees 32 Applicaton CASES esimestes 32 Storing settings on memory card 33 Loading settings from memory card 34 Automatic setup loading 34 Verifying Bar Codes with OLV 35 System Requirements 4 4 35 Functional Description 35 SW ae ee 36 Appendix u uursuusssesnsnnnnnnnnnnnnnnnnnnennnnnnnnn 38 Example Setup file for AP 5 4 38 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Printing with temperature compensation Requirements e Suitable printers All devices listed in the headline of this document Firmware All versions Function description The print contrast is heavily dependent on the temperature of the printhead This can be set using the parameter or in the online mode after pressing the Esc button When the printer is being used for a big print job the temperature of the printhead and the print contrast increase during printing This increase is greater the larger the print job and the larger the amount of black to be printed In extreme cases this rise in temperature can lead to smearing in fine structures when printed e g barcodes ar
40. R Spooler see the following link http home arcor de Heil Consulting D Troubleshooting The following should be checked if a problem occurs Ethernet connection The yellow LED belonging to the printer network socket must be illuminated If this is not the case possible sources of error are that the network is not connected to the outlet ISDN outlet Erroneous the network cable was connected to an ISDN instead of a network outlet Both outlet types do not differ mechanically an incorrect cable ISDN cable is used to connect the printer to the network outlet a defective hub switch a defective printer board IP parameter The defined parameters or parameters set via DHCP are displayed in the Printer Status printout A ping to the set IP address must return an echo This also works if a different interface is set in the Easy Plug Interpreter parameter Possible source of error Incorrect configuration of a network participant On the printer either TCP IP socket or LPD server must be set in the Easy Plug Interpreter parameter 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Access via Web FTP server Web server Applications The web server makes it possible to set or read the values of parameters from the parameter menu via a web browser to control the operator panel of the lab
41. Turn on printer and switch to online mode 11 14 Rev 03 AVERY FOR USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 7 Simultaneously press the Online and ESC keys The first file on the memory card is displayed Choose a file AVERY FOR 8 Call up the file TEST1 FOR by pressing the Cut or Feed keys u On DPM or ALX 92x please press the Apply instead of the Cut key 9 Confirm selection by pressing the Online button Now you are asked for the quantity of labels to be printed Enter quantity 3 Quantity 3 appears as default as this was already preset in the printjob To in crease the quantity to 10 for instance please perform the following procedure 10 Press the ESC key This erases the 3 11 Press the Feed button in order to incrementally increase up to a max of 9 the quantity of labels to be printed m Quantity O infinite printing 12 Press the Online button to move forward by one position Should you wish to enter a number with two or more digits simply increase the second digit using the Feed button Should the number only have one digit press the Online button again The printer will now print the stipulated number of labels In case of the AVERY FOR file this works somewhat differently Once the file is called up the following is displayed ONLINE 1 JOBS Color Lightred In the second line the printer will ask for the content f
42. U H Display view D Download E Login dialogue of the web server Link to the web server home Opens input fields for user name and password 9 Calls the parameter menu Enables settings in the labeller parameter menu to be changed Calls the operator panel display Gives access to all the parameters of the real operator panel Starts the FTP server in a new browser window See chapter FTP server on page 25 Input field for user name Preset admin Input field for password Preset admin The password can be changed under Click on this button after entering user name and password Displays the machine model Displays the firmware version Links to the Avery Dennison Machinery website Click on the Login link 9B Enter user name and password 9F G Preset in both cases admin Click on the Login button 9H 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Changing asettingin Click on the names of submenus and parameters to open them so that you can the labeller menu change the settings they contain Example Making a change to Click on Parameter link 9C Click on PRINT PARAMETERS link Click on Materiallength link A dialog box opens 10 Enter the required value in the entry field O Ol ID Click on the Save button The value is now transferred to the labeller Change
43. ansfer printing as the ribbon can be chosen to be somewhat wider than the material ensuring that the print head is protected across the entire width of the material The same applies if the temperature of the print head is high Material and ribbon need longer to cool down the print quality is more critical and the print head will wear down sooner For papers with grammages greater than 240 g it may be necessary to make adjustments with regard to the contact pressure and the position of the print head Thermotransfer ribbon For ribbon we recommend the following the reverse side of the ribbon must have an antistatic friction reducing coating backcoating ribbons must be specified for near edge type print heads ribbons should be suitable for print speeds of up to 12 inch sec 300 mm s m Ribbon without these properties can reduce the performance of the printer and or the print quality as well as damage the print head 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting material 1 CAUTION Rotating axles These can pull in and tear off hair clothing and jewelry Do not operate the machine with the hood open Keep long hair loose clothing jewelry etc well away from the machine e 64 xx Steps 1 to 8 e 64 xx dispenser Steps 1 to 18 1 Open the hood of the unit 2 Pull off the outer guide disk 1 of the unwinder 2 3 Creel material on the unwinder
44. ations AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Standalone operation in brief e Printing without computer connection Data entry via control panel or keyboard e Reading print job from the memory card Entry or selection of field content Updating Firmware from memory card Selecting files from memory card The card slot which is used for standalone operation must provide the drive letter C 64 xx DPM PEM ALX 92x 1 gt Set to Compact flash or Compact flash 2 Compact flash 2 appears only with the optional and card slot AP 5 4 Gen 2 AP5 6 gt Set to SD MMC card factory set ting Other printers No settng required Selectable are files with the following extentions FOR printjob e S3B firmware m The files must be stored on memory card in folder FORMATS m f no file with one of the above listed endings is found in folder FORMATS or if no memory card is inserted the following message appears Standalone No files m f a huge amount of printjob files is stored in folder FORMATS this can lead to the following status message Status num 8857 Wrong mem config To remedy the cause of this message take one or both of the following measures e Reduce the number of files in the FORMATS folder Increase the amount of assigned memory in 1 Press the Online Esc buttons to get into the standalone mode The following is
45. ault for doesn t work exists on memory card in the folder FORMATS this file is executed automati cally at system start Display during power up until the file is executed Standalone Initializing im If a file AUTOSTRT FOR is also existing in the root directory not case sensitive it will be executed first But be aware that standalone printjobs are only executed prop erly if the relevant file is stored in FORMATS as described above Additionally usable keys on a keyboard With an external keyboard connected the printer can be operated without touching the buttons of the operation panel The function keys F5 F8 can be used alternatively to the operation panel buttons Operation Keyboard key Delete the current print job works in both consoles Ctrl Del Jump to the start e g start of a file selection list Ctrlt Home Jump to the end e g end of a file selection list Ctrl End Change between Standalone and standard console Ctrl Ins Delete backwards Backspace Same function as printer button F5 Same function as printer button F6 Same function as printer button F7 Same function as printer button F8 Tab 13 Additional keys for operating the printer with an external keyboard 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Insert Input Field in Printjob Input fields can be defined in the following Easy Plug fi
46. can be found under Adjusting the ribbon brake in the Service print module section of the 64 xx service manual 03 13 Rev 5 08 01 To set Setting value Example USER MANUAL Einrichten 64 xx 64 xx dispenser Material light barrier The series 64 xx printers are fitted with transmitted light light barriers Reflector light barriers are also available as an option Setting is performed by means of the red rotary knob 1 on the outside of the print module The light barrier can be adjusted in a range of 15 mm transverse to the material by turning the rotary knob A dial 2 shows the setting value from 0 to 15 1 The red adjusting knob 1 is used to adjust the lateral position of the punch light bar rier figure dispenser version Light barrier Setting value Transmitted light Punch position 2 mm Reflector Punch position 13 mm Tab 1 How to determine the setting value for the punch light barrier Punch position distance of punch center from inner edge of material 3 setting value dial value to be set by turning the red wheel Materialmuster Sample 8533 100 Avery 2 Punch position distance of punch center from inner edge of material 3 To set turn the rotary knob 1 until the desired setting value is opposite the marking for transmitted light light barriers center of punch from left edge 11 mm from which 2 mm deducted giving a setting value
47. ct right gt Navigate to The printout that is triggered contains the same information as the wider prin tout compressed to a width of 50 mm Density If the printout is not as black as you would like it to be increase the print den sity as follows 1 Press the Esc button while in online mode Display Print contrast 60 2 By pressing the Cut Feed buttons you can increase or decrease the heat energy of the printhead in 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx The heat energy should be kept as low as possible while retaining an accep table printing result A high level of heat energy reduces the lifespan of the printhead 03 13 Rev 5 08 01 USER MANUAL 64 xx 64 xx dispenser Setting up Winding diagrams 44444sneen nennen 2 So 2 Saeed ere eet A EAE Ta Ee A EET 2 Designation Of Pans ssrin 2 64 XX d SpENSET nassen 3 Designation of parts u a 3 Selecting ribbon material 4 Labelimalellals uunnesunannenenenunnn 4 Thermotransfer ribbon 4 Inserting material muuu444444H RR een 5 Inserting fan folded material 8 Changing material uusnenss seen 9 E E Sanaa eee ee eee eer enc ere een er 9 BASE AISBENSER asus 9 Inserting ribbon urn 10 Material Ribbon end 11 Material end 4444444444 HB nenne 11 BID
48. el article number A8293 12 14 Rev 03 Offline mode Online mode Message mode USER MANUAL Commissioning amp Operation 64 xx Operating modes Printer settings can be made when the device is offline The offline mode is normally active when the printer is switched on Print jobs are received via the selected interface but not processed OFFLINE 0 JOBS No jobs are waiting to be processed To configure the printer so that it goes directly into online mode when swit ched on set the parameter to Online In online mode print jobs are received and processed immediately Possible messages ONLINE 0 JOBS No jobs are waiting to be processed ONLINE 0 JOBS The current data transfer to the printer is shown on the display This is indicated by the dot on the bottom right next to the number of loaded jobs Another point on half line height above the first shows the interpreter status e No point No data to interpete e Solid point The interpreter is busy still data left in the spooler e Flashing point The interpreter is waiting for data required to complete a command no data in the spooler ONLINE 13JOBS_ During printing the display also shows the number Restcount 25 of received print jobs 13 and the remaining number of labels 25 to be printed in the current job ONLINE 13JOBS lfa print job recognises an endless number of labels Restcount endless to be printed then the remaining number for this job is al
49. eld types Text field e Counting field Barcode field These field types can be defined through the following Easy Plug commands YT YN YB IDM PDF MXC CBF YC YS YG Using a special syntax it is made clear in these commands that the text dealt with here is not a fixed text but text requested at the time of implementation Further information on the input field syntax can be found in the description of the re spective command in the Easy Plug Manual topic section Description of commands N Example Application 1 Generate two text files with the content shown in the tables below m Tip Cut out the content using the Acrobat Reader text selection tool and copy it to a text file Example A1 IMN100 60 ER J40 T5 YT 107 0 Simple test for J30 T5 YN100 0 60 STANDALONE Mode Q3 Tab 14 File TEST1 FOR Example J10 T5 YT 107 0 Fixtext G J40 T5 YN 100 0 60 lt Color gt Lightred J40 T5 YN100 0 60 lt Color gt Lightred J20 T5 YT107 0 lt Article number gt A1 IMN100 60 ER Q3 Tab 15 File AVERY FOR 2 Create a directory on the memory card called FORMATS 3 Store the two text files as TEST1 FOR and AVERY FOR on the memory card in the directory FORMATS m The file ending must be FOR im There is no difference made between uppercase and lowercase letters Switch off printer 5 Insert memory card into the printer s card slot
50. eller resp the printer via a web browser m The web server is not multi session compatible i e only one user can be logged in at any time m The web server is a setup utility not an operational one The web server should not be heavily used during a high performance application of the dispenser otherwise this could result in losses in machine performance Prerequisites e Suitable printers All printers listed in the headline apart from the AP 4 4 Required firmware Printer Feature Min firmware vers 64 xx DPM PEM ALX 92x Gen 2 3 40 64 xx DPM PEM ALX 92x Gen 3 5 02 AP 5 4 AP 7 t 3 0 AP 5 4 Gen Il AP 5 6 MLK 3 34 The printer is connected to a network A valid IP address is assigned to the printer by the network administrator or by a DHCP server must be set to On Starting the web server 1 Note down the IP address of the printer m This is shown under Start the internet browser 3 Enter the following in the address bar http IP address without initial zeroes Example IP address 144 093 029 031 Enter http 144 93 29 31 11 14 Rev 03 Logging in to the web server USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 9 Ao El N a Jj NP Y YY rom sermi Monarche Products amp Services Gz PRODUCTS SUPPORT ABOUT US J K F Hane User name en 7 ison og Password B Login Parameter N c T
51. ensing edge which lea ves enough space for closing the hood if an applicator is mounted This long dispensing edge has no light barrier The 64 xx dispenser A is designed to be used with the LTSI applicator O Advice on printer operation with the LTSI applicator see Service manual LTSI O Advice on setting parameters can be found in topic section Info printouts and parameters O Information about operation with start signal can be found in topic section Advanced Applications chapter Printing with start signal 03 13 Rev 5 08 01 USER MANUAL Setting up 64 xx 64 xx dispenser Index Cc M Changing material 9 Material end 77 D R Designation of parts Rewinder full 77 64 xx 2 Ribbon end 11 64 xx dispenser 3 S Dispenser Setting label material parameters 16 parameters for version A 18 Setting the material light barrier 13 parameters for version M 18 Setting the position of the print head 15 Drawing module 7 Setting the print head contact pressure 14 F Setting the ribbon tension 12 Fan folded material 8 T Foot switch use two switches simultaneously Thermoprinting ribbon 4 17 W I Winding schema Inserting Material 5 Dispenser version 3 Inserting ribbon 10 Standard version 2 L Label material 4 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Advanced Applications Printing with temperature compensation 2 Requirements
52. er Light barrier g AP 5 6 Dispenser 64 xx Dispenser USI interface USI 64 xx ALX 92x ALX 73x 1 0 AP 5 4 AP 5 6 AP 7 t Al ALX 92x ALX 73x Singlestart 64 xx AP 5 4 AP 7 t Pulse rising input AP 5 4Gen Il AP 5 6 g USI 64 xx ALX 92x Pulse rising 1 0 AP 5 4 AP 5 6 AP 7 t Pulse rising Al ALX 92x ALX 73x Pulse rising Singlestart AP 5 4Gen II Dispenser input AP 5 6 Dispenser USI 64 xx ALX 92x ALX 73x Enter distance between start Ta AP 5 4Gen Il Dispenser s nsor nd dis AP 5 6 Dispenser pensing edge Al ALX 92x ALX 73x Tab 5 Overview on the most important settings for start signal application Firmware versions 3 52 6 52 7 52 m Further settings for 64 xx Dispenser see user manual 64 xx topic section Setup chapter Settings at 64 xx dispensers on page 17 m Settings for application of ALX 92x with applicator see service manual ALX 92x topic section Applicator Interface chapter Selecting an applicator type L on page 5 11 14 Rev 03 USER MANUAL Standalone Operation Printer Firmware CPU board Options board Memory card Card reader Requirements Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Suitable printers all devices listed in the headline of this document except for AP 4 4 which has no card slot Printer Feature Firmware version 64 xx DPM PEM ALX
53. er Interface e a E E E ERE EE E E EEE E S E E EE PC3001 0 G Interface type PC3002 0 0 G Start delay PC3003 0 G Start print mode PC3004 0 G End print mode PC3005 0 G Reprint signal PC3006 1 G Ribbon signal PC3007 0 G Material signal PC3013 60 0 G Diam mat end PC3008 0 G Feed input PC3012 0 G Pause input PC3009 0 G Start error stop PC3010 1 G Internal inputs PC3011 0 G Apply mode MG Soe ee ne er ee See ae ee G Textile Parameter Menu ee ee en er nen PC3301 1 G Changelabel Mode PC3302 1 G Changelab Print PC3303 10 G Changelab Length PC3304 1 G Label Eject Mode PC3305 0 G Head lift autom ee ee eet en G Applicator Parameter Menu TIERE LER TUE eee ee EEE ELLE EEL LE ELER ELLE EEE LE PC3101 0 G Applicator type PC3102 0 G Apply mode PC3110 2 G Start print mode PC3103 0 G Start error stop PC3104 0 G APSF sensor res PC3105 0 0 G Start delay PC3106 1 G Dwell time PC3107 1 G Blow on time PC3108 0 G Restart delay PC3109 2000 G Position timeout PC3212 0 G Start error stop ee ce tees ese eee wees G I O Board Parameter Menu IE REEL EL ek Sia So Ss Ss Se See Se re PC3201 0 0 G Start delay PC3202 0 G APSF sensor res PC3203 0 G Start print mode PC3204 0 G Reprint signal PC3205 0 G Feed input PC3206 0 G Pause input PC3207 0 G Error output PC3208 0 G Error polarity PC3209 1 G Status output PC3210 0 G Status polarity PC321
54. ernal keyboard is connected the file can be selected by typing in the first letter of the file name Example After changing to the standalone mode the following is displayed Choose a file Avery for Avery for stands for any printjob file which is stored in the FORMATS folder 1 Press the key for the first letter of the wanted file name e g D Display D Default for D stands for the typed in character Default for is in alphabetical order the first file with a D as first letter 2 Press the enter key to select the file or Press the esc key to undo the input Executing printjobs All input fields are polled which are defined as such in the print job see Example Ap plication on page 14 Next the print quantity is requested As soon as the print quantity is confirmed online button the print job is executed From now on all infor 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x mation about the job is displayed in the Print control console While the print job is processed it is started newly in the Standalone console The input fields are polled again with the previous entries as default Alternating with the first input field the text yotart next job is diplayed m Each printjob file may contain only one printjob If any printjob file contains more than one printjobs only the first printjob is e
55. es The 64 xx is available as Dispenser M or Dispenser A see tab 2 Operating mode Printing dispensing is triggered manually single start e g by a footswitch The dispensed labels are taken off by hand Alternatively Printing dispensing is trigge red by the label sensor if a dispensed label is taken off Printing dispensing is triggered manually single start e g by a footswitch The dispensed labels are taken off by hand Alternatively The dispensed label is taken over by an applicator e Short dispensing edge with label sensor e Connector for start stop signal e g for footswitch e Long dispensing edge without label sensor e Connector for start stop signal e g for footswitch Tab 2 Different configuration of Dispenser M and Dispenser A Basic settings The following table shows a basic setting for those parameters which are most important for dispenser operation see tab 3 The setting can be applied to both type M and type A with the purpose of using a footswitch Submenu Parameter Setting Periph device Dispenser SYSTEM PARAMETERS External signal Singlestart Start print mode Pulse rising Dispense Mode Real 1 1 Mode Dispensposition 0 mm Dispensing mode fast DISPENSER PARA Application mode Start source Dispensing edge Transport mode Immediate Mode Foot switch short Dispenser motor Tab 3 Basic setting ofthe parameters most
56. etwork operation 11 14 Rev 03 A USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Printer setup CAUTION Network manipulations can disturb or avoid proper network operation gt Before connecting any device to a network always ensure the approval of the net work administrator 1 Insert the WLAN CF card into the printers card slot Switch the printer on In the printer menu WLAN operation show up additional parameters for The LED at the card is flashing as long as the card is not logged in at the access point 2 Make the following settings in the Parameter Setting Fixed IP address menu Note e g 192 168 000 999 ask the network administrator for it the initial three bytes must equal the PC address 255 255 255 000 default setting idt use lower case letters disabled 0 or any other setting arbitrary setting arbitrary setting Tab 21 Required parameter settings in the printer menu 3 Set parameter 4 Restart printer to activate the settings Connecting to LPD Server 1 Connect the access point to the PC using a crossed link cable Connect the ac cess point to the mains supply and switch it on 2 Check ifthe LED atthe WLAN CF card lights up permanent If it does not check the following points Is the card plugged firmly into the card slot Does the card match o
57. g the 64 xx safely A back grab by the feed slot B front grab by the base pla te 12 14 Rev 03 A USER MANUAL Commissioning amp Operation 64 xx Mounting the 64 xx The 64 xx has been designed as a desktop printer which means that it is normally mounted in an upright position on a table 2 Other sufficiently large level and sturdy surfaces can also be used as a base WARNING When choosing a base for the printer observe the following guidelines to avoid dangerous operating conditions gt The base needs to be at least as deep and wide as the printer itself gt The surface needs to be level solid and dry gt The printer s fan and ventilation slits must not be obstructed as the device may overheat otherwise gt The printer must not be mounted in the immediate vicinity of other heat sources gt The environmental conditions specified temperature air humidity etc need to be complied with gt The power cable should be run to the printer so that nobody will trip on it and that the power plug can easily be pulled out if necessary 6 The correct orientation of the 64 04 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Printer connections CAUTION A N Add on devices of an inferior quality may damage the printer gt Connect the printer only to devices that fulfil SELV safety extra low volta ge circuit requirements acc to EN 60950 gt Only con
58. ing cases are possible After a printer is being serviced it is supposed to get the same settings as before The parameter settings of one printer are supposed to be transferred to another printer of the same type Several printers of the same type should be provided with the same settings It is adviseable to read out and to store the parameter settings completely to be able to restore them later To do so there are two ways Reading out via the interface by means of appropriate Easy Plug commands This re quires sound knowledge of the command language Easy Plug and is not further dis cussed here Further information refer to the Easy Plug manual topic section Description of com mands commands PG and PC Storing the parameter settings on a memory card in a text file setup file see de scription below 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Storing settings on memory card 1 Call parameter m This parameter is only visible if a memory card is plugged into the printer card slot 2 Select a storing option With adjust para or Without adj par With adjust para Default setting Parameters which carry device specific settings are also saved Examples for this type of settings are the printhead resistance and the sensor settings The relevant parameter names are marked with a
59. is stopped ONLINE X JOBS Online OFFLINE x JOBS Stopped XXX O Continuing the print job ONLINE X JOBS Feed ONLINE X JOBS Stopped XXX gt Restcount XXX Standalone operation Selecting a print job stored on a memory medium e g Testdat FOR see topic section Advanced Applications D chapter Standalone Operation ONLINE x JOBS Onine pio Choose a file Testdat FOR 12 14 Rev 03 Windows printer driver Command file Data cable USER MANUAL Commissioning amp Operation 64 xx Creating a print job Essentially there are two ways of creating a print job Either by using the 64 xx Windows printer driver or by creating a text file using print commands 64 xx printer drivers are available for different versions of Windows You can print from nearly every Windows application using the printer drivers Howe ver functionality is strongly dependent on the choice of software Special la bel layout programs are best suited for example NiceLabel a demo version is included with the printer shipment m The driver s help function explains how to use the printer driver The help function of your Windows operating system will tell you how to install the driver U Printer drivers for the different versions of Windows can be found on the Internet at http www machines averydennison com printersystems_gb nsf wview L4L3 OpenDocument You can write a sequence of commands in a text file
60. ition of the print head m Only for the standard version of 64 05 06 08 The print head 0 line can be adjusted va riably from 2 mm from the left edge of the label to 13 mm 1 Loosen both thumb screws 1 and push the print head to the desired position m The print head does not have to be taken off 2 Tighten the screws again 3 Loosen the stud screws at the black plastic disks 2 using a 2 mm allen key one screw per disk 4 Adjust the plastic disks to the same posi tion as the inside of the print head 5 Tighten the stud screws again 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Material parameters The following three parameters are used to tell the printer the properties of the label material with which you would like to work Parameter Function Sets the type of material punched or continuous Sets the length of material Sets the width of the material Sets the type of light barrier reflector or transmitted light suitable for the material marks or punches Tab 1 Important parameters for setting material properties O Advice on setting parameters can be found under Operating the parameter menu in the topic section Info printouts and parameters 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Settings at 64 xx dispensers Type 64 xx Dispenser M 64 xx Dispenser A Property Dispenser typ
61. lot in the back wall of the printer 3A can be used as a handle m Printers with mounted cutter The motor 4B but not the cutter 4A may be used as a handle CAUTION Do not lift the printer by N the front cover 4B The front cover is a movable part not designed for handling stress 6 Place the printer on a level surface in its usual operating position rubber feet 4C at the bottom m The original packaging should always be used for transporting the printer USER MANUAL Commissioning amp Operation 1 Shipping box without lid A Styrofoam support B Accessories 2 Open the plastic bag 3 Lift the printer out of the box A Back wall of printer not visible B Front cover do not use for lifting C Rubber feet 12 14 Rev 03 USER MANUAL 64 xx Commissioning amp Operation Carrying the 64 xx WARNING The 64 xx is a heavy printer The weight depends on the printer type and equipement and can vary from 20 kg 64 04 05 up to 29 5 kg 64 08 Dis penser A bad carrying technique can cause back injury gt Try to lift the printer in a safe way for example by carrying it close to your body and by bending your knees not your back gt To carry the printer put one hand under the base plate and the other into the feed slot at the back of the printer CAUTION Do not lift the printer by the front cover window side as this can damage it 5 Carryin
62. ly for dispenser versions The dispenser rewinder can wind up the backing paper of a roll with 210 mm outer diameter and 4 102 mm core inner diameter If the ma ximum capacity of the rewinder is reached the following status message appears Status 5064 Rewinder full Proceed as described in section Changing material on page 9 m Best clear the rewinder after every printed material roll 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Settings for all printers Ribbon tension The torques of the ribbon unwind mandrel 1 and ribbon rewind mandrel 2 can be set using the red plastic hexagons on the ribbon mandrels If these are turned clockwise the torque increases Fig 1 dispenser version Factory settings The factory setting covers a wide range of different ribbon widths but very narrow or very wide ribbons may necessitate readjustment Setting During feeding the ribbon must run evenly and free of folds for the entire length bet ween the mandrels The following guidelines will facilitate setting The ribbon is loose or creased or is wound on the rewind mandrel too loosely Increase the unwind rewind torque Turn the red hex nut clockwise The ribbon visibly stretches or tears during printing The ribbon is inadequately transported Decrease the unwind rewind torque Turn the red hex nut counter clockwise O More details about setting the ribbon ten sion
63. n 40 Now if the printhead temperature rises above 26 C the driving power will be reduced automatically Reading out the diagram results in With a given printhead temperature of approx 40 C the driving power is reduced to approx 80 with a supposed printhead tem perature of 54 C or above it is reduced to 60 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Printing with start signal Application notes Print and Apply systems are normally triggered by an external start signal which typ ically comes from a product sensor placed at the conveyor In most cases after a start signal arrived a label is printed dispensed and applied on the product This chapter describes different ways of connecting a start signal source e required settings in the printer parameter menu Available interfaces Depending on the printer type and configuration different interfaces for start signal in put are available Tab 2 c G 7 2 k l 2m oe a Printer O gt lt wi 64 xx Dispenser S O 64 xx O O AP 5 4 Dispenser S O AP 4 4 O AP 5 4 O O AP 5 4 Gen 2 S O AP 5 6 S O AP 7 t O O ALX 92x O O O Tab 2 Interfaces for start signal input for the different printer types S Standard O Optional No option 11 14 Rev 03 Footswitch USER MANUAL Advanced Applicatio
64. ne of the supported card types Is the parameter small letters set to idt 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x PC setup 1 In Windows XP call Start gt Settings gt System gt Network 2 Click on Configuration click the right mouse button and select Properties Window 17 shows up 4 Eigenschaften von LAN erbindung Allgemein Authentifizierung Erweitert Verbindung herstellen unter Verwendung von 89 Realtek RTL8139 Familie PCl Fast Ethernet NIC Diese Verbindung verwendet folgende Elemente vl YF NwLink NetBIDS Q v7 NWLink IP lt SPX NetBI0S kompatibles Transportprot Internetprotokoll TCP IP un E Installieren emstallieren __Figenschatten 7 17 Properties of LAN connection window ry 3 Select the item Internet protocol TCP IP 17A and click on the Properties but ton 17B Window 18 appears Allgemein IP Einstellungen k nnen automatisch zugewiesen werden wenn das Netzwerk diese Funktion unterst tzt Wenden Sie sich andemfalls an den Netzwerkadministrator um die geeigneten IP Einstellungen zu beziehen IP Adresse automatisch beziehen A Folgende IP Adresse verwenden IP Adresse 192 168 0 1 zen Subnetzmaske 255 255 255 0 Standardgateway R DNS Serveradresse automatisch beziehen
65. nect OEM devices 7 Back ofthe 64 xx with the following options installed USI board H connector for remote operator panel I and start stop signal input J A Card slot For SD MMC cards is not yet supported B Card slot For CompactFlash cards used for storing fonts logos graphics etc C USB interface type B device For transfer of print data D 2x USB interface type A host To connect devices e g keyboard scanner E RS232 interface For serial transfer of print data F Status LED Ethernet G Ethernet interface To connect to an Ethernet 10 100 Base T network 12 14 Rev 03 H K L USER MANUAL Commissioning amp Operation 64 xx Optional Signal interface USI 4 inputs 8 outputs Standard at 64 xx Dispenser A Optional Mini DIN connector To connect a remote operator panel Optional start stop signal input Standard at 64 xx Dispenser To connect a foot switch signal starts printer or a stacker signal stops printer Centronics interface For parallel transfer of print data cable is inclusive Power switch Turns the printer on off M Mains power supply connector N Connection to a mains socket using the provided power cable Connector for peripheral devices Admissible peripheral devices are Cutter Cutter 2000 Rewinder Rewinder 2000 Applicator LTSI with 64 xx Dispenser A only Photoelectric switch at the dispensing edge with 64
66. ns AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Connecting the signal source Footswitches are available as accessory for both 64 xx and AP 5 4 5 6 printers and are shipped ready configured see topic section Accessories Printer Article no foot switch AP 5 4 AP 5 4 Gen 2 AP 5 6 A4053 64 xx Dispenser with LTSI A4053 A7268 64 xx Dispenser 97685 Tab 3 Article numbers for foot switches a Adapter cable for connection to a USI Connect the footswitch to the singlestart connector 2A 2 Single start connector A and I O board signal connector B at AP 5 4 left and at AP 5 4 Gen 2 or AP 5 6 right respectively Matching footswitch C with 3 point plug 3 USI signal connector A and singlestart connector B at a 64 xx If the printer is operated with a LTSI applicator the footswitch has to be connected to the USI 11 14 Rev 03 USI Al E A Light barrier USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x The 3 accessory boards USI Al and I O provide each a signal interface shaped as a D Sub connector 2B 3A To those connectors a start signal source can be connect ed m The signal source has to be connected by a qualified service technician For detailed information on connecting a signal source see Tab 4 Board Cross Reference Topic section Electr
67. nter is switched off before connecting the power ca ble gt Only operate the printer using the system voltage indicated on the name plate gt Only connect the printer to a grounded power socket fitted to authorised standards gt The power cable should be run to the printer so that nobody will trip on it and that the power plug can easily be pulled out if necessary 1 Ensure that the printer is switched off mains switch 11C at 0 position 2 Connect the mains cable 11B that came with the printer to the mains connector at the printer 3 Connect the mains cable into a mains socket 4 Using a suitable data cable 11A connect the printer to a data host 11 Sockets for data cable here Centronics A and power cable B Cables Ordering numbers for suitable power or data cables can be found in topic section Accessories 1 e g computer or network 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Switching on the printer gt Turn on the printer using the power switch set to position 1 The following sequence of messages is displayed System start System start Start user prog 64 05 V 6 52 Memory 64 MB Flashcard 32 MB OFFLINE 0 JOBS Initialisation ONLINE 0 JOBS If the parameter switches directly to The boot loader is starting Valid firmware recognised program is starting Printer type Version number of the printer
68. omes to an end m The printer must be switched on otherwise the printhead presses on the material 64 xx 1 Switch the printer to offline mode and open the front hood 2 To remove the material press the opener while at the same time pulling the material away to the rear Fig 2 64 xx dispenser 1 Switch the printer to offline mode and open the front hood 2 Tear the backing paper off 2 pull out the clip Fig 3 and remove the wound up backing paper Fig 4 3 Open the shutter 3 and pull out the remaining backing paper towards the dis pensing edge 4 To remove the material press the opener while at the same time pulling the material away to the rear Fig 2 m It is also possible to convey the material backwards out of the print module by pressing the Online Cut keys in offline mode 03 13 Rev 5 08 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting ribbon 1 Switch the printer on 2 Open the hood of the printer 3 Place the roll of ribbon on the right ribbon mandrel 1 so that it can unwind anti clockwise 4 Place the empty ribbon core on the left mandrel 2 5 Lead the end of the protective ribbon yel low here under the ribbon deflector 3 and print head 4 6 Then pull the protective ribbon upwards and lay it over the ribbon roller 5 7 Lead the protective ribbon under the rewinder mandrel 2 and secure it on the empty ribbon core using the
69. onics Gen 3 chapter USI board H5 Circuit diagrams for signal inputs on page 30 Al Topic section Applicator Interface chapter Interface description Cir cuit diagrams for signal inputs on page 21 vo Topic section Service Electronics chapter I O board Input Output Signals D on page 19 Tab 4 Topic sections with information about connecting the signal sources to be found in the service ma nual of the appropriate printer 64 xx Dispenser type M and AP 5 4 5 6 Dispenser only This printer type is shipped with a short dispensing edge 4B with a light barrier which serves as signal source After printing and dispensing the label blocks the light barrier and stopps the printer until the label is taken off As soon as the light barrier is clear again the next label is printed gt Connect the light barrier to the D Sub connector at the printer front side 4A 4 AP5 4 Dispenser 11 14 Rev 03 Setting AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x USER MANUAL Settings in the parameter menu Accept start si _ gnals Signal source Signal flange Start delay Advanced Applications Interface Printer Parameter Value All Singlestart 64 xx a 64 xx Dispenser a AP 5 4 Dispenser Foot switch p AP 5 6 Dispenser AP 5 4 AP 5 6 AP 7 t Di d 64 xx Dispenser li ee AP 5 4Dispens
70. or accessing deeper levels within the menu structure and selecting menu items Increments values For accessing the parameter menu when offline For stepping back through the parameter menu and or exiting it For more detailed descriptions of the button functions please see 12 14 Rev 03 Remote operator panel A AN USER MANUAL Commissioning amp Operation 64 xx Chapter Offline operation on page 13 and Chapter Online operation on page 14 In topic section Info Printouts and Parameter D 64 0x Gen 3 or higher machines can be equipped with a remote operator panel For this the printer must provide the appropriate optional connector see chapter Printer connections on page 5 The connection can be retro fitted see service manual The button functions are the same as those on the standard operator panel Exception The on off switch is not available at the remote control panel With the remote control panel connected both panels are active and show the same information CAUTION Manipulating both operator panels simultaneously can cause malfunctions gt Always use only one operator panel at a time to operate the printer Using both operator panels alternately is admissible CAUTION If the connection cable is longer than 2 5m EMC caused disturbances can occur gt Only use the factory installed cable gt Don t extend the cable 10 Remote operator pan
71. or the first data field Color is a prompt and therefore not printed The preset content of the printjob is called Lightred Without keyboard you can enter the desired text in characters Entering letters works in the same way as digit entry see example TEST1 FOR Using the Cut or Feed buttons you can scroll through the available set of characters until the re quired character appears Use the Online button to move forward by one position After entering the last character press the Online button twice With a keyboard you can after the input prompt Color simply enter a different content mp The entry may only have a length that ensures the printout does not extend over the label edge otherwise a printer error message is displayed The next input field is displayed and then the next etc until all input fields have been processed At the end you may change the quantity of labels to be printed if required 11 14 Rev 03 USER MANUAL Advanced Applications Selecting the interface Application notes Example AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Data input by interface Available with firmware x 33 or a later version Apart from putting in data by operation panel or by external keyboard the data can be sent via interface Application example Reading in data from a RS232 barcode scanner via serial inter face gt m Listed are only interfaces
72. ranged crosswise to the printing direction To avoid this the firmware constantly checks and corrects the printhead temperature The precondition for this is that the parameter is set to a value gt 0 Default 20 m The temperature compensation is the greater the higher the setting of the param eter is 1 Parameter Function Sets the print contrast i e indirectly the printhead tem perature actually adjusts the driving power of the prin thead Sets the correction factor for the temperature compensa tion The higher the selected setting the greater the re duction of the driving power when the printhead temperature rises Tab 1 Parameters for setting the temperature compensation 11 14 Rev 03 Readout example USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Drive performance print head Print head temperature 1 With the parameter SYSTEM PARAMETERS gt Temp reduction activated the driving power of the printhead and therefore indirectly the print contrast are reduced Reduction starts at a temperature of 26 C The maximum value is maintained at 54 C and above The driving power of the printhead is 100 setable in online mode after pressing the Prog button The printing layout contains a lot of black areas For this reason the temperature re duction is activated with 40 gt SYSTEM PARAMETERS gt Temp reductio
73. sn t work properly Measures in this case are gt Check all the above mentioned settings gt Contact the network administrator for advice Sending a printjob 1 Have an Easy Plug printjob ready in this example test txt 2 Send the printjob using the command lpr 20 Sfingabeaufordering o 5 C gt lpr S 192 168 6 99 P lp test txt 20 Sending a printjob using the lpr command After some seconds the printer should start printing m During data transmission the LED at the WLAN CF card flashes 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Storing and transferring parameter settings Easy Plug Memory card Recommendations e Suitable printers All printers listed in the headline apart from the AP 4 4 which has no card slot Firmware Printer Feature Firmware version 64 xx DPM PEM ALX 92x _ _ Gen 2 3 40 64 xx DPM PEM ALX 92x Gen 3 5 02 ALX 73x 6 36 AP 5 4 AP 7 t 3 00 AP 5 4 Gen Il AP 5 6 MLK 7 34 Tab 22 Minimum firmware requirement if it is to store or transfer parameter settings Application cases Sometimes it will be necessary to reinstall all parameter settings of a printer at a time or to transfer the settings to another printer In those cases the operator can save time money and nerves by loading all the parameter settings completely The follow
74. so shown as endless m TO stop printing press the online button The printer uses status reports to signal an error or a particular operating sta tus This message mode indicates that the printer is waiting to quit or for fault clearance When quitting the printer switches from message mode to offline mode depending on the error and the progress of the last active process Status 5001 Messages are made up of the status number and a No gap found brief descriptive text The status message 5001 shown above occurs when for example the prin ter is set for punched label material but continuous form material without punches has been inserted In this case the printer will continue to feed the material for a few seconds before it generates an error message Status Reports see topic section Status Reports 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Standalone mode In standalone mode print jobs are not transferred but saved on a plugin card They are started directly from the printer s operator panel or via a connected keyboard Standalone mode see topic section Advanced Applications 12 14 Rev 03 USER MANUAL Commissioning amp Operation 64 xx Basic Operating Procedures Connecting the printer WARNING N The printer operates using mains voltage Touching electrically live parts can cause exposure to hazardous electrical currents and may lead to burns gt Make sure that the pri
75. t foil length Total cuts Head strobes Foil diameter Operation time CPU identifier PCB Revision FPGA version MAC Address Serial number Production date PCB part number Board part numb Manufacturer Work place Company name Card typ 441 m 401 m 881 401 m 358 m 881 3978688 67 8 mm 209 hours 46 min 5817 000a 44 02 13 8c A424904304797 03 08 2004 A3407 03 A4249 01 Multitech Sys FCT Test Station Avery Dennison Yes G G readonly ID 30010 G G readonly ID 30007 G G readonly ID 30008 G G readonly ID 30009 G G readonly ID 30010 G G readonly ID 30011 G G readonly ID 30013 G G Printer Debug Menu PC5403 0 G PC5402 0 G PC5400 0 G PC5401 0 G G Execute system restart PC999999 1 G Space for Jobs Ram memory size Flash mem size Compact flash Space for Jobs Max Labellength Default values Pctrl communica Variables Label generation Print handling 1984 mm Disabled Disabled Disabled Disabled
76. tor for assistance if you don t have knowledge on this levell Printer Printer AP 4 4 Feature Ethernet connection by Ethernet connection not possible AP 5 4 AP5 6 AP 7 t Integrated Ethernet interface 64 xx DPM PEM ALX 92x Gen 2 CPU board A2292 with integrated Ethernet inter face optional 64 xx DPM PEM ALX 92x Gen 3 Integrated Ethernet interface ALX 73x Integrated Ethernet interface Tab 16 Equipment of the different printer types witih Ethernet interfaces Ethernet cable must have quality Cat 5E and be shielded Firmware Printer Feature Firmware version 64 xx DPM PEM ALX 92x Gen 2 3 0 64 xx DPM PEM ALX 92x Gen 3 5 02 ALX 73x 6 36 AP 5 4 AP 5 6 AP 7 t alle Versionen Tab 17 Minimum firmware requirement if it is to apply the Ethernet function Network protocol TCP IP 11 14 Rev 03 MAC Address IP Address USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Integration of Ethernet Interface The Ethernet interface of the printers is layed out as 10 100 Base T The transmission speed is set by autonegotiation LEDs are located above the RJ 45 plug showing the network situation 5 6 7 B A C 5 Position of the signal LEDs at 64 xx DPM PEM ALX 92x each Gen 2 A LED red lights Printer is connected to network B LED
77. which are available in the printer and are not already oc cupied by another function The following characters or character sequences are replaced by respectively one Enter action if received lt CR gt 1 lt CR gt lt LF gt lt LF gt 2 lt LF gt lt CR gt im Data received at the interface are processed only then if the printer is switched to standalone operation Example of a standalone printjob on the memory card A1 DC IMSR100 08 100 08 HV50 PR8 8 RXO ERN 1 0 RO 0 VTS Var1 10 Test Varl G VTS Var2 10 Test Var2 G T34 16 J90 75 FD 0 L SS100 BVUN 42X42 0 VW L Varl G T34 08 979 58 FD 0 L SS100 BVUN 42X42 0 VW L Var2 G OIHG PL The following data is received via the data interface Contentl lt cr gt lt lf gt Content2 lt cr gt lt lf gt 3 lt cr gt lt lf gt The first two lines assign the content Content1 to the variable Var1 and the content Content2 to the variable Var2 The third line assigns the print quantity 3 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Data Transmission with Ethernet AN Hardware Software System Requirements CAUTION Unqualified manipulations of a data network can disturb or stop its pro per functioning Connecting a device to a network requires network administrator knowledge gt Consult your network administra
78. xample of a complete listing of a setup file refer to 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Loading settings from memory card All files with parameter settings which are stored in the FORMATS directory can be read out using the standalone mode mp The file extension must be FOR see Selecting files from memory card on page 10 Automatic setup loading gt Save the setup file as AUTOSTRT FOR in the root directory on memory card Loading the settings 1 Switch the printer off 2 Insert the memory card 3 Switch the printer on The setup loading starts automatically Display text when the settings are loaded Switch off Remove card 11 14 Rev 03 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Verifying Bar Codes with OLV System Requirements Printer e Suitable printers 64 xx DPM PEM ALX 92x Printer firmware at least version 3 30 im With firmware v 3 30 the OLV can only be connected to Com2 that is the op tion board A2294 must be installed in the printer OLV e SV100 with power supply interface cable and mounting plate Part Order RJS Scanner OLV 002 7973 Installation kit with PC software and 002 8107 power supply Mounting plate with scanner brac 002 4608 ket Tab 24 Ordering numbers of the manufacturer for the SV 1
79. xecuted m The new start of the print job can be avoided by setting the parameter to deactivated m Press the Esc button to go back to the file selection Operation Printer button Keyboard key Increase by 1 Feed Cursor Up Decrease by 1 the predecessor of 0 is 9 Cut Or Appi aan Enter Online Enter Delete Cancel Esc Esc Tab 11 Keys for entering variable data m It s also possible to enter a single for the print quantity This makes the print quantity endless 11 14 Rev 03 USER MANUAL AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x Advanced Applications Executing firmware files Files with the extension S3B are firmware files Selecting a firmware file means start ing a firmware download As this is a fundamental intervention to the system firmware files are not executed immediately The query Firmwaredownload No Yes de mands explicit confirmation of the operator im The same firmware file remamed to the extension FOR is executed without que rying Operation Switch between Yes No Printer button Feed Keyboard key Cursor Up Switch between Yes No Cut or Apply Cursor Down Confirm the selection Online Enter More than one file jump back to the Esc Esc first file in the list Tab 12 Keys for loading firmware files Automatic file execution If the file DEFAULT FOR All letters lower case or all upper case Def
80. yellow flashes Network traffic C LED green lights High transmission rate 100 Mbit s A y B 6 Position of the signal LEDs at AP 5 4 AP 7 t ALX 73x and 64 xx DPM PEM ALX 92x each Gen 3 A LED yellow lights Printer is connected to network LED flashes Network traffic B LED green lights High transmission rate 100 Mbit s 7 Position of the signal LEDs at AP 5 4 Gen Il and AP 5 6 A LED yellow lights Printer is connected to network LED flashes Network traffic B LED green lights High transmission rate 100 Mbit s An internationally unique MAC Media Access Control address is required for Ether net operation It consists of 6 bytes and is usually separated by colons or hyphens hexadecimal e g 00 0a 44 02 00 49 or 00 0a 44 02 00 49 The first 3 bytes are constant 00 0A 44 Avery code the last 3 bytes vary for each device The product manufacturer is responsible for the allocation of the MAC addresses In the printer software a TCP IP protocol stack is implemented i e for network purpos es the device requires an IP address along with the MAC address IP addresses are always displayed as 4 bytes separated by dots e g 192 168 1 99 IP addresses are assigned by the network operator as a rule the network administrator im MAC and IP addresses originate from different protocol layers and are generally independent of each other Further information about TCP IP can be found in the abundance of literature on

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