Relay Terminal Module User`s Manual (Hardware)
Contents
1. Check any looseness after the loading False connection may cause a mis input or mis output oad a module by pressing against the DIN rail until a clicking sound comes Check any looseness after the loading Improper installation may cause the module to fall out resulting in breakdowns Do not directly touch the module s conductive parts or electronic components Doing so could cause malfunction or trouble in the module WIRING PRECAUTIONS DANGER Before beginning any installation or wiring work make sure all phases of the power supply have been obstructed from the outside Failure to completely shut off the power supply phases may cause electric shock and or damage to the module When turning on the power or operating the module after installation or wiring work be sure the module s terminal covers are correctly attached Failure to attach the terminal covers may result in electric shock NCAUTION When wiring the programmable controller check the rated voltage and terminal layout of the wiring and make sure the wiring is done correctly Connecting a power supply that differs from the rated voltage or wiring it incorrectly may cause fire or failure e Tighten the terminal screws with the specified torque If the terminal screws are loose it may result in short circuits fire or malfunction Tightening the screws too far may cause damage to the screw and or the module resulting in short circuits fire or mal2. Fu Plazz No 80 Xin Chang Road 3 Shanghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 1 1 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd B 7 307 Alexandra Road 05 01 02 Tel 44 1707 276100 Mitsubishi Electric Buildi Italy Mitsubishi Electric Europe B V Italian ei SUIS MEE urtaing Branch ngapore Tel 65 6470 2460 Centro Dir Colleoni Pal Perseo Ingr 2 Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 1 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Indonesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Tel 34 93 565 3131 Pergudangan Jakarta Utara 14440 _ France Mitsubishi Electric E
3. required and always forward it to the end user DESIGN PRECAUTIONS DANGER Install a safety circuit external to the programmable controller that keeps the entire system safe even when there are problems with the external power supply or the programmable controller main module An accident may occur by a false output or a malfunction Output could be left ON or OFF when there is trouble in the output module s relay or transistor So build an external monitoring circuit that will monitor any signal output that could cause serious trouble In an output module build a safety circuit such as a fuse externally of the module because there is a possibility of fire or smoke in the case when overcurrent exceeding the rating flows continuously for a prolonged time due to shorted load NCAUTION e Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9 in or more from each other Not doing so could result in noise that would cause malfunction INSTALLATION PRECAUTIONS NCAUTION Use the module in the environment given in the general specifications of CPU module user s manual Using the programmable controller outside the range of the general specifications may result in electric shock fire or malfunction or may damage the product Load a cable by inserting to a module connector until a clicking sound comes
4. D YE YF C2 C2 C2 C2 C2 C2 C2 C2COM COMACA C4 C4 C4 C4 C4 C4 C4 Terminal block area 1 Power supply for load is described below 1 v d pv xG YO C2 COM1 COM2 COM3 COM4 __ YF C4 1 pt EM rete fie 24VDC Power supply Power supply Ses Foes Power supply for load for load 100 200VAC for relay or 24VDC Figure 4 1 Wiring Diagram 4 2 Connection Cable The following displays the connection cables that can be used for wiring of AGTE2 16SRN Cable length L ACOGTE 0 6m 2ft AC10TE 1m 3 2ft 3m 9 8ft AC30TE AC50TE 5m 16 4ft AC100TE 10m 32 8ft B side last 16 points 5 Y10 to Y1F N mE B RE icone E e A side first 16 points YO to YF Figure 4 2 Connection Cable Unit mm in 5 Installation 5 1 Installation Orientation Figure 5 1 shows the orientation of installation e Horizontal orientation Correct f Horizontal orientation Incorrect Figure 5 1 Installation Orientation Horizontal view Confirm that the relay is securely installed before turning on the power supply for the first time after shipment 5 2 Replacing the Relay The relay is replaced in the following manner 1 Open the top cover of the module 2 Pull out the red relay removal tool at the left end 3 Insert the relay removal tool from top of the relay and pull out the relay Relay removal direction Relay removal tool E oo Relay Figure 5 2 Relay Removal Procedure 4
5. MITSUBISHI Relay Terminal Module User s Manual Hardware A6TE2 16SRN Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL A6TE2 16SRN U E MODEL CODE 13JL53 B NA 66833 E 0708 MEE MELSE 1997 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS e Always read these instructions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the CPU module user s manual In this manual the safety instructions are ranked as DANGER and CAUTION l Indicates that incorrect handling may cause hazardous DANGER conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous CAUTION conditions resulting in medium or slight personal injury or physical damage Note that the AN CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when
6. Models QY41P QY42P QH42P A1SY41 A1SY42 A1SY42P A1SH42 A1SH42 81 AY42 AY42 S1 AY42 S2 AY42 S3 AY42 S4 AH42 CC Link AJ65SBTCF1 32T AJ65BTC1 32T MELSECNET MINI AJ35TC1 32T 2 One cable separate arrangement see Figure 4 2 and two relay terminal modules can share 32 points one connector 3 By using the dedicated cable it is possible to install the relay terminal module in a position of maximum 10 m 32 8 feet 4 There are five types of dedicated cables each having different cable length 5 Because it is a socket type relay each relay can be replaced individually as necessary The relay has a structure that allows secure installation and prevents drop offs due to vibration etc e Itis supplied with a relay removal tool 6 Because it can be replaced by a relay output it can be used either for AC or DC with larger current capacity 7 Self up screws are adopted so that the terminal screws do not fall off 8 Wiring works have been simplified by the indication on the symbol sheet of the relay terminal module 9 Only a DIN rail can be installed 10 2 wire load can be connected 2 Performance Specifications 24VDC 2A resistive load per point 8A per common voltage current 240VAC 2A COS 071 per point 10ms or below excluding delay of the PC output module time 12ms or below excluding delay of the PC output module Over 20 million times 1 Rated switching voltage current load Over 100 thousand Elect
7. Mount a new relay from the upper direction taking note of the relay installation direction 5 After confirming that the relay is firmly connected and there is no bent in its lead turn on the power supply 5 3 Installation and Removal to from a DIN Rail 1 Installation to a DIN Rail a Insert the top of the DIN rail to the upper side of the groove for the DIN rail b Fix the module to the DIN rail by pressing against the rail Module DIN rail Direction of module installation Figure 5 3 Installation Procedure to a DIN Rail 2 Removal from a DIN Rail a Pull down the hook at the bottom of the module with a flat blade screwdriver b Pull the module forward while the hook is pulled down then remove the module from the DIN rail Module DIN rail Direction of module removal Figure 5 4 Removal Procedure from a DIN Rail 6 Precautionary Items for Relay Replacement When the A6TE2 16SRN relay is replaced always use a relay that is compatible with the AGTE2 16SRN The following table shows the relationship between the relay terminal module types and applicable relays for replacement Relay for replacement O usable x unusable New type New type Existing replacement replacement relay replacement relay with an adapter relay Relay terminal module RV3T 3G24 RV3T 3G24MA RV3S 3B248 A6TE2 16SRN O x x O A6TE2 16SR 1 x O O 1 Conventional relay terminal module Warranty Mi
8. function Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fire failure or malfunction Be sure to fix wires or cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shirt allowing them to be accidentally pulled which may result in a module malfunction and cable damage Install our programmable controller in a control panel for use Wire the main power supply to the power supply module installed in a control panels through a distribution terminal block Furthermore the wining and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shook protection For the wiring methods refer to section 4 1 STARTING AND MAINTENANCE PRECAUTIONS Do not touch the terminals while the power is on Doing so may cause electric shock or malfunction e Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock Undertightening of terminal screws can cause a short circuit or malfunction Overtightening of screws can cause damages to the screws and or the module resulting in fallout short circuits or malfunction NCAUTION Do not disassemble or modify the modules Doing so could cause failure
9. malfunction injury or fire When detaching the communication cable or power cable from the module do not pull the cable portion For cables with connectors hold the connector at the junction to the module then detach it For cables without connectors first loosen the screw at the junction then detach the cable Pulling the cable portion while it is connected to the module may cause a malfunction or damage to the module and cable Be sure to shut off all phases of the external power supply used by the system before connecting or disconnecting the cable Failure to do so may result in failure or malfunctions of the module Before touching the module always touch grounded metal etc to discharge static electricity from human body etc Not doing so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS When disposing of this product treat it as industrial waste 1 OVERVIEW This User s Manual explains the specifications and part identification of AGTE2 16SRN Relay Terminal Module abbreviated as AGTE2 16SRN hereafter The A6TE2 16SRN is used in place of a joint terminal block and in panel relay It reduces wiring work processes for the programmable controller joint terminal block and in panel relay A6TE2 16SRN 1 The AGTE2 16SRN can be used in combination with sink type output modules having the following connectors only Fujitsu component Limited 40 pin connector Classification Applicable
10. ms _ el NAA T 40ms SE pe Naovbc T 7ms ye Eee o Ml Eee ts sies eee Contact current A Figure 2 1 Electrical Life Curve of a Relay 2 Do not use AGTE2 16SRN under pressure higher than the atmospheric pressure of Om Oft altitude Doing so can cause a malfunction When using A6TE2 16SRN under pressure please consult your sales representative 3 Part Identification and External Dimensions 7 5 1 MITSUBISHI O9 O 02 03 O4 O5 Y 153 6 lec 180 7 1 I eil S E When the terminal cover is open DIN rail 2 2 When a DIN rail is installed Unit mm in View from A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 24V YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 cOM1 COM3 Y8 Y9 YA YB YC YD YE YF ae COM2 COM2 COM2 COM2 COM2 COM2 COM2 COV2 COM4 COM4 COM4 COM4 COM4 COM4 COM4 EHE 7 Rear of the symbol sheet 2 Terminal block Relay removal tool Symbol sheet Hook used for removing DIN rail 4 Wiring 4 1 Wiring Use the connection cables descried in Section 4 2 and wire them as shown in Figure O O O e Connector line Qi OQ O G8 OIOI GO OIOI G BE E E A Pst gt gl gl gl gl alg 1133833323323 12333331 424V YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 COMICOMBY8 Y9 YA YB YC Y
11. rical times 200VAC 1 5A 240VAC 1A COS4 70 7 Over 100 thousand times 200VAC 1A 240VAC 0 5A COS 70 35 Over 100 thousand times 24VDC 1A 100VDC 0O 1A L Ro 77ms Over 100 thousand times Maximum switching 3 600 times per hour frequency 2 None None 8 points 1 common common terminals TB19 TB21 ON display LED 38 point terminal block connector M3 screw 0 75 to 1 25 mm max 2 wires per point Applicable tightening torque 60 to 100N cm 1 25 3 1 25 MS3 1 25 B3A 1 25 C3A terminal V1 25 3 V1 25 MS3 V1 25 B3A max 2 wires per point TH35 7 5Fe TH35 7 5AI Relay removal tool RV9Z T01 External Voltage 24VDC 10 ripple voltage 4VP P or less supply power Current mA 350 TYP 24VDC all points ON consumption 5VDC Relays for replacement RV3T 3G24 made by Izumi Electric Inc user arranged item Izumi Electric Inc Tokyo Branch Telephone 03 5782 7680 Chubu Branch Telephone 052 732 2712 Kansai Branch Telephone 06 6300 5511 Remark 24VDC connector 40 pin made by Fujitsu For a sink tank type output use 2 wire terminal block 1 See Figure 2 1 for details 2 For the maximum switching frequency when load L is driven set ON for 1 second or longer and OFF for 1 second or longer REMARK 1 See the User s Manual of the programmable controller CPU for the general iiam Life 10 thousand times RS SIE Nd ESSERI L SN 3E CI NOISISSUPRONOSG pt Nt tN NS NN n to 120VDC T 7 aud 40
12. tsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 Tecnica Ltda China Shanna d Automation Rua Correia Dias 184 7 Edificio Paraiso Trade Center 8 andar 4 F Zhi
13. urope B V French P O Box 5045 Jakarta 11050 Indonesia Branch Tel 62 21 6630833 India Messung Systems Pvt Ltd REDE IM Fen Electronic Sadan NO IIl Unit No15 M I D C Bhosari Pune 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 AM MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
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