User manual - Wassermann Dental
Contents
1. self sticking 392026 Elastic damper D 8 H 1 6 self sticking 511087 Temperature limiter 112 C 511091 Rocker switch green 511118 Protective cap for rocker switch 510011 Micro switch positive opening Accessories Item number Description 170508 Denture stirrup mount 170517 Denture holder 320026 PVC hose D 8 x 6 woven blue 320038 PVC hose D 6 x 3 1 4 woven 582013 Fuse 6 38A 250V MT D5x20 me WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 10 1 Repairs Servicing or repairs to the unit must only be carried out by trained technicians Only original spares are to be used Responsibility for the product is voided if altered by unauthorized persons or if inappropriate components are installed 11 Technical data 11 1 170999 POLYQUICK Voltage 230 V 50Hz Power consumption 4 2 A Output 1000 W Comp air supply min 4 bar Pressure chamber 150 mm depth 285 mm Versions 3 dentures or 2 resin dentures or 3 underbite mounts and or 6 regulators Operating pressure max 6 bar Overall size Width 340 mm Height 435 mm Depth 355 mm Weight 21kg Noise emission lt 70 dB A We reserve the right to make technical changes mie SC WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 12 EC CONFORMITY CERTIFICATE in accordance with 73 23 EWG low voltage guidelines modified by 93 68 EWG and 89 336 EWG EMV guidelines and 89 392 EWG Mach2. time is adjustable up to 59 hours and 40 minutes The maximum pressure is 6 bar and this is maintained by a non return valve The required polymerisation temperature can be set in 5 stages up to 95 C The heater cuts off automatically when the set temperature is reached so overheating is not possible The unit has a dry run safety device which prevents it overheating and a door safety switch which releases the compressed air only when the door is fully closed 2 For your safety 2 1 Your user manual Configuring and operating this equipment requires precise knowledge and observance of the instructions in this user manual The equipment is designed only for its intended application Very important features are indicated as follows in this manual Warning This is a warning of risk situations and dangers Failure to observe A this warning could be life threatening These warnings must be observed Information E This symbol draws your attention to specific features which should be noted ER WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 2 2 Safety guidelines A The equipment is designed for a mains voltage of 230V 50Hz Make sure that the unit is connected to the correct mains voltage Always disconnect the mains plug before carrying out maintenance or cleaning work The safety valve on the pressure vessel opens automatically if the operating pressure exceeds 7 bar The pressure is switched
3. MASCHINEN Die Basis f r Ihr Labor WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor WASSERMANN DENTAL MASCHINEN WASSERMANN Dental Maschinen GmbH Rudorffweg 15 17 D 21031 Hamburg Tel 49 0 40 730 926 0 Fax 49 0 40 730 37 24 e mail info wassermann dental com Internet http www wassermann dental com
4. TAL MASCHINEN Die Basis f r Ihr Labor 7 Troubleshooting Correcting errors Fault Likely cause Likely solution Pressure does not Lid seal O ring faulty Check O ring and replace if increase in chamber necessary Pressure regulator set to 0 Check pressure and adjust pressure gauge if necessary Door not fully closed Close door against safety contact or contact faulty Chamber does not get Heater not switched on Switch heater on hot Temperature monitor Press in safety knob left switched off or faulty side of unit and or replace knob Repair Service Workshop Faulty heater Repair Service Workshop Display blank Temperature monitor off Press in safety knob left or faulty side of unit and or replace knob Repair Service Workshop Unit does nothing Blown fuse Replace fuse at rear of unit If the above recommendations do not solve the problem contact i your dental depot or our Service department 8 Maintenance 8 1 Cleaning The unit should be rinsed out at least once per week to ensure problem free operation After rinsing remove and clean the sieve in the base of the chamber Solvents must not be used to clean the mounting plate The model plate must always be legible and should not be removed ae WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 8 2 Servicing Check the door seal Item no 380032 regularly for damage To do so remove the ring red silicon
5. User manual Polyquick my wass Rmann Fig Polyguick C WASSERMANN DENTAL MASCHINEN GMBH gie WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor Dear customer Thank you for choosing a product from the Wassermann range Wassermann dental equipment incorporates the highest standards of quality and the latest technology In order to enjoy maximum performance and years of trouble free operation from the equipment please read this user manual carefully before you start work and operate the unit according to the recommended guidelines Please ensure that all persons operating the eguipment have read and understood this user manual Keep this user manual on hand for ready reference Company address Wassermann Dental Maschinen GmbH Rudorffweg 15 17 D 21031 Hamburg Germany Tel 49 0 40 730 926 0 Fax 49 0 40 730 37 24 e mail info wassermann dental com URL http www wassermann dental com CR WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor Contents ouium 2 1 luz quiz 3 FOR YOUR SAFETY OT 3 2 1 YOUR M TT 3 2 2 SAFETY GUIDELINES gege FFIT e an dL GE UID LL edee E FFIT YH DF Yn 4 2 3 RESPONSIBILITY FOR OPERATION AND DAMAGE nn nL LnLLLnnnnn dnn nL LLnnon 4 APPLICATION KERGEIDERRARRRUAEDE DEPRR PEERPEREFEOERERENSERPERUFFNERFERRFFEPEEEREFENTTERREEEREERFEREUREERERENER 5 4 BEFORE YOU START ccn
6. ccssisrdexsstnssssasostascnssenassnstnatintcscstsannisadnesnanaapsaonsenanaaanion 5 4 1 UNPACKING TRANSPORT us ien ae eret e Ec sa A eo Vei APER EP ee ae dE REG 5 4 2 SET UP STORAGE cca TCA 5 START UP andana 6 5 1 SETTING THE CORRECT PRESSURE neeeeesnasnnnsnnnnennnennnnnnnnennnnnnnnnnnnnnnnennnnennennnnnn 6 6 UI 7 6 1 FILLING AND SWITCHING ON Em 8 6 2 DROGPAMMING ttnt EEEr Eeee LEL LLC E Esere n EEEE nnen e ee 9 6 3 COOPERATION EUR 9 6 4 DRAINING THE WATER ini 11 7 TROUBLESHOOTING CORRECTING ERRORS ees 12 8 Un ggdpnueq rannen enea 12 8 1 GLE NING 12 8 2 sje cse S 13 9 WARRANT 13 10 SPARE PARTS AND ACCESSORIES unuuususuansunnsnannnunnunnnnunnnunnnunnnunnnunnenne 14 10 1 gis cL 15 11 TECHNICAL DATA uuusuussnsssnnsnnnnnnnnannnunnnunnnnnnnnnnnnnnnunnnnunnnunnnnannnnnnnnnnnnnnnnnnnnn 15 11 1 170999 POLY el er 15 12 EC CONFORMITY CERTIFICATE uusuussnsssnnnsnnennnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16 SE WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 1 Features Depending on your requirements you can set the polymerisation time manually to the maximum or automatically to a shorter period All functions are available in both cases The polymerisation
7. e ring from its groove using a round ended pair of tweezers The seal groove must always be clean The seal must be inserted in the groove using Vaseline or oil The door safety switch should be checked by opening and closing the door several times you should hear a slight click each time The seal should be replaced every 18 months 9 Warranty The warranty period for our instruments is 12 months If faults occur within the warranty period contact your dental depot or get in touch directly with our Service department Your Polyguick should only be operated in perfect condition If faults occur which could harm operators or third parties the unit should not be used until it has been fixed This warranty does not cover damage caused by improper use external mechanical causes transport damage or interference with the unit by unauthorized persons d WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 10 Spare parts and accessories Spare parts Item number Description 170532 Control valve 170005 Network board new 170575 Switch cover sticky backed 170590 Board controller 170561 Filter 170568 Drain compl 291009 BND Model knob 310005 Sticker Risk of scalding 310009 Sticker Pull mains plug 310065 Directional arrow left white 320023 PA hose 2 6 x 0 8 Wd natural 328008 Pressure gauge 380032 O ring D 166 4 x 3 8 392008 Rubber foot 32 x 32 H6 b w
8. eviously set temperature When the set temperature button 8 is pressed the heater temperature is overridden and the unit increases to the last set temperature Before starting the timer allow a warm up period of about 30 minutes WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor Heater On Off 1 7 Digital display Pressure On Off 8 Set Plus Time 3 9 Default Minus Temperature 4 10 Start Stop Heater monitor 5 Door safety control 6 WASSERMANN DENTAL MASCHINEN ee ee GEET een mn nn 6 1 Filling and switching on 1 Open the lid 2 Insert the filled container fill with water until all polymerisation components are covered max up to the indent in the container then close the lid fully 3 Turn on the main switch the unit heats automatically to 50 C gt WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 6 2 Programming Time e Press Time 3 and Set 8 e Keep Time 3 pressed and set the value using Set 8 and Default 9 Temperature Press Temperature 4 and Set 8 e Keep Temperature 4 pressed and set the value using Set 8 and Default 9 The values are stored automatically when you start the program with Start Stop 10 Time ranges A up to 30 min 2nd step up to 120 min 5th step above 120 min z 20th step Temperature ranges from 0 C to 95 C in 5 steps from 95 C the program reverts to 20 C 6 3 O
9. ff the heating The lid can only be opened when the pressure gauge reads 0 SC WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor Warning Scalding risk with hot polymerisation Open the lid slowly If the pressure in the compressed air supply line drops during the process a non return valve will maintain the current pressure The pressure chamber can only be opened once the pressure has dropped completely to 0 The heater has a temperature safety device which switches the heater off automatically at about 112 C It can only be started again once the unit has cooled down To do so press the reddish brown rubber knob on the left hand side of the housing you ll hear it click into place The program contains a safety command inserted at the factory which switches the heater off automatically when the temperature exceeds 99 C 6 4 Draining the water Warning Before you drain the water check that the drain hose ends in a bucket or washbasin For your own safety it should be fixed in place Darin the water carefully as it can be very hot Procedure Close the lid completely LED 6 must go out Turn on main switch green and turn off Heater 1 Pressurise the chamber by pressing Pressure 2 and Start Stop 10 Open the drain valve black knob lower left side slowly After draining the water press Start Stop 10 and close the drain valve Turn the mains switch to O ue WASSERMANN DEN
10. inery guidelines with modifications Manufacturer WASSERMANN Product description Pressure Dental Maschinen GmbH polymerisation unit Rudorffweg 15 17 for dental D 21031 Hamburg applications Model Polyguick 170999 Applicable standards EN 61010 1 1993 A2 1995 EN 50081 1 EN 50082 1 Pressure vessel ordinance DIN 45635 Pt 1 Hiermit wird best tigt dass die oben bezeichnete Maschine den genannten EG Richtlinien entspricht Diese Erkl rung wird ung ltig falls die Maschine ohne unsere Zustimmung ver ndert wird This is to confirm that the above mentioned machine complies with the described EC rules This declaration becomes invalid if the machine is modified without our approval Cette machine est conforme aux normes en vigueur de la Communit Europ ene Cet avis est nul et non avenant si cette machine est modifi e sans notre accord Esta m quina anteriormente mencionada cumple con los limites requeridos por el reglamento EC Ahora bien esta declaraci n quedar invalidada en caso de realizar modificaciones al aparato sin nuestra aprobaci n Hiermee wordt bevestigd dat bovengenoemde machine voldoet aan de voorgeschreven EU normen Deze verklaring verliest geldigheid als er zonder onze uitdrukkelijke toestemming wijzigen aan de machine worden aangebracht Place date Hamburg 10 Sept 2003 Company stamp Pf t Signed had M Wee ilfried Wassermann Managing Director WASSERMANN DENTAL
11. l light is on Turn off the heater switch 1 the red LED in the switch will go out Switch on the pressure 2 and the Start Stop switch 10 containing the red LED The pressure is preset to 6 bar at the factory If the pressure is too low min 3 5 bar increase it using the black control at the rear of the unit max 6 bar You have to pull the control out to change it and then push it in again If the pressure is too high turn off pressure switch 2 and let the pressure reduce The pressure regulator at the rear of the unit must be turned several times in the minus direction Then put the chamber under pressure The desired pressure max 6 bar is set by turning the regulator in the plus direction Use the Start Stop switch 10 to turn the unit off 7 WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 6 Use il All instructions for using the unit whether verbal written or in the form of practical guidance are based on individual experience and experimentation and can only be regarded as guidelines Because of the thermodynamic processes involved and depending on the duration of the heating phase there can be variations between the set temperature and the water temperature of up to 2 C or so il Factory settings Heating 50 C Time 10 min Pressure 6 bar Turning on the main switch sets the pre programmed heater temperature to 50 C This temperature is independent of any pr
12. on only after the door is fully closed thanks to a safety contact and an orange monitor light Dry run protection switches off at 112 C brown knob left side of unit 2 3 Responsibility for operation and damage The responsibility for operating the unit lies exclusively with the owner or user if the said unit is incorrectly serviced maintained or altered by persons not employed by an accredited dealer or if the unit is used in a manner contrary to its specified purpose The unit must be maintained and operated in accordance with this user manual Wassermann Dental Maschinen GmbH is not responsible for damage arising from the non observance of these instructions Guarantee and responsibility provisions contained in the sales and supply conditions of Wassermann Dental Maschinen GmbH are not extended by these instructions D Ensure that this user manual is accessible at all times and has been read and understood ws WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 3 Applications The Polyquick is a pressure polymerisation unit for the hot and cold polymerisation of plastics It can be set to a maximum temperature of 95 C and a maximum polymerisation pressure of 6 bar For automatic operation you can select a polymerisation time between 2 minutes and 59 hours 40 minutes in manual mode the polymerisation time is the maximum time 4 Before you start 4 1 Unpacking Transport e Open the ca
13. peration The polymerisation period must be set and either hot or cold and or pressure polymerisation chosen WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 6 3 1 Automatic operation Set the program to the desired polymerisation time and temperature see 6 2 For hot polymerisation press Heater 1 the yellow LED lower comes on while the unit heats up For pressure polymerisation press Pressure 2 After the unit has reached the selected temperature press Start Stop 10 to start the program When the program has finished you will hear a 10 second tone to tell you that the unit must be switched off by pressing Start Stop 10 The pressure is released when you press Start Stop 10 but Heater 1 must be pressed to turn off the heating The lid can only be opened when the pressure gauge reads 0 Warning Scalding risk with hot polymerisation Open the lid slowly 6 3 2 Manual operation Set the program to max time and the desired temperature see 6 2 For hot polymerisation press Heater 1 the yellow LED lower comes on while the unit heats up For pressure polymerisation press Pressure 2 After the unit has reached the selected temperature press Start Stop 10 to start the program Polymerisation can be stopped at any time by pressing Start Stop 10 There is no audible signal The pressure is released when you press Start Stop 10 but Heater 1 must be pressed to turn o
14. rtons remove the packing materials and carefully lift out the instrument and accessories Check the accessories are correct see 10 e When transporting the unit use appropriate packing materials to avoid accidental damage 4 2 Set up Storage e Set the unit up on a flat surface e Always ensure that the work area is sufficiently large take the unit s dimensions into account Do not set it up out of doors e f the unit is to be stored for an extended period protect it from moisture and dust e Make the following connections before starting the unit 1 Insert the mains plug in the socket making sure that the mains and the unit operate on the same voltage 2 Connect up a compressed air supply of at least 3 5 bar If using a long hose make sure its ID is at least 6 mm Provide each compressed air hose with a maintenance unit and use a regulator to set the pressure to a constant level x WASSERMANN DENTAL MASCHINEN Die Basis f r Ihr Labor 5 Start up A Important Make sure the unit has reached room temperature before you start it Never operate the unit without water as the heater climbs immediately to 50 C as soon as the power comes on 5 1Setting the correct pressure Before filling the container you should remove the accessory and set the correct polymerisation pressure To do so BoD Turn on the main switch green rocker switch Close the cover and check the door contact 6 contro
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