Installation/User Manual
Contents
1. 5 Lighting the fireplace Tips e Use enough wood to ignite the Heat Pure Heat Pure 45 approx 2 kg Heat Pure 60 65 3 sided 85 and 90 R L approx 4 kg Heat Pure 71 100 105 110 and 120 approx 6 kg e When the fire has been lit leave the door slightly open 1 2 cm fora few minutes the wood will catch fire more easily and the flue will be quickly warmed up A Do not use white spirits petrol oil or other liquid fuels Be aware that weather conditions air pressure temperature wind can influence combustion Minimize these influences by adjusting the secondary air supply 46 kal fire 5 Lighting the fireplace 5 6 Optimal heat output For optimal heat production we advise you to burn wood according to the instructions below This will achieve the same performance and emission values obtained during inspection of the appliances e Ensure a glowing bed is created see section 5 5 e Use logs of wood of approximately the same size The amount differs per type of Heat Pure See table below Table 5 Instructions for optimal burning per model ette as 60 essz pon pes 2 838 P8 8 P8 rit EN ENEN EI ENEN 90 Weight per log g 850 1200 1300 1100 1300 1300 4183 83 24 83 3 uer euin pe peque Air regulation open 9 Air regulation open 9 open 100 100 Weight for beech 47 kakfire 5 Lighting the fireplace To get an optimal air mixture2. Cover heat insulating materials made from stone and clinker fibre so they are not subject to wear otherwise loose particles may be blown by the airflow into the mounting area Other heat insulation plates may be supplied wear proof from the factory Floors The floor on which the Heat Pure is placed must have sufficient load bearing capacity for the weight of the Heat Pure see table 4 kakfire a Mounting and installation 3 Mounting and installation 3 1 Check before building in mounting 3 1 1 Heat Pure 45 60 70 71 85 100 105 105T 110 120 1 Check immediately upon arrival if the products supplied are complete and undamaged Report any damaged or missing items to the supplier immediately 2 Remove the transport security screws with yellow sticker on the front of the convection casing 3 Check the following parts for correct working Lifting door up and down Forward tilting action of door for cleaning Air control Adjustment feet Any demper with control button accessories Any aeration valves accessories 4 Hand the installation users manual personally to the user of the Heat Pure 5 Test the internal fresh air valve for correct working This valve is situated on the rear of the Heat Pure behind the fresh air connection When the door is closed the fresh air flows into the combustion chamber via the air slide valve When the door is opened the fresh air flows into the combustion chamber v
3. This will allow you to decide if an external demper is necessary The enamel can also cure before the surround is finished Allowing the enamel to cure will also cause less nuisance for the end user This gives you the chance to find out in an early stage whether or not the fireplace flue combination is working correctly Checklist to be executed when using the fireplace di 2 Check the flue for proper functioning minimum required draught suction is 12 Pa Test the air slide valve for proper functioning this will work after the fire has burnt for 50 minutes see chapter 3 3 1 extreme right position maximum supply of combustion air extreme left position air supply closed the flames will slowly extinguish If the flames do not react or do not react enough to the change in the air slide position it may be worthwhile considering installing an external demper on the Heat Pure After a while close all windows and doors and ensure that all appliances that remove air from the home such as cooker hoods fans etc are switched off Check if the appliance can be used with an opened door no smoke trickles back into the room see chapter 3 3 Use a little smoke to check for correct supply and exhaust of convection air 11 kal fire 3 Mounting and installation 3 3 Placing the appliance A The appliance may not be placed in the following situations e in stairwells with the exception of buildings with no
4. you need to place the logs as follows Heat Pure 45 Heat Pure 65 3S 85 100 Place the two wood logs in a V shape 105 110 120 Position the logs in an A shape with the horizontal log on top of the two vertical logs Heat Pure 70 Heat Pure 60 and 71 Two logs are 15 to16 cm long Position the logs in an A shape with The third log is 33 cm the horizontal log at the base 48 kal fireb 5 Lighting the fireplace Heat Pure 9OR and 90L Place 4 logs of approx ca 25cm long in a cross shape in the right or left side of the fireplace Heat Pure 105 Tunnel Place 4 logs of approx ca 30cm long in a cross shape in the centre of the fireplace Heat Pure 100 The length of the logs is approx 29cm The Heat Pure 45 can be used both as an open or closed fireplace Remove both baffle plates before using the appliance with the door open to enable correct exhaust of the flue gas 49 kakfire 5 Lighting the fireplace Open door use We advise you to keep the door of the Heat Pure 45 door closed until there is a good glowing bed and the Heat Pure 45 is well heated high temperature of the skamol plates and in the combustion chamber This ensures the flue gas is exhausted correctly If the appliance is used with the door open straight away there is only a minimum of pull in the chimney The flue gasses will not be exhausted correctly but will flow back into the room When the logs have been burnt position ne
5. 85 100 105 105T 110 and 120 e 8 flexible aluminium hoses 0150 mm 4x 1 25 m long and 4x 0 62 m 2 hoses of 2 5 m which must be divided in half in order to get a total of 4 hoses and 1 hose of 2 5 m which must be divided into 4 e 16 clamping strips e 4 gratings outer dimensions 35 x 20 cm recess dimension 33 x 16 5 cm with 2 connection collars 0150 mm each e Mantel iron this must be sawn to the correct size e Roll of felt to create an expansion joint between the metal of the mantel iron and the surround Method when using gratings Ensure that at the base there is sufficient supply for the cold convection air from the room see table below At the top connect the gratings to the outlet openings of the warm convection air see table below Table 2 Through put openings for convection air Heat Pure 65 3S 70 71 85 Heat Pure 45 60 90R 9OL 100 105 105T 110 120 Inlet 2x 0150 mm 4x 0150 mm Outlet 2x 0150 mm 4x 0150 mm Sed GL Attention When mounting the gratings ensure they are placed in such a position that they cannot become blocked Method when using openings If you do not want to use gratings openings at the top and base of the surround chimneybreast are also sufficient For through put openings see Table 2 These openings serve the same function as the gratings and supply and extract the convection air We advise you to place tubes or hoses on the outlet openings This makes the convection
6. All types of wood should be stored for about 2 to 3 years in adry protected and well ventilated area For example in a lean to next to the house A cellar or a garage without good ventilation is not suitable as a storage place for wood Also the wood should be stored chopped otherwise the bark will impede the drying process Wood often contains insects therefore do not store the wood in the living room for lengthy periods 4 3 Ventilation The risk of discolouration can be reduced by effective ventilation in the room where the appliance is installed see also section 3 5 Below are some tips from the Dutch decorative heating guild to avoid discolouration e The area in which the Heat Pure is situated must be well ventilated e Minimise the use of candles and oil lamps and keep the wick as short as possible These decorative touches produce considerable amounts of soiling and unhealthy soot particles in your home e Wait at least 6 weeks before lighting a newly installed masonry mantelpiece or after building work The building moisture must be allowed to disappear completely from walls the floor and ceiling e Avoid smoking Smoking is not only bad for your health but cigarette and cigar smoke also contain tar that will cause deposits on colder and damp walls when heated e With renovations or new building work ensure there Is extra ventilation to remove volatile solutions from your home 39 5 Lighting the Hea
7. be necessary to remove the baffle plate s or decrease it s the size e Bad exhaust of the flue gasses e Condensation in the flue duct If necessary you can adjust the baffle plate as follows 1 Remove the baffle plate and see if this solves the problem If the problem still occurs then something else is the cause If removing the plate solves the problem proceed with the next step 2 Use a saw or knife to cut away a strip of 1 cm wide at the front of the baffle plate Do not remove too much The baffle plate must still be able to rest on the bracket A maximum of 6 cm can be cut away from the baffle plate 3 In certain situations it may be necessary to remove the baffle plate completely 29 kakfire a Mounting and installation Heat Pure 60 70 71 85 105 110 120 The Heat Pure has a removable baffle plate This baffle plate is situated above the smoke hood just below the heat exchanger With the larger Heat Pure Models this plate consists of several parts The baffle plate ensures an optimal combustion In the following situations it may be necessary to remove the baffle plate or decrease it s the size e Smoke return when the Heat Pure starts e Condensation in the flue duct If necessary you can adjust the baffle plate as follows 1 Remove the baffle plate and see if this solves the problem If the problem still occurs then something else is the cause If removing the plate solves the pro
8. door If the Heat Pure 65 3 sided is used as an open fireplace some smoke may flow back into the room even if both baffle plates have been removed This may have a number of causes Insufficient pull in the chimney duct The air flow patterns in the room where the 3 sided fireplace has been installed Too low ignition temperature 31 kalfire a Mounting and installation Heat Pure 100 The Heat Pure has a removable baffle plate This baffle plate is situated above the smoke hood just below the heat exchanger The baffle plate ensures optimal an combustion In the following situations it may be necessary to remove the baffle plate s or decrease it s the size e Bad exhaust of the flue gasses e Condensation in the flue duct If necessary you can adjust the baffle plate as follows 1 Remove the baffle plate and see if this solves the problem If the problem still occurs then something else is the cause proceed with the next step iva If removing the plate solves the problem ain 2 Use a saw or knife to cut away a strip of 1 BT y cm wide at the front of the baffle plate Do not remove too much The baffle plate must still be able to rest on the bracket A maximum of 6 cm can be cut away from the baffle plate 3 When used as an open fire place the baffle plates should be removed completely 32 kalfire a Mounting and installatio
9. if the flue chimney is blocked Lifting door moves with difficulty gt Clean the guide Check if the door cord is sticking against the surround Smoke return gt Check if the flue chimney is blocked Ensure that the flue duct is sufficiently warmed up before opening the lifting door Only burn dry wood Reduce or remove the baffle plate Check that enough fresh air is being supplied Vv vv 58 kalfire 7 Trouble shooting Fire bricks or skamol plates are broken gt Cracks in the inner housing do not influence the operation of the Heat Pure Odour nuisance gt When the Heat Pure is used for the first time a chemical odour is released due to the enamel being cured gt Check if the flue chimney is blocked gt Ensure that the flue duct is sufficiently warmed up before opening the lifting door gt Check that enough fresh air is being supplied gt Only burn dry wood gt Check if the odour is not caused by the chimneybreast or accessories in the vicinity of the Heat Pure Draught gt Extreme winds and temperature differences can lead to discernible currents of air that are caused by play in the air supply and or exhaust valve of the appliance What to do if there is a chimney fire You can recognise a chimney fire by a load roaring sound in the flue duct Never extinguish the fire with water This will cause enormous clouds of steam As this happens so quickly the flue may cra
10. in by authorised installers in accordance with the national and any regional applicable legislations and must be installed in accordance with the installation instructions supplied with the Heat Pure Kal fire B V is not liable for the installation of the Heat Pure The period of guarantee for Kal fire wood burning built in fireplaces is five years commencing on the date of purchase This date must be clearly and legibly stated on the invoice Glass sealings and the fire bricks or skamol plates are not covered by this guarantee This guarantee is only valid if the fireplace has been used normally and only if wood has been used as fuel The guarantee covers the replacement or repair of all defects identified by the manufacturer The guarantee does not give any entitlement for compensation in case if the Heat Pure cannot be used The renewal or replacement of parts that fall under the guarantee will not prolong the total term of the guarantee If within the period covered by the guarantee a defect occurs as a result of a manufacturing fault or faulty material Kal fire will send the replacement part free of charge to the installer without compensation for the disassembly assembly Transport costs are for the account of the user If the installer is unable to remedy the defect malfunction he can expressly request the assistance of Kal fire only in BENELUX countries The fireplace in its entirety or parts of the fireplace may o
11. in cm sch m H Hsen height of flue in metre measured from the upper m sch side of the Heat Pure e influence factor between 0 2 and 0 6 determined by the flue quality 0 2 with a perfect flue straight above the Heat Pure 0 6 with connection less than 45 Permitted reduction flue 0150 gt reduction not permitted flue 9180 gt maximum reduction 30 mm flue 09200 gt maximum reduction 20 mm flue 0250 gt maximum reduction 50 mm After reducing the flue it is no longer possible to use the Heat Pure as an open fire place Reduction is permitted immediately behind the demper connection collar but not any deeper into the flue At doubt always use the connection diameter indicated on the Heat Pure e Avoid horizontal runs one extension may be placed with adjustable elbows with maximum one change of direction of 45 e Kal fire advises you to insulate the flue this will reduce the risk of the smoke condensing and will improve the draught Use the Kal fire stainless steel insulated flue duct for this purpose e Kal fire advises you not to use larger flue diameters than the connection present on the Heat Pure Using a larger flue diameter can result in the following problems Too fast and uncontrolled combustion Irregular flames Reduced heat output e Use a draught hood if there is a flue with a too strong draught If the flue has too much upward draught this may result in a too quick uncontrolled com
12. kakfire Appendix B Dimension Diagrams HeatPure 105T Side view Front view Alle maten in mm Wijzigingen voorbehouden B11 kalfire Appendix B Dimension Diagrams Heat Pure 110 Front view Side view Top view All dimensions shown in mm Dimensions subject to modification B11 kalfired Appendix Dimension Diagrams Heat Pure 120 Front view Side view Top view All dimensions shown in mm Dimensions subject to modification B12 kakfire APPENDIX C Guarantee APPENDIX C Guarantee C1 Proof of guarantee This document is only valid if it is presented together with a dated proof of purchase Therefore save this document carefully Address details customer Name Street Zip code Place Type of appliance Heat Pure Manufacturing number this is found on the upper left in the combustion chamber on the strip attaching the interior panels Date of purchase Address details installer retailer Name Street Zip code Place C1 C2 Terms of guarantee Kal fire products which are covered by this guarantee have been carefully made from high quality materials If despite this care faults or defects occur the following guarantee stipulations apply 1 10 11 Before the appliance is installed the authorised installer must ensure that the flue gas duct is in good quality and in good working order The wood burning fireplace must be built
13. made of non combustible materials The combustible floor in front of the door opening must be protected 30 cm on both sides and 50 cm in front of the appliance 2 4 2 Prescribed materials I nsulation Use mats plates or strips made from silicate insulation materials stone clinkers ceramic fibres construction class A1 according to DIN 4102 Part 1 with an upper limit temperature of at least 700 C tested according to DIN 52271 and a nominal density of 80 kg m These materials need to have a corresponding insulation material registration number according to AGI Q 132 This number may not include the combination 99 V kal fire 2 Safety For as far as this insulation layer is not kept away from walls claddings or adjoining plates attachments must be mounted at a mutual distance of max 33 cm Other insulation materials consisting of for example covering concrete or mineral base materials must have a General Urban Development Permit of the German Institute of Building Technology DIBt For further details see DIN 18895 resp EN 13229 DIN 18160 Replacement insulation materials have various heat index values depending on the thickness of the insulation material The required thickness of the insulation material can be calculated from the graph delivered by the manufacturer Some heat insulation materials can be used for preconstruction and heat insulation in order to considerably reduce the built in depth
14. open E connections between the interior of the am 15 chimneybreast and the room in which the appliance is installed Situation 2 The combustion air is connected directly to u LS the Heat Pure from outside The outside air is D E not in contact with the room the appliance is 4 r7 lt hN installed in or with the chimneybreast The convection system is only in contact to the room in which the appliance is installed Situation 3 The combustion air cannot be connected directly to the Heat Pure this air must be taken from the room the appliance is installed in This mainly occurs in an existing situation in which the combustion air can only be taken from the room the appliance is in The convection system must then be physically separated from the combustion air connect the lower and upper convection N gratings directly to the Heat Pure The im ie combustion air reaches the Heat Pure through extra openings in the chimneybreast See Technical Specifications table 4 for the through put of these openings The convection connections at the top of the appliance must be connected at all times 28 kalfire a Mounting and installation 3 9 Baffle plate Heat Pure 45 The Heat Pure has a removable baffle plate This baffle plate is situated above the smoke hood just below the heat exchanger The baffle plate ensures optimal an combustion In the following situations it may
15. system just a little more powerful and the heat is guided more easily to the openings If you do not use the recommended convection set this may A damage the Heat Pure by overheating The result may be soiled walls and ceilings in the room There is always a risk of discolouration to walls and ceilings but this risk can be considerably reduced by correctly ventilating the room 19 kalfire a Mounting and installation Mount the gratings at a distance of at least 30 cm from the ceiling or wall Ensure there are no flammable materials closer than 30 cm next to and 50 cm above the gratings 20 kalfire 9 Mounting and installation 3 6 Chimney flue connection The Heat Pure is connected to an existing flue The operational height of the flue must be minimum 4 5 meter draught 12 Pa calculated from the point at which the flue duct is joined to the Heat Pure A Take local legislation and environmental factors into account Table 3 Chimney flue diameter and firebox per model Firebox Minimum fresh Flue Heat Pure in mm Firebox cm o Width height a inn Pi Type 105 995 440 4380 2 x 150mm 250 250 Type 120 1145 340 395 2 x 150mm 21 kalfire a Mounting and installation If you want to use a flue diameter that differs from those shown in table 3 use the formula below to calculate a possibly smaller diameter F x e Fsch flue section in cm E SO Fee surface firebox
16. the surround or use tie rods to attach it to the ceiling or wall 4 Ensure that the thickness of the surround above the door of the Heat Pure does not exceed 11 cm otherwise the Heat Pure will be too deeply recessed and it will be difficult to operate clean the door 5 Finish the surround using materials that do not contain any plastic substances High temperatures may cause plastic to discolour 6 Before completely closing off the surround ensure that the inside of the surround is clean and free of dust Preferably use a vacuum cleaner to clean the inside of the surround If you fail to do his particles of dust may cause problems in the air flow of the convection system 7 The Heat Pure is surrounded by a metal strip which facilitates the join between the surround and the Heat Pure These metal strips can be hidden from view on the front all the lines of the surround then merge into the finishing strips The side strips can be demounted inwards so the guide can be accessed in the event of maintenance 27 kalfire a mounting and installation 3 8 1 Practical examples of connection combustion air and convection Situation 1 Recommended situation The combustion air is connected directly to A the Heat Pure from outside The outside air is Mu not in contact with the room the appliance is installed in or with the chimneybreast The convection system is also connected directly to the Heat Pure There are no
17. the flue duct to ensure good constant circulation is always introduced into the Heat Pure or room in the most efficient and comfortable way When placing the Heat Pure it is always important to take heavy air users into account such as large ventilation systems and extractor hoods These products use powerful motors to extract air the pressure difference built up naturally by a flue is far less Closed door Open fireplace door When the door is open the heat output will fall to about 20 The wood consumption will increase as air has unregulated access to the wood The advantage is a cosy hearth fire e Never leave an open fire burn without supervision any sparks could cause a fire e Open the demper if present completely e Only use the Heat Pure as an open fireplace if there is enough draught in the flue e Preferably use the Heat Pure with a closed door This is better for the environment and the heat output 42 kal fire 5 5 Igniting the Heat Pure 5 Lighting the fireplace 5 5 1 Igniting the Heat Pure 45 60 65 3 sided 71 90 R L and 100 Place a couple of large logs on the base of the appliance and one large log against the rear wall Place a smaller log on top Place some firelighters on top m Ignite the firelighters using a long match Leave the door slightly open 1 2 cm for a couple of minutes 43 Place some finely chopped wood onto the logs Open the air regulation completely p
18. 1 Lighting the Heat Pure for the first time Le 40 Dez OPENING TNC COON T 40 Sa ATEGUA IO ST ET aA 41 5 4 Using the Heat Pure with an open or closed door 42 5 5 Igniting the Heat Pure ssssssesssrssrnrrnrrrrerrrrreresrrrrerreren 43 5 6 Optimal neat OULDU arserotbennmsertetreden vix oei ad RI pERERE 47 5 7 Operation the demper Optional cccceeeeeeeeeeeeeeeeeeeees 51 6 Maintenance 52 6 1 Keeping clean PANES sesso esu asses o ha ennen end ARE Gg GN dass 52 6 2 Cleaning the pane sssessseeeemm meme emen nnn nnn 52 6 3 Cleaning the grate s cossesseuruxtes teu eos er dese berdentisened dibbes 56 GA MEUS m 57 7 Trouble shooting 58 APPENDIX A EG declaration of compliance APPENDIX B Dimension diagrams APPENDIX C Guarantee 1 Introduction The wood burning built in fireplace you have purchased from the Heat Pure line manufactured by Kal fire is guaranteed to provide a lifetime of heating satisfaction The Heat Pure line has the following models e Heat Pure 45 Heat Pure 60 Heat Pure 65 3 sided 65 3S Heat Pure 70 Heat Pure 71 Heat Pure 85 Heat Pure 90 corner right 90R Heat Pure 90 corner left 90L Heat Pure 100 Heat Pure 105 Heat Pure 105 tunnel 105T Heat Pure 110 Heat Pure 120 Symbols used In this manual Kal fire uses a number of symbols These symbols indicate possible damage to t
19. GI Q 132 table 1 Insulation rear panel cm AGI Q 132 table 1 Insulation base cm AGI Q 132 table 1 Insulation roof cm AGI Q 132 table 1 29 Flue connection mm 150 eo eo e0 80 80 eo 200 Combustion air 1x 9150 1x 150 2x 150 2x 150 2x 150 2x 150 connection mm Convection connection 2 150 2x 150 4x 150 4x 150 4x 150 4x 150 inlet mm Convection connection 2 150 2x 150 4x 150 4x 150 4x 150 4x 150 outlet mm 36 kalfire 9 Mounting and installation Table 5 Technical data m P8 048 P8 066 EZ 06 1961 P8 EZ 07 22 EZ 07 2213 due feed poles 2010 2010 007 2010 13 02 Inspection body 1004 1004 0608 1004 0608 0608 0 EN13229 EN13229 EN13229 EN13229 EN13229 EN13229 A2 2 A2 A2 A 1 1 2 7 4 5 A2 monoa on ee ee em Dust content Min flue draught Pa T3 Insulation side panel cm Insulation rear panel cm Insulation base cm AGI Q 132 table 1 Insulation roof cm Flue connection mm 250 250 250 250 250 250 Combustion air 2x 150 2x 150 2x 150 2x 150 2x 150 2x 150 connection mm Convection connection 4x 150 4x 150 4x 150 4x 150 4x 150 4x 150 inlet mm Convection connection 4x 150 4x 150 4x 150 4x 150 4x 150 4x 150 outlet mm Weight kg see explanation on page 8 37 4 Preparing for use 4 1 Type of wood The Heat Pure built in fir
20. Installation User Manual Product Heat Pure Product group Wood burning fireplaces with lifting door Application Models Version Language Open and closed 45 60 65 3S 70 71 85 90R 90L 100 105 105 T 110 120 December 2010 English kal fire Preface Preface Congratulations on purchasing your Kal fire fireplace This manual describes the installation daily use and maintenance of all the fireplaces from the Heat Pure serie Read this manual carefully before installing and using the Heat Pure Please complete the proof of guarantee appendix C and keep it with the invoice to verify the purchase date Always keep this manual close to your Heat Pure An authorised installer will install the Heat Pure fireplace in compliance with the national or local applicable regulations Check the Heat Pure for transport damage upon delivery Report any transport damage to the supplier immediately The supplier cannot be held responsible for any damage as a result of faulty installation In case any problems occur or if you have any questions concerning the operation of your Heat Pure please contact your dealer Your dealer is also the person to contact during the duration of the guarantee period Kal fire has installed a telephone helpdesk to support the technical department of her dealers to make sure your dealer will be able to advise you in a professional way All rights reserved Nothing from this manual may
21. allation of the Heat Pure Make sure that the end user is familiar with way the demper functions 3 8 Adjusting the feet Heat Pure 45 60 70 71 85 100 105 105T 110 120 ii P ao 4 Rough adjustment Fine adjustment Unscrew the two bolts and roughly Screw the adjustment foot bolt to set the height set the precise height Range 5 cm Range 38 cm Do not forget to Use this method to set the Heat place the two bolts back Pure perfectly level 25 kakfire a Mounting and installation Heat Pure 65 3 sided 90 corner model Fine adjustment Screw the bolt at the adjustment foot to set the precise height Range 5 cm Use this method to set the Heat Pure perfectly level 26 kakfire a Mounting and installation Fireplace surround Materials with the following characteristics can be used to create the Surround around the Heat Pure resistant to high temperatures minimum 700 C free from materials which can cause fumes and odour nuisance dimensionally stable even after lengthy exposure to high temperatures The surround must have no direct connection to the Heat Pure it must be self supporting Seal the joints between the Heat Pure and the surround using heat resistant glass fibre or ceramic cord 3 Use the Kal fire mantel iron for easy and stable mounting of the span above the door of the Heat Pure Never attach this mantel iron to the actual Heat Pure but to the side of
22. be copied distributed or translated into other languages partly or wholly without prior written permission from Kal fire Kal fire reserves the right to modify this manual without notice Kal fire can give no guarantee neither implicit nor explicit for this manual All risks are for the user Copyright 2010 Kal fire B V Belfeld the Netherlands 1 Introduction 1 2 Safety 2 2 1 Es Nee NG uo eene eeen 2 2 2 Safety instructions installer eenen eneen 2 2 3 Safety instructions USEP ccc cece cece cece eneen enen 3 2 4 Safety DrECAULIONS dececuicrcencvondetiewwesdecevesteccwendncadeceneeduendens 4 3 Mounting and installation 9 3 1 Check before building in mounting eenn 9 SZ NECK MUC erneer 11 3 3 Placing the Gp PllanCe nertereastr ienie E a Aaa 12 3 4 Supply of combustion alt sr snrsrereern oerensnrnarnnnkanernn send dende 15 3 5 Supply of convection air sssssssssse nnn 18 3 6 Chimney flue connection oenen ennen m nennen 21 3 7 Mounting the demper essessseenen nemen emm 25 3 8 Adj sting the TEC e TTE IT 25 3 9 BaNG DITE siriani nEn o EN RENE E BEN Su pda RI Paus dU 29 3 10Finish Heat Pure 65 3 sided enn 34 4 Preparing for use 38 Al Type Of eec rc 38 4 2 Storing the wood s ssssssssrssrsrssrnrrrrerrrrrrrrrrrnrrrrrrerreerene 39 Aa Vend seestobsdmrdeptuum baeiutatecedepN e EA E iE 39 5 Lighting the Heat Pure 40 5
23. blem proceed with the next step rr Le jemen nn i pns i 2 Use a saw or knife to cut away a strip of 1 cm wide at the front of the baffle plate Do not remove too much The baffle plate must still be able to rest on the bracket A maximum of 6 cm can be removed from the baffle plate 3 In certain situations it may be necessary to remove the baffle plate entirely 30 kalfire a Mounting and installation Heat Pure 65 3 sided The Heat Pure 65 3 sided has two removable baffle plates These baffle plates are situated above the smoke hood just below the heat exchanger The baffle plate ensures an optimal combustion In the following situations it may be necessary to remove the baffle plate s or decrease it s the size e Smoke return when the Heat Pure starts e Condensation in the flue duct If necessary you can adjust the baffle plates as follows 1 Remove the lower baffle plate and see if this solves the problem If the problem still occurs then also remove the upper baffle plate If the problem still isn t solved then something else is the cause If removing the plate s solves the problem proceed with the next step 2 Cut away a strip of 3 cm wide at the front and rear of the baffle plate If necessary do this for both baffle plates A 3 sided fireplace is always a more sensitive product than a fireplace with a door at the front particularly when used with an open
24. bustion irregular flames and rapid soiling of the glass door e Use of different flue diameters to those indicated is entirely for the risk of the installer when the door is opened smoke may escape back into the room or it may be more difficult to ignite the Heat Pure 22 kalfire 3 Mounting and installation e Take factors in the surrounding environment into account which could cause a strong draught in the flue For example frequent high winds which require a demper to be mounted e Pay attention that it is also possible to sweep the chimney in the connection piece 3 6 1 Rear connection Heat Pure 45 60 70 71 85 100 105 105T 110 120 The Heat Pure is delivered as standard with the flue exit connection on the top of the appliance This connection can be converted to create a flue exit connection at the rear of the appliance Figure 1 Converting a top flue exit into a rear flue exit 6 steps 23 kakfire a Mounting and installation IS Demount the upper part of the convection casing 2 The connection piece is now visible and the four bolts can be unscrewed 3 Turn the connecting piece 180 4 Press the punched cover out of the convection casing this cover is used to close off the upper connection 5 Mount the upper part back onto the Heat Pure 6 Place the cover on the opening on the top 7 Continue with the connection of the Heat Pure Attention e Make sure that all the
25. ck due to the pressure gt Use sand or salt to extinguish the fire in the appliance gt Close the Heat Pure and leave the flames to die naturally If necessary contact the fire brigade What to do after a chimney fire gt Have the flue chimney inspected by an authorised specialist 59 APPENDIX A EC declaration of compliance Kal fire bv Geloerveldweg 21 NL 5951 DH Belfeld hereby declares that appliances of the brand Kal fire with the following types Heat Pure are in compliance with the appliances as described in the EG type test certificates N P8 063 2009 N EZ 06 1961 04 N P8 287 2008 N P8 086 2009 N EZ 06 1961 03 N EZ 06 1961 02 N P8 048 2010 N P8 066 2010 N EZ 06 1961 01 N P8 007 2010 N EZ 07 2213 02 N EZ 07 2213 01 and also meet the applicable essential requirements of directive 13229 A2 MM LLh 1 of December 2010 Drs Ing Beijko van Melick Msc Technical Director Kal fire bv A1 kakfire Appendix B Dimension Diagrams APPENDIX B Dimension diagrams Heat Pure 45 Front view Side view Top view All dimensions shown in mm Dimensions subject to modification B1 kalfire Appendix B Dimension Diagrams Heat Pure 60 Front view Side view All dimensions shown in mm Dimensions subject to modification B2 kal fire Appendix B Dimension Diagrams Heat Pure 65 3 sided Front vi
26. e flap see last picture 55 6 Maintenance kalfire Maintenance 6 3 Cleaning the grate Your Heat Pure is suitable for burning dry wood which burns best in its own ashes This combustion leaves very little residual ash approx 3 g per kg wood Be careful when you remove the ashes as they can still glow even after 24 hours Never use a vacuum cleaner without Special accessories like the ash clean Make sure that the level of ash does not rise above the spoiler The spoiler is situated in the frame and ensures correct ignition of the wood The opening of the air gauge must never be obstructed or blocked The lower sealing cord must be free of ash so that the glass is able to lay against the sealing cord TIP Ash consists largely of minerals which can be used as a fertiliser in the garden 56 kal fire 6 Maintenance 6 4 Maintenance l The enamelled parts of the Heat Pure can be cleaned using a lint free damp cloth Repair enamel and spray cans can be obtained from your dealer if the enamel becomes damaged 2 The flue chimney should be inspected and swept at least once every year Do not use steel brushes on a stainless steel flue duct Remove the baffle plate before sweeping to remove the soot and to ensure the plate is not obstructing the passage during sweeping 3 Clean the space underneath the Heat Pure via the convection gratings at the base Dust can easily collect here convey
27. e wood is easily ignited This creates a glowing bed of carbonised wood for an optimal gasification process After burning for approximately 50 minutes this valve closes automatically which will produce a high heat output When the primary air valve is closed the air enters the combustion chamber through the top spoiler This top spoiler also ensures that the window remains clean When the draught in the chimney exceeds 12 Pascal and very dry wood is being burned you will be able to keep the window clean for a considerable length of time However soiling can occur on the window when the fire is smothered by closing the air regulation The flames can be regulated by inserting the side of the key into the groove positioned on the right hand side of the Heat Pure Use the right side of the handle figure 3 By moving the key to the left you will minimise the air supply to the top spoiler the fire will burn more calmly provided that the primary air valve has closed automatically By moving the key to the right the air supply to the fire will increase and the fire will burn more strongly 41 5 4 Using the Heat Pure with an open or closed door The Heat Pure can be used as an open fireplace or a stove door closed The main difference is that each use has a different air requirement For this reason the Heat Pure features a fresh air valve at the rear of the appliance patent Advantage The air required by
28. ed by the convection current 4 Make sure the cord in the lower frame is free of ash and soiling 5 Ifthe cords no longer seal properly they can be replaced Contact your dealer for assistance 6 Treat the chain in the lifting door system each year by spraying it with Kal fire lubrication The pane is made from special ceramic glass This should not be placed in the bottle bank recycling glass Ceramic glass does not melt in the glass oven and will therefore cause problems in the glass oven Your ceramic glass should be returned to your council waste tip so that it can be recycled appropriately Only use Kal fire spare parts as replacement parts if necessary These parts can be obtained from your trade dealer 57 kalfire 7 Trouble shooting 7 Trouble shooting Dirty pane Press the door fully downwards so it is closing properly against the lower sealing cord Check the sealing cord in the door and at the base of the pane for damage wear Check the moisture content of the wood Check that the air vents in the spoilers above and below the window are blocked Burn wood according to the instructions Check the corner rubbers for wear Check if the tilting mechanism is correctly locked Check if the secondary air regulation is in the maximum position to the right Vv Vv Vv vvv Demper is sticking gt Check if there is something blocking the demper and remove this if necessary gt Check
29. eplace is suitable for burning dry wood We recommend using only chopped wood which has not undergone any treatment MDF stained or coated wood and flammable waste should not be used as fuel in the Heat Pure on environmental grounds and to protect the working life of the Heat Pure The most suitable types of wood are beech oak and birch Dry wood approximately 15 moisture content is extremely important for a good combustion process If damp wood is used the ceramic window pane in the door will become soiled and there is an increased risk of chimney fire It will also form an environmental nuisance and a nuisance to the neighbours as a result of the excessive smoke odour that Is released extremely dark smoke This is why you should always make sure that dry wood is stored suitably To obtain the ideal moisture content of 15 the chopped wood often needs to dry outside for a period of 2 to 3 years If the Heat Pure is lit with an open door we advise you to use broadleaf wood such as oak beech and birch These types of wood do not contain much resin When burning types of wood that do contain resin such as pine and larch and fir a lot of sparks are released We also discourage the use of hardwood It is better to mix the different types of wood for example by combining broadleaf wood with hardwood This will benefit the lifespan of the Heat Pure and will create a more attractive play of flames 38 4 2 Storing the wood
30. er via the lower spoiler As the Heat Pure warms up the air flow will gradually decrease After approximately 50 minutes the Heat Pure is so warm that this air flow stops altogether The primary air control is 10096 automatic and cannot be influenced by yourself Secondary combustion air S The air flow is regulated manually via the operating feature to the right of the appliance Via risers to the left and right of the combustion chamber this air is warmed up and guided to the combustion chamber via the upper spoiler The secondary air flow is used to regulate the flames and to keep the glass door clean This air flow may therefore never be completely closed off 13 3 Mounting and installation kal fire If used with an open door the air need of the Heat Pure changes The opening at the front will cause large volumes of air to be sucked into the appliance This air will be taken from the room the appliance is installed in With an opened door the built in valve ensures that the passage to the combustion chamber is closed see figure The connected air is re routed to the convection casing where the air is warmed before it flows into the room This air then becomes available in the room where the appliance is installed so it can be used in the combustion process Detail valve closed 14 3 Mounting and installation Detail valve open kalfire a mounting and in
31. ew Side view i CN ad 50 715 x F 930 7 Top view 475 425 n a c L C4 eo P Lr CN xum f ao HH G0 All dimensions shown in mm Dimensions subject to modification B3 kalfire Appendix B Dimension Diagrams Heat Pure 70 Front view Side view AC baw wi m Top view 868 434 434 All dimensions shown in mm Dimensions subject to modification B4 kal fire Appendix B Dimension Diagrams HeatPure 071 Front view Side view Front view 02190 4x Top view All dimensions shown in mm Dimensions subject to modification B5 kalfire Appendix B Dimension Diagrams Heat Pure 85 Front view Side view Top view Top view D 200 D150 4x All dimensions shown in mm Dimensions subject to modification B6 kakfireb Appendix B Dimension Diagrams Heat Pure 90 corner right Front view Side view All dimensions shown in mm Dimensions subject to modification B7 kal fire Appendix B Dimension Diagrams Heat Pure 90 corner left Side view Front view All dimensions shown in mm Dimensions subject to modification B8 kal fire Appendix B Dimension Diagrams Heat Pure 100 Front view Side view All dimensions shown in mm Dimensions subject to modification B9 kal fire Appendix B Dimension Diagrams Heat Pure 105 Front view Side view EN B10
32. g the pane allow the material to cool down completely to prevent any damage The best way to clean the glass is to use the Kal fire window cleaner available at your dealer 7 Use a cloth or piece of paper to remove the worst soiling from the pane 8 Spray the window cleaner onto a cloth or piece of paper and wipe the pane clean Never spray the window cleaner straight onto the glass 52 kakfire Maintenance 9 Wipe over the pane with a damp cloth afterwards to remove all traces of the detergent used 10 The deposits will automatically fall into the combustion chamber due to the tilted position of the door The area in front of the Heat Pure will be kept clean To close the door again tilt it back and turn the key to the right The Heat Pure will be hermetically sealed again by the three point closure Ensure that no detergent fluids makes contact with the sealing cords This will damage the cords Remove persistent soiling by dipping a damp cloth into the ash Rub the glass with the cloth Do not use detergents that contain ammonia Ammonia will damage the sealing cords Ensure that no glowing particles come into contact with the sealing cord These will damage the cords 53 kal fire Heat Pure 65 3 sided L Before you are going to clean the glass it has to be completely cooled down to prevent damage Press the complete lifting door down firmly Open both doors lef
33. he product and or a life threatening situation if the procedures are not observed and followed carefully Warning of danger A Warning of fire hazard through the presence of flammable substances or a warning of high temperatures 4 kal fire amp 2 Safety 2 Safety 2 1 CE marking The appliance has been approved according to the CE standard EN 13229 A2 Every appliance that leaves the factory has been tested for functionality according to the Ral fire quality standards The national Building Regulations Fire Regulations and the municipal regulations apply to this product 2 2 Safety instructions installer e An authorised installer vvill connect the Heat Pure in compliance with the national and or local applicable regulations e Check if the Heat Pure functions correctly immediately after the installation e Take the necessary preventive measures by using non combustible material in order to prevent overheating of floor boards or walls close to the Heat Pure V kal fire 2 Safety 2 3 Safety instructions user e The Heat Pure wood fire is only intended for use as an additional heat source e Careful The exterior of the fireplace can become hot during use A e Nr 1 The distance between any built in furniture and the fireplace should be at least 5 cm e Nr 2 The distance between any wall floor and or ceiling material should be at least 1 cm e Nr 3 4 Make sure that cur
34. horizontal parts of the rear connection can be reached for cleaning e The horizontal part may be maximum 50 cm 3 6 2 Reducer ring The Heat Pure is delivered as standard with a reducer ring This ring can be used to connect various flue systems to the Heat Pure Figure 2 Reducer ring Table 4 Diameter chimney connection collar Connection collar C inn Heat Pure M Heat Pure Ta ETTI 85 2 2 015621 1 9136 1 1 152 41 1 a 70 0178 2 0186 1 166 1 0182 1 G198 2 0206 1 0186 1 0202 1 65 3S 71 9OR 90L 100 105 O248 2 256 1 236 1 O248 1 105T 110 120 kalfire a Mounting and installation 3 7 Mounting the demper The Heat Pure is delivered as standard without a demper A demper can be used to influence the degree of draught suction in the flue With the Heat Pure an external demper can be added If there is too much suction In the flue we advise you to use a demper The amount of draught can be tested when you ignite the fire to test the operation of the appliance Pay extra attention to this aspect if the flue is longer than 7 metres Normally the Heat Pure can be controlled well using the air regulation see section 5 3 Attention Make sure that the position of the demper is visible for the end user For this purpose most of the operating knobs have a position indication Open Auf or Closed Zu or Check the functioning of the demper before completing the inst
35. ia the convection casing and outlet openings kakfire a Mounting and installation 3 1 2 Heat Pure 65 3 sided and Heat Pure 90 corner 1 Check immediately upon arrival if the products supplied are complete and undamaged Report any damaged or missing items to the supplier immediately Remove the transport security Two screws in the convection duct with yellow sticker on the rear of the convection casing Heat Pure 65 3 sided Heat Pure 90 corner Check the following parts for correct working Lifting door up and down Opening and closing the design doors Forward tilting action of door for cleaning Air control Adjustment feet Any demper with control button accessories Any aeration valves accessories Hand the installation users manual personally to the user of the Heat Pure Test the internal fresh air valve for correct working This valve is situated on the rear of the Heat Pure behind the fresh air connection When the door is closed the fresh air flows into the combustion chamber via the air slide valve When the door is opened the fresh air flows into the combustion chamber via the convection casing and outlet openings 10 kalfire a Mounting and installation 3 2 Check flue In order to guarantee correct functioning we advise you to test ignite the Heat Pure at the earliest possible opportunity before it has been completely built in see Chapter 5 Lighting the fireplace Why
36. l 2 s l 5 i te 1 2 a 4 gt 4 ir ES r D Tar Cw Y x B rr NR R Ma AT 4 t 5 he tre Li P ofr ey S d T 7 r Sow nar A urroun Me IAN k L b 2 4 i Ll rove Th amp i Sr rz Ta di I 1 r Tw El i xta NER cotes M l e Yoga Are reg a 41 eve EE E Y LES Us mu s M 2 317 fr t geji day Ian ae FR t6 Is CR UU o a E l n P N q Le gs Mite Sk rz NN Um od in 4 owl Li chi Weed WS auos Tau dr ey Mr A chs runs 7 Lit VA FEWER AF Make sure the surround plastering is not sticking out with respect to this converted side This will prevent that the little doors on both sides of the Heat Pure 65 3 sided and 90 corner are obstructed kal fire Finish front 3 Mounting and installation The front of the Heat Pure 65 3 sided and 90 corner can be finished in two ways ds Mount the platform under the steel design trim i itt i i Platform 35 if it 1 i 1 ul i i H Ho it A The platform may not touch the steel design trim Steel design trim kalfire 9 Mounting and installation Table 5 Technical data A2 A2 A2 A2 A2 Flue gas mass flow g s 13 2 no Heat output 96 Flue gas temperature C CO at 139002 CO content 96 Dust content at 139602 mg nm NOx at 139602 mg nm3 CnHm at 139602 mg nm3 Insulation side panel cm A
37. made from non combustible material as hot ashes and sparks may fall onto the floor 10 6 10 5 V kal fire 2 Safety 2 4 1 Installation of the Heat Pure 45 100 and Heat Pure 105 tunnel in combination with combustible materials e g a wooden wall When installing the Heat Pure 45 the Heat Pure 100 and the Heat Pure 105 tunnel pay attention to the distance to combustible building materials Combustible building materials behind and in the case of the HP 45 next to if the appliance is built into an alcove must be shielded insulated as shown in the drawing below Heat Pure 45 and 100 Combustible material Combustible materials must be shielded by insulation material with a minimum thickness of 5 cm The distance from the back of Insulation the Heat Pure to the insulation material must be a minimum of 10 cm The distance of 10 cm to the insulation must also be observed for combustible material within the housing cladding of the built in appliance V kal fire 2 Safety Heat Pure 105 Tunnel Combustible material Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm The distance from the back of the Heat Pure to the combustible material must be a minimum of 30 cm Insulation Ensure that curtains furniture and or other combustible materials are at a distance of minimum 150 cm from the appliance The floor the Heat Pure is placed on must be
38. more than two dwellings e in entrance halls with public access e in rooms where flammable or explosive substances or mixtures are processed stored or manufactured e in rooms or dwellings where air is extracted by air conditioning or with air heating using fans with the exception of the following cases where a risk free functioning of the Heat Pure is safeguarded the installation only circulates air in the room the installation has reliable safety precautions so that over pressure is automatically created in the room where the Heat Pure is installed the combustion air flow of the Heat Pure and the volume flows of ventilating installations in the room and the rooms connected by ventilation ducts create an under pressure that remains below 0 04 mbar ATTENTION This situation must also be safeguarded if easily accessible control equipment used for the ventilating installation is moved or removed 12 kal fire 3 3 1 Working combustion air If used with a closed door the Heat Pure takes the combustion air directly from the connection at the rear A or base A of the Heat Pure This combustion air is guided into the combustion chamber via de air control B and the primary thermostat C where it is used as primary or secondary combustion air Primary combustion air P The thermostat regulates this air flow automatically When the Heat Pure is cold the thermostat ensures that air enters the combustion chamb
39. n Heat Pure 105 Tunnel The Heat Pure 105 Tunnel has several removable baffle plates These baffle plates are situated above the smoke hood just below the heat exchanger The baffle plate ensures an optimal combustion In the following situations it may be necessary to remove the baffle plate or decrease it s the size e Smoke return when the Heat Pure starts e Condensation in the flue duct If necessary you can adjust the baffle plate as follows 1 Remove all baffle plates and see if this solves the problem If the problem still occurs then something else is the cause If removing the plate solves the problem proceed with the next step 2 Use a saw or knife to cut away a strip of 1 cm wide at the front of the baffle plate Do not remove too much The baffle plate must still be able to rest on the bracket A maximum of 6 cm can be removed from the baffle plate 3 In certain situations it may be necessary to remove the baffle plate entirely The Heat Pure 105 tunnel is not suitable to be used as an open fire place 33 3 Mounting and installation 4 kal fire 3 10 Finish Heat Pure 65 3 sided and Heat Pure 90 corner Finish upper side Space of min 2mm The surround above the Heat Pure 65 3 sided and Heat Pure 90 corner must have at least 2 mm of play in relation to the trim above the door Finish side Cut through C C 1 ur v RM si s 7 ata r N I 4 i e Di 1 L
40. nly be returned for inspection or repair after prior consultation These goods should be accompanied by a fully completed guarantee document Appendix C1 and the dated proof of purchase C2 12 13 With any on site service only in BENELUX countries by Kal fire during the guarantee period the guarantee documents Appendix Cl and the dated proof of purchase must be handed over For service carried out on site outside the guarantee period material costs labour hours and call out costs will be charged The guarantee does not apply 1 2 dim If faults do not or only partially comply with the points mentioned above If the fireplace has been modified in any way without the permission of Kal fire If the fireplace is transported without adequate packaging and protection If the fireplace changes ownership If the installation and or operating instructions given by the manufacturer have not been followed If damage is caused by external causes jolts lightning falls flood overheating of the fireplace during transport storage or assembly In the event of incorrect treatment improper and poor use and or neglect of the appliance If repairs or supplies of separate parts have been carried out by another manufacturer or a dealer not authorised by our company In the event that the proof of guarantee and the original and dated proof of purchase cannot be presented and or when the particular
41. of the surround When using an original Kal fire demper the letters Auf or on the knob show the open position Zu or is the closed position Set the required position by turning the knob The position of the demper depends on the draught in the flue and the way the appliance is being used When lighting the demper fully open fire When burning with The demper can be closed to 20 50 which will closed door calm the flames If you want to top up wood open the demper completely before opening the door When the wood is burning to your satisfaction you can partly close the demper again When burning with Fully and permanently open the demper open door 51 kakfire Maintenance 6 Maintenance 6 1 Keeping clean panes To keep the panes clean e Only burn dry wood with a moisture level of approximately 15 and stored dry and chopped for 2 years e Open the air supply completely 100 e Open the demper completely if present e Ensure the flue has a minimum draught of 12 Pa 6 2 Cleaning the pane Heat Pure 45 60 70 71 85 100 105 105T 110 120 l To clean the pane press the lifting door down firmly and completely 2 Place the key in the lock situated in the centre at the top 3 Turn the lock to the left until you feel resistance 4 The key can also be slotted into the lip on the upper right and used to pull the door open 5 The door can now be tilted forward 6 Before cleanin
42. osition on the extreme right When there is a glowing bed distribute the glowing ashes using poker Now add more wood see section 5 6 kal fireb signing the fireplace 5 5 2 Igniting the Heat Pure 70 85 105 110 and 120 L P b Zi i 4 2 3 d 4 I s d i Li 7 t 4 r i j Place a couple of large logs on the Place some finely chopped wood onto base of the appliance and one large the logs Open the air regulation log against the rear wall Place two completely position on the extreme pieces diagonally on top Place some right firelighters on the logs 4 Y s a at I TO Lu Ignite the firelighters using a long When there is a glowing bed match Leave the door slightly open distribute the glowing ashes using 1 2 cm for a couple of minutes poker Now add more wood see section 5 6 44 kal fire 5 Lighting the fireplace 5 5 3 Igniting the Heat Pure 105 Tunnel 2 Place a log on the base of the appliance with some finely chopped wood on both sides Ignite the firelighters using a long match Leave the door slightly open 1 2 cm for a couple of minutes Place 2 logs diagonally on top of the wood together with a few firelighters Use the operating key to open the air regulation completely position on the extreme right When there is a glowing bed distribute the glowing ashes using a poker Now add more wood see section 5 6 kakfire
43. r of the Heat Pure 2 Demount the closing plate at the base of the Heat Pure Mount the closing plate in the former position of the connecting collar 3 Mount the connecting collar on the base of the Heat Pure in the former Ll position of the closing plate 3 4 2 Fresh air connection Heat Pure 65 3 sided The Heat Pure 65 3 sided vvill be installed with at least 2 fresh air connections 2x 0150 mm 16 kakfire a Mounting and installation 3 4 3 Fresh air connection without connecting collar Heat Pure 45 60 70 71 85 100 105 105T 110 120 If there is not enough space for the connection collar you can demount this and the air connection using a built construction In this case the Heat Pure is positioned on or against an opening for fresh air Use a ceramic cord to seal off the transition between the Heat Pure and the constructed opening Available as an option Examples e The Heat Pure is positioned against an opening to a cellar e The Heat Pure is positioned against an outside wall which has an opening to the outside air Kal fire connection kit optional e a ceramic cord to fill gaps of max 2 cm e metal strips to attach the cord to the Heat Pure 17 kakfire a Mounting and installation 3 5 Supply of convection air The Heat Pure is surrounded by a convection casing that warms up the room in a constantly pleasant and efficient manner For this sys
44. s on the proof of purchase have been tampered with date deleted made illegible changed etc C3
45. stallation 3 4 Supply of combustion air The appliance must have enough outside air to ensure problem free ignition If lower values are established based on the calculated volume of combustion air building in the appliance is for the risk of the installer The Heat Pure has a built in air supply valve in normal situations no extra air valve is required In situations where the side gable is subjected to frequent high winds or where there are large indoor outdoor pressure differences it is advisable to mount an extra air valve In that case the valve must be clearly marked to indicate the open and closed position Inform the users about the function and working of the valve s Some air valve manufacturers use plastic sleeves Mount these outside the heat radiation range of the Heat Pure Ensure that the fresh air actually is outside air For example if the combustion air originates from a cellar this cellar must have Sufficient air vents to ensure that any extracted air is replaced by fresh outside air Ensure that the gratings are placed so that they cannot become blocked 15 kalfire 3 Mounting and installation 3 4 1 Fresh air connection base or rear Heat Pure 45 60 70 71 85 90R 90L 100 105 105T 110 120 The standard for the Heat Pure is that the fresh air connection is situated on the rear This connection can be relocated to the base Method 1 Demount the connecting collar at the rea
46. t Pure 5 1 Lighting the Heat Pure for the first time When the Heat Pure is lit for the first time the enamel on the stove will burn in and cure This causes nuisance in the form of odour and fumes Make sure the room is well ventilated It is advisable to light the Heat Pure during the day and open all doors and windows in order to reduce the odour nuisance Enamel that has not yet cured is particularly sensitive Avoid touching the enamelled parts of the fireplace Leave the door open for about 5 cm the first time the Heat Pure is lit and close the door after it has cooled down When heated the enamel is soft and will stick sooner If the door does stick to the Heat Pure it can be tilted See section 5 2 5 2 Opening the door The Heat Pure is equipped with a lifting door To open the door place the handle in the opening on the lower right To do so use the Short pin attached to the handle Then lift the handle upwards The first 3 cm can be quite difficult because the door has to be pulled out of the lock After this it will be easier The door can be left open in any desired position The frameless bottom of the door always gives you have an optimum view of the flames Operating the air regulation lt gt Operating the door Figure 3 end of the key 40 5 3 Air regulation The Heat Pure has two types of air regulation The primary air is regulated automatically and ensures that th
47. t and right see image The closing levers are behind the doors Pull these lever forwards they will lock in a horizontal position The door is released and can be moved forward see image Take hold of the door on the left and right and gently pull it forwards Use a cloth or piece of paper to remove the worst soiling from the glass Spray the detergent onto a cloth or piece of paper and wipe the glass clean Never spray the cleaning agent directly onto the glass Wipe over the glass with a damp cloth afterwards to remove all traces of the detergent used 54 6 Maintenance kal fire Heat Pure 90 corner right and left l Before you are going to clean the glass it has to be completely cooled down to prevent damage Press the complete lifting door down firmly To open de door use the lever see picture Pull down the lever until it is in an vertical position The door is released and can be moved forward see image Take hold of the door on and gently pull it forward Use a cloth or piece of paper to remove the worst soiling from the glass Spray the detergent onto a cloth or piece of paper and wipe the glass clean Never spray the cleaning agent directly onto the glass Wipe over the glass with a damp cloth afterwards to remove all traces of the detergent used To close the door gently push back the glass Turn back the lever in its original horizontal position 10 Close th
48. tains furniture and or other combustible materials are at least 100 cm removed from the Heat Pure If a fireguard is used this distance must be at least 40 cm V kal fire 2 Safety 2 4 Safety precautions applicable quality standards this material should amongst others be resistant to high temperatures minimum 700 C in order to avoid strong odour development during combustion e Use ceramic fibre panels or hard panels made from mineral wool to prevent loose particles of insulation material circulating in the convection system e Prevent any insulation material covering the convection air inlet Attach the insulation material firmly to prevent it from slipping A e Insulation material must comply with the national kal fire 2 Safety Table 1 Prescribed insulation thickness to combustible materials Mineral wool oM o9 Dom D Heat Pure Type Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm a UI Fer pie Lr se ek e fo EE E KN Ed ajap o e o F Heee EEEE Me a Dan Eaa aad ad M td id sd K Eod D DA EE ns b d axi ua a d M lc ad d a e ese pn fale nro n n DE epe peaa eea 2 5 222 227 50 09 oe ae sa se a e _ MEDHEBDOBBOBOBHBBSDH eee ere e ge jeejsefsel lt jeje je _ HORROR The floor on which the Heat Pure is placed must be
49. tem to operate to its maximum effect a convection set is required This optional convection set consists of Heat Pure 45 and 60 e 4 flexible aluminium hoses 0150 mm 1 25 m 2 hoses of 2 5 m which must be divided in half in order to get a total of 4 hoses e 8 clamping strips e 4 gratings outer dimensions 20 x 20 cm recess dimension 16 5 x 16 5 cm with connection collar 0150 mm e Mantel iron this must be sawn to the correct size e Roll of felt to create an expansion joint between the metal of the mantel iron and the surround Heat Pure 65 3 sided 90R and 90L e 4flexible aluminium hoses 0150 mm 1 25 m 2 hoses of 2 5 m which must be divided in half in order to get a total of 4 hoses e 8 clamping strips e 4 gratings outer dimensions 20 x 20 cm recess dimension 16 5 x 16 5 cm with connection collar 0150 mm For the Heat Pure 65 3 sided and the Heat Pure 90 corner models the mantel iron and roll of felt should be ordered separately it s not included in the convection set This convection set is ordered separately to the Heat Pure Instead of a grating openings for example recessed plinths can be used Do not reduce the convection openings Place all of the gratings openings both upper and lower to facilitate the natural circulation The gratings openings should be situated in the same pressure area the same room as the Heat Pure 18 kalfire a Mounting and installation Heat Pure 70 71
50. w logs on the glowing bed in the same way as explained above Take the amount of wood indicated per hour into account Heat Pure 70 If the flue duct of the Heat Pure 70 has been reduced from 180 to 150 the appliance is no longer suitable for use when open Only open the door of the firebox if strictly necessary e g to add logs Heat Pure 105 Tunnel The Heat Pure 105 tunnel is not suitable to be used when open Only open the door of the firebox if strictly necessary e g to add logs 5 6 1 Topping up with wood TO maintain optimal heat output top up the fire with new wood as soon as the flames have disappeared and the logs are starting to glow no smoke development To add new logs you need to open the door Slowly to prevent smoke escaping into the room because of the sudden draught Do not add more than 2 to 3 logs see maximum weight wood table 5 When the logs are burning strongly you can close demper if installed again A rule of thumb 1 kg of wood provides about 4 kW of energy The Heat Pure is suitable for discontinuous use This is achieved by burning according to table 5 50 kakfire 5 Lighting the fireplace 5 7 Operation the demper optional Depending on the situation an external demper can be connected to the Heat Pure see section 3 6 Attention It is not necessary to install a demper in all situations After the installer has installed the demper you can operate it using the knob on the side
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