FM581 CfgTrm manual
Contents
1. Ramp mode Without ramp C with ramp Stop mode C Free wheel Ramp Block wheel Auto calibration Auto calibrate and Y C No calibration Tacho alarm No alarm if tacho fault e Alarm if tacho fault he mode Speed loop Current loop only presesvoccecenpenscesvensescesecnsceevees i Nominal values Speed setup Loop Setup Input Offset Field bus From analog input Main Setup _ From fieldbus Parameter Input source Nominal voltage 060 0V 000 0 100 0 From hardware input Mominal current 005 0A 000 0A 008 04 From fiedlbus Maximum current 010 0A 005 04 020 04 Active level Nominal speed 4000rpm Orpm C Active HIGH Active LOW The modifications brought to the setup window modify the programming only acting on the buttons Send and or Save Expoting to file and printing take all data from the actual values shown in the setup window that can be different from the actual drive programming Use Reload to refresh the setup window or Send Save to update the drive program Options panel Options Reference source From analog input C From fieldbus Input source From hardware input From fiedlbus Active level C Active HIGH Active LOW Variable current limit Not use current limit C Use analog input for current limit Feedback mode Armature f b2. Project product code FM581 Description FM581 Configuration Terminal Ver 1 01 Document type User manual FRANCESCHI MARINA S n c ELETTRONICA INDUSTRIALE Via Verga 5 int 6 20842 Besana in B za MB Italy Tel 0362 802070 Fax 0362 802648 e mail info franconline com web www franconline com FM581 Configuration Terminal Manuale d uso 12 10 11 Arosio Lorenzo FRANCESCHI MARINA S N C 2 FM581 Configuration Terminal Manuale d uso 12 10 11 Indice generale FMO lisina 1 FM581 Configuration Terminal Ver 1 01 iii 1 USermaeniglias eci 1 Ig Onassis 1 e e A 1 Serial COMMUNICAU OM o ES 1 I ANNI CLOW oA asia Aria 2 BUHRON Data 2 Systemistale panela ado 2 command Paletas andado 2 Alai Panic 3 SCE WIM OW aera dada 4 BUKOM Das 4 Options Panel a a nck ene aleaen nace mea aaie 4 Paramete Pages laica 5 NOM VS OOO 5 BFS E oo O eaten pate ects E scm anlage eainoa ai 5 LOOP CONWONEr Call Fall ON iaa ata 5 Analog input offset calibration i 5 FIA DU taa 5 OSCIOS COPE aaa oo 6 Arosio Lorenzo FRANCESCHI MARINA S N C 3 FM581 Configuration Terminal User manual 12 10 11 Introduction Parameters are accessible through RS232 serial port with ModBus compatible protocol The simple program described in the following pages shows a complete panoramic of the parameters to carry out modifications and tests and at last to save all to
3. External f b tacho Ramp mode Without ramp C With ramp Stop mode Free wheel Ramp Block wheel Auto calibration Auto calibrate and Y No calibration Tacho alarm No alarm if tacho fault Alarm if tacho fault Loop mode Speed loop Current loop only Reference source select the source of setpoint speed current from analog input or from fieldbus ModBus over RS232 Input source select the source of commands from hardware inputs or from fiedlbus ModBus over RS232 Active level choose the active level for the digital inputs Remember to connect the jumper JP3 to pull up or pull down the inputs Variable current limit enable the auxiliary analog input used to apply a variable limit to the current Feedback mode select the type of feedback signal in speed mode Back EMF or DC Tachometer Ramp mode enable acceleration and deceleration ramps Stop mode select braking mode The Free wheel option leaves the motor free when the drive is disabled The Ramp Block wheel option executes acceleration deceleration ramps if With ramp is selected else it try to block the shaft as rapidly as it s possible in current limit Auto calibration activate the procedure of autocalibration of the analog input current Bakc EMF tacho at the startup By default this is active but if you are in the case where the shaft 1s already moving at the startup
4. ModB RT To RS232 RS232 3 GND aa ModBus GND Usare cavo tipo AT Link AA G Me M1 WS 2000 BI With the FM581 should be supplied an adapter from J2 to a DB 9 male standard connector in order to connect directly a personal computer through an AT Link type cable The configuration of the communication port is executed automatically from the program and is 19200 8E1 Default address is 1 Arosio Lorenzo Franceschi Marina s n C 1 FM581 Configuration Terminal User manual 12 10 11 Main window Attention the content of the described windows can be modified or HPA D xj masked automatically based on the actual configuration Only the x 4 se o Exit COM2 Slave 41 Disconnect parameters in use are accessible to the customer When a field ModBus open on COM2 parameters is grayed it means that the parameter is not used in the Device version found FMS81v110 Device description FM581 DC motors digital amplifier way of operation configured Data refreshed from drive Data refreshed from drive About Drive Setup Oscilloscope Button bar Z DI bus volada 048 5V Input Command From the left i 3 Inhibit fi A Exit close the program Amature voltage 000 1V P Disable Cw Speed Ref 29 8 i Motor current 000 0A PP Disable COW Y VV e COM COMI 8 serial port selecti
5. disk Installation This program works with PC with Windows NT 2000 XP 98 ed ME serial port management not supported and RS232 serial connection There isn t a true installation 1t sufficient to copy the files into a directory of your choice please not the desktop of Windows Here a list of the supplied file FM581 ConfigTerm v exe FM581 Parameters par FM581 ConfigTerm ini MBServer exe x MBServertxt Serial communication is based on a subset of functions of the ModBus standard protocol see www modbus org x xx x Xx The file MBServer exe contains an ActiveX control that implements the ModBus protocol this is the only element that requires a registering procedure To the first attempt of connection if MBServer is not yet registered in the system an error message in the main window and the following button in the menu bar will appear de Click this button to automatically Register MB Server register MBServer If this automatic procedure had to fail a message of error appears in the main window it s possible to record MBServer manually with the following DOS command line gt mbserver regserver You can uninstall MBServer with this command gt mbserver unregserver Serial communication The RS232 port on the FM581 is a small 4 poles connector named J2 connected as described here Rx Data Tx Data GND GND TX Data 29232 19200 8E1 RTS Toggle EW J2 RX Data
6. voltage It allows to estimate the amplitude of the variations during acceleration and deceleration 2 Current diagram shows the motor current and it makes evident the current limits that are variable when the auxiliary current limit input is used In current mode it shows also the current setpoint 3 Back EMF diagram is just a rappresentation of the Back EMF in volt Speed diagram show any information about speed like Back EMF speed feedback and speed setpoint when speed mode is configured All values are expressed in percentage over the 10V range of the analog input to make more easy the comparison When Back EMF feedback is selected the feedback track and the armature track are overlapped This scope is a usefull instrument to calibrate the current PI and speed PID loop regulators Arosio Lorenzo Franceschi Marina S n c 6
7. 1t can be necessary to disable Tacho alarm enable the tachometer anomaly alarm This works only in speed mode and with tachometer feedback The alarm cause the drive to switch to Back EMF feedback and disable the drive in the way defined by the previous options ramps free wheel brake e Loop mode select the control mode you can anble only the current loop current mode or a current speed loop speed mode Arosio Lorenzo Franceschi Marina s n c 4 FM581 Configuration Terminal User manual 12 10 11 Parameters pages Nominal values This pages contain the nominal values of the motor Nominal voltage 060 0V 000 0 100 0 a 2 g Nominal current 005 0A 000 04 008 04 Maximun current is used to realize an I T protection mechanism in speed Maximum current 010 0A 005 04 020 04 Nominal speed 4000rpm Orpm mode you can supply an overcurrent for a limited time Speed Here you can setup the duration of ramps when ramps are enabled tachometer specifications voltage speed coefficient and the value of the series resistor if it exists and RxI compensation armature series resistance Loop Controller calibration The current loop have a PI regulator while the speed loop have a PID regulator In this page you can view and edit the gain values of the every conponent of the regulator to optimize the calibration Analog inputs are digitaly filtered for noise reduction here you can
8. on Select the port i Actual Fault List Previous Fault List where the drive is connected to NO ERROR NO ERROR e Slave ModBus slave address selection Select the address of the desired device e Connect Disconnect activate deactivate the ModBus communication e Drive Setup Show Hide the setup window From the setup window you can see and edit the parameters see next paragraphs e Oscilloscope Show Hide oscilloscope window This window shows some diagram of the main parameters e About shows an about box where you can see also version codes and address of the connected device System state panel l l L This panel shows the main working values supply voltage motor pr voltage and current eee 405 a gt nhibi VISIT dd Armature voltage 000 1V PP Disable CW Speed Ref 29 8 Command panel Motor current 000 0A PP Disable CCW VV V DS Actual Fault List I Previous Fault List From this panel you can control the enable signals and define a setpoint for speed or current from remote e Inhibit drive inhibit signal e Disable CW move clockwise disable e Disable CCW move counter clockwise disable In the setup options you can select the control from ModBus in this case you can control remotely the drive If hardware input option is selected the state of the buttons is only a mirr
9. or of the state of the hardware inputs see next paragraphs for details The setpoint is axpressed in percentage over the 10V range of the analog input and it can be a speed reference or a current reference according to the working mode of the control The buttons with the arrow increases an decreases the setpoint by steps of 0 1 1 10 when is configured ModBus as source of the setpoint Arosio Lorenzo Franceschi Marina S n c 2 FM581 Configuration Terminal User manual 12 10 11 Alarm panel I Ons Y IG CUUU I Y Actual Fault List shows all the present alarms When an alarm condition ON Y Visavie Uw TE Disable acu Opoecu NEI 273 00 disappear it leaves a trace in Previous Fault List this is usefull to track arene NO ERROR problems that disappear when drive is disabled Previous Fault Y NO ERROR The next table shows an example of the alarm messages Messaggio Significato Over Voltage Supply voltage is too high oltre 100V or 195V by drive size This can happen when the motor works braking a big load in such case is necessary to equip the supply of a braking device to maintain the voltage under threshold Over Current Current is too high out of control over 28A or 14A by drive size Under Voltage Supply voltage is too low under 20V or 40V by drive size Overheat Power Power stage Overheating Short Circuit Output shor
10. select the cut frequency or disable the filter Analog input offset calibration It s possible to correct the offset of the two analog inputs main analog setpoint input and auxiliary current limit input The arrow buttons allow to modify the value and observe the effect It s possible to assign a gain factor from 1 to 1 to the main analog inpute to scale the value Field bus ModBus needs to assign an address to every device connected to a ModBus network In this case RS232 is not suitable to realize a network however it s available the address as a modifiable parameter Dafult value is 1 don t change it if not really necessary Ssessescneseeceesensesscnssensensesssene Main Setup Nominal values Speed setup Loop Setup Input Offset Field bus prrnzrssesesesenezeneeneseneesenese T ccel Decl Acceleration ramp 5 Ds D 1s 30 0s Deceleration ramp 5 0s D 1s 30 0s Tachometer Tacho coefficient VxKr 006 0VxKrpm 000 0WxKrpm Tacho partition resistor 0 00hm O Oohm Axl compensation Rxl Compensation 0 00hm 0 00hm Current Pl regulato TTT Current loop P Gain 0 099976 0 0 256 0 Current loop Gain 0 001984 0 0 256 0 Speed PID regulator Speed loop P Gain 10 0 0 0 256 0 Speed loop Gain 0 009979 0 0 256 0 Speed loop D Gain 0 009979 0 0 256 0 Analog input filter 2nd order butterworth Cut freg 1000Hz C
11. tcircuit Tacho Alarm Tachometer anomaly short open reversed Arosio Lorenzo Franceschi Marina S n c FM581 Configuration Terminal User manual 12 10 11 Setup window Attention the options setup defines wich parameters are active and editable grayed fields or not Button bar From the left ox Close closing the window will appear some Close ae 2 an From File ne Print message to remember to send save or export to file your work before continue this because at the next time you open the setup window it will display refreshed values from the actual drive setup Reload refresh all data from the drive overwriting every modifications to this window Send To Drive sends all data to the drive where they are immediatly active New values of the parameters are not saved permanently You can turn off the drive to delete this setup Save To Drive sends all data to the drive and save permanently this setup From File load the setup from a file previously saved to disk to the setup window To File save a file containing the setup information to disk Print create a small printable report with all the values assigned Send lo Drive Say Options Reference source Variable current limit Not use current limit Use analog input for current limit Feedback mode Armature f b Extemal f b tacho
12. ut freq 200Hz Cut freq 500Hz C Filter OFF Aersssszeseeaeezazesacesenaseno Reference analog input offset compensation Reference offset 0 16383 1633 dal 7 Current limit analog input offset compensation Current limit offset 0 16363 16383 Bs a oe ES E ave To Drive FromFile ToFile Print Nominal values Speed setup Loop Setup Input Offset Field bus ModBus Address ModBus Slave Address 1 lt Save Attention to save the changes use the lt Save button on the right Send and Save buttons in the main button bar have no effect in this case Attention any modification will be active at the next restart you must turn off the drive and restart it Arosio Lorenzo Franceschi Marina s n C FM581 Configuration Terminal User manual 12 10 11 Oscilloscope This window contains four diagrams that show a REE track of the main parameters dc bus supply seno ee current voltage Back EMF voltage current wee eee ew The diagrams overlaps to the trace of the main _ AR Lo variable the course of the related parameters like abl minimum and maximum value or feedback and reference values etc One of the four diagrams is magnified while the remaining are smaller in the high part of the window In order to magnify one of the small diagrams select it with a click of the mouse 1 Dc Bus diagram shows the supply
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