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OPERATOR`S MANUAL - Whaley Food Service

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1. BURN RISK DO NOT CLOSE LID WITH WATER AND OR CLEANER IN FRYPOT WATER UNDER PRES SURE BECOMES SUPERHEATED WHEN LID IS OPENED ESCAPING WATER AND STEAM WILL RESULT IN SEVERE BURNS OG Henny Penny has the following cleaners available Foaming Degreaser Part no 12226 PHT Liquid Cleaner Part no 12135 PHT Dry Powder Cleaner Part no 12101 See your local distributor for details 3 30 708 Foodrervice Solutions Gola 3 15 CLEANING 6 When comes on and solution temperature is at THE FRYPOT 195 F 90 5 C immediately move the main power switch to Continued OFF Watch the cleaning solution constantly to make sure it does not boil over causing damage to controls CUP OF CLEANING uz SOLVENT TAS BURN RISK If the cleaning solution in the frypot starts to foam and boil over immediately turn the power switch to OFF and do not try to contain it by closing the fryer lid or severe burns could result Pour a cup of hot cleaning solution taken from the frypot into the condensation tower to keep it free and clean 7 Let the cleaning solution stand for 15 to 20 minutes with the unit off 8 Using the fryer brush Henny Penny part number 12105 scrub the inside of the frypot the lid liner and around the countertop of the fryer Do not use the cleaning solution on the lid or the lid hinge These parts are aluminum and will corrode if the PHT cleaner comes in contact w
2. 2 4 LEVELING THE FRYER For proper operation level the fryer from side to side and front to back using level on the flat areas around the frypot collar 4 DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 2 3 Model 500 561 600 Gioia Foodrervice Solutions 2 5 VENTILATION OF FRYER The fryer must be located with provision for venting into 2 4 adequate exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and frying odors Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities When installing the gas fryer do not attach an extension to the gas flue exhaust stack This may impair proper opera tion of the burner causing malfunctions and possible negative backdraft PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated LID OPEN A A LID COVER 43 RELEASE PIN OPERATING PR VALVE JUNCTION BOX CONDENSATION 120 vot E ORAIN LINE TE FRONT VIEW RIGHT SIDE VIE
3. PROG followed by DEG F or C Use va to choose F or C 3 Press P and INIT shows in the display Press and hold and display shows In 3 In 2 In 1 Ak by Init Sys DONE DONE The controls now are reset to factory parameters the time set to 0 00 and temperature 190 F or 88 C F A Press P F and O or UNLOCK shows in the dis plays Use y to choose LOCK or UNLOCK r 5 Press P and FRYR shows in left display and the right display should show PRES Use v fa to change from OPEN to PRES if needed 3 17 NY PENNY Gioia Foodrervice Solutions C1000 SPECIAL 3 7 3 18 PROGRAMMNG Continued Model 500 561 600 Press Pi and HEAT shows in the display Use y D to change the heat source ELEC for electric models GAS for units with standing pilot SSI for units with solid state ignition F Press P and VAT and FULL should show in the displays if controls are set to PRES in step 5 Press P l and MELT and Solid or LIQD shows in the displays Use v A to choose Solid if using solid shortening or LIQD if using liquid shortening Pressandhold P _ to exit Special Programming at any time 1209 Y PENNY Model 500 561 600 Global Foodiervice Solutions 3 8 REGULAR MAINTE
4. Natural L 20 mbar Natural 1 20 mbar Natural L 20 25 mbar Natural I 25 mbar Liquid Propane 1 30 mbar Liquid Propane 1 37 mbar Liquid Propane I 50 mbar Natural L 8 7 mbar Natural L 8 7 mbar Natural L 8 7 10 mbar Natural I 10 mbar Liquid Propane 1 25 mbar Natural L 1 04 mm Natural I 1 04 mm Natural I 1 04 mm Natural L 1 04 mm Liquid Propane I 0 66 mm Natural 1 4 1 mm 2E This appliance must be installed in accordance with the manufacturers instructions and the regulations in force and only used in a suitably ventilated location Read the instructions fully before installing or using the appliance SCRL Model 500 561 600 Gioia Foodrervice Solutions TABLE OF CONTENTS Section Page decian INIRODUCIHION gii 1 1 Jellz RCS SUT ED Crealo eine 1 1 Za LOPE a a E E ei 1 1 lb AS 1 1 Je Modalit 1 1 Poi Siete 1 2 Section INSTALCA LUON era tit 2 1 al IDO iii 2 1 252 Unpackine PISO CHONG spicca alari 2 1 25 DeleCUIe Wie Fryer LOCION iii ssi iaia 2 3 Jedi Lovene eT o PA O yO E S 2 3 A A A 2 4 250 DAS SUP ss iii eaciaass 2 5 2 RR 2 6 0 GaiLtdklicsksol re 2 9 29 Gas Pressure E A ata 2 9 2 10 Gas Pilot amp Burner Lighting and Shutdown Procedure 2 9 2 11 Pilot Flame Adj stment Gas Only ais 2 10 2 12 Pressure Regulator Adjustment Gas ONlY 2 10 Zi Blec
5. H Y PENN Y Global Foodser Henny Penny Pressure Fryers Model 500 Model 561 Model 600 OPERATORS MANUAL REGISTER WARRANTY ONLINE ATWWW HENNYPENNY COM Y PENNY Model 500 561 600 Giotal Foodrervice Solutions LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F
6. The fryer weighs approximately 300 lbs 136 kgs 8 Tilt fryer to one side so one side of fryer frame is raised up off skid 9 While one person holds unit up another person hits the vertical wood supports with a hammer pushing them under the fryer 10 Return the fryer to fully upright 710 2 1 2 2 UNPACKING INSTRUC TIONS Continued l SHIPPING ZII UPPOR S DISCARD i Model 500 561 600 11 Open front door remove two vertical supports and a horizontal support and close the front door 12 Unlock all four casters 13 Lift fryer up so casters are above the skid move the fryer off the skid and set the fryer on the floor 14 Prepare the deadweight assembly for operation A metal shipping support is installed inside the deadweight valve assembly and must be removed prior to installation and startup or unit will NOT build pressure a Unscrew the deadweight cap b Remove the round deadweight c Remove and discard the shipping support d Clean the deadweight orifice with a dry cloth e Replace the deadweight and secure the deadweight cap 15 Remove the protective paper from the fryer cabinet and clean the surfaces with a cloth soap and water 710 ea A Model 500 561 600 Global Foodrermice Solutions 2 3 SELECTING THE FRYER The proper location of the fryer is very important for operation LOCATION speed and convenience Choose a location which will provide ea
7. Frying breaded food products requires frequent filtering to keep the shortening clean The shortening should be filtered after every 3 to 6 Cook cycles For the best quality product Do not exceed 6 Cook Cycles without filtering Refer to Filtering of Shortening Section Maintain the shortening at the proper cooking level Add fresh shortening as needed Do not overload the baskets with product 12 lbs 5 4 kg for model 600 fryers 14 lbs 6 4 kg for model 500 fryers and 18 lbs 8 2 kg for the model 561 or place product with extreme moisture content into baskets A DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD THE SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING OR SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 608 PENNY Model 500 561 600 Global Foodsermice amp 3 4 PRODUCT COOKING The following table provides the suggested frying times and temperatures GUIDELINES for single stage cooking using the Henny Penny Pressure Fryer com bined with our special blends of PHT Fryer Breading Mixes All the suggested time and temperature settings are fora 10 pound 4 5 kg load Product size per piece Temperature Time Min Chicken 315 F 157 C 10 11 2 1 4 Ibs 1 kg 8 or 9 pieces Fish 315 F 157 C a 4 ozs 11 kg Shrimp 315 F 157 C 2 Trout 315 F 157 C 5 10 to 16 ozs 28 45 kg Pork Chops 315
8. greater part of the natural juices are retained within the food An exclusive deadweight assembly vents excess steam from the pot and maintains constant low live steam pressure Heat generated is another important factor of the pressure fryer The normal suggested frying operation is between 315 and 325 F This results in energy savings and extends the frying life of the shortening Energy savings is realized due to the unit s short frying time low tem perature and heat retention of the stainless steel frypot Time is important because the shorter the time involved in frying foods results in additional economies for the user Foods are table ready in less As of August 16 2005 the Waste Electrical and Electronic Equipment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive ROHS and have redesigned our products as needed in order to comply To continue compliance with these direc tives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor As in any unit of food service equipment the Henny Penny Pressure Fryer does require care and maintenance Requirements for the mainte nance and cleaning are contained in this manual and must become a regular part of the operation of the unit at a
9. 3 21 LIMIT STOP Ta ADJUSTMENT Continued 3 22 CLEANING THE SAFETY RELIEF VALVE SAFETY VALVE 3 38 Model 500 561 600 Turn the inner collar counterclockwise until 1t stops against the bottom hub of the spindle Tighten Allen screws If the lid cover fails to seal properly steam escapes from around the gasket during frying Readjust the limit stop this time turning the spindle 1 full turn after the initial contact of the lid gasket with the frypot rim step 5 4 DANGER BURN RISK DO NOT ATTEMPT TO REMOVE THE SAFETY VALVE WHILE FRYER IS OPERATING OR SEVERE BURNS OR OTHER INJURIES WILL RESULT DO NOT DISASSEMBLE OR MODIFY THIS SAFETY RELIEF VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLI ANCE WARRANTY Remove deadweight cap and deadweight Use a wrench to loosen the valve from the pipe elbow turn counterclockwise to remove Clean the inside of the pipe elbow with hot water Turn the safety relief valve towards the rear of the fryer when reinstalling the relief valve Immerse the safety relief valve in a soapy water solution for 24 hours Use a 1 to 1 dilution rate The valve cannot be disassembled It 1s factory preset to open at 14 1 2 pounds of pressure 999 mbar If it does not open or close it must be replaced 703 Model 500 561 600 3 23 CHECK amp TIGHTEN To extend the life of the temperature probe high limit and el
10. 3 9 Lid Spring 3 3 10 Condensation Drain Channel 3 3 11 Lid Gasket 3 2 12 Lid Latch 3 2 13 Spindle Assembly 32 14 Lid Limit Stop 3 2 15 Deadweight Assembly 608 Model 500 561 600 Function Holds the cooking shortening and an adequate cold zone for collection of cracklings Assists in raising the lid and then holding it open it is covered with a shield This channels the moisture that collects on the lid liner when the lid is opened into the drain line and prevents the moisture droplets from falling into the shortening Provides the pressure seal for the frypot chamber A spring loaded latch that provides a positive latch to hold the lid closed this latch along with the spindle assembly and lid gasket provides a pressure sealed frypot chamber An assembly that is tightened after the lid is latched and applies pressure to the top of the lid the lid gasket then applies pressure against the frypot rim after building one pound of internal pressure the lid liner pushes a locking pin up into the locking collar prevent ing the spindle from being turned while the frypot is pressurized A threaded adjustable collar used to obtain the proper tightness between the lid gasket and the frypot rim done by controlling the number of clockwise rotations of the spindle This deadweight style pressure relief valve maintains a constant level of steam pressure within the frypot excess steam is vented through the exhaust stac
11. A DIRI IATA GAS FRYER LEFT SIDE VIEW 2 6 Model 500 561 600 Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with American National Standard Z223 1 Latest Edition National Fuel Gas Code and the local municipal building codes In Canada installation must be in accordance with Canadian Gas Authority Standard CSA B149 amp 2 Installation Codes Gas Burning Appliances and in accordance with Australian Gas Association current edition of ASS601 Gas Installations The fryer and its manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPa 34 47 mbar The fryer must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa 34 47 mbar A standard 1 2 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 1 2 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column 0
12. Controls 13 19 14 12 Model 500 561 600 608 HEN PENNY Model 500 561 600 Global Foodservice Solutions 3 1 OPERATING COMPONENTS Continued HENNY PENNY a 28 24 27 21 25 22 20 26 23 GAS MODEL Figure 3 3 Operating Controls 608 3 7 Y PENNY Model 500 561 600 Global Foodiervice Solutions 3 1 OPERATING COMPONENTS Continued 30 31 29 Figure 3 4 Figure 3 6 Figure 3 9 3 8 608 Y PENN Y Model 500 561 600 Global Foodtermice Solutions 3 2 FILLING OR ADDING SHORTENING NORICE Before the actual cooking operation and adding shortening to the frypot be sure frypot filter screen assembly and drain pan are cleaned Filter screen assembly and drain pan should be cleaned with soap and hot water and thoroughly dried before reassembling At this time the frypot should also be cleaned Refer to Cleaning the Frypot Section The shortening level must always be at the frypot level indicator on the rear of the frypot see photo on next page Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The elements on electric fryers or the frypot surface on gas fryers must be completely submerged Fire or damage to the frypot could result 1 Itisrecommended that a high quality frying shorteni
13. F 157 C 5 4 to 5 ozs 11 14 kg to ins 12 7 19 mm thick Ribs 2175 F 135 C 14 2 1 2 lb 1 13 kg rack Cubed Steak 315 F 157 C 5 6 to 10 ozs 17 28 kg 1 4 to 1 in 6 4 25 4 mm thick Veal Cutlet 315 F 157 C 4 4 ozs 11 kg Potatoes 315 F 157 C 8 10 lbs 4 5 kg cutin wedges 608 3 11 Y PENNY Giobal Foodierelzo Solutione Model 500 561 600 3 5 CHICKEN FRYING The following is a description of the operating procedures for fryers PROCEDURES with the Computron 1000 controls 1 Check to see that all control switches are off and the drain and 3 12 7 filter valves are in the closed position Remove the basket from the frypot and leave lid open Make sure frypot is filled with shortening to the proper level Refer to filling and Adding Shortening Section Make sure electrical power is connected to fryer Gas units make sure gas lines are connected to fryer and gas valve is turned on See GAS PILOT amp BURNER LIGHTING AND SHUT DOWN PROCEDURE Section Display shows OFF until power switch is turned to the ON position Display now shows the cook time and the unit auto matically goes into the Melt Cycle until the shortening tempera ture reaches 230 F 110 C The control then automatically exits the Melt Cycle The PFG 600 series pressure fryer has several safety devices which shuts down the gas supply when they are activated The above procedures s
14. O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be
15. build check Troubleshooting Section or call your local Henny Penny service agent if need be Check the drain and filter valve for leaks 23 At the end of the Cook Cycle the timer reaches zero the fryer automatically depressurizes the timer buzzer sounds and the display flashes DONE Press button to turn off alarm 42 DANGER gt Depressurize DO NOT LIFT HANDLE OR FORCE LID LATCH OPEN BEFORE PRESSURE GAUGE READS 0 PSI ESCAPING STEAM AND SHORTENING WILL RESULT IN SEVERE BURNS 608 3 15 Y PENNY Global Foodrermice 3 5 CHICKEN FRYING PROCEDURES Continued 3 16 Model 500 561 600 24 After the pressure drops to zero turn the spindle counterclockwise approximately one turn Do not spin or flip the spindle cross arm when opening the lid Damage to the acme nut inside the cross bar could result 2 N Raise the lid promptly to allow most of the condensation on the lid to drain down and out through the drain channel and not back into the shortening To avoid damage to the hinge do not let the lid slam up against its backstop 26 Insert the handle into the basket Lift the basket and hang it on the side of the frypot to drain Allow the product to drain approximately 15 seconds before dumping it onto a tray 27 Place the product into a warming cabinet immediately EADY 28 Before frying the next load wait until D is on indicating the shorten
16. chart Section in this manual Shortening not draining e Drain valve clogged Push cleaning rod through open drain valve Filter motor won t run e Motor overheated Reset motor see Filter Pump Motor Protector Manual Reset Section More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 800 417 8405 or 937 456 8405 703 4 1 Y PENNY Gioia Foodrervice Solutions 4 2 ERROR CODES DISPLAY CAUSE E 4 Control board overheating E 5 Shortening overheating E 6 A Temperature probe open E 6 B Temperature probe shorted E 15 Drain switch failure 4 2 Model 500 561 600 In the event of a control system failure the digital display will show an Error Message These messages are coded E4 ES E6 E10 E15 E20 E31 E41 E46 E54 and E 70 A amp B A constant tone is heard when an error code 1s displayed and to silence this tone press any button PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON if display shows E 4 the control board is getting too hot check the louvers on each side of the unit for obstructions Turn switch to OFF position then turn switch back to ON if display shows E 5 the heating circuits and temperature probe should be checked Turn switch to OFF position then turn switc
17. or fuse at wall Pressure not exhausting at e Solenoid or Exhaust line clogged Turn OFF and allow fryer to cool to end of cook cycle release the pressure in frypot have all lines solenoid and exhaust tank cleaned Operating pressure too high e Deadweight clogged e Turn OFF and allow fryer to cool to release the pressure in frypot clean deadweight see Cleaning the Dead weight Assembly Section A DANGER DO NOT OPERATE UNIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SEVERE INJURIES AND BURNS WILL RESULT IMMEDIATELY PLACE THE POWER PUMP SWITCH IN THE OFF POSITION WHICH RELEASES THE PRESSURE BY ALLOW ING THE UNIT TO COOL DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED Pressure does not build e Not enough product in frypot e Place full capacity product in frypot when using fresh shortening Metal shipping spacer not e Remove shipping spacer see Unpacking removed from deadweight Instructions Section Faulty PC board e Have controls checked by service technician Lid gasket leaking e Reverse or replace lid gasket Shortening not heating Gas valve knob turned to the e Make sure gas control valve knob is OFF position turned to the ON position Drain valve open e Close drain valve High temperature limit tripped Reset high temperature limit see Operat ing Controls Section Foaming or boiling over See Boil Over chart on fryer Follow Boil Over procedures from and beginning of Operation
18. per Cleaning the Deadweight Assembly Section 5 Dump the water from the condensation drain pan If disconnection of the cable restraint is necessary be sure to reconnect the restraint after the fryer has been returned to its originally installed position 708 3 33 PENNY Global Foodservice Sol 3 18 OPERATING INSTRUC TIONS FOR OPTIONAL DIRECT CONNECT SHORTENING SYSTEM Figure 2 3 34 Model 500 561 600 Connect the female quick disconnect that is attached to the hose in the rear of the fryer to the correct male quick disconnect at the wall Once attached the hose can remain connected unless the fryer is moved Figure 1 In order for the system to work properly attach the hose to the shortening return line only Open the drain valve and drop the shortening from the desired frypot into the drain pan Once all shortening is gone from frypot turn the red handle counterclockwise into the down position and hold Figure 2 While holding the handle down turn the POWER PUMP switch to the PUMP position Shortening is now pumped from the drain pan 5 Once all the shortening is out of the drain pan turn the POWER PUMP switch to the OFF position 6 Turn red handle back to original position 7 Frypotis now ready for fresh shortening 703 3 19 REVERSING THE LID GASKET 1002 Model 500 561 600 Reversing the lid gasket helps to prevent early failure of lid ga
19. the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FORANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b ifthe equipment serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OFALLOTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO5 011 L Revised 7 28 10 803 Y PENNY Global Foodrervice Model 500 561 600 This manual should be retained in a convenient location for future reference A wiring diagram for this appliance 1s located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas s
20. 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com
21. 10 The frypot must be filled to the proper level with shortening Refer to Filling or Adding Shortening Section Shutdown Procedure 1 Move ON OFF selector on gas control valve to OFF position 2 Turn main power switch to ON position 2 11 PILOT FLAME The pilot flame is preset at the factory If adjustment is necessary ADJUSTMENT contact your local independent Henny Penny distributor GAS ONLY 2 12 PRESSURE The gas regulator 1s preset at the factory at 3 5 inch water column REGULATOR 0 87 kPa for natural gas 10 0 inch 2 49 kPa for propane If ADJUSTMENT adjustment is necessary contact your local independent Henny Penny GAS ONLY distributor 710 PENNY 6 Tobal Footer 2 13 ELECTRICAL REQUIREMENTS ELECTRIC FRYER CABLE RESTRAINT I bolt is to be secured to the building using acceptable building construc tion practices DRYWALL CONSTRUCTION Secure l bolt to a building stud Do not attach to drywall only Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible conduit 908 Model 500 561 600 The electric fryer is available from the factory wired for 208 220 240 or 440 480 volts single or three phase 60 Hertz service The proper power service cable must be ordered as an accessory or provided at installation Check the data plate on the inside of the fryer door to determine the correct power sup
22. 2 Bread the pork chops 4 oz portion 1 2 inch to 3 4 inch 11 kg 12 7 19 mm thick with the Henny Penny Fryer Mix 3 Fry at 315 F 157 C for 5 minutes If the chops are larger allow an additional minute for each 2 ounce 06 kg increase per portion 1 Fry the chops 4 oz 11 kg portion for 5 minutes at 305 F 152 C 2 After frying has been completed place the chops in warm barbecue sauce 3 The chops should remain in the barbecue sauce for 30 minutes prior to serving at 150 F 66 C minimum 1 Prepare racks of ribs racks of 2 1 2 pounds 1 13 kg and under by trimming excessive fat 2 Cut the ribs into proper portions for serving before preparing Ribs lightly breaded with Henny Penny Fryer Mix before frying gives additional flavor 3 41 PENNY Gioia Foodrervice Solutions 3 30 BARBECUED RIBS Continued 3 31 TOP SIRLOIN STEAK AND FILET MIGNON 3 32 FISH FILLETS 3 33 FROG LEGS 3 34 OYSTERS 3 35 SHRIMP 3 42 Model 500 561 600 3 The ribs should be fried for 13 minutes at 275 F 135 C 4 Ribs should then be brushed well on both sides with barbecue sauce or placed in a pan of warm sauce 5 Hold ribs in a sauce at 150 F 66 C for 30 minutes so flavor can permeate 6 Racks of ribs that exceed 2 1 2 pounds 9 kg will need addi tional time for frying Use approximately 15 minutes for 3 pound 1 4 kg racks 1 For steak 6 to 8 oz 17 23 kg portion
23. 25 14 480 Three 13 50 16 2 11 Y PENNY Global Foodbrervice 2 13 ELECTRICAL 2 12 REQUIREMENTS ELECTRIC FRYER Continued Model 500 561 600 Additional CE Electrical Statements The supply power cords shall be oil resistant sheathed flexible cable no lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord and must be HO 7RN type Itis recommended that a 30 mA rated protective device such as a residual current circuit breaker RCCB or ground fault circuit interrupter GFCI be used on the fryer circuit SHOCK HAZARD FOR EQUIPMENT WITH CE MARK ONLY To prevent electric shock hazard this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor This appliance is equipped with an equipotential lug for this purpose The equipotential lug is marked with the following symbol 908 Y PENNY Gioia Foodrervice Solutions 2 14 ELECTRICAL REQUIREMENTS GAS FRYER 2 15 TESTING THE FRYER 2 16 MOTOR BEARINGS 608 Model 500 561 600 The gas fryer requires 120 volt single phase 60 Hertz 10 amp 3 wire grounded earthed service or 230 volt single phase 50 Hz 5S amp phase service The 120 volt gas fryer is factory equipped with a grounded earthed cord and plug for your protection against shock and should be plugged into a three prong grou
24. 747 mbar Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by L Ze Installing a manual gas shutoff valve and a disconnect union or Installing a heavy duty design A G A certified connector which complies with the Standard for Connectors for Moveable Gas Appliances ANSIZ21 6 or CAN CSA 6 16 with a quick disconnect coupling 408 2 7 GAS PIPING 703 Y PENNY Global Foodrermice Continued Model 500 561 600 Henny Penny Part No 19921 which complies with ANSI standard Z21 41 or CAN 1 6 9 Also adequate means must be provided to limit the movement of the fryer without depending on the connector and quick disconnect device or its associated piping to limit the fryer movement See the illustration on following page for the proper connec tions of the flexible gas line and cable restraint The cable restraint limits the distance the fryer can be pulled from the wall For cleaning and servicing the fryer the cable must be unsnapped from the unit and the flex1ble gas line disconnected This will allow better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning and servicing 1s complete 2 7 Y PENNY Gioia Foodiervice Solutions 2 7 GAS PIPING Continued GAS PIPING RIGHT MINIMUM PULL of equip ment away from wall permissible for accessi bility to Quick Disconnect
25. DJUSTMENT Step 3 703 Model 500 561 600 To extend the life of the lid gasket and help prevent steam leakage check the limit stop adjustment quarterly following the steps below i Close and latch lid and turn spindle counterclockwise until it stops Using a 3 16 Allen wrench loosen the 2 set screws on the outer collar of the limit stop Turn the inner collar clockwise until it stops Insert a small screwdriver or Allen wrench in the hole in the inner collar to assist you in turning the collar Turn spindle clockwise until it stops The lid gasket is now touching the frypot rim From the front of the fryer turn the spindle at least 3 4 of a turn but not over turn One of the spindle arms should be lined up with the red ball of the latch at this time Slightly turn the spindle past this position so it should show in about the 7 o clock position The 7 o clock position is only to allow slight additional turning of the spindle to relieve any side pressure against the locking pin Side pressure holds the pin in the locked position even after all the pressure has released When adjustment is complete if a black ball on the spindle is lined up with the red ball on the latch unscrew the black ball and the red ball on the spindle and change places on the spindle The red ball on the spindle should now line up with the red ball on the latch 3 37 Y PENNY Global Foodiervice Solutions
26. Device RIGHT WRONG AVOID SHARP BENDS AND KiNKS when pulling equipment away from wall Max imum pull will kink ends even if instalied properly and reduce Connector life DISCONNECT BEFORE QUICK DISCON NECT DEVICE still attached white extended at maximum pull STRESS STRESS POINTS SARTO MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL FOR ACCESSI BILITY ONLY Couplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single naturai loop Aliowing a sharp bend as shown at right strains and twists the metal hose to a point of early failure at the coupling Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates doubie bends causing work fatigue failure of the fittings In all installations where self draining is not necessary connect metal hose in a vertical loop DO NOT CONNECT METAL HOSE HORI ZONTALLY unless self draining is neces lt a sary then use supporton i ba oe plane as shown at A li a eft ween QE Get eee Alia tie Please refer to the illustration below when installing cable rest
27. E FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS COULD RESULT e Wash down and scrub the sides of the frypot Use L brush to clean the heating elements f After the sides and bottom are cleaned open the drain valve 7 If an optional filter rinse hose is available on your fryer the following cleaning procedure may be used a Attach the filter rinse hose with its quick disconnect fitting to the male fitting inside the door next to the filter valve handle To do this slide back the spring ring on the female side of the quick disconnect fitting and let it snap into place over the male half of the fitting 708 3 21 Model 500 561 600 HENNY PENNY 3 10 FILTERING OF b While holding the wooden handle make sure the hose nozzle SHORTENING is pointed down into the bottom of the frypot Pull the lid Continued down over the nozzle close the filter valve and move the main power switch to the PUMP position Hold nozzle carefully to avoid excessive splashing BURN RISK Use care to prevent burns caused by splashing of hot shortening c Rinse the frypot interior Especially work on hard to clean areas like the frypot bottom On electric models clean around heating elements d After sufficient rinsing with shortening close the drain valve e Turn th
28. NANCE As in all food service equipment the Henny Penny pressure fryer does SCHEDULE require care and proper maintenance The table below provides a summary of scheduled maintenance Procedure Frequency Filter pump motor protector As required manual reset Filtering of shortening Every 3 to 6 frying cycles Cleaning the Optional Crumb pan As required Filter pump problem prevention As required Changing of shortening As required Changing the filter envelope As required Changing the charcoal filter As required Cleaning the frypot Before changing the shortening Cleaning the deadweight valve Daily Night closing procedures Daily Check optional rinse hose Weekly for deterioration Reversing the lid gasket Quarterly Lid lubrication Quarterly Limit stop adjustment Quarterly Check tightness of spreader bars Quarterly Clean safety relief valve Annually 3 9 FILTER PUMP The filter pump motor is equipped with a manual reset button MOTOR located on the rear of the motor in case the motor overheats Wait PROTECTOR about 5 minutes before attempting to reset this protective device to MANUAL RESET allow motor to cool The filter motor is on the rear of the fryer It takes some effort to push the reset and a screwdriver can be used to help reset the button Electric fryers with serial numbers of HB013JB amp below and gas fryers with serial numbers of GAO85JB amp below can push the reset button by removing the access panel on the le
29. OMPONENTS C1000 Controls Reference Figure 3 1 Fig Item Description Function No No 3 1 l Digital Display Shows the shortening temperature the timer countdown in the Cook Cycle and the selections in the Program Mode the temperature of the shortening can be shown by pressing once or twice to view set point temperature 1f shortening temperature exceeds 425 F 218 C the display reads E 5 FRYER TOO HOT 3 1 2 This LED lights when the shortening temperature is within 5 of the setpoint temperature signaling the operator that the shortening temperature is now at the proper temperature for dropping product into the frypot 3 1 3 The timer buttons are used to start and stop Cook Cycles 3 1 4 gt N The idle buttons are used to start an Idle Mode which reduces the temperature of the shortening during non use periods press and hold to exit the Idle Mode 3 1 5 The program button 1s used to access the Program Modes also once in the Program Mode it is used to advance to the next parameter 3 1 647 Used to adjust the value of the currently displayed setting in the Program Mode and to change set point temperature of the shortening 608 3 1 Y PENNY Global Foodrermice 3 1 OPERATING COMPONENTS Continued Model 500 561 600 3 2 Figure 3 1 608 PENNY Gioia Foodrervice Solutions 3 1 OPERATING COMPONENTS Continued Fig Item Description No No 3 3 8 Frypot 3
30. W BACK VIEW GAS MODEL 600 703 Y PENNY Model 500 561 600 loba Foodrervice Solutions PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated a 8 2 st 4 STEAM EXHAUST y a a STACK LIDER o i sio it be Ne l ine 43 LID COVER aye eae Ao 2 RELEASE PIN A x I tro i r i i pa i Yo i LA SI i POWER Pm POWER 1 JUNCTION BOX ty 208 240 V 7 ri JUNCTION BOX gt CONDENSATION OA DRAIN LINE Lal 3 CT ad CONDENSATION DRAIN PAN a ers tI I FILTER DRAIN PAN FRONT VIEW RIGHT SIDE VIEW BACK VIEW ELECTRIC MODEL 500 2 6 GAS SUPPLY The gas fryer is factory available for either natural or propane gas Check the data plate on the right side panel of the cabinet to deter mine the proper gas supply requirements The minimum supply for natural gas is 7 inches water column 1 7 kPa and 10 inches water column 2 49 kPa for propane Maximum gas supply is 14 inches water column 3 49 kPa or 5 psi EXPLOSION RISK Do not attempt to use any gas other than that specified on the data plate Conversion kits can be installed by your distributor if required Incorrect gas supply could cause an explosion or fire resulting in severe injuries and or property damage 605 2 5 Y PENNY Global Foodbervice 2 7 GAS PIPING STEAM EXHAUST STACK Z SHUT OFF VALVE 172 GAS INLET CONNECTION 172 INCH
31. ces to fall onto a tray as they come out of the breader drum 608 3 13 Y PENN Y Model 500 561 600 Global Foodservice Solutions 3 5 CHICKEN FRYING 13 Ifa breading machine is not used the food should be placed in PROCEDURES Continued the dry mix and hand tumbled so that each piece of food is completely covered 14 Knock off any excess breading and place the breaded product on a tray for cooler storage Place a damp cloth over the breaded food to retain moisture The breaded food should be held for a minimum of 30 minutes before frying so that 1t can absorb spices from the breading and so that breading can better adhere to the product 15 Determine the time and temperature settings according to the type of product to be fried Step 13 16 Set the controls to the desired temperature and time See C1000 Programming Instructions Section Before placing the product into the basket make certain that the shortening is at the correct frying temperature for the type of product Also check that is ON D 17 Place the food into the submerged basket by first putting in the largest pieces thighs and drumsticks This gives the large and more difficult pieces time to fry a few extra seconds in the shortening Leave the lid open p 4 P L ye BURN RISK Use care to prevent splashing hot shortening Severe burns can result Do not overload or place product with extreme moisture content into t
32. ch if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 2 703 HENNY PENNY 1 5 SAFETY Continued Y 908 Model 500 561 600 Equipotential Ground Symbol Waste Electrical and Electronic Equipment WEEE Symbol Shock Hazard Symbols Hot Surface Symbols 1 3 ea A Model 500 561 600 Global Foodrermice Solutions Model 500 561 600 Y PENNY Global Foodrermice SECTION 2 INSTALLATION 2 1 INTRODUCTION This section provides the installation instructions for the electric and gas models of Henny Penny Pressure Fryers Installation of this unit should be performed only by a qualified service technician 2 2 UNPACKING INSTRUCTIONS Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result 1 Cutthe bands from around the carton Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure 2 Lift the carton from the fryer 3 Remove the inside packing from the fryer 4 Open fryer lid and remove the basket plus all accessories 5 Open the front door and remove the condensation drain pan 6 Unscrew the filter union and remove the filter drain pan 7 Close the door Take care when moving the fryer to prevent personal injury
33. e as water will dissolve the filter paper 10 Assemble the top filter screen to the bottom filter screen 3 26 703 Y PENNY Model 500 561 600 Global Foodiervice Solutions 3 13 CHANGING THE FILTER ENVELOPE Continued 11 Slide the screens into a clean filter envelope 12 Fold the corners in and then double fold the open end 13 Clamp the envelope in place with the two filter retaining clips 14 Replace the crumb catcher screen on top of the filter paper Screw on the suction standpipe assembly Va CORNER FOLDS 15 Place complete filter screen assembly back into filter drain pan and slide pan back into place beneath the fryer ein 16 Connect the filter union by hand Do not use a wrench to tighten FIR SECOND FOLD l 17 Slide the condensation drain pan back into place The fryer is now ready to operate 803 3 27 Model 500 561 600 3 14 CHANGING THE The charcoal filter should be changed every day or whenever it be comes clogged with crumbs Proceed as follows 1 Move the main power switch to the OFF position 2 Remove and empty the condensation drain pan 3 Disconnect the filter union and remove the filter drain pan from beneath the frypot RISK Use protective cloth or glove when disconnecting the filter union and removing the charcoal filter assembly or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or sever
34. e burns could result 4 An optional filter pan dolly can be used to safely transport filter pan filled with hot shortening 5 Discard shortening or pump shortening back into frypot 6 Wearing protective gloves or using a cloth remove the charcoal filter assembly from drain pan 7 Set charcoal filter assembly on a counter or table and turn the 4 clips securing the charcoal pad frame and pull frame from assembly 3 28 205 Y PENNY Model 500 561 600 Global Foodiervice Solutions 3 14 CHANGING THE CHARCOAL FILTER Continued 8 Remove and discard old filter pad Clean and dry pan frame and grid thoroughly 9 Place grid frame and new charcoal filter pad in assembly with smooth side facing the grid and secure with clips Step 9 10 Slide the drain pan back into place under the fryer and connect the filter union by hand Do not use a wrench to tighten 11 Slide the condensation drain pan back into place The fryer is now ready to operate 3 15 CLEANING After the initial installation of the fryer as well as before every change THE FRYPOT of shortening the frypot should be thoroughly cleaned as follows 1 Turn the main power switch to OFF and unplug unit from the wall receptacle Moving either the frypot or filter pan while containing hot shortening is not recommended Hot shortening can splash out Severe burns could result The filter drain pan must be as far back under the fryer as i
35. e main power switch to the OFF position 4 DANGER ONLY CONNECT AND DISCONNECT THE FILTER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION ALSO USE A DRY CLOTH OR GLOVE TO AVOID BURNS FATLURE TO DO THIS COULD RESULT IN SEVERE BURNS FROM HOT SHORTENING SPRAYING FROM THE MALE FITTING f Detach the hose Raise the fitting end of hose high for a minute to allow the remaining shortening in the hose to drain into the frypot Step 7f 8 Pump all the shortening out of the filter pan and back into the frypot Close lid during first surge of pumping 3 22 803 Model 500 561 600 3 10 FILTERING OF 9 When the pump is pumping air only the shortening in the frypot SHORTENING will appear to be boiling Close the filter valve first and then Continued move the main power switch from PUMP to OFF This will keep the filter pump and lines from filling up with shortening When bubbling occurs immediately close the filter valve This prevents aeration of the shortening therefore increasing shortening life 10 Check the level of the shortening if necessary until 1t reaches the level indicator line on the rear wall of the frypot or the top level indicator line on model 500s Step 9 11 After completing the filtermg operation empty and replace the condensation drain pan 12 If frying is to be continued at this time move the main power switch back to the ON position and allow time for reheating of the sh
36. eadweight valve housing an opening that regulates the amount of steam entering the deadweight assembly a container that holds the deadweight assembly a metal air intake device on the rear of eight head fryers which allows the blower to pull in fresh air a microswitch that automatically shuts off the fryer heat in the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve is opened the drain valve should remain closed at all other times the starting preset cooking temperature at which product is placed in the shortening a table onto which the cooked product is dumped after removal from the frypot a hose used to vent steam from the frypot on eight head fryers the lines marked on the interior rear wall of the frypot that show the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed the threaded connection between the fryer and the filter system that can be connected or released without tools a pan that rolls or slides under the fryer into which shortening is drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly a
37. eaned as follows BURN RISK DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAPWHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT 1 Turn the main power switch to the OFF position Be sure all pressure has been released and open the lid 2 Unscrew the deadweight cap and remove the cap and dead weight Deadweight cap may be hot Use protective cloth or glove or burns could result Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 3 Clean the exhaust tube with stainless steel brush Henny Penny part number 12147 3 32 708 PENNY Model 500 561 600 Global Foodrermice Sol 3 16 CLEANING THE DEADWEIGHT ASSEMBLY Continued 4 Clean the deadwe1ght cap and weight in hot detergent water Make certain to thoroughly clean the inside of the valve cap and the deadweight 5 Clean the deadweight orifice and the inside of the deadweight assembly body with a clean lint free cloth 6 Dry the deadweight and deadweight assembly cap 7 Replace deadweight and deadweight assembly cap Finger tighten the cap Step 6 3 17 NIGHT CLOSING At the end of each day or shift perform the following procedures PROCEDURES 1 Filter the shortening per Filtering of Shortening Section 2 Move the main power switch to the OFF positions 3 Place the fryer basket in a sink for cleaning 4 Clean the deadweight assembly
38. egulator on the automatic gas valve REGULATOR SETTING is factory set as follows Natural 3 5 inches water column 0 87 kPa Propane 10 0 inches water column 2 49 kPa The gas pressure regulator has been set by Henny Penny and 1s not to be adjusted by the user 2 10 GAS PILOT amp BURNER Lighting Procedure Solid State Ignition LIGHTINGAND 1 Turn main power switch to OFF position SHUTDOWN PROCEDURE 2 Move ON OFF selector on gas control valve to OFF position 3 Wait a sufficient length of time at least 5 minutes to allow any gas which may have accumulated in burner compartment to escape 4 Move ON OFF selector on gas control valve to ON position 5 Turn main power switch to ON position 6 Wait about 43 seconds for the burner to light Gas Control Valve ON OFF Selector Listen for the gas burner Ignition o e It will be an audible sound due to the gas igniting at the gas Jets within the burner 710 2 9 PENNY Model 500 561 600 Global Foodbervice 2 10 GAS PILOT amp BURNER 8 The burner lights and operates until the shortening temperature LIGHTINGAND reaches a preset temperature and when tempearture light goes SHUTDOWN out set controls for desired length of time PROCEDURE Continued Do not leave burner on for more than 10 seconds without shortening in the frypot or damage to the frypot may result 9 The frypot should be cleaned per the instructions in Section 3
39. ements ELEMENT SPREADER every 90 days check the tightness of the element spreader bar screws BARS Model 500 only following the steps below BURN RISK Drain shortening and allow fryer to cool before proceed ing with the following steps Surfaces of the fryer will be hot and burns could result Check that all spreader bars are in place 4 sets and using a 5 16 socket or wrench tighten all the element spreader screws If the bolts or spreaders are missing or damaged order kit no 14685 from your nearest Henny Penny distributor Pump shortening back into frypot and unit is now ready for use 205 3 39 PENNY Gioia Foodtercice Solutions 3 24 SEASONAL SHUTDOWN 3 25 CUT UP 3 40 FRIED CHICKEN Model 500 561 600 1 Drain and clean the frypot per Cleaning the Frypot Section 2 Turn the main circuit breaker OFF and unplug the electrical cord if possible 3 On gas models turn the gas valve to OFF Shut off the gas valve on the main gas supply line 4 Close the lid but do not tighten the spindle 5 Remove and clean the condensation drain pan 6 Clean the inside of the steam exhaust tank on gas pl models Cut 2 1 2 to 2 3 4 pound 1 13 1 3 kg net weight birds into 8 or 9 pieces Nine pieces allows you to serve 3 three piece dinners from each bird 2 Wash the chicken parts and drain thoroughly Break the thigh bone from the front of the backbone and remove excess fa
40. ess the timer button to try the ignition process again if E 20 D persists check the ignition module or the flame sensor refer to Technical Manual Check for jumper wire on 12 pin connector amp add if missing See C1000 Special Programming Section and set controls to SSI in step 6 Turn switch to OFF position then turn switch back to ON if E 54 persists have PCB replaced Have jumper wire checked on 12 pin connect to panel Have jumper wire checked on connectors to panel Make sure oil 1s in frypot and at the proper level 4 3 ea A Model 500 561 600 Global Foodrermice Solutions NY PENNY loba Foodrervice Solutions air valve airflow switch blower breading burner assembly gas fryers only burner chamber gas fryers only burner tubes gas fryers only carrier casters cleaning solution cold zone condensation drain pan cook cycle cooking load cool counterweight counterweight assembly cracklings crumb catcher 203 Model 500 561 600 GLOSSARY HENNY PENNY PRESSURE FRYERS a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners on eight head gas fryers located on the rear of an eight head gas fryer the b
41. f the fryer lid that engages a bracket located on the front of the frypot the latch holds the lid down while it is locked into place a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store the automatic control of pressure heat and time to produce appealing food product G 3 NY PENNY loba Foodrervice Solutions pilot orifice gas fryers only pilot light gas fryers only power pump switch pressure gauge pressure pad product ready safety relief valve setpoint shipping spacer shortening mixing system sift breading solenoid valve spark igniters gas fryers only standpipe standpipe assembly straight brush temperature probe Model 500 561 600 a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer 1s not in use the flame ignites the gas when the fryer is turned on a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch the gauge located on the left rear corner of the frypot that shows the pressure inside the frypot a piece of plastic on eight head fryers located between the lid locking arm and the lid casting that helps create the seal for the lid only a service technician should perform maintenance or repair on the pressure pad a food item cooked in the f
42. fryer that when installed in the counterweight assembly enable the eight head fryer lid to lift easily an assembly of weights and cables enabling the eight head fryer lid to lift easily the crumbs of breading that come off the product during a cook cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot G 1 NY PENNY Gioia Foodrervice Solutions data plate deadweight deadweight valve assembly deadweight cap deadweight orifice deadweight body dilution box gas fryers only drain interlock switch drain valve drop temperature dumping table exhaust hose fill lines filter clips filter union filter drain pan filter envelope filter quick disconnect filter screen assembly flame sensors gas fryers only G 2 Model 500 561 600 a label or plate located on the right side panel of the fryer that indicates the fryer type serial number warranty date and other information a metal cylinder that works with the orifice to regulate the amount of steam entering the deadweight assembly an assembly that controls pressure inside the frypot the entire deadweight assembly should be cleaned according to the recommended procedures the assembly is made up of the deadweight the deadweight cap the deadweight orifice the deadweight valve and the deadweight body a threaded cap that screws onto the d
43. ft side panel of the unit To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device 708 3 19 Y PENNY Model 500 561 600 Global Foodservice Solutions 3 10 FILTERING OF Frying breaded food requires frequent filtering Taste the cold shorten SHORTENING ing every day for flavor Watch the shortening for foaming during frying cycles Discard the shortening as soon as it shows signs of foaming Clean the frypot as follows each time the shortening is changed or filtered 1 Turn the main power switch to the OFF position Remove and clean the fry basket in soap and water Rinse thoroughly The best results are obtained when the shortening is filtered at the normal frying temperature 2 Use a metal spatula to scrape any build up from the sides of the frypot Do not scrape heating element on electric units or the curved portion of the gas frypot Scraping the electric U ION or the curved portion of the gas frypot produces scratches in these surfaces causing breading to stick and burn Step 2 Do not bang the pot scraper or other cleaning utensil on the frypot rim Damage to the frypot rim could result and the lid may not seal properly during a cook cycle The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover l
44. h back to ON if display shows E 6 check the temperature probe to replace refer to Technical Manual Turn switch to OFF position then turn switch back to ON if display shows E 6 check the temperature probe to replace refer to Technical Manual Reset the high limit by manually pushing up on the reset button 1f high limit does not reset high limit must be replaced refer to Technical Manual Close drain using the drain valve handle if display still shows E 15 check the drain microswitch refer to Technical Manual 708 TY PENNY Gioia Foodrervice Solutions 4 2 ERROR CODES Continued DISPLAY E 41 E 46 E 20C E 20D 6 E 7 0 A 9 E 70B TEMP TOO LOW FOR Ignition modules not responding Pilots not lit or no flame sense Fan jumper wire missing Control set to IDG instead of SST on gas units PCB component failure Fan switch jumper missing MV jumper missing Possible water in frypot PRESSURE 908 Model 500 561 600 PANEL BOARD CORRECTION Turn switch to OFF then back to ON if display shows any of the error codes try to reinitialize the control Special Program Section if error code persists replace the control board refer to Technical Manual Press the timer button to try the ignition process again if E 20 C persists check the ignition module or the spark ignitor refer to Technical Manual Pr
45. he basket The maximum load size is 12 lbs 5 4 kg for model 600 fryers 14 lbs 6 4 kg for model 500 fryers and 18 lbs 8 2 kg for the model 561 Failure to follow these directions can result in shortening overflow ing the frypot Serious burns fire or damage to the unit could result 18 Lift the basket slightly out of the shortening and shake 1t causing the pieces to separate Return the basket to the short ening Doing this will prevent white spots on the finished product 3 14 608 Y PENNY Model 500 561 600 Global Foodrervice Solutions 3 5 CHICKEN FRYING 19 Remove the basket handle and close the lid quickly PROCEDURES Continued Latch the lid with the lid latch 20 Tighten the lid spindle clockwise to properly secure and seal the lid Align the red knob on the spindle with the red knob on the lid latch 4 DANGER BURN RISK LID MUST BE LATCHED PROPERLY OR PRESSUR IZED SHORTENING AND STEAM MAY ESCAPE FRYPOT SEVERE BURNS WILL RESULT 21 Press 6 22 Within a few minutes the pressure gauge should increase to the OPERATING ZONE If it does not recheck the procedures and then refer to the Troubleshooting Section During operation perform the following checks e Make sure the pressure gauge indicator needle reads in the Operating Zone A full load must be placed in frypot upon using new shortening or not enough steam will be generated to obtain full cooking pressure if pressure does not
46. hortening from the frypot into the filter drain pan A DANGER PRESSURIZED DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE HOT SHORTENING WILL EXHAUST AND SEVERE BURNS WILL RESULT A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main power switch is on the switch automatically shuts off the heat when the drain valve is opened 608 Y PENNY Global Foodrermice Solutions 3 1 OPERATING COMPONENTS Continued Fig Item Description No No 3 3 22 Filter Drain Pan 3 3 23 Filter Union 3 3 24 Filter Valve 3 3 25 Condensation Drain Line 3 3 26 Condensation Drain Pan 3 3 27 Rinse Hose Optional 3 8 3 3 28 Gas Control Valve Gas Models Only 3 6 i sa 3 7 29 High Temperature Limit a fai BEM Electric 3 4 30 Breakers Push Button Reset Electric Models Only 3 7 31 Contactors Electric Models Only 3 9 32 Circuit Breaker Single Phase Only 608 Model 500 561 600 Function The removable pan that houses the filter and catches the shortening when it is drained from the frypot it is also used to remove and discard old shortening BURN RISK When moving filter drain pan containing hot shortening use extreme care to avoid burns from hot surfaces or splashing Connects the filter to the filter pump and allows easy removal of the filter and drain pan When the power switch
47. hould be followed to restart the open fryer and if the shut down is repeated a qualified technician should be notified The Melt Cycle may be bypassed if desired by pressing and Ay for 3 seconds Do not bypass the Melt Cycle unless enough shortening has melted to completely cover the curved surface of the gas frypots and elements on electric fryers If Melt Cycle is bypassed before all gas frypot or elements are covered excessive smoking of the shortening or a fire will result READY Once out of the Melt Cycle the shortening is heated until lights and the cook time is displayed Using the basket handle thoroughly stir shortening to stabilize the temperature throughout the frypot Once the shortening temperature has stabilized at the setpoint temperature lower the basket into the frypot 608 Model 500 561 600 3 5 CHICKEN FRYING PROCEDURES Continued ae LI 8 Take the chicken parts either 4 or 5 cut up chickens from the cooler and place in a scullery sink Wash the chicken and at this point break the thigh from the joint of the backbone Step 8 9 Remove any excess fat from the thigh 10 Remove the chicken from the water and drain slightly but allow the parts to remain moist bd 1 Ifa breading machine is used fill the breading drum with approximately 8 to 10 pounds of PHT Breading Mix Feed the moist but drained pieces into the chute at one end of the breader 12 Allow the breaded pie
48. ines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and basket will be hot Use care when filtering to avoid getting burned 3 Open the drain valve very slowly half a turn at first and then slowly to the full open position This will prevent excessive splashing of the hot shortening as it drains into the filter drain pan 4 Asthe shortening drains from the frypot use fryer brushes Henny Penny part number 12105 includes both brushes to clean the side of the frypot and the heating elements if electric unit If the drain fills with breading use the white brush to push the breading into the filter pan 3 20 708 Model 500 561 600 ASS 3 10 FILTERING OF 5 When all of the shortening has drained scrape or brush the sides SHORTENING and the bottom of the frypot Continued 6 Rinse the frypot as follows a Close the drain valve b Open the filter valve c Lower lid and hold closed d Move the main power switch to the PUMP position Carefully open the lid to see if the shortening 1s returning properly Fill frypot 1 3 full then turn otf pump 4 DANGER BURN RISK FAILURE TO HOLD THE LID CLOSED SO THAT THE FIRST SURGE OF THE RETURNING SHORT ENING WILL NOT SPLASH OUT OF THE FRYPOT WILL RESULT IN SEVERE BURNS IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT TH
49. ing has reheated 4 DANGER FIRE HAZARD IF THE SHORTENING TEMPERATURE EXCEEDS 420 F 216 C IMMEDIATELY SHUT OFF THE POWER AT THE MAIN CIRCUIT BREAKER AND HAVE THE FRYER REPAIRED IF SHORTENING TEMPERATURE EXCEEDS ITS FLASHPOINT FIRE WILL OCCUR RESULTING IN SEVERE BURNS AND OR PROPERTY DAMAGE 608 3 6 C1000 PROGRAMMNG 3 7 NY PENNY Global Foodservice Solutions INSTRUCTIONS C1000 SPECIAL 1209 PROGRAMMNG Model 500 561 600 Timer Programming 1 Anytime the cook time is displayed press under the appropri ate display to change the cook time Set Point Temperature Programming l Pressr once to view the actual shortening temperature and k press again to view the set point temperature P 2 While the set point temperature is in the display press v A to change the set point temperature If LOCK shows in display when pressing the controls are locked and must be unlocked li diano 0 the time or set point temperature See C1000 Special Programming Section Special Programming is used to set the items below Fahrenheit or Celsius Initialize System Lock or Unlock Controls Fryer Type Open or Pressure Heat Source Electric Gas w electronic ignition Vat Type Full or Split Oil Type Solid or Liquid 1 To enter Special Programming turn off power switch either side Press and hold P and turn the power switch back on 2 SPEC
50. is in the PUMP position this two way valve directs filtered shortening from the drain pan back into the frypot A hose used to route the condensation collected within the steam exhaust system to the condensation pan The collection point for the condensation formed within the steam exhaust system remove and empty periodically A hand held hose used to rinse food particles from the frypot into the filter pan attaches to a quick disconnect fitting Controls the gas flow to the burner A control that senses the temperature of the shortening if the temperature of the shortening exceeds the safe operating limit this control opens and shuts off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel behind the door Protective devices which break the circuit when the current exceeds the rated value Relays that route power to the heating elements one relay is in series with the high limit the other one is in series with the controls the standard unit uses 2 electromechanical contactors while the computer controlled units have one electromechanical and one mercury contactor Opens the electrical circuit and removes power to elements 3 5 PENNY Global Foodservice Sola 3 1 OPERATING COMPONENTS Continued 16 15 18 HENNY PENNY Figure 3 2 Operating
51. ith them Do not use steel wool other abrasive cleaners or clean ers sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet pressure sprayer to clean unit or component damage could result 9 After cleaning open the drain valve and drain the cleaning solu tion from the frypot into the drain pan and discard 10 Replace the empty drain pan close the drain valve and refill the frypot with plain hot water to proper level 708 3 31 PENNY Model 500 561 600 Global Foodservice Sal 3 15 CLEANING 11 Add approximately 8 ounces of distilled vinegar and bring the THE FRYPOT solution to 195 F 90 5 C Continued 12 Using a clean brush scrub the interior of the frypot and lid liner This will neutralize the alkaline left by the cleaning compound 13 Drain the vinegar rinse water and discard 14 Rinse down the frypot using clean hot water 15 Thoroughly dry the drain pan and the frypot interior Make sure the inside of the frypot the drain valve opening and all the parts that will come in contact with the new shortening are as dry as possible 16 Replace the clean filter assembly in the drain pan and install under fryer 17 Refill the fryer with fresh shortening 3 16 CLEANING THE At the end of each day the deadweight assembly valve must be 4 DANGER DEADWEIGHT ASSEMBLY cl
52. k Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 3 3 Y PENNY Global Foodbervice 3 1 OPERATING COMPONENTS Continued Fig Item Description No No 32 16 Safety Relief Valve 32 17 Safety Relief Valve Ring 3 2 18 Pressure Gauge 3 5 3 2 19 Solenoid Valve 33 20 Drain Valve Only the Handle is Shown 3 3 21 Drain Interlock Switch Model 500 561 600 Function This is an ASME approved spring loaded valve set at 14 5 psi 1f the deadweight assembly 1s clogged this safety valve releases excess pressure keeping the frypot chamber at 14 5 psi 999 mbar if this occurs turn the main power switch to OFF to release all pressure from the frypot If safety relief valve activates turn main power switch to the OFF position To avoid serious burns and injuries have fryer serviced before next use A DANGER BURN RISK DO NOT PULL THIS RING SEVERE BURNS FROM THE STEAM WILL RESULT Indicates the pressure inside the frypot An electromechanical device that causes pressure to be held in the frypot the solenoid valve closes at the beginning of the Cook Cycle and is opened automatically by the controls at the end of the Cook Cycle if this valve becomes dirty or the teflon seat nicked pressure will not build up and it must be repaired A two way ball valve that is normally close turn the handle to drain the s
53. ll times Should you require outside assistance just call your local Henny Penny distributor in your area call Henny Penny Corp 1 800 417 8405 toll free or 1 937 456 8405 or go online to the Henny Penny Web site at www hennypenny com This manual covers both gas and electric models as well as various options and major accessories Where information pertains to only one model it is so noted 1 1 Y PENNY Model 500 561 600 Gioia Foodrervice Solutions 1 5 SAFETY The Henny Penny Pressure Fryer has may safety features incorporated However the only way to ensure a safe operation 1s to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage 1s described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation whi
54. lower pulls flue gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the area on four head fryers in which the gas combustion that heats the shortening takes place the tubes in eight head fryers through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the cook cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a pan located at the bottom of the fryer that collects condensation from the steam exhaust system the pan should be removed and emptied periodically a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle a preset temperature usually 250 F 121 C or less which can be manually or automatically switched to to save the life of the shortening when not cooking the weights shipped with the
55. micai Requirements Elecite Ey Cl iii ES 2 11 2 14 Electrical Requirements Gas Fryef irritare 2 12 ZA E CER iii ai 2 12 220 Moor CAN NOS liana lara 2 12 Section gt OPERATING INSTRUCHON SS rcgni aaran less prinlo sin les sereni e 3 1 Sal VPI ZOO 3 1 3 2 Palle orAddine Shortening uri io c 3 9 i O ii AAA In A 3 10 Si Product Cooking Guidelines suso iio 3 11 xd Chicken Pyne OCC MICS rra 3 12 3 6 C1000 Programming Instructions ico i n 3 17 F CIMO Sc Cia PO iaia 3 17 708 i PENNY Model 500 561 600 Global Foodiermice TABLE OF CONTENTS Continued Section Page Section 3 OPERATING INSTRUCTIONS Continued 3 8 Regular Maintenance SCHCAWNC cerscusikctnccusnssesussiannet duvets tadacateeapbederidarcnndedesassandesanns 3 19 3 9 Filter Pump Motor Protector Manual Reset 3 19 3 10 Filtenng of SNOIN iraniani dildos 3 20 3 11 Cleaning the Optional Crumb Pan rra 3 24 3 12 Filter Pump Problem Prevention rniso pidio era 3 25 3 13 Changing the Filter Everest 3 25 3 14 Changing the Charcoal Filter iranica 3 28 Sos Cleaning Me DO oa daar dsa j 3 29 3 16 Cleaning the Deadweight Assembly sirio iii iii 3 32 S 17 NICO Procedures escindida 3 33 3 18 Operating Instructions for Optional Direct Connect Shortening System 3 34 2 19 Reversme the Lid ase oia E 3 35 A O 3 36 3 2 Limit Stop AUS iia difatti 3 37 3 22 Cleaning the Safety Relef Valye ralla 3 38 3 23 Check amp Tigh
56. n optional connection on the fryers allowing the filter rinse hose to be connected or released without tools an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope and two filter clips Note four head fryers have three filter screens that include a crumb catcher the sensors that shut off the gas supply to eight head gas fryers if the pilot light goes out or does not light 203 loba Foodrervice Solutions flashpoint frypot frypot collar gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit idle ignition modules L shaped brush landing table level indicator lines lid assembly lid gasket lid handle lid latch manual shutoff valve gas fryers only P H T 203 NY PENNY Model 500 561 600 the temperature at which shortening ignites the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the
57. nded earthed receptacle Do not cut or remove grounding earthing prong A wiring diagram is located behind the right side panel and can be accessed by removing the side panel The 230 volt plug must conform to all local state and national codes SHOCK HAZARD Do not disconnect the ground earth plug This fryer MUST be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NEPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors Each Henny Penny pressure fryer was completely checked and tested prior to shipment However it 1s good practice to check the unit for proper operation Refer to the C1000 Operation and Procedures Section for testing an initial load of product The electric motor bearings are permanently lubricated DO NOT LUBRICATE 2 13 ea A Model 500 561 600 Global Foodrermice Solutions PENNY Model 500 561 600 Gioia Foodrervice Solutions SECTION 3 OPERATING INSTRUCTIONS 3 1 OPERATING C
58. nes by running the filter pump motor until the shortening in the frypot appears to be bubbling or boiling The filter envelope should be changed after 10 12 filterings or when ever 1t becomes clogged with crumbs Proceed as follows Move the main power switch to the OFF position Remove and empty the condensation drain pan Disconnect the filter union and remove the drain pan from under the frypot If available a drain pan may have casters under it allowing easy transport of filter pan and filter assembly BURN RISK This union could be hot Use protective cloth or glove or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or burns could result Lift the screen assembly from the drain pan Wipe the shortening and crumbs from the drain pan Clean the drain pan with soap and water then thoroughly rinse with hot water 3 25 Model 500 561 600 3 13 CHANGING THE FILTER ENVELOPE Continued 6 Unthread the suction standpipe from the screen assembly 7 Remove the crumb catcher and clean thoroughly with soap and water Rinse thoroughly with hot water 8 Remove the filter clips and discard the filter envelope 9 Clean the top and bottom filter screen with soap and water Rinse thoroughly with hot water Be sure that the filter screens crumb catcher filter clips and the suction standpipe are thoroughly dry before assembly of filter envelop
59. ng be used in the fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing 2 Theelectric model 500 requires 48 lbs 21 8 kg of liquid shortening and the model 561 requires 63 lbs 29 5 kg The gas model requires 43 lbs 19 5 kg Model 500 fryers have 2 level indicator lines inscribed on the rear wall of the frypot whereas the models 561 amp 600 have only 1 level indicator The level indicator lines show the proper shortening levels 3 Cold shortening should be filled to 1 2 inch 12 7 mm below a single level indicator line and frypots with 2 level indicator lines cold shortening should be even with the lower level indicator line The shortening expands when heated and should be at the level indicator line when the shortening 1s hot or the top level indicator line on model 500s 608 3 9 3 3 CARE OF THE SHORTENING 3 10 Model 500 561 600 A DANGER OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE To protect and get the maximum life out of the shortening press to lower the temperature to 250 F 135 C when the fryer 1s not in immediate use Deteriorated shortening smokes badly even at lower temperatures
60. ortening 205 3 23 3 11 CLEANING THE Electric Gas 3 24 OPTIONAL CRUMB PAN Model 500 561 600 The crumb pan allows improved filtration process because finer hard to filter particles are now retained within the pan Crumb accumulation within the filter pan is reduced and it is quicker to pump the shortening back into the frypot Also cracklings can be taken out of the crumb pan and used for gravy See crumb pan removal procedure below 1 Drain shortening from frypot to access pan 2 Insert provided handle at angle to get by support nubs on shaft Se HOT SURFACE Use protective cloth or gloves when removing the crumb pan The crumb pan and frypot surfaces may be hot and burns could result 3 Turn handle until notches in handle are below support nubs on shaft 4 Liftcrumb pan out of frypot 5 Clean frypot of all crumbs before reinstalling crumb pan and returning shortening to frypot 703 Y PENNY Global Foortervice Solutions 3 12 FILTER PUMP PROBLEM PREVENTION 3 13 CHANGING THE FILTER ENVELOPE Filter Union 703 Model 500 561 600 The following steps will help prevent filter pump problems l Make certain the charcoal filter is installed with the smooth side down and the arms on the frame are clamped down over the protrusions on the outside of the frame The filter valve is to be closed at all times during frying Pump all the shortening from the filter li
61. ply SHOCK HAZARD This fryer must be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors The field supply wiring to the fryer should be of the size indicated in the data table It should be an insulated copper conductor rated for 600 volts and 90 C For runs pi Si than SO feet LI 24 m use the next larger size wire MN PSI Permanently connected Je Dai with casters must be installed with flexible conduit and a cable restraint when installed in the United States See illustration at left Holes are available in the rear fryer frame for securing the cable restraint to the fryer The cable restraint does not prevent the fryer from tipping Electrical Specifications Table Volts Phase KW Amps 208 Single 11 25 54 208 Single 13 50 65 208 Three 11 25 31 208 Three 13 50 38 240 Single 11 25 47 240 Single 13 50 56 240 Three 11 25 Li 240 Three 13 50 33 480 Three 11
62. pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shorten ing temperature in excess of 420 F 216 C on eight head fryers and 450 F 232 C on four head fryers a preset temperature usually 250 F 121 C or less which can be manually or automati cally switched to to save the life of the shortening when not cooking two modules that send electrical energy to the spark igniters that ignite the pilot lights on eight head gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table lines marked on the interior rear wall of the frypot that show the proper shortening level also referred to as fill lines an assembly comprised of lid lid handle lid latch and lid gasket Note on four head fryers the lid assembly includes spindles the gasket around the lid that creates a seal when the lid is properly latched a handle that is attached to the lid and 1s used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front o
63. raint on all moveable gas fryers I bolt is to be secured to the building using acceptable building construc tion practices Model 500 561 600 CABLE RESTRAINT E or A r DRY WALL CONSTRUCTION Secure l bolt to a building stud Do not attach to dry wall only Also locate the I bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Utilize elbows when necessary to avoid sharp kinks or excessive bend ing For ease of movement install with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose dis connection 803 Y PENNY Model 500 561 600 Global Foodrermice 2 8 GAS LEAK TEST Prior to turning the gas supply on move ON OFF selector on gas control valve to the OFF position After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles occur it indicates escaping gas In this event the piping connection must be redone NO OPEN FLAME To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage 2 9 GAS PRESSURE The gas pressure r
64. ryer the starting preset cooking temperature at which product is placed in the shortening a spring loaded valve that automatically releases excess pressure if the operating valve becomes obstructed if the safety relief valve activates turn the Power Pump switch to OFF to release all pressure from the frypot a preset cooking temperature the setpoint is a programmable feature a spacer located in the deadweight assembly for protection during shipment an automatic system on eight head fryers that periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot the process of removing clumps from breading a valve used to generate or release pressure for the cook cycle the igniters that create a spark to ignite the pilot lights on eight head gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the probe communicates with the control panel 203 T F MO 5 0 1 1 L Henny Penny Corp Eaton Ohio 45320 Revised 7 28 10 LENNY PENNY Henny Penny Corporation P O Box 60 Eaton OH 45320
65. s normal thickness that is to be served brown outside with pink inside fry for 4 minutes at 315 F 157 C 2 To serve a steak with brown outside and no pink inside fry for 7 to 8 minutes at 315 F 157 C 1 Clean wash and drain Use 4 oz 11 kg size pieces 2 Marinate or bread 3 Fry for 3 1 2 minutes at 315 F 157 C 1 Clean wash and drain 2 Marinate or bread 3 Fry for 7 minutes at 315 F 157 C 1 Clean wash and drain Remove shell particles 2 Bread 3 Fry at 2 minutes at 315 F 157 C 1 Clean wash and drain 2 Bread 3 Fry for 3 minutes at 315 F 157 C 703 H rip alli PENNY 3 36 ROCK LOBSTER TAIL 3 37 POTATOES 3 38 CORN ON THE COB 3 39 CAULIFLOWER 703 Model 500 561 600 1 Clean wash and drain 2 Fry for 6 minutes at 315 F 157 C 1 Use U S No 1 grade Idaho potatoes unpeeled Wash and cut into 8 wedges Drain and bread 2 Fry for 8 minutes at 315 F 157 C If smaller potatoes are used time may be reduced 1 Clean wash and drain 2 Fry for 4 minutes at 315 F 157 C 1 Clean wash and drain 2 Cutinto 1 inch 25 4 mm pieces 3 Bread 4 Fry for 2 minutes at 315 F 157 C in A Model 500 561 600 loba Foodrervice Solutions SECTION 4 TROUBLESHOOTING 4 1 TROUBLESHOOTING GUIDE Problem Cause Correction Power switch ON but fryer e Open Circuit e Fryer plugged in completely inoperative e Check breaker
66. sket and the loss of pressure during a cook cycle 1 Back the 4 lid liner screws 2 on each side out about 1 2 inch 12 7 mm 2 Using a thin blade screwdriver pry out the gasket at the corners and then pull gasket from lid Check the gasket for any tears or nicks If the gasket is damaged it needs to be replaced 3 Clean the gasket and gasket seat with hot water and cleaning detergent Rinse with clean hot water 4 Install the gasket with the good side out and tighten the 4 SCrews NOGE Install the four corners of the lid gasket Smooth the gasket into place working from the corners towards the middle of each side 3 35 3 20 LID LUBRICATION 3 36 Model 500 561 600 To extend the life of lid components lubricate the ball seat and spindle following the steps below La Close and latch the lid and turn the spindle counterclockwise until it stops Press down on the front of the cross bar pull out the release pin lift the latch and raise the cross bar Using spindle lube part no 12124 lubricate the ball seat in the center of the lid cover Turn spindle clockwise until it stops and then lubricate the threads on the spindle using the spindle lube Turn the spindle counterclockwise until it stops line up the lid cover with the cross bar pull the release pin out and firmly press the cross bar back into place The fryer is now ready for use 703 3 21 LIMIT STOP A
67. sy loading and unloading without interfering with the final assem bly of food orders Operators have found that frying from raw to finish and holding the product in a warmer provides fast continuous service Landing or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation 1 e raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel Also at least 6 inches 15 24 cm around the base of the gas units 1s needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the gas fryer with minimum clear ance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the fryer should not be used to store supplies Do not spray aerosols in the vicinity of this appliance while it is in operation BURN RISK To prevent severe burns from splashing hot shortening position and install fryer to prevent tipping or move ment Restraining ties may be used for stabilization
68. t from the thigh 3 Bread the pieces in advance if using Henny Penny Fryer Breading Mix so that the breaded chicken will be held at least 30 minutes before frying Breading in advance will give the breading an opportunity to permeate the meat and adhere better to the product The pieces can be breaded and held refrigerated for as long as 24 hours before frying This procedure eliminates continuous breading and will save labor 4 Frying temperature for best results is 320 F 160 C for 10 to 11 minutes 703 PENNY Gioia Foodrervice Solutions 3 26 CHICKEN QUARTERS 3 27 BARBECUED CHICKEN 3 28 FRIED PORK CHOPS VEAL CUTLETS 3 29 BARBECUED PORK CHOPS 3 30 BARBECUED RIBS 703 Model 500 561 600 Follow the Cut up Fried Chicken procedure above allowing an additional 2 to 3 minutes for frying The portions are larger and will need the additional frying time 1 Whole halves 2 to 2 1 2 lbs 9 1 13 kg less giblets Prepare the birds by washing and draining thoroughly 2 Place them into the fryer whole or cut into halves 3 The frying temperature is 310 F 154 C for 12 minutes for halves The whole birds should be fried at 310 F 154 C for 15 minutes 4 After the frying has been completed place the halves or whole birds into a pan of warm barbecue sauce For best results allow a minimum of 30 minutes in barbecue sauce before serving 1 Wash and drain the chops thoroughly
69. t will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury 703 3 29 Y PENNY Model 500 561 600 Gioia Foodrervice Solutions 3 15 CLEANING 2 If hot shortening 1s present in the frypot it must be drained by THE FRYPOT slowly opening the drain valve handle one half turn Leave for Continued a few minutes then slowly open the valve to the full open position 3 Close the drain valve and discard the shortening in the filter pan Then install the filter drain pan under the fryer leaving out the filter screen assembly 4 Fill the frypot to the level indicator with hot water Add 4 to 6 ounces of fryer cleaner Henny Penny part number 12101 to the water and mix thoroughly The fry basket can be placed inside frypot for cleaning Always wear chemical splash goggles or face shield and protective rubber gloves when cleaning the frypot as the cleaning solution is highly alkaline Avoid splashing or other contact of the solution with your eyes or skin Severe burns and possible blindness can result Care SPLASH RESISTANT fully read the instructions on the cleaner If solution comes in contact with your eyes rinse thoroughly with cool water and see a physician immediately 5 Turn main power switch to the POWER position set controls to 195 F 90 5 C A DANGER
70. ten Element Spreader Bars Models 500 amp 561 only 3 39 deli ESO PU III 3 40 NS NAO qacudeases 3 40 UM AS A A 3 41 Xx We aN OC CMCC CNC NGG acd niente ari 3 41 3 28 Fried Pork Chops Veal Cutlets sra piola 3 41 3127 Barbecued Pork CHOPS sa aricia io act cs tadas 3 41 a A O E E EREA 3 41 3 31 Top Sirloin Steak and Filet Mignon cia iaa 3 42 A A A AE AA 3 42 EIA 3 42 OEI E E EE E T I 3 42 8 26 D e e II 3 42 3720 Rock LODS er Tiber E EAE EOE EEE 3 43 Se POE PE O O O E E E 3 43 E AA O E AE A EA ETA 3 43 C EE I PUE A 3 43 Soca TROUBLESHOCTEN G elio erre av aeeaseesaneeess ts 4 1 Ball OU IE SACO Gullo 4 1 A OO nn 4 2 RTOS SAY i ii G 1 Distributors List Domestic and International ii 708 Y PENNY Gioia Foodrervice Solutions Model 500 561 600 SECTION 1 INTRODUCTION 1 1 PRESSURE FRYER P H T Pressure Heat Time 2007 1 2 PROPER CARE 1 3 ASSISTANCE 1 4 MODEL VARIATIONS 207 The Henny Penny Pressure Fryer is a basic unit of food processing equipment It has found wide application in institutional and commercial food service operations A combination of pressure heat and time is automatically controlled to produce the optimum in a tasty appealing product Pressure is basic to this method of food preparation This pressure 1s developed from the natural moisture of the food The patented lid traps this moisture and uses it as steam Because the steam builds rapidly the
71. upplier Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber The Model 600 Fryer is equipped with a continuous pilot But Fryer can not be operated without electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 4 DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT Gioia Foodrervice Solutions Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injector Size Restrictor Size PENNY Model 500 561 600 Technical Data for CE Marked Products Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Liquid Propane I 21 1 KW 72 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural I 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Liquid Propane I 22 9 KW 78 000 Btu h

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