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Motor Starters and Contactors Low Voltage

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1. Lighting Contactors September 2011 Sheet 30014 Magnetically Latched Mechanically Held A202 Enclosed Box Selection Nees ao Kie Paara i 30 2 28 Type 1 Combination Lighting ner on combination Lighting Contactors ontactors Table 30 2 26 Type 1 Non combination M ee agnetically Latched A202 ipvi Lighting Contactors Magnetically E Y Ampere Size Box Shipping Latched A202 Ampere Size Box Shipping No Weight Poles No Weight Lbs kg ea Size ni Snipping Lbs kg Magnetically Latched Non reversing 3P Only Poles 9 ibs ika Contactors without Control Power Transformers with or without Control Power Transformers Contactors without Control Power Transformers 30A 2R oh Oe 5P 3 13 5 9 sua 32116 30A 2P 3P 4P 5P 2 85 3 9 30A 6P 8P 10P 12P 7 21 10 60A A 36 16 30A 6P 3P10P 12P 3 Be 9 30A 120P Se WA ZURE 30A 20P O 7 351 T 60A 2P 3P 4P 5P 5 14 6 4 200A with disconnect switch D 110 50 60A 6P 8P 10P 12P 7 22 10 200A with thermal E 150 68 60A 2P 3P 4P 5P 2 8 7 3 9 magnetic breaker 60A 6P 8P 10P 12P 3 13 5 6 1 ODA AOE eal ee 300A E1140 6a 60A 20P 4 40 18 late alt 3P AP SF 3 30 128 100A 2P 3P 4P 5P 4 40 18 100A GE SMIOR 3 58 26 a we 100A 20P 10 100 45 MES 100A 6P 8P 10P 12P 9 85 39 oP
2. Motor Starters Electromechanical September 2011 Sheet 30026 Freedom Line Technical Data Table 30 3 21 Type 3R 4 4X 12 Freedom Table 30 3 22 Type 1 Freedom Table 30 3 24 Type 3R 4 4X 12 Freedom ete TYP a p ae p Non combination Starters Combination Starters Combination Starters NEMA Size Box Shipping NEMA Size Box Shipping NEMA Size Box Shipping IEC Frame No Weight Device No Weight Device No Weight Lbs kg Lbs kg Lbs kg Non reversing Starters Non reversing Non reversing without Control Power Transformers with and without Control Power Transformers with and without Control Power Transformers 0 5 143165 0 A 37 17 o A E 1 5 15 3 69 1 A 38 17 1 A 3807 2 7 1607 3 2 A 39 18 2 A 39 18 3 8 46121 3 C 7233 3 C 7283 i SE a HMCP c 90 41 4 HMCP Cc 90 41 5 10 150 68 4 Disconnect switch D 150 68 4 Disconnect switch D 150 68 6 Fie 415 188 5 E 180 82 ieee 7 FEO 6 F1E 435 197 2 435197 8 FIE 7 F2E 7 2 9 FIE 8 F2E 8 C Non reversing Starters 9 F2E 3 HAE with Control Power Transformers Reversing Reversing with and without Control Power Transformers 0 18 8 2 with and without Control Power Transformers 5 POT 1 19 8 6 0 B 42 19 i B 43 20 2 20 9 1 p 42 20 2 B 44 20 3 53 24 2 B 44 20 T Ba 38 E a 67 130 cc Wa 4 D 17
3. Soft Starter 611A052 611A065 S611A072 S611B099 S611B125 S611C156 S611C180 S611D242 611E302 S611E361 S611F414 Partial Catalog Number Maximum 52 65 77 99 125 156 180 242 302 361 414 current capacity FLA range 26 52 32 5 65 38 5 77 48 99 62 5 125 78 156 90 180 120 242 151 302 180 5 361 207 414 Dimensions Inches mm Width 11 58 294 1 11 58 294 1 11 58 294 1 11 58 294 1 17 56 446 0 17 56 446 0 Height 19 45 494 0 19 45 494 0 20 83 529 1 20 83 529 1 31 15 791 2 31 15 791 2 Depth 7 46 189 5 7 46 189 5 8 37 212 6 8 37 212 6 9 54 242 3 9 54 242 3 Weight in Ibs kg 24 11 24 11 33 15 38 15 86 39 102 46 General Information Bypass mechanical 10 million lifespan Insulating voltage 660V Ramp time range 0 5 180 seconds Resistance to vibration 1g Resistance to shock Meets ITSA standards Electrical Information Operating voltage 130 600V Operating frequency 47 63 Hz Overload setting frame 50 100 FLA Trip class 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors One One One One One One One One Two Two Two Wire sizes 14 2 0 14 2 0 14 2 0 14 2 0 2 600 2 600 2 600 2 600 2 600 2 600 2 600 kemil kemil kemil kemil kemil kemil kemil Type of connectors Lug Control Wiring Wire sizes in AWG 22 12 Number of conductors Two or one 12 14 AWG Torque requirements 3 5 Ib in Maximum size 12 AWG Control Power Requirements Voltage range 108 132
4. Capacity PSG60E PSG120E PSG240E PSG480E PSG60F PSG120F PSG240F PSG480F 60W 120W 240W 480W 60W 120W 240W 480W Input Nominal voltage 100 240 Vac 100 240 Vac 100 240 Vac 100 240 Vac 3 x 400 500 3 x 400 500 3 x 400 500 3 x 400 500 Vac Vac Vac Vac Voltage range Frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 0 Hz at DC 0 Hz at DC 0 Hz at DC 0 Hz at DC 0 Hz at DC 0 Hz at DC 0 Hz at DC 0 Hz at DC input input input input input input input input Nominal current 1 1A 1 4A 2 9A 5 7A 0 3A 0 5A 0 8A 1 6A Inrush current 30A lt 80A N A N A lt 30A lt 30A lt 40A lt 50A limitation Mains buffering at gt 20 ms gt 35 ms gt 20 ms gt 20 ms gt 30 ms gt 35 ms gt 35 ms gt 20 ms nominal load typ Turn on time lt 2 5 sec lt 1 sec lt 1 sec lt 1 sec lt 2 sec lt 1 sec lt 1 sec lt 1 sec Internal fuse T3 15 AH 250V T3 15 AH 250V T6 3AH 250V F10H 250V 3 15AH 500V_ 3 15AH 500V_ 3 15AH 500V 3 15AH 500V External fusing 6A 10A or 16A 6A 10A or 16A 10A or 16A 10A or 16A 3 x circuit 3 x circuit 3 x circuit 3 x circuit breakers 6A breakers 6A breakers 6A breakers 6A 10A or 16A 10A or 16A 10A or 16A 10A or 16A Leakage current lt 1 MA lt 1 MA lt 3 5 mA lt 1 MA lt 3 5mA lt 3 5 mA lt 3 5mA lt 3 5 mA Output Nominal output 24 Vdc 2 24 Vdc 2 24 Vdc 2 24 Vdc 2 24 Vdc 2 24 Vdc 2 24 Vdc 2 24 Vdc 2 voltage Adjustme
5. Single conductor solid or stranded AWG 18 6 18 6 18 6 Terminal torque Ib in 11 11 11 Control Signals Single conductor solid or stranded AWG 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 Power Section Rated impulse withstand voltage Uimp 4kV 4kV 4kV 1 2 50 us Rated insulation voltage 500 500 500 Control Commands Vac Vde Supply voltage control board Ug nominal Vdc 20 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 1 6 1 6 1 6 Pickup voltage 17 3 to 27 17 3 to 27 17 3 to 27 Dropout voltage 3to0 3to0 3to0 Relay Outputs Number of relays 2 TOR Ready 2 TOR Ready 2 TOR Ready Maximum voltage Vac 250 250 250 30 Maximum current A 1A 1A 1A Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 Initial voltage line voltage 30 100 30 100 30 100 Control Commands Vac Supply voltage control board Ug nominal Vac 102 253 102 253 102 253 Current consumption at 102 253 Vac mA 4 4 4 Pickup voltage Vac 102 230 102 230 102 230 Dropout voltage Vac 0 28 0 28 0 28 Relay Outputs Number of relays 2 TOR Run 2 TOR Run 2 TOR Run Maximum voltage Vac 250 250 250 Maximum current A 3A 3A 3A Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 For more information visit www eaton com consultan
6. 2YD 4YD E 185 84 E 225 102 5YD F1E 605 275 F1E 705 320 6YD FIE 635 288 F1E 735 334 6YD F2E 715 325 F2E 830 377 7YD F2E F2E 8YD F2E F2E Non combination and breaker Fusible Consult factory For enclosure box dimensions refer to Page 30 6 3 CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 4 6 Motor Starters amp Contactors Low Voltage E T N September 2011 Sheet 30040 This page intentionally left blank For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30041 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State General Description Solid State Reduced Voltage Solid State Reduced Voltage Starters Reduced Voltage Starters General Description Eaton offers a complete line of solid state reduced voltage devices ranging from fractional horsepower applica tions to 1000A devices The line comes in voltages from 200 to 600 Vac and operates on 50 or 60 Hz applications Units can be ordered as open components or mounted in enclosures NEMA 1 3R 4X and 12 Motor control center MCC mounting is also possible with units through 700 hp
7. Line Current of Full Load os Motor Speed Full Load Speed Figure 30 4 1 Autotransformer Starting CA08104001E Full Voltage Starting Wye Delta Starting Closed Transition Full Load Current Line Current of Full Load Full Load Speed Motor Speed Figure 30 4 2 Wye Delta or Part Winding Starting For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se SS f oa Q i a fo f a f w f N A Torque o f Line Current of Full L 7 20 40 60 80 100 Motor Speed Full Load Speed Figure 30 4 3 Solid State Starter 30 4 2 Autotransformer Type General Description Autotransformer type starters are the most widely used reduced voltage starter because of their efficiency and flexibility All power taken from the line except transformer losses is transmitted to the motor to accelerate the load Taps on the transformer allow adjustment of the starting torque and inrush to meet the requirements of most applications The following characteristics are pro duced by the three voltage taps Table 30 4 2 Starting Characteristics Tap Starting Torque Line Inrush Locked Locked Torque Ampere 50 25 28 65 42 45 80 64
8. Application Description Designed to control the acceleration and deceleration of three phase motors the S811 soft starter uses silicon controlled rectifiers SCRs to control the voltage to soft start and soft stop the motor After the motor is started internal run bypass contactors close resulting in the motor running directly across the line The built in solid state overload protects the motor from overload conditions with sophis ticated algorithms that model true motor heating resulting in better motor protection and fewer nuisance trips Advanced protective and diagnostic features reduce downtime A voltage ramp start or current limit start is available Kick start is available in either starting mode The soft stop option allows for a ramp stop time that is longer than the coast to stop time The pump control option provides a smooth transition for starting and Motor Starters amp Contactors Low Voltage stopping a motor and eliminating the water hammer effect that can damage pipes valves and pumps The S811 offers an impressive array of advanced protective features Not only are the protective features selectable but many offer variable settings allow ing the user to fine tune the starter to meet specific system requirements The S811 has an easy to use Digital Interface Module DIM that allows the user to configure the device and to read system parameters The DIM includes an LCD display and k
9. Short Circuit Protection Fuses and inverse time circuit breakers may be selected per Article 430 Part D of the National Electrical Code to protect motor branch circuits from fault conditions If higher ratings or settings are required to start the motor do not exceed the maximum as listed in Exception No 2 Article 430 52 Motor Starters and Contactors Low Voltage E T N Motor Starters Electromechanical September 2011 Sheet 30018 30 3 2 Freedom Line Technical Data NEMA Contactors and Starters NEMA Sizes 00 8 Table 30 3 1 AC Coil Data NEMA Motor Maximum P U Volts P U Sealed D O Volts Maximum Operation P U D O Sizes Voltage hp Rating Cold Hot VAR VA Watts VAR VA Watts Cold Hot Rate Operations Hour Time ms Time ms 00 200 1 1 2 74 78 64 80 49 7 1 7 5 2 4 45 46 12 000 12 12 230 1 1 2 460 2 575 2 0 200 3 74 78 78 100 65 9 2 10 3 1 45 46 12 000 12 12 230 3 460 5 575 5 1 200 7 1 2 74 78 210 230 95 27 28 7 8 49 50 12 000 20 14 230 7 1 2 460 10 575 10 2 200 10 74 78 210 230 95 27 28 7 8 49 50 12 000 20 14 230 15 460 25 575 25 3 200 25 72 76 374 390 112 48 49 8 13 50 52 7200 14 11 230 30 460 50 575 50 4 200 40 73 76 1132 1158 240 96 100 27 2 54 56 2400 28 14 230 50 460 100 575 100 5 200 75 75 77 1132 1158 240 96 100 27 2 63 64 2400 25 13 2
10. With Ground Fault for Direct Mount to XT Contactors E B XTCE007B 0 33 1 65 9795 45mm NO NC ZEB12 1 65 GF XTOE1P6BGS XTCEOOQB 1 5 ZEB12 5 GF XTOE005BGS ee 20 T7 ZEB12 20 GF XTOE020BGS C XTCE018C 0 33 1 65 9795 45mm NO NC ZEB32 1 65 GF XTOE1P6CGS XTCE025C j 1 5 ZEB32 5 GF XTOE005CGS see 20 a ZEB32 20 GF XTOE020CGS Z 2 4 69896 9 45 ZEB32 45 GF XTOE045CGS D XTCEO4OD 9 45 97 95 45mm _ NO NC ZEB65 45 GF XTOE045DGS XTCEOSOD a 4100 oeoo e z z Lb 55 mm ZEB65 100 GF XTOE100DGS F G XTCEO8OF 20 100 97 95 55mm _ NO NC ZEB150 100 GF XTOE100GGS XTCEOQSF 4 XTCE1156 Y XTCE170G Table 30 3 32 XT Electronic Overload Relays for use with Large Frame XT Contactors L R Use CTs and 1 5A XT overload relay CT kit does not include overload relay order separately XT For Use with CT Range Description CT Kit Terminal Overload Overload Relay Contactor IEC Contactor Amps Catalog Size Relay with Ground Fault Frame Ampere Range Number Catalog Catalog Number AC 3 Number L M 185 500A 60 300 300 5 panel mount ZEB XCT300 750 kemil XTOE005CCSS XTOE005CGSS CT kit with integrated lugs 2 250 kemil 3 0 Cu Al M N 300 820A 120 600 600 5 panel mount ZEB XCT600 2 750 kemil XTOEOQO5CCSS XTOE005CGSS CT kit with integrated 3 0 Cu Al pass through holes N 580 1000A 200 1000 1000 5 panel mount ZEB XCT1000 3 750 kcmil XTOEOO5CCSS XTOE005CGSS CT kit with integrated 3 0 Cu Al pass through holes R 1600A
11. NO 2 NC E E N Aux J P1P2 P3 P4 P5 Aux E le Pole J60 O OO Contacts Contacts fe E 300 O OO 1 NO NS VNC 338 ux ux E E Optional 300 0 OO Contact Contact H EB Power 200 O OO 650 Pole o 165 1 B IE Joo o OO H E Optional NC o 7 39 Aux Contacts NZ OO O OO 187 6 NOTE LI 1 Mounting dimensions remain the same URAY for 1 to 12 poles pa Optional NO 2 Line and Load terminals are interchangeable Aux Contacts a 3 Up to 2NO and 2NC auxiliary contacts can be i J added onto the base product 4 Same power pole can be configured as Mounting Holes O O NO type or NC type in pole positions 1 4 Accept A A1 A2 NO type only in positions 5 6 L 10 Screws y 35 9 0 22 5 5 gt Ik 3 75 95 3 gt 1 4 3 86 98 0 gt e 4 18 106 2 59 14 9 Figure 30 2 7 Approximate Dimensions in Inches mm For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30013 A202 Open ECLO4 Enclosed 60 Ampere Size General Description AC lighting contactors provide a safe convenient means for local or remote switching of relatively large tungsten fluorescent or mercury arc lamp loads They are also suitable for low pressure and high pressure sodium lamp loads These lighting contactors are designed to wit
12. Three Phase Phase Ballast 30 347 Vac 600 Vac General use 30 600 Vac 600 Vac Tungsten 20 277 Vac 480 Vac AC resistive 30 600 Vac 600 Vac Table 30 2 11 Maximum Horsepower Rating Normal Starting Duty Volts Horsepower Single Pole Single Phase 110 120 1 220 240 2 Three Pole Three Phase 200 208 3 220 240 5 440 480 10 550 600 15 Table 30 2 12 Control Module Input Steady State Maximum Voltage Current at Rated VA Voltage mA 12 24Vde 42 2 24 Vac 80 5 115 120 Vac 83 12 200 277 Vac 91 30 Table 30 2 13 Other Control Module Characteristics Description Specification Minimum pulse duration 250 ms Three wire control module Maximum allowable 1 8 MA Leakage current EMI 35 V m Surge transient peak 6 kV Frequency range 40 70 Hz For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Auxiliary Contacts Rating m 600A 24 Vdc 24 VA Ambient Temperature m 13 to 104 F 25 to 40 C Mounting Position m Vertical three point mounting only Coil Em Inrush 248 VA m Sealed 28 VA Wire Size Table 30 2 14 Wire Specifications Component Number Wire Range Wire of Solid or Temp Cables Stranded Power 1 14 8 AWG 75 C Cu Poles 2 14 8 AWG 75 C Cu Coil lor2 18
13. CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 CoOnirols chs chscontrols se www chscontrols se 30 1 2 Manual Motor Control Motor Starters and Contactor Low Voltage Type B100 Type B100 Maximum 10 hp 600 Volts General Purpose Type 1 Enclosed B100 Starter E Enclosures m Type 1 General Purpose m Type 4 Stainless Steel Watertight m Type 7 Class Group D Hazardous Locations m Type 9 Class II Groups E F G Hazardous Locations m Type 12 Dust tight Industrial Use Table 30 1 2 B100 Ratings NEMA Maximum Horsepower Size 115 200 230 460 575 Vac Vac Vac Two Pole Single Phase AC M 0 1 2 M 1 2 3 M 1P 1 1 2 3 5 Three Pole Three Phase AC M 0 2 3 5 M 1 3 7 1 2 10 Typical Specifications All three phase manual starters and single phase starters rated above 1 hp shall be Eaton s Type B100 or approved equal They shall be built and tested in accordance with the applicable NEMA standards The starter must feature contact operation that is quick make quick break and cannot be teased into a partially open condition There must be a provision that blocks the closure of the contacts while the line terminals are exposed Operating handle or buttons must clearly show by their position whether unit is ON OFF or TRIPPED Application Description Eaton s B100
14. Figure 30 1 7 Type 4 Enclosed Y hi 90 4 7 ry 8 38 212 9 12 f 306 15 106 4 Hy B lt 406 Slot x 2 Req d 103 1 a 8 25 209 6 a 1 11 50 NPSK 7 77 2 Holes a 197 4 i 6 31 es 160 3 35 1 ry l Toa L 0 88 0 50 22 4 12 7 le 6 00 152 4 5 13 130 3 2 56 5 00 _ 0 27 65 0 127 0 7 6 9 i ae 8 28 233 4 gt q wie 9 41 239 0 beie RE 381 3 00 76 2 5 97 151 6 ae 59 2 4 78 121 4 Figure 30 1 6 Type 7 9 Enclosed Figure 30 1 8 Type 12 Enclosed Dimensions in inches Not to be used for construction purposes unless approved For more information visit www eaton com consultants CHS Controls AB controls Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30005 Non Combination Lighting Contactors 30 Ampere Four Pole Magnetically Latched CA08104001E Motor Starters and Contactors Low Voltage Lighting Contactors General Description General Description Lighting contactors are designed to provide a safe convenient means for local or remote switching of tungsten incandescent filament or ballast fluorescent and mercury arc lamp
15. Provides the average rms line current as a percentage of the S811 FLA setting Three Phase Line Currents Provides three rms phase line currents in amps accurate to within 2 Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system Three Phase Pole Currents Provides three rms phase pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications and will differ in inside the delta applications Three Phase Line Voltages Provides the individual rms three phase line voltages Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or electrical distribution system Voltage can be used to monitor electrical distribution system performance Warnings alarms and system actions to low or high voltage conditions can be implemented Percent Thermal Memory Provides the real time calculated thermal memory value The 811 calculates thermal memory value A 100 value represents the maximum safe temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be implemented in the process monitor ing system warning of an
16. The device does not start when bypass relay is closed and start signal is applied m 24 Vdc low voltage lf the control voltage falls below 20 Vdc at any time during operation the unit will fault For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 Sentrols chs chscontrols se www chscontrols se Standards and Certifications m IEC 60947 4 2 m EN 60947 4 2 m UL listed E251034 m CSA certified m CE marked m C Tick Additional Information Em Instruction Leaflet 1L03901001E 30 5 28 Motor Starters amp Contactors Low Voltage E T N Reduced Voltage Solid State September 2011 Sheet 30068 DS6 Soft Start Controllers Product Selection DS6 Soft Start Horsepower Ratings Please refer to Application Note AP03900001E for additional information on proper size selection Table 30 5 23 DS6 Soft Start Controllers Horsepower Ratings 10 Second Ramp 1 Start per Hour 300 Current Limit at 40 C Rated Motor Power hp Maximum Maximum Recommended Recommended Catalog Current 200V 230V 460V Allowable i Allowable XTOB Overload C440 Overload Number Amperes Breaker Size Fuse Size 40 10 10 30 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS6 34DSX041N0 N 52 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1 C440B1A100SAX DS6 34DSX055N0 N 65 20 25 50 HJD3250 200A Class RK5 XTOBO65DC1 C440B1A100SAX DS6 34DSX068N0 N 77 25 30 60 HKD3300 300A
17. V36 V42 V50 V65 V72 V85 V102 Maximum current capacity 37 66 105 135 180 240 304 360 420 500 360 420 500 650 720 850 1000 FLA range 11 20 32 42 56 75 95 112 131 156 112 131 156 203 225 265 320 37 66 105 135 180 240 304 360 420 500 360 420 500 650 720 580 1000 Dimensions Width in inches mm 2 66 67 6 4 42 112 2 7 67 194 8 7 73 196 3 11 05 280 6 Height in inches mm 7 38 187 4 7 92 201 2 12 71 322 9 12 72 323 1 16 57 420 8 Depth in inches mm 6 48 164 5 6 64 168 7 6 39 162 4 7 08 179 9 7 35 186 6 Weight in Ibs kg 5 80 2 6 10 50 4 8 48 00 21 8 with lugs 48 00 21 8 with lugs 103 00 46 8 with lugs 41 00 18 6 without lugs 41 00 18 6 without lugs 91 00 41 4 without lugs General Information Bypass mechanical 10 million lifespan Insulating voltage Ui 660V Ramp time range 0 5 180 seconds 0 5 360 seconds extended ramp Resistance to vibration 3g Resistance to shock 15g Electrical Information Operating voltage 200 600V Operating frequency 47 63 Hz Overload setting 30 100 Trip class 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors One One One or two Two four or six Wire sizes 14 2 14 4 0 4 AWG to 500 kcmil 2 0 to 500 kcmil Type of connectors Box lug A
18. 24V 10 Steady state 0 375 0 375 0 375 0 375 0 375 0 375 0 375 0 75 0 75 0 75 current amperes Inrush current amperes 0 5 0 5 0 5 0 5 0 5 0 5 0 5 1 1 1 Ripple 1 Relays 1 Class A and C Voltage AC maximum 120 Voltage DC maximum 24 Amperes maximum 3 Environment Temperature operating 20 to 50 C Temperature storage 40 to 85 C Altitude lt 2000m derate 0 5 per 100m gt 2000m Humidity lt 95 noncondensing Operating position Vertical line side up Pollution degree 3 IEC 947 1 Impulse withstand 6000V voltage IEC 947 4 1 CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 26 DS6 Soft Start Controllers DS6 Soft Start Controllers O07 Wii ma AY DS6 Soft Start Controllers General Description Eaton s DS6 line of reduced voltage solid state soft start controllers is very compact multi functional easy to install and easy to commission Designed to control the acceleration and deceleration of three phase motors the device is available for current ranges from 40 to 180A Application Description With its small size it can easily fit in place of existing soft starters wye delta starters or across the line NEMA and IEC starters This feature allows easy upgrades to existing systems The product is designed to be wired in the three phas
19. Adjustable Adjustable Compatible with NEMA Design A B or C motors 30 5 1 801 811 0 100 0 92 0 92 0 85 Adjustable ramp up and ramp down thru 611 30 5 49 DS6 DS7 Includes autotransformer magnetizing current General Application The following factors should be considered when applying reduced voltage starters to a squirrel cage motor driven load 1 The motor characteristics that will satisfy the starting requirements of the load 2 The source of power and the effect the motor starting current will have on the line voltage 3 The load characteristics and the effect the motor starting torque will have on the driven parts during acceleration The starter protection required to protect the load motor starter cables and power source during overload undervoltage and fault conditions A typical NEMA B motor started with full voltage will develop as much as 150 full load torque when started with a starting current of around 600 full load current These values may exceed Starting Characteristics the mechanical limitations of the load or electrical limitations of the source or both A reduced voltage or reduced inrush starter will reduce both starting current and starting torque Care must be taken when meeting power company limita tions that the motor will produce suffi cient torque to accelerate the load to near rated speed Part winding starters are suited to low sta
20. All at Bottom or Mixed r Supply Feed Thru Nipples fe Pac oiyn beta AAA AAAA AA Tt lt d A Incoming Line at Top or Side Either End seit BES I i Yy Ty viv gt 1 2 or 3 Units at 32 Inches 812 8 mm Each Figure 30 7 1 Wiring Arrangements Hee ho 8 Knockouts on gt i 2 3 4 Centers Top 8 Bottom m 3 00 _ lt _ lt 3 00 Note For Six 76 2 _ 76 2 Compartment A F E r gt 3 38 Enclosure Add 16 Inches 7 00 6 13 NyA 859 to Width 177 8 155 7 50 0 63 215 9 7 T 16 0 8 1 2 3 4 1 Inch Knockouts 2 00 32 00 le gt 50 8 2 00 812 8 28 00 I k ua geo 608 ft 711 2 59 3 00 ae i p 76 2 O D YZ tt 4 H 0 25 6 4 n a R D D b 4 20 00 508 0 18 63 473 1 22 00 558 8 1 25 oO Oo 31 8 bas gt wt oo Guo s 300 SS a SY ST a ST A ee SST 76 2 1 t i t pi 4 Mounting Holes for 5 16 Bolts 2 00 8 2 2 1 2 Inch 50 8 Knockouts Figure 30 7 2 Type 1 Enclosures Dimensions in Inches mm For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se
21. Mechanically held lighting contactors are Eaton Type C30CNM or approved equal and are rated for lighting loads of 30A They are capable of being supplied in a 2 12 pole single unit configuration These contactors are designed to with stand the large initial inrush currents of tungsten and ballast lamp loads as well as non motor resistive loads without contact welding The contactor is capable of being operated such that it will not switch to OFF during control circuit power failures CA08104001E Motor Starters and Contactors Low Voltage Lighting Contactors Mechanically Held 30A 2 12 Pole C30CNM Operation Three wire control is the choice for use with momentary devices allowing operation from multiple locations A momentary pulse of energy operates the contactor while a second pulse on an alternate leg returns the contactor to its original state Two wire control is the choice for single output automatic operation or for operation from single pole devices When voltage is applied to the input terminals the contactor is latched into position coil is removed from the circuit while control voltage is continuously supplied When control voltage is re moved the latch is disengaged and the contactor is returned to its original state Technical Data and Specifications Main Power Poles Table 30 2 10 Maximum AC Voltage and Ampere Ratings Load Amps Poles Type Continuous Single
22. Sizes Voltage Amperes Watts Volts Hot Amperes Watts Hot Timems Timems Rate Operations Hour Life Millions OOandO 12 6 4 76 8 80 0 28 3 36 60 22 17 3600 5 24 3 2 76 8 80 0 14 3 36 60 22 17 3600 5 48 1 6 76 8 80 0 07 3 36 60 22 17 3600 5 120 0 64 76 8 80 0 028 3 36 60 22 17 3600 5 1and2 12 15 4 126 68 0 42 4 98 30 21 12 3600 2 24 6 2 88 4 60 0 21 4 96 29 20 13 3600 2 48 2 9 76 2 56 0 11 5 04 28 20 14 3600 2 120 1 1 67 3 53 0 041 4 87 29 20 16 3600 2 3 12 24 293 65 0 40 4 84 23 39 14 3600 2 24 12 288 61 0 20 4 75 22 38 14 3600 2 48 6 1 295 62 0 097 4 67 22 37 14 3600 2 120 2 5 298 61 0 038 4 57 22 37 16 3600 2 4and5 24 18 400 67 0 22 5 3 25 53 14 2400 2 48 9 0 400 67 0 11 5 2 25 49 16 2400 2 120 3 3 450 65 0 05 5 4 28 56 19 2400 2 240 1 7 440 64 0 02 4 9 26 49 21 2400 2 General Coil Data Table 30 3 4 Coil Data Notes E All data is based on a standard 5 Description a z m Coil Offering tape wound P contactor with no auxiliary devices a NEMA Sizes 00 0 P U Pickup time is the average time taken and a 120 Vac or 24 Vdc magnet coil Q UL insulation rating Class 130 B from closing of the coil circuit to main Coil data has a 5 range depending contacttouch on the application therefore specific m Coil Offering encapsulated D O Dropout time is the average time taken data may vary a NEMA Sizes 1 3 from opening of the coil circuit to main contact separation a UL insulation ratin
23. Technical Data NEMA Description Contactor Catalog Number Size CN15N CN15S NEMA Size 4 NEMA Size 5 Configuration Number of poles 2 3 2 3 Auxiliary contacts standard Side NO 1 Side NO 1 Add on auxiliary contacts Left side 3 or right side 4 Left side 3 or right side 4 Frame size 180 mm 180 mm Maximum voltage rating 600 Vac 600 Vac Continuous ampere ratings i 135A 270A Maximum horsepower hp Single phase 115V 230V Three phase 200V 40 75 230V 50 100 460V 100 200 575V 100 200 Coil operating range of rated voltage 15 to 10 15 to 10 Operating temperature 20 to 65 C 20 to 65 C Maximum operating altitude in feet m 6000 1828 6000 1828 Mechanical life 5 000 000 5 000 000 Electrical life 480V 60 Hz AC 3 800 000 500 000 AC 4 70 000 34 000 Wire range Power terminals Open 3 0 8 Cu 750 kcmil 2 or Enclosed 250 kcmil 6 Cu Al 2 250 kemil 3 0 Cu Al Control terminals 12 16 stranded 12 14 solid Cu 12 16 stranded 12 14 solid Cu Power terminal torque 200 550 Line and load lb in Auxiliary contact rating A600 P300 CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se Motor Starters and Contactors Low Voltage E T N Motor Sta
24. a safe manner For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 Controls chs chscontrols se www chscontrols se Motor Starters amp Contactors Low Voltage E T N Solid State Starters September 2011 Sheet 30064 611 Solid State Reduced Voltage Soft Starter Product Selection Motor applications and customer on what the soft starter is capable of arises consult a local Eaton needs come in many different If the application falls under these Representative or call the Eaton varieties The standard and severe categories use these charts For other Technical Resource Center duty rating tables provide guidelines applications or when a question Table 30 5 20 S611 Horsepower Ratings 300 FLA at 15 Seconds at 50 C Maximum 60 Hz Catalog penile 200V 230V 460V 575 600V Number p 1 0 SF 1 15 SV 1 0 SF 1 15 SV 1 0 SF 1 15 SV 1 0 SF 1 15 SV 52 15 10 15 15 40 30 50 40 611A052N3S 65 20 15 20 20 50 40 60 50 611A065N3S 77 20 20 25 20 60 50 75 60 611A077N3S 99 30 25 30 30 75 60 100 75 611B099N3S 125 40 30 40 40 100 75 125 100 611B125N3S 156 50 40 60 50 125 100 150 125 611C156N3S 180 60 50 60 60 150 125 150 150 611C180N3S 242 75 60 75 75 200 150 250 200 611D242N3S 302 100 75 100 100 250 200 350 250 611E302N3S 361 125 100 150 125 300 250 350 300 611E361N3S 414 150 125 N A 150 350 250
25. advanced feature set and user friendly user interface module to enhance system performance and to reduce commissioning times The S611 adds enhanced functionality with network communications metering monitor ing and diagnostics capabilities The Eaton line of S611 reduced voltage soft starters is multi functional easy to install and easy to program Designed to control the acceleration and deceler ation of three phase motors up to 600V the line is available from 26 to 414A The S611 is designed to be a complete package combining the SCRs bypass contactor and overload in one compact unit Application Description Designed to control the acceleration and deceleration of three phase motors the S611 soft starter uses silicon controlled rectifiers SCRs to control the voltage to soft start and soft stop the motor After the motor is started internal run bypass contactors close resulting in the motor running directly across the line The built in solid state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating resulting in better motor protection and fewer nuisance trips Advanced protective and diagnostic features reduce downtime A voltage ramp start or current limit start is available Kick start is available in either starting mode The soft stop option allows for a ramp stop time that is longer than the coast to stop time The pump control option prov
26. chs chscontrols se www chscontrols se E T N Motor Starters and Contactor Low Voltage September 2011 Manual Motor Control Sheet 30003 Type MS MS Manual Starters i 2 38 60 5 Maximum 1 hp 120 277 Volts ate oa Single Phase 30 2 64 8 1 56 2 11 a e 53 6 t 0 55 K i 0 73 ko H 130 J Ts 18 5 Indicating Light i 1 2 Diameter Conduit a ae pense N Z t When Used 4 16 coe E 105 7 H EE 3 06 3 Single Knockouts A 77 7 1 in Each End amp Back i As Shown 0 88 za x 7 KO 13 64 Diameter K O y 2 Mounting Holes 1 97 50 0 Typical Front View Typical Side View Single Unit General Purpose Type 1 Enclosed Figure 30 1 1 Type 1 Enclosures Boxes and Covers MS Starter as 19 64 Diameter Lockout Hole Application Description 7 j MS manual single phase starters are t N s L i a designed to give positive accurate a trouble free overload protection to s N Geral single phase motors rated up to 1 hp H i EI Typical applications are fans machine 5 81 p i tools motors HVAC and so on 147 6 5 S eles k Table 30 1 1 MS Ratings am CJ i J Se
27. cover Designed to meet tests for rain rod entry external icing and rust resis tance Enclosure is sheet steel treated to resist corrosion Depending on the size a blank cover plate is attached to the top for a conduit hub and knock outs are provided on the bottom Cover mounted pilot device holes are provided and covered with hole plugs For more information visit www eaton com consultants CHS Controls AB controls Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Type 4 Conforms to IP65 for Indoor or Outdoor Use Provide measure of protection from splashing water hose directed water and wind blown dust or rain Constructed of sheet steel with gasketed cover Designed to meet tests for hose down external icing and corrosion protec tion When conduit connections are specified enclosure has two water tight hubs power installed top and bottom or one control hub installed in bottom depending on size Cover mounted pilot device holes are provided and covered with hole plugs Type 4X Type 4X Conforms to IP65 for Indoor or Outdoor Use Provide measure of protection from splashing water hose directed water wind blown dust rain and corrosion Constructed of stainless steel with gasketed cover Designed to meet same tests as Type 4 except enclosure must pass a 200 hour salt spray corro sion resistance test Provided as 304 grade stainless steel as standard S
28. ere ie Optional Pilot Devices for 3 Wire Control NotUsed Remoter T NO If Used oF I i Auxiliary oo Optional Tt Optional r5O_ _ Ora Electronic Module N O NC FE P1 P2 P3 P4 P5 x Aux ji Aux a l l I d Fuse P Contacts 4 i Contact I o O iH Coil q 2 Control o on l IA Voltag e f E 2 WIRE CONTROL Voltage F ON ea Maye oil al pose Refer to View B for Control Connections g Remote jo Lol Auxiliary A2 Al Electronic Module ON amp OFF Pushbuttons NO Electronic Module i asad ae P1 P2 P3 P4 P5 Optional T OFFo _4 q i Fuse K N O Coil Aux J i Control E one Voltage Contacts i Voltage b y Os E4 SVoltage ro Niner a Cole 4 Fuse e a Refer to ee VIRE CONTRO ae tr OFF ON Selector Switch with Spring Return to Center Figure 30 2 6 C30CNM Wiring Diagram Dimensions gt x 3 SIDE VIEW TOP VIEW END VIEW 9 0 A S 4 Powdr 2
29. fitting inside of a standard MCC These soft starters provide reduced voltage starting of AC induction motors Motor voltage is controlled by means of back to back SCRs silicon controlled rectifiers providing a smooth stepless start and stop of the motor driven load For more information please visit the Eaton Web site at www eaton com electrical Designed to control acceleration and deceleration of three phase motors products are available from 0 25 to 50A and are suitable for mounting ina variety of enclosures including Type 1 12 3R 4 4X and 7 9 CA08104001E Application Description Eaton s soft starters can be applied in a wide array of customer applications Typical benefits of soft starters include m Reduced starting torque stress on mechanical equipment allowing longer life of belts gears pulleys and motor shafts commonly weakened during across the line starting m Reduction of voltage drop during starting on weak utility systems where the performance of nearby equipment would be negatively affected m Reduced inrush current during starting which can result in lower utility bills due to the reduction in peak current demand charges m Smooth stepless starting of a motor allowing superior flexibility over typical electromechanical starting methods m Ability to start large loads on backup generators during power outages m Elimination of the water hammer effect in hydraulic systems whic
30. mechanically coupled together i e two motors on same shaft m NEC and local code requirements for individual motor protection and branch short circuit protection are met m Motors are closely matched in total load and size Frequent Starting Stopping The number of starts and stops allowable depends upon many factors The most important ones are 1 Set level of the starting current limit 2 Start time 3 Runtime 4 Off time before next start The number of starts per hour is based on the current carrying capacity of the SCRs A high start stop duty may require the oversizing of a soft starter If a high number of multiple starts occur the starter may trip due to the overload protection for the motor or it may trip on overtemperature of the soft starter In this situation it is advis able to wait a period of 10 minutes before restarting to avoid damage to the soft starter and motor and allow the units to cool down The motor manufacturer should be consulted about the effect of a high number of multiple starts on motor life Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State General Description Starting Torque The reduced voltage applied to the motor results in reduced inrush current and a soft start However it reduces the starting torque of the motor The relationship is as follows Torque at reduced current _ Torque at full current Current at reduced voltage Current at
31. 10 CPT and terminal blocks Also includes space for a DNA module or MOV 1000A S8801 8811 10 Same as footnote but CPT is not included Enclosure space will also accommodate for Upsize to B1 enclosure to include space for a an DC Power Supply two four pole relays CPT and a full voltage bypass contactor CPT and terminal blocks Also includes space for a DNA module or MOV Contact Eaton for Box Dimensions not shown in PG03300001E Note All Type 7 and 9 see PG03300001E For enclosure box dimensions refer to Page 30 6 3 CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 5 6 801 Solid State Reduced Voltage Soft Starter S801 Reduced Voltage Soft Starters General Description Eaton s S801 line of reduced voltage soft starters is very compact multi functional easy to install and easy to program Designed to control acceleration and deceleration of three phase motors the line is available in current ranges from 12 to1000A and is suitable for mounting in motor control centers or in enclosed control NEMA 1 4 4X and 12 applications This product line is designed to compete head to head with the high end soft starter market offering improved performance and dramatically smaller size versus the competition By having the over load functionality and bypass c
32. 16 30A 2P 3P 4P 6 18 8 2 breaker 100A 4P 5P 6P 9P 4 60 27 30A 5P 6P 6 18 8 2 300A E__ 160 73 200A 2P 3P 4 70 32 30A 9P 10P 12P 20P 7 24 11 400A E 170 77 200A 4P 5P 6P 10 133 60 60A _ 2P 3P 6 21 10 300A 2P 3P 10 113 51 60A _ 4P 5P 6P 6 23 10 300A 4P 5P 6P 10 136 62 60A__ 9F 10F 12P 7 22 10 400A 2P 3P 10 125 57 100A __ 2P 3P 8 56 25 Contactors with Control Power Transformers 100A __ 4P 5P 6P 9P 8 64 29 10A 2P 3P 4P 2 11 5 0 200A Net SE oss 10A 2P 3P 4P 5P 6P 9P 3 13 1 5 9 300A R 3P 10 120 154 10P 12P 20P w top 400A 2P 3P 10 132 60 adders 20A 2P 3P 4P 6P 2 11 5 0 20A 2P 3P 4P 5P 6P w 3 13 1 5 9 top adders 20A 9P 10P 12P 20P 3 13 5 6 1 20A 9P 12P w top adders 3 13 5 6 1 2P 3P 4P 2 12 5 4 2P 3P 4P w top adders 3 13 1 5 9 5P 6P 2 12 5 5 7 5P 6P w top adders 3 13 5 6 1 9P 10P 12P 20P 3 13 9 6 3 9P 12P w top adders 3 14 1 6 4 2P 3P 2 12 8 5 8 2P 3P w top adders 3 14 6 4 60A 4P 5P 6P 9P 10P 12P 3 14 6 4 60A 4P 5P w top adders 3 14 2 6 4 100A 2P 3P 4 39 18 100A 4P 5P 6P 9P 4 67 30 200A 2P 3P 10 117 53 200A 4P 5P 6P 10 140 64 300A 2P 3P 10 120 54 300A 4P 5P 6P 10 143 65 400A 2P 3P 10 132 60 For enclosure box dimensions refer to Page 30 6 3 CA08104001E For more information visit ww
33. 2 3 7 1 2 10 25 230V 1 1 2 3 7 1 2 15 30 460V 2 5 10 25 50 575V 2 5 10 25 50 Coil operating range of rated voltage 15 to 10 15 to 10 15 to 10 15 to 10 15 to 10 Operating temperature 20 to 65 C 20 to 65 C 20 to 65 C 20 to 65 C 20 to 65 C Maximum operating altitude in feet m 6000 1828 6000 1828 6000 1828 6000 1828 6000 1828 Mechanical life 20 000 000 20 000 000 10 000 000 10 000 000 6 000 000 Electrical life 480V 60 Hz AC 3 4 000 000 3 000 000 5 000 000 3 500 000 1 700 000 E AC 4 90 000 85 000 200 000 62 000 80 000 Wire range Power terminals 12 16 stranded 8 16 stranded 8 14 stranded 2 14 upper and or 1 0 14 Cu 6 14 lower stranded or solid Cu Control terminals 12 16 stranded 12 16 stranded 12 16 stranded 12 16 stranded 12 16 stranded 12 14 solid Cu 12 14 solid Cu 12 14 solid Cu 12 14 solid Cu 12 14 solid Cu Power terminal torque 7 15 20 40 14 8 AWG 35 14 10 AWG Line and load lb in 45 6 4 AWG 40 8 AWG 50 3 AWG 45 6 4 AWG 50 3 1 0 AWG Auxiliary contact rating A600 P300 For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30021 Table 30 3 6 Specifications Sizes 4 5 Motor Starters and Contactors Low Voltage Motor Starters Electromechanical Freedom Line
34. 3 For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30015 Combination Lighting Contactors Types ECL12 ECL13 ECL14 and ECL15 General Description Catalog Number ECL12 ECL13 ECL14 and ECL15 combination lighting con tactors offer convenient installation of switching and overcurrent protection in a single enclosure Combination lighting contactors are ideally suited for industrial and commercial lighting applications or where a lighting circuit may have to be disconnected for peri odic maintenance They may also be applied on resistance heating loads Typical Specifications Magnetically latched combination lighting contactors are Eaton s Type Catalog Number Selection Motor Starters and Contactors Low Voltage Lighting Contactors Electrically Held and Magnetically Latched Combination Lighting Three Pole Only Type ECL ECL15 breaker or ECL13 fusible or approved equal for loads of 30 200A when integral short circuit protection is required These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non motor resistive loads without contact welding The contactors are capable of being magnetically held via a magnetic latch design using a permanent magnet The contacto
35. CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 180A AC53a 3 5 75 10 CA08104001E E T N September 2011 Sheet 30073 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS6 Soft Start Controllers Table 30 5 28 DS6 Soft Start Controllers Continued Description Unit DS6 34DSX099N0 N DS6 34DSX134N0 N DS6 34DSX161N0 N DS6 34DSX196N0 N Wire Specifications Power terminals box terminals Single conductor AWG 12 2 0 12 AWG 350 kcmil 12 AWG 350 kemil 12 AWG 350 kemil Terminal torque Ib in 53 80 44 123 44 123 44 123 Control signals Single conductor AWG 16 min 16 min 16 min 16 min Terminal torque Ib in 3 5 3 5 3 5 3 5 Power Section Rated impulse Uimp 1 2 4 kV 4kV 4kV 4kV withstand voltage 50 us Control Commands Supply voltage control board Us Nominal voltage Vdc 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 Nominal current ramp TOR mA 65 65 65 65 Current peak closing shorting contactors 600 mA 50 ms 600 mA 50 ms 600 mA 50 ms 600 mA 50 ms Voltage to the control terminals rated control voltage DC driven 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 Input current at 24 Vdc mA 14 14 14 14 Relay Outputs Number of relays 2 TOR ready 2 TOR ready 2 TOR ready 2 TOR ready Maximum voltage vV 250 Vac 60 Vdc 250
36. Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX081N0 N 96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX099N0 N 124 40 50 100 HKD3400 500A Class RK5 XTOB125GC1S C440A1A005SAX DS6 34DSX134N0 N 156 50 60 125 HLD3450 500A Class RK5 XTOB160LC1 C440A1A005SAX DS6 34DSX161N0 N 180 60 75 150 HLD3500 500A Class RK5 XTOB220LC1 C440A1A005SAX DS6 34DSX196N0 N Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND panel mounting adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload Table 30 5 24 10 Second Ramp 1 Start per Hour 400 Current Limit at 40 C Rated Motor Power hp Maximum Maximum Recommended Recommended Catalog Current Allowable Allowable XTOB Overload C440 Overload Number 200V 230V_ 460V Amperes Breaker Size Fuse Size 27 7 5 10 20 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS6 34DSX041NO N 34 10 10 30 HFD3200L 200A Class RK5 XTOBO40DC1 C440A1A045SAX DS6 34DSX055NO N 40 15 15 30 HJD3250 200A Class RK5 XTOB057DC1 C440A1A045SAX DS6 34DSX068NO N 52 15 20 40 HKD3300 300A Class RK5 XTOB057DC1 C440B1A100SAX DS6 34DSX081NO N 65 20 25 50 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX099NO N 80 30 30 75 HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX134NO N 96 30 40 75 HLD3450 5
37. Controls AB CA08104001E Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30093 Motor Starters and Contactors Low Voltage Enclosures Catalog Numbering System Table 30 6 3 Enclosure Selection and Reference Chart Box Dimensions in Inches mm Box Designation NEMA Enclosure Type Width Height Depth 1 5 62 142 7 9 51 241 6 4 81 122 2 1 7 73 196 3 12 60 320 0 5 84 148 3 1 12 65 321 3 13 85 351 8 6 40 162 6 1 11 66 296 2 25 99 660 1 8 03 204 0 12 3R 4X 9 84 250 0 13 31 338 1 6 70 170 2 12 3R 4X 12 01 305 1 14 39 365 5 6 70 170 2 12 3R 4X 12 01 305 1 14 39 365 5 8 44 214 4 12 3R 4X 12 26 311 4 14 37 365 0 6 70 170 2 12 3R 4X 16 26 413 0 14 37 365 0 10 90 276 9 12 3R 4X 14 25 362 0 12 10 307 3 8 47 215 1 1 12 3R 4X 25 50 647 7 29 10 739 1 8 41 213 6 1 12 3R 4X 20 00 508 0 47 85 1215 4 10 48 266 2 1 10 50 266 7 27 06 687 3 6 66 169 2 12 3R 4X 10 50 266 7 28 98 736 1 6 66 169 2 1 10 50 266 7 27 06 687 3 8 49 215 6 12 3R 4X 10 50 266 7 28 98 736 1 8 49 215 6 1 15 50 393 7 23 06 585 7 6 66 169 2 12 3R 4X 15 50 393 7 24 98 634 5 6 66 169 2 1 15 50 393 7 23 06 585 7 10 90 276 9 12 3R 4X 15 50 393 7 24 98 634 5 10 90 276
38. E T N September 2011 Sheet 30049 Features m Able to fit in place of existing starters m Smallest unit on the market today m Very easy to install wire and program m Reduces initial torque on motor and loads m Able to control the maximum inrush current Table 30 5 11 Technical Data Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State 801 Solid State Reduced Voltage Starter Benefits m Reduced wear on belts gears chains clutches shafts and bearings m Allows for controlling the inrush current to the motor and reducing electrical charges due to peak energy demand m Reduced inrush current leads to more stable power grid and can lower peak demand charges m Elimination of water hammer which can reduce installed cost of pipe hangers and extend existing system life m Less shock to product on conveyor lines and material handling gear and equipment safety m 24 Vdc control enhances personnel Soft Starter 801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 Partial Catalog Number N37 N66 R10 R13 T18 T24 T30 U36 U42 U50 V36 V42 V50 V65 V72 V85 V10 Maximum current capacity 37 66 105 135 180 240 304 360 420 500 360 420 500 650 720 850 1000 Dimensions in Inches mm Width 2 60 66 1 4 38 111 3 7 65
39. Fuse Clip Amperes Am pere System Enclosed Rating Voltage 30 30 250 600 60 60 250 600 100 100 250 600 200 200 250 600 300 300 250 600 400 400 250 600 UL ballast and resistive ratings only Table 30 2 35 Factory Modifications E T N September 2011 Sheet 30016 Description Enclosure Used On Standard Combination Control transformers 480 to 120V control transformer 100 VA extra capacity transformer 200 VA extra capacity transformer 240 to 120V control transformer with fuse in holder 208 to 120V control transformer with fuse in holder 415 to 110V control transformer with fuse in holder 277 to 120V control transformer with fuse in holder Any Lightning arrester Undervoltage relay On off pushbutton Hand off auto selector switch Any Addition of photoelectric receptacle and relay with photo cell Installed two wire circuit 24 hour time clock 120V 24 hour time clock with day omission 120V 7 day time clock 120V Cover plate for use in place of watertight hub on enclosure top For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30017 NEMA Motor Starters Freedom Series NEMA AN16DNO0AB NEMA Size 1 General Description The Freedom Series starters and contactors listed in this cat
40. Hz C 575 600V 60 Hz 550V 50 Hz D 200 208V 60 Hz E 265 277V 60 Hz 240V 50 Hz H 24V 60 Hz 20V 50 Hz T 28V 60H2z 24V 50 Hz V 347V 60 Hz X Figure 30 2 4 C30CNM Components Exploded View For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Coil Control Catalog Volts Volts Number Two Wire 24 277 Vac 110 120Vac C320MH2WAO 200 277 Vac C320MH2WHO 24 Vac C320MH2WTO 12 24 Vdc C320MH2WT1 Three Wire 24 277 Vac 110 120Vac C320MH3WAO 200 277 Vac C320MH3WHO 24 Vac C320MH3WTO 12 24 Vdc C320MH3WT1 CA08104001E E T N Motor Starters and Contactors Low Voltage September 2011 Lighting Contactors Sheet 30011 Mechanically Held 30A 2 12 Pole C30CNM Auxiliary Contacts Table 30 2 21 Auxiliary Contact Configurations Replacement Parts Two Wire Three Wire ene Nene Magnetic Coils for the Base Contactor 1NO single pole 1NC double pole 2NO double pole 1NO double pole d 1NC double pole 1NO 1NC double pole 1NO 1NC NO single pole NC double pole 2NO 1NC double pole Auxiliary Contacts Table 30 2 22 Auxiliary Contact Blocks A mechanically held contactor with Auxiliar Catalo a two wire control module uses 1NC Block Y
41. Nambe auxiliary contact as standard for the control wiring circuit The mechanically onge pon PERR Magnetic Coils held contactor with a three wire control One Poe ae module uses 1NO 1NC auxiliary Table 30 2 23 Magnetic Coils contacts as standard for the control Coil Catalog wiring circuit See Table 30 2 21 for Voltage Number possible additional auxiliary contact 715 120V 60 Hz 110V 50 Hz 932401 configurations 230 240V 60 Hz 220V 50 Hz 9 3242 2 460 480V 60 Hz 440V 50 Hz 9 3242 3 575 600V 60 Hz 550V 50 Hz 9 3242 4 200 208V 60 Hz 9 3242 5 265 277V 60 Hz 240V 50 Hz 9 3242 6 24V 60 Hz 20V 50 Hz 9 3242 7 28V 60 Hz 24V 50 Hz 9 3242 8 347V 60 Hz 9 3242 9 Wiring Diagrams C30CNE Electrically Held View B Optional Pilot Devices for Electrically Held Contactor Line o ae SoS Load If Used ON OFF Pushbutton fon al SS a a i f Pushbutton i3 I i sapen be d Fuse hielo ale j o o gt coil q Fuse b i Remote La B sdn omj OFF a 4 E i Contact L a mo Remote Auxiliary 5 ON Contact ore eorn Apo o eo od ON and OFF Pushbuttons View A fon oFF SS auTO Feo ACA a Optional ol i 1 Optional Li cor L2 Auxiliary S7 l l Auxiliary d Fuse b lees Pale Coil d Fuse b Contacts A l Contacts Li A2 Al ent i Coil o l Remote wa 18 j Voltage lo p Device Auxiliary CONTROL otko OFF Refer to
42. Sensing Control Edge or level sensing is selected with the Start Control parameter in the Advanced Configuration Menu Factory default is level sensing Edge Sensing Edge sensing requires 120 Vac power be momentarily applied to the Start terminal with the Permissive terminal 120 Vac to initiate a start under all conditions After a stop or fault occurs the 120 Vac must be removed then reapplied to pin 1 before another start can occur This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme The cycling of 120 Vac power to the Permissive terminal before starting is required regardless of the position of the auto reset parameter Level Sensing Level sensing will enable a motor to restart after a fault is cleared without cycling 120 Vac to the Permissive terminal as long as m Permissive terminal is supplied with 120 Vac m The auto reset parameter is set to enabled m All faults have cleared or have been reset This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention If the auto reset feature is used CAUTION must be exercised to ensure that any restart occurs in
43. Starters amp Contactors Low Voltage Reduced Voltage Solid State General Description Catalog Numbering System Table 30 5 1 Solid State Enclosed Control Catalog Numbering System ECS 90S1C A A i Ampere 801 S811 B 230V E 200V Q 37 z 240 5 650 arse meen vee S 66 1 304 6 720 V 105 2 360 7 850 W 135 3 420 8 1000 Enclosure Type Y 180 4 500 1 Type 1 2 Type 3R 3 Type 4 4 Type 4X 304 Grade SS 6 Type 7 9 8 Type 12 9 Type 4X 316 Grade SS Type Disconnect Fuse Clip Ratings S Solid state A None G 100A 600V R N 600A 600V R B 30A 250VR H 200A 250VR P 800A 600V L Class C 30A 600VR J 200A 600V R_ Q 1200A 600V L D 60A 250VR K 400A 250VR R 1600A 600V L 90 Mon combinan reduced voltage E 60A 600VR L 400A 600VR S 2000A 600V L soft starter S801 F 100A 250V R M 600A 250VR T By description 91 Combination reduced voltage soft starter fusible disconnect S801 Breaker FDA A None F 50A K 400A 92 Combination reduced voltage B 3A W 70A L 600A soft starter circuit breaker S801 c z JA G 100A P z 1200A 93 Non combination reduced voltage D 15A H 150A Q 1600A soft starter S811 E 30A J 250A 94 Combination reduced voltage soft starter fusible disconnect S811 Cover Control 95
44. TOR Frame Size 2 16A to 32A Two Relays One auxiliary relay indicates when the soft starter is at Top of Ramp TOR One auxiliary relay indicates that a RUN command is present including start ramp bypass and stop ramp times 30 5 36 Features and Benefits mg Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs The bypass relay directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control torque control settings provide unlimited starting configu rations allowing for maximum application flexibility Soft stop control suits applications where an abrupt stop of the load is not acceptable Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings Minimizes the peak inrush current s stress on the power system Peak starting torque can be managed to diminish mechanical system wear and damage 24 Vac Vde control voltage enhances personnel and equipment safety 120 230 Vac control voltage is also available Auxiliary relays indicate status of the soft start controllers Q The TOR relay is active until motor stop command is received and or the s
45. Vac 60 Vdc 250 Vac 60 Vdc 250 Vac 60 Vdc Maximum current A 3A resistive 3A resistive 3A resistive 3A resistive Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 34 Motor Starters amp Contactors Low Voltage E T N Reduced Voltage Solid State DS6 Soft Start Controllers September 2011 Sheet 30074 Dimensions Approximate Dimensions in Inches mm 1 18 gt 30 0 7 1g 0 88 30 0 PE 22 5 lt y 22 5 Gee s e gt 5 47 139 0 E Figure 30 5 15 25 75 hp Models 0 59 35 0 N 15 0 PE A LF O O O JO or lt dq lt i 7 87 N 200 0 622 8 47 gt 8 0 215 0 L 7 01 108 0 178 0 Figure 30 5 16 100 150 hp Models For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols
46. View B for Control Connections OFF ON or OFF AUTO Selector Switch Etg L2 ON fo Fuse e OFF N Coil re d Fuse b lIl AUTO Remote Auxiliary i Contact Device ke OFF ON AUTO or HAND OFF AUTO Selector Switch Figure 30 2 5 C30CNM Wiring Diagram CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 Sontrols chs chscontrols se www chscontrols se Motor Starters and Contactors Low Voltage E T N Lighting Contactors September 2011 Sheet 30012 Mechanically Held 30A 2 12 Pole C30CNM C30CNM Mechanically Held View B Refer to View A for 2 3 Wire Control Options Optional Pilot Devices for 2 Wire Control Line we Load OFF SS ON Electronic Module 4 If Used 1 AUTO LP1 P2 P3 P4 P5 i a Fuse bp LF 2 oO o e Coil T i Control Voltage Rae Voltage oil o d Fuse v 1H P A2 A1 OFF ON or OFF AUTO Selector Switch a ue S a Electronic Module 4 P1 P2 P3 P4 P5 ON 1H d 5 7 T o OFF Fuse P Pe Coil gt n M Control ore ON or FauTo Voltage 18 i Remote Coil o d Fuse p 3 Device A2 A1 View A HAND OFF AUTO or ON OFF AUTO Selector Switch Electronic Modu P1 P2 P3 P4 P View C
47. Wound Rotor Motors These motors are used due to their high starting torque characteristics When high starting currents and high starting torques are required it may be necessary to order the extended ramp option and oversize the soft starter to match the application requirements Consult the factory for application considerations CA08104001E E TeN Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Solid State Sheet 30045 General Description Solid State Reduced Table 30 5 5 Combination Solid State Volt Start Reduced Voltage 0 age arters Rating SSRV Comb with Comb with Fuses HMCP Enclosed Box Selection Box No Box No De e aa Solid State 37A S801 5811 B1 AO PcuUced votage 66A 5801 8811 C A1 Rating SSRV Non combination 105A 5801 5811 D B1 Box No 135A S801 S811 D C aes 180A S801 S811 E E 37A S8801 8811 7A 240A S801 S811 F1E E 66A S8801 8811 7A 304A S801 S811 F1E E 105A S8801 8811 7A 360A S801 S811 F1E E 135A 801 S811 B1 420A S801 S811 F1E E 180A S8801 8811 C 500A 5801 8811 F1E E 240A 801 S811 650A 8801 8811 F1E F1E 304A 801 S811 720A S801 S811 F1E F1E 360A 801 S811 850A S801 S811 F1E F1E 420A 801 S811 10 500A 801 S811 10 ee S8601 5811 3 Enclosure space will also accommodate for ERA pet cole Ve an DC Power Supply two four pole relays 350A Saree
48. Y 240 480 600 wired for 480V 24 Z By description For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30025 Enclosed Box Selection Table 30 3 18 Type 1 Freedom Contactors Motor Starters and Contactors Low Voltage Motor Starters Electromechanical Freedom Line Technical Data Table 30 3 19 Type 3R 4 4X 12 Freedom Contactors Table 30 3 20 Type 1 Freedom Non combination Starters NEMA Size Box Shipping NEMA Size Box Shipping NEMA Size Box Shipping Poles No Weight No Weight Poles No Weight Lbs kg Lbs kg _ Lbs kg Non reversing Contactors Non reversing Starters Non reversing Contactors without Control Power Transformers without Control Power Transformers te com Power Tensieamers 00 5 14 6 4 00 7 713 2 n ai a 2 2 0 2P 3P 4P 14 6 4 00 with top adders SSOL 2 10 4 5 f ia a 7 3 3 3 7 2P 3P 4P 5P 5 15 6 8 0 1 7 1 3 2 with top aaders 2 2P 3P 4P 5P 5 15 5 7 0 0 with top adders SSOL 2 10 4 5 0 2P 3P 4P 1 5 25 2 4 5r 1 1 7 9 3 6 0 2P 3P 4P 2 7 3 3 3 3 2P 3P 8
49. accept side mounted auxiliaries only Typical Specifications Electrically held lighting contactors are Eaton Type CN35 or ELCO03 or approved equal for lighting loads of 10 300A They are built and tested in accordance with applicable NEMA standards These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non motor resistive loads without contact welding Contac tors are capable of accepting up to 8 auxiliary contacts top and or side up to 60A and side only up to 400A Contactors are capable of being operated by AC or DC control Table 30 2 3 Approximate Dimensions and Shipping Weights E T N September 2011 Sheet 30006 Table 30 2 2 Ratings CN35 AC Lighting Contactors Electrically Held Listed ampere ratings are based on a maxi mum load voltage of 480V for tungsten lamp applications and 600V for ballast or mercury vapor type applications Additional power poles mounted on side s of contactor m Ay Ta ki i Teel Side Mtg Holes for Te 10 32 Screws gt Auxiliary ke Do Contacts Figure 30 2 1 Open Type 3 Mtg Holes for 10 32 Screws s p D Figure 30 2 2 Open Type 20 30A Sizes Four Six Poles Auxiliary Contacts 3 Mtg Holes Aux Aux for 10 32 Screws aL
50. at bottom on 10 30A sizes only For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N Motor Starters and Contactors Low Voltage September 2011 Lighting Contactors Sheet 30007 Electrically Held CN35 Enclosed Box Selection Table 30 2 5 Type 3R 4 4X 12 Non combination Table 30 2 6 Type 1 Combination ARRI Aree Lighting Contactors Electrically Held CN35 Lighting Contactors Table 30 2 4 Type 1 Non combination Lighting mpgs eine Sen Shippin Recs Baxi Shicali Contactors Electrically Held CN35 P oles No W eight g p Ne Weight g Ampere Size Box Shipping Lbs kg Lbs kg Poles No Weight Contactors without Control Power Transformers Electrically Held 3P Only with or without Lbs kg 10A 2P 3P 4P 5P 6P 5 125 4 Control Power Transformers Contactors without Control Power Transformers 10A 9P10P 12P 20P 7 1200 1 30A A 35 16 10A 2P 3P4P 1 53 20A 2P 3P 4P 5P 5 1254 60A A 36016 10A CEJ 4P 5P 6P 2 7383 20A 6P 5 1 14164 100A C 65 30 p adders eT a 20A 9P 10P 12P 20P 7 20 9 1 200A with di
51. chscontrols se www chscontrols se 30 2 2 Lighting Contactors Electrically Held CN35 CN35 Open ECL03 Enclosed 60 Ampere General Description Lighting contactors are designed to han dle the switching of tungsten incandes cent filament or ballast fluorescent and mercury arc lamp loads as well as other non motor resistive loads Ratings of 10 400A 1 12 poles open or NEMA 1 3R 4 4X and 12 enclosed Application Description Loads Ballast Lamps Fluorescent mercury vapor sodium vapor quartz 600V maximum Motor Starters and Contactors Low Voltage Filament Lamps Incandescent infrared heating 480V maximum i 7 Maximum Number Resistance Heating Radiant Ampere Rating of Poles and convection heating furnaces and ovens 10 2 3 4 20 2 3 4 6 9 12 Cover Control See Enclosed 30 2 3 ae 6 9 12 Control Product Guide PG 3 02 T E 60 2 3 49 52 100 200 300 2 3 4 5 start stop and hand off auto only 400 23 Enclosures Open NEMA Type 1 3R 4 4X and 12 Auxiliary Contacts Eaton s CN35 lighting contactors include a NO maintaining auxiliary contact mounted on right hand side on 10A two and three pole devices auxiliary contact occupies 4th power pole position no increase in width Enclosed devices include a NO auxiliary contact only on the right hand contactor The 10 60A devices will accept addi tional auxiliary contacts on the top and or sides The 100 400A sizes will
52. full voltage EXAMPLE A 100 hp 1800 RPM 460V NEMA B motor draws six times full load amperes for starting and starting torque is 150 of full load torque If the same motor were started with the S801 at 300 current limit then the available torque would be 300 _ 90 000 _ 600 360 000 1 4 x 150 full load torque 37 5 full load torque available Heat Generation Due to the voltage drop that occurs across a SCR there is heat generated in the unit For sizing an enclosure or box size for the soft starters it is important to account for this heat generation The S801 S811 lines use a bypass contactor so heat generation is mini mized During steady state conditions it generates about the same amount of heat as an across the line starter of the same size During start and stopping ramps it will generate three watts of heat per ampere For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30044 EXAMPLE A 100 hp 480V NEMA B motor has a full load current of 125 amperes A typical soft start on this motor is 300 current limit for 40 seconds The heat generation during this time period is 125 amperes x 300 375 watts for 40 seconds At the end of the ramp the bypass contactor closes and total heat genera tion is reduced to much lower levels NEMA Design C and D Motors
53. load mechanical system and the electrical distribution system Stall protection prevents stress and damage to a motor that has not come up to speed or stalled after the soft start time The 611 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period A current greater than 200 FLA at the end of the soft start period will cause the starter to trip on a stall fault Pole Over Temperature High ambient temperatures extended ramp times and high duty cycle condi tions may cause the S611 power pole conductors to reach a temperature that exceeds their thermal rating The S611 is equipped with sensors that monitor the temperature of the power poles Overtemperature protection occurs if the device s thermal capacity is exceeded The soft starter will trip in overtemperature conditions preventing device failure The device pole temperature value can be monitored through the UI or the communications network This feature can be of use in determining an impending overtemperature trip condition Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process Costly system shutdown can be avoided For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30060 Phase Los
54. marking marking marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick Ambient temperature C 0 to 40 C above 40 C derate 0 to 40 C above 40 C derate 0 to 40 C above 40 C derate 0 to 40 C above 40 C derate operation linearly by 1 of rated linearly by 1 of rated linearly by 1 of rated linearly by 1 of rated current per Celcius to 60 C current per Celcius to 60 C current per Celcius to 60 C current per Celcius to 60 C Ambient temperature e 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C storage Altitude 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m derate linearly by 2 5 of derate linearly by 2 5 of derate linearly by 2 5 of derate linearly by 2 5 of rated current per 100m toa rated current per 100m toa rated current per 100m toa rated current per 100m to a maximum of 2000m maximum of 2000m maximum of 2000m maximum of 2000m Installation Vertical Vertical Vertical Vertical Protection class IP20 IP20 IP20 IP20 Protection class applies With optional covers from With optional covers from With optional covers from With optional covers from to the front and operator the NZM range protection the NZM range protection the NZM range protection the NZM range protection control and display type IP40 from all sides can type IP40 from all sides can type IP40 from all sides can type IP40 from all sides can elements Prot
55. se www chscontrols se E T N September 2011 Sheet 30075 DS7 Soft Start Controllers DS7 Soft Start Controllers General Description Eaton s DS7 line of reduced voltage solid state soft start controllers is very compact multi functional easy to install and easy to commission Designed to control the acceleration and deceleration of three phase motors the device is available for current ranges from 4 32A in four frame sizes Application Description With its small size it can easily fit in place of existing soft starters wye delta starters or across the line NEMA and IEC starters This feature allows easy upgrades to existing systems The product is designed to be wired in the three phase line feeding the three motor input leads as is done for normal across the line starting The starter uses silicon controlled rectifiers SCRs to ramp the voltage to the motor providing smooth acceleration and deceleration of the load After the motor is started the internal run bypass relay closes resulting in the motor running directly across the line Internal run bypass significantly reduces the heat generated as compared to non bypass starters The soft stop option allows for a ramp stop time that may be longer than the coast to stop time An external overload protection relay is needed CA08104001E Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers Ope
56. that can be padlocked off A vault type door latch system is used A tapered plate holds the gasketed door tight against the case edge to provide a positive seal The special door inter lock consists of the door handle and a screwdriver operated cover defeater The cover defeater and the disconnect interlock defeater are both recessed screwdriver operated devices which cannot be manipulated with other types of tools Table 30 6 1 IEC IP Index of Protection Ratings 1st Description 2nd Description Number Number 0 No protection 0 No protection 1 Protection against solid objects 1 Protection against vertically falling greater than 50 mm drops of water 2 Protection against solid objects 2 Protection against dripping water greater than 12 mm when tilted up to 15 degrees 3 Protection against solid objects 3 Protection against spraying water greater than 2 5 mm 4 Protection against solid objects 4 Protection against splashing water greater than 1 mm 5 Total protection against dust 5 Protection against water jets limited ingress dust protected 6 Total protection against dust 6 Protection against heavy seas dust tight 7 Protection against the effects of immersion 8 Protection against submersion Table 30 6 2 NEMA Standard to IP Equivalence Type IP 1 40 3R 52 4 65 4X 65 12 62 For more information visit www eaton com consultants CHS
57. time 0 5 180 a Kick seconds can be extended with factory modification Start Ramp Time Seconds Kick Start Selectable feature in both Voltage Figure 30 5 5 Starting Characteristics Kick Start Ramp Start and Current Limit Start modes Provides a current and torque kick for 0 to 2 0 seconds This provides greater initial current to develop additional torque to break away a high friction load m 0 85 of locked rotor torque m 0 2 0 seconds duration Soft Stop Run Allows for a controlled stopping of a load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction lt Time Seconds Ramp loads where a sudden stop may cause system or load damage E Stop time 0 60 seconds For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Figure 30 5 6 Starting Characteristics Soft Stop CA08104001E E TeN Motor Starters amp Contactors Low Voltage Sheet 30055 811 Solid State Reduced Voltage Starter Product Selection starter is capable of If the application eee falls under these categories you can Motor applications and customer needs use these charts For other applica come in many different varieties With tions or when a question arises ah aaa and severe ied sou consult with your local Eaton ta
58. time interval the timer TR7T contact closes energizing contactor 2M The 2M contact con nects the second half winding of the motor across the line Opening the STOP button or other pilot device de energizes contactors 1M 2M and timer TR removing the motor from the line Table 30 4 6 Contactor Sequence Operation Refer to Schematic Diagram Contactor Start Run Closing the START button or other pilot 1M e e device energizes the start contactor 2M Part Winding 1M oL Mine EREA Select Overload Heater Packs for 50 u folt cxtexr He oo T of Rated Full Load Motor Current 2 2 or 20 t t Lro a i3 torg SWEFU gol J Xr y l 2M oL v t Xo E Tex2 F Stopped ee eee O EEEE S Run mar Xnt gt M 2M 95 96 On Delay 1 5 15 Sec TR TB1 TBI T C Timed Closing Or 5_ Al A A2 T C a Figure 30 4 5 Typical Schematic Diagram Table 30 4 7 Type 1 3R 4 4X 12 Freedom Reduced Voltage Enclosures Maximum NEMA Size hp Starter Contactor 1M 2M 230V 60 Hz 15 1 PW 1 1 25 2 PW 2 2 50 3 PW 3 3 75 4 PW 4 4 150 5 PW 5 5 300 6 PW 6 6 460 575V 60 Hz 15 1 PW 1 1 40 2 PW 2 2 75 3 PW 3 3 150 4 PW 4 4 350 5 PW 5 5 600 6 PW 6 6 CA08104001E Size Type 1 Type 3R 4X 12 Box Shipping Box Shipping No Weight No Weight Lbs kg Lbs kg Class 45 Part Winding No
59. to physically press the RESET button located on the soft starter The overload can be manually reset through the UI or through the communications network The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present With the automatic reset mode after the fault is no longer present the motor will be restarted as soon as a valid start signal is present CA08104001E E T N September 2011 Sheet 30061 Phase Reversal The S611 can determine if the proper line phase sequence is present by default The device will trip if the line phase sequence is something other than A B C The S611 can be config ured to operate under reversed phase conditions A C B Shorted SCR Detection The S611 monitors the operation of the power poles and will trip under a shorted SCR condition Open SCR Detection The S611 monitors the operation of the power poles and will trip under an open SCR condition Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system The S611 has low current protection that will trip if the average rms current falls below a preset value The low current protec tion can be programmed as a percent of motor FLA from 0 to 100 Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system Low voltage conditions can cause a malfunction and damage
60. to electrical equipment The S611 has low voltage protection that will trip if the average rms voltage falls below a preset value The low voltage protection can be programmed as a percent of nominal voltage from 1 to 99 with a trip delay of 0 1 60 seconds High Voltage High voltage conditions can result from disturbances in the electrical power distribution system High voltage conditions can cause malfunctions or failures of electrical equipment The S611 has high voltage protection that will trip if the average rms voltage is greater than a preset value The high voltage protection can be programmed as a percent of nominal voltage from 101 to 120 with a trip delay of 0 1 60 seconds CA08104001E Motor Starters amp Contactors Low Voltage Solid State Starters 611 Solid State Reduced Voltage Soft Starter Monitoring Capabilities The S611 has an impressive array of system monitoring capabilities that allow users to access real time process and diagnostic data This data can be viewed at the device with the UI or through a communications network Data over a communications network can provide valuable insight into the condition of the equipment and processes Maintenance and produc tion personnel can monitor critical operational and maintenance data from a central control station that can be located far away from the production facility Process data can be monitored to determine system anomalies that may indicat
61. uaa Table 30 2 29 NEMA 3R 4 4X 12 Combination 100A 20P 9 100 45 200A 2h aie oh 5P 8 52 24 Lighting Contactors 200A 2P 3P 4P 5P 4 46 21 a co r o a Ampere Size Box Shipping AVOA le SP OP IARI ES i 400A 7 10 125 R iba ko 200A 20P 9 110 50 eP i eal 7 a 300A 2P 3P 10 715 62 Contactors with Control Power Transformers Magnetically Latched Non reversing 3P Only IA oe 3P 5 I 30A 2P 3P 6 15 6 8 with or without Control Power Transformers 4 A 1 125 57 ta Contactors with Control Power Transformers 30A 4P 556P 8P 10F 12P 2813 2a A 35116 2P 3P 4P 5P 12 5 5 7 30A 120P 34 25 60A A a ee eae era ma en 20P 39 18 4P 5P 6P 8P 10P 12P 29 13 wit isconnect switc 50 OP 3P 4P SP 12 7 GA 20P 55 25 200A with thermal E 150 68 SF 4F 7 3 tic break 2P 3P 4P 5P 57 26 magne ic breaker l 6P 8P 10P 17 5 7 9 300A with disconnect switch 72 375 170 6P 8P 10P 12P 65 30 12P 87 39 300A with thermal E 160 73 20P 44 20 20P 112 51 magnetic breaker 2P 3P 4P 5P 47 21 2P 3P 4P 5P 59 27 400A with disconnect switch 72 425 193 6P 8P 10P 12P 92 42 2P 3P 120 54 400A with thermal E 21095 20P 107 49 2P 3P 132 60 magnetic breaker 2P 3P 4P 5P 53 24 6P 8P 10P 12P 102 46 20P 117 53 300A 2P 3P 1 122 55 400A 2P 3P 1 132 60 For enclosure box dimensions refer to Page 30 6
62. with the highest level of motor protection and communi cation capability in its class m Extends the life of plant assets with selectable motor protection features such as trip class phase imbalance and ground fault m Protects against unnecessary downtime by discovering changes in your system line load with remote monitoring capabilities m Status LED provides added assurance that valuable assets are protected by indicating the overload operational status For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Flexibility m Available with NEMA IEC and DP contactors Em Improves return on investment by reducing inventory carrying costs with wide FLA adjustment 5 1 and selectable trip class m Design incorporates built in ground fault protection thus eliminating the need for separate CTs and modules m Flexible communication with optional I O enables easy integration into plant management systems for remote monitoring and control m Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities Em Individual phase currents rms m Average three phase current rms m Thermal memory m Fault indication overload phase loss phase imbalance ground fault Safety m P 20 rated terminal blocks m Available in Eaton s industry leading FlashGard MCCs m Tested to the h
63. 0 381 0 6 88 174 8 100 6 3x3 9 75 247 7 6 88 174 8 8 5x8 12 38 314 5 6 88 174 8 10 5x5 15 00 381 0 6 88 174 8 12 5x5x2 34 13 866 9 27 50 698 5 200 6 3x3 9 75 247 7 6 88 174 8 8 5x3 12 38 314 5 6 88 174 8 10 5x5 15 00 381 0 6 88 174 8 12 5x5x2 34 13 866 9 27 50 698 5 fi C ti for Contact Zh iene e Oront View Diagram or Fig A Mochbaton ontact Red e a B as i ers nialas He a i 1 1 oO o co O Fig B Maintained mrad fal i ioe 4 Pushbutton slack P A a 1 off On 1 aal rO I l A A aea bide S ELEL N Rea p C z A Pi Separate Control fe e o o fe ei Connect seperate control 8 Tf E3 ieamsa LG HL Figure 30 2 8 Open Type Ramane contaaor gy anlbely Polesa Load y Contast For enclosure box dimensions refer to Page 30 6 3 For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se When Used When Used Elementary Diagram Control Voltage Lines gt i Black a4 n ir _ Of on 4P ee M 1 am an a NC l Line lt 4H Load 1 Momentary no ME ts 1 Pushbutton D Z Re M 1 12 N O PEPE Maintained 1 Pushbutton Figure 30 2 9 Connection Diagram 30 2 19 Motor Starters and Contactors Low Voltage E T N
64. 0 of rated voltage for DC coils D O Dropout time is the average time taken from opening of the coil circuit to main contact separation Coil data has a 5 range depending on the application therefore specific data may vary Cold Coil data with a cold coil Hot Coil data with a hot coil For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30009 Type C30CNM Open ECC Enclosed C30CNM General Description Eaton s C30CNM 30A mechanically held lighting contactors are designed for industrial commercial and outdoor lighting applications where efficient control is required The mechanically held operation ensures that the con tactor will not switch to OFF during control power failure It also ensures the removal of coil from the circuit for noise free operation and the elimination of all coil losses after the contactor is latched The control module micropro cessor validates the control signal before operation so it will not respond to momentary voltage spikes of noise The operation command has a built in 0 4 second delay to avoid multiple short term commands that can cause contact fatigue or failure Also the feedback loop prevents the contactor from getting out of sequence with switches even after power failures Typical Specifications
65. 0 100 10 50 270 311 75 100 200 200 AN19SN0_ 5E _ AN59SN0_5E _ C440 with Ground Fault Electronic Overload Relays 00 9 11 1 3 1 1 1 2 1 1 2 2 2 AN19AN0_ 5G _ AN59AN0_ 5G _ 0 18 21 1 2 3 3 5 5 AN19BNO_5G _ AN59BNO0O_5G _ 1 27 32 2 3 7 1 2 7 1 2 10 10 AN19DNO_ 5G _ AN59DNO_ 5G _ 2 45 52 3 7 1 2 10 15 25 25 AN19GNO_ 5G _ AN59GNO_5G _ 3 90 104 25 30 50 50 AN19KN0_ 5G _ ANS59KNO_ 5G _ 40 135 156 40 50 100 100 50 270 311 75 100 200 200 AN19SN0_5G _ AN59SN0_5G _ Underscore _ indicates coils suffix required see Coil Suffix table below Underscore _ indicates OLR designation required see C440 FLA Range table below Starter not shipped as an assembled unit Order NEMA Size 4 contactor CN15NN3A plus current transformers ZEB XCT300 and 1 5A C440 overload relay C440A1A005SELAX or C440A2A005SELAX NEMA Size 5 starter available with 60 300A panel mounted CTs Starter shipped as an assembled unit with 1 5A C440 overload relay C440A1A005SELAX or C440A2A005SELAX Table 30 3 38 Coil Suffix Codes Table 30 3 39 C440 FLA Range FVNR and FVR Starters Only Suffix Coil Volts and Hertz NEMA Size OLR Code FLA Range OLR Code FLA Rating A 120 60 or 110 50 00 1P6 0 33 1 65A 020 4 0 20A B 240 60 or 220 50 005 1 0 5 0A _ PIPO 0 1P6 033 7 65A 4 0 20A D 600 60 or 550 50 si E 208 60 005 1 0 5 0A H 277 60 1 0 33 1 65
66. 0 100 30 100 Control Commands Vac Supply voltage control board Ug nominal Vac 102 253 102 253 102 253 102 253 Current consumption at 24 Vac Vdc mA 4 4 4 4 Pickup voltage Vac 102 230 102 230 102 230 102 230 Dropout voltage Vac 0 28 0 28 0 28 0 28 Relay Outputs Number of relays 1 TOR 1 TOR 1 TOR 1 TOR Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30081 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers Table 30 5 34 DS7 Soft Start Controllers Continued Rated Control Circuit Voltage 24 Vac Vdc Unit DS7 340SX016NO N DS7 340SX024NO N DS7 340SX032NO N Voltage 110 230 Vac DS7 342SX016NO N DS7 342SX024NO N DS7 342SX032NO N General Standards IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 GB14048 6 UL508 GB14048 6 UL508 GB14048 6 UL508 CSA C22 2 No 0 M91 CSA C22 2 No 0 M91 CSA C22 2 No 0 M91 CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE
67. 0 15 811N37N3S 42 11 18 5 22 10 10 15 10 30 25 40 30 811N66N3S R 65 15 30 33 15 15 20 15 50 40 50 50 811R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 811R13N3S ng 115 33 59 63 30 30 40 30 75 75 100 100 811T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 811T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 811T30N3S U 240 75 110 147 75 60 75 75 200 150 200 200 811U36N3S 305 90 160 185 100 75 100 100 250 200 300 250 811U42N3S Vv 240 75 110 147 75 60 75 75 200 150 200 200 811V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 811V42N3S 365 110 185 220 125 100 150 125 300 250 350 300 811V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 811V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 811V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 811V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 811V10N3S For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 Controls chs chscontrols se www chscontrols se ETN Motor Starters amp Contactors Low Voltage September 2011 Solid State Starters Sheet 30057 811 Solid State Reduced Voltage Starter Technical Data and Specifications Table 30 5 18 Specifications S811 Soft Starter Soft Starter 811 S811 S811 S811 S811 S811 S811 S811 S811 S811_ s S811 S811 S811 S811 S811 S811 S811 Partial Catalog Number N37 N66 R10 R13 118 T24 T30 U36 U42 U50
68. 0 257 300 150 150 200 150 400 350 500 450 811V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 811V65N3S 720 220 400 450 300 250 600 500 700 600 811V72N3S 850 257 475 500 350 300 700 600 900 700 8811V85N3S 1000 315 560 600 400 350 800 700 1000 800 811V10N3S 500A rating does not have IEC Certification Table 30 5 16 Severe Duty Ratings Starting Ramp Current Ramp Time Starts Ambient Method of FLA Seconds per Hour Temperature vs Soft start 450 30 sec 4 50 C vs Full voltage 500 10 sec 10 50 C vs Wye delta 350 65 sec 3 50 C vs 80 RVAT 480 25 sec 4 50 C vs 65 RVAT 390 40 sec 4 50 C vs 50 RVAT 300 60 sec 4 50 C CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se Motor Starters amp Contactors Low Voltage E T N Solid State Starters September 2011 Sheet 30056 811 Solid State Reduced Voltage Starter Table 30 5 17 Product Selection Severe Duty Rating Open Soft Starters Frame Maximum Three Phase Motor Catalog Size Current kW Rating 50 Hertz hp Rating 60 Hertz Number 230 380 400 440 200V 230V 460V 575V Volt Volt Volt 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF N 22 5 5 10 11 5 5 7 1 2 5 15 10 2
69. 0 5 28 DS6 Soft Start Controllers Continued Description Unit DS6 34DSX041N0 N DS6 34DSX055N0 N DS6 34DSX068N0 N DS6 34DSX081N0 N Wire Specifications Power terminals box terminals Single conductor AWG 12 2 0 12 2 0 12 2 0 12 2 0 Terminal torque Ib in 53 80 53 80 53 80 53 80 Control signals Single conductor AWG 16 min 16 min 16 min 16 min Terminal torque Ib in 3 5 3 5 3 5 3 5 Power Section Rated impulse withstand voltage Uimp 1 2 4kV 4kV 4kV 4kV 50 us Control Commands Supply voltage control board Us Nominal voltage Vdc 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 Nominal current ramp TOR mA 65 65 65 65 Current peak closing shorting contactors 600 mA 50 ms 600 mA 50 ms 600 mA 50 ms 600 mA 50 ms Voltage to the control terminals rated control voltage DC driven 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 24 Vdc 10 15 Input current at 24 Vdc mA 14 14 14 14 Relay Outputs Number of relays 2 TOR ready 2 TOR ready 2 TOR ready 2 TOR ready Maximum voltage V 250 Vac 60 Vdc 250 Vac 60 Vdc 250 Vac 60 Vdc 250 Vac 60 Vdc Maximum current A 3A resistive 3A resistive 3A resistive 3A resistive Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 CA08104001E For more information visit
70. 00A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX081N0 N 99 30 55 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX099N0 N 134 30 75 HKD3400 500A Class RK5 XTOB150GC1S C440A1A005SAX DS6 34DSX134N0 N 160 45 90 HLD3450 500A Class RK5 XTOB160LC1 C440A1A005SAX DS6 34DSX161N0 N 196 55 110 HLD3500 500A Class RK5 XTOB220LC1 C440A1A005SAX DS6 34DSX196N0 N Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND panel mounting adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload Table 30 5 26 10 Second Ramp 1 Start per Hour 400 Current Limit at 40 C Rated Motor Power kW Maximum Maximum Recommended Recommended Catalog Current 230V 400V Allowable Allowable XTOB Overload C440 Overload Number Amperes Breaker Size Fuse Size 28 8 7 5 11 HFD3150L 150A Class RK5 XTOBO40DC1 C440A1A045SAX DS6 34DSX041NO N 37 5 11 18 5 HFD3200L 200A Class RK5 XTOBO40DC1 C440A1A045SAX DS6 34DSX055NO N 46 11 22 HJD3250 200A Class RK5 XTOB057DC1 C440B1A100SAX DS6 34DSX068NO N 56 15 30 HKD3300 300A Class RK5 XTOBO65DC1 C440B1A100SAX DS6 34DSX081NO N 68 18 5 37 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX099NO N 90 22 45 HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX134NO N 106 30 55 HLD3450 500A Class RK5 XTOB160LC1 C440A1A005SAX DS6 34DSX161NO N 134 37 75 HLD3500 500A Cla
71. 00A Class RK5 XTOB100GC1S C440B1A100SAX DS6 34DSX161NO N 124 40 50 100 HLD3500 500A Class RK5 XTOB150GC1S C440A1A005SAX DS6 34DSX196NO N Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND panel mounting adapter must be used with this overload ZEB XCT300 current transformer must be used with this overload For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30069 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS6 Soft Start Controllers DS6 Soft Start kW Ratings Please refer to Application Note AP03900001E for additional information on proper size selection Table 30 5 25 DS6 Soft Start Controllers kW Ratings According to IEC 60947 4 2 10 Second Ramp 1 Start per Hour 300 Current Limit at 40 C Rated Motor Power kW Maximum Maximum Recommended Recommended Catalog Current 230V 400V Allowable Allowable XTOB Overload C440 Overload Number Amperes Breaker Size Fuse Size 41 11 22 HFD3150L 150A Class RK5 XTOB057DC1 C440A1A045SAX DS6 34DSX041N0 N 55 15 30 HFD3200L 200A Class RK5 XTOB057DC1 C440B1A100SAX DS6 34DSX055N0 N 68 15 37 HJD3250 200A Class RK5 XTOB070GC1 C440B1A100SAX DS6 34DSX068N0 N 81 22 45 HKD3300 3
72. 0A I 100A 0 Size 0 4 Size 4 8 Size 8 1 Size 1 5 Size 5 9 Size 9 k Encl T 2 Size2 6 Size 6 nc osure Type 1 Type 1 General purpose 2 Type 3R Rainproof 3 Type 4 Watertight painted steel 4 Type 4X Watertight 304 Grade stainless steel 5 Type 4X Corrosion nonmetallic 6 Type 7 9 Bolted hazardous location 7 Type 7 9 Threaded hazardous location 8 Type 12 Dust tight 9 Type 4X 316 Grade stainless steel Use for Sizes 0 3 HMCP 600V applications only Table 30 3 16 Magnetic Coil Codes System Voltage Table 30 3 17 Control Power Transformer Codes System Voltage Code Magnet Coil Code Magnet Coil Code Magnet Coil Code Primary Seonary A 120 60 110 50 K 240 50 U 24 50 B 240 480 220 440 wired for 240V 120 60 1 10 50 B 240 60 220 50 L 380 50 v 32 50 c 240 480 220 440 wired for 480V 120 60 110 50 c 460 60 440 50 M 415 50 Ww 48 60 D 600 60 550 50 120 60 1 10 50 D 575 60 550 50 P 12 Vdc X 104 120 60 E 208 60 120 60 E 208 60 Q 24 Vdc Y 48 50 H 277 60 120 60 G 550 50 R 48 Vdc Z By description H 277 60 S 125 Vde Me Gees T00 J 208 240 60 T 24 60 Q 208 60 24 When control power transformer modification codes C1 C11 R 240 480 220 440 wired for 240V 24 are used or when starter class includes CPT i e ECNO7 18 see S 240 480 220 440 wired for 480V 24 Table 30 3 17 for system voltage code T 600 60 24 U 277 60 24 V 380 50 24 w 415 50 24 x 240 480 600 wired for 480V 120
73. 11 Sheet 30034 This page intentionally left blank For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30035 Low Voltage Reduced Voltage Starter Selection Guide Motor Starters amp Contactors Low Voltage Reduced Voltage Electromechanical General Description In general the application will determine the type of starter required In cases where more than one type starter will meet the application requirements reference to the table below will show which starter is best suited for the application Table 30 4 1 Reduced Voltage Starting Characteristics and Index Starter Starting Characteristics Expressed in Remarks Page Type of Rated Starting Values Approximate Motor Motor Line Torque Voltage Current Current Autotransformer 30 4 2 Class ECA42 80 Tap 80 80 670 64 The adjustable voltage taps permit wide adjustment of characteristics 65 Tap 65 65 450 42 in the field 50 Tap 50 50 280 25 Part winding 100 65 65 50 Requires part winding motor A nine lead 230 460V dual voltage motor 30 4 3 Class ECA45 may be used in 230V applications Closed transition Wye delta 100 33 33 33 Requires delta wound motor with wye connections 30 4 4 Class ECA48 Ideal for long accelerations Closed transition is available Class ECA51 Solid state Ramps Adjustable
74. 12 8 5 8 3 8 47 21 1 with top adders 13 4 6 1 3 2P 3P 4 40 18 4 9 69 31 2 15 6 8 4 2P 3P 4 5224 5 10 170 77 2o 5 10 120 54 6 F1E 495 225 7 FE o 5 165 75 8 F1E 7 FIE 7 3 FE O 9 F2E 3 5 9 FE Consult factory 9 Three Pole Reversing Contactors Note All Type 7 and 9 see PG03300001E Reversing Starters without Control Power Transformers with Control Power Transformers 00 2 7 8 3 5 00 with top adders 3 15 6 8 0 2 8 3 6 0 3 15 6 8 1 3 11 5 0 1 with top adders 3 17 7 7 2 3 1264 3 11986 feren Jee 2 4 19400 5 10 172 78 5 10 170 77 6 F1E 495 225 6 FIE 425 193 7 FE 7 F1E 8 F2E 8 F1E 9 F2E 9 F2E Consult factory Consult factory CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se For more information visit www eaton com consultants For enclosure box dimensions refer to Page 30 6 3 30 3 19 Motor Starters and Contactors Low Voltage E T N
75. 14 AWG 60 75 C Cu Control 1 22 12 AWG _ 60 75 C Module Cu Auxiliary lor2 22 12 AWG 60 75 C Contacts Cu 8 AWG stranded only Enclosed Box Selection Table 30 2 15 Type 1 Non combination Lighting Contactors C30CN Ampere Size Box Shipping Poles No Weight Lbs kg Lighting Contactors without Control Power Transformers 30A 212 2 914 1 Lighting Contactors with Control Power Transformers 30A 2 12 3 569 Consult factory for combination enclosures Table 30 2 16 Type 3R 4X and 12 Non combination Lighting Contactors C30CN Ampere Size Box Shipping Poles No Weight Lbs kg Lighting Contactors without Control Power Transformers 30A 2 12 6 m64 Lighting Contactors with Control Power Transformers 30A 2 12 7 2019 1 Consult factory for combination enclosures For enclosure box dimensions refer to Page 30 6 3 Motor Starters and Contactors Low Voltage Lighting Contactors Mechanically Held 30 Ampere 2 12 Pole C30CNM 30 2 6 Components Power Poles Electrically Held Base Contactor Power Poles or combinations power Electrically Held Base Contactor m 12NO poles maximum The C30CNE20_0 electrically held base contactor contains a 2NO power pole as standard and will allow the addition The C30CNM contactor accepts up to a maximum six single
76. 194 3 7 73 196 3 11 04 280 4 Height 7 38 187 4 7 92 201 2 12 71 322 8 12 72 323 1 16 57 420 9 Depth 6 63 168 4 7 03 178 6 6 69 169 9 7 08 179 9 7 69 195 3 Weight in Ibs kg 5 80 2 6 10 50 4 8 48 00 21 8 48 00 21 8 103 00 46 0 with lugs with lugs with lugs 91 00 41 4 without lugs 41 00 18 6 41 00 18 6 without lugs without lugs General Information Bypass mechanical lifespan 10M Insulating voltage Ui 660V Ramp time range 0 5 180 seconds 0 5 360 seconds extended ramp Resistance to vibration 3g Resistance to shock 15g Electrical Information Operating voltage 200 600V Operating frequency 47 63 Hz Overload setting Trip class 30 100 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors 1 1 1lor2 2 40r6 Wire sizes 14 2 14 4 0 2 0 to 500 kcmil 2 0 to 500 kemil Type of connectors Box lug Box lug Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 Number of conductors stranded 2 or one AWG 12 Torque requirements in Ib in 3 5 Solid stranded or flexible 3 31 maximum size in mm2 Control Power Requirements Voltage range 24 V 10 21 6 26 4 21 6 26 4 Steady state current amperes 1 0 1 4 Inrush current amperes 10 10 Ripple 1 1 Relays 1 Class A and C Voltage AC maximum 240 Voltage DC maximum 120 Amperes maximum 3 Environment Temperatu
77. 2 T O Timed Opening Hand T C Timed Closing Figure 30 4 6 Wye Delta Open Transition T6 T4 Wye Delta Closed Transition 2M L1 foLI CKTBKR 1 teire L2 o or 2 s HH L3 oL3 SW amp FU 3 04 Ho T5 Select Overload Heater Coils for 58 of Rated Full Load Motor Current Figure 30 4 7 Wye Delta Closed Transition For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Naot TI ae T2 Xo Aro Stopped om i ODO s n mmORPO Tro oo PS Auto O ass Al A2 TB1_ TBI ox 1 TB On 1 O P Off inital 1S 54 Al 1 A2 T 0 Timed Opening E E OA EE 1 0mo T C Timed Closing 1M o 2M Or 5 18 56 yO DN CA08104001E E 1 N Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Electromechanical Sheet 30039 Wye Delta Type Table 30 4 9 Type 1 3R 4 4X 12 Freedom Reduced Voltage Enclosures Size Type 1 Type 3R 4X 12 Box No Shipping Weight Box No Shipping Weight Lbs kg Lbs kg Classes 48 amp 51 Wye Delta Non combination Classes 49 amp 52 Wye Delta with Disconnect Classes 50 amp 53 Wye Delta with Thermal Magnetic Trip Circuit Breaker
78. 29 220 257 150 125 175 150 350 300 450 350 801V42N3S 500 150 257 300 150 150 200 150 400 350 500 450 801V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 801V65N3S 720 220 400 450 300 250 600 500 700 600 801V72N3S 850 257 475 500 350 300 700 600 900 700 801V85N3S 1000 315 560 600 400 350 800 700 1000 800 801V10N3S 15 sec start 300 inrush 40 C 1 start every 15 minutes If these start parameters are exceeded please refer to 290 mm V Frame 500A starter U Frame 500A does not have IEC Certification Severe Duty Ratings Table 30 5 9 Severe Duty Ratings Motor applications and customer needs come in many Starting Ramp Current Ramp Time Starts per Ambient different varieties With the standard and severe duty rating Method of FLA Seconds Hour Temperature tables we have attempted to provide guidelines on what ve Softstan 450 30 A 50 C the S801 soft starter is capable of If the application falls under vs Full voltage 500 10 10 50 C these categories you can use these charts For other applica vs Wye delta 350 65 3 50 C tions or when a question arises contact Eaton Corporation vs 80 RVAT 480 25 4 50 C to assist you in selecting the proper soft starter vs 65 RVAT 390 40 4 50 C vs 50 RVAT 300 60 4 50 C Table 30 5 10 Severe Duty Rating Open Soft Starters F
79. 30 100 460 200 575 200 General Coil Data Table 30 3 2 Coil Data Notes All data is based on a standard A i x Description 2 e m Coil Offering tape wound contactor with no auxiliary devices a NEMA Sizes 00 0 PU Pickup time is the average time taken and a 120 Vac or 24 Vdc magnet coil a UL insulation rating Class 130 B from closing of the coil circuit to main Coil data has a 5 range depending contact touch on the application therefore specific m Coil Offering encapsulated D O Dropout time isthe averans time taken data may vary rom opening o the coil circuit to main a DEMA Sizes 1 3 contact separation a UL insulation rating Class 130 A Cold Coil data with a cold coil m Coil Offering encapsulated Hot Coil data with a hot coil a NEMA Sizes 4 5 Q UL insulation rating Class 155 F m Operational Limits a 85 to 110 of rated voltage AC a 80 to 110 of rated voltage DC For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E 1 N Motor Starters and Contactors Low Voltage September 2011 Motor Starters Electromechanical Sheet 30019 Freedom Line Technical Data NEMA Contactors and Starters Table 30 3 3 DC Coil Data NEMA Motor PU Sealed D O Volts PU D O Maximum Operation Mechanical
80. 300 1500 1500 5 panel mount ZEB XCT1500 4 750 kcmil XTOEOO5CCSS XTOE005CGSS CT kit with integrated 1 0 Cu Al pass through holes For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30031 Motor Starters and Contactors Low Voltage Motor Starters Electromechanical C440 XT Electronic Overload Relay Table 30 3 33 XT Electronic Overload Relays for Separate Mount Overload Frame Contact Type Overload Relay Overload Relay with Ground Range Amps Size Sequence Catalog Number Fault Catalog Number Overload Relay 0 33 1 65 45mm 1359795 ZEB32 1 65 KK XTOE1P6CCSS XTOE1P6CGSS 15 J z 4 ZEB32 5 KK XTOE005CCSS XTOE005CGSS 4 20 a4 98 96 ZEB32 20 KK XTOE020CCSS XTOE020CGSS 9 45 ZEB32 45 KK XTOE045CCSS XTOE045CGSS 20 100 55mm ZEB150 100 KK XTOE100GCSS XTOE100GGSS Table 30 3 34 C440 Electronic Overload Relays for Direct Mount to Freedom Series Contactors For Use with Freedom For Use with Overload Standard Feature Set Standard Feature Set with NEMA Contactor Size Contactor Range Amps Catalog Number Ground Fault Catalog Number 00 CN15AN3_B 0 33 1 65 C440A1A1P6SF00 C440A2A1P6SF00 1 5 C440A1A005SF00 C440A2A005SF00 4 20 C440A1A020SF00 C440A2A020SF00 0 CN15BN3_B 0 33 1 65 C440A1A1P6SFO0 C440A2
81. 3079 5 157 W1 5i 7 ee 5 E 550 250 6 5 FIE gt 7 6 F1E 550 250 ETS 8 FIE 7 F2E 5 BETS 9 FIE 8 F2E A 5 S Reversing Starters 3 ae Non reversing Oversized with or without Control Power Transformers Non reversing Oversized aS 5 T 0 7 18 5 8 4 0 1 2 B 44 20 S ma 20 3 1 7 19 5 8 9 Consult factory Consult factory 2 7 21 10 3 8 48 22 Table 30 3 23 Type 1 Freedom Non reversing z 9 72133 Combination Starters Narrow Enclosure NEMA Size Box Shipping 5 10 175 79 No Weight 6 F1E 525 238 Lbs kg 7 F1E NEMA 1 Enclosed 8 F2E 0 1 2 i 35 16 9 F2E NEMA 12 Enclosed Consult factory 0 1 2 36 16 NEMA 12 Enclosed with Safety Door Interlock 0 1 2 l 37 17 For enclosure box dimensions refer to Page 30 6 3 For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30027 C441 Motor Insight C441 Motor Insight Overload and Monitoring Relay General Description Eaton s C441 Motor Insight the first product in the intelligent power control solutions family is a highly configurable motor load and line protection device with power monitor ing diagnostics and flexible communi cations allowing the customer to save energy optimize their maintenance schedules and configure
82. 450 350 611F414N3S Options E Pump Control For pump control option change the 9th digit in the Catalog Number to P Table 30 5 21 S611 Horsepower Ratings Pump Control Option Maximum 60 Hz Catalog Kaeni 200V 230V 460V 575 600V Number p 1 0 SF 1 15 SV 1 0 SF 1 15 SV 1 0 SF 1 15 SV 1 0 SF 1 15 SV 52 15 10 15 15 40 30 50 40 611A052P3S 65 20 15 20 20 50 40 60 50 611A065P3S 77 20 20 25 20 60 50 75 60 611A077P3S 99 30 25 30 30 75 60 100 75 611B099P3S 125 40 30 40 40 100 75 125 100 611B125P3S 156 50 40 60 50 125 100 150 125 611C156P3S 180 60 50 60 60 150 125 150 150 611C180P3S 242 75 60 75 75 200 150 250 200 611D242P3S 302 100 75 100 100 250 200 350 250 611E302P3S 361 125 100 150 125 300 250 350 300 611E361P3S 414 150 125 N A 150 350 250 450 350 611F414P3S Standards and Certifications m IEC 60947 4 2 m UL listed m CSA certified 3211 06 For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30065 Motor Starters amp Contactors Low Voltage Solid State Starters 611 Solid State Reduced Voltage Soft Starter Technical Data and Specifications Table 30 5 22 Specifications S611 Solid State Soft Starter
83. 45120 1 2 with top adders SSOL 3 11 5 15 2 with top adders 4 2P 3P 8 56 25 2 2 8 5 3 9 0 5P 2 7 3 3 3 5 10 140 64 3 4 35 16 1 2P 3P 1 7 9 3 6 6 F1E 385 175 4 4 47 21 1 2P 3P 3 11 5 0 7 FIE 5 10 139 63 with top adders 8 FIE 6 F1E 360 163 1 4P 5P 2 8 3 3 8 9 FE 7 FIE 2 2P 3P 4P 5P 2 8 5 3 9 Non reversing Contactors 8 FIE 3 2P 3P 4 35 16 with Control Power Transformers 9 F1E 4 2P 3P 4 47 21 00 5 18 8 2 ue 5 T 11351 0 2P 3P 4P 5 78 8 2 a ontrol Power Transformers _ 6 F1E 325 148 1 2P 3P 4P 5P 6 19 8 6 0 3 15 68 7 F1E 2 2P 3P 4P 5P 6 19 5 8 9 1 3 16 7 3 8 FIE 3 2P 3P 8 52 24 7 3 162075 9 F1E 4 2P 3P 8 63 29 3 4 42 19 Non reversing Contactors 5 10 147 67 4 4 54 25 with Control Power Transformers 6 F1E 405 184 5 10 146 66 00 2P 3P 4P 2 12 5 4 7 F1E 6 F1E 385 175 00 2P 3P 4P 5P 3 15 6 8 8 FE 7 FE with top adders 9 Fie 8 F1E 0 2P 3P 4P 5P 2 12 5 4 Three Pole Reversing Contactors 2 HE 0 2P 3P 4P 5P 3 15 6 8 with or without Control Power Transformers Reversing Starters with top adders 00 6 18 82 without Control Power Transformers 1 2P 3P 2 12 2 5 5 5 T a 00 8 3 6 1 2P 3P 3 12 5 5 7 A ar 0 8 3 6 with top adders 1 19 8 6 0 with top adders 11 5 1 4P 5P 2 12 6 5 7 2 6 19 8 6 1 73 5 9 2 2P 3P 4P 5P 2
84. 6 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 6 4 Motor Starters and Contactors Low Voltage E T N September 2011 Sheet 30094 This page intentionally left blank For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30095 Group Control Multi Pak Multi Pak Four Compartment Enclosure Showing Variety of Possible Equipment Module Combinations Available Application Description Eaton s Multi Pak Group Control is designed to save time space and expense in installing motor control devices whether for residential commercial or industrial buildings The modular assembly allows versatile on the job arrangement of Sizes 1 through 4 combination starters with ambient compensated relays incoming or feeder circuit breakers or fusible dis connect switches pushbuttons control transformers timers relays and fuses The enclosures and separate pre wired modules are field stocked and can be ordered individually permitting field tailoring to suit the application Benefits m Enclosures and pre wired equipment modules are individually available from stock Each shipping carton contains complete mounting and installation instructions E Cuts installation time by 25 percent The pre wired modules can be installed easily using only a scr
85. 600V R latched lighting contactor 12 Combination electrically held lighting contactor fusible disconnect 13 Combination magnetically latched lighting contactor fusible disconnect 14 Combination electrically held lighting contactor thermal magnetic circuit breaker 15 Combination magnetically latched lighting contactor thermal magnetic circuit breaker D 60A 250V R E 30A 600V R F 100A 250V R G 100A 600V R H 200A 250V R J 2004A 600V R K 400A 250V R L 400A 600V R M 600A 250V R N 600A 600V R P 800A 600V R T By description Thermal Magnetic Breaker Ratings A None D 20A E 30A F 60A J 300A M 800A G 100A K 400A T By description H 200A L 600A Number of Poles Ampere Size 1 A 10A D 60A G 300A A 10 Poles B 20A E 100A H 400A B 12 Poles C 30A F 200A J 600A C 20 Poles 2 3 4 5 6 7 8 9 Poles required Combination Devices Three pole only Enclosure Types 1 Type 1 General purpose Coil Voltage 2 Type 3R Rainproof A 120 60 110 50 K 240 50 T 24 60 3 Type 4 Watertight painted B 240 60 220 50 L 380 50 U 24 50 4 Type 4X Watertight 304 grade stainless steel C 480 60 440 50 M 415 50 V 32 50 6 Type 7 9 Explosion proof D 600 60 550 50 P 12 Vdc W 48 60 8 Type 12 Dust t
86. 67 Not included 50 hp and below Includes transformer magnetizing current Closed transition is standard on all sizes ensuring a smooth transition from reduced to full voltage Since the motor is never disconnected from the line there is no interruption of line current which can cause a second inrush during transition Duty cycle of these starters is as follows up to 200 hp 15 seconds on each 4 minutes for 1 hour repeated after 2 hours Over 200 hp three periods of 30 seconds ON 30 seconds OFF repeated after 1 hour Design Features Contactors 1S 2S Run A three pole 1S and a three pole contactor 2S connect the motor to the auto transformer for reduced voltage starting see Table 30 4 3 for size A three pole contactor Run bypasses the autotransformer and connects the motor for full voltage across the line running see Table 30 4 3 for size Motor Starters amp Contactors Low Voltage Reduced Voltage Electromechanical Table 30 4 3 NEMA Contactor Size Guidelines within Autotransformer Starters Maximum NEMA Size hp Starter Contactor Run Starting 1S 2S 3 Pole 3 Pole 230V 60 Hz 15 2 2 2 2 30 3 3 3 3 50 4 4 4 4 100 5 5 5 5 200 6 6 6 6 300 7 7 60 6 450 8 8 70 7 460 575V 60 Hz 25 2 2 2 2 50 3 3 3 3 100 4 4 4 4 200 5 5 5 5 400 6 6 6 6 600 7 7 60 6 900 8 8 70 7 1S is two pole on sizes 7 and 8 Operat
87. 9 1 20 50 520 7 30 50 774 7 8 44 214 4 12 3R 4X 20 50 520 7 32 36 822 0 8 44 214 4 1 29 50 749 3 35 00 889 0 8 75 222 3 12 3R 4X 29 50 749 3 38 10 967 7 8 75 222 3 1 12 3R 4X 28 00 711 2 61 75 1568 5 10 68 271 3 1 12 3R 4X 37 00 940 0 74 75 1898 7 19 25 489 0 1 12 3R 4X 42 00 1066 8 92 90 2360 0 19 25 489 0 1 8 50 215 9 32 98 837 7 6 66 169 2 1 18 86 479 0 38 40 975 4 8 47 215 1 1 21 00 533 4 48 40 1229 4 8 97 227 8 1 28 80 731 5 60 58 1538 7 19 28 489 7 1 12 8 62 219 0 27 06 687 3 6 66 169 2 J 1 12 3R 8 00 203 2 16 50 419 1 17 23 437 6 K 1 12 3R 8 00 203 2 19 50 495 3 7 23 183 6 L 1 12 3R 15 87 403 1 16 50 419 1 7 23 183 6 M 1 12 15 87 403 1 24 50 622 3 7 23 183 6 Note See Eaton s Enclosed Control guide or Web site for further details on enclosures Table 30 6 4 Noncombination Solid State Reduced Voltage Table 30 6 5 Combination Solid State Reduced Voltage Box Dimensions Box Dimensions Ampere SSRV Comb Comb Ampere SSRV Comb Comb Ampere SSRV Non Ampere SSRV Non Rating with with Rating with with Rating combination Rating combination Fuses HMCP Fuses HMCP G 1 Box Box Box Box Box No Box No No No O Ne O No O 0 8 27 S752 64 304 801 S811 G1 37 S801 S811 7A 360 Seo G1 0 8 27 S752
88. A 4 0 20A J 208 240 60 1 0 5 0A 9 0 45A K 240 50 380 415 50 2 1 0 5 0A 9 0 45A N 550 50 40720A a T 24 60 24 50 3 20 100A U 24 50 40 60 300A v 32 50 50 300 60 300A w 48 60 5 F Y 48 50 Starter not shipped as an assembled unit Order NEMA Size 4 contactor CN15NN3A plus current transformers ZEB XCT300 and 1 5A C440 overload relay C440A1A005SELAX or C440A2A005SELAX For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30033 Accessories Table 30 3 40 CT Kits Description Catalog Number Safety Cover Clear Lexan cover that mounts ZEB XSC on top of the FLA dial and DIP switches when closed Reset Bar Assembles to the top of the ZEB XRB overload to provide a larger target area for door mounted reset operators Remote Reset Remote reset module C440 XCOM 24 Vdc Remote reset module ZEB XRR 120 120 Vac ZEB XRR 24 Remote reset module 24 Vac Customer can wire remote mounted button to reset module i e 22 mm pushbutton catalog number M22 D B GB14 K10 CA08104001E Motor Starters and Contactors Low Voltage Motor Starters Electromechanical C440 XT Electronic Overload Relay Communication The C440 is provided with two levels of communication capab
89. A Class RK5 XTOBO16CC1 XTOE020CCS XTPRO16BC1 XTPAXTPCC DS7 340SX016NO N DS7 342SX016NO N 17 5 5 5 10 HFD3060 40A Class RK5 XTOBO16CC1 XTOE045CCS XTPRO16BC1 XTPAXTPCC DS7 340SX024NO N DS7 342SX024NO N 22 5 7 5 15 HFD3070 50A Class RK5 XTOBO24CC1 XTOE045CCS XTPRO25BC1 XTPAXTPCC DS7 340SX032NO N DS7 342SX032NO N Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdce device 120 230 Vac device CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30078 30 5 33 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers DS7 Soft Start kW Ratings Please refer to Application Note AP03901006E for additional information on proper size selection Table 30 5 31 DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 10 Second Ramp One Start per Hour 300 Current Limit at 40 C Rated Motor Power kW Maximum Maximum Recommended Recommended MMP Connection Catalog Current 230V 400V Allowable Allowable XTOB Overload XTOE Overload Kit to MMP Number Amp
90. A1P6SFO 1 5 C440A1A005SFO C440A2A005SFO 4 20 C440A1A020SFO C440A2A020SFO 1 CN15DN3_B 0 33 1 65 C440A1A1P6SF1 C440A2A1P6SF1 1 5 C440A1A005SF1 C440A2A005SF1 4 20 C440A1A020SF1 C440A2A020SF1 9 45 C440A1A045SF1 C440A2A045SF1 2 CN15GN3_B 1 5 C440A1A005SF2 C440A2A005SF2 4 20 C440A1A020SF2 C440A2A020SF2 9 45 C440A1A045SF2 C440A2A045SF2 3 CN15KN3_ 20 100 C440B1A100SF3 C440B2A100SF3 CN15 contactor listed is non reversing with a 120 Vac coil For more options see CA08102001E Control Products Catalog Tab 33 Section 33 1 Table 30 3 35 C440 Electronic Overload Relays for Use with NEMA Contactors Sizes 4 8 Use CTs and 1 5A C440 overload relay CT kit does not include overload relay order separately For Use with NEMA CT Range Description CT Kit Terminal Overload Relay Overload Relay with Ground Contactor Size Amps Catalog Number Size Catalog Number Fault Catalog Number 4and5 60 300 300 5 panel mount ZEB XCT300 750 kemil C440A1A005SAX_ C440A2A005SAX CT kit with integrated 2 250 kemi pass through holes 3 0 Cu Al 6 120 600 600 5 panel mount ZEB XCT600 2 750 kemi C440A1A005SAX_ C440A2A005SAX CT kit with integrated 3 0 Cu Al pass through holes 7 200 1000 1000 5 panel mount ZEB XCT1000 3 750 kemi C440A1A005SAX C440A2A005SAX CT kit with integrated 3 0 Cu Al pass through holes 8 300 1500 1500 5 panel mount ZEB XCT1500 4 750 kemi C440A1A005SAX C440A2A005SAX CT kit with integrated 1 0
91. Bi A1 304 801 S811 F1E E 50 S752 6A 420 801 811 10 37 801 S811 B1 A1 360 801 S811 F1E E 66 801 S811 7A 500 801 S811 10 50 752 Cc A10 420 801 S811 F1E E 105 801 S811 7A s50 5801 5811 10 66 801 S811 C A1 500 801 S811 F1E E 135 801 S811 B1 720 5801 5811 10 105 801 S811 D B1 650 S801 S811 F1E FE 180 8801 8811 C a50 5801 5811 10 135 5801 5811 D E 720 S801 S811 F1E F1E 240 801 S811 G1 w eneo 180 15801 5811 E E 850 S801 S811 F1E F1E 240 5801 5811 FIE E 1000 S5801 S811 F1E F1E Enclosure space will also accommodate for a DC Power Supply two four pole relays a CPT and terminal blocks Also includes space for a DNA module or MOV Same as footnote but CPT is not included Upsize to 7A enclosure to include space for a CPT and a full voltage bypass contactor Note All Type 7 and 9 see Tab 11 CA08104001E Enclosure space will also accommodate for a DC Power Supply two four pole relays a CPT and terminal blocks Also includes space for a DNA module or MOV Enclosure may be reduced to an A1 with all space for all items as in footnote excluding relays and CPTs Same as footnote but CPT is not included Upsize to B1 enclosure to include space for a CPT and a full voltage bypass contactor Note For enclosure box dimensions refer to table above For more information visit www eaton com consultants CHS Controls AB Tel 4
92. CSA C Tick Ambient temperature 3G 0 to 40 C above 40 C derate linearly 0 to 40 C above 40 C derate linearly 0 to 40 C above 40 C derate linearly operation Ambient temperature storage by 1 of rated current per Celcius to 60 C 25 to 55 C by 1 of rated current per Celcius to 60 C 25 to 55 C by 1 of rated current per Celcius to 60 C 25 to 55 C Altitude 0 1000m above 1000m derate linearly by 2 5 of rated current per 100m to a maximum of 2000m 0 1000m above 1000m derate linearly by 2 5 of rated current per 100m to a maximum of 2000m 0 1000m above 1000m derate linearly by 2 5 of rated current per 100m to a maximum of 2000m Installation Vertical Vertical Vertical Protection class IP20 IP20 IP20 Protection class applies to the front and operator control and display ele ments Protection type from all sides is IP00 With optional covers from the NZM range protection type IP40 from all sides can be achieved With optional covers from the NZM range protection type IP40 from all sides can be achieved With optional covers from the NZM range protection type IP40 from all sides can be achieved Busbar tag shroud Back of hand and finger proof from front face Back of hand and finger proof from front face Back of hand and finger proof from front face Overvoltage category pollution degree 11 2 W 2 11 2 Shock resis
93. Combination reduced voltage See Table 30 6 3 for options soft starter circuit breaker S811 For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30043 Table 30 5 2 Solid State Product Comparison Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State General Description Description 801 811 Communicating Soft Starter Soft Starter Maximum current range 1 1000A 1 1000A Start type Ramp or current limit Ramp or current limit Operating voltage 200 600 Vac 200 600 Vac Operating frequency 47 63 Hz 47 63 Hz Control voltage 24 Vdc 24 Vdc Kick start 0 2 seconds adjustable 0 2 seconds adjustable Ramp time range Initial torque setting Current limit setting 0 5 180 seconds 0 85 0 550 0 5 180 seconds 0 85 0 550 Soft stop 0 60 seconds 0 60 seconds Pump control option Yes Yes Overtemperature protection Yes Yes Overload Yes Yes Overload setting Trip class setting 30 100 5 10 20 and 30 30 100 5 10 20 and 30 Phase loss unbalance Yes Yes Jam Yes Yes Stall Yes Yes Phase reversal Yes Yes Jog Yes Yes Extended start Yes Yes LED status indication Yes LCD Yes LED fault indication Yes LCD Yes Table 30 5 3 Application and Environmental Considerations The installation environment fo
94. Cu Al pass through holes Table 30 3 36 C440 Electronic Overload Relays for Separate Mount Overload Frame Overload Relay Overload Relay with Range Size Catalog Number Ground Fault Catalog Number 0 33 1 65 45mm C440A1A1P6SAX C440A2A1P6SAX 1 5 C440A1A005SAX C440A2A005SAX 4 20 C440A1A020SAX C440A2A020SAX 9 45 C440A1A045SAX C440A2A045SAX 20 100 55mm C440B1A100SAX C440B2A100SAX CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 3 1g Motor Starters and Contactors Low Voltage Motor Starters Electromechanical E T N September 2011 Sheet 30032 C440 XT Electronic Overload Relay Table 30 3 37 Type AN19 59 Freedom Series Starters Non Reversing and Reversing NEMA Continuous Service Limit Maximum UL Horsepower Three Pole Three Pole Size Ampere Current Rating Single Phase Three Phase Non Reversing Reversing Rating Amps Catalog Number Catalog Number 115V 230V 208V 240V 480V 600V C440 Electronic Overload Relays 00 9 11 1 3 1 1 1 2 1 1 2 2 2 AN19AN0_ 5E _ AN59AN0_ 5E _ 0 18 21 1 2 3 3 5 5 AN19BN0_ 5E _ AN59BN0_5E _ 1 27 32 2 3 7 1 2 7 1 2 10 10 AN19DN0_5E _ AN59DNO_5E _ 2 45 52 3 7 1 2 10 15 25 25 AN19GNO_5E _ ANS59GNO_5E _ 3 90 104 25 30 50 50 AN19KN0_ 5E _ AN59KN0_5E _ 40 135 156 40 5
95. D Figure 30 2 3 Open Type 20 30A Sizes Four Six Poles See Auxiliary Contacts for type and location of auxiliary contacts supplied Auxiliary Contacts Ampere Number Dimensions in Inches mm Shipping Rating of Poles Wide High Deep Mounting F G oi A B c DO E g Open Type 10 2 4 2 00 50 8 3 88 98 5 3 49 88 6 1 50 38 1 3 38 85 9 4 90 124 5 0 54 13 7 1 4 0 63 20 30 2 3 2 00 50 8 3 88 98 5 3 49 88 6 1 50 38 1 3 38 85 9 4 90 124 5 0 54 13 7 1 45 0 65 20 30 4 6 4 20 106 7 4 35 110 5 3 52 89 4 3 50 88 9 3 86 98 0 4 90 124 5 0 54 13 7 2 9 1 3 20 30 9 10 50 266 7 5 75 146 0 4 52 114 8 4 50 114 3 5 00 127 0 4 35 1 96 20 30 12 10 50 266 7 5 75 146 0 4 52 114 8 4 50 114 3 5 00 127 0 5 8 2 6 60 2 3 2 56 65 1 5 05 128 3 4 44 112 8 2 00 50 8 4 50 114 3 5 80 147 3 0 54 13 7 3 4 1 53 60 4 3 46 87 8 5 05 128 3 4 44 112 8 2 00 50 8 4 50 114 3 5 80 147 3 0 54 13 7 3 5 1 57 60 5 4 36 110 7 5 05 128 3 4 44 112 8 2 00 50 8 4 50 114 3 5 80 147 3 0 54 13 7 3 55 1 59 100 2 3 3 54 89 9 7 17 182 1 5 94 150 9 3 00 76 2 6 63 168 4 0 54 13 7 9 4 1 200 2 3 7 05 179 1 9 11 231 4 7 25 184 2 6 00 152 4 8 50 215 9 20 9 0 300 2 3 7 05 179 1 13 12 333 2 7 78 184 2 6 00 152 4 12 50 317 5 23 10 35 Center mounting slot
96. DIM or communications network Fault identification can minimize trouble shooting time and cost The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources Thirty different faults can be identified by the S811 Control Status The S811 provides data that represents system conditions that can be read through the DIM or the communica tions network This data identifies the status of the system and the control commands the system is requesting of the S811 This can be used for advanced troubleshooting and system integration activities CA08104001E Motor Starters amp Contactors Solid State Starters 811 Solid State Reduced Voltage Starter Breaker Status The S811 has provisions to read and display circuit breaker status Eaton communicating cover control or other communicating protective device is required to take advantage of this feature User Manual A comprehensive user manual is avail able and can be downloaded free of charge from www eaton com electrical by performing a document search for MNO03902002E Accessories Surge Suppressors A surge suppressor can mount on either the line or load side of the 811 soft starter It is designed to clip the line voltage or load side induced voltage Low Voltage Surge Suppressor Mounted on a 200 mm Device Table 30 5 12 Surge Suppressors Description Catalog Number 600
97. E T N Motor Starters and Contactors Low Voltage September 2011 Sheet 30001 Contents Motor Starters and Contactors Low Voltage Manual Motor Control MS Manual Motor Starters cccn cad aia cea nkededwoaawgdaakdaae awd 30 1 1 B00 MMS ccces stick edeade eo eked bebe beta daketePeGabaad des 30 1 2 Lighting Contactors Non Combination Lighting Contactors c ccccrccecacane sna eew waa 30 2 1 Electrically Held Non Combination CN35 0000 e eee eee eee 30 2 2 Mechanically Held Non Combination C30CNM 00 00s 30 2 5 Magnetically Latched A202 cc cana cane eke eee ceed eee 30 2 9 Enclosed Combination Type ECL 0 00 e eee eee 30 2 11 NEMA Motor Starters Electromechanical Freedom General Description 0 00 c eee eee 30 3 1 Freedom tTechhical Data cccacscec ceed ane en ices eee ene ee 30 3 2 C441 Motor Insight Motor Protection Relays 20 0005 30 3 11 C440 XT Electronic Overload Relay 0 0 cece eee eee eee 30 3 13 Reduced Voltage Electromechanical General DESPO a d arn aie acuincs werk a a ahh Sk we Mh NR ae 30 4 1 PULCIISNSTORNME einan docemnetkdidecriarserttaad ean adeee daaes 30 4 2 Pan SORTA MRC ts sess cas encase ecm ges oh bs kal rad mens a AR lw Lr ony ok Sal a 30 4 3 WBE icc prenis Ga hewmen ake Ram mMah Goes Bal ee modes dd 30 4 4 Reduced Voltage Solid State General DSsCh SNe eeri niaan teehee HR HaG LOA ERR RED Raa 30 5 1 801 Solid State Reduced
98. E or equivalent overload protection devices may be selected In addition manual motor protectors MMP series can also be considered 3 desint wed f robust screw terminals make these Description ae te ABO auon real IS required TOF power supplies easy to install and use mains isolation These power supplies are available in 85 264V input and 24V output ELC PSO1 1A and 2A models 380 480V input and 24V output PSS25F For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30079 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers Technical Data and Specifications Table 30 5 34 DS7 Soft Start Controllers Rated Control Circuit Voltage 24 Vac Vdc Unit DS7 340SX004NO N DS7 340SX007NO N DS7 340SX009NO N DS7 340SX012NO N Voltage 110 230 Vac DS7 342SX004NO N DS7 342SX007NO N DS7 342SX009NO N DS7 342SX012NO N General Standards IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 GB14048 6 UL508 GB14048 6 UL508 GB14048 6 UL508 GB14048 6 UL508 CSA C22 2 No 0 M91 CSA C22 2 No 0 M91 CSA C22 2 No 0 M91 CSA C22 2 No 0 M91 CSA C22 2 No 14 05 CE CSA C22 2 No 14 05 CE CSA C22 2 No 14 05 CE CSA C22 2 No 14 05 CE marking
99. E020CCS XTPRO16BC1 XTPAXTPCC DS7 340SX016NO N DS7 342SX016NO N HFD3060 40A Class RK5 XTOB024CC1 XTOE045CCS XTPR025BC1 XTPAXTPCC DS7 340SX024NO N DS7 342SX024NO N HFD3070 50A Class RK5 XTOB032CC1 XTOE045CCS XTPR032BC1 XTPAXTPCC DS7 340SX032NO N DS7 342SX032NO N Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 120 230 Vac device Table 30 5 30 DS7 Soft Start Controllers Horsepower Ratings 10 Second Ramp One Start per Hour 400 Current Limit at 40 C Rated Motor Power hp Maximum Maximum Recommended Recommended MMP Connection Catalog Current Allowable Allowable XTOB Overload XTOE Overload Kit to MMP Number 200V 230V 480V 4 A z 5 Amperes Breaker Size Fuse Size Direct Connect 3 0 5 0 5 1 5 HFD3015 15A Class RK5 XTOBO04BC1 XTOEOO5BCS XTPROO4BC1 XTPAXTPCB DS7 340SX004NO N DS7 342SX004NO N 4 8 1 1 3 HFD3015 15A Class RK5 XTOBOO6BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007NO N DS7 342SX007NO N 6 9 1 5 2 3 HFD3020 20A Class RK5 XTOBOO6BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX009NO N DS7 342SX009NO N 9 2 2 5 HFD3030 20A Class RK5 XTOBO10BC1 XTOE020BCS XTPRO10BC1 XTPAXTPCB DS7 340SX012NO N DS7 342SX012NO N 11 3 3 7 5 HFD3035 25
100. Power Derating Curves 110 110 100 100 904 90 80 80 z 70 70 60 60 B 50 S 50 e 40 40 30 30 20 20 10 10 0 0 0 20 10 0 10 20 30 40 50 60 70 80 85 20 10 0 10 20 30 40 50 60 70 80 85 20 10 0 10 20 30 40 50 60 70 80 85 Ambient Temperature C Ambient Temperature C Ambient Temperature C Figure 30 5 21 Vertical Mounting Position PSG60E Figure 30 5 22 Vertical Mounting Position PSG60F PSG120E PSG120F PSG480E PSG480F For more information visit www eaton com consultants CHS Controls AB Figure 30 5 23 Vertical Mounting Position PSG240E PSG240F CA08104001E Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E 1 N Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Solid State Sheet 30087 PSG Series DC Power Supplies Dimensions Approximate Dimensions in mm Note Dimensions are for reference only 32 0 0 5 120 5 0 5 _ _ _ gt gt kK 105 2 0 5 _ gt ry aa
101. S PROFIBUS communication adapter with 24 Vdc I O 3 2398 002B C4410 Features and Benefits m The Ul user interface module provides an intuitive easy to use human interface with powerful configuration capabilities to maximize system performance m Door or device mounted UI enables users to safely configure commis sion monitor and troubleshoot the system at the electrical panel without opening the enclosure door eliminating the possibility of an arc flash incident m System operating parameters can be monitored enterprise wide through a communications network Increase uptime by providing data for process management and preventive diagnostics CA08104001E m Run Bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses E Internal solid state overload protection provides accurate current measurement and trip settings Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling resulting in superior motor overload protection while minimizing nuisance trips Advanced selectable protective features safeguard the motor and system against a variety of system faults For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols s
102. V 10A E TN 121 0 0 5 ponor SPEC LABEL 100 240V 5A y 50 60Hz if Figure 30 5 28 PSG240E m 120 5 0 5 _ _ gt lt 105 2 0 5 _ gt A m z i 24V 10A E T N f 121 0 0 5 psczaor SPEC LABEL IN CIs j y brm Au Figure 30 5 29 PSG240F For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E 1 N Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Solid State Sheet 30089 PSG Series DC Power Supplies Dimensions Approximate Dimensions in mm Continued Note Dimensions are for reference only 160 0 0 5 _ gt gt 7 1 A fr 7 o e o 121 0 0 5 PSGaBOE o gt lt 6 6 0 1 Hd lt 96 6 0 5 gt 111 4 40 6 gt Figure 30 5 30 PSG480E Catalog Number 121 0 0 5 oe it 2 y 3 Phase 400 500V 1 4A 50 60Hz Figure 30 5 31 PSG480F CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls
103. V MOV for 65 mm EMS38 and 110 mm units 600V MOV for 200 mm and EMS39 290 mm units 690V MOV for 200 mm and EMS41 290 mm units Catalog Numbering System Table 30 5 13 S811 Open Soft Starters Catalog Numbering System S 811 T S Soft starter 811 Non combination Soft Starter pute 30 N38 S Standard soft starter configurable for edge or level control D Inside the delta L Extended ramp start W Without DIM 3 Three pole device N No options P Pump control V 690V option Frame Size N 65 mm R 110 mm T 200 mm U 200 mm V 290 mm Ampacity Rating 37 37A 36 360A 66 66A 42 420A 10 105A 50 500A 13 135A 65 650A 18 180A 72 720A 24 240A 85 850A 30 304A 10 1000A Frame T18 through V85 U Frame 500A unit does not have IEC Certification Not available in U Frame For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 305 14 Motor Starters amp Contactors Low Voltage Solid State Starters 811 Solid State Reduced Voltage Starter E T N September 2011 Sheet 30054 Operation Starting and Stopping Modes The S811 has a variety of starting and stopping methods to provide superior performance in the most demanding appl
104. Voltage Soft Starter 00005 30 5 6 811 Solid State Reduced Voltage Soft Starter 00000 30 5 10 611 Solid State Reduced Voltage Soft Starter 0000 30 5 18 DSG Soft Start Controllers iicccccsovsa 4 cinewnee cetaes irasat kiain 30 5 26 DS Sott Start COnmOlers sosia ok cides dawadend ami bawieaeawead 30 5 35 PSG S ries DC Power SUPPUGSi sgri ccce newer eet dangers auwadedaas 30 5 44 Enclosures General informali cick cctoded et eads ireset Hh ase EREE 30 6 1 Enclosure DIMENSIONS ae ciconsasiaewen decane deaeek ig iori niea wand 30 6 3 Group Control Multi Pak 00 0 cece eee eens 30 7 1 Specifications See Eaton s Product Specification Guide available on CD or on the Web CSI Format nonnisi eee 1995 2010 Sections 16481 Sections 26 29 13 11 16484 26 29 13 13 16485 26 29 13 15 16902 26 29 05 Enclosed S801 Soft Start and Freedom NEMA Starter with C440 Electronic Overload Relay CHS Controls AB Florettgatan 33 s 3 7 HS SE 254 67 Helsingborg Sweden CA08104001E For more information visit www eaton com consultants Tel 46 42 38 6100 Fax 46 42 38 61 29 controls i chs chscontrols se www chscontrols se 30 0 2 Motor Starters and Contactors Low Voltage E T N September 2011 Sheet 30002 This page intentionally left blank For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls
105. alog feature a compact space saving design and high strength impact and temperature resistant insulating materials Starters and contactors are available in the NEMA National Electrical Manufacturers Association style The NEMA devices are sized based on traditional NEMA classifications CA08104001E Motor Starters and Contactors Low Voltage Motor Starters Electromechanical Freedom Line General Description Features Freedom NEMA m Adjustable bimetallic ambient compensated overload relays with interchangeable heater packs available in three basic sizes covering applications up to 900 hp reducing the number of different contactor overload relay combinations that have to be stocked Fixed heater overloads are optional m Electronic overload relay C440 available as a stand alone unit and assembled with a Freedom contactor m A full line of snap on accessories top and side mounted auxiliary contacts solid state and pneumatic timers etc E Straight through wiring line lugs at top load lugs at bottom m Horizontal or vertical mounting on upright panel for application freedom m Screw type power terminals have captive backed out self lifting pressure plates with screws reduced wiring time m Accessible terminals for easy wiring Optional fingerproof shields avail able to prevent electrical shock m Top located coil terminals conve nient and readily accessible 45 mm contactor magnet co
106. alting the process Costly system downtime can be avoided The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class The FLA adjustment includes a 3 to 1 adjustment range The overload trip class is adjustable from class 5 through class 30 The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temperature The overload protection can be enabled disabled or disabled on start Short Circuit The use of a short circuit protective device in coordination with the S811 is required in branch motor circuits by most electrical codes Short circuit coordination ratings with both fuses and Eaton s molded case circuit breakers are available providing customers with design flexibility The 811 has short circuit coordination ratings as an open component an enclosed starter and in a motor control center Jam Excessive current and torque up to locked rotor levels can occur in a jam condition The condition can result in stress and damage to the motor load mechanical system and the electrical distribution system Jam protection prevents the stress and damage from a jam during normal run After the motor is started a current greater than 300 FLA setting will cause the starter to trip on a jam fault Stall Excessive current and torque up to locked rotor levels can occur
107. and and finger Back of hand and finger proof from front face proof from front face proof from front face proof from front face Overvoltage category ll 2 11 2 11 2 11 2 pollution degree Shock resistance 8g 11 ms 8g 11 ms 8g 11 ms 8g 11 ms Vibration resistance 2M2 2M2 2M2 2M2 according to EN 60721 3 2 Dimensions in inches mm 3 66 x 6 89 x 5 47 3 66 x 6 89 x 5 47 3 66 x 6 89 x 5 47 3 66 x 6 89 x 5 47 WxHxD 93 0 x 175 0 x 138 9 93 0 x 175 0 x 138 9 93 0 x 175 0 x 138 9 93 0 x 175 0 x 138 9 Weight in Ibs kg 4 00 1 8 4 00 1 8 4 00 1 8 4 00 1 8 Main Circuit Rated operation voltage V 200 460 Vac 200 460 Vac 200 460 Vac 200 460 Vac Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated impulse Uimp 1 2 4 kV 4kV 4kV 4 kV withstand voltage 50 us Rated operation current le 40 52 65 77 Motor Power Ratings 200V hp 10 15 20 25 230V hp 10 20 25 30 460V hp 30 40 50 60 230V kW 11 15 15 22 400V kW 22 30 37 45 Overload cycle according 40A AC53a 3 5 75 10 52A AC53a 3 5 75 10 65A AC53a 3 5 75 10 77A AC53a 3 5 75 10 to EN 60947 4 2 For more information visit www eaton com consultants CHS Controls AB CA08104001E Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30071 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS6 Soft Start Controllers Table 3
108. atures can be configured enabled or disabled with the UI or through the communications network 30 5 20 Solid State Starters 611 Solid State Reduced Voltage Soft Starter Motor Overload The S611 includes electronic overload protection as standard The overload meets applicable requirements for a motor overload protective device The overload protects the motor from overheat conditions with the use of sophisticated algorithms that model true motor heating resulting in superior motor protection and fewer nuisance trips The S611 calculates a thermal memory value A 100 value represents the maximum safe temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor Upon trip the S611 stores the calculated motor heating value and will not allow a motor re start until the motor has sufficiently cooled This feature ensures the motor will not be damaged by repeated overload trip reset and re start cycles The thermal memory value can be monitored through the UI or the communications network The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be imple mented in the process monitoring system warning of an impending trip before a trip occurs halting the process Costly system downtime can be avoided The trip current is adjusted to match the specific application requirements by entering the motor namep
109. by the construction schedule Combination starter modules and incoming or feeder devices can be installed days months or years later For more information visit www eaton com consultants CHS Controls AB controls Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se In addition to the barrier compartments the enclosure contains two wiring troughs The top section is a wireway fitted with three power terminal straps each having terminals for extension to adjoining enclosures and to all four compartments The incoming line and extension terminals are suitable for either copper or aluminum conductors from No 6 to 350 kcmil At the bottom of the enclosure is another wiring trough for interconnecting wiring and outgoing cables Hinging of the front doors provides for easy access to each module The doors are also gasketed with a fire retardant material Knockouts are provided on the doors for the mounting of pushbuttons and indicating lights The enclosure and wireway cover plates come in ASA 70 light gray enamel An identification card retainer is mounted on each compartment door A dust and weather resistant enclosure to house the Type 1 enclosure is also available Typical Six Compartment Multi Pak After Assembly 30 7 2 Group Control Group Control Multi Pak Combination Starter Modules Eaton s starter modules consist of a Class A200 magnetic line starter prewired with a mo
110. c control power Any manufacturer s CTs may be used Type 3R Kit with Remote Display Mounted Inside C441 Motor Insight offers several accessories for the customer s ease of use and safety m Types 1 and 12 remote display Em Type 3R remote display kit m Mounting plate adapter Features and Benefits m Remote display unit a Same user interface as the overload relay Q Enhanced operator safety operator can configure the overload without opening the enclosure door m Type 3R kit mounts with standard 30 mm holes m Mounting plate for retrofit in existing installations Table 30 3 28 Type 3R Kit with Remote Display Mounted Inside Description Catalog Number Remote display Types 1 and 12 UL 508 C4411 Type 3R kit for remote display UL 508 C4413 Conversion plate C441CMP1 Communication Cables The remote display requires a communication cable to connect to the C441 Motor Insight overload relay Table 30 3 29 Communication Cable Lengths Length in Inches meters Catalog Number 9 8 0 25 D77E OPIP25 39 4 1 0 D77E OPIP100 78 7 2 0 D77E OPIP200 118 1 3 0 D77E OPIP300 Table 30 3 30 Current Transformer Kits Description Catalog Number Three 150 5 CTs to be used with C441 Motor Insight C441CTKIT150 Three 300 5 CTs to be used with C441 Motor Insight C441CTKIT300 Three 600 5 CTs to be used with C441 Motor Insight C441CTKIT600 For more informa
111. chs chscontrols se www chscontrols se 30 5 59 Motor Starters amp Contactors Low Voltage E T N September 2011 Sheet 30090 This page intentionally left blank For more information visit www eaton com consultants CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E T N September 2011 Sheet 30091 General Information Technical Reference Enclosure Types Enclosures provide mechanical and electrical protection for operator and equipment Brief descriptions of the various types of Eaton s enclosures offered by Eaton are given below See NEMA Standards Publication No 250 for more comprehensive descriptions definitions and or test criteria CA08104001E Motor Starters and Contactors Low Voltage Enclosures General Information E T N Type 1 Type 1 Conforms to IP40 for Indoor Use Suitable for most applications where unusual service conditions do not exist and where a measure of protec tion from accidental contact with enclosed equipment is required Designed to meet tests for rod entry and rust resistance Enclosure is sheet steel treated to resist corrosion Depending on the size knockouts are provided on the top bottom and sometimes on the side Type 3R Type 3R Conforms to IP52 for Outdoor Use Primarily intended for applications where falling rain sleet or external ice formations are present Gasketed
112. ct 25 0 33 1 HFD3015 15A Class RK5 XTOB004BC1 XTOE005BCS XTPR004BC1 XTPAXTPCB DS7 340SX004NO N DS7 342SX004NO N 3 8 0 75 1 5 HFD3015 15A Class RK5 XTOBOO6BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007NO N DS7 342SX007NO N 7 1 5 3 HFD3020 20A Class RK5 XTOBOO6BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX009NO N DS7 342SX009NO N 9 2 2 4 HFD3030 20A Class RK5 XTOBO10BC1 XTOE020BCS XTPRO10BC1 XTPAXTPCB DS7 340SX012NO N DS7 342SX012NO N 12 3 5 5 HFD3035 25A Class RK5 XTOBO16CC1 XTOE020CCS XTPRO16BC1 XTPAXTPCC DS7 340SX016NO N DS7 342SX016NO N 16 4 7 5 HFD3060 40A Class RK5 XTOBO16CC1 XTOE045CCS XTPRO16BC1 XTPAXTPCC DS7 340SX024NO N DS7 342SX024NO N 24 5 5 11 HFD3070 50A Class RK5 XTOBO24CC1 XTOE045CCS XTPRO25BC1 XTPAXTPCC DS7 340SX032NO N DS7 342SX032NO N Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vde device 120 230 Vac device 24 Vdc Control Power Eaton s ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The light weight DIN rail mounted devices have a wide input voltage range and AC Control Power 24 120 or 230 Vac may be used for control power in accordance with the model requirements Table 30 5 33 DC Power Supply Selection Considerations 1 Either XTOB or XTO
113. d Contactors Low Voltage September 2011 Motor Starters Electromechanical Sheet 30023 Freedom Line Technical Data Electrical Life AC 3 and AC 4 Utilization Categories 109 000 009 Life Load Curves Eaton s Freedom Series NEMA contactors have been designed and manufactured for superior life perfor a 10 900 099 mance in any worldwide application 5 All testing has been based on require 5 ments as found in NEMA and UL standards and conducted by Eaton 1 000 000 Actual application life may vary ae depending on environmental condi tions and application duty cycle s oO N i Utilization Categories ee D A AC 1 Non inductive or slightly 9 18 27 45 90 135 270 inductive loads such as resistance 1 10 Break Amperes 100 1000 furnaces and heating NEMA AC 3 Load Life Sizes 00 5 480 V 60 Hz AC 2 Starting of slip ring motors 100 000 000 AC 3 Squirrel cage motors starting switching off motors during running i 10 000 000 AC 4 Squirrel cage motors starting plugging inching or jogging Note AC 3 tests are conducted at rated device currents and AC 4 tests are con ducted at six times rated device currents All tests have been run at 460V 60 Hz 1 000 000 Operations s 100 000 Contactor Choice m Decide what utilization category your application is and choose the appropriate curve anne 54 108153 270 540822 1620 m Locate the intersection of the 1 10 100 1000 life load cur
114. dd on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 Number of conductors Two stranded or one AWG 12 Torque requirements 3 5 in Ib in Solid stranded or flexible 3 31 maximum size in mm2 Control Power Requirements Voltage range 24V 10 21 6 26 4 Steady state current amps 1 0 1 0 1 0 1 4 Inrush current amps 10 10 10 10 Ripple 1 Relays 1 Class A and C Voltage AC maximum 240 Voltage DC maximum 120 Amperes maximum 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C Altitude lt 2000m consult factory for operation gt 2000m Humidity lt 95 noncondensing Operating position Any Pollution degree IEC 947 1 3 Impulse withstand voltage 6000V IEC 947 4 1 U Frame 500A unit does not have IEC Certification UR Recognized Product CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 5 18 Solid State Starters Motor Starters amp Contactors Low Voltage 611 Solid State Reduced Voltage Soft Starter 611 Solid State Reduced Voltage Soft Starter S611 Solid State Soft Starter General Description Eaton revolutionized the reduced voltage control marketplace with its
115. del we nave pine care aa e Representative or call our Technical guidelines on what the soft Resource Center at 877 ETN CARE Table 30 5 14 Standard Duty Ratings Starting Ramp Current Ramp Time Starts Ambient Method of FLA Seconds per Hour Temperature vs Soft start 300 30 sec 3 50 C vs Full voltage 500 10 sec 3 50 C vs Wye delta 350 20 sec 3 50 C vs 80 RVAT 480 20 sec 2 50 C vs 65 RVAT 390 20 sec 3 50 C vs 50 RVAT 300 20 sec 4 50 C Table 30 5 15 Product Selection Standard Duty Rating Open Soft Starters Frame Max Three Phase Motor Catalog Size Current KW Rating 50 Hertz hp Rating 60 Hertz Number 230 380 400 440 200V 230V 460V 575V Volt Volt Volt 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF N 37 10 18 5 18 5 10 10 10 10 25 20 30 30 811N37N3S 66 18 5 30 37 20 15 20 20 50 40 60 50 S811N66N3S R 105 30 55 59 30 25 40 30 75 60 100 75 811R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 811R13N3S T 180 51 90 110 60 50 60 60 150 125 150 150 811T18N3S 240 75 110 147 75 60 75 75 200 150 200 200 811T24N3S 304 90 160 185 100 75 100 100 250 200 300 250 S811T30N3S U 360 110 185 220 125 100 150 125 300 250 350 300 811U36N3S 420 120 220 257 150 125 175 150 350 300 450 350 811U42N3S 500 150 257 300 150 150 200 150 400 350 500 450 811U50N3S V 360 110 185 220 125 100 150 125 300 250 350 300 811V36N3S 420 129 220 257 150 125 175 150 350 300 450 350 811V42N3S 500 15
116. derating derating Storage temperature 25 C to 25 C to 25 C to 25 C to 25 C to 25 C to 25 C to 25 C to 85 C 85 C 85 C 85 C 85 C 85 C 85 C 85 C Operating humidity lt 95 RH non lt 95 RH non lt 95 RH non lt 95 RH non lt 95 RH non lt 95 RH non lt 95 RH non lt 95 RH non condensing condensing condensing condensing condensing condensing condensing condensing Vibration operating Pollution degree 2 2 2 2 2 2 2 2 Climatic class 3K3 according 3K3 according 3K3 according 3K3 according 3K3 according 3K3 according 3K3 according 3K3 according to EN 60721 to EN 60721 to EN 60721 to EN 60721 to EN 60721 to EN 60721 to EN 60721 to EN 60721 Safety and Protection Transient surge voltage Varistor Varistor Varistor Varistor Varistor Varistor Varistor Varistor Surge voltage protection Yes Yes Yes Yes Yes Yes Yes Yes against internal surge Safety class Class Class Class Class Class Class Class Class with ground with ground with ground with ground with ground with ground with ground with ground connection connection connection connection connection connection connection connection Shock 10 to 150 Hz 0 35 mm acc 50 m s s single amplitude 5G max for 90 min in each X Y Z direction in acc with IEC 68 2 6 30G 300 m s s in all directions according to IEC 68 2 27
117. dercurrent m Low power kW m High power kW Line Protection m Overvoltage m Undervoltage m Voltage imbalance m Voltage phase loss Monitoring Capabilities m Current average and phase rms m Voltage average and phase rms m Power motor kW m Power factor m Frequency m Thermal capacity m Run hours m Ground fault current m Current imbalance m Voltage imbalance m Motor starts m Motor run hours Options m Type 1 12 remote display Em Type 3R remote display kit g Communication modules Q Modbus Q Modbus with I O Q DeviceNet with I O a PROFIBUS with I O a Modbus TCP with I O contact product line Q EtherNet IP with I O contact product line Benefits Reliability and Improved Uptime m Advanced diagnostics allows for quick and accurate identification of the root source of a motor pump or power quality fault reducing troubleshooting time and the loss of productivity reducing repeat faults due to misdiagnosis and increas ing process output and profitability For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se m Provides superior protection of motors and pumps before catastrophic failure occurs m Increases profitability with greater process uptime and throughput reduced costs per repair reduced energy consumption and extended equipment life m Adjustments to overload co
118. e Em Internal run bypass contactors and overload protection eliminate the need for additional devices reducing enclosure sizes minimiz ing installation and wiring time and reducing overall assembly size and cost m Wide range of overload FLA settings 50 100 of rated frame current and a selectable trip class 5 30 offers users the flexibility to fine tune the starter to match specific application requirements m Variable ramp times and torque control settings provide unlimited starting configurations allowing for maximum application flexibility m Kick start feature enables soft starting of high friction loads m Soft stop control for applications where an abrupt stop of the load is not acceptable m Pump control option with sophisti cated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure m Six SCRs control all three motor phases providing smooth accelera tion and deceleration performance m Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings m Reduce the peak inrush current s stress on the power system m Minimize peak starting torque to diminish mechanical system wear and damage m 120 Vac control voltage enhances ease of connections Protective Features All protective fe
119. e Volts hp Poles 19 1 7 Paes L291 _ k ee za le 2 63 e 92 2 73 7 pe 10 7 66 8 0 44 120 240V 277 Vac 1 1or2 3 4 Inch Pipe Top ioon lt 3 50 11 2 120 240 Vdc 1 2 l 88 9 240 Vde 1 4 1 3 4 Inch Pipe Top 32 Vdc 1 4 1o0r2 7 7 7 i 7 Figure 30 1 2 Watertight Cast Aluminum Figure 30 1 3 Hazardous Location Enclosures Cast Aluminum m Type 1 General Purpose m Type 1 Flush Mounted General at an ame Purpose a 152 m Type 3 4 5 Watertight 98 6 1 06 m Type 7D Class Group D Hazardous T 26 9 Locations _L ai 2 75 _ y Mounting Purposes a m Type QE F G Class ll Groups E F G k 69 9 2 Ole p ih L ose Hazardous Locations 1 38 16 8 m Red pilot light available for NEMA 1 35 1 H es factory installed or field installed kit iz j Indicating a ae S ry j Light Typical Specifications 1 64 4 50 i 41 7 3 28 114 3 Handle Manual single phase starters shall be 7 83 3 Guard Eaton s Type MS or approved equal for 7 H j F motors rated not greater than 1 hp They 0 22 2 25 shall be built and tested in accordance 57 2 with the applicable NEMA standards tp The starter shall have a quick make ae i 1 153 quick break toggle mechanism The 1 Unit T9 gt 38 9 overload shall have a field adjustment allowing up to 10 variance in ratings Figure 30 1 4 Flush Plates of the nominal heater value Dimensions in inches Not to be used for construction purposes unless approved
120. e a need for preventive maintenance or an impeding failure Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are located When faults do occur real time fault data can assist maintenance in troubleshooting and planning repair resources Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel Average Line Current Provides the average of the three phase rms line currents in amperes accurate to within 2 Current data can be used to indicate a need for maintenance Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance signifying system maintenance is due Average Pole Current Provides the average of the three phase rms pole currents in amperes accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications and will differ in inside the delta applications Average Line Current as a FLA Provides the average rms line current as a percentage of the S611 FLA setting Three Phase Line Currents Provides three rms phase line currents in amperes accurate to within 2 Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or the electrical distribution system For more informat
121. e line feeding the three motor input leads as is done for normal across the line starting The starter uses silicon controlled rectifiers SCRs to ramp the voltage to the motor providing smooth acceleration and deceleration of the load After the motor is started the internal run bypass contactor closes resulting in the motor running directly across the line Internal run bypass significantly reduces the heat generated as compared to non bypass starters The soft stop option allows for a ramp stop time that may be longer than the coast to stop time An external over load protection is needed Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State Operation Voltage Ramp Start This start method provides a voltage ramp to the motor resulting in a constant torque increase This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions Bypass contactor s close after ramp time has elapsed m Adjustable initial voltage 30 92 of full voltage m Adjustable ramp time 1 30 seconds Soft Stop Allows for a controlled stopping of load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction loads where a sudden stop may cause system or product damage Setting the soft stop time to a value of 0 turns off this feature m Soft stop time 0 30 seconds For more in
122. e programmed as a percent of motor FLA from 0 to 100 Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system Low voltage conditions can cause a malfunction and damage to electrical equipment The S811 has low voltage protection that will trip if the average rms voltage falls below a preset value The low voltage protection can be programmed as a percent of nominal voltage from 1 to 99 with a trip delay of 0 1 to 60 seconds Motor Starters amp Contactors Low Voltage High Voltage High voltage conditions can result from disturbances in the electrical power distribution system High voltage conditions can cause malfunctions or failures of electrical equipment The 811 has high voltage protection that will trip if the average rms voltage is greater than a preset value The high voltage protection can be programmed as a percent of nominal voltage from 101 to 120 with a trip delay of 0 1 to 60 seconds Monitoring Capabilities The S811 has an impressive array of system monitoring capabilities that allow users to access real time process and diagnostic data This data can be viewed at the device with the DIM or through a communications network Data over a communications network can provide valuable insight into the condition of the equipment and pro cesses Maintenance and production personnel can monitor critical opera tional and maintenance data from a ce
123. ection type be achieved be achieved be achieved be achieved from all sides is IP00 Busbar tag shroud Back of hand and finger Back of hand and finger Back of hand and finger Back of hand and finger proof from front face proof from front face proof from front face proof from front face Overvoltage category 11 2 11 2 11 2 11 2 pollution degree Shock resistance 8g 11 ms 8g 11 ms 8g 11 ms 8g 11 ms Vibration resistance 2M2 2M2 2M2 2M2 according to EN 60721 3 2 Mean heat dissipation at W 0 2 0 35 0 35 0 6 rated duty cycle Radio interference B B B B Dimensions W x H x D mm 45 x 130 x 95 45 x 130 x 95 45 x 130 x 95 45 x 130 x 95 in 1 77 x 5 12 x 3 74 1 77 x 5 12 x 3 74 1 77 x 5 12 x 3 74 1 77 x 5 12 x 3 74 Weight kg 0 35 0 35 0 35 0 35 Ib 0 77 0 77 0 77 0 77 Main Circuit Rated operational voltage V 230 460 Vac 230 460 Vac 230 460 Vac 230 460 Vac Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation current le 4 7 9 12 AC 53 Motor Power Ratings 200V hp 0 75 1 5 2 3 230V hp 0 75 2 2 5 480V hp 2 3 5 10 230V kW 0 75 1 5 2 2 3 400V kW 1 5 3 4 5 5 Overload cycle according 4A AC53a 3 5 75 10 7A AC53a 3 5 75 10 9A AC53a 3 5 75 10 12A AC53a 3 5 75 10 to EN 60947 4 2 CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 40 R
124. educe assembly and test costs by using pre assembled wire harnesses Protective Features All protective features can be configured enabled or disabled with the DIM or through the communications network Motor Overload The 811 includes electronic overload protection as standard The overload meets applicable requirements for a motor overload protective device The overload protects the motor from over heat conditions with the use of sophisti cated algorithms that model true motor heating resulting in superior motor protection and fewer nuisance trips The S811 calculates a thermal memory value A 100 value represents the maximum safe temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor Upon trip the S811 stores the calculated motor heating value and will not allow a motor re start until the motor has sufficiently cooled This feature ensures the motor will not be CA08104001E Motor Starters amp Contactors Low Voltage Solid State Starters 811 Solid State Reduced Voltage Starter damaged by repeated overload trip reset and re start cycles The thermal memory value can be monitored through the DIM or the communications network The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be imple mented in the process monitoring system warning of an impending trip before a trip occurs h
125. educed Voltage Solid State Motor Starters amp Contactors Low Voltage DS7 Soft Start Controllers Table 30 5 34 DS7 Soft Start Controllers Continued E T N September 2011 Sheet 30080 Rated Control Circuit Voltage 24 Vac Vdc Unit DS7 340SX004NO N_ DS7 340SX007NO N_ DS7 340SX009NO N_ DS7 340SX012NO N Voltage 110 230 Vac DS7 342SX004NO N DS7 342SX007NO N__ DS7 342SX009NO N__ DS7 342SX012NO N Wire Specifications Power terminals Single conductor solid or stranded AWG 18 10 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 11 Control signals Single conductor solid or stranded AWG 18 10 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 11 Power Section Rated impulse withstand voltage Uimp 4kV 4kV 4kV 4kV 1 2 50 us Rated insulation voltage 500 500 500 500 Control Commands Vac Vde Supply voltage control board Ug nominal Vdc 20 4 26 4 20 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 1 6 1 6 1 6 1 6 Pickup voltage 17 3 to 27 17 3 to 27 17 3 to 27 17 3 to 27 Dropout voltage 3to0 3to0 3to0 3to0 Relay Outputs Number of relays 1 TOR 1 TOR 1 TOR 1 TOR Maximum voltage Vac 250 250 250 250 30 Maximum current A 1A 1A 1A 1A Soft Start Functions Ramp times Start ramp s 1 30 1 30 1 30 1 30 Stop ramp s 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 100 30 100 3
126. elect 316 grade option for improved corrosion resistance 30 6 2 Enclosures General Information dar Type 7 amp 9 Bolted Type 7 9 for Hazardous Gas Locations For use in Class Group B C or D Class II Groups E F and Class III indoor locations as defined in the National Electrical Code Type 7 9 enclosures must withstand the pres sure generated by explosion of internally trapped gases and be able to contain the explosion so that gases in the surrounding atmosphere are not ignited Under normal operation the surface temperature of the enclosure must be below the point where it could ignite explosive gases present in the surrounding atmosphere Designed to meet explosion temperature and hydrostatic design tests Motor Starters and Contactors Low Voltage Type 12 Type 12 Conforms to IP62 for Indoor Use Provide a degree of protection from dripping liquids non corrosive falling dirt and dust Designed to meet tests for drip dust and rust resistance Constructed of sheet steel Hole plugs cover pilot device holes There are no knockouts hub cover plates or hubs installed E T N September 2011 Sheet 30092 Many Eaton Type 12 enclosures are suitable for use in Class II Division 2 Group G and Class lll Divisions 1 and 2 locations as defined in the National Electrical Code Type 12 Safety Interlock The Type 12 enclosure can be ordered with a safety interlock on the door
127. eres Breaker Size Fuse Size Direct Connect 3 8 0 75 15 HFD3015 15A Class RK5 XTOBO04BC1 XTOE005BCS XTPR004BC1 XTPAXTPCB DS7 340SX004NO N DS7 342SX004NO N 7 1 5 3 HFD3015 15A Class RK5 XTOBOO6BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007NO N DS7 342SX007NO N 9 2 2 4 HFD3020 20A Class RK5 XTOBO10BC1 XTOE020BCS XTPRO10BC1 XTPAXTPCB DS7 340SX009NO N DS7 342SX009NO N 12 3 5 5 HFD3030 20A Class RK5 XTOBO12BC1 XTOE020BCS XTPRO12BC1 XTPAXTPCB DS7 340SX012NO N DS7 342SX012NO N 16 4 75 HFD3035 25A Class RK5 XTOBO16CC1 XTOE020CCS XTPRO16BC1 XTPAXTPCC DS7 340SX016NO N DS7 342SX016NO N 24 5 5 11 HFD3060 40A Class RK5 XTOBO24CC1 XTOE045CCS XTPRO25BC1 XTPAXTPCC DS7 340SX024NO N DS7 342SX024NO N 32 7 5 15 HFD3070 50A Class RK5 XTOBO32CC1 XTOE045CCS XTPRO32BC1 XTPAXTPCC DS7 340SX032NO N DS7 342SX032NO N Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 120 230 Vac device Table 30 5 32 DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 10 Second Ramp One Start per Hour 400 Current Limit at 40 C Rated Motor Power kW Maximum Maximum Recommended Recommended MMP Connection Catalog Current 539y 400V Allowable Allowable XTOB Overload XTOE Overload Kit to MMP Number Amperes Breaker Size Fuse Size Direct Conne
128. ewdriver at the job site CA08104001E Motor Starters amp Contactors Low Voltage Group Control Group Control Multi Pak m Saves space over individually mounted control m Can be wall or rack mounted m Has flexible panel space for auxiliary control items Barriers can be removed to provide oversized compartments m Eliminates square duct or cable entrance box m Simplifies wiring mg Permits quick easy additions and rearrangements m UL listed E69852 Guide NITW Enclosure Features The Type 1 enclosures are partitioned into either four or six compartments to hold combination starter modules incoming or feeder circuit breakers fus ible switches or other auxiliary devices The barriers can be removed to provide oversized spaces Each enclosure holds up to four Size 1 or 2 full voltage non reversing combination starter modules up to two Size 3 or 4 starter modules or a combination of both size ranges The compartments have hinged doors interlocked to prevent opening when the breaker switch is in the ON position The disconnect operating mechanism can be padlocked in the OFF position The Multi Pak enclosure adapts easily to installation requirements Multiple units can be arranged to suit the space available horizontally on a single line or two high Knockouts are provided at the top bottom and sides of the enclo sures for conduit connection Conduit can be installed and cables pulled as dictated
129. eypad to scroll through the various menus The DIM allows the user to modify control parameters enable or disable protec tions set communication variables monitor system parameters such as line voltages and currents and access the fault queue ONLN SS OXFDO1 H STOP Monitoring Figure 30 5 2 Digital Interface Module DIM The DIM can be removed from the 811 and remote mounted Kits are available to door mount the DIM enabling users to safely configure commission monitor and trouble shoot the system at the electrical panel without opening the enclosure door The 811 has built in communications capabilities that enable the soft starter to be connected to a variety of networks including DeviceNet Ethernet Modbus and PROFIBUS Multiple control components can be connected to one Eaton gateway that concentrates data from the devices into a single node Configuration is simple a single press of the gateway s Auto Configuration button sets the system up for default operation This automatically configures the I O assemblies to the system devices The data from these devices are then assembled into a single input and output messages The S811 communication parameters can be configured with the DIM or through the network using CH Studio Component Manager Advanced For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontr
130. formation visit www eaton com consultants CHS Controls AB chs chscontrols se www chscontrols se E T N September 2011 Sheet 30066 Bypass 100 ba i o i o i Qa 1 7 i Start Run Time Seconds Tel 46 42 38 61 00 Fax 46 42 38 61 29 Figure 30 5 13 Start Ramp 100 Speed Run Soft Stop Time Seconds 1 Coast to Stop Speed 2 Soft Stop Ramp Voltage 3 Soft Stop Time Figure 30 5 14 Stop Ramp CA08104001E E T N September 2011 Sheet 30067 Features and Benefits m Run Bypass mode greatly reduces internal heating created by the power dissipation across the SCRs The bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses m Less heat minimizes enclosure size and cooling requirements and maximizes the life of all devices in the enclosure m LED displays device status and provides fault indication m Variable ramp times and voltage control torque control settings provide unlimited starting configu rations allowing for maximum application flexibility m Soft stop control suits applications where an abrupt stop of the load is not acceptable Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings m Minimizes the peak inrush current s stress on the power system m Manages peak starting torque to diminish mechanical system wear and damage
131. from the line When the motor is accelerated it is reconnected for normal data operation Design Features Contactors 1S 1M 2S 2M A three pole contactor 1S shorts the motor leads T4 T5 T6 during starting to connect motor in wye see Table 30 4 8 for size A three pole contactor 1M energizes motor leads T1 T2 T3 for both wye and delta connections see Table 30 4 8 for size A three pole contactor 2S connects resistors in series with the motor wind ings during the start to run transition period see Table 30 4 8 for size A three pole contactor 2M energizes the motor leads T4 T5 T6 during run ning to connect the motor in delta see Table 30 4 8 for size Table 30 4 8 NEMA Contactor Size Guidelines Max NEMA Size hp Starter Contactor 1M 2M 1S 2S 230V 60 Hz 10 1YD 1 1 1 1 25 2YD 2 2 2 1 50 3YD 3 3 3 1 75 4YD 4 4 4 l2 150 5YD 5 5 4 3 300 6YD 6 6 5 4 500 TYD 7 7 60 5 800 8 YD 8 8 70 16 460 575V 60 Hz 15 1YD 1 1 1 T 40 2YD 2 2 2 1 75 3YD 3 3 3 1 150 4YD 4 4 4 2 300 5YD 5 5 4 3 700 6YD 6 6 5 4 1000 7YD Fi 7 60 5 1500 8YD 8 8 70 16 1S is two pole on sizes 7 and 8 Operation Refer to Schematic Diagram Closing the START button or other pilot device energizes contactor 1S whose contacts connect the motor in a wye connection Interlock 1S closes ener gizing contactor 1M and timer TR The 1M contacts energi
132. ft Stop Allows for a controlled stopping of a load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction loads where a sudden stop may cause system or load damage Stop time 0 60 seconds l lt Soft Start Time i Bypass Bypass Voltage Rated P Voltage 100 Kick Start 100 2 Torq j z ay A E i E 1 aip l lt Soft Start Time gt he Kick Start Time tr Start lt Run lt Start gt lt Run gt Time Seconds Time Seconds Figure 30 5 9 Ramp Start Bypass Kick Start Torq ji 100 Initial Torque 3 100 g na o I gt Kick Start Time Start li Time Seconds Run j Start ne Run gt Time Seconds Figure 30 5 10 Current Limit Start For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30063 Motor Starters amp Contactors Low Voltage Solid State Starters 611 Solid State Reduced Voltage Soft Starter 100 Locked Rotor Torque Figure 30 5 11 Kick Start Graphic Coast to Stop 100 Speed Soft Stop Ramp Voltage Speed le gt Stop Time al Run gt lt Soft Stop gt Time Seconds Figure 30 5 12 CA08104001E Stop Ramp Graphic Edge and Level
133. g Class 130 A Cold Coil data with a cold coil m Coil Offering encapsulated Hot Coil data with a hot coil Q NEMA Sizes 4 5 Q UL insulation rating Class 155 F m Operational Limits a 85 to 110 of rated voltage AC a 80 to 110 of rated voltage DC CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 3 4 Motor Starters Electromechanical Motor Starters and Contactors Low Voltage Freedom Line Technical Data NEMA Table 30 3 5 Specifications Sizes 00 3 E T N September 2011 Sheet 30020 Description Contactor Catalog Number Size CN15A CN15B CN15D CN15G CN15K NEMA Size 00 NEMA Size 0 NEMA Size 1 NEMA Size 2 NEMA Size 3 Configuration Number of poles 2 3 4 2 3 2 3 4 5 2 3 4 5 2 3 Auxiliary contacts standard 4th pole NO 1 Side NO 1 Side NO 1 Side NO 1 Side NO 1 Add on auxiliary contacts Top 4 or side 4 Top 4 or side 3 Top 4 or side 3 Top 4 or side 3 Left side 4 or right side 3 12 14 solid Cu 10 14 solid Cu or solid Cu Frame size 45mm 45 mm 65 mm 65 mm 90 mm Maximum voltage rating 600 Vac 600 Vac 600 Vac 600 Vac 600 Vac Continuous ampere ratings I 9A 18A 27A 45A 90A Maximum horsepower hp Single phase 115V 1 3 1 2 3 7 1 2 230V 1 2 3 7 1 2 15 Three phase 200V 1 1
134. greater system protection thus reducing overall costs and downtime C441 Motor Insight is available in either a line powered or 120 Vac control powered design capable of monitoring voltages up to 660 Vac Each of these units is available in a 1 9A or a 5 90A FLA model With external CTs C441 Motor Insight can protect motors up to 540A FLA Available add on accessories include communication modules for Modbus DeviceNet and PROFIBUS all with I O options For ease of use and operator safety C441 Motor Insight offers a remote display that mounts easily with two 30 mm knockouts Features Size Range m Broad FLA range of 1 540A m Selectable trip class 5 30 m Four operating voltage options Q Line powered from 240 Vac 480 Vac 600 Vac Q Control powered from 120 Vac Motor Control m Two output relays Q One B300 Form C fault relay and one B300 ground fault shunt relay Q Other relay configurations are available including one Form A and one Form B SPST fault and auxiliary relays allowing programmable isolated relay behavior and unique voltages CA08104001E Motor Starters and Contactors Low Voltage Motor Starters Electromechanical C441 Motor Insight m One external remote reset terminal m Trip status indicator Motor Protection m Thermal overload m Jam stall protection m Current level alarming m Current imbalance m Current phase loss m Ground fault m Phase reversal Load Protection m Un
135. h can help to eliminate additional pipe hangers and extend the life of the system pumps valves and gaskets For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Typical Applications m Centrifugal and screw compressors m Material handling equipment Fans and blowers Pumps Cranes and hoists Food processing Machinery Rock crushers HVAC industry Enclosure Types Airborne particulate may be detrimental to starter performance and reliability so caution must be exercised in choosing the enclosure best suited to the environment The NEMA rating of the enclosure defines its ability to withstand the ingress of foreign particulate as described below NEMA 1 A general purpose indoor type enclosure NEMA 12 A dust tight and drip tight enclosure for indoor industrial applications NEMA 3R Enclosures are intended for outdoor use primarily to provide a degree of protection against falling rain sleet and external ice formation NEMA 4 A watertight and dust tight enclosure for either indoor or outdoor use NEMA 4X Identical to NEMA 4 with the additional requirement that the enclosure be corrosion proof as well NEMA 7 9 Enclosures capable of preventing the entrance of dust and withstanding pressure resulting from an internal explosion of specified gas E T N September 2011 Sheet 30042 30 5 2 Motor
136. hstand the large initial inrush currents of tungsten lamp loads with out contact welding They are full rated and do not require derating as do standard motor control contactors Operation Magnetic Latch A permanent magnet is built into the contactor structure that will maintain the contactor in its energized state indefinitely without using control power When energized a DC current is applied to the latch coil producing a magnetic field that reinforces the polarity of the permanent magnet pulling in the contactor The current to the coil is disconnected by the coil clearing interlock In order to drop out the contactor it is necessary to apply a field through the STOP coil in the reverse direction to the permanent magnet This momentarily cancels the magnetic attraction and the contactor drops out Enclosures Open and NEMA Types 1 3R 4X and 12 Specifications m Terminals Q All except 30A devices Al Cu 30A devices Cu only m Ballast load 600 Vac breaking all lines m Tungsten lamp loads maximum volts O Line to line 480 Vac a Line to neutral 277 Vac CA08104001E Motor Starters and Contactors Low Voltage Lighting Contactors Magnetically Latched Mechanically Held A202 Typical Specifications Magnetically held lighting contactors are Eaton s Type A202 or approved equal for lighting loads of 30 400A Magnetically held combination lighting con
137. ical Data Dimensions and Wiring Arrangements Four compartment enclosures are 32 00 inches 812 8 mm wide 26 00 inches 660 4 mm high and 7 00 inches 177 8 mm deep with provisions for four bolt wall mounting Six compart ment enclosures are an additional 16 00 406 4 inches wide Enclosures may be grouped together by nippling through knockouts provided Motor Starters amp Contactors Low Voltage Load and control conduits may enter at the top or bottom Starter wiring diagram and overload heater installa tion instructions are attached to each starter door E T N September 2011 Sheet 30096 Dust and weather resistant enclosures for four or six module units are available These enclosures are 34 00 inches 863 6 mm or 50 00 inches 1270 0 mm wide 31 00 inches 787 4 mm high and 11 75 inches 298 5 mm deep Outgoing Conduits May Be All Supply Feed Thru Nipples at Top All at Bottom or Mixed l AA 4 L AA fl lt gt E O m j 26 Incoming Line at Top or Side Either End y vy 7 7 v7 1e H Units at 32 Inches 812 8 mm Each _____ gt Outgoing Conduits May Be All at Top
138. ication Modules Power Monitoring Current Catalog Description 1 0 Catalog Source Range Range Number Number 240 Vac 170 264 170 264 Vac 1 9A C441BA Modbus 5 90A C441BB Modbus communication module None C441M 480 Vac 323 528 323 528 Vac 1 9A C441CA Modbus communication module 4IN 2OUT 120 Vac C441N 5 90A C441CB 24 Vdc C441P 600 Vac 489 660 489 660 Vac 1 9A C441DA DeviceNet 2A DeviceN icati dule 4IN 2OUT 120 V C441K t t 120 Vac 93 5 132 170 660 Vac 1 9A 4410109NOUI en a eee ee 2 5 90A C4410590NOUI 24Vde_ C441L PROFIBUS Table 30 3 26 C441 Motor Insight CT Multiplier and Wire Wrap Schedule PROFIBUS communication module 4IN 2OUT 120 Vac 441S Catalog Motor No of No of CT External 24 Vde C4410 Number FLA Loops Conductors Multiplier CT Kit Through Setting Catalog EtherNet IP and Modbus TCP CT Primary Number Ethernet based communication module 4IN 2OUT 120 Vac C441R Current Range 5 90A 24Vdc C441T C441_B and 5 22 5A 3 4 4 C4410590NOUI 6 67 30A 2 3 3 10 45A 1 2 2 20 90A O 1 1 Current Range 1 9A C441_A and 1 5A 2 C4410109NOUI 2 9A 1 0 1 60 135A 0 0 0 150 150 5 C441CTKIT150 120 270A 300 300 5 C441CTKIT300 240 540A 1 600 600 5 C441CTKIT600 N Underscore indicates Operating Voltage Code required Operating Voltage Codes Code Voltage B 240 Vac c 480 Vac D 600 Vac lt empty gt 120 Va
139. ications The motor can be started in either Voltage Ramp Start or Current Limit Start mode Kick Start and Soft Stop are available within both starting 100 Ps Locked Rotor Torque Initial Torque Run FLA modes Time Seconds Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase Figure 30 5 3 Starting Characteristics Ramp Start The most commonly used form of soft start this start mode allows you to set the initial torque value and the duration of the ramp to full voltage Pee iti owed conditions Bypass contactors close after ramp time S m Adjustable initial torque 0 85 2 100 of locked rotor torque m Adjustable ramp time 0 5 180 seconds can be extended with factory modification Current Limit Start Limits the maximum current available Time Seconds Figure 30 5 4 Starting Characteristics Current Limit Start to the motor during the start phase This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit Bypass contactors close after current limit time 100 Locked Rotor Torque m Maximum current of 0 85 locked rotor current Run FLA m Adjustable ramp
140. ides a smooth transition for starting and stopping a motor and for eliminating the water hammer effect that can damage pipes valves and pumps The S611 offers an impressive array of advanced protective features Not only are the protective features selectable but many offer variable settings allow ing the user to fine tune the starter to meet specific system requirements The S611 has an easy to use user interface module UI that allows the user to configure the device and to read system parameters The UI includes an LED display and a keypad to scroll through the various parameters The UI allows the user to modify control parameters enable or disable protec tions set communication variables monitor system parameters such as line voltages and currents and access the fault queue For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30058 Figure 30 5 7 User Interface The UI can be removed from the S611 and be remote mounted Kits are available to door mount the UI enabling users to safely configure commission monitor and trouble shoot the system at the electrical panel without opening the enclosure door This will help eliminate the possibility of an arc flash incident Communications The S611 has built in communication capabilities through two comm
141. ighest industry standards such as UL CSA CE and IEC m RoHS compliant Standards and Certifications m UL m CSA m CE NEMA IEC EN 60947 VDE 0660 ISO 13849 1 EN954 1 RoHS ATEX directive 94 9 EC Equipment Group 2 Category 2 30 3 14 Motor Starters and Contactors Low Voltage Motor Starters Electromechanical E T N September 2011 Sheet 30030 C440 XT Electronic Overload Relay Product Selection Table 30 3 31 XT Electronic Overload Relays For Use with For Use with Overload Contact Frame Auxiliary Contact Type Catalog XT Contactor Frame Contactor Range Amps Sequence Size Configuration Number For Direct Mount to XT Contactors B XTCEOO7B 0 33 1 65 97 95 45mm _ NO NC ZEB12 1 65 XTOE1P6BCS XTCEOOSB E Sanes lanky aris fres C XTCE018C 0 33 1 65 9795 45mm NO NC ZEB32 1 65 XTOE1P6CCS XTCE025C E E 15 r z Lb ZEB32 5 XTOEOO5CCS 4 20 3 4 69896 ZEB32 20 XTOE020CCS 9 45 ZEB32 45 XTOE045CCS D XTCEO4OD 9 45 97 95 45mm _ NO NC ZEB65 45 XTOE045DCS XTCEOSOD E z Alee 2100 z z THT 55 mm ZEB65 100 XTOE100DCS F G XTCEO80F 20 100 97 95 55mm _ NO NC ZEB150 100 XTOE100GCS XTCEOQSF XTCE115G Y XTCE170G
142. ight E 208 60 Q 24 Vdc X 104 120 60 9 Type 4X Watertight 316 grade stainless steel G 550 50 R 48 Vdc Y 48 50 H 277 60 S 125 Vdc Z By description J 208 240 60 For normally closed poles see PG03300001E C30CN available in 30A only CA08104001E CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se For more information visit www eaton com consultants 30 2 12 Motor Starters and Contactors Low Voltage Lighting Contactors Electrically Held and Magnetically Latched Combination Lighting Three Pole Only Type ECL Table 30 2 31 Ratings Latched ELC15 Series C Circuit Breaker Disconnect Continuous Circuit Breaker Amperes Am pere System Enclosed Rating Voltage 30 30 600 60 60 600 100 100 600 200 200 600 Table 30 2 32 ELC13 Fusible Disconnect Switch Continuous Fuse Clip Amperes Am pere System Enclosed Rating Voltage 30 30 250 600 60 60 250 600 100 100 250 600 200 200 250 600 Table 30 2 33 Ratings Electrically held ELC14 Series C Circuit Breaker Disconnect Continuous Circuit Breaker Amperes Am pere System E Enclosed Rating Voltage 30 30 600 60 60 600 100 100 600 200 200 600 300 300 600 400 400 600 UL ballast and resistive ratings only Table 30 2 34 ELC12 Fusible Disconnect Switch Continuous
143. ility Basic Communication via Expansion Module Monitoring Only Basic communication on the C440 is accomplished using an expansion module The expansion module plugs into the expansion bay on the C440 overload relay enabling communications with the overload via their Modbus RTU RS 485 network No additional parts are required mpr Basic Communication Modbus For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Advanced Communication Monitoring and Control C440 also has the ability to communi cate on industrial protocols such as DeviceNet PROFIBUS Modbus RTU and Modbus TCP and Ethernet planned while providing control capability using I O An expansion module mentioned earlier combined with a communica tion adapter and a communication module allows easy integration onto the customer s network Advanced Communication Communication Module The communication adapter comes standard with four inputs and two outputs 24 Vdc or 120 Vac while providing the customer with flexible mounting options DIN rail or panel For more information about technical data and specifications as well as dimensions see Control Products Catalog CA08102001E Advanced Communication Communication Adapter with Communication Module 30 3 1g Motor Starters and Contactors Low Voltage E T N September 20
144. ils have three terminals permitting either top or diagonal wiring easy to replace European or U S style starters or contactors without changing wiring layout m Designed to meet or exceed NEMA UL CSA VDE BS and other interna tional standards and listings m American engineering built by Eaton using the latest in statistical process control methods to produce high quality reliable products m Sized based on standard NEMA classifications m Easy coil change and inspectable replaceable contacts m Available in open and NEMA Type 1 3R 4 4X and 12 enclosures For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Standards and Certifications m Standard Designed to meet or exceed UL NEMA and CSA m UL listed UL File E1491 Guide NLDX Open UL File E176513 Enclosed Combination Motor Con trollers UL File E19224 Enclosed Non Combination Motor Controllers UL File E195239 Enclosed Power Conversion Equipment m CSA certified CSA File LR353 Class 321104 Open and NEMA 1 Enclosed Certified Type 2 Coordination Eaton s Freedom Series NEMA starters are now UL certified to achieve IEC 947 Type 2 coordination against 100 000A short circuit fault currents Any brand of properly selected fuse can be used Type 2 coordination means that the starter will be suitable for further use following a short circuit fault
145. impending trip before a trip occurs halting the process Costly system downtime can be avoided DC Control Voltage Monitors level of the 24 Vdc control voltage Fluctuations in control voltage can cause component malfunction and failure System control voltage data can be used to implement warnings alarms and system actions to low or high voltage conditions CA08104001E E T N September 2011 Sheet 30053 Pole Temperature Increases in pole temperature are caused by increases in ambient temperature start stop times and start duty cycles Changes in pole temperatures represent a change in system operating conditions Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities Device Temperature An increase in device temperature is a strong indication of an increase in ambient temperature High ambient temperature operation can be identi fied with the device temperature data Ambient temperature increases can be due to loss of enclosure cooling fans or blocked venting High ambient temperatures will reduce the life of all electrical equipment in the enclosure Start Count Start count data can be used to monitor system output schedule preventative maintenance identify system anomalies and identify changes in system operation Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the
146. impressive list of control and protective functions this new line of products is designed to sig nificantly increase the protection it offers to system equipment e g motors belts pumps and so on The benefit of increased system equipment protection is longer life and longer system equipment uptime m Reduced Power Draw Power control features like Ramp Start Current Limit Start and Jog Forward provide maximum flexibility in selecting start profiles minimizing both mechanical and electrical stress while maximizing motor performance Em Improved Safety S801 soft starters offer fingerproof deadfront construction reducing the chance of electrical shock With the use of 24 Vdc control power pilot devices and relays can be m System Cost Savings With improved reliability longer life of system equipment reduced power draw space savings and improved safety you enjoy the benefit of a significant improvement in system uptime and a reduction in system downtime resulting in overall system cost saving Em Time Savings Time savings in using S801 soft starters are achieved through a quick and easy setup procedure user friendly operational design the longer life of system equipment and improved safety m Productivity Overall S801 soft starters significantly improve your productivity by saving you time and money This is demonstrated by longer product life longer runs between breakdowns and the ease
147. in a stall condition The condition can lead to an overload trip and result in stress and damage to the motor load mechani cal system and the electrical distribu tion system Stall protection prevents stress and damage to a motor that has not come up to speed or stalled after the soft start time The S811 will trip to protect the system in the event that the For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se motor did not get to the rated speed in the defined soft start period A current greater than 200 FLA at the end of the soft start period will cause the starter to trip on a stall fault Pole Over Temperature High ambient temperatures extended ramp times and high duty cycle condi tions may cause the S811 power pole conductors to reach a temperature that exceeds their thermal rating The S811 is equipped with sensors that monitor the temperature of the power poles Over temperature protection occurs if the device s thermal capacity is exceeded The soft starter will trip in over temperature conditions preventing device failure The device pole temperature value can be monitored through the DIM or the communications network This feature can be of use in determining an impending over temperature trip condition Alarms can be implemented in the process monitoring system warning of an impending trip before a tr
148. ion Refer to Schematic Diagram Closing the START button or other pilot device energizes the start contactor E T N September 2011 Sheet 30036 1S The interlock 1S closes energiz ing the timing relay TR and contactor 2S which seal in through the interlock 2S With the 1S and 2S contactors closed the motor is connected through the autotransformer for reduced voltage start After a preset time interval the TRTO contacts time open de energiz ing contactor 1S and connecting the autotransformer as a reactor in series with the motor Interlock 1S immedi ately energizes the run contactor R which seals in through its interlock R The run contacts are now closed and the motor is running at full voltage Start contactor 2S and relay TR are de energized when interlock R opens An overload opening the STOP push button or other pilot device de ener gizes the R contactor removing the motor from the line Other Types Autotransformer starters are also available in combination and reversing types RVNR AUTOXFMR 3 coil R 3E T2 L joLI cxtBKR 1oj 25 Ssle2 x 1s 13 vo 2 or fo it BeBe SW amp FU 5E 1E L3 o L3 Bo i 3D Y y 25 Ske e is A A Hime S E E i D ie TBX2 i TB1 Tet Stop p2 Sat tap ima OL om e or E omt eN FASTE ooa o oto ro oo wB Se pog R 18 at a2 Auto Transformer RO s oto 2 g
149. ion visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Three Phase Pole Currents Provides three rms phase pole currents in amperes accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications Three Phase Line Voltages Provides the individual rms three phase line voltages Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or the electrical distribu tion system Voltage can be used to monitor electrical distribution system performance Warnings alarms and system actions to low or high voltage conditions can be implemented Percent Thermal Memory Provides the real time calculated thermal memory value The S611 calculates thermal memory value A 100 value represents the maximum safe temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be implemented in the process monitor ing system warning of an impending trip before a trip occurs halting the process Costly system downtime can be avoided Pole Temperature Increases in pole temperature are caused by increases in ambient temperature start stop times and start d
150. ip occurs halting the process Costly system shutdown can be avoided Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases Phase loss can lead to motor damage before an eventual overload trip occurs Phase loss is typically an indication of a failure in the electrical distribution system The 811 will detect a phase loss and trip if any phase current drops below a preset value The phase loss trip level is adjustable from 0 to 100 of the average of the other two phase levels with an adjustable trip delay of 0 1 to 60 seconds Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases Phase imbalance can lead to motor damage before an eventual overload trip Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor The 811 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases The phase current imbalance trip level is adjustable from 0 to 100 of the average of the current in the other two phases with an adjustable trip delay of 0 1 to 60 seconds 30 5 12 Solid State Starters 811 Solid State Reduced Voltage Starter The phase voltage imbalance trip level is adjustable from 0 to 100 of the average of the voltage in the other two phases wi
151. ith global certifications compact size and an impressive operating temperature range the PSG Series fits a wide variety of applications at a competitive price Eight models are offered from 2 5A up to 20A with both single and three phase input voltage models available Application Description The PSG Series is a line of general purpose power supplies for use ina wide variety of industrial control applications Applications include communication networks sensors PLCs and many other electrical systems Each model is equipped with a rugged metal housing heavy duty screw terminals and a variety of protection features making the PSG one of the most versatile industrial power supply lines on the market Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State Features Benefits and Functions Universal input voltages 85 264 Vac for single phase units 320 575 Vac for three phase units Rugged aluminum housing stands up to harsh environments Current surge power boost of 1 5 times nominal current for 1 second allows branch protection and powering of high pickup loads Wide operating temperature range 20 C to 75 C derating above 50 C Adjustable DC voltage output LED indicating light for DC OK simplifies troubleshooting Compact size with common depth and height across all models allows for common panel depths and family consistency MTBF up to 800 000 hours ensures uptime and reliabi
152. kVAC type 4kVAC type 4kVAC type 4kVAC type 4 kVAC type test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test test 3 kVAC routine test Input ground Output ground 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test 1 5 kVAC type test 1 5 kVAC routine test 1 5 kVAC type test 500 Vac routine test Ratings for single phase models are at 115 Vac three phase models are at 400 Vac 85 264 Vac DC input range 120 375 Vdc 320 575 Vac DC input range 450 800 Vdc CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscont
153. la Namie p a Een EN Y E TeN adjust vcoKQ SPEC LABEL 121 0 0 5 E TN aaa p pee j 5 0 0 2 Figure 30 5 24 PSG60E 111 4 0 5 _ 96 5 0 5 gt A E TeN 6 6 SPEC LABEL N 0 1 70 0 0 5 m Figure 30 5 25 PSG60F gt 50 0 0 2 lt DC 24V 5A A F q OOOO o OOOOOO Mel lel RY QOO Adjust O D DCOKO 121 0 ETN ETN 0 2 L N AC 100 240V 2A 50 60 Hz y a ii LEZ 13 01 ar 5 5 lt 115 0 0 6 A Figure 30 5 26 PSG120E CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 CoOnirols chs chscontrols se www chscontrols se 30 5 4g Motor Starters amp Contactors Low Voltage E T N Reduced Voltage Solid State September 2011 Sheet 30088 PSG Series DC Power Supplies Dimensions Approximate Dimensions in mm Continued Note Dimensions are for reference only lt 111 3 0 5 gt lt 96 4 0 5 gt H i l E T N 6 6 lt 0 1 SPEC LABEL L 70 0 0 5 _ E Figure 30 5 27 PSG120F 118 5 0 5 lt 105 2 0 5 24
154. late full load current rating and trip class The FLA adjustment includes a 2 to 1 adjustment range The overload trip class is adjustable from class 5 through class 30 The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temper ature The overload protection can be enabled disabled or disabled on start Short Circuit The use of a short circuit protective device in coordination with the S611 is required in branch motor circuits by most electrical codes Short circuit coordination ratings with both fuses and Eaton molded case circuit breakers are available providing customers with design flexibility The S611 has short circuit coordination ratings as an open component an enclosed starter and in a motor control center Motor Starters amp Contactors Low Voltage Jam Excessive current and torque up to locked rotor levels can occur in a jam condition The condition can result in stress and damage to the motor load mechanical system and the electrical distribution system Jam protection prevents the stress and damage from a jam during normal run After the motor is started a current greater than 300 FLA setting will cause the starter to trip on a jam fault Stall Excessive current and torque up to locked rotor levels can occur in a stall condition The condition can lead to an overload trip and can result in stress and damage to the motor
155. lity Heavy duty screw terminals with finger safe protective cover allow use of ring lug terminals All metal DIN rail mounting hardware Class 1 Division 2 hazardous location rated Standards and Certifications For more information visit www eaton com consultants UL cUL listed UL 508 industrial control equipment cURus UL 60950 1 IEC EN German safety CSA certified contact Eaton for certification dates and status CE marked RoHS compliant CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30084 Product Selection Table 30 5 35 Power Supply Single Phase Description Catalog Number 85 264 Vac input 24 Vdc 2 5A output PSG60E 85 264 Vac input 24 Vdc 5A output PSG120E 85 264 Vac input 24 Vdc 10A output PSG240E 85 264 Vac input 24 Vdc 20A output PSG480E Table 30 5 36 Power Supply Three Phase Description Catalog Number 320 575 Vac input 24 Vdc 2 5A output PSG60F 320 575 Vac input 24 Vdc 5A output PSG120F 320 575 Vac input 24 Vdc 10A output PSG240F 320 575 Vac input 24 Vdc 20A output PSG480F CA08104001E E T N September 2011 Sheet 30085 Technical Data and Specifications Table 30 5 37 PSG Series DC Power Supplies Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State PSG Series DC Power Supplies
156. loads They are also suitable for other loads such as low pressure and high pressure sodium lamp loads and other non motor resistive loads They are not recommended for most sign flashing loads These lighting contactors are designed to withstand the large initial inrush currents of tungsten lamp loads with out contact welding The full family of lighting contactors does not require derating Application Description Loads Ballast Lamps Fluorescent mercury vapor metal halide sodium vapor quartz 600V maximum Filament Lamps lIncandescent infrared heating 480V maximum line to line 277V maximum line to neutral Resistance Heating Radiant and convection heating furnaces and ovens Table 30 2 1 Lighting Contactor Comparison Typical Specifications Electrically Held Lighting Contactors Eaton s CN35 or approved equal are rated for lighting loads of 10 300A They are built and tested in accordance with applicable NEMA standards Mechanically Held Lighting Contactors Eaton s C30CNM or approved equal are rated for lighting loads of 30A They shall be capable of being supplied in a 2 12 pole single unit configuration These contactors are designed to with stand the large initial inrush currents of tungsten and ballast lamp loads as well as non motor resistive loads without contacts welding The contac tor is capable of being operated such that it will not switch to OFF during the contr
157. m 24 Vdc control module enhances personnel and equipment safety CA08104001E Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS6 Soft Start Controllers Protective Features m There are two auxiliary relays Q First relay is a TOR relay that closes when the TOR is achieved internal bypass relays close Q The second relay is a RUN relay that closes when the RUN signal is initiated and opens when RUN signal is removed It remains closed during stop ramp time if set to a value greater than 0 The RUN relay will also open if a fault occurs m Mains connection The mains connection is monitored for an open condition and or undervoltage m Motor connection The motor connection is monitored for an open condition m SCR faults SCR performance is monitored during the ramp cycle for proper operation m Heat sink over under temperature High ambient temperatures extended ramp times and high duty cycle conditions may cause the DS6 to exceed its thermal rating When temperature goes under 5 C unit will trip as well The DS6 is equipped with sensors that monitor the temperature of the device The soft starter will trip in over under temperature conditions preventing device failure m Bypass relay The DS6 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running The DS6 will trip on a bypass dropout fault if either of these conditions occur
158. manual starter can be used on non reversing applications up to10 hp 600 Vac It features a three pole block overload relay that uses A200 starter heaters straight through wiring and will accept auxiliary contacts E T N Se ptember 2011 Sheet 30004 B100 starters are available as toggle or pushbutton operated open and Type 1 enclosed devices or toggle operated in Type 4 7 9 and 12 enclosures with padlocking provision as standard Red pilot lights and one auxiliary contact are available as options 4 98 126 5 47 3 98 M 118 0 1 05 101 1 7 2 36 26 8 1 02 gt 59 9 F_ t 25 5 a jte PITA 0 92 7 59 Off 6 00 a 192 8 152 4 0 92 23 4 ii ON God JA F 163 218 Dia 0 63 41 4 4 Mtg Holes 16 0 16 0 3 25 _ 1 2 x 3 4 Conduit K O 82 6 2 In Each Side 1 2 x 3 4 Conduit K O 2 In Bottom and 2 In t Top End 1 25 31 8 1 02 2 50 _ 25 9 63 5 5 13 C 130 3 71 2 56 5 00 65 0 137 0 71 LY NI i 9 19 Ss 8 28 233 4 10 16 210 3 258 1 LOE te 1 50 SF ij 38 1 3 00 0 09 76 2 2 3 z 6 00 152 4 2 05 e 52 1 lk 0 63 o7 16 0 m 4 3 Figure 30 1 5 Type 1 Enclosed
159. modes Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase The most commonly used form of soft start this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions Bypass contactors close after ramp time m Adjustable initial torque 0 85 of locked rotor torque m Adjustable ramp time 0 5 180 seconds can be extended with factory modification Motor Starters amp Contactors Low Voltage Current Limit Start Limits the maximum current available to the motor during the start phase This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit Bypass contactors close after current limit time m Maximum current of 0 85 locked rotor current m Adjustable ramp time 0 5 180 seconds can be extended with factory modification E T N September 2011 Sheet 30062 Kick Start Selectable feature in both Voltage Ramp Start and Current Limit Start modes Provides a current and torque kick for 0 2 0 seconds This provides greater initial current to develop additional torque to break away a high friction load m 0 85 of locked rotor torque m 0 2 0 seconds duration So
160. mum of 2000m Installation Vertical Vertical Vertical Vertical Protection degree IP20 IP20 IP20 IP20 Protection against contact Overvoltage category pollution degree Back of hand and finger proof from front face 11 2 Back of hand and finger proof from front face 11 2 Back of hand and finger proof from front face W 2 Back of hand and finger proof from front face W 2 Shock resistance 8g 11 ms 8g 11 ms 8g 11 ms 8g 11 ms Vibration resistance 2M2 2M2 2M2 2M2 according to EN 60721 3 2 Dimensions in inches mm 3 66 x 6 89 x 5 47 4 25 x 8 46 x 7 01 4 25 x 8 46 x 7 01 4 25 x 8 46 x 7 01 WxHxD 93 0 x 175 0 x 138 9 108 0 x 214 9 x 178 1 108 0 x 214 9 x 178 1 108 0 x 214 9 x 178 1 Weight in Ibs kg _ 4 00 1 8 8 16 3 7 8 16 3 7 8 16 3 7 Main Circuit Rated operation voltage Vv 200 460 Vac 200 460 Vac 200 460 Vac 200 460 Vac Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated impulse Uimp 1 2 4 kV 4kV 4kV 4kV withstand voltage 50 us Rated operation current le 96 124 156 180 Motor Power Ratings 200V hp 30 40 50 60 230V hp 30 50 60 75 460V hp 75 100 125 150 230V kW 30 30 45 55 400V 55 75 90 110 Overload cycle according to EN 60947 4 2 96A AC53a 3 5 75 10 124A AC53a 3 5 75 10 156A AC53a 3 5 75 10 For more information visit www eaton com consultants
161. n combination 25 11 75 34 47 21 95 43 125 47 180 82 780 354 880 400 8PW F2E F2E Class 46 Part Winding with Disconnect Class 47 Part Winding with Trip Circuit Breaker Thermal Magnetic 2PW C 68 31 Cc 88 40 3PW D 162 74 D 190 86 4PW JE 230 104 E 270 123 5PW F1E 440 200 F1E 530 241 6PW F1E 440 200 F1E 620 281 6PW F2E 515 234 F2E 7PW F2E F2E 8PW F2E F2E Consult factory Non combination and breaker Fusible For enclosure box dimensions refer to Page 30 6 3 For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 4 4 Motor Starters amp Contactors Low Voltage Reduced Voltage Electromechanical Wye Delta Type General Description Wye delta type starters are applied extensively to industrial air condition ing installations because they are par ticularly suited for starting motors driving high inertia loads with resulting long acceleration times They are not however limited to this application When six or 12 lead delta connected motors are started wye connected approximately 58 of line voltage is applied to each winding and the motor develops 33 of full voltage starting torque and draws 33 of normal locked rotor current
162. nded stranded stranded 6 14 lower 12 14 solid 12 14 solid 10 14 solid Stranded or solid Cu Cu Cu Cu Control Terminals 12 16 Stranded 12 14 Solid Cu Contact Kit Part No Two pole N A N A N A 6 65 7 6 43 5 6 44 6 45 6 45 Three Pole N A N A N A 6 65 8 6 43 6 6 44 2 6 45 2 6 45 2 Auxiliary contact A600 P300 rating See Page 30 2 5 Table 30 2 9 dc Magnet Coil Data Description Contactor Catalog Number Size CN35AN CN35BN CN35DN CN35GN CN35KN CN35NN CN35SN CN35TN 10A 20A 30A 60A 100A 200A 300A 400A Frame size 45 mm 45 mm 45 mm 65 mm 90 mm 180 mm 180 mm 180 mm Volts 24V DC Magnet Coil Data Pickup volts hot 80 80 80 60 61 61 61 67 Pickup voltamperes 3 2 3 2 3 2 6 2 12 0 12 0 12 0 18 Pickup watts 76 8 76 8 76 8 88 4 288 0 288 0 288 0 400 0 Sealed voltamperes 0 14 0 14 0 14 0 21 0 20 0 20 0 20 0 22 Sealed watts 3 36 3 36 3 36 4 96 4 75 4 75 4 75 5 3 Dropout volts hot 60 60 60 29 22 22 22 25 Pickup time ms 22 22 22 20 38 38 38 53 Dropout time ms 17 17 17 13 14 14 14 14 Maximum operating 3600 2400 altitude m UL Insulation Rating Class 130 B Coil Data Notes 105 C temperature rise o I Limi 85 110 P U Pickup time is the average time All data is based on a standard a iaaah meaa on i taken from closing of the coil contactor with no auxiliary devices of rated voltage for AC coils and circuit to main contact touch and a 120 Vac or 24 Vdc magnet coil 80 11
163. nfigura tion can be made at any time Safety m P 20 rated terminal blocks m Terminal blocks are set back from the display to reduce operator shock hazard m Remote display optional does not require that the operator open the panel to configure the device Flexibility m Communications modules Q Offered in a variety of configurations a External snap on modules provide support for multiple communications protocols m Advanced power voltage and current monitoring capabilities m Communications modules and remote display can be used simultaneously m Highly configurable fault and reset characteristics for numerous applications m Fully programmable isolated fault and auxiliary relays Ease of Use m Bright LED display with easy to understand setting and references m Powered from line voltage or 120 Vac control power m Remote display powered from base unit m Full word descriptions and units on user interface Standards and Certifications m cULus listed NKCR NKCR7 508 mg UL 1053 applicable sections for ground fault detection m CSA certified Class 3211 02 m CE m NEMA m IEC EN 60947 4 1 m RoHS 30 3 12 Motor Starters and Contactors Low Voltage Motor Starters Electromechanical E T N September 2011 Sheet 30028 C441 Motor Insight Product Selection Accessories Table 30 3 25 C441 Motor Insight Table 30 3 27 Commun
164. nt box lug 5 750 kemil 2 or E Table 30 3 10 Overload Relay UL CSA Contact Ratings Control Circuit 2 3 0 250 kmiil gt Al Qu AC Volts 120V 240V 480V 600V Table 30 3 14 C306 Control Terminals NC Contact B600 Cu Only Make and break amperes 30 15 75 6 Description Break amperes 3 1 5 0 75 0 6 Continuous amperes 5 5 5 5 2 12 16 stranded NO Contact C600 2 12 14 solid Make and break amperes 15 75 3 375 3 Break amperes 1 5 0 75 0 375 0 3 Continuous amperes 2 5 2 5 2 5 2 5 DC ratings cover Freedom Series coils only Table 30 3 11 Electronic Overload Relays up to 1500A Description Specification 45mm 55mm Capacity Load terminals Terminal capacity 12 10 AWG 4 6 mm2 6 1 AWG 16 50 mm2 8 6 AWG 6 16 mm Tightening torque 20 25 Ib in 2 3 2 8 Nm 25 30 Ib in 2 8 3 4 Nm 25 30 Ib in 2 8 3 4 Nm Input auxiliary contact and remote reset terminals Terminal capacity 2 x 18 12 AWG 2 x 18 12 AWG Tightening torque 5 3 Ib in 0 8 1 2 Nm 5 3 Ib in 0 8 1 2 Nm Voltages Insulation voltage Uj three phase 690 Vac 690 Vac Insulation voltage Uj control 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category pollution degree 111 3 111 3 For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se E 1 N Motor Starters an
165. nt range 22 28 Vdc 22 28 Vdc 22 28 Vdc 22 28 Vdc 22 28 Vdc 22 28 Vdc 22 28 Vdc 22 28 Vdc Nominal current 2 5A 5A 10A 20A 2 5A 5A 10A 20A Startup with Max 8000 pF Max 10 000 pF Max 10 000 uF Max 10 000 uF Max 10 000 uF Max 10 000 F Max 10 000 uF Max 10 000 uF capacitive loads Max power 10W 22 5W 42 5W 72W 9W 18W 36W 72W dissipation idling nominal load approx Efficiency at 400 Vac gt 85 typ gt 84 typ gt 84 typ gt 86 typ gt 86 at 3 x gt 86 at 3 x gt 86 at 3 x gt 86 at 3 x and nominal values 400 Vac 400 Vac 400 Vac 400 Vac gt 85 at 3 x gt 85 at 3 x gt 85 at 3 x gt 85 at 3 x 500 Vac 500 Vac 500 Vac 500 Vac Current surge 3 75A 7 5A 15A 30A 3 75A 7 5A 15A 30A at 24 Vdc Current surge time 1 sec at 10 1 sec at 10 1 sec at 10 1 sec at 10 1 sec at 10 1 sec at 10 1 sec at 10 1 sec at 10 cycle sec intervals sec intervals sec intervals sec intervals sec intervals sec intervals sec intervals sec intervals Residual ripple peak lt 50 mV lt 50 mV lt 50 mV lt 50 mV lt 50 mV lt 50 mV lt 50 mV lt 50 mV switching 20 MHz lt 240 mVpp lt 240 mVpp lt 240 mVpp lt 240 mVpp lt 240 mVpp lt 240 mVpp lt 240 mVpp lt 240 mVpp Parallel operation With O ring With O ring With O ring With O ring With O ring With O ring With O ring With O ring Diode Diode Diode Diode Diode Diode Diode Diode Galvanic Isolation Input output 4kVAC type 4kVAC type 4kVAC type 4
166. ntral control station that can be located far away from the production facility Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an impeding failure Adjustments made through the com munications network can reduce costs by minimizing the time traveling to the location where the motor controls are located When faults do occur real time fault data can assist maintenance in troubleshooting and planning repair resources Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel Average Line Current Provides the average of the three phase rms line currents in amps accurate to within 2 Current data can be used to indicate a need for maintenance Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance signifying system maintenance is due Average Pole Current Provides the average of the three phase rms pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications and will differ in inside the delta applications For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se E T N September 2011 Sheet 30052 Average line current as a FLA
167. of installation and operation Standards and Certifications Enclosed Control m UL operated more safely UL 508 m IEC 947 4 2 m EN 60947 2 m CE marked EMC LV directives m CSA 22 2 Schematic Diagram Pp TT ay T1 01 L10 i L1 T1 Fi 02 L204 t 12 T2 T3 gt 03 L3 IL3 T3 IT Soft Start Ek Power Supply NCAUTION rn ES Vac 24 Vde Applying Voltages Other Than 24 Vdc to Terminals P Thru 4 7 e B g May Cause Serious Damage to Soft Start Control Board Terminal Board t gt 1 4 P 1 fig e2 24V Inputs Reset DC Only e 3 aT gk e 4 e 13 Run s14 m Internal 24 Vdc Customer 95 Auxiliary or ms Control 62 96 96 No Contacts 120 Vac Device 98 EF Fault Diode ike Figure 30 5 1 Wiring Diagram For more information visit www eaton com consultants CHS Controls AB controls Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Motor Starters amp Contactors Low Voltage E T N Reduced Voltage Solid State September 2011 Sheet 30048 801 Solid State Reduced Voltage Starter Technical Data and Specifications Table 30 5 7 Standard Duty Ratings N Starting Ramp Current Ramp Time Starts pe
168. oft start controller detects a fault condition a RUN relay is active during the start ramp bypass and stop ramp Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers Protective Features m Mains connection The mains connection is monitored for a phase loss and or undervoltage during ramp up m Motor connection The motor connection is monitored for an open condition during the ramp m SCR faults SCR performance is monitored during the ramp cycle for proper operation m Heat sink over under temperature High ambient temperatures extended ramp times and high duty cycle conditions may cause the DS7 to exceed its thermal rating When temperature goes under 5 C unit will trip as well The DS7 is equipped with sensors that monitor the temperature of the device The soft starter will trip in over under temperature conditions preventing device failure m Warning is indicated for an over temperature condition for the next start m Bypass relay a The DS7 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running a The DS7 will also detect a condi tion whereas the bypass relay is closed when the RUN command is given Q The DS7 will trip on a bypass dropout fault if either of these conditions occur For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs ch
169. ol power circuit power failures Magnetically Latched Lighting Contactors A202 or approved equal are rated for lighting loads of 30 4000A Magnetically latched enclosed combination lighting contactors are Type ECL12 breaker or ECL13 fusible or approved equal for loads up to 30 200A when integral short circuit protection is required These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non motor resistive loads without contacts welding The contactors are capable of being mechanically held via a magnetic latch design using a permanent magnet The contactor is operated by a RUN signal and a STOP signal preventing the contactor from switch ing to OFF during control circuit power failure Ampere Number Electrically Mechanically Magnetically Rating of Poles Held Held Latched 10 2 3 4 CN35 20 2 3 4 6 9 12 CN35 30 2 3 4 5 6 9 12 CN35 30 1 12 C30CNE C30CNM 30 2 3 4 5 6 8 10 12 A202 60 2 3 4 5 6 8 10 12 A202 60 2 3 4 5 CN35 100 2 3 4 5 CN35 100 2 3 4 5 6 8 10 12 A202 200 2 3 4 5 6 8 10 12 A202 200 2 3 4 5 CN35 300 2 3 4 5 CN35 300 2 3 A202 400 2 3 A202 For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs
170. ols se www chscontrols se E T N September 2011 Sheet 30050 communication configuration settings provide the system integrator with powerful tools to facilitate system optimization Features and Benefits m The DIM provides an intuitive easy to use human interface with powerful configuration capabilities to maximize system performance m Door or device mounted DIM enables users to safely configure commission monitor and trouble shoot the system at the electrical panel without opening the enclosure door m System operating parameters can be monitored enterprise wide through a communications network Increase uptime by providing data for process management and preventive diagnostics mg Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses E Internal solid state overload protection provides accurate current measurement and trip settings Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling resulting in superior motor overload protection while minimizing nuisance trips Advanced selectable protective features safeguard the motor and system against a variety of system faults m Internal run bypass contactors and overload protection eliminate the need for additional devices reducing enclosure
171. ombination reversing starter 07 Non compination n nrvarsing starter wii CPT Coil Voltage and or Control Transformers 08 Non combination single phase non reversing starter z See Table 30 3 16 and Table 30 3 17 16 Combination non reversing starter fusible disconnect Combination non reversing starter non fusible disconnect Special enclosure combination non reversing starter Disconnect Fuse Clip Ratings fusible non fusible disconnect A None G 100A 6E00VR N 600A 600VR 17 Combination reversing starter fusible disconnect B 30A 250V R H 200A 250V R P 800A 600V L Combination reversing starter non fusible disconnect C 30A 600V R J 200A 600V R Q 1200A 600V L 18 Combination reversing starter fusible disconnect with CPT D 60A 250V R K 400A 250VR R 1600A 600V L Combination reversing starter non fusible disconnect E 60A 600V R L 400A 600VR S 2000A 600V L with CPT F 100A 250V R M 600A 250V R T By description 22 Combination non reversing starter circuit breaker HMCP E or Breaker Ratings Special enclosure combination non reversing starter A None H 150A R 3000A circuit breaker B 3A J 250A T By description 23 Combination reversing starter circuit breaker C 7A K 400A 5 3A 24 Combination non reversing starter circuit breaker with CPT D 15A L 600A 6 7A E 30A M 800A 7 15A0 F 50A N 1000A 8 30A0 NEMA Size W 70A P 1200A 9 50A A Size 00 3 Size3 7 Size7 G 100A Q 200
172. ontactors built into the unit it reduces the amount of wiring required during installation and offers huge space savings in the panel or enclosure The product is also designed to be small enough to replace an existing across the line starter NEMA or IEC in the existing enclosure This allows customers to upgrade their existing motor control centers and enclosed control by replacing the starter they have today with a soft starter gaining the benefits of lower utility charges longer component life and less stress on products and material systems This size benefit allows users to save the expense of replacing the existing structure or adding a new one to house a much larger soft starter Application Description The 801 line uses a total of six SCRs to control the motor three matched pairs The unit has a built in overload Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State 801 Solid State Reduced Voltage Starter Catalog Numbering System E T N September 2011 Sheet 30046 Table 30 5 6 801 Open Soft Starters Catalog Numbering System S 801 N66 N 3 S SE T TTI S Soft Starter 801 Non combination Soft Starter Ampacity Rating N37 37A U50 500A N66 66A V36 360A R10 105A V42 420A R13 135A V50 500A T18 180A V65 650A T24 240A V72 720A T30 304A V85 850A U36 360A V10 1000A U42 420A B Level sen
173. or double pole poles These can be used to form up to when six double poles are used in NO positions 1 6 or 8NC poles maximum with four double poles in the NC position E T N September 2011 Sheet 30010 Mechanically Held Module Kits Conversion Kits These kits are for converting electri cally held contactors to mechanically held units Kits include control mod ule latch latch cover and auxiliary contacts plus installation instructions Conversion kits are suitable for coil voltages of 277V and below Table 30 2 20 Mechanically Held Module Kits of power poles to build an electrically held contactor up to 12 poles maximum A mechanically held module kit can also be added to convert the electrically held contactor into a mechanically held contactor in the field Table 30 2 17 Electrically Held Base Contactor 1 4 and 4NO poles with two double poles in the 2NO positions 5 6 Table 30 2 19 Power Poles Power Catalog Poles Number Single pole C320PRP1 Double pole C320PRP2 Power Catalog Poles Number 2NO C30CNE200 When ordering select required contactor by Catalog Number and replace the magnet coil alpha designation in the Catalog Number with the proper Code Suffix from Table 30 2 18 Table 30 2 18 Coil Base Voltage Digit 8 Voltage Code Digit 8 Suffix 115 120V 60 Hz 110V 50 Hz A 230 240V 60 Hz 220V 50 Hz B 460 480V 60 Hz 440V 50
174. otors designed for any voltage When used with dual voltage motors it should be estab lished that the torque produced by the first half winding will accelerate the load sufficiently so as not to produce a second undesirable inrush when the second half winding is connected to the line Most motors will produce a start ing torque equal to between 1 2 to 2 3 of NEMA standard values with half of the winding energized and draw about 2 3 of normal line current inrush Design Features Contactors 1M 2M A three pole contactor 1M connects only the first half winding of the motor for reduced inrush current on starting see table below for size A three pole contactor 2M connects the second half winding of the motor for running see table below for size Table 30 4 5 NEMA Contactor Size Guidelines within Part Winding Starters Part Winding Type Overload Relay OL Two three pole Type B overload relays provide starting and running overcurrent protection Timing Relay TR An electrically operated pneumatic relay provides accurate adjustable start to run transfer timing Other Types Part winding Type ECN45 starters are also available in combination Type 46 and 47 reversing and three point primary resistor types 1M which seals in through its inter lock 1M and energizes the timer TR The 1M contacts connect the first half winding of the motor across the line After a preset
175. r Ambient Base Ratings Method of FLA Seconds Hour Temperature Table 30 5 8 below is the base ratings for the S801 soft ve Softstan 300 30 3 50 C starter The tables included in this catalog are meant to vs Full voltage 500 10 3 50 C be a selection table for different applications but to vs Wye delta 350 20 3 50 C match a unit to your exact application consult with vs 80 RVAT 480 20 2 50 C your local Eaton representative or visit our Web site at Vs Gae RVAT 390 20 3 50 C www eaton com electrical We 307o RVAT 200 2D 4 50 C Table 30 5 8 Standard Duty Rating Open Soft Starters Frame Maximum Three Phase Motor Catalog Size Current kW Rating 50 Hz hp Rating 60 Hz Number 230 380 400 440 200V 230V 460V 575V Volt Volt Volt 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF N 37 10 18 5 18 5 10 10 10 10 25 20 30 30 801N37N3S 66 18 5 30 37 20 15 20 20 50 40 60 50 S 801N66N3S R 105 30 55 59 30 25 40 30 75 60 100 75 801R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 801R13N3S T 180 51 90 110 60 50 60 60 150 125 150 150 801T18N3S 240 75 110 147 75 60 75 75 200 150 200 200 801T24N3S 304 90 160 185 100 75 100 100 250 200 300 250 801T30N3S U 360 110 185 220 125 100 150 125 300 250 350 300 801U36N3S 420 129 220 257 150 125 175 150 350 300 450 350 801U42N3S 500 150 257 300 150 150 200 150 400 350 500 450 801U50N3S V 360 110 185 220 125 100 150 125 300 250 350 300 801V36N3S 420 1
176. r a solid state reduced voltage starter is of a prime concern Conditions such as ambient temperature altitude and the presence of corrosives or moisture must all be considered when choosing the appropriate starter size and enclosure type Description 801 811 Communicating Soft Starter Soft Starter Temperature operating No derating 25 C to 40 C 30 C to 50 C Current rating 50 C 100 100 Limited duty cycle 50 C Fully rated Fully rated Current rating 60 C Limited duty cycle 60 C Temperature storage Altitude meters 10 reduction Continuous duty cycle at 90 40 C to 70 C 2000 Consult factory Consult factory 50 C to 70 C 2000 Note Consult factory for applications outside of these parameters for additional information and sizing requirements CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 5 4 Multi Motor Operation The 801 S811 line can be used to control multiple motors if the following conditions are met m The current rating of the S801 S811 should be equal to or greater than the total of the individual motor full load amperes and the S801 S811 overload must be set for the cumulative full load amperes of the motors m Individual motor overcurrent protection is provided by other devices m The motors should not be
177. r hammer effect that can damage pipes valves and pumps Features m Built in overload protection a 30 100 adjustment range Q Trip Class 5 10 20 and 30 a Jam For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se Q Stall Q Phase reversal a Phase loss unbalance a Shorted SCR detection Q Overtemperature m Selectable ramp or current limit start m Kick Start a Adjustable from 0 85 initial torque a 0 2 0 seconds adjustment time m Ramp Start a Adjustable from 0 85 initial torque a 0 5 180 seconds adjustment time m Current Limit Start a Adjustable from 0 550 FLA a 0 5 180 seconds adjustment time m Soft Stop a Adjustable from 0 60 seconds m Built in run bypass contact m 24 Vdc control m P20 finger protection m Optional pump control Standards and Certifications m IEC 947 compliant m EN 60947 4 2 m CE marked m CSA certified m UL listed CA08104001E E T N September 2011 Sheet 30047 801 Enclosed Soft Starter Enclosed S801 Soft Starter General Description 24 Vde Control S801 soft starters superiority begins with the control package that features 24 Vdc control running a digital signal processor or DSP and using a low impedance run circuit all of which contribute to the S801 soft starter s safety advanced functionality and compact size Built in Overload P
178. r shall be operated by a RUN signal and a STOP signal preventing the contactor from switching to OFF during control circuit power failures Electrically held combination lighting contactors are Eaton Type ECL14 breaker or ECL12 fusible or approved equal for loads of 30 400A when integral short circuit protection is required Table 30 2 30 Enclosed Lighting Contactor Catalog Numbering System These contactors shall be designed to withstand the large initial inrush cur rents of tungsten and ballast lamp loads as well as non motor resistive loads without contact welding Contactors shall be capable of accepting up to eight auxiliary contacts top and or side up to 60A and side only up to 400A Contac tors shall be capable of being operated by AC or DC control Features m Disconnect devices either a Series C circuit breaker or a fusible disconnect switch m Handle mechanism flange mounted m UL listed m UL service entrance approved for NEMA 3R outdoor enclosure m Extra room for modifications such as a 24 hour time clock EC L12D1 X LITT T Design L CN35 or A202 lighting contactor C C30CN lighting contactor Modification Codes A3E LH See PG03300001E Class Disconnect Fuse Clip Ratings A None 03 Non combination electrically held lighting contactor 04 Non combination mechanically held magnetically B 30A 250V R C 30A
179. rame Maximum Three Phase Motor Catalog Size Current kW Rating 50 Hz hp Rating 60 Hz Number 230 380 400 440 200V 230V 460V 575V Volt Volt Volt 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF N 22 5 5 10 11 5 5 7 1 2 5 15 10 20 15 801N37N3S 42 11 18 5 22 10 10 15 10 30 25 40 30 801N66N3S R 65 15 30 33 15 15 20 15 50 40 50 50 801R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 801R13N3S T 115 33 59 63 30 30 40 30 75 75 100 100 801T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 801T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 801T30N3S U 240 75 110 147 75 60 75 75 200 150 200 200 801U36N3S 305 90 160 185 100 75 100 100 250 200 300 250 801U42N3S 365 110 185 220 125 100 150 125 300 250 350 300 801U50N3S V 240 75 110 147 75 60 75 75 200 150 200 200 801V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 801V42N3S 365 110 185 220 125 100 150 125 300 250 350 300 801V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S801V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 801V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 801V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 801V10N3S U Frame 500A unit does not have IEC Certification For more information visit www eaton com consultants CA08104001E CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se
180. ration Voltage Ramp Start This start method provides a voltage ramp to the motor resulting in a constant torque increase This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions m Adjustable initial voltage 30 92 of full voltage 120 230 Vac control voltage m Adjustable initial voltage 30 100 of full voltage 24 Vac Vde control voltage m Adjustable ramp time 1 30 seconds m Bypass relays close at the end the ramp time TOR Soft Stop Allows for a controlled stopping of load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction loads where a sudden stop may cause system or product damage Setting the soft stop time to a value of 0 turns off this feature Soft stop time 0 30 seconds For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 100 Speed Start Run Time Seconds Figure 30 5 17 Start Ramp Run Soft Stop Time Seconds 1 Coast to Stop Speed 2 Soft Stop Ramp Voltage 3 Soft Stop Time Figure 30 5 18 Stop Ramp Auxiliary Contacts Auxiliary contacts are provided to indicate soft start controller status Frame Size 1 4A to 12A One Relay The auxiliary relay indicates when the soft starter is at Top of Ramp
181. re operating Temperature storage Altitude Humidity Operating position Pollution degree IEC 947 1 Impulse withstand voltage IEC 947 4 1 30 C to 50 C no derating consult factory for operation gt 50 C 50 C to 70 C lt 2000m consult factory for operation gt 2000m lt 95 noncondensing Any 3 4000V U Frame 500A unit does not have IEC Certification CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 10 Solid State Starters 811 Solid State Reduced Voltage Starter 811 Solid State Reduced Voltage Soft Starters Ho peqge agiti weve S811 Soft Starter General Description The S811 from Eaton offers all the popular features of the S801 but adds enhanced functionality with the new DIM Digital Interface Module and communications capabilities The S811 reduced voltage soft starter is very compact multi functional easy to install and easy to program Designed to control the acceleration and deceleration of three phase motors up to 690V the line is available from 11A through 1000A The S811 is designed to be a complete package combining the SCRs bypass contactor and overload in one very compact unit The 811 is available as a component for panel mounting in motor control centers or in enclosed control NEMA Type 1 3R 4 4X 7 9 and 12
182. rols se www chscontrols se 30 5 46 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State E T N September 2011 Sheet 30086 PSG Series DC Power Supplies Table 30 5 37 PSG Series DC Power Supplies Continued Capacity PSG60E PSG120E PSG240E PSG480E PSG60F PSG120F PSG240F PSG480F 60W 120W 240W 480W 60W 120W 240W 480W General Physical Data Housing material Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum AI5052 Al5052 AI5052 Al5052 AI5052 Al5052 AI5052 AI5052 Signals Green LED for Green LED for Green LED for Green LED for Green LED for Green LED for Green LED for Green LED for DC OK DC OK DC OK DC OK DC OK DC OK DC OK DC OK MTBF gt 800 000 hrs gt 800 000 hrs gt 300 000 hrs gt 300 000 hrs gt 500 000hrs gt 500 000hrs gt 300 000 hrs gt 300 000 hrs Dimensions L 121mm 121mm 121mm 121mm 121mm 121mm 121mm 121mm Dimensions W 32 mm 50 mm 85 mm 160 mm 70 mm 70mm 85 mm 160 mm Dimensions H 120 mm 115 mm 118 5 mm 115 mm 118 5 mm 118 5 mm 120 5 mm 115 mm Weight kg 0 37 0 54 1 04 1 8 0 56 0 72 0 77 1 71 Operating temperature 20 C to 20 C to 20 C to 20 C to 20 C to 20 C to 20 C to 20 C to 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C 75 C gt 50 C derating derating derating derating derating derating
183. rotection With most wye delta starters many of the advanced features of the S801 are functions that must be added at the expense of cost and space The S801 soft starter for example has built in overload protection overloads must be added to wye delta starters So S801 soft starters are more compact easier to wire and less costly than their wye delta counterparts Reduced Power Consumption The 801 soft starter costs less in terms of power consumption An S801 soft starter also reduces line brown outs and decreases overall energy usage For example an S801 soft starter controls peak power demand while a full voltage starter can apply 600 800 FLA on startup Lower Starting Torque System cost savings are significant with an S801 soft starter versus a full voltage starter With an S801 soft starter mechanical components can have longer life or be reduced in size because of lower starting torque values 250 500 FLA current with SSRV Fewer Mechanical Problems Because an S801 soft starter reduces stress on a system by eliminating the jolts and violent speed variations that full voltage starters introduce to a process fewer mechanical breakdowns occur improving the quality of the product and process CA08104001E Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State 801 Solid State Reduced Voltage Starter Features and Benefits m Longer Life of System Equipment With the
184. rs Motor Starters amp Contactors Low Voltage E T N September 2011 Sheet 30070 Description Unit DS6 34DSX041N0 N DS6 34DSX055N0 N DS6 34DSX068N0 N DS6 34DSX081N0 N General Standards IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 Certifications UL CE C Tick CSA UL CE C Tick CSA UL CE C Tick CSA UL CE C Tick CSA Ambient temperature g H 0 to 40 C above 40 C 0 to 40 C above 40 C 0 to 40 C above 40 C 0 to 40 C above 40 C operation derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of rated current per Celsius rated current per Celsius rated current per Celsius rated current per Celsius to 60 C to 60 C to 60 C to 60 C Ambient temperature C 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C storage Altitude _ 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of rated current per 100m to rated current per 100mto rated current per 100m to rated current per 100m to a maximum of 2000m a maximum of 2000m a maximum of 2000m a maximum of 2000m Installation Vertical Vertical Vertical Vertical Protection degree IP20 IP20 IP20 IP20 Protection against contact Back of hand and finger Back of hand and finger Back of h
185. rters Electromechanical September 2011 Sheet 30022 Freedom Line Technical Data NEMA Table 30 3 7 380V 50 Hz Starters Maximum hp Ratings Table 30 3 12 Wire 75 C Sizes Description NEMA Size Ago or ama Sizes 00 2 7 5 a 5 r pen and Enclose Terminal Wire Catalog Maximum hp 10 25 50 75 150 300 Size Number Power Terminals Load Cu Only Table 30 3 8 Motor FLA Current Ranges Stranded or Solid Description NEMA Size 32A 14 6 AWG C306DN38 10 1 2 3 4 5 e 75A 14 2 AWG C306GN38 45A 14 6 AWG C396A_ 1 15 to 0 47 3 81 3 15 27 00 3 15 45 00 9 90 90 00 9 90 135 00 38 30 270 00 38 30 540 00 Minimum per NEC Maximum wire size 1 25 S F Sizes 00 0 to 8 AWG and Sizes 1 2 to 1 0 S F 0 51 4 14 3 43 27 00 3 43 45 00 10 80 90 00 10 80 135 00 41 70 270 00 41 70 540 00 2 AWG Size 1 Lower Current Range for motor hp range 1 4 hp to 2 hp at 460V x 9 prange thp Table 30 3 13 Wire 75 C Sizes Table 30 3 9 Wire 75 C Sizes AWG or kemil NEMA Sizes 00 2 Open and Enclosed AWG or kcmil NEMA Sizes 3 8 NEMA Cu Open and Enclosed Size Only NEMA Wire Power Terminals Line Size Size 00 12 16 stranded 12 14 solid C306 Power Terminals Line and Load 0 8 16 stranded 10 14 solid 3 10 14 AWG Al Cu 1 8 14 stranded or solid 2 3 14 upper and or 6 14 lower stranded or solid a ee Cu Two compartme
186. rting torque loads such as fans blowers and m g sets Autotrans former starters should be used with hard to start loads such as reciprocat ing compressors grinding mills and pumps Wye delta starters are applica ble to high inertia loads with long accel eration times which as centrifugal compressors and centrifuges All starters in addition to overload pro tection will provide either low voltage release or low voltage protection depending upon the pilot device used with the starter Low voltage release where power is applied to the motor after a power failure can be obtained by using a two wire pilot device temperature switch and so on Low voltage protection where power is not applied to the motor after a power failure until restarted by an operator can be obtained by using three wire control such as START STOP pushbuttons Closed transition wye delta types require adequate ventilation to remove resistor heat Eaton also offers a line of solid state reduced voltage starters known as Easy start Solid state starters are ideally suited for many loads including conveyor applica tions since they provide controlled acceleration from zero to full load UL listing Combination E176513 Non Combination E19224 700 Full Voltage Starting 600 S LL 500 x 400 300 z 200 Autotransformer Starting on 65 Tap 100 SSS SS SS SSS 55555555 gt Full Load Current
187. s Loss of a phase can cause a significant increase in the current drawn in the remaining two phases Phase loss can lead to motor damage before an eventual overload trip occurs Phase loss is typically an indication of a failure in the electrical distribution system The S611 will detect a phase loss and trip if any phase current drops below a preset value The phase loss trip level is adjustable from 0 to 100 of the average of the other two phase levels with an adjustable trip delay of 0 1 60 seconds Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases Phase imbalance can lead to motor damage before an eventual overload trip Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor The S611 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases The phase current imbalance trip level is adjustable from 0 to 100 of the average of the current in the other two phases with an adjustable trip delay of 0 1 60 seconds The phase voltage imbalance trip level is adjustable from 0 to 100 of the average of the voltage in the other two phases with an adjustable trip delay of 0 1 60 seconds Reset Mode The S611 can be set up for automatic or manual reset on trip The manual reset mode requires the operator
188. sconnect switch D 110 50 10A 9P 10P 12P 20P 3 9 5 4 3 30A 2P 3P 4P 5 13 5 9 200A with thermal magnetic E 150 68 20A 2P 3P 1 5 2 2 4 ish breaker 20A 2P 3P 4P 5P 6P 2 7363 20A 5P6P Sen 300A E 160073 witop adders amp 30A 9P 10P 12P 20P 7 2019 1 6P w o top adder 60A 2P 3P 4P 5 13 5 9 a 20A we 10F 1229F 3 S121 60A __ 5P 6P 6 1607 3 Table 30 2 7 Type 3R 4 4X 12 Combination 20A 9P 12P w top adders 3 9 3 4 2 60A 9P10P 12P 7 2210 Lighting Contactors 30A 2P 3P 1 5 3 2 4 100A 2P 3P 8 49 22 Ampere Size Box Shipping 30A 2P 3P 4P w top adders 2 7 3 3 3 100A 4P 5P 6P 9P 8 57 26 Device No Weight 30A 5P 6P 3 9 0 4 1 200A 2P 3P 8 110 50 Lbs kg 30A 5P 6P w top adders 3 9 2 4 2 300A 2P 3P 10 113 51 Electrically Held 3P Only with or without 30A 9P10P 12P 20P 3 95 43 400A 2P 3P 10 12557 Control Power Transformers 30A 9P 12P w top adders 3 9 7 4 4 Contactors with Control Power Transformers 30A A 35 16 60A 2P 3P 1 7 3 2 10A 2P 3P 4P 5P 6P 5 16 7 3 60A A 36 16 60A 2P 3P w top adders 3 9 8 4 4 10A 9P 10P 12P 20P 7 20 9 100A Cc 65 30 60A 4P 5P 6P 9P 10P 12P 3 9 5 4 3 20A 2P 3P 4P 5P 5 16 7 3 200A with disconnect switch D 110 50 60A 4P 5P w top adders 3 10 4 5 20A 6P 9P 10P 12P 20P 7 24 11 200A with thermal magnetic E 150 68 100A 2P 3P 4 35
189. scontrols se www chscontrols se E T N September 2011 Sheet 30076 Standards and Certifications m IEC 60947 4 2 m EN 60947 4 2 m UL listed m CSA certified m CE marked m C Tick Additional Information m Instruction Leaflet IL03901001E CA08104001E E 1 N Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Solid State Sheet 30077 DS7 Soft Start Controllers Product Selection DS7 Soft Start Horsepower Ratings Please refer to Application Note AP03901006E for additional information on proper size selection Table 30 5 29 DS7 Soft Start Controllers Horsepower Ratings 10 Second Ramp One Start per Hour 300 Current Limit at 40 C Rated Motor Power hp Maximum Maximum Recommended Recommended MMP Connection Catalog Current Allowable Allowable XTOB Overload XTOE Overload Kit to MMP Number 200V 230V 480V f i Amperes Breaker Size Fuse Size Direct Connect 3 7 0 75 0 75 2 HFD3015 15A Class RK5 XTOBO04BC1 XTOE005BCS XTPR004BC1 XTPAXTPCB DS7 340SX004NO N DS7 342SX004NO N HFD3015 15A Class RK5 XTOB006BC1 XTOE020BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007NO N DS7 342SX007NO N HFD3020 20A Class RK5 XTOB010BC1 XTOE020BCS XTPR010BC1 XTPAXTPCB DS7 340SX009NO N DS7 342SX009NO N HFD3030 20A Class RK5 XTOB012BC1 XTOE020BCS XTPR012BC1 XTPAXTPCB DS7 340SX012NO N DS7 342SX012NO N HFD3035 25A Class RK5 XTOB016CC1 XTO
190. sing D Inside the delta L Extended ramp start S Standard soft starter overload W Without CIM control interface module 3 Three pole device N No options P Pump control V 690V option Not available on U Frame U Frame 500A unit does not have IEC Certification that is adjustable from 30 to 100 of rating and can be set for Trip Class 5 10 20 or 30 It also provides additional protection for jam stall phase reversal phase loss overtemperature under voltage and so on Along with the overload the unit has a built in run bypass contactor This device is closed when the soft starter is up to speed providing a low impedance bypass for the SCRs and significantly reducing the amount of heat that is generated in the soft starter The S801 is designed to work with three phase motors in a delta three lead configuration The S801 works with all motors from fractional horse power up to motors requiring 1000A of steady state current The built in over load in ranges from 12 to 1000A and run bypass contactor makes installa tion and setup quick and easy The overload also offers some advanced protective functions to give additional motor protection With the pump control option it is the number one soft starter available for pumping applications The unique soft stopping control provides a smooth transition for stopping a motor and eliminating the wate
191. sizes minimizing installa tion and wiring time and reducing overall assembly size and cost m Wide range of overload FLA settings 31 100 of rated current anda selectable trip class 5 30 offers users the flexibility to fine tune the starter to match specific application requirements CA08104001E E T N September 2011 Sheet 30051 m Variable ramp times and torque control settings provide unlimited starting configurations allowing for maximum application flexibility m Kick start feature enables soft starting of high friction loads m Soft stop control for applications where an abrupt stop of the load is not acceptable m Pump control option with sophisti cated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure m Six SCRs control all three motor phases providing smooth accelera tion and deceleration performance m Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings m Reduce the peak inrush current stress on the power system m Minimize peak starting torque to diminish mechanical system wear and damage m 24 Vdc control module enhances personnel and equipment safety mg Removable lockable control terminal block reduces maintenance costs Also provides the opportunity for OEMs to r
192. ss RK5 XTOB160LC1 C440A1A005SAX DS6 34DSX196NO N Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND panel mounting adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload Considerations Power Supply Table 30 5 27 Power Supply Selection 1 Either XTOB C306 or C440 series Eaton s PSG and ELC power supplies Description Catalog or equivalent overload protection are recommended as a compact and Number devices may be selected low cost source for 24 Vdc power The 85 264V input and 24V output ELC PS01 light weight DIN rail mounted devices 380 480V input and 24V output PSS25F 2 Contactor is optional for normal applications It is recommended for mains isolation CA08104001E have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models 100 240 Vac input and 24 Vdc output PSG60E 380 480 Vac input and 24 Vdc output PSG60F For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 30 Reduced Voltage Solid State DS6 Soft Start Controllers Technical Data and Specifications Table 30 5 28 DS6 Soft Start Controlle
193. t Overtemp SWa to 2s 1s so oat 2S ag PS oo Pea pir ae ne J TBI TBI o gt o Of e ji a 1 0 Timed Opening Hand 9 i m sa ae 5 Al ce LC Timed Closing 1c Figure 30 4 4 Typical Sche matic Diagram Table 30 4 4 Type 1 3R 4 4X 12 Freedom Reduced Voltage Enclosures Size Type 1 Type 3R 4X 12 Box Shipping Box Shipping No Weight No Weight Lbs kg Lbs kg Class 42 Autotransformer Non combination Class 43 Autotransformer w Class 44 Autotransformer w ith Disconnect ith HMCP 2 4 E2 124 56 885 402 E2 149 68 1010 459 1220 554 1345 611 1400 636 1525 692 Non combination and breaker Consult factory Tel 46 42 38 For more information visit www eaton com consultants CHS Controls AB 6100 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se For enclosure box dimensions refer to Page 30 6 3 CA08104001E E T N September 2011 Motor Starters amp Contactors Low Voltage Reduced Voltage Electromechanical Sheet 30037 General Description Part winding starting provides conve nient economical one step acceleration at reduced current where the power company specifies a maximum or limits the increments of current drawn from the line These starters can be used with nine lead dual voltage motors on the lower voltage and with special part winding m
194. tactors are Type ECL15 breaker or ECL13 fusible or approved equal for loads of 30 200A when integral short circuit protection is required magnet The contactor shall be operated by a RUN signal and a STOP signal preventing the contactor from switching to OFF during control circuit power failures Table 30 2 24 Ratings Latched AC Lighting Contactors Holding Circuit Auxiliary Contact or Pushbutton Station not Included These contactors are designed E Amperes rile to withstand the large initial inrush currents of tungsten and ballast lamp 30 2 3 4 5 6 8 10 12 loads as well as non motor resistive 60 2 3 4 5 6 8 10 12 loads without contacts welding 100 2 3 4 5 6 8 10 12 The contactors are capable of being 200 2 3 4 5 6 8 10 12 magnetically held via a magnetic a oe latch design using a permanent Table 30 2 25 Non Combination Lighting Contactors 6 to 12 Pole Continuous Number Pole Dimensions in Inches mm Amperes of Poles Configuration O T Enclosed pan AYPS Wide A High B 30 6 3x3 7 13 181 1 4 46 113 3 8 4x4 7 13 181 1 4 46 113 3 10 5x5 10 63 270 0 4 46 113 3 12 4x4x4 12 38 314 5 6 88 174 8 60 6 3x3 7 13 181 1 4 46 113 3 8 4x4 10 63 270 0 4 46 113 3 10 5x5 10 63 270 0 4 46 113 3 12 5x5x2 15 0
195. tance 8g 11 ms 8g 11 ms 8g 11 ms Vibration resistance according to EN 60721 3 2 2M2 Mean heat dissipation at rated duty cycle Radio interference 0 8 B Dimensions W x H x D mm 45 x 150 x 118 45 x 150 x 118 45 x 150 x 118 in 1 77 x 5 12 x 3 74 1 77 x 5 12 x 3 74 1 77 x 5 12 x 3 74 Weight kg 0 4 0 4 0 4 Ib 0 88 0 88 0 88 Main Circuit Rated operational voltage V 230 460 Vac 230 460 Vac 230 460 Vac Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation current le 16 24 32 AC 53 Motor Power Ratings 200V hp 3 5 10 230V hp 5 7 5 10 480V hp 10 15 25 230V kW 4 5 5 7 5 400V kW 7 5 11 15 Overload cycle according to EN 60947 4 2 16A AC53a 3 5 75 10 24A AC53a 3 5 75 10 32A AC53a 3 5 75 10 CA08104001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 42 Motor Starters amp Contactors Low Voltage Reduced Voltage Solid State DS7 Soft Start Controllers Table 30 5 34 DS7 Soft Start Controllers Continued E T N September 2011 Sheet 30082 Rated Control Circuit Voltage 24 Vac Vdc Voltage 110 230 Vac DS7 342SX016NO N Unit DS7 340SX016NO N DS7 340SX024NO N DS7 342SX024NO N DS7 340SX032NO N DS7 342SX032NO N Wire Specifications Power terminals
196. th an adjustable trip delay of 0 1 to 60 seconds Reset Mode The S811 can be set up for automatic or manual reset on trip The manual reset mode requires the operator to physically press the RESET button located on the soft starter The over load can be manually reset through the DIM or through the communica tions network The overload can also be electrically reset by energizing a 24 Vdc input on the control terminal block The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present With the automatic reset mode after the fault is no longer present the motor will be restarted as soon as a valid start signal is present Phase Reversal The S811 can determine if the proper line phase sequence is present by default The device will trip if the line phase sequence is something other than A B C The S811 can be config ured to operate under reversed phase conditions A C B Shorted SCR Detection The S811 monitors the operation of the power poles and will trip under a shorted SCR condition Open SCR Detection The S811 monitors the operation of the power poles and will trip under an open SCR condition Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system The S811 has low current protection that will trip if the average rms current falls below a preset value The low current protec tion can b
197. tion about technical data and specifications as well as dimensions see Control Products Catalog CA08102001E For more information visit www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se CA08104001E E T N September 2011 Sheet 30029 C440 XT Electronic Overload Relay C440 XT Electronic Overload Relay General Description Eaton s electronic overload relay EOL is the most compact high featured economical product in its class Designed on a global platform the new EOL covers the entire power control spectrum including NEMA IEC and DP contactors The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation The electronic design provides reliable accurate and value driven protection and communications capabilities in a single compact device It is the flexible choice for any application requiring easy to use reliable protection Eaton has a long history of innova tions and product development in motor control and protection including both traditional NEMA as well as IEC control It was from this experience that the C440 was developed delivering new solutions to meet today s demands C440 is a self powered electronic overload relay available up to 100A as a self contained unit With external CTs C440 can protect motor up to 1500 FLA Available add on accessories incl
198. tor circuit protector or a fusible DS disconnect switch on a panel Full voltage non reversing and reversing combination starters are available An external reset button is mounted on the starter module door With its versatile modular design the Multi Pak starter permits a variety of motor control groupings One module can contain many different arrange ments of devices such as combination linestarter with control transformers and or relays or two feeder circuit breakers or fusible switches The contactor design comprises a glass polyester case with silver cadmium oxide alloy contacts straight through wiring out front terminals molded coils stainless steel kickout springs U type magnet and a shock absorber baseplate The circuit breakers equipped with adjustable magnetic trip elements protect against short circuits Standard three pole inverse time and ambient compensated thermal overload relays protect against overload Fusible switches are equipped to accept either 250V or 600V Class H K and R cartridges fuses with capacities as listed by Underwriters Laboratories for overcurrent protection ON OFF operating mechanisms are molded from an ABS fire resistant material Components of each module have individual printed labels identifying size voltage ampere rating and so on The labels also contain a schematic drawing reference number covering the wiring of the component contained in the module Techn
199. ts CHS Controls AB CHS Tel 46 42 3861 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se CA08104001E E 1 N Motor Starters amp Contactors Low Voltage September 2011 Reduced Voltage Solid State Sheet 30083 DS7 Soft Start Controllers Dimensions Approximate Dimensions in Inches mm OOOO 5 12 4 80 130 0 122 0 J letetele M4 ER 3 74 i Di 95 0 E 35 0 45 0 i Catalog Numbers DS7 340SX004N0 N DS7 342SX004N0 N DS7 340SX007N0 N DS7 342SX007N0 N DS7 340SX009N0 N DS7 342SX009N0 N DS7 340SX012N0 N DS7 342SX012N0 N Figure 30 5 19 Frame Size 1 5 91 5 51 150 0 140 0 f 4 65 Me 118 0 1 38 1 78 45 0 35 0 Catalog Numbers DS7 340SX016N0 N DS7 342SX016N0 N DS7 340SX024N0 N DS7 342SX024N0 N DS7 340SX032N0 N DS7 342SX032N0 N Figure 30 5 20 Frame Size 2 CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 Controls chs chscontrols se www chscontrols se 30 5 44 PSG Series DC Power Supplies PSG Series DC Power Supplies PSG Series General Description Eaton s PSG Series of power supplies is designed to be a high performance high quality line of products covering a majority of 24 Vdc control applica tions W
200. ude remote reset capability and communication modules with I O for DeviceNet PROFIBUS and Modbus Features m Reliable accurate electronic motor protection m Easy to select install and maintain m Compact size m Flexible intelligent design m Global product offering available with NEMA IEC and DP power control CA08104001E Motor Starters and Contactors Low Voltage Motor Starters Electromechanical C440 XT Electronic Overload Relay Size Range m Broad FLA range 0 33 1500A m Selectable trip class 10A 10 20 30 m Direct mounting to NEMA IEC and DP contactors m Most compact electronic overload in its class Motor Control m Two B600 alarm NO and fault NC contacts m Test Trip button Motor Protection m Thermal overload m Phase loss m Selectable ON OFF phase imbalance m Selectable ON OFF ground fault User Interface m Large FLA selection dial m Trip status indicator m Operating mode LED m DIP switch selectable trip class phase imbalance and ground fault m Selectable Auto Manual reset Feature Options m Remote reset Q 120 Vac a 24 Vac Q 24 Vdc m Tamper proof cover m m Communications modules Modbus RTU RS 485 DeviceNet with I O PROFIBUS with I O Modbus RTU with I O 04 2010 EtherNet IP planned Smartwire planned OoOcocoocoo Benefits Reliability and Improved Uptime m C440 provides the users with peace of mind knowing that their assets are protected
201. unica tions ports to connect the soft starter to a variety of networks including Modbus native DeviceNet and PROFIBUS The S611 communication parameters can be configured with the UI Advanced communication configura tion settings provide the system integrator with powerful tools to facilitate system optimization CA08104001E E T N September 2011 Sheet 30059 Motor Starters amp Contactors Low Voltage Solid State Starters 611 Solid State Reduced Voltage Soft Starter a Maintained m 1 Momertay Somms Adapter Dev cellet MoiBis Profibss TB5 Moiue Comms MoiBi one Niet Used 65 ROB TB4 Comms Port TB4 User Interface Module Comms Select Line Permissive Line Stort Noutri Start Line Reset Neutral Reset Line Permissive Neutr Crenme Selart Netral Control In3u s A Comms Pote i i 135 Connector Figure 30 5 8 Control Wiring Diagram Table 30 5 19 Network Communications Reference Description Style Catalog Number Number Modbus communication adapter without I O 3 2372 001A C441M Modbus communication adapter with 120 Vac I O 3 2372 003B C441N Modbus communication adapter with 24 Vdc I O 3 2372 004B C441P DeviceNet communication adapter with 120 Vac I O 3 2372 001B C441K DeviceNet communication adapter with 24 Vdc I O 3 2372 002B C441L PROFIBUS communication adapter with 120 Vac I O 3 2398 001B C441
202. uty cycles Changes in pole temperatures represent a change in system operating conditions Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities Power Monitoring S611 does monitor the power and it can be displayed on the UI 30 5 22 Solid State Starters 611 Solid State Reduced Voltage Soft Starter Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the UI or the communications network Fault identification can minimize trouble shooting time and cost and prevent arc flash incidents The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources 30 different faults can be identified by the S611 Control Status The S611 provides data that represents system conditions that can be read through the UI or the communications network This data identifies the status of the system and the control commands the system is requesting of the S611 This can be used for advanced troubleshooting and system integration activities Operation Starting and Stopping Modes The S611 has a variety of starting and stopping methods to provide superior performance in the most demanding applications The motor can be started in either Voltage Ramp Start or Current Limit Start mode Kick Start and Soft Stop are available within both starting
203. ve of the appropriate contactor with the applications operational current le as found on the horizontal axis m Read the estimated contact life along the vertical axis in number of operational cycles ow oo nw 10 000 Break Amperes NEMA AC 4 Load Life Sizes 00 5 480 V 60 Hz Figure 30 3 1 AC 3 and AC 4 Utilization Categories CA08104001E For more information visit www eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se Motor Starters and Contactors Low Voltage E T N 30 3 8 Motor Starters Electromechanical September 2011 Sheet 30024 Freedom Line Product Selection Catalog Number Selection Table 30 3 15 NEMA Freedom Line Enclosed Control Catalog Numbering System Design L Modification Codes N Freedom NEMA See PG03300001E 2 A200 Class Cover Control 01 Non reversing contactor three pole Type 1 non combination Non reversing contactor two pole All others a Non reversing contactor four pole E22 style combination Non reversing contactor five pole Contact Eaton 02 Reversing contactor three pole Contactors 05 Non combination non reversing starter 3 Three pole 06 Non c
204. w eaton com consultants CHS Controls AB CHS Tel 46 42 38 61 00 Fax 46 42 38 61 29 controls chs chscontrols se www chscontrols se 30 2 4 Motor Starters and Contactors Low Voltage E T N Sheet 30008 Electrically Held Technical Data CN35 Table 30 2 8 AC Magnet Coil Data Description Contactor Catalog Number Size CN35AN CN35BN CN35DN CN35GN CN35KN CN35NN CN35SN CN35TN 10A 20A 30A 60A 100A 200A 300A 400A Frame size 45 mm 45mm 45 mm 65 mm 90 mm 180 mm 180 mm 180 mm AC Magnet Coil Data Pickup volts cold 74 74 74 74 72 75 75 75 Pickup volts hot 78 78 78 78 76 77 77 77 Pickup voltamperes 100 100 100 230 390 1158 1158 1158 Pickup watts 65 65 65 95 112 240 240 240 Sealed voltamperes 10 10 10 28 49 8 100 100 100 Sealed watts 3 1 3 1 3 1 7 8 13 27 2 27 2 27 2 Dropout volts cold 45 45 45 49 50 63 63 63 Dropout volts hot 46 46 46 50 52 64 64 64 Pickup time ms 12 12 12 20 14 23 23 23 Dropout time ms 12 12 12 14 11 15 15 15 Coil operating range 15 to 10 Magnet coil data Class 130 B 105 C Temperature Rate UL listed rating Operating temperature 20 to 65 C Maximum operating 6000 altitude Mechanical life 20 000 000 10 000 000 6 000 000 5 000 000 5 000 000 5 000 000 Wire Range Power terminals 12 16 12 16 8 16 3 14 upper amp or 1 0 14 Cu 350 kcmil 6 Cu 350 kcmil 8 Cu 600 kcmil 2 0 Cu stra
205. www eaton com consultants CHS Controls AB Tel 46 42 38 61 00 Fax 46 42 38 61 29 chs chscontrols se www chscontrols se 30 5 32 Reduced Voltage Solid State DS6 Soft Start Controllers Table 30 5 28 DS6 Soft Start Controllers Continued Motor Starters amp Contactors Low Voltage E T N September 2011 Sheet 30072 Description Unit DS6 34DSX099N0 N DS6 34DSX134N0 N DS6 34DSX161N0 N DS6 34DSX196N0 N General Standards IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 IEC EN 60947 4 2 Certifications marking UL CE C Tick CSA UL CE C Tick CSA UL CE C Tick CSA UL CE C Tick CSA Ambient temperature C 0 to 40 C above 40 C 0 to 40 C above 40 C 0 to 40 C above 40 C 0 to 40 C above 40 C operation derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of rated current per Celsius rated current per Celsius rated current per Celsius rated current per Celsius to 60 C to 60 C to 60 C to 60 C Ambient temperature C 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C storage Altitude 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m 0 1000m above 1000m derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of derate linearly by 1 of rated current per 100m to rated current per 100m to rated current per 100m to rated current per 100m to a maximum of 2000m a maximum of 2000m a maximum of 2000m a maxi
206. ze the motor windings in a wye After a preset time interval timer TRT contact closes energizing contactor 2S Interlock 2S opens dropping out contactor 1S The motor is now energized in series with the resistors Interlock 1S closes energizing contactor 2M bypassing the resistors and energizing the delta connected motor at full voltage E T N September 2011 Sheet 30038 Interlock opens de energizes the timer TR opening timer TRT thus energiz ing contactor 2S An overload opening the STOP button or other pilot device de energizes con tactors 1M and 2M removing the motor from the line TRP de energizes and locks out the control circuit if the duty cycle of the transition resistors is exceeded Wye delta Class ECN51 closed transition starters are also available in combina tion types and Class ECN48 open transition non combination and combination starters Shop Note Refer to Figure 2 Connect Green Ground Wire to Panel Using Hole Located Adjacent to Transformer s Mounting Foot Wye Delta Open Transition eLtg l o Circuit Breaker L2 or Switc a2 L3 andFuse 93 Elementary Diagram e AJ Select Overload Heater Coils for 58 of Rated Full Load Motor Current TB2 Start Stop ole TB1 TB1 Stopped TBX2 ieee Jae TB3__ON Delay 1 5 15 Seconds TR TB4 OF te PS TB1 TB1 eee see ooo E 53 a1 1M a

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