Lean Kit Quick Start Guide Ethernet
Contents
1. indicator will light green to indicate that the PLC is outputting the requested number of pulses and the IN POSN indicator will extinguish to indicate that the motor is moving IN POSN will re light when the movement profile has been completed OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Lean Kit Resource CD 39 The CD supplied with the Lean Kit contains the demonstration software for PLC and HMI a copy of NQ Designer programming software brochures and datasheets and technical documentation User Manuals Programming Manuals etc for all products Folders i E C3 LEAN KIT RESOURCE CD C3 SALES DOCUMENTATION C3 FAMILY BROCHURE JX INVERTER BROCHURE C3 LEAN KIT CONFIG TOOL C3 LEAN KIT FLYER MX2 INVERTER BROCHURE C3 NQ SERIES HMI BROCHURE Cj 58 5 PSU DATASHEET C3 SCALABLE AUTOMATION SMARTSTEP2 SERVO BROCHURE SOFTWARE C3 CPL1 PLC DEMO C3 NQ3 HMI DEMO C NQ DESIGNER El TECHNICAL DOCUMENTATION FAMILY PLC C3 CX ONE C JX INVERTER LEAN KIT QUICK START GUIDE 2 INVERTER NQ SERIES HMI c3 5815 PSU SMARTSTEP2 SERVO Additional information can be found at www industrial omron co uk OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 40 JX MX2 INVERTER REFRESH FUN2. Found New Hardware Wizard Please wait while the wizard installs the software Pa et e OMRON SYSMAC PLC Device m 2 Nest If you see the screen below which depends upon your version of Windows click Continue Anyway Hardware Installation The software you are installing for this hardware OMRON SYSMAC PLC Device has not passed Windows Logo testing to verify its compatibility with Windows Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation Click Finish to complete the installation Found New Hardware Wizard Completing the Found New Hardware Wizard S The wizard has finished installing the software for OMRON SYSMAC PLC Device Click Finish to close the wizard Cancel OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 26 27 From the left hand window click LeanCP1L CP1L Offline to highlight it as shown below Having done this you will notice that the small yellow triangle symbol on the top icon bar turns from grey to yellow as shown circled in red below This is the W
3. ORG 3 RED to Input 0 06 1 RED to Input 1 04 1 to Input 1 05 RESISTOR GRY 3 RED to Output 100 00 n m m gm m m gm m m gm m Bam m m E L WH E Output all BN GRY 1 to Output 100 04 ORG 1 BLK to Gutput 100 06 GRY 1 RED to Output 100 07 i i GRY 3 BLK m gm m E E E WHT 3 BLK BN m Bm m ORG 1 RED GRY 2 RED EN HN EN GRY 2 BLK m m m m YLW 1 RED YLW 1 BLK 24 01 SmartStep 2 10 Cable gt to 1 OMRON ELECTRONICS LTD Technical Support 0870 752 0871 visit www myOMRON com 19 20 NPN VERSION FOR CP1L M30DT D Please refer to the diagram overleaf for full wiring details 1 Cut back about 25cm of the outer sheathing and braiding from the R7A CPB001S control I O cable 2 Separate the ORANGE 1 RED BAND WHITE 3 RED BANDS and GREY 3 RED BANDS wires twist these together and connect them via a screw terminal block or solder to the 24V terminal of the S8VS power supply 3 Separate the YELLOW 1 RED BAND YELLOW 1 BLACK BAND GREY 2 RED BANDS and GREY 2 BLACK BANDS wires twist these together and connect them via a screw terminal block or solder to the OV terminal of the S8VS power supply 4 Connect the ORANGE 3 RED BANDS wire to input 0 06 this is the Z output from th
4. _ Setting the JX communications parameters for MODBUS OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com By default the JX is set to accept its speed reference from the front mounted volume potentiometer and run command signal from the built in keypad In order for the JX to be controlled entirely over MODBUS the parameters and settings detailed below must be changed The sample software application included on the resource CD uses MODBUS settings of 9 600bps baud rate 8 data bits 1 stop bit and no parity and also assumes that the JX has a node number network address of 1 Therefore a couple of other parameters also need to be changed from their defaults Please refer to section 3 4 Operating Procedure of User s Manual 1558 E2 02 if you are unfamiliar with the operation of the front panel keypad see Resource CD gt TECHNICAL DOCUMENTATION gt JX INVERTER 1 Change parameter A001 to a value of 03 to enable the setting of the frequency reference via MODBUS 2 Change parameter 002 to a value of 03 to enable the setting of RUN command selection via MODBUS Change parameter C070 to a value of 03 this defines that the RJ45 port will be used for MODBUS communication rather than for the connection of an external operator keypad panel 4 Change parameter C071 to a value of 05 this changes the communication baud rate to 9600 used in th
5. Chapter 1 Overview and Installation of CX One see Resource CD TECHNICAL DOCUMENTATION CX ONE OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 24 NQ Designer HMI software installation Designer VERSION 1 3 pni egli TEMPS Unger iE E rei patada t ALT onn dni realizing NQ Designer software is not included within the CX One software suite installation but is included on the Resource CD from the Lean Automation Kit see Resource CD gt SOFTWARE gt NQ DESIGNER or can be freely downloaded via www myOMRON com You will need to create a simple user account requiring just an e mail address and a password then go to Downloads gt 4 Products gt Software gt NQ Designer where you will find the latest version If you download the latest version from www myOMRON com you will need to unzip the compressed download file Run the setup exe file and follow the instructions to install NQ Designer OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 25 Downloading the demonstration software CP1L PLC program Open CX Programmer from Start gt Programs gt OMRON gt CX One gt CX Programmer i Accessories b 4 Corel DVD MovieFactory Lenovo Edition gt Microsoft Office 1 4 Documents Thinkvantage e Internet Explorer 2 Settings Search o
6. inverter will be controlled entirely by MODBUS commands over the RS485 serial communication link to the CP1L PLC so no hard I O wiring is required Your Lean Automation Kit will have been supplied with a 2m twisted pair cable which fits between the SN and SP terminals of the MX2 and the screw terminals of the CP1W CIF11 RS422 485 communications option module fitted in the right hand slot of the CP1L 5 485 Modbus Dip switch for termination resistor sY ES TTD ay OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 11 Up to 31 inverters may be connected to a MODBUS master in this case the CP1L PLC using unshielded twisted pair cable is used to daisy chain them together Suitable cable is Belden 9502 or equivalent 1 2 Using the supplied cable connect the black wire to the first screw terminal of the CP1W CIF11 module marked RDA and the red wire to the second screw terminal marked At the MX2 end connect the black wire to the terminal marked SN and the red wire to SP as shown in the diagram above Turn the DIP switch for termination resistor marked MD SWT see diagram on previous page for location to the right to its ON position Remove the CP1W CIF11 module from the PLC set the DIP switches at the rear of the unit according to the diagram below CPU unit conn
7. proximity switch but in this case we have just used the Z phase of the servo motor s encoder which is a single pulse marker for each complete revolution of the shaft Pressing the ORIGIN SEARCH button will cause the motor to rotate no more than one revolution until the PLC sees the Z phase marker Once completed the AT indicator on the HMI screen will light green to indicate that the system has successfully performed an origin search OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 36 ORIGIN SEARCH PRESET Manual Jogging A manual jog function is provided to rotate the motor at low speed either clockwise or counter clockwise Touching the Enter Jog Speed display causes the keypad to pop up 500Hz is a good starting point rotating the motor shaft at one quarter of a turn per second Press the JOG or JOG CCW button to turn the motor the motor will continue to rotate in the chosen direction for as long as you keep your finger on the button The indicator will light green to indicate that the PLC is outputting pulses and the IN POSN indicator will extinguish to indicate that the motor is moving IN POSN will re light when you remove your finger from the button this indicates that the motor has moved the requisite number of pulses commanded by the PLC If this indicator were not to re light it would generally mean that the motor was not ab
8. 001S SmartStep VO Cable D to OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 23 CX One software installation FA Integrated Tool Package Omron s CX One is a suite of software for programming Omron PLCs HMls ac drives servo and motion control systems and many other components It also features a fully integrated simulation tool CX Simulator allowing you to create and test your PLC and HMI software off line without the need for the physical hardware CX One V4 x optionally supplied with your Lean Automation Kit can be installed on any 32 bit or 64 bit Windows XP Vista or 7 operating system After inserting the DVD Please follow the on screen instructions ensuring that you select the Complete installation option and use the 16 digit license code which came with your package Once installation has completed you will be asked if you wish to register the product on line Online Registration want to register online Do not display this dialog again It is certainly worth doing this immediately as you won t be able to access the free on line updates without it which are added on a regular basis to improve the functionality of the software and include support for new hardware models Full details regarding the installation and operation of CX One can be found in the CX One Introduction Guide included on the resource CD supplied with the kit see
9. 00Hz START FWD and START REV will cause the motor to accelerate to the input frequency in a clockwise or counter clockwise direction The acceleration and deceleration rates are set to the inverter defaults being 10s Note that this figure is to reach the maximum frequency 50 00HZ so if for example you set a frequency of 25 00Hz it would take the motor 5s to reach this figure from standstill If the drive goes into error for any reason this would generally only happen if a motor was connected due to mechanical overload problems the inverter can be reset from the HMI by pressing the ERROR RESET button once the cause of the fault has been identified and rectified Controlling the JX MX2 by MODBUS START FWD START REV Enter Frequency Hz ERROR RESET Pressing the top right next arrow takes you on to the inverter monitoring screen The advantage of controlling drives by communications over a network is that all the status information for each unit can be monitored OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 33 Note that AT ZERO SPEED and UNDER VOLTAGE DETECT are only available for the MX2 model C JX MX2 Monitoring E OPERATING AT ZERO SPEED FREQUENCY MATCHED FREQUENCY DETECT INVERTER READY UNDER VOLTAGE DETECT BE OVERLOAD I OVER TORQUE DETECT FAULT NO COMMS MX2 ONLY Pressing the blue info symbol on the main control sc
10. 230VAC MAINS SUPPLY INVERTER H HAA ePoWwER ALARM sTor anuw a PRG Viu MAE OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Serial communication connection between the JX inverter and PLC The JX inverter will be controlled entirely by MODBUS commands over the RS485 serial communication link to the CP1L PLC so no hard I O wiring is required Your Lean Automation Kit will have been supplied with a communication cable which fits between the RJ45 Ethernet style socket on the front of the JX and the screw terminals of the CP1W CIF11 RS422 485 communications option module fitted in the right hand slot of the CP1L PLC EE LAS LI 8 2 Dl S 1 Insert the RJ45 connector end into the front of the JX inverter located behind the rubber flap 2 Connect the GREEN wire into the first terminal of the CP1W CIF11 communications option module marked RDA 3 Connect the WHITE BLUE wire into the second terminal of the CP1W CIF 11 communications option module marked RDB 4 Remove the CP1W CIF11 module from the PLC set the DIP switches at the rear of the unit according to the diagram below CPU unit connector Operation setup DIP switches Terminating resistance present Lo _
11. 52 0871 or visit www myOMRON com 47 SMARTSTEP2 RELATIVE POSITIONING WITH PLS cupa The PLS2 instruction sends a Port specs number of pulses from a transistor output at a set frequency Ss This instruction also defines the lt s2 Stating Frequency eese a Ccel and decel rates of the movement profile Pulse frequency Specified number of pulses Control data The specified number of frequency Accalar pulses which equates VEN to a physical movement Starting p Stop 1 frequency distance and target Execution of frequency are input PLS2 88 Target Deceleration point from the HMI frequency reached OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 48 SMARTSTEP2 RELATIVE POSITIONING WITH PI Output The content of specifies the parameters for the pulse cutput as follows Relative means that the motor will move the specified distance clockwise or counter clockwise Wo See with respect to its current oe eines POSTION Positive over travel POT and negative over travel NOT inputs from switches sensors at the physical motion limits of the mechanical system and wired to dedicated inputs of the SMARTSTEP2 amplifier will prevent damage to the system if you send too many pulses OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRO
12. AND wire to input 1 04 this is the ALARM signal normally closed which indicates that the system is in error 6 Connect the PINK 1 BLACK BAND wire to input 1 05 this is the IN POSITION signal which indicates that the drive has completed its move successfully 7 Cut the GREY 3 RED BANDS wire and connect to one side of the resistor module Connect the off cut of this cable to the other side of the resistor module then to output 100 00 this is the CLOCKWISE PULSES command signal 8 Cut the WHITE 8 RED BANDS wire and connect to one side of the resistor module Connect the off cut of this cable to the other side of the resistor module then to output 100 01 this is the COUNTER CLOCKWISE PULSES command signal OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 18 9 Connect the GREY 1 BLACK BAND wire to output 100 04 this is the ERROR COUNTER RESET signal which resets the drive s internal following error counter in the event of a fault caused by this 10 Connect the ORANGE 1 BLACK BAND wire to output 100 06 this is the RUN command signal to the drive 11 Connect the GREY 1 RED BAND wire to output 100 07 this is the RESET signal to the drive to be used after an error OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com SmartStep2 servo amplifier to PLC wiring PNP CONFIGURATION FOR CP1L M30DT1 D MODEL
13. CTION BLO An introduction to the JX MX2 Inverter Refresh Function Block Controlling up to 31 Inverters using MODBUS communication over 2 wire RS485 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 4 JX MX2 INVERTER REFRESH FUNCTION BLOCK Controls and monitors up to 31 JX and MX2 inverters in any combination via a 2 wire RS485 network No additional programming required other than defining which nodes are present and which type of inverter J X or MX2 is used at each node JX MX2 INVERTER REFRESH FUNCTION BLOCK CCCC means that we re using this Function Block with a CP series PLC and amp 2 means that the CP1W CIF11 RS422 485 module is located in Port 2 Specify the connected Unit and serial port For CP Series CPU Serial port Unit selection CCCC UnitSelect Serial port No 1 Port 1 PortNo 2 Port 2 For SCB Unit selection BBBB UnitSelect Serial port No 1 Port 1 PortNo 2 Port 2 For SCU Unit selection Unit No amp 0 to amp 15 UnitSelect Serial port No 1 Port 1 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 42 JX MX2 INVERTER REFRESH FUNCTION BLOCK 4 nverterScanlist defines which nodes are present on the network We have used D1002 1003 32 bits If bit O1 of word D1002 is set to ON and all others OFF this would mean that we have only one inverter present as No
14. G 3 RED to Input 0 06 1 RED to Input 1 04 1 to Input 1 05 RESISTOR GRY 3 to Output 100 00 WHT 3 BLK to Output 100 04 gm omg E E GRY 1BLK to Output 100 04 E ORG 1 BLK to Output 100 06 GRY 1 RED to Output 100 07 ORG 1 RED WHT 3 RED B Bm YLW 1 RED YLW 1BLK N GRY 2 RED ov m m GRY 2 BLK m m m m i 24V GRY 3 RED E E E m E m 01 SmartStep 2 10 Cable gt to 1 OMRON ELECTRONICS LTD Technical Support 0870 752 0871 visit www myOMRON com 21 SmartStep2 servo amplifier to PLC wiring PNP CONFIGURATION FOR CP1L EM30DT1 D MODEL ORG 3 RED to Input 0 06 1 RED to Input 1 04 1 to Input 1 05 RESISTOR GRY 3 RED to Output 100 00 X u 3 RED to Output 100 01 7 GRY 1BLK to Output 100 04 ORG 1BLK to Output 100 06 GRY 1 RED to Output 100 07 E GRY 3 BLK WHT 3 BLK ORG 1 RED m GRY 2 RED mm GRY 2 BLK mmu mu mmu YLW 1 RED YLW 1BLK 24 RTA CPB
15. L2 Help and Support a M z E E Shut Down 0 Launch the application then select File Open Browse to the SOFTWARE folder on the Resource CD gt CP1L PLC DEMO gt LeanKitDemoCP1L sub folder and select the LeanKitDemoSoftware cxp file and click Open Look in E LeanKitDemoCP1L gt amp BENI Files of type CX Programmer Project Files Cancel 2 Connect the USB programming cable CP1W CN221 between your PC s USB port and the CP1L PLC Peripheral USB port located behind the flap on the left hand side If this is the first time you have connected to a PLC you will see this screen Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for OMRON SYSMAC PLC Device If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do 00 5 020022 02000000000 000 p000000 00A c Install from a list or specific location Advanced Click Next to continue Cancel Select the default option Install the software automatically Recommended and click Next OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Windows will then install the USB driver for the PLC
16. N com 49 SMARTSTEP2 ABSOLUTE POSITIONING WITH Output Mode Tha content of specifies the parameters for the pulse output as flics Absolute means that the motor will move the specified distance clockwise or counter clockwise E with respect to its origin position a number of pulses from the origin If no ORG has been performed or the power to the system has been interrupted since the last ORG absolute positioning cannot be performed The use of the instruction is identical to relative positioning apart from the setting of one bit OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com
17. OMRON Lean Automation Kit Quick Start Guide CP1L E amp NB HMI Introduction This document describes the procedure to setup your Lean Automation Kit Your kit comprises of a CP1L E Ethernet equipped PLC NB series colour touchscreen HMI Ethernet Westermo SDI 550 5 port Ethernet switch and S8VS 06024 24VDC power supply Optionally you may have selected CP1W analogue I O expansion module and a JX or MX2 inverter and or SmartStep2 servomotor system You will also have been supplied with all necessary cables and communication modules for the inverter and or servo options a CD containing samples software for both PLC and HMI and a library of technical manuals If you have any questions regarding the assembly or operation of your kit please call uu Technical Support Team 0870 752 0871 or visit www myOMRON com Scope of Kits Each kit contains an NB series colour touchscreen HMI which is connected to the CP1L E PLC via the Westermo 5 port Ethernet switch using the supplied CAT6 patch cable CX Programmer V8 2 upwards part of the CX One V3 or V4 Automation Suite is required to program this PLC which you may have purchased optionally with your kit NB Designer supplied on the resource CD is used to program the HMI The sample PLC and HMI software applications provided on the resource CD illustrate how pre written Function Blocks FB simplify the communication process between the PLC a
18. R 00B1 Work Area P HR 0082 Holding Area P DM 0082 DM Area P EMO 0050 to P EMC 005C EM Area bank 0 to C amp 0 alD VF Area No AreaNo WORD Beginning word of the I F Area JX MX2 INVERTER REFRESH FUNCTION BLOCK a Data Table for Node 01 1 F Area Contents in Word n ArealD AreaNo Command and Status Data W Command R Status ee Cee Run Forward command 0 Stop 1 RunFw DM100 00 Frequency reference for axis No 1 Run Reverse command 0 Stop 1 RunRev DM100 01 DM100 02 Frequency reference for axis No 2 DM100 03 i il DM100 04 Frequency reference for axis No 3 DM100 05 a Frequency reference for axis No 4 OF F 2 1 0 DM100 08 Frequency reference for axis No 5 DM100 09 Only with avail during DC bus undervoltage DM100 10 Frequency reference for axis No 6 UV detection 1 UV detected Command Status data for axis no 31 Frequency reference for axis No 31 DM100 13 14 Overtorque detection 1 Overtorque detected DM100 14 OR j b Controlling the JX MX2 15 Fault 1 Fault detected or no communication DM100 15 by MODBUS START FWD pm100 00 START 2100 01 DM101 Freq Ref for Node 01 Enter Frequency ERROR RESET DM101 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 45 CONTROLLING SMARTSTEP2 WITH CPI PLC Using just three instructions for complete con
19. ces to the outputs of the PLC that require 24VDC please be aware of the maximum current capability of this power supply 1 Using 0 5mm 2 0mm cable connect a 230VAC mains supply to the S8VS 06024 in accordance with datasheet TO1E EN 02 see Resource CD gt TECHNICAL DOCUMENTATION gt S8VS PSU 2 Using 0 5mm 20AWG wire connect the V output terminal of the S8VS 06024 power supply to the input terminal of the PLC and the 24V terminal of the NB series HMI 3 Using 0 5mm 20AWG wire connect a jumper between the terminal of the PLC and the COM terminal as show in diagram 1 overleaf 4 Using 0 5mm 20AWG wire connect the V output terminal of the S8VS 06024 power supply to the input terminal of the PLC and the OV terminal of the NB series HMI 5 Using 0 5mm 20AWG wire connect jumpers between the first four COM terminals of the PLC output terminal block and a longer wire to the V output terminal of the S8VS 06024 for NPN configuration CP1L M30DT D model or to the V terminal for PNP configuration CP1L M30DT1 D model This step is only necessary if you have selected the SmartStep2 servomotor option 6 Connect the NQ CN222 cable between the NQ HMI and the PLC connecting the end marked PT to the HMI Note If you selected the SmartStep2 servomotor option you will have been supplied with a transistor output PLC either CP1L M30DT D NPN out
20. de 01 This could be done as a series of touchswitches on an HMI 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 14 13 12 1110 09 0810706 os oa 03 o2 01 D1003 D1002 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 43 JX MX2 INVERTER REFRESH FUNCTION BLOC InverterType defines whether J X or MX2s are used We have used D1000 1001 32 bits If bit O1 of word D1000 is set to ON this would mean that we have an MX2 present as Node 01 If itis OFF this means it s a J X These are only effective if the node is defined as being present in the previous setting 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Mg Ee D1001 D1000 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 44 JX MX2 INVERTER REFRESH FUNCTION BLOCK INSODO X31 E leo The Areal D and AreaNo define ar which registers will be used to oe hold the command and status data for each drive the I F or ven Interface area In our program 82 means use Vin DM area and amp 100 means start d at DM100 OM 4 WORD eS 4 vs 4 rea Ho I F Area ID Are 0082 P CIO 0080 CIO Area W
21. del selected CP1L MooDT D has NPN outputs CP1L MaaDT 1 D has PNP outputs Wiring diagrams for both configurations are shown on the next pages so be sure to follow the correct one for your chosen CP1L The CW clockwise and CCW counter clockwise signals into the SmartStep2 amplifier must be 5V TTL level compatible as we are working with a 24VDC supply these levels must be dropped using 2KQ resistors to prevent damage to the input circuitry A resistor module is included with the kit for this purpose Alternatively you may prefer to solder and heatshrink protect your own 2KQ resistors in series with the CW and CCW connections PNP VERSION FOR CP1L M30DT1 D Please refer to the diagram overleaf for full wiring details 1 Cut back about 25cm of the outer sheathing and braiding from the R7A CPBO0O1S control I O cable 2 Separate the YELLOW 1 RED BAND and YELLOW 1 BLACK BAND wires twist these together and connect them via a screw terminal block or solder to the 24V terminal of the S8VS power supply 3 Separate the GREY 3 BLACK BANDS WHITE 3 BLACK BANDS ORANGE 1 RED BAND GREY 2 RED BANDS and GREY 2 BLACK BANDS wires twist these together and connect them via a screw terminal block or solder to the OV terminal of the S8VS power supply 4 Connect the ORANGE 3 RED BANDS wire to input 0 06 this is the Z output from the servomotor encoder used to datum the system 5 Connect the PINK 1 RED B
22. e E stop button is pressed the MX2 s power outputs to the motor are instantly cut Please bear in mind that depending on the application this may cause the motor to coast to a stop In some cases it may be preferable to perform a controlled stop of the motor using the inverter s DC injection braking before removing the power The MX2 will display an 7 error code to indicate that a safe stop has occurred Once the E stop is released and the RESET button has been pressed the MX2 will revert to normal operation Please be aware that it could instantly start again if the command inputs and frequency reference remain set OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 15 Wiring the SmartStep2 servo option The 100W 200W and 400W SmartStep2 servomotor system will have been supplied with the R7A FIB104 RE footprint RFI filter The R7D BPOLILI servomotor amplifier should be attached to this filter using the supplied M4 screws 230VAC MAINS SUPPLY filter side view 1 Connect a 230VAC supply to the filter as shown in the diagram above ensuring that an earth connection is made to the M4 stud behind the terminal block 2 Connect the output power connector from the filter into CNA of the servo amplifier Attach the flying earth cable eyelet to one of the two earthing screws to the left side of this connector OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 o
23. e sample program from the default of 4800 baud 5 urn off the power to the JX inverter setting procedure continued over page rg 00 Digital Operator volume 01 Terminal Frequency reference 99 Digital Operator 2001 03 ModBus communication 10 Frequency operation result Te 01 Terminal RUN command selection 02 Digital Operator 03 ModBus communication 02 Digital Operator bps Baud rate selection Communication station selection Communication parity selection OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Loosen the screw in the bottom left corner of the inverter and remove the front cover Turn DIP switch S7 to the upper 485 position as indicated in the diagram below leave switch S8 in its default OFF position Replace the front cover and reapply power to the inverter OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Wiring the MX2 inverter option Your MX2 inverters will have been supplied with an appropriate RFI footprint filter AX FIM101LI RE Before wiring the MX2 inverter please refer to the Precautions for Safe Use section of the User s Manual ref 1570 E2 01 see Resource CD gt TECHNICAL DOCUMENTATION gt MX2 INVERTER It is not necessary to connect a motor to the MX2 inverter whilst testing on the bench However if a motor is connected please
24. e servomotor encoder used to datum the system 5 Connect the PINK 1 RED BAND wire to input 1 04 this is the ALARM signal normally closed which indicates that the system is in error 6 Connect the PINK 1 BLACK BAND wire to input 1 05 this is the IN POSITION signal which indicates that the drive has completed its move successfully 7 Cut the GREY 3 BLACK BANDS wire and connect to one side of the resistor module Connect the off cut of this cable to the other side of the resistor module then to output 100 00 this is the CLOCKWISE PULSES command signal 8 Cut the WHITE 8 BLACK BANDS wire and connect to one side of the resistor module Connect the off cut of this cable to the other side of the resistor module then to output 100 01 this is the COUNTER CLOCKWISE PULSES command signal 9 Connect the GREY 1 BLACK BAND wire to output 100 04 this is the ERROR COUNTER RESET signal which resets the drive s internal following error counter in the event of a fault caused by this 10 Connect the ORANGE 1 BLACK BAND wire to output 100 06 this is the RUN command signal to the drive 11 Connect the GREY 1 RED BAND wire to output 100 07 this is the RESET signal to the drive to be used after an error OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com SmartStep2 servo amplifier to PLC wiring NPN CONFIGURATION FOR CP1L M30DT D MODEL OR
25. ear once the servo has completed a positional INPOSN move or the JOG button is released PULSING appears whenever the PLC is outputting pusles to IPUESINGI 7 777 This can be when it is performing a positional move origin search or jogging NOORG performed if you intend to do ORG OK absolute positioning It is not necessary for incremental moves or jogging An ORIGIN SEARCH must be AT ORG shows when the motor ATORG returns to its set origin position Performing a servo Origin Search Firstly from this screen the servo must be Enabled pressing this button will turn it green to indicate that the servo system is enabled and ready to go If you try to turn the servo motor shaft by hand you will notice that it is locked into position If you have not changed any parameters on the SmartStep2 servo amplifier you will probably notice that it is possible to turn the motor shaft slightly from side to side but it will always spring back to its default position In reality the servo system will be tuned to the application by using the Auto Tune facility within CX Drive software to increase the rigidity In order to use absolute positioning and origin search must be performed to give the motor a home reference point There are many different ways in which an origin search can be performed usually involving an external home position sensor such as a
26. ector Operation setup DIP switches Presence of terminating resistance Terminating resistance present a 3 re secon ON Iwewe Em s sbewswno CON Em OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 12 Setting the MX2 communications parameters for MODBUS By default the MX2 is set to accept speed reference and run command signals from the built in front panel keypad and external digital input signals In order for the MX2 to be controlled entirely over MODBUS the following parameters 0001 and 0002 in bold below must be changed Please be sure to reboot the power to the inverter after changing these parameters in order for the new settings to take effect The sample software application included on the resource CD uses MODBUS settings of 9 600bps baud rate 8 data bits 1 stop bit and no parity and also assumes that the MX2 has a node number network address of 1 Therefore no other parameters need to be changed from the defaults as they already match these settings Please refer to section 2 5 of User s Manual 1570 2 01 if you are unfamiliar with the operation of the front panel keypad Func Code Settings AUI Frequency source 00 Keypad potentiometer 01 Control terminal O Function FOOT setting 03 ModBus network input 10 Calculate function output Run key on keypad digital operator 03 ModBus n
27. etwork input Communication speed 03 2400 bps 04 4800 bps 05 S600 bps 19 2 kbps OF 30 4 kbps 08 57 6 kbps 09 76 0 kbps 10 115 2 kbps 072 Modbus address Network address rangeis1to247 Communication parity 00 parity 01 Even parity Odd parit 0 5 Communication stopbit 1 Rangeis1or2 Communication error select Trip Error code 01 Decelerate a stop and trip Disable 03 Free run stop coasting 04 Decelerate to a stop Cory Communication error time out Comm Watchdog timer period range 15 0 00 to 99 99 sec CDS Communication wait time Time the inverter waits after receiving a message beotre it transmits Range is to 1000ms OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 13 Using the built in safety features of the MX2 inverter The MX2 inverter enables safety compliance to PLd Performance Level d 1S013849 2 cat4 SIL3 when used with a suitable safety relay unit such as the Omron G9SA 301 Ensure that power is removed from the MX2 and remove the front cover Just above the screw terminal block are three single DIP switches in a horizontal row Turning the middle switch to the ON position sets digital inputs 3 and 4 to be used as normally closed safety inputs This action automatically forces drive parameters 003 77 and C004 78 to define the use of these safety inputs Turning the right most DIP switc
28. h to the ON position defines that output terminal 11 is to be used as an external safety monitor EDM output The wiring diagram on the following page assumes that a single 2 x NC normally closed contact emergency stop switch is to be used with a single MX2 inverter The Omron G9SA 301 safety relay unit is shown wired for manual reset i e the MX2 will not be reset until the button is pressed but it can of course be wired to automatically reset once the E stop button is released Please refer to G9SA manual ref J121 E2 03A for alternative wiring details The MX2 s P24 24VDC terminal provides power to the safety relay s I O circuit G9SA terminals 13 and 23 Please ensure that the metal jumper across the L and PLC terminals of the MX2 remains in place this is its factory default position This is the MX2 s internal power supply OVDC connection for I O connections OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 14 moo As stated on the previous page MX2 inputs 3 and 4 become dedicated safety inputs once the middle DIP switch SF SW1 is turned ON Similarly with the right most DIP switch EDM SW1 turned to the ON position output 11 becomes a dedicated EDM External Device Monitor output for use with the external safety monitoring relay Operation With the E stop button in its released position and the reset switch open the MX2 will run as normal As soon as th
29. le to move in accordance with the pulses sent from the PLC because of a mechanical problem or the motor becoming disconnected from the servo amplifier 7 Servo Manual Jogging E PULSING ENOIORGI Enter Jog Speed EEEEEE Lu OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 37 Relative Position Control The motor can be moved a set distance at a set speed relative to its current position either clockwise or counter clockwise By default 2 500 pulses set on PLC power up will rotate the motor exactly one revolution At the default speed of 5 000Hz a single revolution will be completed on 0 55 The relative position value can be set between 0 100 000 pulses 40 revolutions The pulse output speed can be set between 0 100 000Hz 40 revs sec The PULSING indicator will light green to indicate that the PLC is outputting the requested number of pulses and the IN POSN indicator will extinguish to indicate that the motor is moving IN POSN will re light when the movement profile has been completed Relative Position Control Enter Relative Position Enter Speed EEEEEE EEEEEE OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 38 Absolute Position Control NOTE absolute positioning can only be performed if an Origin Search has been performed If the NO ORG indicator is lit red this means that the servo ha
30. nd inverter s allowing full control and parameterisation whilst eliminating the need for traditional digital I O links between the devices For the SmartStep2 servomotor system option high speed pulse control is used for speed and position reference supported by dedicated PLC instructions Again pre written PLC and HMI applications are provided on the resource CD to demonstrate these functions revision 2 0 December 2012 OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Preparation Installing the Analogue I O Option Module 1 Remove the blanking cover from the leftmost Option Board position of the CP1L E PLC Slot 1 and insert the CP1W ADB21 DAB21V MAB221 module 2 If you have ordered the JX or MX2 inverter option please insert the CP1W CIF 11 RS422 485 option module into rightmost Option Board position Slot 2 The supplied software application for the JX MX2 inverter is written assuming that that this module will be located in Slot 2 Note that CP1L E20 models only have one expansion slot on the front of the CPU this is designated as Slot 2 Wiring the PLC HMI and power supply The S8VS 06024 power supply included with your kit is capable of supplying 2 5A at 24VDC which is intended to supply the required power to the CP1L E PLC the NB series HMI the Westermo 5 port Ethernet switch and all I O signals to the inverter and servomotor systems If you are connecting additional devi
31. ork Online shortcut also available from the PLC menu 77 LeankitDemoSoftware CX Programmer File Edit View Insert PLC Program Simulation Tools Window Help 54 5 ez m 1 o t HEEL IX a 5 5 39 39 26 4 gt mn n NewProject mg Offline 6 Settings 2 Programs at NewProgram1 00 AF Function Blocks 4bouk to connect to the PLC Do vau wish bo continue LeanCP1L CP1L USB Click Yes to connect From the top level PLC menu select Transfer gt To PLC Ensure that all boxes are checked as shown below then click OK Download Options PLC LeanCP1L Include PE I E Symbol Comments Transfer Program index Symbols Comments Program index Transfer To From Comment memory Transfer files of all tasks C Transfer files by the task Jv Clear program memory Exclude Port Serial 172 of PLC Settings from the transfer target Check when transferring CPU unit serial comms port settings changed by NT Link auto online or CPU unit parameter edit of C lt Integrator You will be asked if you wish to continue click Yes OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 28 CX Programmer v9 2 X 4 This command will affect the state of the connected PLC Do
32. puts or CP1L M30DT1 D PNP outputs Pleas ensure that you follow the correct wiring procedure depending on your model page 18 for PNP or page 20 for NPN Although the inputs to the PLC may be wired for NPN or PNP the shown configuration provides NPN inputs which are necessary for compatibility with the SmartStep2 output signals If you have not chosen the SmartStep2 option you can wire the inputs for PNP configuration by connecting the COM terminal to the adjacent OV terminal OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com S8VS 06024 Power Supply 24V OV Lot NPUT so amp aHz Act09240V WA L ommnon 58 5 06024 POWER SUPPLY Chased Praw S OUTPUT 24 2 5A V OV 24V OV for NPN 24V for PNP NQ3 TQ HMI Rear NQ CN222 24V OV OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com Wiring the JX inverter option The JX series inverters feature built in RFI filters so no additional external filters are required Before wiring the JX inverter please refer to the Precautions for Safe Use section pages 5 9 of the User s Manual ref 558 E2 02 see Resource CD gt TECHNICAL DOCUMENTATION gt JX INVERTER It is not necessary to connect a motor to the JX inverter whilst testing on the bench However if a motor is connected please refer to the wiring instructions in section 2 2
33. r visit www myOMRON com 16 3 Attach the motor encoder cable R88A CRGB001 5CR E between terminal CN2 of the servo amplifier and the short flying cable at the rear of the servomotor 4 Attach the motor power cable R88A CAB001 5SR E between terminal CNB of the servo amplifier and the short flying cable nearer the shaft end of the servomotor Control cable R7 A CPBOO15 Motor encoder cable R88A CRGBOO1 5 CR E E Motor power cable R7A CAB001 5SR E AC supply cable from filter 5 Attach the control I O cable R7A CPBO0O1S into terminal CN1 of the servo amplifier and secure the retaining screws OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 17 Connecting the control I O signals between the SmartStep2 and PLC The PLC provides output signals to the SmartStep2 for RUN RESET ECRST deviation counter reset CW clockwise pulses and CCW counter clockwise pulses The SmartStep2 provides the following signals back to the PLC ALM alarm condition normally closed INP positioning completed and Z encoder Z phase For 100W 200W 400W SmartStep2 servo amplifiers these output signals are NPN only To accommodate this the PLC inputs are wired accordingly as NPN sinking i e for the inputs the commons are connected to 24VDC The output signals from the PLC to the SmartStep2 are wired as PNP or NPN depending on the CP1L mo
34. reen brings up the following screen C JX MX2 Info A mixture of up to 31 JX or MX2 inverters can be connected to the PLC via 2 wire RS 485 MODBUS communications Omron s Inverter Refresh Function Block removes the need for complicated programming providing full control amp monitoring of each drive through simple Data Memory manipulation OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 34 SmartStep2 servo menu If you have a SmartStep2 servo as part of your system you will be able to control it using high speed digital pulses from the PLC Pressing the SMARTSTEP2 SERVO button from the MAIN MENU screen brings up the following sub menu for servo control 2 SmartStep2 Menu ORIGIN SEARCH MANUAL JOG POSITION CONTROL The blue info button brings up the following three screens which explain the operation symbols panel which appears on each of the servo control screens ENABLED HEALTHY The servo requires a hard wired ENABLE or signal in ENABLED order to operate Output 100 06 is used for this The servo provides a normally closed ALARM output This can be for many reasons and the ALARM servo will cease to operate This signal is connected to input 1 04 HEALTHY will show if this input is ON OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 35 IN POSN will app
35. refer to the wiring instructions in section 2 3 12 and earthing EMC recommendations in section D 1 2 230VAC MAINS SUPPLY from filter to motor captive cables if used OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 10 Attach the MX2 inverter to the filter using the M4 screws 4 off supplied with the filter Attach a suitable 230VAC mains supply to the terminal block of the filter ensuring that the earth is securely connected to the stud to the left of the terminal block using a crimp on eyelet For MX2 AB002 E 0 25kW and MX2 AB004 E 0 4kW models AWG16 1 3mm cable should be used For MX2 AB007 E 0 75kW model AWG12 3 3mm cable should be used See section 2 3 6 of User s Manual 1570 E2 01 for further details and fuse protection recommendations The filter includes captive AC supply cables which should be connected accordingly to the L1 Live and N Neutral screw terminals of the MX2 inverter as shown in the diagram on the previous page The Earth wire is terminated into an eyelet which should be attached to the leftmost M4 chassis ground screw See section 2 3 11 of User s Manual 1570 2 01 for further details If used connect the motor to the MX2 inverter in accordance with the wiring instructions in section 2 3 12 Perform the pre check and power up tests as detailed in section 2 4 Serial communication connection between the MX2 inverter and PLC The MX2
36. ress START Thank you for purchasing an OMRON Lean Automation Starter Pack Please click here to continue gt gt gt A omron You will need to define your choice of connected hardware this enables disables parts of the PLC program Just touch the thumbnail picture of the products you have and a tick will appear to confirm its selection These choices are retained within the PLC so do not need to be re selected every time you re power the system 4 SELECT HARDWARE OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 32 Pressing the top right next arrow takes you to the screen shown below From here you will be able to select control and monitoring of the inverter or servo drive MAIN MENU 11 09 41 17 12 10 If you selected the JX MX2 INVERTER option you will see the screen below A single Inverter Refresh function block within the PLC program controls up to 31 drives which can be a mixture of JX and MX2 models Touching the Enter Frequency display box brings up a numeric keypad allowing you to enter a speed reference for the inverter Note that this value is entered without a decimal point e g if you enter 1234 a value of 12 34Hz will be the speed reference By default the JX MX2 has a maximum frequency reference value of 50 00Hz Although a maximum value of 400 00Hz is possible via settings in the drive the HMI limits the input value to 50
37. roject gt Open Browse to the SOFTWARE folder on the Resource CD gt NQ3 HMI DEMO gt LeanKitDemoNQ3 sub folder and select the LeanKitDemoHMI nqp file and click Open Al xi Look in E LeanKitDemoNG3 4L eanKitDemoHMI nqp My Recent Documents My Documents x W alKar on File name LeanKitDemoHMI nqp Open IABITOOS37 E Files of type files nqp As 7 Plug the USB cable CP1W CN221 between your PC s USB port and the SLAVE port at the rear of the unit If this is the first time you have connected an NQ HMI Windows will display Found New Hardware HMI USB Device Select the Install from a specific location option then browse to C Program Files OMRON NQ Designer USBDrivers then click Next to install the driver If the Hardware Installation dialog is displayed click Continue Anyway to complete the installation Further details can be found on page 20 of the VO7 EN 01 Getting Started Guide see Resource CD gt TECHNICAL DOCUMENTATION gt NQ SERIES HMI From the Project menu select Transfer then Download OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 30 v Application Firmware Logged Data From the left hand side of the dialog box Mode select USB and check the Application Font and Firmware boxes as sho
38. s no origin reference position and absolute position movements will not be possible Please return to the SmartStep2 Menu and select ORIGIN SEARCH before proceeding The motor can be moved a set distance at a set speed relative to its origin position either clockwise or counter clockwise By default the Absolute Position value is set to O If you have been jogging the motor or performing relative movements the motor will rotate back to its origin position when you press the GO TO POSITION button For instance if after performing an Origin Search and using relative positioning you rotated the motor 20 turns clockwise 4 turns counter clockwise then jogged it a quarter turn counter clockwise performing an Absolute Position movement to 0 would cause the motor to rotate 15 75 revolutions counter clockwise to its home origin position As with relative positioning the power on default speed is of 5 000Hz so a single revolution will be completed on 0 5s The absolute position reference can be set between 0 100 000 pulses 40 revolutions this is only limited by the data entry keypad on the HMI The actual maximum value can be 2 147 483 647 pulses approx 859 000 revolutions The pulse output speed can be set between 0 100 000Hz 40 revs sec this maximum value is a restriction of the capability of the CP1L PLC Absolute Enter Absolute Position Enter Speed i GO TO POSITION PRESET The
39. trol of the SMARTSTEP2 servo OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 46 PERFORMING AN ORIGIN SEARCH S532 Origin 1 DORG B8BB8 In order for a servo to perform Absolute positioning it requires home reference point so that all movements can be made with respect to this reference position 0 There are many different ways zm Qno Heb in which this can be done Seal pati nio usually involving the servo HE E motor s encoder Z pulse anda Wee dehne ong opershon physical limit or proxi switch 5 ia the mechanical system i a The method of origin search is Pam simply defined within the PLC s settings fies JOGGING THE SMARTSTEP2 Jogsthe ss2 Speed outou The SPED instruction sends Port speci continuous pulses from an output at a fixed speed generally set quite low zm isse E will keep doing this until an INI instruction is executed which kills the output In this example bit 220 00 is a touchswitch on the NQ3 HMI and contol di the pulses are output as long as you keep your finger on the button When you release it the INI instruction is executed stopping the pulses Output mode Mode Control Port specifier OMRON ELECTRONICS LTD e Technical Support 0870 7
40. wn above Now click the Download button The RUN indicator light on the front of the NQ3 will flash blue to indicate that it is receiving the project and messages will be displayed to indicate the progress of the download Options v Application Font Firmware Logged Data Historical Alarm Data TR 100 Options lt lt Download Download Completed When the bargraph reaches 100 and Download Completed is displayed as per the picture above click Close At this point the NQ3 HMI will reboot and providing that the PLC software was downloaded beforehand will display the Lean Automation welcome screen as shown at the start of the next section As a double check the orange LED on the PLC s RS232 option module CP1W CIF01 should be flashing very rapidly almost appearing to be permanently lit this indicates that communication is taking place between the HMI and PLC You are now ready to run the demonstration software OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 31 Using the demonstration software The demonstration programs for the PLC and HMI are universal and have been written for any combination of the Lean Automation Kit On power up you will see the welcome screen below The system beeper can be disabled by pressing the speaker symbol in the bottom left corner P
41. you wish to continue Click Yes again CX Programmer 9 2 X Make sure that there aren t any problems if the PLC is stopped Do you wish to switch the PLC into program mode It will take no more than about 5 seconds to download the entire PLC application Upon completion click OK x Program Download to PLC LeanCP1L Download successful If you see this message below click Yes to return the PLC to Monitormode Run If this is the first time you have used this PLC at this point you will have to remove the power to it then re power With either of the above the PLC s POWER and RUN LED indicators should both be lit green CX Programmer v9 2 Xi 4 Make sure that there aren t any problems if the PLC is started Do you wish to return the PLC to Monitormode Now follow the next steps to download the application to the NQ3 HMI OMRON ELECTRONICS LTD e Technical Support 0870 752 0871 or visit www myOMRON com 29 NQ3 HMI application Open NQ Designer from Start gt Programs gt OMRON gt NQ Designer Accessories gt Corel DYD MovieFactory Lenovo Edition gt NVIDIA Corporation gt E 4 Documents gt ThinkVantage af Internet Explorer gt m 7 OpenVPN b CXServer gt Intel series Introduction Manual 22 Search NEC Electronics b Y NO Designer TeamViewer 5 Y wy Help and Support Launch the application then select P
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