30 2. Outside drawing of the boiler
Contents
1. opp JOJOW Ue4 J9WJO SUEJ DIE GAS BOILER J wn o 5 D i ES Medium sized gas boiler C cREATOR WiNavVvieN 1 Stainless boiler Model no EE 535GTD 535GTS 535GTG 735GTD 735GTS 735GTG kcal h 50 000 50 000 70 000 70 000 ZE kW 581 nl 7 813 81 3 kcal h 50 000 50 000 70 000 70 000 I U kW 58 1 58 1 813 81 3 Hot water supply 7 capacity A AC l min 21 21 29 29 Purpose C mbi Heating Hot water Combi Heating Hot water only only only only Efficieny LNG 92 3 92 2 92 2 92 6 92 8 92 8 Total LPG 92 3 92 2 92 2 92 6 92 8 92 8 Fuel City gas 13A LP gas Maximim allowable kgf cm working pressure MPa 35 029 Heat transfer area mi 1 96 2 78 Heating area mi 100 100 140 140 Volume of pipe water 1 40 46 46 60 68 68 Weight kg 100 93 93 110 102 102 Power supply 19 220V 50Hz Burner Model no KPG 50A KPG 70A Power consumption W 143 208 Gas pressure mmH 0 LN gas 200 LP gas 280 50 ENG 61 000kcal h 70 9kW LNG 84 000kcal h 97 6kW Fuel consumption LPG 5 lkg h 70 9kW LPG 7kg h 97 6kW Width Ng mm 547 547 Depth2. Medium sized gas boiler HNaVvIEN Lai Many Table of contents 1 Precautions for safety 30 2 Outside drawing of the boiler 31 3 Safe and correct installation method 34 4 Electric wiring installation 37 5 Gas piping installation 39 6 Heating and hot water piping installation Al 7 Exhaust Intake vent installation 47 8 Temperature controller installation 52 9 Check points for test operation 53 10 Electric wiring diagram 55 11 Specifications 56 Ne X This installation manual is subject to change without notice for quality improvement GAS BOILER gt ta E 5 i i I E Medium sized gas boiler HNavIeN tion M Na an lt dy a Precautions for safety The instructions provided in this installation manual include important information for safe use of this product Failure of complying with those instructions may result in death severe injury or tremendous loss of property The instructions for safe use are classified into Danger Warning Caution b
3. Medium sized gas boiler INAVIEN Precautions for the piping installation for the combi boiler for heating and hot water supply the dedicated boiler for heating M Model no KDB 535 735 GTD GTS KDB 535 735 1035 1535 2035 GPD GPS e Open piping system Be sure to comply with the instructions presented in the Considerations in common Be sure to install the air vent valve in the distributor The return water distributor shall be installed below the heating inlet on the boiler The pressure release pipe shall be installed to exceed 25A Never supply the water with a pressure higher than the maximum allowable working pressure of the boiler specified on the name plate nor connect the water pipe directly for the piping The reverse flow of the heating water into the expansion tank while operating or stopping the circulation pump results from too much air in the pipe Open the valve in the distributor one by one and remove the air from the pipe while operating the circulation pump The expansion tank shall be installed at least 1 5m above the heat dissipation surface in case of the upward type and at least 1 5m above the top of the boiler in case of the downward type The piping installation shall be performed not to mix the heating water and the hot water Closed piping system Be sure to comply with the instructions presented in the Considerations in common
4. 64 GAS BOILER
5. Be sure to install the strainer the depressurizing valve the check valve and the closed expansion tank in order to directly connect the boiler to the water pipe Be sure to install the depressurizing valve and the check valve in the water supply pipe Install the air vent on top of the heat dissipation surface to facilitate air vent Be sure to install the strainer in the water supply pipe in order to prevent metal and foreign objects from flowing into the water supply pipe J ui o e E D i E 2 Be sure to install the safety valve Be sure to install the closed expansion tank with an appropriate capacity an GAS BOILER Medium sized gas boiler DINAVIEN STRAINER E Composition 1 Body 2 Cap 3 Cap gasket 4 Strainer screen M Features The device is to remove foreign objects in the boiler and the heating pipeline 1 Prevention of corrosion in the pipe The portion of accumulated foreign objects inside the pipe gets corroded first Accordingly the foreign objects shall be strained to prevent corrosion 2 Extension of the boiler life The accumulated foreign objects obstruct heat transfer and the accumulated portion is overheated which shortens the life of the boiler Consequently the foreign objects shall be strained to extend the boiler life 3 Protection of main equipment The heating
6. Fireproof 4 d F Fireproof p insulation material J More than 1m I insulation material LL E d Precautions for installation of the boiler in the outdoors e Appropriate facilities such as the casing shall be equipped with the boiler to prevent the rain from permeating into the boiler The waterproof treatment shall be applied to the exposed insulation materials or lagging Proper measures shall be taken to protect the water pipe outside the boiler from getting frozen Proper measures shall be taken for boiler combustion to be protected against snow rain and wind Ed GAS BOILER Medium sized gas boiler HNavVIEN Electric wiring installation Check the The electric wiring installation shall be power supply performed to comply with the power supply of the product e The power supply if higher or lower than the one specified on the name plate on the front of the boiler may cause a fire Do not connect the power supply to the boiler until the electric wiring installation is completed e With the power supply on the electricity flowing through the boiler may cause an electric shock Install the power outlet in a place free from the impact of rain and moisture e Electric leakage possibly resulting from rain and moisture may cause a fire gt ta Sech O Es o i I E GAS
7. Medium sized gas boiler C cREATOR WiNavVvieN E Model no KDB 735GTD GTS GTG VA ee FT ees Discharge outiet 40A Hot water outlet 20A Heating outlet 40A K Stainless ak a 3 st DH D n _ A Hot water inlet 20A ax S y a D ise Gas inlet 15A BI E On al aS N OI te 3 loa Safety valve 8 CH only for hot water supply a E Heating inlet 40A bh a or 7 Drain 40A 551 547 837 X The sizes in the blank are applied to the model no X A dedicated boiler GTS GTG is not supplied with the hot water inlet and outlet on the rear of the boiler E Model no KDB 735GPD GPS 480 9148 Vent chimney Discharge outlet 40A Hot water outlet 20A Heating outlet 40A 481 670 amp 1148 1410 Hot water inlet 20A a I Ser 3 Aaj EI S Heating inlet 40A l I amp l Drain 404 552 Ss ee S ta hp 2 5 z 2 X The sizes in the bl
8. CAV NE INI E Model no KDB 535GTD GTS GTG Vent chimney S z Discharge outlet 40A Hot water outlet 20A Heating outlet 40A K Staines g S ao neon D al Hot water inlet 20A S r 2 2 E 5 x D Gas inlet 15A S 8 Drain 40A D a P Safety vave a only for hot water supply i SG Heating inlet 40A Si Gr i 2 551 547 848 X The sizes in the blank are applied to the model no X A dedicated boiler GTS GTG is not supplied with the hot water inlet and outlet on the rear of the boiler E Model no KDB 535GPD GPS Vent chimney S Heating outiet 40A 480 148 Discharge outlet 40A Hot water outlet 20A 481 670 842 1104 A 1148 1410 Gas inlet 15A B Drain 40A Hot water inlet 20A 486 559 361 380 D C CS Heating inlet 40A L 125 547 gt ta E 5 Le i z i I E X The sizes in the blank 1 are applied to the model no X A dedicated boiler GPS is not supplied with the hot water inlet and outlet on the rear of the boiler GAS BOILER
9. Power outlet 300mm or more Electricity meter Safety cutout 600mm or more Wire 150mm Fixing the pipe Size of the pipe Interval 13mm or less To fix every 1m S 13mm 33mm To fix every 2m S g 33mm or more To every 3m i GAS BOILER Medium sized gas boiler HNaVIEN Heating and hot water piping in Insulation The exposed pipes shall be heat insulated with the material insulation material The exposes pipes may get frozen in the winter e If the water supply pipe is frozen the hot water is not supplied When the heating pipe has run out of water the water is not supplemented Consequently the boiler can not operate normally Fix the parts of the boiler pipes with appropriate tools prior to piping installation e Do not exert excessive force on the pipe during the installation Damages on the parts may cause a water leak Be sure to use the insulation flange on the heating inlet and outlet in case of installation of the copper pipe the hot water inlet and outlet for a boiler dedicated for hot water supply Insulation f lange Failure to use the insulation flange may cause rapid corrosion rusty water e We do not take the responsibility of the problems arising from failure to use the insulation flange Do not use water other than the tap water for the boiler Salt content in the sea water or spa water may accelerate corrosion and shorten the life o
10. e If the gas holder falls down or gets in contact with the high voltage power line an explosive accident may occur e GAS BOILER E ui o e E D i E e Medium sized gas boiler INAVIEN The gas piping installation shall be performed by the gas company and the gas piping installation company A Warning e Prior to boiler operation be sure to have the gas leak test of the boiler performed e Do not raise the gas pressure higher than the specified one which may damage the product and cause a fire Prohibition of use of the rubber pipe for gas 1 Refer to the Specifications presented in this installation 4 Be sure to connect the gas pipe directly to the main manual with regard to the connection size pipe Never connect the gas pipe in common with other gas appliances 2 Use the metal pipe or the metal flexible pipe which passed a gas appliance test for gas piping When LP gas is used never install the fuse cock and be sure to install the gas middle valve Installation of the fuse cock may cause a boiler malfunction The following shall be kept in mind when using LP gas The domestic low pressure regulator appropriate for the indicated gas consumption shall be used as the LP gas regulator 2 or more vessels with a weight of 50kg shall be installed
11. size Burner mm 848 837 Height mm 1 032 1 240 Heating inlet d A 40 40 S 40 40 gt Drain A 40 40 40 40 40 40 Piping Discharge ae ku A 40 40 40 40 40 40 Hot water 2 ee 20 40 20 40 Gas inlet A 15 Chimney size 148 Exhaust gas ic 250 or less X The specifications presented in this manual is subject to change without notice for quality improvement ei GAS BOILER Medium sized gas boiler C oREATOR Bd VV IE INI 2 Steel boiler Model di 535GPD 535GPS 735GPD 735GPS 4 kcal h 50 000 50 000 70 000 70 000 EADS SU kW 58 1 58 1 81 3 81 3 kcalh 50 000 70 000 Hot water output kW 58 1 81 3 Hot water supply F S capacity A 400 Dm al eg Purpose Combi Heating only Combi Heating only Efficiency LNG 92 6 92 7 92 8 92 8 Total LPG d 92 6 92 7 92 8 92 8 Fuel City gas 13A LP gas Maximum allowable kgfcm working pressure MPa 3 5 0 343 Heat transfer area m 2 34 3 10 Heating area m 100 100 140 140 Volume of pipe water 1 56 63 72 85 Weight kg 151 146 180 173 Power supply 1 220V 50Hz Burner Model no KPG 50A KPG 70A Power consumption W 143 208 Gas pressure mm LP gas 280 50 LNG 20077 e LNG 61 000kcal h 70 9kW ENG 84 000kcal h 97 6kW Fuel consumption LPG 5 1kg h 70 9kW LPG 7kg h 97 6kW m Width mm
12. 547 547 0 Depth uct Bumer mm 850 838 size Height mm 1 148 1 410 Heating inlet m putter A 40 40 40 40 2 Pipi Drain A 40 40 40 40 ng Discharge outlet A 40 40 40 40 S s ze Hot water 8 _ inlet outlet ki 7 Gas inlet A 15 Flue size d 148 E Exhaust gas iG 250 or less X The specifications presented in this manual is subject to change without notice for quality improvement GAS BOILER Medium sized gas boiler C cREATOR d VV NE INI 3 Steel boiler roe Miotal 1035GPD 1035GPS 1035GPG 1535GPD 1535GPS 1535GPG Classifications m keallh 100 000 100 000 150 000 150 000 viet dju kW 116 2 1162 174 4 174 4 kcal h 100 000 100 000 130 000 150 000 HIS weer CU wy 1162 116 2 151 1 174 4 Capacity of hot water 4 supply A 40 C Lmin 42 42 54 63 Heating Hot water Heating Hot water Purpose Combi only only Combi only only Efficiency LNG 91 2 91 2 91 2 91 5 91 5 91 5 Total LPG 91 2 91 2 91 2 91 5 91 5 91 5 Fuel Citygas 13A LP gas Maximum allowable kgfem working pressure MPa 330343 Heat transfer area m 3 32 4 77 Heating area m 662 662 992 992 Volume of pipe water 1 135 148 148 173 188 188 Weight kg 267 248 248 390 370 370 Power supply 1
13. 9 220V 50Hz Burner Model no KPG 100A KPG 150A Power consumption W 224 232 Gas pressure mmH 0 LP gas 280 50 LNG 200 LNG 124 000kcal h 144 1kW LNG 178 000kcal h 206 9kW Fuel consumption LPG 10 3kg h 144 1kW LPG 14 8kg h 206 9kW Width mm 687 796 Product Depth Size Burner Gei 994 1 094 Height mm 1 403 1 411 Heating inlet gt te A 65 65 80 80 S Drain A 65 65 65 80 80 80 e Pas Discharge 4 e 65 65 80 80 80 Le 5 Hot water _ inlet outlet A 4 6 4 e Q Gas inlet A 20 25 Flue size d 200 Exhaust gas C 250 or less X The specifications presented in this manual is subject to change without notice for guality improvement GA GAS BOILER Medium sized gas boiler HNaVvIEN 4 Iron boiler Model Clissifeation 2035GPD 2035GPS 2035GPG kcalh 200 000 200 000 HeatingOurput KW 232 5 232 5 kcal 130 000 200 000 Hot waterOutput KW 151 1 232 5 Hot water supply capacity A We Dm 63 Purpose Combi Heating only Hot water only Effici LNG 92 0 92 0 92 0 Total LPG 92 0 92 0 92 0 City gas 13A LP Gas Maximum allowable kgf cm working pressure MPa 3 5 0 343 Heat transfer area m 6 46 Heating area m 1323 1323 Volume of pipe water 1 237 255 255 Weight kg 475 450 450 P
14. BOILER J ui o 5 D i E CE Medium sized gas boiler C cREATOR LNaVIeEN Attention Never make a ground connection to the lightning rods and the gas pipe Ground connection to the lightning rod may result in a boiler malfunction Ground connection to the gas pipe may result in an explosive accident Be sure to use the magnet switch for connection of the circulation pump with more than 1 5kW The boiler may malfunction without the magnet switch Correct electric wiring installation Install the electric wiring as presented in the electric wiring drawing in the installation manual Install the dedicated power outlet for the boiler with a length of less than the effective length of the power cord Installation shall be made for the power outlet not to get in contact with the drain valve of the boiler Use the power outlet with a cover attached and install the outlet at more than 300m above ground level If the power outlet is not provided with a cover install the outlet in a place free from the impact of rain or moisture or in the waterproof box or the indoor distribution box Never install a switch onto the power cord nor use the power outlet with a switch attached The boiler does not operate when the switch is set at off A ground connection shall be installed if not on the side of the
15. ank are applied to the model no X A dedicated boiler GPS is not supplied with the hot water inlet and outlet on the rear of the boiler GAS BOILER Medium sized gas boiler C oreaTor S SAL E Model no KDB 1035GPD GPS GPG 1535GPD GPS GPG 2035GPD GPS GPG d626 726 468 550 200 Heating outlet Discharge outlet 65A 80A N 77 65A 80A a a a a lama a a SC Hot water inlet 20A a 2 F Ki E KSE BS 2 Z Ts 8 3 il Gas inlet 20A A Hot water inlet 20A S 25A 32A x g Heating iret DEG Heating inlet _7 f 2 65A B0A BAA 5 z Zi o SS SS PS 5 ptt gl E JA 687 786 806 687 796 994 1094 1165 X The sizes in the blank are applied to the model no 1535 and those in the bracket are to the model no 2035GPD GPS GPG X A dedicated boiler GPS GPG is not supplied with the hot water inlet and outlet on the rear of the boiler e wn E 5 o i i 2 E GAS BOILER Medium sized gas boiler C cREATOR diNavVvieN 4 Safe and correct installation O After compl
16. boiler room The boiler room shall be designed so that the gas emitted from the boiler does not flow into the living room and the wall between the boiler room and the living room shall be made of the fireproof materials except for the entrance exit door The dedicated boiler room shall not be equipped with the ventilating fan which causes the negative pressure the pressure lower than the atmosphere pressure The dedicated boiler room shall not be equipped with the exhaust duct of the gas range hood which leads to air flowing in and out of the living room and the kitchen Installation of the boiler shall not be made nearby the place for storage and treatment of the combustible or inflammable objects A sufficient space shall be provided for boiler installation as presented in the following figure in order to perform the control combustion check ups and repair of the boiler The top of the boiler body shall be kept at least 1 2m away from the structures such as the ceiling and the piping The boiler body shall be kept at least 450mm away from other structures such as the wall and the piping on the side of the boiler The front of the boiler shall be kept more than Im away from the structures in front of the wall D The boiler shall be kept away from the nearby combustible objects as illustrated in the following figure Pipeline other structures More than 1 2m More than 450mm More than 450mm More than 450mm
17. circulation pump the valve and other equipment are protected from being damaged by foreign objects E Installation method 1 Install the strainer in the direction of the heating water flow as indicated in the body of the heating strainer 2 You may install the strainer in a horizontal or vertical direction as desired 3 Install the valves on each end of the heating strainer in order to prevent the heating water from draining during cleaning of the strainer 4 The pocket shall be installed to face the ground surface and a sufficient space shall be provided for cleaning the strainer E The method of cleaning Removal of foreign objects 1 Close the valves on each side of the strainer to completely shut off the heating water 2 Open the cap to remove the foreign objects on the strainer screen Caution Care shall be taken against a burn possibly caused by the heating water 3 After cleaning check if there is a leak of the heating water Then open the valve to use the strainer 4 The heating strainer shall be cleaned periodically At the beginning of use foreign objects usually remain in the pipe which shall be cleaned out C GAS BOILER 5 ta O Es o E E S wn 2 5 i z 2 Medium sized gas boiler M Model no KDB 535 735 GTG C cREATOR WiNavVvieN Precautions for th
18. cted if necessary to the boiler tightly not to be pulled out or shaken M If the exhaust duct passes through the combustible wall or the ceiling made of combustible material the exhaust duct shall be heat insulated with a non flammable material with a thickness of more than 20mm and kept at least 50mm away from the wall or the ceiling In addition the exhaust duct if passing through the ceiling shall be equipped with the inspection hole IM The exhaust duct shall be installed as a single unit if possible Never use the exhaust duct in common with the heaters of the natural exhaust type or those using other fuel briquette petroleum I The air intake shall be provided in a well ventilated place such as the outdoors into which the exhaust gas emitted from the exhaust duct does not flow X Make sure that failure of air intake and ventilation causes oxygen deficiency eventually leading to incomplete combustion I Bore holes in the wall to install the vent on the upper side of the wall and the air intake on the lower side to facilitate ventilation IM The effective cross sectional area of the air intake or the vent shall be larger than that of the exhaust duct I The bird protection net shall be installed on top of the exhaust duct so that birds mice or objects with a diameter of more 16mm can not go into the exhaust duct M A space of more than 300mm shall be provided between the top of the exhaust duct and the outer wall surface if
19. e exhaust duct type of the forced exhaust type FE boiler the single exhaust type the chamber type the shared exhaust type IM The total length of the exhaust duct shall be kept to 10m or less and the curved parts to 3 segments or less except for the curve on the edge point of the exhaust duct M The connection size of the exhaust duct shall comply with the specifications Refer to the specifications M Care shall be taken to prevent the middle part of the exhaust duct from getting narrower The exhaust duct shall be installed to keep the radius of the curved part at maximum as possible M The exhaust duct shall be heat insulated with the non flammable insulation material More than the effective cross sectional area of the exhaust duct amp Vent 0 3m or more 5 Fireproof insulation material 1 2m or more n 5 or more o KZ i Leg ei sg Le 6 5 C 0 45m or more i Q 8 More than the effective cross kent sectional area of the exhaust duct Air intake H Fireproof insulation material GAS BOILER Medium sized gas boiler C cREATOR S es AL Installation of the chimney pipe I The exhaust duct shall be made of the stainless steel pipe or the heat and corrosion resistant metal I The exhaust duct shall be conne
20. e piping installation for the dedicated boiler for hot water supply KDB 1035 1535 2035 GPG Open piping system Be sure to comply with the instructions presented in the Considerations in common Never supply the water with a pressure higher than the maximum allowable working pressure of the boiler specified on the name plate nor connect the water pipe directly for the piping Be sure to use the coated piping material and the stainless piping material for the dedicated boiler for hot water supply The pressure release pipe shall be installed to exceed 25A The expansion tank shall be installed at least 1 5m above the maximum height of the hot water pipe in case of the upward type and at least 1 5m above the top of the boiler in case of the downward type When installing the hot water storage tank connect the hot water outlet to lower part inlet of the hot water tank and the hot water inlet to the upper part outlet of the hot water tank Use the connection wire to the circulation pump of the boiler to install the hot water storage tank separately If the water pressure is too low attach an additional pump to the hot water outlet When attaching an additional pump be sure to install the pressure switch S W and the check valve Do not connect them to the wire of the circulation pump of the boiler Closed piping system Be sure to comply with the instructions presented in the Considerations in common Be sur
21. e to install the strainer the depressurizing valve the check valve the safety valve and the closed expansion tank in order to directly connect the boiler to the water pipe Be sure to use the coated piping material and the stainless piping material for the dedicated boiler for hot water supply Be sure to install the depressurizing valve and the check valve in the water supply pipe Install the air vent on top of the hot water supply pipe to facilitate air vent Be sure to install the safety valve Be sure to install the closed expansion tank with an appropriate capacity When installing the hot water storage tank connect the hot water outlet to lower part inlet of the hot water tank and the hot water inlet to the upper part outlet of the hot water tank Use the connection wire to the circulation pump of the boiler in order to install the hot water storage tank separately If the water pressure is too low attach an additional pump to the hot water outlet When attaching an additional pump be sure to install the pressure switch S W and the check valve Do not connect them to the wire of the circulation pump of the boiler Ga GAS BOILER Medium sized gas boiler HNaVIEN Installation of the exhaust and intake chimney pipe chimney shall be performed in a specified method Incorrect installation of the exhaust and intake chimney pipe ch
22. ete combustion caused by oxygen Kc deficiency may lead to a carbon oxide poisoning L qty Installation in the above place may also cause earlier product malfunctions Never install the product with corrosive gas such as ammonia chlorine sulfur acids Sulf Acids Chlorig amp Ammonial Corrosive gas may damage the boiler and cause incomplete combustion eventually leading to a carbon oxide poisoning p Other considerations 1 Never install the boiler in the following areas Do not install the boiler near the electric equipment e Do not install the boiler in an uneven or unstable place e Do not install the boiler in a place with highly combustible materials Do not install the boiler in a place inadequate for safe gas piping installation Do not install the boiler in a place with special chemical agents generating combustible or corrosive gas Do not install the boiler in a place where it is difficult to get access to the stairway or the exit for escaping e Do not install the boiler in a place which is not well drained Do not install the boiler below the shelf with unstable objects e Do not install the boiler in a place where it is difficult to conduct maintenance of the boiler after installation Do not install the boiler in a place with noise and air pollution e Do not install the boiler in a place where the wind generated from a vent a range and a h
23. etion of installation be sure to return the user s installation manual to the user Before installation Check the gas Be sure to check the gas to be used in the gia installation place prior to installation Use of the gas other than the one specified on the name plate on the front of the boiler may result in a fire or explosion Check the Be sure to check the power supply gas to be power supply used in the installation place prior to installation The power supply if higher or lower than the one specified on the front of the boiler may cause a fire Selection of the installation place After reading the following instructions install the product in a safe and correct way as specified in the instructions Never install the boiler in a place with inflammable objects Highly inflammable materials such as volatile oil or alcohol may cause a fire during ignition of the boiler Install the boiler in a boiler room free froml the impact of rain and wind J wn o 5 D z i Za e Incomplete combustions resulting from rain and wind may eventually lead to a carbon oxide poisoning a GAS BOILER Medium sized gas boiler C cREATOR S S VAL This room is Never install the boiler in a moist or enclosed too stuffy place such as a bathroom a toilet au ar Incompl
24. f the boiler e We do not take the responsibility of the problems caused by using water other than the tap water Install the pipes as illustrated in the standard pipe drawing e Failure to install the pipe as illustrated in the standard JONUOW UOIJ0 D SU piping drawing may deteriorate the efficiency of the boiler and the circulation of the heating water which may result in a boiler malfunction 42 GAS BOILER Medium sized gas boiler C cREATOR S SAL Precautions for piping installation Considerations in common N e A separable union connection or a nut connection shall be performed on the connection points The piping materials shall comply with the Korea Standard Do not use the metals with different electric potentials to install the piping in the dedicated boiler for hot water supply For example do not install the copper pipe in the iron boiler which may cause galvanic corrosion eventually generating rusty water e Do not use the rubber hose for the faucet when installing the piping Be sure to remove foreign objects inside the pipe prior to the piping installation e Install the piping correctly for the water supply the hot water supply the heating and the drain The heating pipe shall be equipped with the heating strainer e If the water supply pressure exceeds the allowable
25. imney may lead to an exhaust gas poisoning The connection points of the exhaust and intake pipes shall be free from any leakage The exhaust gas if flowing into the indoors may cause carbon oxide poisoning The air intake or the exhaust vent shall be installed in the outdoors or a well ventilated place where the exhaust gas emitted from the vent does not flow into the indoors The exhaust gas if flowing into the indoors may cause carbon oxide poisoning Be sure to install the air intake and the exhaust vent Failure of ventilation may lead to incomplete combustion due to oxygen deficiency which may eventually result in carbon oxide poisoning The boiler of the forced exhaust type FE can not employ the multiple exhaust ducts e The reverse flow of the exhaust gas may cause carbon oxide poisoning gt ta E 5 i z i I E GAS BOILER Medium sized gas boiler C cREATOR diNavieN The horizontal section of the chimney pipe shall di be installed to be inclined downward at an angle E51 5 of 5 to prevent the condensed water or rain ST from flowing in reverse into the boiler Flow of the condensed water or rain into the Outdoors boiler may deteriorate the performance of the boiler and shorten the life of the boiler Installation of the chimney pipe for the forced exhaust type FE boiler R IM Th
26. ium sized gas boiler HNaVIEN Installation of the temperature Installation place M Install the temperature controller on the wall of the room to be provided with frequent indoor heating The temperature controller shall be installed 1 2m to 1 5m above the floor with sufficient air circulation I Do not install the controller in a place nearby the frequently opened door or where cold wind blows or under direct sunlight or easily accessible by children The example of the installation place Temperature controller SR T a fe O A room with sufficient x A place without ai x Nearby the window x A place directly under air circulation A place free ventilation or the door under the the impact of the heat rom the impact of hot air impact of a draft sink or hot air rom the heating equipment Installation method S 1 Connect 2 temperature controller wires from the boiler to 2 wires on the rear side of the temperature controller securely 2 Fix the bracket of the temperature controller onto the desired position on the wall or into the holes of the wall outlet using a bolt 3 Install the temperature controller by hanging the connection wire onto the bracket carefully in the desired direction To fix the bracket To fix the bracket onto the desired into the wall position on the outlet wall Z Bracket Brac
27. ket Note Do not exert excessive force while connecting the wire and secure the bolt tightly Pushing the temperature controller upward will separate the temperature controller and the bracket If the cover of the wire peels off or the terminal connection is inferior the temperature controller may not function normally Consequently care shall be taken for the insulation treatment of the temperature controller A GAS BOILER Medium sized gas boiler HNaVIEN Check points for test op 1 Check if the boiler is installed correctly O Check if the floor surface is made of strong and flat non flammable materials such as concrete and if the surrounding area is also made of non flammable materials Check the air intake and vent in the boiler room Check if the boiler room is provided with a drain and if the boiler is equipped with the drain valve Check if the boiler and the pipeline are heat insulated to prevent frost damage Check if the flue pipe is correctly installed Check if rain does not permeate through the penetration portion of the exhaust pipe Check if the boiler is evenly installed Check if there is water leakage near the piping connection joint Check if there is any leakage near the gas pipe connection joint Check if the boiler room is equipped with the gas leak alarm device and the gas breaker The location of insta
28. llation of the gas leak alarm device LNG 300mm from the ceiling LPG 300mm from the floor AD Check if the fuel is the same as the gas specified on the name plate of the boiler 2 Check if the pressure release pipe or the safety valve are installed in the boiler 3 Check if the ground wire is connected If the ground connection is made on the fuel pipe or the lightning rod change the position gt ta E 5 i i I E GAS BOILER S wn 2 5 z 2 Medium sized gas boiler HNavVIEN Test operation 1 Open the water supply valve to supplement water in the boiler The water supply pressure shall be kept to less than the allowable working pressure specified on the name plate of the boiler Upon completion of water supplement the makeup water lamp on the controller goes out 2 Connect the boiler to the power supply Do not touch the power cord with wet hands 3 Push the power switch of the boiler controller to on 4 Open the valve on the fuel line 5 Set the room temperature controller S W at the operation mode 6 After ignition of the boiler check the combustion mode and the heating circulation mode CD Set the temperature on the temperature controller Set the room temperature controller button High speed Temperature Time at ON Operation of the burner fan Check the gas press
29. m O 0 am UONOBUUOT ends lewo O moe O Si GU OM UN Term eu GA au aim a OTM au 3919 uag 602 9dX 1910108 NES Noon N 9 dund uo ejno o au z L0z O0 JIM BY JO 10 09 o 3 i Se 000 002 01000 00 dund uojeinaiio ai weal t YZ 000 02 01000 0S 13uN au Jo Ier n 0 Ayoedeo ay y 0 aum UO o8uu0 D Sz dund uojjejnouio au Jo Ae n O Aoedeo au ch P G J8 OI UO9 areleduue Wooy 919 949 paleoipap E V BUME palered _ E Ee I 7 uQ SL9 Sd9 Paleoipap Z E F ES i 1 40 019 0d9 Je em jou Bu fjddns pue Buneay 10 aunjeredueL ai ang ana 3 a Je 0I U09 aunjessde WOOY Z ga a D 1 jeaysono huly tes SS 607 90 Palealpap z 181109 au 104 JOSU8S aos a P d I J 7 Q 2 102 9GY ep JOY Bul ddns pue Buyeay 10 alld Got H xx SEELEN ai D J8 0HU09 voL A092 papinosd Jeayseno WS JO elim peaj ON m m O 48 I0Q au 0 2 aLON J wing ee uereg of 6 T H 5 SS gt C Fo a Cl g 0 Gare V MOJA VOL AOSZ N gt asn4 unong G Cl e i aue JEE D UOJIMS ainssald DU LE 0 Jung J2 0g AE ST U 7 O E SR SS D AP ODO eat UM a Sales 1 Lge J Jon FF K e a E 9 eng t Sf y WOO 6 G dwind uo ay 0 SIM UO OSUUOO Ueag m Oo N DEES d K a I J e nena SEB jsneyxo au 140 YOUMS pw YBIY AU 1 1 496E07 SE6 res au 10 VOUS AU 1 UBiy au Bunoauuos jo poujau ay SM SWAN Ny peu
30. non flammable If the exhaust duct is to be installed and concealed into the ceiling the connection points shall be securely connected to prevent exhaust gas leakage Then wind a non flammable material other than the metal around the connection points e Finish the connection points using the heat resistant silicon except for the plaster bandage Install the inspection hole to check and repair the exhaust pipe in a dark side Exhaust duct Insulation material Glass fibers Inspection hole vent e In order to extend the exhaust pipe install one hanger at least every 900mm and tighten the installed hangers securely in case of the pipe extension with a length of more than 1m 5 ta 5 i LG Incorrect installation of the exhaust pipe may cause deteriorated performance of the product as well as a disaster Consequently the installation shall be performed in accordance with this manual _ GAS BOILER Medium sized gas boiler C cREATOR S S VAL Standard piping drawing Combi boiler for heating and hot water supply Open expansion tank Pressure release pipe 25A or more Safety valve Low lift type 3 5kaf cm 25A or more lt Install the automatic air vent when installing the safety valve Water supply The valve and the check valve shall not P V Rooftop be installed in the pressure release pipe TEE water tank o
31. ood have an impact on the air intake and exhaust Do not install the boiler in a place which is not well ventilated Do not install the boiler in a place with strong wind e Do not install the boiler in a place where it is difficult to install the chimney pipe chimney Be sure to install the boiler in a sufficient place for check up and repair of 5 ta e i E the boiler A space of more than 1m shall be provided in front of the boiler in order to perform maintenance and checks Ed GAS BOILER J wn o 5 a i Za Medium sized gas boiler C cREATOR WiNavieNn Boiler installation method Install the boiler on the surface with a structure capable of enduring the load of the boiler weight Refer to the specifications presented in the user s manual Install the boiler in a horizontal upright position so that the boiler does not lean toward one side Installation shall be made for the front side of the boiler to face forward Install the boiler to be fixed on the floor in order to prevent vibration during operation Sufficient light shall be provided with the boiler room in order to help to observe the boiler equipment by sight and offer the after sales service for the equipment Precautions for boiler installation in a dedicated boiler room Be sure to install the boiler in the dedicated
32. ower supply 19 220V 50Hz Burner Model no KPG 200A Power consumption W 366 Gas pressure mt LP gas 280 50 LNG 200 Fuel consumption ENG 24Nm h 252 000kcal h 293 0kW LPG 21kg h Width mm 796 Product Depth size Burner mm 1 165 Height mm 1 716 Hot water inlet outlet A 80 80 Drain A 80 80 80 Piping Discharge size outlet A i 80 80 C Hot water a 20 5 80 inlet outlet Gas inlet A 32 Flue size d 200 E Exhaust gas 6 250 or less X The specifications presented in this manual is subject to change without notice for guality improvement 591 GAS BOILER Medium sized gas boiler CREATOR WiNaVIeN gt ta gt E 5 z 2 GAS BOILER Medium sized gas boiler CREATOR WiNAaVIeN e wn gt E D o i i 2 GAS BOILER Medium sized gas boiler CREATOR WiNaVIeN gt ta gt E 5 z 2 A GAS BOILER Medium sized gas boiler CREATOR WiNAaVIeN e wn gt E 5 oO i i 2 GAS BOILER Medium sized gas boiler CREATOR WiNaVIeN e ta gt E 5 z lt 2
33. power outlet The wires of the room temperature controller shall be connected through the insulation pipe with a thickness of more than 4mm The insulation pipe shall be installed and concealed with an upper gradient toward the indoors O The wires of the circulation pump connected to the controller shall not be short circuited el GAS BOILER Medium sized gas boiler HNaVIEN Be sure to perform the gas leak test after gas pipe installation replacement of the burner or the supply pressure or head pressure test Supply pressure Retention of the leaked gas combined with static electricity or spark may cause a fire In preparaion for the unexpected gas leak be sure to install the gas leak alarm device and the gas breaker in the boiler room Retention of the leaked gas combined with static electricity or spark may cause a fire Be sure to check the gas to be used for the product prior to gas piping installation Use of the gas other than the one specified on the name plate on the front of the boiler may cause incomplete combustion eventually leading to a fire or explosive ignition Install the gas holder if used in the well ventilated outdoor without above ground high voltage power line The gas holder shall be fixed not to fall down on the ground JONUDW UO OJIOJSU
34. r the pipe equipped with the safety valve Makeup water tank 1 5m at minimum Heating coil Q Fan coil Air vent vave Makeup Radiator water pipe CE 7 f i i Supply K outlet Retum water distributor Zen S Se Hot water outlet Hot water inlet n The heating od is on the side of the boiler in case of 50 000 to 70 000 gt The height of A the dispensing pressure of the pump the water head pressure of 35m or less Circulation pump Heating inlet A A Cold water Hot wate Heating strainer Bypass pipe Combi boiler for heating and hot water supply Closed expansion tank Heating coll Fan coil Radiator Air vent valve lt Supoy Debt outet Install the automatic air vent when installing Return water distributor distribution the sately vale system The valve and the check valve shall not be installed in the pressure release pipe or the pipe equipped with the safety valve Safety valve Low lift type 3 5kaf cm 25A or more Hot water outlet A the dispensing pressure of the pump the water head pressure of 35m or less Hot water inlet The heaing ouiet ison Closed expansion tank A A the side of the boiler in Cold water Hot water case of 50 000 to 70 000 Circulation pump Heating inlet Check valve Strainer The heigh
35. t JONUOW UOIJD D SU A Water Heating strainer Depressurizing valve supply Bypass pipe GAS BOILER Medium sized gas boiler C orEATOoR diNavVvieN Dedicated boiler for hot water supply Closed expansion tank The wiring method for the case when it is difficult to use hot water due to the low water pressure Power Pressure switch Pump Check valve lt Safety valve Hot weley outlet J Low lift type 3 5kaf cm 25A or more N Install the automatic air vent for installation Air vent valve of the safety valve Q The valve and the check valve shall not be installed in the pressure release pipe or the pipe equipped with the safety valve D 4 Hot water tank The ta wat aut ison a x i side of the boller in d A A case of 50 000 to 70 000 amp Closed expansion tank Cold water Hot water Circulation pump Check valve Strainer RAA Sal PO wae oy L Depressurizing e _ supply Bypass pipe FL gt Hot water inlet Drain i GAS BOILER e wn E 5 i z i 2 J ui o e E D z o E e Med
36. to be used for the LP gas vessel Connect the twin valve to simultaneously supply the gas from 2 vessels X The vessels with a small capacity may result in gas loss for lack of vaporization volume which may cause a boiler malfunction 5 A separable union connection or a nut connection shall be made on the connection points 6 The gas pipe shall be installed with its surface exposed to the outside However the copper pipe the stainless steel pipe or other pipes made of heat and corrosion resistant materials without connection joints except for welding joints may be buried for installation 7 Be sure to install the gas leak alarm device and the gas breaker in the boiler room LP gas lower than the boiler 300mm above the ground level LNG higher than the boiler a GAS BOILER Medium sized gas boiler pNAVIeEN Piping materials Wis The piping materials shall comply with the Korea Standard Carbon steel pipe for fuel gas piping Copper or copper alloy pipe Gas pipe Metal flexible pipe which passed the gas appliance test Heating pipe Copper or copper alloy pipe Insulation XLPE pipe Insulation Eg Copper or copper alloy pipe Insulation XLPE pipe Insulation Piping installation Items Distance from the gas pipe Flue pipe amp chimney 300mm or more Electric switch
37. ure Check the wind pressure Operation of the ignition transformer Open the 1 and 2 gas valve Ignition Flame detection gt Combustion ON OFF in accordance with the temperature setting operation of the circulation pump 2 Check if the boiler stops operation and the circulation pump is operating by adjusting the temperature controller from the boiler controller 7 Press the Hot water button on the room temperature controller DR 1 in order to check if the circulation pump stops operation and hot water is supplied 8 Press the Outside button on the room temperature controller to check if the boiler stops operation 54 GAS BOILER Medium sized gas boiler Installation Manua 180 u09 aunjesedwe UJOO awo we moa dund uo e noI o ayy wog peu a
38. working pressure specified on the name plate be sure to install the depressurizing valve Proper measures shall be taken against a water leak through a water leak test for the entire piping after completion of installation The entire pipelines except for the gas pipe shall be provided with heat insulation to protect against getting frost after completion of installation Especially care shall be taken for the water supply and the hot water pipes Be sure to install the pressure release pipe for installation of the boiler If it is impossible to install the pressure release pipe the safety valve operating below the maximum allowable working pressure of the boiler shall be installed The maximum allowable working pressure of the boiler is presented in the Specifications e Never install the valve and the check valve in the pipeline where the pressure release pipe or the safety valve is installed Select the boiler expansion tank if necessary with a capacity suitable for the boiler in use Do not use the water inlet for the purpose of the drain and vice versa e If the water is supplied to the boiler from the rooftop water tank be sure to install the water supply pipe in the auxiliary tank separate from the rooftop water tank for water supply to the boiler Install the pipes as illustrated in the standard pipe drawing ER GAS BOILER gt ta bk O Es z E
39. y the degree of danger which respectively contains the following meaning Danger A Warning Caution Attention Violation of instructions may cause a seriously dangerous situation such as death or a severe injury Violation of instructions may cause a potentially dangerous situation such as death or severe injury Violation of instructions may cause a potentially dangerous er situation such as a light or half serious injury Violation of instructions may cause a situation such as a property loss product malfunction or deteriorated performance 1 The symbols provided in the product and the installation manual contains the following meaning This symbol implies that precautions shall be taken against a possibility of a personal injury under a specific condition S This symbol implies that a prohibition shall be made against a possibility of a personal injury or a property loss under a specific condition OO This symbol implies that the instructions shall be complied with J ui o 5 ka i E e 2 The warnings and cautions specified in the installation manual do not include all the possible safety precautions to be taken for using the product Conseguently utmost care shall be taken for safety during use of the product EN GAS BOILER Medium sized gas boiler CC 0REATOR KIN
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