symbols - ELTRON
Contents
1. MMM SOZAPLE 150 669 LLOZPLE 190 669 191 5359 17 NI ou 4 1079218 9210 1028218 210 91 oy 884300 02011 1 58 5 euoz Keng META quei SIHNSVIN DATALOGIC V 5 3 a 8 z i HE i os 8 HE gt 3 201742 AUTOMATION LASER MARIQONE CATO 0 el m irdi d voue 740033000 mem 5 8 5 5 8 x ul fzo 19 5 92 28 N e 87 25 3 a 9 72 s z 92 84 leo 161 R15 2 R2 4 MOUNTING HOLES M5x0 8 8 _ 3000 mm TO THE RACK G 1 1 81 Arex Users Manual DATALOGIC APPENDIX G DECLARATION OF CONFORMITY CE Datalogic Automation S r l Laser Marking Business Unit Via Lavino 265 Via Le Gorrey 10 11020 Donnas AO 40050 Monte San Pietro Via dell Industria 20 21018 Sesto Calende VA Bologna Italy www automation datalogic com declares that the AREX FIBER IR SYSTEM and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Direc2. L1 Mr Occ E em E _ hi ki T T F USER S MANUAL 4 1 0 SEEN LI y 5 U Y L JA B H 5 E DATALOGIC 2008 2014 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Published 29 January 2014 Printed in Donnas AO Italy Arex Users Manual ii SYMBOLS Symbols used in this manual along with their meaning are shown below Symbols and signs are repeated within the chapters and or sections and have the following meaning Generic warning This symbol indicates the need to read the manual carefully or the necessity of an important 2 maneuver or maintenance operation Electricity Warning AN This symbol indicates dangerous voltage associated with the laser product or powerful enough to constitu
3. r O Arex User s Manual 18 xl X w gt w 5 C Properties m x lt empty gt Added object 19 ed objec D Objects toolbar It allows adding objects to the current document String Text Text Arial 10 00 mm 0 00 0 009 Displacement 6 0 00 0 Es 100 00 Circle i Counter E Objects marking X e Cust Filling El Geometry Insert text string Connection Device 1 device localhost start Lighter 6 0 0 Docu 5 E 3 04PM Edit String property like value font style etc using the Properties browser Lighter 6 0 0 Document3 1 x N File Edit View Actions Laser Window Help a x m r i j w w ca 5 f 2 9 4 w b Properties Property x Properties m x String pperty ve jA String Style Brext Laser Font Arial E Style _ Style Regular wa Arial _ Height 2 00 mm Shear 0 00 E Ec Angle 0 00 0 00 Displacement Displacement Spacing 0 00 Circle Compression 100 00
4. LAN um SW Editor Remote SW Engine Remote Active X SW Engine Correction Matrix Laser Control Galvo Control Arex Users Manual 32 New ActiveX allows OEM integrators and end users to create customized Applications and User Interfaces via Ethernet Local or remote ActiveX control interface is available with the same commands to allow the use of the same application developed for both local and remote configurations SDATALOGIC LAN SW Engine Correction Matrix Laser Control Galvo Control Remote ActiveX 3 1 1 1 Customize the operating system language and keyboard layout Arex laser system allows you to personalize the operating system changing the language used in menus and dialogs languages you can use to enter text and keyboard layout NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the AREX 5 laser system 2 7 6 o Turn OFF and ON the Arex laser system and wait the end of the booting up the status led on the rack must be steady green o From the main screen click on START Control Panel Administrator uments Control Panel E x gt Cg Printers and Faxes 33 Arex User s Manual DATALOGIC o Double click on and Language Option icon Accessibility Add Hardware Add ar Administrative CSM Data Sources Date and Time Display Folder Opti
5. eran orme meme ot et R CT PS Digital Input System enable signal KEY High System ON Low OFF see paragraph 4 1 5 Stop marking external command Digital Input High Level pulsed signal see paragraph 4 1 5 PRESERVED RESERVED Digital Input Notusd RESERVED Digital Input Not used End signal active at the end of marking Open when laser is OFF POWER when laser is Main alarm signal laser is ready to mark SYO TEM ALARM Closed 7 Error Open System Ready s when enable contact is OPEN a ENABLE OUT digital Closed when enable contact is CLOSED ur SW READY Digital Output Software Ready See Paragraph 4 1 6 3 for more information TABEL 1 Pin out command box connector NOTE Connection example in paragraph 4 1 9 53 Arex User s Manual DATALOGIC 4 1 4 AXES CONNECTOR I O CONTROL Panel socket SUB D 25 ways male S lt X TATNA Figure 37 Male panel socket SUB D 25 frontal view PIN SIGNAL TYPE DESCRIPTION Ce fever 00 rezene pamon CHa oR STO OSCAR pomon 7 5 57 Mechanical zero sensor input ZERO X or INPUT_0 Digital Input The X Axis reference mechanical zero searc
6. Altitude Pollution Degree Overvoltage Category 121120 ELECTRICAL POWER SUPPLY 100 to 240 Vac 3 to 1 25A max 100VAC PERFORMACES _______ w Laser Type CassiPusedFherlaser _______ Laser aiming beam Class 2 Class 3R 9 1mW 635nm 5mW 635nm Gong Forced Air dB A minimum bending radius 300 mm mobile installation Class 2 1 mW 635 nm Beam deflection High speed galvanometer scanning system Marking Speed Up to 2000 mm sec 500 car sec RS232 USB Ethernet TCI IP 10 100 Mbit digital I O Communication Dedicated Inputs for Encoders and detectors vary measured with 160 100 power at 25 Single line string 5 font 11 Arex User s Manual DATALOGIC 1 2 SEALS Several seals have been applied to the Arex source to both the control rack and the scan head Warranty Label Figure 2 Example of a seal The engraving system has seals in some areas The seals must not be broken or removed for any reason The sealed parts may be opened only and exclusively by Datalogic Automation S r l Breakage of these seals by a customer shall result in immediate cancellation of the warranty on the entire engraving system NOTE lf a customer breaks or removes the seals placed by the manufacturer on the laser system the warranty on the entire laser system will immediately become n
7. 87 Arex Users Manual I DATALOGIC wDALALOCGIC Headquarters Via Lavino 265 40050 Monte San Pietro Bologna Italy Tel 39 051 6765611 Fax 39 051 6759324 Purchasing Dept Fax 39 051 6765499 info automation it datalogic com Laser Marking operation officies Donnas Reg Gurey via Le Gorrey 10 11020 Donnas AO ITALY Tel 39 0125 8128201 Fax 39 0125 8128401 Sesto Calende Via dell Industria 20 21018 Sesto Calende VA ITALY Tel 39 0331 9180601 Fax 39 0331 9180801
8. 59 Arex User s Manual wJATALOGIC 4 1 9 CONNECTION EXAMPLES ENABLE OUT 22 1 a 5 TE 198 1 2 5 5 INTERLOCK 4 1 4 8 m 12 figure 39 4 EXT ENABLE_A figure 39 O EXT_ENABLE figure 39 1 O A 10 2 4 INTERLOCK INTERLOCK 4 5 x 5 MARKING 6 25 O 2 9 START 88 MARKING 5 11 fos SYSTEMALARM 20 BUSY 9 SW_READY 23 3 NL 17 18 Figure 43 Connection examples NOTE The 4 way interlock connector implements the double and redundancy safety interlock 60825 compliant Arex User s Manual 60 S DATALOGIC EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS Handy and simple installation of Arex allow to make it easy to use also in line production applications TO INTERLOCK CONNECTOR EMERGENCY ENVIRONMENTAL INTERLOCK TO POWER SUPPLY Figure 44 Example of application According to have a device in safety mode see Appendices for more details we recommended to install Arex device like figure below in order to limit laser output area To obtain a good marking quality and not to decrease life time we recommended a ventilation or vacuum system in a protection box to limit
9. Start gaga 10 58 DATALOGIC o Restart the system in order to save the new settings Copynght 1985 2001 40 User s Manual DATALOGIC 3 1 1 3 Change the Video setting Arex laser system allows you to change the Video setting NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the AREX laser system 2 7 6 um o Turn OFF and ON the Arex laser system and the of the booting up the status led the rack must be steady green o From the main screen click on START Control Panel Administrator 4 Lighter Laser Editor AllPrograms Shut Down ae o Double click on Display icon Control Panel E 21 Address 2 Control Panel lt 48 Accessibility Add Hardware Add ar Administrative CSNW Data Sources Date and Time Folder Options Fonts Options Remo ODBC 9 9 L amp i a 5 e Game Intel R GMA Internet Keyboard Mouse Network Webwork Setup Phone and Portable Media Power Options Controllers Driver Options Connections Wizard Modern Devices 59 gt Printers and Regional and Scanners and Scheduled Security Sounds and Speech System Taskbar and User Accounts Faxes Language Cameras Tasks Center Audio Devices Start Menu ev lt Windows Wireless Link W
10. DATALOGIC APPENDIX A LABEL DESCRIPTION 99 CE Model 1241000 SA pig Identification label wanutacturs stie aoe n mu 2468 Warning logotype Laser Laser Label Scan Head 30 W E Label for non interlock protective housing Caution possibility of electric shock N Maximum output of laser radiation as per definition 3 55 of IEC60825 1 considering single fault conditions Arex Users Manual 64 DATALOGIC POSITIONING OF EXTERNAL LABELS Positioning of labels on the Arex control rack Figure 48 External labels rack location Positioning of labels on the Scan Head Figure 49 External labels Scan Head location 65 Arex User s Manual S DATALOGIC APPENDIX B STANDARDS LASER STANDARDS The Arex is designed to complies with the applicable sections of these laser standards EU EN60825 1 USA 21 CFR 1040 10 Arex is classified as Class 4 Laser Product Datalogic Automation S r l as manufacturer of Arex laser source provides a laser device which is NOT intended for immediate use but it must be connected by others to other devices which have the final aim of creating a laser processing system The system manufacturer MUST ensure the safety of the laser processing machine according to its standards including the risk analysis implementation of safety measur
11. DATALOGIC 2 INSTALLATION AND SET UP NOTE Arex is a Class 4 laser source For proper and safe use it must be brought down to Class 1 Arex laser marking device must be installed in a suitable environment specifically dedicated to laser jobs The person in charge of the area assigned to laser marking the Laser Safety Officer has to isolate this area from the other work areas and signal through suitable hazard warnings that the area assigned to laser marking can be accessed by authorized personnel only Arex Users Manual 16 2 1 DESCRIPTION THE LASER MODULES 2 1 1 CONTROL RACK The control rack is described here below in order to provide the right information for proper device installation Figure 11 Control rack overview 17 Arex User s Manual SH DATALOGIC 2 1 2 SCAN HEAD A description of the main parts of the Scan Head unit is provided here below Figure 12 Scan Head overview 1 Main connection Rack Scan Head 3 Status led bar 2 F Theta lens 4 Focusing Beam Arex User s Manual 18 2 2 INSTALLATION PRE REQUISITES Once it is installed in a suitable environment the Arex marking system is already set for use since it is equipped with Embedded PC with marking software preloaded If the system is not used in remote mode a monitor and input peripheral devices not included are needed nevertheles
12. Enable command 30 Figure 33 Status leds display 30 Figure 34 Male panel plug cod front view 52 Figure 35 Female cable mount connector cod TY4F solder view 52 Figure 36 Female panel socket SUB D 25 frontal view 53 Figure 37 Male panel socket SUB D 25 frontal view ss 54 ligure 39 Timing contitol 1 165 __6_6 _________ __ _____ 56 Figure 39 Key and Enable signal s scheme in 57 S 58 Figure 41 Female panel socket cod 09 3482 87 08 front view 59 Arex User s Manual 84 DATALOGIC Figure 42 Female panel socket cod 09 3482 87 04 front view 59 Figure 43 Connection 60 Figure 44 Example of 61 Figure 45 uu 61 Figure 46 Cleaning laser output 62 Figure 47 Clean air filter procedure 63 Figure 48 External labels rack location 65 Figure 49 External labels Scan Head location sisi 65 Fig re 50 Eyeball uuu 70 85 Users Manual 2197 19 150161 Arex User s Manual 86 wJATALOGIC
13. GENERAL SAFETY REGULATIONS The User must comply with the regulations and work in the best possible safety conditions to prevent decreasing the degree of machine safety Therefore it is necessary to develop a Standard Operating Procedure S O P related to maneuvers to effect for turning on and off the equipment This procedure which shall be prepared around the time of installation shall serve as a reference for the Operator and shall be written in his her language Training is essential and must include Familiarization with system operating procedures e Knowledge of the biological effects of radiation on the Eyes and Skin e Understanding of the necessity for Individual Protection Devices COLLATERAL RISK If the intended use of the source is changed for example for material processing applications collateral risks may arise represented by the production of fumes and vapors which may be irritating or toxic if not removed and adequately filtered before being released into the air again NOTE It is advisable not to change the intended use without previously contacting the Manufacturer An additional risk may be represented by fire caused by processing materials other than those the equipment was designed for NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned NOTE Do not subject
14. a window informs user that data is automatically saved in the system System Shutdown 1 CE Cd P a H i P Pa 5 r m e is De td 2 o System will be shut down automatically within the next 10 seconds WARNING DO NOT restart the system or off AREX wait until system shuts down automatically black screen power off the system to complete installation 77 Arex Users Manual Procedure without control board update o awindow informs user that data is automatically saved in the system o sSystem will be restarted automatically within the next 10 seconds WARNING DO NOT restart the system or turn off AREX o wait until system is restarted automatically Arex User s Manual 78 wJATALOGIC 79 Arex Users Manual I w DATALOGIC MECHANICAL DRAWS APPENDIX F 80 Arex User s Manual 1068 INN euorsi2e1d gt IP ezu s ejonp tiu nejyonb uou 55845 INOIZVOIONI LLN3093S 3TTV ISYINILLY O1V2141293dS SLNANY
15. red laser pointer Arex User s Manual 48 3 Press Send Marking button in the Laser Toolbar to start the engraving process Lighter 6 0 0 Document3 5 x N File Edit View Actions Laser Window Help a x gt 2 w 7 2 2 9 7 O Properties m x ve j Marg 1 00 1 00 Undojredo comma amp X Document3 S lt empty gt y Added object string d Change objectis type D Change string text X 1 00 mm Change Font SE Change string text i 1 00 mm Change objectis fill type Grid 1564 10 00 mm Et Laser 5 6 B ial ___ Origin Center Materials ad Material EF Materials M Save E ws Passages pose Pass 1 passage Passage 1 Passage 1 Frequency 20000 Hz 000 00 mms Power 100 Scan Speed 100 00 mmjs Sus 5 5 00 ps Dot Delay 5 US Shot Time 5 00 ps Wobble t 24xis Repetitions 1 Wobble a 4 C Connection Device LV device localhost IF Start Lighter 6 0 0 A 4 18PM How to use external signals to engrave your document Automate the marking process means that documents are marked usin
16. Counter Circle Cust Counter Filling None 1 3 Geometry Stop 999 E Enable Current 0 Locked 3 Step 1 21000277 Cycles 1 Properties browser Custom Format give information about document or any selected object Display object operations toolbar Start Lighter 6 0 0 Docu 3 Edit Filling property like filling type interline etc using the Properties browser d 6 0 0 Single line Mone empty single line Added object string Cross lines Change objectis fill type Triple lines Change string text Change Font Change string text Change object s fill type Packeting Raster eria phar vnm ri gem t ee eee n ongle x 47 Arex User s Manual Advance Triple lines murs Pocketing 181 18 0 Single line 2 Raster i Press Limits All button in the Laser Toolbar to adjust the object position in the marking field 6 0 0 2 5 gt 14 Limits function displays the ae ns bounding box of the object s 8 2 present in the document Margins are displayed using
17. DIRECT VIEWING OF THE LASER BEAM This type of viewing is the most dangerous and can occur at the outlet of the laser aperture after having removed the lens It is to be avoided at all costs No protective goggles represent a valid means against direct viewing of the beam DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION This may occur by directing the beam on a reflecting surface Viewing of a mirror reflected beam from a flat surface is very dangerous and equal to direct viewing DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER This happens if an Optical Fiber disconnects from the Scan Head Viewing of the beam is dangerous up to a significant distance Filters and Goggles do not ensure safety DIRECT VIEWING OF THE BEAM AFTER FOCUSING This occurs if the Laser beam is not extinguished with an opportune absorber at the end of its useful path Looking at the beam is dangerous up to a considerable distance Filters and goggles can ensure safety for brief exposure as long as they are the right size and certified SCATTERED VIEWING OF THE BEAM AFTER FOCUSING This is the most frequent viewing but opportune Filters and Goggles can ensure safety even for prolonged exposure The Optical Risk Nominal Distance O R N D for Arex is showed in the next paragraph NOTE Always use goggles with conformity certificate Remember that no goggles can provide prolonged protection from direct or mirror reflected radiation 71 Arex
18. Support shoulders and handles Figure 10 Quick guides 13 Arex User s Manual SH DATALOGIC 1 3 1 FOCAL OBJECTIVES F Theta F Theta Scanning Lenses are commonly used in laser marking engraving and cutting systems F Theta lenses are designed to provide a flat field at the image plane of the scanning system Various F Theta lens models are available upon request to allow different marking areas and to find the best compromise between marking field or marking areas and resolution marking line width of the marked string or logo depending on specific needs AREX Scanning head is compatible with M39 and M85 F Theta lenses through specific adapters other solutions concerning both the scan head and F Theta lenses have to be evaluated on a case by case basis Standard F Theta lenses performance F Theta Lens 1605 M39 2545 M39 Lens diameter Working Distance Fixing Distance mm 1967 3097 Marking Area 100 x 100 140 x 140 Tolerance 1 mm 5 Tolerance 1 5 mm Other F Theta lenses available request Note Working Distance is defined as the distance between the center of the working area defined in the focal plane and the last mechanical edge of the F Theta Refer to the following figure WD Working Distance FD Fixing Distance MA Marking Area 14 Arex User s Manual 15 User s Manual I
19. and the Internet Controllers Driver Far Options 2 Printers and Regional and Scanners and Scheduled Security Sounds and Speech System Taskbar and User Accounts Faxes Language Cameras Tasks Center Audio Devices Stark Menu e w Windows Wireless Link Wireless Firewall Network Set 37 Arex Users Manual 3 Inthe Network Connection screen double click on the Local Area Connection Network Connections x File Edit wiew Favorites Tools Advanced Help CS 2 T p Search Folders Address 42 Metwark Connections Device Phone a Host Addre LAN or High Speed Internet eS Local Area Connection LAM High Speed Inter Connected Intel R 2567 3 aiqabi Wizard Connection Wizard Wizard Network Setup Wizard Wizard Inthe Local Area Connection Status screen select Properties button Inthe Local Area Connection Properties screen double click on Internet Protocol TCP IP 4 Local Area Connection Status ae Area Connection Properties j E x General Support General Authentication Advanced Connection Connect using Status Connected Intel R 82567 3 Gigabit Network Ce Duration 00 17 13 Speed 100 0 Mbps This connection uses the following items M N wLink NetBIOS Link 1 5 Compatible Tra
20. lens let all the wave lengths from 400 to 1400 nm pass and reach the Retina even with various attenuations They include the range from visible light to IRA infrared Thus Arex laser radiation 1064 nm wavelength is included in this range and leads to direct Retina exposure In terms of the Skin the biological window has different absorption percentages but is not dissimilar in terms of wave length The maximum exposure values for Skin are much different compared to those tolerated by the Eye Retina Vitreus Body Cornea Optical Nerve Crystalline Lens Crystalline Humor Figure 50 Eyeball section In terms of the damage mechanism that absorbed radiation can cause it also depends on the wave length Short lengths ultraviolet UV C 180 280nm UV B 280 315 nm UV A 315 400 nm generally cause photo chemical effects e cataract or opacification of the crystalline lens e melanic coloring or reddening of the skin Greater wavelengths infrared IR A 780 1400 nm IR B 1400 3000 nm IR C 3000 10 nm generally cause thermal effects e detachment or photocoagulation of the retina e burning of the skin The degree of injury obviously depends on the amount of absorbed radiation and the instantaneous power of the radiation source CLASSIFICATION AND DANGER LEVEL Regulations have established different classes of Laser danger based on the ability to injure people from Laser class 1 basically safe in all conditions to Laser class 4 dan
21. GREEN ENABLE 0 ENABLE OUT LASER BUSY ALARM KEY 1 POWER ON WARMING UP BLINKING ORANGE 1Hz ENABLE 0 ENABLE OUT LASER BUSY ALARM STANDBY SHUTTER KEY 1 CLOSED STEADY ORANGE ENABLE 0 ENABLE OUT LASER BUSY ALARM KEY 1 POWER READY STEADY RED ENABLE 1 LASER BUSY ALARM KEY 1 EMISSION STEADY RED LASER BUSY 3 11 ADVICE USING THE SYSTEM If the system is used in manual mode you need to connect Command Box connector as described before In this way you are able to control laser system directly on rack front panel If the system is used in automatic mode it is recommended to enable permanently KEY and ENABLE commands positioned on rack front panel and to use remote signals EXT KEY and EXT ENABLE available on Command Box connector This part is supplied with the product and you can connect external controls wiring connector contacts following pins description on next chapter 31 Arex User s Manual SDATALOGIC STAND ALONE mode The STAND ALONE mode with monitor keyboard and mouse connected is optimal to fully benefit of the ALL IN ONE Rack architecture characteristics SDATALOGIC SW Editor SW Engine Correction Matrix Laser Control Galvo Control MASTER SLAVE mode Keyboard mouse and monitor are not necessary in this configuration
22. LOGIC O O Close all the open screen screen Computer Manuals LASER GUI 4 61 Shortcut to sayve data bat x Lighter Laser Editar P zi Lighter Laser Engine Start 9 Shortcut save data bat gs U 10 58 am Restart the system in order to save the new settings Shut Down Windows Copyright 1985 2001 mae e Ends vour session shuts down Windows and starts Windows again 3 and double click the Shortcut to save data bat icon in the Desktop 3 1 1 2 Change the LAN configuration and address Arex laser system allows you to change the LAN configuration and IP address NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the 5 laser system 2 7 6 o Turn OFF and ON the Arex laser system and wait the end of the booting up the status led on the rack must be steady green o From the main screen click on START Control Panel Administrator My Recent Documents ory te e 1 Printers and Faxes o Double click on Network Connections icon Control Panel 5 Accessibility Add Hardware Add or Administrative Data Sources Date and Time Display Folder Options Fonts Options Remo Tools ODBC name Intel R a Keyboard Em Connects to other computers networks
23. N CLASSIFICATION AND DANGER LEVEL RADIATION VIEWING CONDITIONS DIRECT VIEWING OF THE LASER BEAM DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER DIRECT VIEWING OF THE BEAM AFTER FOCUSING SCATTERED VIEWING OF THE BEAM AFTER FOCUSING DNRO DETERMINATION AND O D OF PROTECTION GOGGLES EYES AND SKIN RISKS GENERAL SAFETY REGULATIONS COLLATERAL RISK APPENDIX E SOFTWARE UPGDARE APPENDIX F MECHANICAL DRAWS APPENDIX G DECLARATION OF CONFORMITY FIGURES Arex User s Manual 65 66 66 66 67 80 82 84 DATALOGIC 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDICES 1 1 TECHNICAL CHARACTERISTICS CONTROL RACK MECHANICAL CHARACTERISTICS Weight 16 Kg IP Degree IP20 SCAN HEAD MECHANICAL CHARACTERISTICS Height 102 5 mm Depth 298 4 mm IP Degree IP54 Please refer to Appendix for detailed drawings Arex User s Manual 10 STORAGE CONDITIONS Storage temperature 10 to 60 C 14 to 140 F Shock and vibrations 810E CAT 1 Basic Transportation Since this product includes precision parts please avoid vibration amp shocks marking quality may deteriorate ENVIRONMENTAL OPERATING CONDITIONS ____ 20 Environmental temperature
24. NOTE Marking PVC or other plastic material can cause the release of chlorine gas witch can be harmful to the laser operator and to the laser units itself Always use adequate fume extractor during PVC and plastic marking 22 Arex User s Manual 2 7 WIRING The machine wiring is described here below Follow wiring operations as described NOTE Rack and Scan Head are joined by a connection cable 3 meters long Rack and Scan Head are 5 separable CAUTION TAN Wire the devices one to the other WITHOUT voltage in order to avoid risks for the operator and for the laser source 2 7 1 WIRING COMMAND BOX CONNECTOR Figure 19 Wiring Command Box connector NOTE The Command Box connector must always be inserted in order to use Enable and Key on the front panel of the rack 2 7 2 WIRING I O CONNECTOR CONTROL AXES Figure 20 Wiring I O connector Arex User s Manual DATALOGIC 2 7 3 INTERLOCK CONNECTOR 2 0 Figure 21 Interlock connector NOTE The interlock connector must always be inserted in order to use the device The absence of such connector locks the device NOTE The 4 way interlock connector implements the double and redundancy safety interlock 60825 9 compliant Arex User s Manual 24 2 7 4 POWER SUPPLY CABLE CONNECTION Wiring power supply cable Figure 22 Wiring power suppl
25. Recycle Bin Manuals Shortcut be save data bat Lighter Laser Editor Lighter Laser Engine LeserEngine Tray Icon B ETE 2 39 Laser Editor is a software that allows to easily mark or engrave product identification information such as 2D matrix codes barcodes text alpha numeric serial numbers date codes part numbers graphics and logos in any production environment ROSES With Laser Editor you can Editor edit graphic layouts set laser parameters set device configuration control the integrated module for axis management create automated procedures create programs using Lighter programming language O O O O O O Laser Engine is an application automatically loaded at start up that allows to operate on the laser device Laser Engine is present in the tray icon With Laser Engine you can Lighter Laser i Engine o watch the device status select a saved document display limits using a red laser pointer watch the marking preview and do marking tests o switch between Manual Auto mode engraving operations controlled by operator or external signals How to create and edit your first graphic document Double click on LaserEditor icon to start the layout editor application Click on the document type selector and choose Plane Document 6 0 0 where the engraving mm layout is represented ER passage m Passage 1
26. Users Manual DNRO DETERMINATION AND O D OF PROTECTION GOGGLES In order to determinate the characteristics of the protection goggles it is essential to determine the characteristics of the radiation knowing its optical path the dimensions of the beam and its divergence Objective j 7 5 m B s a De Scannig Head It is very important to know the real divergence of the beam in output from the focalization lens F Theta With all these optical data it is possible to do the calculate the nominal distance of optical risk DNRO and the optical density DO requested to the protection filters of the laser radiation Calculations have been done following the 60825 1 2007 Normative regarding nominal distance and optical risk in the worst condition and in case of accident exposition of 10s for direct radiation and 100s for diffused radiation emm em _ Arex User s Manual 72 ACCIDENTAL CONDITION OF VISION OF THE DIRECT REFLECTED RADIATION Assuming a direct exposition of 10 sec at a nominal distance of 0 5 m worst case considered with Ftheta Lens 160mm Model installed it is possible to calculate the suitable optical density OD for safety gog
27. a 14 2 INSTALLATION AND SET UP 16 2 1 DESCRIPTION OF THE LASERMODULES 17 2 1 1 CONTROL RACK 17 2 1 2 SCAN HEAD 18 2 2 INSTALLATION PRE REQUISITES 19 2 3 AREX TRANSPORT 19 2 4 FIXING AND POSITIONING 20 2 5 INSTALLATION ENVIRONMENT 22 2 6 FUME DUST EXTRACTOR 22 2 7 WIRING 23 2 7 1 WIRING COMMAND BOX 23 2 7 2 WIRING CONNECTOR CONTROL AXES 23 2 7 3 INTERLOCK CONNECTOR 24 2 1 4 POWER SUPPLY CABLE CONNECTION 25 2 7 5 GROUND CONNECTION 25 2 7 6 LOCAL CONTROL CONNECTION 26 2 REMOTE CONTROL MODE CONNECTION 27 3 FUNCTIONAL SPECIFICATIONS 28 3 1 MANUAL TURNING ON SEQUENCE 28 3 1 1 ADVICE USING THE SYSTEM 31 Arex Users Manual viii 4 TECHNICAL SPECIFICATION 4 1 EXTERNAL CONNECTORS SPECIFICATIONS INTERLOCK PANEL INTERLOCK CONNECTOR COMMAND BOX CONNECTOR PANEL SOCKET AXES CONNECTOR CONTROL INPUT OUTPUT SIGNAL SPECIFICATIONS COMMAND BOX LASER SIGNALS ENCODER CONNECTOR PHOTOCELL CONNECTOR 1 CONNECTION EXAMPLES 4 2 MAINTENANCE 4 2 1 SCAN HEAD LENS CLEAN PROCEDURE 4 2 2 CLEAN AIR FILTER PROCEDURE gt gt gt gt gt ND APPENDIX A POSITIONING OF EXTERNAL LABELS APPENDIX B STANDARDS LASER STANDARDS CE COMPLIANCE FCC COMPLIANCE APPENDIX C GUIDE FOR SYSTEM INTEGRATOR APPENDIX D NOTE ABOUT LASER LASER SAFETY LASER RADIATION ABSORPTION OF LASER RADIATIO
28. adiation must know that the laser is active and wear protective goggles if necessary Due to its high power the laser integrated in the Datalogic Automation system provokes reflected laser light from flat surfaces Reflected light is potentially dangerous for the eyes and skin Electromagnetic emission with a micrometric wave length is placed in long infrared and is therefore invisible thus it is not clear where reflected beams are aimed NOTE is indispensable to protect yourself from reflected light beams because they can be sufficiently intense to create permanent injury to the eyes or skin In addition to possible injury to the eyes or skin direct laser emission can cause flammable materials to burn like organic solvents alcohol acetone or gasoline and cause fabric and clothing to burn NOTE This laser is classified as class 4 Class 4 includes lasers which can produce risks not only from direct or reflected radiation but also from scattered radiation The laser sources may be a significant risk for the skin and risk of burning flammable materials 69 Arex User s Manual ABSORPTION OF LASER RADIATION Human skin absorbs electromagnetic radiation in different ways depending on the wave length of the radiation Both the eye and skin have a predisposition for accepting certain wave lengths and are more unresponsive to absorbing others In the specific case of the Eye the Cornea and Crystalline
29. c objects to be marked and testing layouts Select the document from the list and click on To Auto Mode button LaserEngine 6 0 0 blank Documenti xlp input xse 40 Dj output xse Sequencel Cequencez 51 Arex User s Manual DATALOGIC 4 TECHNICAL SPECIFICATION 4 1 EXTERNAL CONNECTORS SPECIFICATIONS 4 1 1 INTERLOCK PANEL CONNECTOR Interlock disable the Class4 laser source inside the Arex Interlock internal circuit is designed to comply with the single fault condition Type SWITCHCRAFT TB Series male Tini Q G Mini XLR panel mount connector 4 ways Figure 34 Male panel plug cod TB4M front view wi e m Creme J fem _ La eme Table Interlock plug Pin out NOTE The 4 way interlock connector implements the double and redundancy safety interlock 60825 compliant figure 43 4 1 2 INTERLOCK CONNECTOR Connector type SWITCHCRAFT TA Series Tini Q G Mini XLR female cable mount connectors 4 way Figure 35 Female cable mount connector cod TY4F solder view NOTE To restore the machine is necessary repeat the Turning on sequence without shutting down the machine See Chapter 3 1 for more details Arex Users Manual 52 DATALOGIC 4 1 3 COMMAND BOX CONNECTOR PANEL SOCKET Panel socket SUB D 25 ways female CIE TE war w
30. cary aa ee eo ne 18 Figure DORE 19 FOS HU ON MING LAGI Tm 20 Figure 15 Vertical positioning need additional fixing 20 Figure 16 Fixing points on shrug rack cabinet assembly 20 Figure 17 Fixing points on Scan Head vertical mount ss 21 Figure 18 Rack installation environment 22 Figure 19 Wiring Command Box 23 Figure 20 Wiring 0 23 Figure 21 Interlock 24 Figure 22 Wiring power SUDDIY uu uuu u u 25 r ig re 23 Ground CONNECTION 25 Figure 24 USB MOUSE RR 26 Figure 25 USB Keyboard na dead cocon desc stone semer ne 26 Figure 26 VGA monitor connection 27 Figure 27 RJ45 Ethernet connectlion ua tia viva stan Sorel DR a ame Rate ler ete ares 27 FOWO O 2 TREE 28 Figure 29 Status leds display 28 Figure 30 Enable command 29 _____ __ ____ M 29 Figure 32
31. dust due to marking phase Figure 45 Safety mode example 61 Arex User s Manual DATALOGIC 4 2 MAINTENANCE The ordinary maintenance program foresees only Some operations consist in a mere check of the operating condition The maintenance activities must be done in respect of law prescriptions regarding the safety rules during the operations The following parts functions have to be controlled MAINTENANCE PROGRAM COMPONENT OR FUNCTION TYPE OF OPERATION INTERVALS Weekly wipe gently with a dry cloth Scan Head lens Check Clean or acetone ethanol or clean it with air blowing Every 3 months according to the Rack Air filters Clean Replace environment and frequency of use 4 2 1 SCAN HEAD LENS CLEAN PROCEDURE Figure 46 Cleaning laser output Arex User s Manual 62 4 2 2 CLEAN AIR FILTER PROCEDURE Figure 47 Clean air filter procedure 2 WARNING Disconnect AC power cable before starting this operation 1 Turn off key switch on controller unit 2 Disconnect AC power cable 3 Loosen screws of front panel and remove them 4 Remove filter 5 Clean filter with air blow or with neutral detergent and air dry it 6 Reinstall the filter and protective cover NOT install wet filter 7 If filter cannot be cleaned replace the filter 8 Suitable filter area available as spare parts 63 Arex User s Manual
32. es certification and testing of safety measures and the production of adequate information for use of the machine Datalogic Automation S r l is available for providing to the system integrator OEM all the information in its possession to help in complying with applicable standards CE COMPLIANCE See Declaration of Conformity WARNING This is a Class A product In a Class B environment this product may cause radio interference in which case the user may be required to take adequate measures FCC CONPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to Comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residentia
33. follow the instructions in the Collateral Risks section 75 Arex Users Manual DATALOGIC This document describe how to update SW version on AREX systems 1 Close the Lighter and Laser Engine Click on QUIT Minimize Showy Always top User management Global variables Laser configuration Lens correction Start in auto made 2 Do Lighter UNISTALL you can t run the new installer before having removed the old SW version Adan stator p Internet m T Internet Outlook Pas ax Accessories m F Qut ippart Laser Engine r _ Remote Assistance Lighter Windows a Movie b Maur User fe e All Programs fs Lighter Std RS 232 Protocol a Log oft B shut Down Arex Users Manual 76 Kolala 3 Wait the end of unistall procedure 4 Run new Lighter installer from an external device USB dongle 5 Wait until installation procedure is completed 6 Depending on whether the Lighter update includes any control board updates the following screen may appear gt x updates are ready to Install Updates your DSP Board are available Click to install updates e Procedure with control board update o press OK to execute control board update o upon completion
34. g external START amp STOP signals that can be generated by PLC or other external devices Click on Save to Device button to save the layout in the device memory Lighter 6 0 0 Document1 X File Edit View Actions Laser Window Help 18 x a 1 7 4 4 4 o Zie A O lt e Undo redo amp X 9 Properties m x lt empty gt rs Property Value 1 22 Added object string d Change string text Target blank input output 5 Sequencel xse Sequencez xse Sequence3 xse Sequence arex 20 Objects um T 1 e anocument 1 Laser Documents Save Documen 2 A start 2 sm 8 9 54 Lighter 6 0 0 Docu DATALOGIC Click on Show LaserEngine button to display LaserEngine window view this area shows how the graphic objects will be actually marked 7 Std 5 232 untitled Documents tab lists all the project or documents that have been saved to the device Arex User s Manual 50 DATALOGIC AUTO MANUAL Mode button allows switching between the two available working modes Auto mode the engraving operations are executed automatically using external signals o Manual mode used for displaying the margins of the graphi
35. gerous in various conditions Lasers which can produce risks not only for direct or reflected radiation but also for scattered radiation belong to class 4 These Laser sources can also have a significant risk for the Skin and fire risk for flammable material For these reasons the User must put into effect all measures aimed at containing the radiation to make sure that it is terminated at the end of its useful path The operator must also be informed of the risks from exposure to Laser radiation and must wear specific I P D individual protection devices including goggles that protect against radiation and are certified as suitable for this use The marker laser device contains class 4 invisible source Arex Users Manual 70 RADIATION VIEWING CONDITIONS The Laser output by the Scan Head is to be considered as a highly collimated and intense monochromatic light source Due to these characteristics it can be seen as a punctiform source of high luminosity This means that its image is then focalized on the Retina in a very small spot with a dangerously high power density If the beam becomes divergent and scatters to non reflecting screen then there is an extended vision of the image with a decisively less dangerous power density So there are different types of radiation viewing based on the access to the radiation and consequently different degrees of dangerousness
36. gles The OD optical Density in last column assure to reduce laser radiation below max acceptable exposition OD log H EMP where EMP 15 the Maximum Permissible Exposure and H is the radiant exposure DNRO Source Nominal Ocular Hazard Distance SCALE INDEX OF THE PROTECTION GOGGLES FILTER The scale index L of the filters indicates the stability to the radiation that means the ability of the filter to maintain its characteristics unchanged This stability is certified by the producer according to the UNI EN 207 It is then necessary to verify that the scale index of the adopted filter is stable for this period and foreseen an adequate over dimensioned in order to make sure that it could last longer than the accidental exposition period In case of exposition at 0 5 m for 10 sec the suggested optical density for safety goggles is CLASS L3 73 Arex Users Manual 5 SKIN RISKS If exposed to intense Laser radiation even of a short duration or a less intense but longer lasting duration both the Cornea and the Retina can burn and be damaged irreparably forever This consequence is completely realistic in the event of direct viewing of a class 4 Laser beam If subject to direct focalized radiation even the skin can burn In addition it is necessary to bear in mind that a collateral ultraviolet radiation may exist with the main radiation long exposure may cause skin cancer
37. h is stopped when this signal is activated positive voltage Mechanical zero sensor input ZERO Y or INPUT 1 Digital Input The Y Axis reference mechanical zero search is stopped when this signal is activated positive voltage Mechanical zero sensor input The Z Axis reference mechanical zero search is stopped when this signal is activated positive voltage X Axis disable signal When active the corresponding step signal remains in the status prior to activation or generic input Y Axis disable signal 11 DISABLE or INPUT 4 Digital Input When active the corresponding step signal remains in the status prior to activation or generic input Z Axis disable signal 12 DISABLE Z or INPUT 5 Digital Input When active the corresponding step signal remains in the status prior to activation or generic input Mechanical zero sensor input 21 ZERO R or INPUT 7 Digital Input The R Axis reference mechanical zero search is stopped when this signal is activated positive voltage R Axis disable signal 22 DISABLE R or INPUT 6 Digital Input When active the corresponding step signal remains in the status prior to activation or generic input BRAKE or OUTPUT 9 Digital Output R Axis Electromechanical brake release signal optional Active high during drive motion or generic output DIR R or OUTPUT 11 Digital Output R R Axis drive direction signal or generic output a drive direction R Axis drive direction signa
38. holes and the two slotted seats 2 SLOTTED SEAT 6 H7 00072 3 2 FOR FEATHER KEYS 4X4X30MAX UNI 6604 N 4 MOUNTING HOLES M5x0 8 8 Ore 0 197 02 178 75 0 03 114 25 83 25 67 02 Figure 17 Fixing points 5 Head vertical mount The Scan Head unit just like the control rack must be safely positioned and fixed to a stable surface vibration free The Scan Head can be fixed either vertically or horizontally In order to prevent marking distortions avoid any vibration between Scan Head and piece to be marked Arex User s Manual 21 SH DATALOGIC 2 5 INSTALLATION ENVIRONMENT The Arex control rack must be installed in a suitable environment in order to allow proper air flow passage and correct housing of the cables Arex is an air cooled device an adequate air flow is necessary to guarantee correct cooling of the system Please install in order to not stop the flow of air cooling Moreover please do not install an heat source near Clean air filter when it is dirty If the air filter is dirty the air flow might become not sufficient to ensure correct cooling and might stop marking operation Exchange air filter periodically Min 200mm Figure 18 Rack installation environment 2 6 DUST EXTRACTOR During marking process dust and or gas may be produced It is important to use adequate fume extractor and or air filtration
39. ile the front features key and enable command devices status led in addition to a USB connector for the communication with the internal embedded controller s DATALOGIC mm _ Figure 1 Control Rack and 5 Head NOTE Laser marking may strongly interact with materials through a thermal carbonization process with the emission of fumes and vapours Adequate fume extractor and fume treatment must be provided for especially when working on plastic materials such PVC IMPORTANT WARNINGS Access to the internal parts of the electrical equipment is allowed only to authorized personnel duly qualified and trained with regards to risks of electrical nature Datalogic Automation S r l declines any and all responsibility for work carried out on live parts by untrained or unauthorized personnel NOTE It is forbidden to change the intended use for which the system was designed and developed Datalogic Automation S r l declines any and all responsibility for improper use of its equipment DATALOGIC SUMMARY SYMBOLS III REVISION INDEX IV FOREWORD V OVERVIEW VI OPERATION OF LASER SYSTEM WITH GALVANOMETRIC SCANNING vi LASER SOURCE vi MARKING SOFTWARE vi GALVANOMETRIC SCANNING HEAD vi IMPORTANT WARNINGS Vil SUMMARY Vill 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES 10 1 1 TECHNICAL CHARACTERISTICS 10 1 2 SEALS 12 1 3 CONTENTS OF THE PACKAGING 13 1 3 1 FOCAL OBJECTIVES F Thet
40. ireless Firewall Network Set 41 Arex Users Manual DATALOGIC O O CHAPTER 3 In the Display Properties screen select the desired Screen resolution and Color quality Display Properties Themes Desktop Screen Saver Appearance Settings Drag the monitor icons to match the physical arrangement of your monitors Display Plug and Play Monitor on Graphics Media Accelerator 3150 Screen resolution Less J More 1024 by 60 pixels Extend my windows desktop ante thie monitor Identity Troubleshoot Advanced Color quality Highest 32 bit Close all the open screen and double click on the Shortcut to save data bat icon in the Desktop screen My Computer Recycle Bin Manuals Shortcut to save data bat LASER SUI 4 61 Shortcut to save data bat X He Lighter Laser Editor 4 Lighter Laser Engine start E W 10 58 wv DACLALOCIC o Restart the system in order to save the new settings Shut Down windows 4 xj Copynght 1985 2001 43 Arex User s Manual w DATALOGIC CHAPTER 3 3 1 1 4 Starting operating in Local Control mode Connecting monitor mouse amp keyboard to the device see page 26 allows the operator to access the console witch contains the instruments to operate with laser Computer
41. itch in the back of the control rack Am Figure 28 Power During booting up status led on the rack front panel and the led Scan Head will be blinking green g step wait the end of the booting up The status led on the rack and the led bar on the Scan Head will be steady green Figure 29 Status leds display Arex Users Manual 28 4 step activate the command by rotating it clockwise Figure 30 Enable command KEY When the command is enabled the status LED on the rack and the status LED bar on the Scan Head will be blinking orange for about 20 sec laser source warm up step wait the end of the laser source warm up The status led the rack and the led bar on the Scan Head will be steady orange Figure 31 Status leds display 29 Arex User s Manual DATALOGIC 6 step activate the ENABLE command by rotating it clockwise 4 Q Figure 32 Enable command ENABLE The system is ready to mark The status led on the rack and led status bar on the Scan Head will turn red Figure 33 Status leds display Arex User s Manual 30 RESUME TABLE STATUS STATUS LED INPUT OUTPUT ALARM SYSTEM KEY 0 POWER ON BOOTING UP BLINKING GREEN 1Hz ENABLE 0 ENABLE OUT LASER BUSY ALARM KEY 0 POWER ON WAIT FOR START STEADY
42. l area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Arex User s Manual 66 APPENDIX GUIDE FOR SYSTEM INTEGRATOR Arex products are classified as Class 4 Laser product They are intended to be installed in a system by system integrator OEMs which has the final responsability of the end product Classification Final system MUST comply to all requirements in order to classify the system as CLASS 1 LASER PRODUCT if end user could be exposed to a radiation not exceed the AEL for Class 1 during marking operation 1070nm CLASS 2 LASER PRODUCT if end user is not exposed to a radiation during marking but could be exposed to the radiation not exceeding the AEL for Class 2 during focusing and aiming 700 Arex products are designed to easily fulfil all the requirement as per EU USA standards Below a YES NO table for features of Class 4 Laser A NO in the Arex column means that the feature is available through dedicated connector and MUST be completely implemented by the system integrator OEM required by USA required by EU FEATURE LOCATION DESCRIPTION STANDARDS STANDARS AREX RACK KEYSWITCH On Off key switch controls power to YES YES YES laser electronics Key can not be removed from switch in On position SHUTTER OUTPUT WINDOW Panel Indicator RED Scan head RED Indicates that laser is ready
43. l or generic output a or generic output ewm these input outputs can be configured as generic I O signals if step axis controller is not used Arex Users Manual 54 4 1 5 INPUT OUTPUT SIGNAL SPECIFICATIONS rc poete T IN INPUT Vin x 007 x MIN TYP MAX 2 5mA 1200 Pulse Width gt 1ms debounce 55 User s Manual 4 1 6 COMMAND BOX LASER SIGNALS 4 1 6 1 Timing laser control signals REMOTE INTERLOCK KEY ENABLE SYSTEM ALARM POWER ON ENABLE OUT SYSTEM WAIT UP OFF START SHUTTER Figure 38 Timing control signals Arex User s Manual 56 PANEL KEY KEY CONTACT IS OFF KEY CONTACT IS OFF KEY CONTACT IS OFF KEY CONTACT IS ON ENABLE EXT_ENABLE A B PANEL ENABLE ENABLE CONTACT IS OFF ENABLE CONTACT IS OFF ENABLE CONTACT IS OFF ENABLE CONTACT IS ON EXT_ENABLE_A EXT_ENABLE_B DOUBLE ENABLE CONTACT _ we EN60825 1 COMPLIANT PIN 8 PIN 2 Figure 39 Key and Enable signal s scheme 57 Users Manual DATALOGIC 4 1 6 3 Timing marking process signals The following diagram il
44. lustrates the possible timings and settings of these signals Start_marking Stop_marking Figure 40 Timing signals The time intervals in the diagram can all be programmed by a resolution of 1 ms T Start Time For setting the minimum acceptable time for the start engraving signal Start Delay For delaying engraving start Busy Advance Busy signal corresponding to mark progress Stop Time The minimum time for stop signal to stop the marking process End Delay For delaying the Laser End signal with respect to laser emission For setting the Laser End activation time NOTE The SW_READY signal is active in the following situations document or sequence in AUTO mode SW READY COMPATIBILITY true 9 document or sequence in AUTO mode KEY ENABLE SW READY COMPATIBILITY false Script in AUTO mode and activation with loPort setReady true Arex User s Manual 58 4 1 7 ENCODER CONNECTOR Panel socket BINDER 8 ways female 763 series Figure 41 Female panel socket cod 09 3482 87 08 front view PN SYMBOL TE DESCRIPTION e 9o foo wara 7772 4 1 8 PHOTOCELL CONNECTOR Panel socket BINDER 4 way female 763 series M12 This layout allows to connect exclusively a PNP photocell in dark mode configuration Figure 42 Female panel socket cod 09 3482 87 04 front view smo rve _
45. materials other than those the equipment was designed for to radiation Arex Users Manual 74 serious collateral risk associated with laser equipment which may fatal is electricity This may occur when the manufacturers warning and procedures are not followed Unauthorized and untrained personnel must never do any work on the electrical part The safety devices must never be removed and their operation must be periodically checked NOTE TAN Do not work on the electrical part if you are not trained to do so Do not remove protection devices NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned For example during the intended use of the Laser source if a material being processed undergoes alterations and produces irritating and or toxic fumes it may be necessary to remove the fumes from processing before releasing them into the air An additional risk may be represented by fire caused by processing materials other than those the equipment was designed for NOTE Do not subject materials other than those the equipment was designed for to radiation NOTE When processing flammable material such as plastic since there is fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned and
46. movement of the two motors with the turning on off of the laser beam The deflected laser beam is focused by an F Theta lens before it hits the surface of the product Generally speaking the marking is carried out within the focus of the beam LASER SOURCE On AREX system it is used a sealed fiber laser source This source is based on the new fiber solid state technology It guaranties high stability lower sensitivity on optical misalignment and a longer product lifetime MARKING SOFTWARE The marking software Lighter is preinstalled on the system NOTE Consult Lighter software 5 manual for a proper use of the same NOTE Consult the proper Appendix to upgrade the preinstalled software if necessary GALVANOMETRIC SCANNING HEAD The scanning head features two deflection mirrors that deflect the beam in an X and Y direction depending on the graphics to be reproduced Arex Users Manual OVERVIEW The laser system features a power supply unit whose size is compatible with the standard 19 2 50 in varnished steel and a laser head whose compact dimensions make it easy to integrate into a system that comprises safety systems required by applicable regulations the management of marking signals and the customer s complementary modules if any All laser system connections are found on the rear of the rack power supply safety electrical signals communication ports patch cord to the scannerr head wh
47. nsport Prot internet Protocol TCP YIP Activity k Sent Received Install Properties LA D escription Transmission Control Protocal nternet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Packets Show icon in notification area when connected Notify me when this connection has limited or no connectivity Close 3 Internet Protocol TCP IP Properties you can change the address and configuration Internet Protocol TCP IP Properties x General get IP settings assigned automatically if your network supports this capability Otherwise vou need to ask your network administrator for the appropriate settings Obtain an address automatically address 192 158 0 1 Subnet mask eo sy E Default gateway C Obtain ONS server address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Advanced o Close all the open screen and double click on the Shortcut to save data bat icon in the Desktop screen Computer Recycle Bin Shortcut save data bat 4 61 Shortcut to save data bat Lighter Laser Editar Lighter Laser Engine
48. o enter text You can set the default input language as the keyboard layout for the selected language Text Services and Input Languages E x Settings Advanced Default input language Select one af the installed input languages to use when you start your computer English United States US Installed services Select the services that you want for each input language shown in the list Use the Add and Remove buttons to modify this list Chinese Traditional Chinese Traditional US Keyboard English United States Keyboard ma Add Italian Italy Remove Keyboard Preferences Language Bar Settings In the Regional and Language option screen select the Languages tab to change the Language used in menus and dialogs used by the operating system Regional and Language Options j 1 3 Regional Options Languages Advanced Test services and input languages To change the languages and methods you can use to enter text click Details Supplemental language support Most languages are installed by default install additional languages select the appropriate check box below Install files for complex script and right to left languages including Thai Install files for East Asian languages Language used in menus and dialogs English Cancel DATA
49. ons Options Remove Tools ODBC D 9 D hk Fonts Game Intel Ri GMA Internet keyboard Mouse Network Network Setup Phone and Controllers Driver for Options Connections Wizard Modem Portable Media Power Options Printers and Scanners and Scheduled Security Sounds and Speech Devices Faxes Language Cameras Tasks Center Audio Devices Options System Taskbar and User Accounts Windows Wireless Link Wireless Start Firewall Metwork Set o In the Regional and Language option screen select the Regional Options tab to choose how some programs format numbers currencies dates and time Regional and Options Renal pts Languages Advanced Uni hited States English Australia 4 J English Belize English Canada English Caribbean English Ireland English Jamaica English Mew Zealand English Philippines English South Africa English Trinidad English United Kingdom English United States English Zimbabwe l Faeroese Finnish French Belgium French Canada French France French Luxembourg French Monaco _ French Switzerland Galician 254 German Austria el German Germany Arex User s Manual 34 3 Inthe Regional and Language option screen select the Languages tab Details to view change the languages and methods you can use t
50. s 2 3 AREX TRANSPORT The device can be easily lifted up and moved by a single person thanks to its compact size and reduced weight NOTE Rack and Scan Head are joined by a connection cable 3 meters long Rack and Scan Head are 5 NOT separable WARNING To avoid damaging or breaking the optical fiber never subject it a bending radius below the limits 5 specified in the technical specification table Figure 13 Arex transport NOTE The Arex laser system is delicate opto electronic device avoid damaging it with shock 5 vibrations NOTE Be extremely careful to not damage the connection cable between Scan Head and Rack 19 User s Manual SH DATALOGIC 2 4 FIXING AND POSITIONING The Arex marker must be positioned in a safety manner and must be followed the precautions listed below Figure 14 Positioning rack 45mm 5mm 313 50 mm Figure 15 Vertical positioning need additional fixing Don t fix the system in manner not shown in figure The machine can be fitted inside a special rack cabinet equipped with special support shoulders and handles available on request Here are the odds of the mounting points for mounting in rack 466 00 Figure 16 Fixing points on shrug rack cabinet assembly 20 Arex User s Manual wJATALOGIC The Scan Head must be fixed to a suitable base not supplied by Datalogic Automation S r l using the four M6 threaded
51. s well as the sections related to matters falling under his responsibility The workers assigned to the machine can be identified as e OPERATOR responsible for loading elements to be processed visually checking the work cycle removing the finished product and cleaning the machine e MAINTENANCE WORKER responsible for the electrical mechanical and optical maintenance and adjustment of the machine NOTE Datalogic Automation S r l declines any and all responsibility for improper use of its device gt BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDICES v Arex User s Manual DATALOGIC OVERVIEW The Fiber Laser marking system developed and manufactured by Datalogic Automation employs the most advanced technologies with regards to the mechanical optical part the electronic control of laser beam power communication and the overall safety of the entire system OPERATION OF A LASER SYSTEM WITH GALVANOMETRIC SCANNING In pulsed or continuous operation mode the laser generates an invisible high energy infrared beam In order to obtain a more accurate focus the laser beam is first enlarged by using an optical expansion system and then focused after being deflected by a scanning system consisting of two mirrors mounted on galvanometric motors These mirrors deflect the beam in a controlled beam along the X and Y axes etching of the product surface occurs by coordinating the
52. ser s Manual 68 DATALOGIC LASER RADIATION Laser radiation is an electromagnetic emission with a micrometric wavelength which ranges from the long infrared Laser close infrared Nd Yag Nd YVO visible or Argon and ultraviolet excimer laser It should be considered non lonizing Radiation In Arex laser the emission of a crystal bar is stimulated by optical pumping generated by a Diode Laser The continuous reflection of Photons between a front mirror and rear mirror creates a positive reaction so that their number continues to increase until reaching the concentration necessary to produce a beam which projects from the semi reflecting front mirror The radiation which we can imagine as a Beam of invisible light is then Collimated and Focalized with Lenses at a point where the intensity becomes high enough to be able to react with various materials producing an alteration in them due to thermal effect The radiation of Arex laser is invisible and the Eye receives it almost in its entirety without using the natural defense provided by pupil reflex Added to this is the fact that it is generally very intense with the result that it can be very harmful to the eye and present vision problems NOTE Directly viewing a Laser beam can cause irreversible damage to vision To prevent permanent damage to vision a few precautions must be taken All individuals who may be exposed to dangerous levels of laser r
53. te an electrical risk This symbol may also appear on the machine at the risk area Laser Warning This symbol indicates the danger of exposure to visible or invisible laser radiation This symbol may also appear on the machine at the risk area Fire warning This symbol indicates the danger of a fire when processing flammable materials Because there is a danger of fire it is indispensable to follow the instructions provided by the manufacturer when commissioning the machine Note Carefully read user s manual before using laser system Arex User s Manual DATALOGIC Number of added or edited pages Revision Date 821002170 08 05 2012 Release 8210021 0A 29 01 2014 57 Arex Users Manual iv DATALOGIC FOREWORD Information included in this manual are indicated to a qualified installer able to integrate the equipment into a system accomplishing with all the protection features required from internationals rules and local legislations Please refer to Appendix for further information Following manual is referred to an Arex Fiber 1PWX TLSV system in Class 4 configuration In addition to being professionally trained in their role personnel assigned to work on the machine must be informed and made acquainted with the risks inherent invisible and visible laser radiation The operator is required to carefully read the section of the manual concerning safety instructions a
54. tive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 61000 6 4 JANUARY 2007 ELECTROMAGNETIC COMPATIBILITY EMC 6 4 GENERIC STANDARDS EMISSION STANDARD FOR INDUSTRIAL ENVIRONMENTS EN 61010 1 OCTOBER 2010 SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS ABD USER S GUIDE Monte San Pietro January 26th 2012 Paolo Morselli Quality Manager How tL T UNI EM 9001 UNI EN ISO 14001 Arex Users Manual 82 wv DALALOCIC 83 Arex User s Manual I DATALOGIC FIGURES Figure 1 Arex Control Rack and Scan 999 vii Fig re 2 Example Seale u nn a UT M 12 Figure 3 Control Rack Figure 4 Scan 2 ce ee ai 13 Figure 5 Power Supply cable Figure 6 Command Box Connector Figure 7 Interlock 13 Figure 8 System Key Figure 9 Support shoulders and handles Figure 10 Quick guides 13 Figure 11 Control rack 17 Figure 12 S
55. to emit LASER ON according to the state INDICATOR YES Panel Indicator RED Scan head RED YES Indicates that laser is actively lasing RACK User selectable delay after ENABLE YES INPUT RACK Disable current driver laser output if Power Fail input power is removed then later Lockout reapplied AC or DC power supply failure or remote interlock actuation YES while key switch is in ON position Panel connection Remote Disables current driver laser output Interlock when a remote interlock switch on an equipment door or panel is opened Warning Label External Internal YES Arex labels comply with Class 4 Laser Product Requirement The labels to be used in the machine where Arex are installed MUST comply with the requirements for the Laser Class of the machine itself YES 67 Arex User s Manual DATALOGIC APPENDIX D NOTE ABOUT LASER LASER SAFETY The following information is provided in compliance with regulations set by International Authorities and it refers to proper use of Arex NOTE is crucial that you protect yourself against beams of reflected direct light as they cause permanent damage to your skin NOTE Staring directly at a laser beam may cause irreversible damage to your eyes Wear safety goggles while using the machine NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDIX CONCERNING LASER SAFETY Arex U
56. ull and void gt WARNING The manufacturer shall not be held liable for any non conforming use of equipment of its manufacture It is forbidden to operate the equipment before the machine it is intended for has been declared conformance with statutory Directives NOTE Access to the internal parts of the electrical equipment is only permitted for authorized personnel who have been trained and instructed on the electrical risks Datalogic Automation S r l shall not be held liable for work on electrically charged parts by inadequately trained personnel NOTE Access to the internal parts of the scan head is only permitted for authorized personnel who have been trained and instructed on the optical risks Datalogic Automation S r l shall not be held liable for work on parts by inadequately trained personnel gt P Arex User s Manual 12 1 3 CONTENTS THE PACKAGING MAIN HARDWARE Figure 3 Control Rack Figure 4 Scan Head NOTE Rack and Scan Head are joined by a connection cable 3 meters long referred as Head Cable Rack and Scan Head are NOT separable To avoid damaging or breaking the optical fiber never subject it to a bending radius below the limits specified in the technical specification table WARNING CABLE AND ACCESSORIES Figure 5 Power Supply cable Figure 6 Command Box Connector Figure 7 Interlock Figure 8 System Key Figure 9
57. y cable Lock the plug with the retaining clamp to avoid accidental disconnection 2 7 5 GROUND CONNECTION To ensure high electrical noise immunity it is strongly recommended to connect Arex chassis to earth plant Figure 23 Ground connection 25 Arex User s Manual 9 J lt ae 2 7 6 LOCAL CONTROL CONNECTION To use the laser in Local Control mode is necessary to install a mouse keyboard and monitor to the device Connect the monitor and input devices as shown below 279 Figure 24 USB mouse connection Figure 25 USB keyboard connection 26 Arex User s Manual wJATALOGIC Figure 26 VGA monitor connection Minimum resolution 800 x 600 2 7 7 REMOTE CONTROL MODE CONNECTION To use the laser device in Remote Control mode is necessary to connect a network cable Figure 27 RJ45 Ethernet connection Ethernet TCI IP 10 100 Mbit 27 Arex User s Manual 2197 19 150161 6 3 FUNCTIONAL SPECIFICATIONS 3 1 MANUAL TURNING ON SEQUENCE 1 step before turning on the Arex laser system be sure that the devices are connected as previously described Check presence of voltage power supply connection interlock connector and Command Box connection as described in the previous chapter Check that KEY and ENABLE commands on the rack front panel are disabled see figure 29 2 step turn on the main sw
Download Pdf Manuals
Related Search