S5 Si Hiamp EN TOBP C710800 10E 5 0
Contents
1. E 26 6 Installation Conditions of UL Standards Model R2 4 Model R2 5 E 27 7 Overload Characteristics The overload detection level is set under hot start conditions at a servomo tor surrounding air temperature of 40 C 10000 0 F 1000 0 Detecting time s ee at ecient 100 0 1 0 9 Maximum torque 100 SE torte 100 Rated torque Rated torque Rated torque Maximum torque Maximum torque Rated current Approx 2 Maximum current A hot start indicates that both the SERVOPACK and the servomotor have run long enough at the rated load to be thermally saturated Note The overload protection characteristics of A B and C in the figure are applicable when the SERVOPACK is combined with one of the follow ing servomotors Gent Motor Type rap Type SGMSV SGMSV SGMGV SGMGV YPE SGMAV SGMJV SGMPS OOA oop ooa cop A A5 to 08 z B 10 to 70 10to 50 03to 1E 03 to 1E Cc A5 to 10 01 to 15 E 28 Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover MANUAL NO TOBP C710800 10B Published in Japan December 2007 07 3 lt L Date of _ Revision number publication Date of original publication Date of Rev Proleation No Section Revised Content September 3 1 Addition Rat2. General Precautions The drawings presented in this manual are sometimes shown without covers or protective guards Always replace the cover or protective guard as specified first and then operate the products in accordance with the manual The drawings presented in this manual are typical examples and may not match the product you received This manual is subject to change due to product improvement specification modification and manual improvement When this manual is revised the manual code is updated and the new man ual is published as a next edition The edition number appears on the front and back covers Yaskawa will not take responsibility for the results of unautho rized modifications of this product Yaskawa shall not be liable for any damages or troubles resulting from unauthorized modifica tion Safety Information The following conventions are used to indicate precautions in this manual Failure to heed precautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems Indicates precautions that if not heeded could possi bly result in loss of life or serious injury Indicates precautions that if not heeded could result A CAUTION in relatively serious or minor injury damage to the product or faulty operation In some situations the precautions indicated could have series consequences if not heeded Indicates
3. Main circuit power supply input terminals L1 L2 L3 Servomotor connection terminals U V W The screw size is M4 and the tightening torque is 1 8 N m for the following ter minals on the SGDV 170D SERVOPACK Control power input terminals 24 V 0 V E 18 3 Wiring External regenerative resistor terminals B1 B2 5 The tightening torque is 2 5 to 3 8 N m for the following terminals on the SGDV 210D 260D 280D and 370D SERVOPACKs Ground terminal D The screw size is M4 and the tightening torque is 1 4 N m for the following ter minals on the SGDV 210D 260D 280D and 370D SERVOPACKs Control power input terminals 24 V 0 V E 19 4 Inspection 4 1 SERVOPACK Inspection For inspections and maintenance of the SERVOPACK follow the inspection procedures in the table below at least once every year Item Frequency Procedure Remedy Exterior At least once Check for dust dirt and oil Clean with compressed air a year on surfaces or cloth Loose Check for loose terminal Tighten any loose screws screws block and connector screws 4 2 SERVOPACK s Parts Replacement Schedule The following electric or electronic parts are subject to mechanical wear or deterioration over time To avoid failure replace indicated hese parts at the frequency Refer to the standard replacement period in the following table contact your Yaskawa representative After an examination of the
4. 4 2 3R5D 2 3 2 9 SR4D 3 5 43 8R4D 4 5 5 8 4 120D TA 8 6 170D 11 7 14 5 210D 12 4 17 4 5 260D 14 4 21 7 280D 21 9 31 8 7 370D 30 6 43 4 E 14 3 Wiring 3 2 Main Circuit Wiring Do not use SGDV SERVOPACKs in a power supply environment where a short circuit current of 5000 A or more flows after a short circuit occurs The maximum available voltage is e With 100V class 115 Vrms e With 200V class 230 Vrms e With 400V class 480 Vrms neutral grounding SERVOPACKs must be used with UL listed fuses or circuit breakers in accordance with the guidelines of the National Electrical Code NEC Use 75 C heat resistant copper wires or an equivalent Use a flexible cable for moving parts when the SERVOPACK is used with a linear servomotor 3 3 Wire Size and Tightening Torque E Cable Types Wire sizes are selected for three cables per bundle at 40 C surrounding air temperature with the rated current Use cable with a minimum withstand voltage of 600 V for main circuits If cables are bundled in PVC or metal ducts consider the reduction ratio of the allowable current Use heat resistant cables under high surrounding air or panel tempera tures where normal vinyl cables will rapidly deteriorate Use cables within the allowable moment of inertia Do not use cables under continuous regenerative state The following table shows the wire size and allowable current for three cables Use a cable whose specificati
5. prohibited actions that must not be per formed For example this symbol would be used to in dicate that fire is prohibited as follows Q j Indicates compulsory actions that must be performed For example this symbol would be used as follows to amp PROHIBITED MANDATORY indicate that grounding is compulsory E 1 Notes for Safe Operation A WARNING Never touch any rotating motor parts while the motor is run ning Failure to observe this warning may result in injury Before starting operation with a machine connected make sure that an emergency stop can be applied at any time Failure to observe this warning may result in injury or damage to the product Never touch the inside of the SERVOPACKs Failure to observe this warning may result in electric shock Do not remove the cover of power supply terminal while the power is ON Failure to observe this warning may result in electric shock Do not touch terminals for five minutes after the power is turned OFF Residual voltage may cause electric shock Do not touch terminals while the charge indicator is lit Residual voltage may cause electric shock Do not touch terminals for five minutes after voltage resis tance test Residual voltage may cause electric shock Follow the procedures and instructions for the trial operation as noted in the applicable manual for that product Malfunctions that occur after the servomotor is connected to the eq
6. 10 Disposal A CAUTION When disposing of the products treat them as ordinary industrial waste Warranty Information Free Warranty Period This product is warranted for twelve months after being delivered to Yaskawa s customer or if applicable eighteen months from the date of shipment from Yaskawa s factory whichever comes first Scope of Warranty If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period Yaskawa will pro vide a replacement repair the defective product and provide shipping to and from the site free of charge However if the Yaskawa Authorized Service Center determines that the problem with a Yaskawa product is not due to defects in Yaskawa s workmanship or materials then the customer will be responsible for the cost of any necessary repairs E 11 1 Checking Products on Delivery Check the following items when the Z V Series SERVOPACK is delivered Items Check Method Is the delivered SERVOPACK the one that was ordered Check the model numbers marked on the nameplates of the SERVOPACK Check the accessories as well Is there any damage Check the overall appearance and check for damage or scratches that may have occurred during shipping Are there any loose screws Check screws for looseness using a screw driver If any of the above items are fau ty or inco
7. HIV 3R8A 2 0 HIV SRSA 20 TRGA 120A TROD HIV HIV HIV HV Hiv20 M4 1214 IRD 1 25 1 25 1 25 125 or more 3R4D E 17 Wire Size and Tightening Torque for Terminal Screws Terminal Symbol and Wire Size mm Terminal Tightening Model SGDV L1 L2 L3 Ju v w LIC L2C B1 B2 cn Non ML VW Toa 0V e 180A HIV HIV HIV HIV HIV20 M4 i2014 3 5 35 1 25 2 0 or more 200A HIV HIV 5 5 3 5 330A HIV HIV HIV 3 5 8 0 5 5 470A HIV HIV HIV M6 45t055 2 8 0 14 0 8 0 550A HIV 4 0 590A HIV HIV HIV 780A 22 0 22 0 22 0 8R4D HIV HIV HIV HIV HIV20 wae 12014 3 2 0 2 0 1 25 1 25 or more 120D 170D HIV HIV HIV M5 4 1 6 to 2 4 4 3 5 3 5 2 0 210D HIV HIV HIV M6 gt 4 5 to 5 5 5 k 5 5 3 5 260D HIV 5 5 280D HIV HIV HIV 8 0 8 0 5 5 370D HIV HIV HIV 4 0 14 0 8 0 1 The tightening torque is 1 8 N m for the following terminal on the SGDV 330A SERVOPACK Servomotor connection terminals U V W 2 The tightening torque is 2 5 to 3 8 N m for the following terminal on the aks 4 SGDV 470A 550A 590A and 780A SERVOPACKs Ground terminal The tightening torque is 1 4 N m for all terminals other than the ground terminal on the SGDV 8R4D and 120D SERVOPACKs The screw size is M5 and the tightening torque is 2 4 N m for the following ter minals on the SGDV 170D SERVOPACK
8. J Z V YU X ACTIN SGDV YASKAWA ZLOT 1 J SGDV I A SGDV A SGDV DODA HReRS SBE cbc EEA TBI Ei BBCHFTICRBLCUVCECEEBIC BAHT ARGE CHACKCSI T HOSFITICHRICBII SNOKS SMO SBT 2 V SERIES AC SERVOPACK SGDV SAFETY PRECAUTIONS Type SGDV FOOA SGDV OOOAOQOA SGDV OOODOOA To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ZET MANUAL NO TOBP C710800 10E Copyright 2007 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical elec tronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the informa tion contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is sub ject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication
9. ZSP CVT9 Main Power In Black 780A E 1 set put U V W Motor Main Cir cuit R2 6 4 Input Power and Motor Main Circuit 280D U V W R8 6 gt TP 014 JZSP CVT9 Motor Main Cir Black 280D E 1 set cuit R2 6 4 Input Power and Motor Main Circuit 370D U V W R146 TP 022 JZSP CVT9 Motor Main Cir Black 370D E 1 set cuit R2 6 4 Input Power and Motor Main Circuit 1 The 170721 1 crimp terminal manufactured by Tyco Electronics AMP K K can E 23 be used as an alternative 2 The 170722 1 crimp terminal manufactured by Tyco Electronics AMP K K can be used as an alternative 3 The 170733 1 crimp terminal manufactured by Tyco Electronics AMP K K can be used as an alternative 4 The 170724 1 crimp terminal manufactured by Tyco Electronics AMP K K can be used as an alternative 5 The 170728 2 crimp terminal manufactured by Tyco Electronics AMP K K can be used as an alternative 6 The 170730 2 crimp terminal manufactured by Tyco Electronics AMP K K can be used as an alternative 7 The TCM 21 14 sleeve manufactured by Shinagawa Shoko CO LTD can be used as an alternative 8 The TCM 53 12 sleeve manufactured by Shinagawa Shoko CO LTD can be used as an alternative 9 The TCM 141 14 sleeve manufactured by Shinagawa Shoko CO LTD can be used as an alternative 10 The TCM 381 14 sleeve manufactured by Shinagawa Shoko CO LTD can be use
10. arm occurs remove the cause reset the alarm after confirming safety and then resume operation Failure to observe this caution may result in damage to the product fire or injury Do not use the holding brake of the servomotor for braking Failure to observe this caution may result in malfunction Always use the servomotor and SERVOPACK in one of the spec ified combinations Failure to observe this caution so may result in fire or malfunction The servomotor stopping method of turning the main circuit or control circuit power OFF without turning the servo OFF during operation can not be set in Parameter Pn001 When turning the main circuit power OFF without turning the servo OFF The servomotor will be stopped by dynamic braking DB e When turning the control circuit power OFF without turning the servo OFF The stopping method will vary depending on the SERVOPACK model Refer to the Z V Series User s Manual Design and Maintenance for details Maintenance and Inspection Z CAUTION Do not disassemble the SERVOPACK Failure to observe this caution may result in electric shock or injury Do not attempt to change wiring while the power is ON Failure to observe this caution may result in electric shock or injury When replacing the SERVOPACK resume operation only after transferring the previous SERVOPACK parameters to the new SERVOPACK Failure to observe this caution may result in damage to the product E
11. atching the proper settings may cause the machine to run out of control or malfunction Avoid frequently turning power ON and OFF Since the SERVOPACK has a capacitor in the power supply a high charging current flows when power is turned ON Frequently turning power ON and OFF causes main power devices like capacitors and fuses to deteriorate resulting in unexpected problems Forced stop function with forward reverse overtravel is not effec tive during JOG mode operation using utility function Fn002 and zero point search using Fn003 When using the servomotor for a vertical axis install the safety devices to prevent workpieces to fall off due to occurrence of alarm or overtravel Set the servomotor so that it will stop in the zero clamp state at occurrence of overtravel Failure to observe this caution may cause workpieces to fall off due to overtravel When not using the tuning less function set to the correct moment of inertia ratio Pn103 Setting to an incorrect moment of inertia ratio may cause vibration Do not touch the SERVOPACK heatsinks regenerative resistor or servomotor while power is ON or soon after the power is turned OFF Failure to observe this caution may result in burns due to high tempera tures Do not make any extreme adjustments or setting changes of parameters Failure to observe this caution may result in injury or damage to the product due to unstable operation E 9 Z CAUTION When an al
12. d as an alternative 11 The TCM 221 14 sleeve manufactured by Shinagawa Shoko CO LTD can be used as an alternative 12 Since it is packed up together with SERVOPACK it is not necessary to order the terminal kit E 24 6 Installation Conditions of UL Standards For the SERVOPACKs without special terminal kit other than those in the table on the previous page connect the cable to the ground terminal using following terminal kits be used as an alternative wi be used as an alternative 3 be used as an alternative 4 E 25 Terminal Kit Tarina Crimp Termi Model SERVOPACK Connection S nal Model Quantity of Model SGDV Terminals Size By J S T Mfg Terminal Kit Co Ltd Required per SERVOPACKk OOOF R70A M4 R24 JZSP CVT9 R9OA IR6A FGM4 E 1 sett 2R8A 3R8A _ Input Power eile i A Main Circuit 200A 1R9D 3R5D 5R4D 8R4D 120D 170D M5 R2 5 2 JZSP CVT9 FGM5 E set 470A 550A M6 R2 63 JZSP CVT9 210D 260D FGM6 E set 1 The 170722 1 crimp terminal manufactured by Tyco Electronics AMP K K can The 170723 1 crimp terminal manufactured by Tyco Electronics AMP K K can The 170724 1 crimp terminal manufactured by Tyco Electronics AMP K K can Since it is not attached to SERVOPACK it is necessary to order Please place an order to the Yaskawa Control Dimensional Drawing for Crimp Terminals Model R1 25 4 Model 5 5 4NS
13. ed voltage 2010 7 Addition Current description Back cover Revision Address Addition Original instructions June 2009 7 Revision Graph of overload characteris tics chapters June 2008 Back cover Revision Address December 2007 All Addition 100 V class SERVOPACKs chapters model SGDV OOHOFODA 200 V class SERVOPACKs model SGDV 120A 180A 200A and 330A D August 2008 All Completely revised D 6 Revision Installation conditions of UL standards March 2007 First edition Z V SERIES AC SERVOPACK SGDV SAFETY PRECAUTIONS IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5151 Fax 81 4 2962 6138 YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 800 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 YASKAWA ELETRICO DO BRASIL LTDA Avenida Fagundes Filho 620 Sao Paulo SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA EUROPE GmbH HauptstraBe 185 Eschborn 65760 Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Yeoungdungpo gu Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 L
14. er 60 A or ess e Available rated current for non time delay fuse or time delay fuse 60 A or less 590A 780A e Available rated current for molded case circuit breaker 100 A or ess Available rated current for non time delay fuse or time delay fuse 100 A or less Available rated current for class J non time delay or faster fuse 125 A or less 210D 260D e Available rated current for molded case circuit breaker 60 A or ess Available rated current for non time delay fuse 60 A or less Available rated current for time delay fuse 35 A or less 280D 370D Available rated current for molded case circuit breaker 80 A or ess e Available rated current for non time delay fuse 125 A or less Available rated current for time delay fuse 75 A or less E 22 6 Installation Conditions of UL Standards For the SGDV 330A 590A 780A 280D and 370D SERVOPACKs con nect cables using following terminal kits Terminal Kit Crimp Sleeve Model SERVOPACK Connection ermina Model Capp en Model SGDV Terminals By J S T Mfg Ryoko andisleave Co Ltd Ae TE Required per SERVOPACK 330A LIC L2C R1 25 4 TP 003 JZSP CVT9 Control Power Black 7 330A E 1 set Input 1 2 5 5 4NS TP 006 DC Reactor White BI 2 DC Power Input U V W 8 4NS TP 014 Motor Main Cir Black cuit R2 4 2 Input Power and Motor Main Circuit 590A 780A LI L2 L3 R22 6 TP 038 J
15. ject to temperatures outside the range specified in the storage installation temperature conditions Locations subject to humidity outside the range specified in the stor age installation humidity conditions e Locations subject to condensation as the result of extreme changes in temperature Locations subject to corrosive or flammable gases Locations subject to dust salts or iron dust Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration Failure to observe this caution may result in fire electric shock or dam age to the product Do not hold the product by the cables motor shaft or detector while transporting it Failure to observe this caution may result in injury or malfunction Do not place any load exceeding the limit specified on the pack ing box Failure to observe this caution may result in injury or malfunction If disinfectants or insecticides must be used to treat packing materials such as wooden frames pallets or plywood the pack ing materials must be treated before the product is packaged and methods other than fumigation must be used Example Heat treatment where materials are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stand alone products and prod ucts installed in machines are packed with fumigated wooden materi als the electrical components may be greatly damaged by the ga
16. jury damage to the product or fire Provide an appropriate stopping device on the machine side to ensure safety A holding brake for a servomotor with brake is not a stopping device for ensuring safety Failure to observe this warning may result in injury Do not come close to the machine immediately after reset ting momentary power loss to avoid an unexpected restart Take appropriate measures to ensure safety against an unexpected restart Failure to observe this warning may result in injury Connect the ground terminal to electrical codes ground resistance 100 Q or less for a SERVOPACK with a 200 V 100 V power supply 10 Q or less for a SERVOPACK with a 400 V power supply Improper grounding may result in electric shock or fire E 3 Z WARNING Installation disassembly or repair must be performed only by authorized personnel Failure to observe this warning may result in electric shock or injury The person who designs a system using the safety function Hard Wire Baseblock function must have full knowledge of the related safety standards and full understanding of the instructions in Z V series User s Manual Design and Mainte nance Failure to observe this warning may result in injury or damage to the product E 4 Storage and Transportation A CAUTION Do not store or install the product in the following places Locations subject to direct sunlight Locations sub
17. may result in fire Take appropriate measures to ensure that the input power supply is supplied within the specified voltage fluctuation range Be par ticularly careful in places where the power supply is unstable An incorrect power supply may result in damage to the product Install external breakers or other safety devices against short cir cuiting in external wiring Failure to observe this caution may result in fire Take appropriate and sufficient countermeasures for each when installing systems in the following locations e Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields and magnetic fields e Locations subject to possible exposure to radioactivity Locations close to power supplies Failure to observe this caution may result in damage to the product Do not reverse the polarity of the battery when connecting it Failure to observe this caution may damage the battery SERVOPACK and servomotor or cause it to explode Wiring or inspection must be performed by a technical expert E 8 Operation A CAUTION Conduct trial operation on the servomotor alone with the motor shaft disconnected from machine to avoid any unexpected acci dents Failure to observe this caution may result in injury Before starting operation with a machine connected change the settings to match the parameters of the machine Starting operation without m
18. ons meet or are less than the values in the table E 15 600 V Heat resistant Vinyl Cables HIV Nominal Allowable Current Cross Configuration Conductive at Surrounding Air AWG Size Section Number of Resistance Temperature A a ea okm J30ec faoc 50 C 20 0 5 19 0 18 39 5 6 6 5 6 45 0 75 30 0 18 26 0 8 8 7 0 5 5 18 0 9 37 0 18 24 4 9 0 7 7 6 0 16 1 25 50 0 18 15 6 12 0 11 0 8 5 14 2 0 7 0 6 9 53 23 20 16 12 3 5 7 0 8 5 41 33 29 24 10 55 7 1 0 3 47 43 38 31 8 8 0 7 1 2 2 41 55 49 40 6 14 0 7 1 6 1 35 79 70 57 4 22 0 7 2 0 0 85 91 81 66 Note The values in the table are only for reference E Wire Size The following table shows the markings for the power supply terminals the wire sizes the screw sizes and torque for the ground terminals of the SERVOPACK L1 L2 L3 Main circuit power supply input terminals U V W Servomotor connection terminals LIC L2C 24 V 0 V Control power input terminals B1 B2 External regenerative resistor terminals Ground terminal E 16 Wire Size and Tightening Torque for Connectors 3 Wiring Terminal Symbol and Wire Size mm Ground Terminal Model SGV Mite UMW lay oy B82 Tes Noe d 2 Size N m R70F HIV HIV HIV HIV HIv20 M4 1214 ROOF 1 25 25 1 25 1 25 ormore RIF HIV IRSE 2 0 R70A HIV HIV HIV HV Hiv20 M4 12014 RUA 1 25 1 25 1 25 125 or more TROA RBA
19. orong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2007 2010 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C710800 10E Published in Japan September 2010 07 3 lt gt 0 10 6 3 Original instructions
20. part in question we will determine whether the parts should be replaced or not The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory settings before shipping Be sure to confirm that the parameters are properly set before starting operation Standard Part Replacement Operating Conditions Period Cooling Fan 4 to 5 years Surrounding Air Temperature p p Annual average of 30 C Smoothing Capacitor 7 to 8 years Load Factor 80 max Relays Operation Rate 20 hours day Fuses 10 years max Aluminum Electrolytic 5 years Capacitor on Circuit Board E 20 5 Compliance with CE Marking 5 Compliance with CE Marking 5 1 Installation Conditions of EMC Directive To adapt the EMC directives EN55011 group classA EN61800 3 for a combination test using servomotors and SERVOPACKs from the 2 V series a ferritic core a noise filter or a surge absorber must be used For details read the Installation instructions in X V series User s Manual Setup Rotational Motor SIEPS80000043 or 3 V series User 5 Manual Setup Lin ear Motor SIEPS80000044 However because this product is built in check that the following condi tions are still met after being installed in the final product 5 2 Conditions Corresponding to Low Voltage Direc tive To adapt SERVOPACKs to the Low Voltage Directive make sure that the following environmental conditions are met e Installation category III e Pollu
21. rrect contact your Yaskawa sales representative or the dealer from whom you purchased the products 1 1 Nameplate SERVOPACK type Applicable Rated output current power supply Serial number SERVOPACK nameplate E 12 2 Installation 2 Installation Observe the Installation instructions in X V series User 5 Manual Setup Rotational Motor STEPS80000043 or amp V series User s Manual Setup Lin ear Motor SIEPS80000044 For installation sites use proper care with the following notes Situation Notes on Installation When installed in a control panel Design the control panel size unit layout and cool ing method so that the surrounding air temperature of the SERVOPACK does not exceed 55 C When installing multiple SERVOPACKs side by side in a control panel install cooling fans and pro vide sufficient space around each SERVOPACK to allow cooling by fan and natural convection Pro vide a space of 5 mm or more between each of the SGDV R70A R90A 1R6A or 2R8A SERVO PACKs and 10 mm or more for any other SERVO PACKs When installed near a heat ing unit Suppress radiation heat from the heating unit and a temperature rise caused by convection so that the sur rounding air temperature of the SERVOPACK does not exceed 55 C When installed near a source of vibration Install a vibration isolator underneath the SERVO PACK to prevent it from recei
22. ses or fumes resulting from the fumigation process In particular disinfectants containing halogen which includes chlorine fluorine bromine or iodine can contribute to the erosion of the capacitors E 5 Installation Z CAUTION Never use the products in an environment subject to water cor rosive gases inflammable gases or combustibles Failure to observe this caution may result in electric shock or fire Do not step on or place a heavy object on the product Failure to observe this caution may result in injury or malfunction Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product Failure to observe this caution may cause internal elements to deterio rate resulting in malfunction or fire Be sure to install the product in the correct direction Failure to observe this caution may result in malfunction Provide the specified clearances between the SERVOPACK and the control panel or with other devices Failure to observe this caution may result in fire or malfunction Do not apply any strong impact Failure to observe this caution may result in malfunction E 6 Wiring A CAUTION Be sure to wire correctly and securely Failure to observe this caution may result in motor overrun injury or malfunction Do not connect a commercial power supply to the U V or W ser vomotor connection terminals Failure to observe this caution may res
23. tion degree 2 e Protection class 10 e Altitude 1000 m max Be sure to install a fuse for the main circuit power supply as well as meeting these environmental conditions To choose the fuse capacity refer to 3 1 Model case Circuit Breaker and Fuse Capacity E 21 6 Installation Conditions of UL Standards To adapt SERVOPACKs to the UL standards make sure that the following conditions are met Pollution degree 2 Protection class 10 Altitude 1000 m max Tightening torque Varies The end user must use a transient suppressive device on the 24 VDC con trol power input of the 400 V main power input type SERVOPACKs to limit transient overvoltages to 500 V maximum Example surge absorber etc 43 Current capacity Varies 1 Use the maximum tightening torque listed in the table of Wire Size and Tightening Torque for Connectors and for Terminal Screw 2 Install the fuse or circuit breakers listed in the 3 1 Molded case Circuit Breaker and Fuse in accordance with the guidelines of NEC 3 The following restrictions apply depending on the SERVOPACKs used SERVOPACK pana Model SGDV Restrictions 180A 200A Available rated current for modeled case circuit breaker 40 A or less 330A Available rated current for non time delay fuse 70 A or less Available rated current for time delay fuse 40 A or less Do not use single wires 470A 550A e Available rated current for molded case circuit break
24. uipment not only damage the equipment but may also cause an accident resulting in death or injury The output range of multi turn data for Z V series absolute detection system differs from that for conventional systems 15 bit encoder and 12 bit encoder Especially when Infi nite length positioning system of series is to be config ured with amp V series be sure to make the system modification E 2 Z WARNING The multi turn limit value must be changed only for special applications Changing it inappropriately or unintentionally can be dangerous If the Multi turn Limit Disagreement alarm occurs check the setting of parameter Pn205 in the SERVOPACK to be sure that it is correct If Fn013 is executed when an incorrect value is set in Pn205 an incorrect value will be set in the encoder The alarm will disappear even if an incorrect value is set but incorrect positions will be detected resulting in a dangerous situation where the machine will move to unexpected positions Do not remove the front cover cables connectors or optional items on the foreside while the power is ON Failure to observe this warning may result in electric shock Do not damage press exert excessive force or place heavy objects on the cables Failure to observe this warning may result in electric shock stop ping operation of the product or fire Do not modify the product Failure to observe this warning may result in in
25. ult in injury or fire Securely connect the power supply terminal screws and servo motor connection terminal screws Failure to observe this caution may result in fire Do not bundle or run the main circuit cables and input output sig nal lines or the encoder cables together in the same duct Keep power and signal lines separated by at least 30 cm Use twisted pair shielded wires or multi core twisted pair shielded wires for input output signal lines and the encoder cables The maximum length is 3 m for input output signal lines and 20 m for encoder cables Do not touch the power terminals for 5 minutes after turning power OFF because high voltage may still remain in the SERVO PACK Make sure the charge indicator is out first before wiring or starting an inspection Observe the following precautions when wiring main circuit termi nal blocks e If the main circuit terminal is the connector remove the connector from the SERVOPACK prior to wiring e Insert only one wire per insertion slot on the terminal block and the connector e Make sure that the core wire is not electrically shorted to adjacent core wires E 7 A CAUTION Install the battery at either the host controller and the battery unit of the encoder It is dangerous to install batteries at both simultaneously because that sets up a loop circuit between the batteries Always use the specified power supply voltage An incorrect voltage
26. ving vibration When installed in a place re ceiving corrosive gases Corrosive gases do not immediately affect the SER VOPACK but will eventually cause SERVOPACK or contactor related devices to malfunction Take appro priate action to protect against corrosive gases Others e Avoid installation in a hot and humid place or where excessive dust or iron powder is present in the air Be sure there is no condensation or freezing Keep the surrounding air temperature 45 C or less to ensure long term reliability E 13 3 Wiring 3 1 Molded case Circuit Breaker and Fuse When choosing a molded case circuit breaker and a fuse capacity refer to this table The rated input current of the SERVOPACK is the nominal value at the rated load Select the appropriate capacity in accordance with the specified derating Cutoff characteristics 25 C 300 five seconds min E ES Rated Input Current of SERVOPACK Capacity per Pe has Baten ve tage aie a Rela AA Main circuit Control circuit bey power supply power supply Fuse MCCB R70F 0 2 1 5 0 38 250 V 240 V ROOF 0 3 2 5 2RIF 0 7 5 2R8F 1 4 10 R70A 0 2 1 0 0 2 RIDA 0 3 1 0 1R6A 0 6 2 0 2R8A 1 3 0 3R8A 1 4 3 0 SRSA 1 6 6 0 TROA 2 3 6 0 120A 3 2 75 0 25 180A 4 10 200A 5 9 15 330A 75 25 0 3 470A 10 7 29 550A 14 6 37 590A 21 7 54 0 45 600 V 480 V 780A 29 6 73 1R9D 1 1 1
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