CT174 6” x 48” BELT & 9” DISC SANDER
Contents
1. When using the belt sander in horizontal position make sure to install the backstop to the sanding frame so that the work piece does not fly out See figure 18 pr t H d lv ka LAN e Za EEN 38 S IT m E ze A Figure 18 Backstop installed while using the sanding belt in horizontal position ADJUSTING THE MITER GAUGE The miter gauge is used to hold and support the work piece at a desired angle during sanding operation The miter gauge body angle can be adjusted To adjust the miter gauge Loosen the lock knob shown in figure 18 and reposition the miter gauge to the desired angle Re tighten the lock knob To set the miter gauge square with the disc use a combination square If the angle pointer needs to be repositioned loosen pointer screw and readjust See figure 19 Figure 19 Miter gauge 14 MAINTENANCE During the lifetime of your machine you will need to practice some regular maintenance to keep your saw in peak performance condition WARNING Make sure the machine is turned OFF and the cord is disconnected from the power source before installing removing and servicing any component of the machine The sander should be checked daily for loose mounting bolts damaged or worn belt or disc damaged cord or plug worn or damaged wires and any other unsafe condition before use Clean the machine daily after use an2. MITERSCALE 28 BASESUPPORT_ __ _ _ 67 Jann 29 BETCOVER 68 ________ 30 __ LI SWITCHPLATE 31 ADJUSTABLE AXLE2 LI 70 RUBBER FOOT 32 ADUSTARENUT 71 GUARD _________ 33 O SPRING JL 72 16 _____ 34 ADJUSTABLE AXLE1 73 J RUBERCAPP 1 35 PHLPHEADSCREWM5 16 74 GRAPHITE COATED PLATEN 36 PASSIVEGER __ 75 PHLPHEADSCREWMSO _ 38 swiCH 77 jBIGWASHRB o 39 POWER CORD 19 CRAFT EXCELLENCE WARRANTY CRAFTEX 2 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers two years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries acciden
3. and stops the motor and is located on sanding disc side on the base of the sander The switch features a removable locking key to prevent unauthorized operations When the sander is not in use for a long period of time simply remove the locking key and store it in a safe place To start the sander insert the locking key and shift the switch to the right Figure 13 ON OFF switch IMPORTANT To prevent any type of accidental injuries make sure the power switch is the OFF position before connecting the sander to the power source OCRAFTEX TEST RUN Once you have assembled your machine completely it is then time for a test run to make sure that the machine works properly and is ready for operation Make sure you have done belt tracking adjustment before performing the test run so that the belt does not come off the rollers or jam against the sander during the test run Hemove all the tools and objects used for the machine set up and installation before the test run During the test run if there is any unusual noise coming from the machine or the machine vibrates excessively stop the machine immediately and disconnect the cord from the power source Investigate to find out the problem with your machine See page 17 for TROUBLESHOOTING HEAD THE MANUAL Before starting the sander make sure that you have read and understood the manual and you are familiar with the functions and safety features on t
4. AKE SURE the sander is connected to the matched and specific power source instructed in the manual ALL GUARDS must be in place while operating the sander to ensure operator s safety MAKE SURE before making any adjustments the switch is in the OFF position and the cord is un plugged from the power source NEVER sand more than one work piece at a time DO NOT wear loose clothing while operating this sander KEEP YOUR WORK AREA CLEAN Cluttered areas and workbenches increase the chance of accident NEVER LEAVE the sander unattended while it is running KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area DO NOT force the sander It will do the job better and will be safer at the operating rate for which it is designed ALWAYS wear a dust mask and safety glasses while operating the sander The use of dust collection system will remove tiny dust particles produced by the sander that can cause serious health problems ALWAYS inspect stock for staples nails knots or any other foreign material before sanding ALWAYS operate the sander in a well ventilated area and use a dust collection system for dust removal ALWAYS hold the work piece firmly when sanding When not using the table i e sanding free hand grip the work piece with both hands USE THE STOP FENCE when performing horizontal sanding on the belt sander MAINTAIN AND SERVICE your sander regularly as ins
5. CRAFT EXCELLENCE 94 CRAFTE CT174 6 x 48 BELT amp 9 DISC SANDER User Manual COPYRIGHT 2011 BY BUSY BEE TOOLS LTD M engen TABLE OF CONTENTS General Safety Inst ctloliS seio 3 SPECIE Safely NSIC ONS oet dd out d etui etui ovata RU esu de 4 ISIN NETTO a 5 Bake e 6 Biala ste Alle 7 Proper Grounding soe ue Re ee E e ED E EAE e ce eo dud 7 Stalling TASS AN GING DISC EE 8 Iristalling thie Saridilig Bell icit ien 8 Belt Tracking Adiustment nennen nnns 9 buet olg 10 Je deiere MET 10 lnstalling Ihe Back StOp cioe teu et beata iud da es 11 e P 11 I 12 EE 12 buet Work 6 13 13 ue a Le A 13 Adiustno the Mier ere ee euo o ds 14 meer P EN 15 V Belt Tension 15 ee 17 Parts E ele EE 18 uinci wr erc 19 LU ESI ES MY EE 20 GENERAL SAFETY INSTRUCTIONS ALWAYS read and understand the user manual before operating the machine CONNECT your machine ON
6. Figure 2 Opening the sanding disc cover Clean the plate before installing the sanding disc and make sure there is no dust or debris on its surface You may experience poor and unsatisfactory results or the sanding disc may loose contact with the plate during operation if there is dust or debris on the plate surface Peel the paper at the back of the sanding disc and install the sanding disc on to the OCRAFTEX plate Make sure the sanding disc is centered and adheres completely flat against the plate See figure 3 Sanding Disc Figure 3 Installing the sanding disc INSTALLING THE SANDING BELT The CT174 comes with a 6 x 48 sanding belt To install the sanding belt Make sure the switch is in the OFF position and the cord is disconnected from the power source Remove the belt safety guard if already installed by removing the four lock knobs shown in figure 4 Belt Safety Figure 4 Removing the belt safety guard Remove the dust port if already installed by removing the screws and washers securing the dust port to the sander frame Turn the belt tension lever to the right and install the sanding belt onto the rollers Make sure the arrow on the back of the sanding belt is positing towards the sanding disc Once the belt is installed onto the rollers turn the belt tension lever back to the left to tension the belt See figure 5 sanding Belt Tension Lever Figure 5 Sanding belt insta
7. LY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection safety shoes when operating your machine DO NOT wear loose clothing or jewelry when operating your machine A SAFE ENVIRONMENT IS important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing any components of the machine Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a machine unattended while it is in running NEVER reach over the machine when it is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep the bystanders safely away while the machine is in operation Sera gt C174 6 x 48 amp 9 Disc Sander SPECIFIC SAFETY INSTRUCTIONS M
8. d 1020 SFPM Standard Feet Per Minute Belt Sander Tilt 0 to 90 Approx Weight 61 Kgs A NORTE 2 Years CT174 6 x 48 Belt amp 9 Disc Sander PHYSICAL FEATURES 6 x 48 Belt Guard Cover Bel Sanding Belt Pede Quick Release Tension Lever Table Stop Bolt Work Table Miter Gauge Backstop 9 Sanding Disc 2 5 Dust Port Table Tilt Scale Table Tilt 2 5 Dust Lock Port On Off Switch Cabinet Door Lock UNPACKING The machine is properly packaged and is shipped completely in a crate for safe transportation When unpacking carefully inspect the crate and ensure that nothing has been damaged during transit Open the crate and check that the machine is in good condition WARNING C1174 is a heavy machine do not over exert yourself Use fork truck or other mechanical devices for safe moving PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock This sander is for use on a normal 120 volt circuit and is factory equipped with a specific electric cord and plug to permit connection to a proper electric circuit Make sure that the sander is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle To prevent electrical hazards have a qualified electrician ensu
9. d when the machine is not in use turn the switch off and remove the switch key A build up of dust in the motor can cause motor damage Periodic cleaning of the motor is not only recommended but also mandatory for normal sanding performance All bearings are permanently lubricated and require no further lubrication The moisture from the wood dust remaining on the table surface can cause rust The table and other un painting surfaces of the machine should be cleaned and wiped after every use to make sure that there is no moisture against bare metal surface V BELT TENSION amp REPLACEMENT The V belt is pre installed and tension at the factory It stretches with use and should be checked regularly for proper tension and belt condition To replace and tension the V belt Turn the switch to OFF position and disconnect the cord from the power source Remove the work table if it is installed to the sanding disc Loosen the lock knob and open the sanding disc cover See figure 20 Remove the sanding disc and remove the screw securing the sanding disc plate and remove the plate sanding Disc Cover Figure 20 Opening the sanding disc cover Loosen the four motor mounting lock nuts securing the motor two other lock nuts not shown in figure 21 C CRAFTEX 5 a T A Motor Moufiting 4 Nuts 47 Figure 21 Motor mounting lock nuts At this point the V belt should be loose enough to s
10. epairs to the item Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repair CRRFTEX
11. flat surface firmly hold the work piece with both hands keeping your fingers away from the sanding belt External curves must be sanded on the flat portion of the sanding belt Internal curves must be sanded on the roller portion of the sanding belt Make sure to move the work piece equally along the sanding belt and use the miter gauge for precise work To sand a perfectly straight edge make sure the belt table is perfectly square with the sanding belt The sanding disc turns much faster and removes more of the external edge When sanding small flat surfaces or convex edges disc sanding is the best way to achieve good results HORIZONTAL VERTICAL SANDING The belt sander can be positioned vertically or horizontally and it can also be positioned at any angle in between depending on your sanding needs To adjust the sanding belt vertically horizontally Make sure the switch is in the OFF position and the cord is disconnected from the power source Loosen the two lock nuts shown in figure 16 and slowly lift lower the belt sander to the desired angle Figure 16 Loosening the lock nuts CRAFTEX Re tighten the lock nuts securing the belt sander in position To position the belt sander horizontally lower the belt sander completely until it sits on the stop bolt shown in figure 17 ie ee Se ID TONES E Kos ee zs e E Figure 17 Belt sander sitting on the stop bolt
12. his machine Failure to do so may cause serious personal injury WORK PIECE INSPECTION CT174 is designed to sand wood only Do not use this machine to sand metals glass or stone etc Before sanding make sure to inspect the work piece for nails staples small pieces of stone or metal and any other foreign objects oanding the work piece with this kind of objects can tear the sanding paper For a safe sanding always inspect your work piece carefully before cutting and wear eye protection some woods with excessive finish or glue load up the sand paper and reduce its usefulness Use an abrasive cleaner to clean the sanding paper DUST COLLECTION CT174 features two 2 1 2 dust ports to connect to a dust collector When connecting to a dust collector use a proper sized hose and make sure all the connections are sealed tightly Figure 14 CT174 sander dust ports 12 WARNING The fine dust particles produced by the woodworking machines can go inside your lungs and cause serious respiratory problems Make sure to wear a dust mask and connect the machine to a proper dust collection system while operation ADJUSTING THE WORK TABLE TILT The work table can be tilted from 0 to 45 by loosening the lock knob shown in figure 15 and tilting the table to the desired angle as indicated on the table scale and re tighten the lock knob Figure 15 Tilting the work table SANDING TIPS When sanding a
13. lip it off the pulleys Replace the V belt with a new one and install it on the pulleys Re install the sanding disc plate and secure it with the screw removed Tension the V belt by moving the motor away from the sanding disc and tighten the motor mounting lock nuts Push the center of the V belt with your finger as shown in figure 22 to check the tension on the drive belt The belt is correctly tensioned when there is approximately 1 4 deflection when it is pushed with moderate pressure Approximately 1 4 Deflection Figure 22 Correct belt tension If the deflection is not approximately 1 4 when you push with moderate pressure loosen the motor mounting nuts and re tension the belt If the deflection is approximately 1 4 re install the sanding disc and close the sanding disc cover securing it with the knob Re install the work table to the sanding disc 16 TROUBLESHOOTING PROBLEM CAUSES SOLUTION Motor does not run when power switch is turned ON Motor does not run at full speed Machine does not reach full power Motor over heating Excessive machine vibration Switch is burnt out Connection wire is loose or dammaged Power voltage is too low Motor is damaged Incorrect power wiring Overload Motor is dirty Motor is damaged Machine is incorrectly levelled Replace the switch Tighten or replace the wire lest vol
14. lled The sanding belt should be centered on both rollers Before installing the removed parts of the sander the belt tracking adjustment should be performed to check and adjust the belt if necessary BELT TRACKING ADJUSTMENT Belt tracking means where the belt rides on the rollers The belt should always be centered on both the rollers Your CT174 sander is shipped with the belt tracking mechanism properly adjusted When installing a new sanding belt you will need to perform the belt tracking adjustment to center the belt on the rollers To check the sanding belt tracking Turn the sander ON and see if the belt wanders to the left or right Be prepared to immediately turn OFF the machine If the sanding belt is not riding the rollers on a centered path adjustment is necessary To adjust the sanding belt tracking Turn the sander ON Insert a small hex key into one of the holes in the tracking adjustment wheel See figure 6 Belt Tracking Adjustment Wheel Figure 6 Belt tracking adjustment wheel To track the belt towards you turn the adjustment wheel downwards To track the belt away from you turn the adjustment wheel upwards When the belt is centered and tracking properly on the rollers stop the sander and re install the safety guards backstop and the dust port removed previously INSTALLING THE DUST PORTS Install the dust ports to the back of the sanding belt frame and the sanding disc c
15. over using the pre installed screws and washers oee 7 and figure 8 Figure 8 Installing sanding disc dust port INSTALLING THE TABLE The table is most commonly installed to be used with the sanding disc but it can also be installed to be used with the sanding belt when the sanding belt is in vertical position Loosen the two set screws at shown in figure 9 and slide the table support rod into the hole making sure that the flat surface of OCRAFTEX the rod is facing the two set screws Then tighten the two set screws See figure 9 Screws Rod Figure 9 Installing the table support rod Slide the table support on to the support rod as shown in figure 10 amp figure 11 making sure that the flat surface of the rod is facing the set screws on the table arm and then tighten the set screws Figure 10 Table to be used with the sanding disc Figure 11 Table to be used with the sanding belt 10 INSTALLING THE BACK STOP When the sanding belt is set for horizontal sanding the backstop should be used to prevent the work piece flying out while sanding Install the backstop to the sanding platen as shown in figure 12 using screw and washer provided Figure 12 Installing the backstop IMPORTANT Make sure to remove the backstop when using the work table with the sanding belt in vertical position ON OFF SWITCH CT174 is equipped with a rocker type power switch which starts
16. re that the line is properly wired 120 Volt Grounded Outlet Gr unding Pin Figure 1 120 Volts Outlet for CT174 It is strongly recommended not to use extension cords with your CT174 Always try to position your machine close to the power source so that you do not need to use extension cords WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded In case it is necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage Your 1 74 is equipped with a cord having 3 prongs which fits a 3 prong grounding receptacle as shown in figure 3 Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt CRAFTEX 7 INSTALLING THE SANDING DISC The CT174 comes with a 9 PSA pressure sensitive adhesive backed disc To install the disc follow the instructions below WARNING Make sure the switch is in the OFF position and the cord is disconnected from the power source when installing removing parts adjusting and servicing the machine Failure to do so may result in serious personal injuries Remove the lock knob and open the sanding disc cover shown in figure 2 Sanding Disc Cover
17. tage Check and repair motor Replace with the correct wire size Reduce sanding load Clean motor Check and repair motor Adjust machine levelling 17 PARTS BREAKDOWN 16 73 18 PARTS LIST DESCRIPTION 1 SET SCREW M8 35 40 SWITCH GUARD 2 BASE 3 42 J STRAINREIE ____ 4 SsANDIIGBLT O 43 SUPPRTRO ____ s MTERGAGE 44 HEXNUTM2 6 PHLPHEADSCREWM4 10 45 SET SCREW M8 12 7 WASHER LI 46 _ v 8 DUST ADAPTER 9 X DUSTPORT 48 JjABRASIVEPARER 10 SEI SCREW MB 20 49 6 20 _ ____ _ 1 DRVIGGGER __ 50 jLOCKWASHR6 12 51 13 LOKWASHRS DIS 14 __ LS 15 DRIVINGSHAFT _ LP PHLP HEAD SCREW M4 12 _____ EE 17 DALL BEARING 6201 56 Jup 18 BACKSTOP 19 CAPSCREWM8 295 BLOCK BAR 20 TENSILE GEAR 59 CAPSCREWM8 12 o 21 TENSILEHANDLE __ 60 JDUSTPORT _ 22 WORKTABLE 61 SHEET METAL SCREW M4 10 _____ 23 HANDLE KNOB 62 CONNECT 2 5 4 1 24 BALL BEARING 50202 63 BENCH BRACKET _______ 25 PHLP HEAD SCREW M4 30 64 __ 26 RETAINING COLAR 15 65 POINTER gt o HEX HEAD SCREW 8 30 66
18. tal or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUS Y Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out r
19. tructed in the user manual MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your CT174 sander before operating it If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions CT174 6 x 48 Belt amp 2 n FTE X 9 Disc Sander FEATURES CRAFT EXCELLENCE MODEL CT174 6 x 48 BELT amp 9 DISC SANDER As part of the growing line of Craftex woodworking equipment we are proud to offer the CT174 a 6 x 48 Belt and 9 Disc Sander The Craftex name guarantees Craft Excellence By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CT174 is a professional tool and like all power tools proper care and safety procedures should be adhered to Belt sander operates horizontally amp vertically and can be locked at any angle in between Two 2 5 dust ports Aprecision aluminum table with miter gauge slot Motor 3 4 HP 120 V Disc 9 Work Table Size 12 x 6 Work Table Tilt 0 to 45 526 6 Wide x 48 Long Gpoee
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