USER MANUAL - Köberlein & Seigert GmbH
Contents
1. lt SEIGERT BENUTZERHANDBUCH o eee RMA POWER BOX 108 USER MANUAL VIBRATION CONTROLLER RMA POWER BOX 108 Version 1 2 RMA POWER BOX 108 4 SEIGERT BENUTZERHANDBUCH RMA POWER BOX 108 IMPORTANT INFORMATION Electrical Danger as used in this documentation and in the warning information attached to the product means that failure to take the appropriate safety measures can result in severe physical injury or considerable damage to property Mechanical Danger as used in this documentation and in the warning information attached to the product means that failure to take the appropriate safety measures can result in death severe physical injury or considerable damage to property Achtung Disconnect Current Conducting Components as used in this documentation means that the power supply is to be disconnected before commencing any maintenance repair or installation work and secured against inadvertent reconnection Qualified Personnel Qualified Personnel as referred to in this documentation and in the information attached to the product itself are those persons who are familiar with the installation assembly start up procedures and general operation of the apparatus they are also familiar with the associated dangers and in they possess qualifications appropriate to their activities e g 1 Training in or instruction authorisation to switch electric circuit2. N E AAE EEN INE N A NEE EE 9 E Badii i CAE A E E S E E A E E asus 9 5 1 Position of Operating and Display Elements 9 5 2 Permanent Displays 10 5 3 User Menu 10 5 3 1 AUTO Mode 11 5 3 2 MANUAL Mode 11 5 3 3 BASIC Mode 11 5 4 Main Menu 12 5 4 1 Parameter u Vibration Output 12 5 4 2 Parameter F Frequency 12 5 4 3 Parameter S Soft Start 13 5 4 4 Parameter d Delay 13 5 4 5 Parameter E2 Error 2 13 5 4 6 Parameter E5 Error 5 13 5 4 7 Parameter PA PROFIBUS Address 13 5 5 Menu Structure 14 6 Profibus Option RMA 108 DP 15 6 1 Profibus Communication 15 6 2 GSD File 15 Te orga IT E E EEE E T 16 7 1 In the Event of an Error 16 7 2 Troubleshooting 16 7 2 1 List of Errors 17 7 3 Fuse Replacement 19 Version 1 2 RMA POWER BOX 108 3 SEIGERT BENUTZERHANDBUCH a KOBEREEIN RMA POWER BOX 108 1 Safety Guidelines Achtung Achtung The RMA POWER BOX 108 controls vibrating mechanical parts KOBRATOR which may be dangerous Safety measures and protective devices must conform with valid national regulations e g VDE 0100 T410 VDE 0113 T1 EN 60204 VDE 0160 Necessary safety measure Grounding of the RMA POWER BOX 108 Necessary protective device Line safety switch wi
3. SEIGERT BENUTZERHANDBUCH gto seem RMA POWER BOX 108 4 Start up Before performing the start up be sure to observe the safety information regarding Electrical Danger in Section 1 Before performing the start up be sure to observe the safety information regarding Mechanical Danger in Section 1 Achtung Once installation has been completed as described in Section 2 the apparatus can be put into operation Switch on the power supply of the RMA POWER BOX 108 The display will show the firmware version number for the first 5 sec after switch on Then the RMA POWER BOX 108 signals its readiness for use via the output plug 2 Immediately after switch on the unit is always in AUTO mode The Vibration On input plug4 can for example be used for switching the magnet of an SPS on or off When the magnet is switched off the display shows A 0 and when it is switched on it shows the vibration value e g A 87 5 Operation 5 1 Position of Operating and Display Elements OBERLEIN K SEIGERT SS K LED MAGNET GN Display CI CI CILI ET EXE L L1 LED Un GN LED ERROR RD MODE key ENTER key Decrease Value key lt Increase Value key gt Pressing the lt or gt keys will increase or decrease the values of the respective parameter in fixed intervals Hold either of the and keys down to rapidly change the setting values Press the ENTER key to apply setting va
4. ceed 1 5mm due to the dimensions of the plug on the underside of the BOX Please note that longer supply lines may result in a voltage drop Only use the cable supplied for connecting the KOBRATOR Make all electrical connections in accordance with connection diagram see example in Section 2 3 ACable ties Ferrite ring Shrink tube Plug 1 Power supply connector Plug and ferrite ring incl mounting materials supplied Plug 2 Controller connector Operational Error contact M12 connecting plug Plug 3 Controller connector Reset Error alternatively Vibration On M12 connecting plug Plug 4 Controller connector Vibration On M12 connecting plug Plug 5 KOBRATOR Magnet 1 connector Plug and cable supplied Version 1 2 RMA POWER BOX 108 6 SEIGERT KOBERLEIN BENUTZERHANDBUCH RMA POWER BOX 108 Plug 6 Profibus In connector Option RMA 108 DPJ M12 connecting plug Plug 7 Profibus Out connector Option RMA 108 DPJ M12 connecting plug for connection to Profibus If RMA 108 is used as the final Profibus device an M12 terminating resistor must be connected e g Siemens 6GK1905 0ECO00 Plug 8 KOBRATOR Magnet 2 connector Option RMA 108 2x4Q plug and cable supplied 2 3 Connecting diagram example power supply 19V 28V DE Profibus DP optional vibration drive WA1 1 Murrelektronik 4x0 34mm WA1 2 Murrele
5. e KOBRATOR still jams Ask for the setting distance between the yoke and the magnet from our internal service engineers in the electrical production department Central switchboard 4936944 522 0 Electrical dept 4936944 522 203 Version 1 2 RMA POWER BOX 108 18 4 SEIGERT BENUTZERHANDBUCH umo eem RMA POWER BOX 108 7 3 Fuse Replacement When removing the lid current conducting components are exposed Ensure that no conducting cables are trapped when replacing the lid Danger of pinching when removing or replacing the lid Achtung MAKE SURE that the power is disconnected from the RMA POWER BOX 108 before removing the lid Switch off all power to the RMA POWER BOX 108 and secure it against inadvertent reconnection K BERLEIN t lt SEIGERT Remove the four screws from the lid as shown Place the cover near the casing WARNING Do not sheer off any cables Remove defective fuses and replace I 8AT Replace lid and put unit back into operation Version 1 2 RMA POWER BOX 108 19
6. he ENTER key to apply the value in Automatic mode the value is retained in the memory even if the power is interrupted If no button is pressed for one minute the unit automatically returns to AUTOMATIC mode If the Soft Start is activated the frequency is altered gradually to the target frequency after the magnet has been switched on The number of steps is defined by the parameter S Active Soft Start is indicated by the letter S in the display e g AS 87 5 3 3 BASIC Mode In the Basic Settings mode the magnet output is switched on permanently e g G 87 By pressing the ENTER key the value which has been stored in the main menu e g u87 is copied into the auto and manual modes If no button is pressed for one minute the unit automatically returns to AUTOMATIC mode When the unit is in BASIC mode the main menu can be accessed by pressing the keys in the SEE following combination hold down and press eee three times see 5 3 User Menu Version 1 2 RMA POWER BOX 108 11 KOBERLEIN lt SEIGERT 2 BENUTZERHANDBUCH RMA POWER BOX 108 5 4 Main Menu Display Description Value Function Vibration power the factory set vibration value is set for Automatic mode 10 130 Resonant frequency of magnet 10 00Hz 40 00Hz Soft Start when the magnet is switched on the 0 50 1 LI 1 1 frequency is raised by the sett
7. ing value and then gradually dropped until it reaches the target value set in Parameter F It is not possible to change the operating mode during a soft start ___ 1 The serial number of the apparatus are displayed Display only ee d 4 N Delay to activate a switch off delay time for the 0 Off LI magnet output 1 ELE n Channel 2 for activating Channel 2 0 Off Feit l 1 On Error 2 activate deactivate Err 2 0 Error evaluation Off 1 Error evaluation On Error 5 activate deactivate Err 5 0 Error evaluation Off 1 Error evaluation On Set PROFIBUS address 2 125 In the main menu the magnet is switched on permanently Press the ENTER key and hold it for 3 seconds to return to the User Menu 5 4 1 Parameter u Vibration Output This parameter is factory set to the ideal value This value is applied in all modes If the user has changed the vibrating power in mode H the value originally stored in the u parameter can be restored for modes A and H by pressing the ENTER key in mode G The setting made in mode H has priority 5 4 2 Parameter F Frequency This parameter is used to set the frequency of the magnet All units are factory set to the specific frequency for the KOBRATOR The resonance of the system as a whole is however dependent on a number of factors For this reason it may be necessary to perform some fine adjustments after completing the ins
8. is may be necessary with timed outputs of safety control systems to prevent inadvertent switching off of the magnet output 5 4 5 Parameter E2 Error 2 Parameter 22 20 deactivates the Err 2 error Operation without a magnet Error evaluation is activated when the value is set to 1 5 4 6 Parameter E5 Error 5 Parameter E5 20 deactivates the Err 5 error No Profibus Error evaluation is activated when the value is set to 1 5 4 7 Parameter PA PROFIBUS Address Parameter PA is used for assigning an address of 2 to 125 to the Profibus Version 1 2 RMA POWER BOX 108 13 KOBERLEIN lt SEIGERT 2 BENUTZERHANDBUCH RMA POWER BOX 108 5 5 Menu Structure Main Menu Version Ww 10se ENTER Lil Basic Settings MM Vibration Power lt Frequency Soft Start Serial No Switch Off Delay ENTER Toggle Cannel 2 On Off ENTER Toggle Error E2 On Off ENTER Toggle Error E5 On Off CI d v ENTER Assign Profibus Adress ENTER Version 1 2 RMA POWER BOX 108 4 SEIGERT BENUTZERHANDBUCH uoce RMA POWER BOX 108 6 Profibus Option RMA 108 DP 6 1 Profib
9. ktronik 4x0 34mm WA1 3 Murrelektronik 4x0 34mm lt SEIGERT Sy KOGERLEIN RMA POWER BOX 108 output 1 output 2 KOBRATOR KOBRATOR 2x1 5mm YA1 ZF KOBRATOR orientation track output 2 optional vibration on o MAGNET ERROR MODE lt gt ENTER Version 1 2 RMA POWER BOX 108 KOBERLEIN lt SEIGERT 2 BENUTZERHANDBUCH RMA POWER BOX 108 3 Technical Data Operating voltage 19 2V 28 8V DC Power consumption max 200VA Fuse Internal 2x8A T Provide line protector as per EN60204 4Q magnet output Adjustable output voltage Adjustable output frequency Smallest frequency interval Maximum connection power Switch off conditions 15Vss 30Vss 10 00Hz 40 00 Hz 0 01Hz 200VA Overload short circuit Underload idle operation Inputs Vibration On Current consumption at 24V DC ca 7mA Reset Error Current consumption at 24V DC ca 7mA Relay output potential free Max contact load 30V DC 0 5A Ambient operating temperature 0 50 C Storage 25 85 C Dimensions W xHxT 140x180x72mm EMV test According to EN5501 1 EN61000 3 3 circuit feedback Protection class I grounded Protection type IP65 with screwed connecting lines Version 1 2 RMA POWER BOX 108 4
10. lues Press the MODE key to advance to the next operating mode or the next parameter Version 1 2 RMA POWER BOX 108 9 SEIGERT KOBERLEIN a BENUTZERHANDBUCH RMA POWER BOX 108 5 2 Permanent Displays The Un LED lights up as soon as the power supply is connected to the unit The MAGNET LED flashes showing the set magnet output frequency as soon as the output is active The ERROR LED lights up as soon as the apparatus detects an error for precise description see Section 6 Troubleshooting 5 3 User Menu Display Description Value Function l1 I1 Firmware version number 1 0 displayed Display only E it i Error for precise description see Section 6 Display only Lr Troubleshooting 1 1 Automatic mode standard operating mode the Display only 10 130 vibration power is displayed FII 1 Automatic mode locked The key lock has been Dil 1 activated Hold down 10 sec to Proceed as for Automatic mode toggle key lock on or off 1 Automatic mode Soft Start activated Display only 10 130 l LJ l Proceed as for Automatic mode The duration of the Soft Start can be set in the Main Menu under Parameter S Pl icu Automatic mode operating mode when using Display only 10 130 1 1 1 Profibus the transmitted vibrating power is displayed LI I Manual m
11. ode to change the vibration power for 10 130 1 1 LI I I the Automatic mode LI Manual mode Soft Start activated 10 130 1 1 LI l The duration of the Soft Start can be set in the Main Menu under Parameter S m Basic mode mem H I Press apply vibration Press the keys in the following combination to enter power settings made in the Main Menu main menu under u Hold down lt 2 and press three times Version 1 2 RMA POWER BOX 108 10 4 SEIGERT BENUTZERHANDBUCH onem RMA POWER BOX 108 5 3 1 AUTO Mode In Automatic mode the magnet can only be switched on by means of a signal from the input plug 4 When it is switched off the display shows A 0 and when it is switched on the set vibration value is displayed e g A 87 The vibration power can not be reset in this mode If the Soft Start is activated the frequency is altered gradually to the target frequency after the magnet has been switched on The number of steps is defined by the parameter S Active Soft Start is indicated by the letter S in the display e g AS 87 Holding down the ENTER key for 10 seconds in Auto mode will toggle the key lock on or off The display then shows an L after the A AL gt AUTO LOCK 5 3 2 MANUAL Mode In Manual mode the magnet output is switched on permanently The display shows the setting value e g H 87 The keys or can now be pressed to change the vibration value Press t
12. of pinching when removing or replacing the lid Achtung MAKE SURE that the power is disconnected from the RMA POWER BOX 108 before A J removing the lid If the BOX is supplied unmounted it should be fixed using the mounting holes provided The distance from the vibration controller to the KOBRATOR should not exceed 10 metres The mounting holes are located underneath the lid of the RMA POWER BOX 108 Remove the four screws to open the lid Remove the four screws from the lid as shown 14 y Place the cover near the casing d WARNING Do not sheer off any cables MOS The mounting holes of the casing can now be accessed The holes are positioned as follows Horizontally 125mm Vertically 102 5mm Mounting screws max M4 Version 1 2 RMA POWER BOX 108 4 SEIGERT BENUTZERHANDBUCH gto eem RMA POWER BOX 108 2 2 Electrical Installation Be sure to read the safety information in Section 1 before continuing with the electrical installation Achtung THE DEVICE MUST BE GROUNDED Be sure to read the safety information in Section 1 before continuing with the electrical installation To ensure EMV conformity the ferrite ring around the power supply cable must be mounted as illustrated below BE SURE to disconnect the power from the RMA POWER BOX 108 before connecting or removing the power supply plug The mains supply line must not ex
13. s and apparatus on and off to ground them and to label them in accordance with prevailing technical standards 2 Training or instruction in accordance with the standards of safety engineering in the care and use of appropriate protection equipment 3 Training in First Aid Intended Use The RMA POWER BOX 108 may only be used to control K BRATOR oscillating rails made by us Guarantee This user manual must be adhered to in order to ensure failure free operation of the apparatus and for settlement of possible warranty claims You should therefore read the manual before commencing any work with the apparatus Disposal The RMA POWER BOX 108 is to be disposed of in accordance with the materials and with respect to prevailing regulations as follows Steel scrap Aluminium Copper Plastic Electronic scrap Version 1 2 RMA POWER BOX 108 2 SEIGERT BENUTZERHANDBUCH m RMA POWER BOX 108 Contents 1 Safety Guidelines E o 4 2 i scssessssesiceccssscessssecececsesssescsscsusesedcasencsdenssdsnessconsssonsestnascescasesescouassonesssscessousssonsasossesscbeassssasesseseessasssceee 5 2 1 Mechanical Installation 5 2 2 Electrical Installation 6 2 3 Connecting diagram example 7 3 T chni al Data C 8 4 OPI AENEA SEEEN I
14. sible causes of the malfunction The display shows the word ERROR together with the respective error number The magnet output Plug 5 is switched off and the potential free relay plug 2 is de energised Evaluation of the malfunction can either be performed via pins 1 2 and 4 on plug 2 or on the Profibus As well as displaying the word ERROR the red ERROR LED lights up The malfunction can be acknowledged either by pressing the ENTER key or by means of the Fault Reset input plug 3 Subsequently the RMA changes back into the Auto Mode 7 2 Troubleshooting This troubleshooting section only covers the RMA POWER BOX 108 module in conjunction with a KOBRATOR Troubleshooting must always be performed by qualified personnel Troubleshooting must always be performed by qualified personnel Achtung BE SURE to disconnect the RMA POWER BOX 108 from the power supply before A removing the lid Version 1 2 RMA POWER BOX 108 16 SEIGERT KOBERLEIN a BENUTZERHANDBUCH RMA POWER BOX 108 7 2 1 List of Errors Error Display Description Cause Solution Short circuit at magnet output Magnet in KOBRATOR defective or Check plug connection at back of KOBRATOR Check cable for shorting and replace if m Cable connection between necessary TT Channel 1 magnet and RMA defective Determine resistance of magnet in short circ
15. tallation and mounting of the system To do this proceed as follows Version 1 2 RMA POWER BOX 108 4 SEIGERT BENUTZERHANDBUCH uo eee RMA POWER BOX 108 Set parameter u to 100 and press ENTER to apply Change to parameter F and change frequency using the and keys until the maximum vibration amplitude is arrived at in the K brator Press ENTER to apply this value Change to parameter u and set the optimum vibration value for the component Press ENTER to apply this value Press the ENTER again and hold it until the display changes to User Menu Mode G Press the ENTER key once more to apply the new value for u to the A and H modes 5 4 3 Parameter S Soft Start Parameter S enables an increase of frequency to be set which becomes active when the magnet is switched on Then the frequency is progressively reduced to the value set in parameter F This increase in frequency prevents the magnet bottoming on the yoke during start up The setting value causes the frequency to increase by S x 0 01Hz The frequency is reduced by 0 01Hz every 500ms until the target frequency is reached As an example the frequency is set to F 13 15Hz and Soft Start to 8 25 in the unit On switch on the apparatus will set a frequency value of 13 40Hz and drop to the set frequency of 13 15Hz after 12 5 sec 5 4 4 Parameter d Delay Parameter d 21 causes a switch off delay at the output of the RMA 108 Th
16. th integrated fuse If you do not intend to install the apparatus immediately but wish to store it first please observe the following e Store the apparatus in a dry and clean place e Store at a temperature between 25 C and 85 Inspect the apparatus immediately for transport damage Any claims regarding damage are to be made immediately Ensure that damaged products are never put into operation Connection initial start up and all maintenance and repair work must be performed by qualified personnel taking into consideration the following This manual All schematic diagrams referring to the RMA POWER BOX 108 Currently valid national and international regulations concerning safety and accident prevention The RMA POWER BOX 108 is designed solely for DC operation nominal voltage 24V DC For information on input voltage see Technical Data in Section 3 We reserve the right to make changes to technical data and engineering constructions in the interest of technical progress Version 1 2 RMA POWER BOX 108 4 4 SEIGERT BENUTZERHANDBUCH tonem RMA POWER BOX 108 2 Installation 2 1 Mechanical Installation If the RMA POWER BOX 108 has already been installed by KOBERLEIN Section 2 1 may be disregarded When removing the lid current conducting components are exposed Ensure that no conducting cables are trapped when replacing the lid Danger
17. uit KOBRATOR and replace magnet is necessary Ecc A Channel 2 for magnet resistance please consult LIIL I maintenance instructions and spare parts list for the KOBRATOR No magnet Electrical connection between Connect magnet in accordance with the KOBRATOR and the RMA example connection 108 is interrupted C 1 LET d Channel 1 There is no magnet connected to the magnet output L EE Channel 2 LIILL Control error Hysteresis between target Apparatus is defective and needs to value and actual value too be replaced high L 11 Ch T7 annel1 LII 101 zd Channel 2 LIIL Low voltage Power voltage was below 19V Check supply voltage DC for more than 10ms m ILI ch annel 1 LII dI r LI Channel 2 LIIL 1 C m PROFIBUS Profibus cable is either Check Profibus cable Lu g Communication defective or not connected Set Profibus address Profibus address assigned wrongly Supply voltage is present but there is no Defective fuse Fuse to be replaced by qualified display personnel See 7 3 Fuse Replacement Version 1 2 RMA POWER BOX 108 17 SEIGERT KOBERLEIN BENUTZERHANDBUCH RMA POWER BOX 108 The MAGNET output receives a signal but vibration is discernible on the KOBRATOR no KOBRATOR is jammed mechanically or Yoke magnet distance in the KOBRATOR has changed Switch the unit off and determine whether th
18. us Communication During communication with the PROFIBUS master the following 9 bytes of data are exchanged Byte r w Description Function Range 1 7 Error status Error byte indicates current error 0 1 0 Bit 7 Bit 0 2 6 Control De activate operational readiness release error 0 1 r acknowledgement 5 operating mode error 5 2 De activate delay 4 Bit 0 w 3 0 r w 3 4 r w Target Target frequency 10 00 40 00Hz enter in whole 1000 frequency numbers 4000 E g desired target frequency is 25 78Hz Procedure value transferred to bytes 3 and 4 in binary form with no decimal point 25 78 gt 2578 gt 0000101000010010 Bit 7 Bit 0 Bit 7 Bit 0 5 Vib power Vibration power pulse width modulation 1 130 6 r w Soft Start Delayed start up 0 50 7 8 r PBAddr Assigned Profibus address 2 125 9 10 r SNR Serial number of apparatus 1 9999 6 2 GSD File The GSD file KuS0C42 GSD is supplied on CD for enabling communication between the PROFIBUS master and the PROFIBUS slave Alterations to the profibus addresses are only taken over after restarting the RMA 108 Version 1 2 RMA POWER BOX 108 15 4 SEIGERT BENUTZERHANDBUCH o eem RMA POWER BOX 108 7 Errors 7 1 In the Event of an Error The following applies for all operating modes Should a fault develop with the apparatus open or short circuit the display indicates pos
Download Pdf Manuals
Related Search