User Manual for Large Platform RiOs Manual
Contents
1. Already assembled Reservoir and base Front ball valve Level Sensor cable with jack connector Lid Reservoir feed port VG ball valve 1 G ball valve U OC OC 0 Overflow Tubing and check valve In the Accessories Bag Length of Overflow Tubing 8 mm straight tubing connector 8 6 mm straight tubing connector 14 G 8 T connector Oo O Red plug for tubing connector The following items are NOT INCLUDED WITH THE RESERVOIR and need to be ordered separately Q Vent Filter U Connector fittings for the feed water tubing U Feed water tubing to connect to a water system INSTALLATION Chapter 4 INSTALLATION AND SET UP OF THE RESERVOIR 4 1 FILLING THE RESERVOIR WITH WATER The Reservoir is usually fed with the product water tubing from a Water Purification System It is connected to the Reservoir feed port located on the underside of the Reservoir Bring one end of this tubing through the large hole in the back of the Reservoir base Unscrew the collar from the fitting Push the tubing through the collar Push the end of the tubing over the barb on the fitting until it stops softening the end of the tubing first in hot water facilitates this Tighten the collar onto the fiting Pull on the tubing to check if it is secured to the fitting The other end of this tubing is secured to the source of water filling the Reservoir The Reservoir feed water tubing can be cut to allow installation of a strai2. water in the Reservoir will be incorrect INSTALLATION 4 4 VENT FILTER A Vent Filter should be used to filter any air entering the Reservoir As the Reservoir is being emptied of water the air entering the system is filtered through the Vent Filter It is important that the Reservoir is airtight by securing the lid and that the check valve on the Overflow Tubing is installed see below This allows the air to only go through the Vent Filter Different types of vent filter are available The catalogue number and description of these Vent Filters are Catalogue Number Description TANKMPK22 This Vent Filter is used when the Reservoir is fed with pure water This Vent Filter contains activated carbon soda lime and a 0 22 um hydrophobic membrane This Vent Filter is replaced every time the Water Purification System Progard pretreatment pack is replaced See the Water Purification System operating manual for further information regarding Progard pack replacement The vent filter should be used for a maximum of one year TANKMPK01 This Vent Filter is used when the Reservoir is fed with Elix product water This Vent Filter contains activated carbon soda lime and a 0 55 micron um hydrophobic membrane This Vent Filter is replaced every time the Elix system Progard pretreatment pack is replaced See the Elix RiOs operating manual for further information regarding Progard pack replacement TANKMPK02 This
3. 5x55 k van s asin l y y xa n nO VAY y a n k WU V EV ke naa neya N uy w le eda wa RK yk Aas e e K YE N n k ne kK A 8 Chapter 6 Ordering information a c44i4s45555 5a 34 saw 4 006k 4 k eR Fee GO a R E ANE F e n k E W WO 056ena 6 1 CATALOGUE NUMBERS FOR RESERVOIRS e keke ek kek k k ee kk k ek K KAK nenne eere ka KAKA KAKA KAKA KA k ke KA kK kek R kk 9 6 2 CATALOGUE NUMBERS FOR CONSUMABLES cccsssecsesseeseeccsceeesecesueeescsesueeeseeessueccseeesseeececseseeeccsueeeeeeesseeaneeeaes 9 6 3 CATALOGUE NUMBERS FOR ACCESSORIES e keke kk k k K k k ek KAKA KAK KK KK been KK KAKA KA KAK AK KK KAK A A KK kk k 9 INTRODUCTION Chapter 1 INTRODUCTION 1 1 USING THIS MANUAL This User Manual is a guide for use during the installation normal operation and maintenance of a 30 60 or 100 Liter PE Reservoir Reservoir is used in this manual to refer to the 30 Liter PE Reservoir the 60 Liter PE Reservoir or the 100 Liter PE Reservoir unless otherwise noted It is highly recommended to completely read this manual and to fully comprehend its contents before attempting normal operation or maintenance of the Reservoir 1 2 CONTACTING MILLIPORE INTERNET The Millipore Internet Site can be used to find addresses telephone fax numbers and other information Internet Site Address www millipore com bios
4. N e D a e Ne D e o eo O Z D 5 Q nd o D Le D gt S A User Manual Notice The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual Copyright 2008 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS Section 1 Documentation Rev F 04 08 Trademarks Millipore Elix Progard Milli Q and Millipak are registered trademarks of Millipore Corporation The M mark and RiOs are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers TABLE OF CONTENTS Chapter 1 Introduction s 1 1 USING THIS FANIN Y N a a E HE HH HHHH m 1 1 2 CONTACTING MAID IRORE est n he et tanins be con a b de n de Kene Lon EO en Ree Des eene be OW dd 1 Chapter 2 Product Informatio ocscsscscccscscvsestssscstissicendadactsestecsvensessnscvxessceanseadnscuvesiareedecesssertecssene 2 1 MAIN COMPONEN
5. TS iair en UR I Rp E ERG REATO DEO FOE S 2 2 2 TECHNICAL SPECIFICATIONS lt ii358345434344 0144548420533414 eee vr EORR D DRE reser w kak ed gua P FER EROR 3 Chapter 3 Unpacking the Reservoir What s Inside essences Chapter 4 Installation and set up of the Reservoir 4 eese eee ee eee esee een seen een seen naso esee D 4 1 FILLING THE RESERVOIR WITH WATER eee netten tritt tenente tette terere tenete nitentes 5 4 2 GETTING WATER FROM THE RESERVOIR ie tiir tret e Fera ee i ke PETERE d y ELE W p v ET We WI AR ANE V aq ide R REN W n bel 5 4 3 LEVEL SENSOR ASSEMBLY ecce cete eee y k yk k de ient e e daka k w y n NY en eya w eee ka Kala ed 8k d w awae ke int Va a yak a daka d kan 5 4 4 VENT FILTER sariini 6 4 5 OVERFLOW TUBING AND CHECKVALVE ccccsccccsssssssecsesseececcsssesssccssueeescsessuueeseecseecesceessecceseeeesecessueessecesseeanensaes 6 Chapter 5 Maintenance i 445444454555455554s 44642 43 kh e e n k S k s b d d ER M60 68 4090 H 0 bG VE ON bU h MIE H OOO 7 5 1 MAINTENANCE OF THE OVERFLOW TUBING ccccsssecseesecccecccecscccssueeesceesseeeceeeuueccececssececesseseeeccsaeeeeecessaeeaneeeaes 7 5 2 STORING THE RESERVOIR FOR A LONG PERIOD OF TIME cccsccssssessececcescsccecesaeeescsessseessseessueccseecsseeceseessesesesaeeeass 7 5 3 SANITIZING THE RESERVOIR six c3 5
6. Vent Filter is used when the Reservoir is fed with R1Os reverse osmosis product water This Vent Filter contains two 0 65 um hydrophobic membrane discs inside This Vent Filter is replaced once a year for best results TO INSTALL EITHER TYPE OF VENT FILTER The plug on the coupling must be removed at installation The Vent Filter is mounted to a coupling connector at the top front of the Reservoir The thread on the Vent Filter does not need to be taped since there is a small rubber gasket on the coupling The Vent Filter should be turned until it stops against the gasket Do not over tighten it Do not throw away the Vent Filter coupling when the Vent Filter is replaced ATTENTION The Vent Filter has two side vent ports These are not used 4 5 OVERFLOW TUBING AND CHECKVALVE The Overflow Tubing is connected between the Reservoir and a check valve C The check valve prevents air from entering the Reservoir through the Overflow Tubing Connect the Overflow Tubing to the Reservoir The end of the Overflow Tubing B is connected to a stem on the back of the Reservoir A It is desirable to have at least 45 or more cm vertical distance between the top of the Reservoir and the check valve The check valve has a proper orientation The check valve is oriented so that water A ATTENTION can flow out the Overflow Tubing but air can not flow up through the Overflow Tubing into the Reservoir MAINTENANCE Ch
7. apter5 MAINTENANCE 5 1 MAINTENANCE OF THE OVERFLOW TUBING The Overflow Tubing should be periodically checked for water inside of it If there is water inside of it then the tubing should be disconnected from the back of the Reservoir Discard the water in the Overflow Tubing and place the Overflow Tubing back on the Reservoir The Overflow Tubing should be sanitized whenever the Vent Filter is replaced or at least a few times a year The Overflow Tubing can be sanitized with bleach sodium hypochlorite 5 solution or with household strength hydrogen peroxide 1 5 solution The Overflow Tubing should be replaced if it becomes discolored 5 2 STORING THE RESERVOIR FOR A LONG PERIOD OF TIME The reservoir should be drained if it is not used for over one week The inner wall of the reservoir should be dry during storage MAINTENANCE 5 3 SANITIZING THE RESERVOIR The Reservoir can be sanitized either through the use of sanitizing chemicals or through the use of an Ultraviolet UV light CHEMICAL SANITIZATION We ATTENTION Disconnect any equipment fed by the Reservoir Milli Q systems dishwashers Disconnect the ASM if your Reservoir uses one 1 Fill the reservoir with product water from a Water Purification System Disconnect the feed water source from the reservoir by plugging the reservoir feed water tubing connector with the plug 2 Add enough to obtain a concentration of 100ppm in the Reservoir For example
8. ation of bacteria inside the Reservoir The module makes use of the germicidal properties of Ultra Violet UV light at 254 nm produced by a mercury lamp fitted into the reservoir The lamp is held in a lid which replaces the existing reservoir closure The ASM UV lamp can be turned on one or more times during the day Contact Millipore for further information regarding the ASM Chapter 6 ORDERING INFORMATION 6 1 CATALOGUE NUMBERS FOR RESERVOIRS ORDERING INFORMATION Description 30 L Polyethylene Reservoir 60 L Polyethylene Reservoir 100 L Polyethylene Reservoir Catalogue Number TANKPE030 TANKPE060 TANKPE100 6 2 CATALOGUE NUMBERS FOR CONSUMABLES Description Advanced Vent Filter 0 22 um Advanced Vent Filter Recommended for Elix water storage Standard Vent Filter Can be used for RiOs water storage Catalogue Number TANKMPK22 TANKMPKOI TANKMPK02 6 3 CATALOGUE NUMBERS FOR ACCESSORIES Description Wall mounting bracket Automatic Sanitization Module 2007 Automatic Sanitization Module 230 V 50Hz Automatic Sanitization Module 230 V 50Hz with Water Sensor Automatic Sanitization Module 120 V 60Hz Automatic Sanitization Module 120 V 60Hz with Water Sensor Distribution Pump 230 V 50 Hz and Connection Kit Distribution Pump 120 V 60 Hz and Connection Kit Catalogue Number TANKFIXOI TANKASMIN TANKSSOUV TANKSSLUV TANKS60UV TANKS6LUV TANKRECS0 TANKRECS1
9. cience MANUFACTURING SITE Millipore SAS 67120 Molsheim FRANCE PRODUCT INFORMATION Chapter 2 PRODUCT INFORMATION 2 1 MAIN COMPONENTS Level Sensor 1 Tank Cap j Vent filter uw Gasket EA N a Reservoir Front Ball d c a 5 Q N J n S B i ENIMS PS N__ lj d Reservoir Base Overflow H I a Reservoir Tubing nn l 2 feed port y 1 4 G j u peen Ball valve 14 G 8T LL connector S j Ba E 12 G Check Valve n Ball valve i 2 2 TECHNICAL SPECIFICATIONS DIMENSIONS 697 27 5 Tank 30 937 36 9 Tank 60 1357 53 4 Tank 100 392 15 5 351 13 8 B E NA 415 16 3 r 214 8 4 UT 190 7 5 WE o FEER 200 a H 4 i 703 27 7 Tank 30 I 943 37 2 Tank 60 I 1367 53 7 Tank 100 I PRODUCT INFORMATION II IT U Tce CM 703 27 7 Tank 30 943 37 2 Tank 60 1367 53 7 Tank 100 UNPACKING Chapter 3 UNPACKING THE RESERVOIR WHAT S INSIDE Open the Reservoir Shipping Box Use the checklist below to make sure all items were shipped and are accounted for It is highly suggested to become familiar with the items that are shipped since these will be used in the Installation section of this manual Contact Millipore if an item is missing
10. ght tubing connector The tubing is pushed into the two ends of the connector Normally the connector is installed near the Water Purification System The connector fitting is used later when the flow rate of product water from the Water Purification System needs to be measured To do this remove the tubing at the connector coming from the Water Purification System Use the red plug to plug the open end of the connector This prevents the Reservoir from emptying 4 2 GETTING WATER FROM THE RESERVOIR Bring the end of a piece of tubing through the large hole in the back of the base Connect the end of this tubing to the 4 G ball valve A It will be necessary to first place a fitting to this ball valve This fitting is not supplied with the Reservoir The 4 G ball valve B can be used for applications needing large amounts of water quickly dishwasher This valve can be also used to completely drain the Reservoir of water 4 3 LEVEL SENSOR ASSEMBLY The Level Sensor assembly is intended to be used with a Water Purification System to display the amount of water in the Reservoir During shipping the Level Sensor float is secured to the Level Sensor rod Remove the lid to view the Level Sensor rod and float It is necessary that the plastic clip is removed and that the float can move freely up and down the Level Sensor rod The magnet on the float points up for proper operation If it is reversed then the A ATTENTION displayed levels of
11. if you are using an 11 4 Sodium Hypochlorite solution use the following amounts of bleach Q 26 ml for a 301 tank Q 52 ml for a 601 tank u 88 ml fora 1001 tank The Sodium Hypochlorite will form a strong chemical solution when mixed with water This solution can be very dangerous for your eyes and for your skin Wear Eye Safety Glasses and Laboratory Gloves and other appropriate safety equipment Do not add a chlorine tablet to the reservoir A ATTENTION If you do not use an 11 4 Sodium Hypochlorite solution please contact Millipore for a procedure suitable to your application 3 Open the valves at the front and at the bottom of the Reservoir for a few seconds in order to sanitize them also 4 Let the Reservoir soak for at least 12 hours At the end of this period completely drain the reservoir through the inch ball valve located at the bottom of the reservoir Connect the feed water source to the reservoir and allow the reservoir to fill 5 Drain and refill the reservoir twice 6 Reconnect the equipment fed by the Reservoir and replace the Tank Vent Filter 7 Reconnect the ASM if your Reservoir uses one Note The frequency of sanitization varies depending on use and application It is recommended to sanitize the Reservoir at least once a year if possible at the end of summer ULTRAVIOLET SANITIZATION An Automatic Sanitization Module ASM could be used in order to prevent the formation of bio film and the prolifer
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