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Manuel d`utilisation

1. 175 000 172 000 Quality validation 0 000 0 000 1 Window cycle 0 000 0 000 Distance from end 0 000 0 000 Max Force at Dist from end 0 000 0 000 Min Force at Dist from end 0 000 0 000 Gradient Treshold 2 3 4 5 6 rd 8 9 0 000 0 000 B y EXPERT Flags a 0 000 0 000 Max Values Gradient Fac Mode Delta Delta Type Max I Force Min Force Max Force 1 2 2 600 0 2 400 0 2 400 0 2 000 0 22000 2000 9 000 0 000 Oo D sn D UN kB M CO soo RE CNE CT ee CET OD mo oO 4 om Oo m wana PARRA Rk b h b b h A b b LOU ET o 0 900 afi oOo coll o Ethernet connected FSA GDF Suez User EXPERT a A check is carried out here that the maximum of the curve for each window is within a range whose max and min values are entered in the fields Max force and Min force of the column Max values units daN A check is also made that the minimum of the curve for each window is within a range whose max and min values are entered in the fields Max force and Min force of the column Min values units daN Rhapsodie net User Guide 2013 09 92 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez
2. E7 To access to the the list of Insertion Units of the station Creator Expert Operator Visitor Com Rhapsodie C FSA Presses Projets Rhapsodie Cycle programs Profil programs gt EXPERT m DD sses Projets_Rhapsodie My_ Projects P ER a fr amp 2 Aldie Sle w EES Tei e L Station name Station path b EXPERT 4 Mu Station _CAFSA Presses Proiet i Result Configuration Or The Insertion Units page is displayed with one unit by default Insertion Unit 1 Rhapsodie C FSA WPresses Projets RhapsodieWy_Project Wy_Project PJR Insertion Unit Of My Station 93 Project Pages Windows Edt Display Help ilda 1 de1 gt bi ed UE Chan Gy UE Name Rack Identification UE References 0 Com Port Tes C J P gt 000 000 000 000 000 000 1 NONE You must now change the name example O ring_Press Fit_Unit the Rack identification See section How to retrieve the MVAT rack identifier Select the type of Pin in the UE References drop down list The boxes C for running VisuCourbes with the project and P for activating Profiles are already checked Ho eae amp K OBE Co eie E 4 1 del gt HP XH u N N UE Nom UE Identification Ch ssis Tir R f rences UE 1 Port Com Test C J P Gp Commentaires 000 000 002 136 160 231 1 S lectionne M None JE Emmanch Joint UE 7500 C500 V150 UE 10000
3. Storing Windows Chkwd1 Chkwd2 Chkw d3 Storing Windows UE UG 30kN 460D C300 Program Created on 03 06 2012 22 23 Modified on 03 06 2012 22 23 Stor We Start Position Sante detre tnt mm c or abooke v 52000 ates Comments Signed EXPERT amp Project Pages Windows Tools Edit Display Help LS ied cS OS 2 A ORNE EN ed Sea Cycle Curvet Comments Rhapsodie My_ Project My Station Sequences of O ring Press fit Unit SF Project Pages Windows Tools Edit Display Help Ls ied CS OS ot A il 45 de512 gt PL id ERG S Seq Cycle Curve Comments As the PLC call in first the Sequence 2 the curve storing programm is attached on this sequence even the effectiv storing is made during the cycle 30 8 Soft chaining programmed j 10 if 20 10 Loop which is called in a hard chaining with the sequence 3 lt v Rhapsodie net User Guide 2013 09 50 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF ACs 5 5 5 Sequence with single press fitting with a narrowly targeted curve check This example illustrates how to program a complete part check threshold in cycle profile during press fitting test of length press fitted etc The checks requested are as follows Ona force threshold of 100 daN start a profile with checking of an increasing phase an
4. Acceleration control Acc decel dist Store the Curve Auto retum Working position 57 000 mm CREER eee ee E 1 0 validation needed for resume V Cycle resume if Nok Slowing down pos Comments 44000 mm Picking part Cycle The feeding cylinder is out The press will go out to pick up the part with a position tripping The maximum force applied will to avoid damaging the cyclinder Trip position To check that the part picked is in the right position we will use a curve checking then we have to Store the Curve in this cycle 42 200 mm PC connect a Ethernet FSA GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 42 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Cycle 2 programming all Project Pages Windows Tools Edit Display Help DBaidtohke ee B al 2 Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Nb of Loop 0 5 00 233 mm s _ Force Increment Max Force O00 daN Trip Force 100 daN Min Force OO daN Quality checking on Peak Force Acceleration control Acc decel dist Store the Curve Auto retum 1 0 validation needed for resume Cycle resume if Nok Comments Here we go back for 10mm in relative mode to let the cyclinder go back A relative mouvement has to be signed We go back gt 10mm The same for the Working and Slowing
5. Check the force using the command ESC o Execution fault force encountered before the PULSE has been received between the detector and the PULSE The force measured is greater than the Safety force or the Maximum force set point or if calibrating the Pressing Calibration Force It could also be an incorrect force measurement Remedy Clear the tip of the pin Check the force using the command ESC o Execution fault the MVAT measures a force before the Approach position set point The force measured is greater than the Safety force set point or the Trip force set point or the Maximum force set point Remedy Clear the tip of the pin Check the approach position Execution fault Maximum displacement reached in calibration mode displacement measurement overflow 10000mm depends on the number of pulses Phase wiring reversed IN and IN in this case the fault appears on the first PULSE Note In the case where signals from the speed controller are used for displacement if the direction of the motor is reversed in the Infranor program Reverse movement the IN and IN wiring must also be reversed 10 STOP ON LOWER SAFETY IN CYCLE FAULT Execution fault max displacement reached in calibrating Lower Safety Position set point 2013 09 110 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs 11 STO
6. O ting_Press fit_Unit 000 000 004 173 236 084 1 UG 30kN 460D C300 COM a viiv 1 The response must be And not Rhapsodie Net Echec port COM1 Cause L acc s au port COM1 est refus If the port is not available it could be opened by a previous session Rhapsodie Net 4 The port COM1 is available and ready Rhapsodie Net Echec port COMS Cause La ressource demand e est en cours d utilisation If the port is not available it could be opened by a previous session Rhapsodie net User Guide 2013 09 22 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs You can save by clicking the diskette icon The program which communicates between Rhapsodie Net and the MVAT card now starts up along with the program VisuCourbes Net Rhapsodie C FSA Presses Projets_Rhapsodie My_Project My_Project PJR My_ Station UE Targeted O ring_Press fit_Unit f OX i Mvat O ring Press fit_Unit 1 ad Project Pages Windows Tools Edit Display Help f X Port com D bit 115200 bauds Parit non T Bits de Donn es 8 Bit de Stop 1 4 A d ar FR Ee Grp UE References 27 Com Port Test Je P Comments a O ring_Press fit_Unit 000 000 004 1 73 236 084 1 UG 30kN 460D C300 COM1 Ok 1 UE Name Rack Identification Journal COM_MYAT
7. This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ T 5 4 3 2 Using a envelope Curve to place the Recording Ranges Storing Windows Since the version 1 5 0 00 of Rhapsodie you can open a curve into profiles programming to help you to place the recording ranges and the check Windows 1000F Snap X Snap Y Curve information Curve name Courbe_Exemplet Start cotation 55 Control windows dislayed Stop cotation 4 The start and the end of storing of the curve are displayed to help you to adjust the beginning and the end of the recording ranges You can either open a standard curve or an envelope curve generated by VisuCourbes Net On the position axis an auto scale is done including the curve and your recording ranges On the Force axis the scaling is done on the nominal Force of the sensor of the press Rhapsodie net User Guide 2013 09 34 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ 5 4 3 3 Configuring check windows Rhapsodie C FSA Presses Projets Rhapsodie My ProjectMy_Project PJR My_Station Profils of O ring Press fit Unit DER o Project Pages Windows Tools Edit Display Help 1200 Saini Een SE OTS f 1 Start Trigg mode 1 Absolute v Position Force
8. MAT Electronic User Guide January 2014 Version Rhapsodie Version From 1 6 0 00 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez O e y MVAT is a registered trademark of FABRICOM Syst mes d Assemblage The other trademarks referred to belong to their respective owners MAT h FABRICOM Systemes d Assemblage S A reserves the right to change without warning all or part of the technical application of the information contained in the present document This information must not be interpreted as a commitment on the part of FABRICOM Systemes d Assemblage FABRICOM Systemes d Assemblage S A declines all responsibility for the use of this information or the equipment described in the present document The disclosure of this information on any grounds whatsoever may in no way act as a licence and does not assume the protections and rights attached to the use of the information described in this document The reproduction reference and use of all or part of this document in violation of the provisions of the intellectual property code are subject to prior written authorisation from Warning Fabricom Syst mes d Assemblage Headquarters 10 rue La Fayette BP 1565 Z A C La Fayette F 25009 Besancon Cedex 3 Tel 33 0 3 81 26 71 71 Fax 33 0 3 81 26 72 72 Rhapsodie net User Guide 2013 09 2 130 FSA GOF SCs 6 Advanced
9. car la tentative de communication a t effectu e avant la d finition du port Download partiel termin Pas de Compte rendu de COM4 Download partiel termin Trop de Time Out en Emission Download partiel termin Trop de NACK Rhapsodie net User Guide 2013 09 122 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF SCs In the RS485 communication report in the COM MVAT journal you may see if there has been a communication fault a row of the type File error 4Xxx The meanings of the error codes are given below List of File Download communication errors 4100 Group without rack configuration undefined 4101 Communication error on write 4102 Communication error on command 4103 Target of the group not controlled 4104 Unknown IP 4105 Unknown or improper group 4106 File contents in error or incorrect 4107 Multip network not available for sending packets 4108 Multio network not available for storing packets 4109 Multio network not available for sending commands 4110 Multio network not available for executing commands 4111 Batch error batch processing 4112 Group not designated as destination of the configuration file 4113 Non compliant groups found on network scan at power on 4114 Group no not equal to rack no 4115 Configuration Error 4200 CHR Timeout 4201 CKS error 4202
10. 70 Total seq time Dene 5 Pin tempe 23 03 Deg Frame temp 22 99 Deg Module temp 37 05 Deg sequence number 1 sequence OK Result number 321 Curve number F Number of chained cycles Cycle number 3 p Cycle number gt 1 Sheet number 1 Press fitting pressing cycle OK The force before end is no longer global to the Cycle Time 6 41 8 sequence but given for each pressing cycle Previous position 12 461 mm Position reached 15 442 mm OK Peak Force gt 2561 3 daN Residual Force 2542 41 daN OK Position difference 3 019 mi OK Av force Peak 007 0 daN OK Cycle number 2 Sheet number 134 Press fitting pulling cycle OK Cycle Time 6 41 s Previous position 15 442 mm Position reached 120 012 mm OK Peak Force 1 92 GaN Residual Force 0 2 daN OK Positron difl r nce 104 570 mm OK Cycle number 3 Sheet number 22 Press fitting pressing cycle OK Cycle Time 6 41 s Previous position 120 012 mm Position reached 15 398 mm OK Peak Force gt 2540 3 daN Residual Force 2521 5 daN OK Position difference 104 614 mm OK Av force Peak Sool 0 daN OK Rhapsodie net User Guide 2013 09 101 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF CZ Hi 9 Appendix Idle Position PULSE 1 Top Dead Centre tree TOD a e _ Shaft travel Bottom Dead eesse ieee ccccccccccccccce
11. A sequence CAN NEVER start with a pulling cycle Note FABRICOM pins work both in pressing and pulling mode without force limitation Trip force This is the Force setpoint which will stop the press if the trip position has not yet been reached NEW If the checkbox Force Increment is checked the entered force here corresponds to a complementary force that the press will add to the last force reached the one of the last cycle The minimum configurable force is 1 of the nominal force for the press Warning to ensure accuracy in stopping under force and reading the force this value must be less than 10 of the nominal force of the press The maximum configurable force is the Pressing calibration force see Specifications page WARNING In traction mode this is that value which is used as safety force during approach phase Max and Min force These are the acceptance tolerances of the force at the end of execution Peak force OR Residual force depending on the Quality checking on selection By Default the pre entered value is 0 0 daN which means NO CHECKING Quality checking on see above Depending on the selection in the results block See section Journal 232 either the Peak force or the Residual force will be monitored with regard to quality information OK TB TL Trip position This is the Position setpoint which will stop the press if the trip force was not reached beforehand There is no minimum or maximum value
12. Chaining if Ok Nb of Loop 3 Chaining if NOK 0 Max current Holding time 0 50 s 900 Cycle Type Press Fitting Forces Z Force Increment Max Force 1200 daN Trip Force 100 0 daN Min Force 50 0 daN Quality checking on Peak Force Acceleration control Acc decel dist 5 000 mm E Store the Curve 50 000 E 1 0 validation needed for resume sii Cycle resume if Nok Slowing down pos Comments 42 000 mm SEB RBBB EER eee eee 40 000 Imported on 03 06 2012 22 23 54 by EXPERT eee us From file Mon_Projet_Mon_Poste_UE Emmanch Joint_Export_12 06 03 22 22 53 Trip position Created on 03 06 2012 22 22 53 PC connect Ethernet FSA GDF Suez User EXPERT an Rhapsodie net User Guide 2013 09 48 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Cycle 20 programming Project Pages Windows Tools Edit Display Help OBeidtohkeare B id 4 20 de384 gt Di Program Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Chaining if Ok Nb of Loop 0 Chaining if NOK Holding time 0 50 s Tig speed 2 00 93 mm s X Cycle Type Positioning v Execution dir Pulling Forces _ Force Increment Positions Max Force 1200 daN Trip Force 100 0 daN Min Force 500 daN Quality checking on Peak Force Acceleration control Acc decel dist Stor
13. DO 2 D O D 2 p KE be reproduced or communicated without their authorisation a GDF CZ Use of the S3d tool saynoy mod 0 LVAN d na papei UT ap 21902 ep stot jo Ln xeu He CT MATEA be nce ey ee o lt mes ue dy Av Ped EUR NBIPER SE 3 TaLEA SITE d REX dey no JUSUATOUIT29 T no Mag a Asteg ho qeyacy meg al uo saute 4 py sqng a IT JA 8 8 86 BeBe 8 6 5 5 6 5 6 6 5 6 6 6 6 8 ps m no 7 eRF ee amp kRSeR E Ez 2 6 MED 9 RILEA 3 ITe OISE AN WOMsabolg S e S 5 2252222222 ppalqorsp pdy 2 ce ieee ATEN Oe z z gt gt ERR ERB BD HBB EH SEBAS BB uen aa usweg S amp amp ago ET amog o Be O OW u F amp F O y ww 6 A gt y Ye A gt y A O M h a T 6 j h 2 4H D bd lai LE ih mm j a ea ao in PJ Dd ih os aa i bJ ha i ei Fot a Ce Un Les eo Lun nn j a Ca En pan Ld he i tla nu j aji np iA pan i lai BJ tla eo aa aj sn iA ih Lai BJ bJ i Len La aa 00 0000 00 00S0 i _ o0 00S1 WU SR 00 0002 ET JCMOSNETA 543 107 SIMS al Ad IY mag JT pe 309501 ap auoz A SU9S saHAl F sop m anb gt T4 cH H VS 6Z L1 S0 90 PL G JEAU WO 309 ET ap HJA o0 00Sz2 For more information refer to the examples given in the installation CD ROM Excel 97 tools S3d 129 130 2013 09 Rhapsodie net
14. For this type of check there are also 2 modes 2 points or 3 points Enter 2 or 3 in the Mode delta field In 2 points mode the maximum and minimum of the curve are taken into account In 3 points mode the maximum of the curve and the 2 minimums are taken into account that BEFORE the maximum and that AFTER Force 2 POINTS MODE Force 3 POINTS MODE QUALITY RESULT OK QUALITY RESULT NOT OK 2560 2522 2500 1300 1084 900 Travel CONTROL TYPE PEAK Rhapsodie Net My Project My Station Curve of O ring Press fit Unit Seles a Project Pages windows Tools Edit Display Help Page Liste Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 34 34 Start position End position Comments 220 000 210 000 180 000 72 000 Quality validation 1 Window cycle Fi Curve prog _ Checked Curve Pressing 200 000 Control Type Peak SE rr 75 000 000 3 3 000 0 000 Distance from end 000 Max Force at Dist from end 0 000 Min Force at Dist from end ol follolfo olf a S S 2h S 5 5 5 000 Gradient Treshold 000 3 ono Ap D oO me u M o 3 3 By EXPERT Flags Controls o Min Yalues Mode Delta Max Force Min Force Max Force 2 2 600 0 2 400 0 4 0000 1 500 0 1 000 0 EEE t ACCS nn m on Fe Lea M amp DO D ON
15. If this value is O a default value of 20 is applied This value as a percentage is limited to 20 Idle position from TDC specifies the idle position relative to TDC A value of 0 is strongly recommended in this standard case the idle position is PULSE 1 Otherwise the value must between the Index centring value and the screw pitch CALIBRATION REPORT AREA Calibration Report Top Dead Center 0 000 mm PMH Index Centering 0 000 mm Index PMH Top Dead Centre This position equates to the position of the 1 resolver or coder pulse encountered by the unit when the shaft exits All position values are initialised when this PULSE is passed The distance between Top Dead Centre and the position of the Virtual Datum Plane machine table or reference 0 is called Press opening see Position and speed diagram After the machine has been calibrated the MVAT card calculates the press opening and displays It in the calibration result block in the journal The value thus obtained must be entered by the user in Rhapsodie net in the Top Dead Centre field Index centring After the machine has been calibrated the MVAT card calculates this value and displays it in the calibration result block in the journal under the title Index entering It must be updated by the user in Rhapsodie net This value in mm gives the distance between the index position detector and the first pulse given by the coder when the shaft exits see Position a
16. Too many characters 4203 Unknown file type Change at 26 07 2006 from version MVAT V05 17 7 Usage restrictions have been made Group no 0 test group no longer exists else error 4113 or 4114 The configuration must be sent on communication from the 1 unit of the 1 MVAT rack location else error 4112 The racks declared in the configuration file must exist in the MultiP SCAN else error 4113 The group number must be equal to the rack number else error 4114 Note There is no error when less racks are configured than those scanned by Multip UEs may be disabled without having to withdraw MVAT cards Racks do not have to be in increasing order but this is safer and more readable to the user If one of the racks declared in the configuration file does not exist on the Multip network or if the group no is not the same as the rack number the new configuration sent is completely disregarded the previous configuration is not changed Rhapsodie net User Guide 2013 09 123 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF CZ 9 10 Appendix 9 MVAT Com This is the management of the communication port between the card and Rhapsodie net r 7 DT Mvat Unite d emmanchement 1 41 mix Communication port settings FILE Exit closes the communication port WARNING it will not be possible to send to th
17. Various types of configurable quality checks enable the cycle to be declared OK or not OK If the pin stops on the position the force may go outside the tolerances Likewise If it is the force which causes the trip the position may not comply with the programmed tolerances The following data is entered to describe the basic movement the cycle type chosen from the options Press fit Acquisition or Positioning the direction of movement Pressing or Pulling the Engagement position which defines the change from the Approach speed to the Working speed the Slowing down position which defines the change from the Working speed to the Trip speed the Trip position and its tolerances the Trip force and its tolerances the maximum allowed current the cycle to be chained if necessary Rhapsodie net User Guide 2013 09 6 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs Pin shaft movements may be chained together Chains may be determined either when programming the cycles themselves This is known as SOFT chaining The MVAT card will chain the cycles from the outside PLC this is known as Hard chaining At the end of the current cycle the PLC selects the next sequence to execute The MVAT card then chains the sequences 1 4 Quality check 1 4 1 Cycle OK For a cycle to be OK the following
18. oo ja 6 6 mm 6 6 daN amp Be fest 7 oo jm 7 ff roo Go Je e 10 10 mm 10f0 10 0 0 00 Rhapsodie net User Guide 2013 09 90 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF Sez TT A check is carried out here that for a position value contained in the window field Displacement the force is within a range whose max and min values are entered in the fields Max force and Min force of the column Max values units daN Force QUALITY RESULT OK 360 350 340 Travel CONTROL TYPE AVERAGE Rhapsodie Net My_Project My_Station Curve of O ring Press fit Unit Tools Edit Display H Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 32 26 Curve prog 2001 End position Comments mm Checked Curve Pressing v mm Control Type Average x 72 000 mm Quality validation M 0 000 mm 1 Window cycle Fi 0 000 mm Distance from end 0 000 mm Max Force at Dist from end 0 000 mm Min Force at Dist from end 0 000 mm Gradient Treshold CD By Ap gI n w GE Ch 0 000 mm By EXPERT cee 10 0 000 0 000 mm Controls Min Yalues Mode Delta Max Force Min Force Max Force Min Force s 1 2600 0 2 400 0 daN 2200 0 A x oS RTE rn co a am 000 0 000 eus jus es oa Oo Q
19. os Q ma 0 0 0 000 Q f Fo Cz S NS S silisli S Silo C5 gt rol oOo o o Co om Co 0 000 tO Oo CA o ON om ee 9 tO oO lt oe OF ce 45 oO D N m ai PJ D Go NE CA ER CO i fe Sllolfsol sllollelfalinlinil2 allellellellelle Nie S S Ss sliisiis Oo l shoWlsHssh S ao ojo S 2 5 EE LEE CE CT ER allalls ollo a 1S alle et o Le ET Oo Ethernet connected F54 GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 91 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF CZ A check is carried out here that the average force is within a range whose max and min values are entered in the fields Max force and Min force of the column Max values units daN Force QUALITY RESULT OK Average of the curve 2560 2480 2400 Travel CONTROL TYPE ALL without gradient mode Rhapsodie Net My_Project My Station Curve of O ring Press fit Unit a Project Pages Windows Tools Edt Display Help LD LS led z alae cy ARR i e L oo J 5 id od 1 de 16 gt Di A Be Page Liste Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 33 39 Cava pogi z001 Start position End position Comments 220 000 210 000 Checked Curve Pressing 200000 180 000 Contral Type m
20. start Threshold Fmax start Fmin start Start 30 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ Control modes A control mode is selected for each check window OK v NOK x Inclusion mode In this mode all the points on the curve must be inside the window The Strict Inclusion option invalidates the point on the end of the window Inclusion Increasing mode In this mode in addition to an inclusion a check is made that the start point of the window is less than that of the end Decreasing mode In this mode in addition to an inclusion a check is made that the start point of the window is greater than that of the end Peak mode In this mode in addition to an inclusion a check is made that the maximum of the curve corresponds to a peak increasing before the peak then decreasing afterwards Trough mode In this mode in addition to an inclusion a check is made that the minimum of the curve corresponds to a trough decreasing before the trough then increasing afterwards I Xmax Average Static Arain Mean mode static In this mode a check is just made that the mean of the curve between the start and the end of the window is between a max and amin Dynamic mode In this mode the dynamic mean is calculated and a check is made that the new curve is included in the c
21. the boxes allow the user to enter the start and end positions of the recording ranges To remove or add a recording range you must uncheck the Lock Unlock box to increase or decrease the number of ranges Nb of Storing Windows 1 Stor Wnd Cycle Quality Checking Lock Unlock M The 1 Stor Wnd Cycle box causes a new storage range to be used at each new cycle executed and where curve storage is required The Quality Checking box ensures that the quality of the curve check is taken into account If this box is not checked the quality of the curve check will always be OK The drop down menu present in each Stor Wd X area allows you to select the start mode for storing the force Stor WaT StatPostion If Absolute if chosen the Start and End positions must be entered abso 158 000 mm lf Threshold is chosen a new Threshold box is displayed to enter the threshold er End oe LE Chad 12000 force from which storage is to start The Threshold force then appears on the graph If Trigger is selected force storage will be tripped by an ON OFF input to the MVAT Stor Wd1 Width Threshold Theta D an ola Card D LES For both the last 2 modes Start position and End position are replaced by Width Repeatedly clicking a Stor Wd X area alternately shows hides the corresponding range on the graph Rhapsodie net User Guide 2013 09 32 130 This document is the property of FA
22. this depends on the geometric identification learnt by the MVAT during calibration PLEASE NOTE The value 0 000 MEANS Position NOT programmed Trip position Max and Min These are the acceptance tolerances for the position at the end of execution By Default the pre entered value is 0 000 mm which means NO CHECKING Rhapsodie net User Guide 2013 09 27 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs Max current This is the maximum current that the MVAT will allow the servo to carry out its requests If this value is too low relative to the work requested application of force acceleration deceleration the current limitation may cause undesirable behaviours the shaft remains in support position until the max cycle time has elapsed the shaft accelerates slowly the shaft brakes incorrectly in the deceleration phase By Default the pre entered value is 100 0 This value may be reduced depending on the work requested but be careful of the acceleration and deceleration phases which often necessarily consume more energy due to the cycle time even for cycles where a very low force Is applied Speeds and position The cycle page diagram in Rhapsodie represents each of these parameters The default values are Approach speed 100 fast approach no time to lose You must however take into account accelerations the velo
23. 2200 350 0 FSA MMT MMT 300kN 790D C600 300 00 300 00 1 5000 35 000 100 000 4096 17 500 600 000 10000 150000 2200 350 0 FSA MMT MMT 300kN 790D C900 300 00 300 00 1 5000 35 000 100 000 4096 17 500 900 000 10000 150000 2200 350 0 FSA MMT MMT 300kN 790D C13 300 00 300 00 1 5000 35 000 100000 4096 17500 12000 1 0000 150000 2200 350 0 FSA MMT MMT 400kN 560D C300 400 00 400 00 1 5000 25 000 100 000 4096 12500 300000 10000 150000 2200 350 0 FSA MMT MMT 400kN 560D C600 400 00 400 00 1 5000 25 000 100 000 4096 12500 600 000 1 0000 150000 2200 350 0 FSA MMT MMT 400kN 560D C3900 400 00 400 00 1 5000 25 000 100 000 4096 12500 900 000 10000 150000 2200 350 0 FSA MMT Ethernet connected F54 GDF Suez User EXPERT When you pass the mouse over the small columns on the right you see person who changed the creation date modification date reference Status locked Rhapsodie net User Guide 2013 09 60 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ Creating a new UE The list of UEs is not fixed and it is possible to add UEs with characteristics which are specific to them To do this you can X Delete a UE Add a UE Locking a UE After creating a new UE it is possible to lock it to avoid the risk of deletion To do this select the UE then right click it UW UZKIN OOUL LIVU UU Copier Coll
24. 500 000 10000 450000 200 45 0 FSA UG15 UG 30kN 460D C300 30 00 40 00 11300 8 000 27 000 4096 4000 300 000 1 0000 350000 200 45 0 FSA UG30 UG 30kN 460D C500 30 00 40 00 1 3000 8000 27 000 4096 4000 500000 10000 350000 200 45 0 FSA UG30 UG 60kN 700D C300 60 00 100 00 2 0000 15000 30 000 4096 7500 300 000 10000 280000 350 70 0 FSA UG60 UG 60kN 700D C500 60 00 100 00 2 0000 15 000 30 000 4096 7500 500 000 10000 280000 350 70 0 FSA UG60 UG 80kN 470D C300 80 00 100 00 2 0000 10000 33000 4096 5000 300000 1 0000 280000 350 70 0 FSA UG60 UG 80kN 470D C500 80 00 100 00 2 0000 10 000 33000 4096 5000 500000 10000 280000 350 70 0 FSA UG60 UG 100kN 370D C300 100 00 100 00 2 0000 8 000 45 000 4096 4000 300 000 1 0000 280000 350 70 0 FSA UG60 UG 100kN 370D C500 100 00 100 00 2 0000 8000 45000 4096 4000 500000 1 0000 280000 350 70 0 FSA UG60 UG 100kN 370D C800 100 00 100 00 2 0000 8000 45000 4096 4000 9800000 10000 280000 350 70 0 FSA UG60 MMT 200kN 900D C300 200 00 200 00 1 5000 40 000 100 000 4096 20 000 300000 10000 150000 2200 350 0 FSA MMT MMT 200kN 900D C600 200 00 200 00 1 5000 40000 100 000 4036 20000 600 000 1 0000 150000 2200 350 0 FSA MMT MMT 200kN 900D C3900 200 00 200 00 1 5000 40 000 100 000 4096 20 000 900 000 10000 150000 220 0 350 0 FSA MMT MMT 200kN 900D C12 200 00 200 00 1 5000 40 000 100 000 4096 20 000 12000 1 0000 150000 2200 350 0 FSA MMT MMT 300kN 790D C300 300 00 300 00 1 5000 35 000 100 000 4096 17 500 300000 10000 150000
25. 6 4 How to add delete a Station to from the project In the Station page a browser window lets you scroll through the various stations for the project Rhapsodie Net My Project My Station UE Targeted O ring Press fit Unit f C Project Pages Windows Tools Edit Display Help 0 Sd ES Os A ihale l x dd m Chan UE Name Rack Identification UE References 2 Com Port Test C J P 1 O ting_Press fit_Unit 000 000 004 173 236 084 1 UG 30kN 460D C300 COMI Ok ica M gt E Insertion Unit2 000 000 000 000 000 000 2 NONE The e3 button allows you to add a station the x button allows you to delete it Afterwards the procedure for saving the station with the passwords path and name is the same as when it was created 6 5 How to add delete a Press fitting unit to from the Station In the Press fit Units page a browser window lets you scroll through the various units for the station Rhapsodie Net My Project My Station UE Targeted O ring Press fit Unit f C Broject Pages Windows Tools Edit Display Help DSC OS FI P FA a A Chan UE Name Rack Identification UE References 2 Com Port Test JR 1 O ting_Press fit_Unit 000 000 004 173 236 084 1 UG 30kN 460D C300 COMI Ok ica E gt Insertion Unit 2 2 NONE The e3 button allows you to add a unit the x button allows you to delete it Afterwards the procedure for saving the unit with its name identification COM po
26. AF min necessary 160 daN Manipulating these terms is a delicate operation a version of S3d will allow a secondary slope scale in actual points the value of the point may vary from 0 976u to 0 244mm Warning It is not recommended to look for a AF under 20 of the sensor rated value However the observation of the fluidity of the curve may allow this value to be lowered Rhapsodie net User Guide 2013 09 126 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF CZ Fabricom s Solution3d xls S3d assistance tool Warning concerning S3D S3D is a modelling tool for assisting with configuring the gradient check S3D on Excel is provided as is without any express or implicit guarantee of any sort whatsoever covering any direct or indirect loss associated with the ability or inability to use it FSA provides no servicing maintenance or modifications to S3d xls The user must always check the results obtained and carry out actual production runs in order to validate the settings applied which depend on the behaviour of the assembled products They must randomly cycle products components causing the phenomenon sought by the gradient check The user is free to create their own modelling tool to use the MVAT curves from VisuCourbe according to information provided by FSA The disclosure of this information may in no way act as
27. Channel Addrs 000 000 001 723 17320084 ozoni A fault number was output Refer to appendix 5 to find the title of the error Quality validation by curve checking was requested No of curve acquisition program Force read at the position before end see Curve page on condition that storage of the curve was requested in the cycle D M Y y H M S 29 03 2000 2070171949 79 Fault number 6 Total seg time 12208 Pin temps 2 23 03 Deg Frame temp 22 99 Deg Module temp 37 05 Deg sequence number 1 Curve check enabled NOT OK sequence NOT OK Result number BAR Curve number 2 Cycle number 1 AV force Peak 700 20 AN OK NY Cycle number 1 Sheet number 1 Acquisition pressing cycle NOT OK Cycle Time 6 41 s Previous position 12 461 mm Position reached 15 442 mm TB Peak Force 2361 3 daN 4942 1 daN OR 3 019 mm TB Residual Force Position difference Rhapsodie net User Guide 2013 09 100 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF SACs Example 3 Sequence made up of 3 chained cycles without curve checking and with force before end of each cycle Execution correct KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKHK Station Channel Addr 000 000 001 237 173 008 001 D M Y H M S 29 03 2000 2070171949
28. D UN Bi FM A OSEO pail Oo oO oO ao aT ale Yee 0 900 Les Lu UOO pers oS She Te o o AEE i Ethernet connected User EXPERT Rhapsodie net User Guide 2013 09 93 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF CZ a The only check carried out here is that the maximum of the curve for each window is within a range whose max and min values are entered in the fields Max force and Min force of the column Max values units daN Force QUALITY RESULT OK 2560 2522 2400 Travel CONTROL TYPE RELATIVE without gradient mode A check is carried out here that the maximum of the curve for each window is within a range whose max and min values are entered in the fields Max force and Min force of the column Max values units daN A check is also made that the minimum of the curve for each window is within a range whose max and min values are calculated from the maximum value of the curve 2 values as a percentage are entered in the Max force and Min force fields of the Min values column unit Force Force QUALITY RESULT NOT OK SR TEE ll 2560 2541 2510 2500 2500 Values calculated from the max value measured 1271 1255 1016 1084 Displacement Displacement For t
29. Force at Dist from end Gradient Treshold co Co St OF O 2 ws fh By EXPERT Flags Controls Max Values Min Values Max Force Min Force 24000 2 200 0 ur o Mode Delta s 600 0 fh MN gt n o G i 400 0 000 0 600 0 200 0 2 000 0 1 800 0 2D 800 0 1 500 0 1 000 0 oj Fo 2 2 5j S o fa 2 oO Qo Co ue Qo Slfelfelfelfelfelf s Co Lou CS Qo sy ome oC Go Or Ie OT es SO oo M Mm A e ww N S27 2 8 Pe se 2 Slleilollallslila a ISsSi siIsilsils a Ss i Si siisil s CD o A foe OT amp oon OO Oo amp Ww NH pan ae oa wh 5 o RIDE n oO 2 re w No check the curve is merely drawn Quality validation This field may not be accessed in this mode CONTROL TYPE POINT a x Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 30 04 Curve prog 2001 Start position End position Comments 1 es Checked Curve Pressing na 2 mens Control Type 3 mm Quality validation 4 fam 1 Window cycle F 5 mm Distance from end mn 6 mm Max Force at Dist from end daN 7 mm Min Force at Dist from end da 8 mn Gradient Treshold daN 3 MM By EXPERT Fags 13 i e Max Values be Min Values Mode Delta Max Force Min Force Max Force Min Force 2 ra daN dan 3 3 0000 jm 3 3 18000 16000 aan 3 sws omo dan 5 ooo Jon sE s oo oo jan 5
30. Hz Calibration current specifies the maximum current that the speed controller can deliver during calibration in pressing or pulling mode This value as a percentage is limited to 99 Manual mode current specifies the maximum current that the speed controller can deliver during a manual ascent or descent This value as a percentage is limited to 99 For safety reasons as regards the mechanical environment of the press fitting pin a maximum value of 10 is strongly recommended Return current specifies the maximum current the speed controller can deliver during the return to the origin position This value as a percentage is limited to 99 Rated value for auxiliary specifies the maximum of the range of a control auxiliary which can be connected to the MVAT For example for a load cell delivering 10 mV under a full load of 100 KN we will enter 10000 daN in this field Elag definitions Send window results If this box is checked at the end of each sequence the MVAT sends over the RS232 link the results of checks carried out for each window defined in the storage program curve Send curve to PC If this box is checked at the end of each sequence the MVAT sends over the RS485 link the 2048 or 4096 points stored according to the storage programme curve WARNING the MVAT can take up to 1 second to build the curve block and this time has a direct effect on the cycle time Sending this block to the PC via the RS485 link can take
31. Pages Windows Edit Display Help LS el CP QE PS aN 1 de 1 A a 4 n L Station name Station path Creator Expert Operator Visitor Comments gt E station Ld E Creator Creator Name Select a user name Name Then to confirm you EE example EXPERT EEE double click on the Password and password expert Password password confirmed and press OK Confirm a C_x 7 Cancel Cancel The red 4 goes green and the column in front of the station name shows the person logged in Rhapsodie Net New Custommer MVAT Targeted Station_1 gt Project Pages Windows lt Edit Display Help 2 id CC QUE pd old 4 i de 1 b TEST E L Station name Station path Creator Expert Operator Visitor Comments gt 15 Station 1 a ia IL IL J You NOW not later change the name of the Station Example MY_STATION then the directory where the file will be saved for example C FSA Presses Projets Rhapsodie My Project The directory C FSA Presses Projets Rhapsodie will already have been created and the directory My Project is created during this step using the Create a new directory button The diskette icon changes colour to indicate changes have been made Click it Rhapsodie Net New Custommer MVAT Targeted My Station gt Project Pages Windows Edit Display Help dle CR ji
32. Setup loi 7 Null modem emula or comOcom Setup License Agreement Welcome to the Null modem Please review the license terms before installing Null modem emulator comOcom emulator comOcom Setup Wizard Press Page Down to see the rest of the agreement This wizard will guide you through the installation of Null modem emulator comOcom GNU GENERAL PUBLIC LICENSE Version 2 June 1991 It is recommended that you dose all other applications before starting Setup This will make it possible to update Copyright C 1989 1991 Free Software Foundation Inc relevant system files without having to reboot your 59 Temple Place Suite 330 Boston MA 02111 1307 USA computer Everyone is permitted to copy and distribute verbatim copies Click Next to continue of this license document but changing it is not allowed Preamble The licenses for most software are designed to take away your freedom to share and If you accept the terms of the agreement dick I Agree to continue You must accept the agreement to install Null nodem emulator comOcom Uncheck all the checkbox and choose Next Clic on Install itor com0com Setup ne ARE a Choose the folder in which to install Null modem emulator comOcom Check the components you want to install and uncheck the components you don t want to Setup will install Null modem emulator comOcom in the following folder To install in a install Click Next to continue different folder dick Br
33. Stop Result on the Cycle page may not be requested WIN CYCLE CONSISTENCY FAULT Programming fault on a complete sequence if one of the cycles has its Force Before Stop per Cycle box checked it must be the same for all cycles in the sequence and the Per cycle box on the Curve page must also be checked for the curve associated with this sequence In this mode curve reload is possible with Hard chaining but only for standard curves curve prog from 1 to 16 83 84 85 Similarly on a complete sequence if one of the cycles has its Force Before Stop per Cycle box unchecked it must be the same for all cycles in the sequence and the Per cycle box on the Curve page must also be unchecked for the curve associated with this sequence TRIP BY EXTERNAL INPUT Indicates that the trip has been carried out by an external input ON OFF input E5 Fault linked to a curve reload gt curve reload not possible In PROFIL Mode to reload a curve a test must be made that all RECORDINGS PROGRAMMED FAULT programmed recordings have been executed Programming fault indicates that there are one or more incorrect values in the calibration file selected Calibration result message without gage Calibration result message without gage The direction of the speed setpoint is not equal to the direction of the force measured Calibration fuse value fault in the flash memory In control mode indicates that the stop is carried out on the position This
34. This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Programming of the storage program Profile Ee elk Nb of Storing Windows 1 Stor wnd Cycle Quality Checking Lock Unlock Storing Windows Chkwd1 Chkwd2 List Storing Windows UE UG 30kN 460D C300 Program tt EE Stor Wd1 Start Position daN oe a a End Pasition Nb of Chk wd s a Stor Wd 2 Start Position an m End Position Nb of Chk wd 000 Comments 2 storing windows 1 for the picking cycle 1 and 1 one for the Press fitting cycle 3 Each Storing window has only 1 Checking Window attaced 0 The 1 Stor Wnd Cycle has to be checked 4 Signed EXPERT Snap Y Snap X Ethernet connected F54 GDF Suez User EXPERT Check window no 1 Rhapsodie My Project My Station Profils of O ring Press fit Unit BAA a3 Project Pages Windows Tools Edt Display Help Nb of Storing Windows 1 Stor Whd Cycle Quality Checking Lock Unlock Tos Storing Windows C Chkwd2 List Start Trigg mode 3 Force Threshold s Offset T hres Force E o Mar Min Threshold EE daN Start End End Trigg mode 2 Defined width B w Width Force OS rom Max Min be eee Hee ee eh Hr rrr O Mode Inclusion C Strict Inclusion Activated Ethernet connected F54 GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 4
35. User Guide This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez 9 12 Appendix 11 Rhapsodie net Version RHAPSODIE NET V1 0 Initial Version RHAPSODIE NET V1 2 RHAPSODIE NET V1 3 Integration of advanced curve checking RHAPSODIE NET V1 4 Change to a light version which is in phase with MVAT V10 management of signatures defrag and UExp MVAT terminal and integration from version 1 4 1 00 of VisuCourbes Multicourbes with recalibration and calculation of Average and Envelope RHAPSODIE NET V1 5 Include the Use of UExp MVAT and allows opening curves into Profiles programing RHAPSODIE NET V1 6 Include small corrections New features in Cycle page Force increment slope tripping temperature compensation MVAT fault list available into Help menu Rhapsodie net User Guide 2013 09 130 130
36. Users vares_m Disabled CNCA6 com com cncport Device com comi6 CNCB1 com com cncport Device com com21i Scan INF files CNCB2 com com cncport Device comfcom22 Disabled CNCB3 com com cncport Device com com23 Delete file C Users vares_m AppData Local Temp nsn6095 tmp Disabled CNCB4 com com cncport Device com com24 C leted Disabled CNCBS com com cncport Device comBcom25 ompiete Disabled CNCB6 com com cncport Devuice comfBcom26 Disabled CNCA1 com com cncport NDeviceNcomAcomii Rhapsodie net User Guide 2013 09 12 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez Clic on Finish Completing the Null modem emulator comOcom Setup Wizard Null modem emulator comOcom has been installed on your computer Click Finish to dose this wizard E Show Readme Visit comOcom homepage Cancel Now all the softwares are installed and an icon is added to the desktop DA Rhapsodie Net Rhapsodie net User Guide 2013 09 13 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ T And the following shortcuts are added in Start All programs menu a Borland C 5 02 d Borland C Builder 5 Bullzip Catalyst Control Center a Dell ControlPoint d Dell OptiPlex ON R
37. VisuCourbe Net O ring Press fit Unit File Edit Mode Display Options Chkwd 01 Checking Mode Increasing Chk wd 02 Checking Mode Decreasing Chkiwd 03 Checking Mode Strict Inclusion Fault 15 Strict Inclusion Fault Start Incr force threshold Min Force 107 3 daN Start Relative Previous window Min Force 78 5 daN Start Relative Previous window Min Force Not Evaluat End Defined Width Start Max Force 145 daN End Defined Width Start Max Force 145 3 daN End Defined Width Start Max Force Not Evalua Curve Min OK Start 37 052 mm Curve Min OK Start 29 066 mm Curve Min Not Evaluated Start 17 073 mm Curve Max OK End 29 066 mm Curve Max OK End 17 073 mm Curve Max Not Evaluated End 15 884 mm daN 00 Available Curves C courbe_14 05 12 16 07 08traff txt C courbe_14 05 12 16 07 08 txt C courbe_14 05 12 16 05 14 tut Information Emoty List al 10 va mm Rhapsodie net User Guide 2013 09 56 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ S 5 5 6 This menu allows the user to configure the construction of the table of press fitting results obtained from the MVAT in the network coupler These results may be retrieved by the PLC Single List oy default Page Results field bus only Secs sodie Net My_Project My Station R
38. YES but there is no curve number associated NO PROGRAM CYCLE START FAULT Execution or programming fault indicates no program cycle start indicated 59 CALIBRATION FORCE TOO SMALL FAULT Programming fault indicates that the Pressing Calibration Force set point is less than 25 of the true nominal force useful force 60 SPLINE HOLDING TIME FAULT Execution or programming fault Holding time expired but no splines found 61 NEW CALCULATED TRIP POSITION lt LOWER SAFETY POINT Programming fault the Trip Position set point calculated relative to the current displacement positioning sequence is less than the FAULT Lower Safety Position set point 6 D TABLE OPENING CALIBRATION FAULT Execution or programming fault the pressing elasticity measurement is greater than the Pressing elasticity set point FILE ERROR FAULT Programming fault indicates that there are one or more incorrect values in the cycle file selected MAX DISPLACEMENT REACHED ON PULLING Execution fault where there is no programmed pulling trip position indicates that the MVAT reached position O which is the starting PULSE Programming fault the useful calculation force is not valid The Rated Calculation Error message runs round in a loop RATED CALCULATION ERROR 01 sensitivity entry error load limit overrun error warning the new rated value calculated with the Overload max factor must be greater than the true rated value calculated with the sensitivity In this case an Ove
39. a fault If no value is entered the pin stops on the trip force auxiliary triggered or on the Lower safety position default Rhapsodie net User Guide 2013 09 79 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 6 8 Calibration and learning cycle in pressing mode 6 8 1 1 Definition This cycle teaches the MVAT controller the deformation of the frame in pressing mode under a configurable force that must be greater than or equal to the maximum force encountered in pressing mode It also determines the value of the Index Centring setting and the travel resolution 6 8 1 2 Description This cycle must be executed with a mechanical stack which includes tools fixed to the tip of the pin and others fixed to the frame so that their own deformation is also learnt by the MVAT Use of workstation compliances springs etc which upset the learning process should be avoided It consists of successively applying a calibration force on two gages whose height is known to the micron WARNING the difference in height between the gages must be at least 60 mm to ensure correct resolution typical UE travel of 500 mm the press fit unit will refuse to carry out a Sequence until an initial calibration has been carried out Only manual movements are allowed The first gage called the lower gage is placed in position and a lo
40. allocated to a sequence Cycle NOT programmed and NOT allocated to a sequence Curve programmed and allocated to a sequence Curve allocated to a sequence but NOT programmed Curve programmed but not allocated to a sequence Curve NOT programmed and NOT allocated to a sequence Sequence OK Sequence with cycle or curve NOT programmed Sequence which loops back on itself e g sequence 1 is allocated to cycle 1 which is chained to cycle 2 which is itself chained to cycle 1 Cycle curve or sequence number in error Sequence not programmed 2013 09 Salmon pink 65 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez Te 6 2 How to backup projects Just save the project directories s D FSA Presses in our example 6 3 How to retrieve a project on another PC The simplest way is as follows Copy the directory for the project in question the one containing the station directory the PJR file and the RAP files for example D FSA Presses Line1 Opxxx Paste it into the PC Destination directory for example C My Documents Presses Line1 Opxxx Before the version V1 5 0 03 it s still necessart to Edit the PJR file Change the following line lt StationPath gt D FSA Presses Linel OPxxx lt StationPath gt By updating the path to that for the new PC lt StationPath gt C My Documents Presses Linel OPxxx lt StationPath gt
41. but de la plage d enregistrement dans les cotes n gatives v rifier en ENREGISTREMENT EN COTE NEGATIVE n gatif 2 est avant 5 DEFAUT FENETRE NON INCLUSE DANS PLAGE Si la fen tre de contrdle n est pas incluse dans la plage d enregistrement ce d faut apparait D ENREGISTREMENT DEFAUT INCLUSION STRICTE L inclusion stricte de la courbe d RE dans la fen tre de contr le n a pas t respect e La courbe est ressortie de la fen tre de Rhapsodie net User Guide 2013 09 117 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs contr le apr s la fin de la fen tre dans le sens d avance de l axe Fun DEFAUT SEUIL DEBUT INELEXION NON ATTEINT Le seuil d inflexion pour le d but de la fen tre de contr le n a pas t rencontr dans la zone de scrutation programm e DEFAUT SEUIL FIN INELEXION NON ATTEINT Le seuil d inflexion pour la fin de la fen tre de contr le n a pas t rencontr dans la zone de scrutation programm e ap DEFAUT CALCUL DEBUT REGRESSION LINEAIRE Le point de d part calcul en regression lin aire est en dehors de la plage d enregistrement DEFAUT SENS REGRESSION LINEAIRE Le calcul du point de d part par regression lin aire n est pas possible car la force de fin de scrutation est inf rieure la force de d but de scrutation E DEFAUT POSITION FENETRE PRECEDENTE NOK Cette f
42. curve result is valid at the end of the sequence the curve check is carried out once the pin returns to idle position lf the 1 Window cycle box is checked the curve result is valid over the last cycle which precedes the return if this is carried out using soft chaining If the 1 Window cycle box is not checked the curve result is valid at the end of the cycle when all programmed windows have been executed In the other cases the curve result is valid at the end of the sequence Distance from End during a press fit cycle if you want to know the force measured at a given distance from the final position just enter the value of this distance in this field The force measured at the position equal to this distance will be given in the result block with the associated quality check The default value O disables this feature Depending on the selection made in the cycle program the Force before end will be available for each pressing cycle or only for the last in the sequence and the quality validation of the sequence will include or not include all the Force before end checks The result block is slightly different see Executing a sequence Since V10 MVAT version if you want to use a Curve program with Force From End you have to use the fields in the Cycle Max Force at Dist from end If the force measured at the position before the end is greater than this value the cycle is declared not OK The fields in Curv
43. de l axe c eFALT seun DEBUT CROSSANTNON TENT TASau SEG erara aT sors oer Te pas Tonner pages R Sug ie lee a ward nese tesouenpewenas 05 DEFAUT DEFAUT SEUIL FIN DECROISSANT NON ATTEINT FIN DECROISSANT NON ATTEINT Le seuil de fin de e ia pa tenon ale RER dans le sens d croissant n a pas t rencontr dans la zone de scrutation programm e e DEBUT FENETRE AVANT DEBUT e a T Le d but de la aak a L a a A S ree de contr le a t trouv avant le d but de la plage d enregistrement dans le sens de l avance de l axe ENREGISTREMENT o DEFAUT FIN DE PLAGE D ENREGISTRMENT La fin de la RSS d enregistrement n a pas t trouv e 08 DEFAUT DEBUT FENETRE APRES FIN PLAGE ENREGISTREMENT Le d but de la Neonates ene a de contr le a t trouv apr s la fin de la plage d enregistrement dans le sens de l avance de l axe 09 DEFAUT FENETRE EN DEHORS PLAGE ENREGISTREMENT Le d but et la fin de la fen tre de contr le ont t trouv en dehors de la plage d enregistrement La fen tre de contr le pr c dente n cessaire pour placer cette fen tre de contr le n a pas t plac e V rifier qu il ne s agit pas de la 1 fen tre de contr le La fen tre de contr le suivante n cessaire pour placer cette fen tre de contr le n a pas t plac e V rifier qu il ne s agit pas de la derni re fen tre de contr le DEFAUT DEBUT FENETRE AVANT DEBUT PLAGE Le d but de la fen tre de contr le a t trouv avant le d
44. fault occurs in control mode Rhapsodie net User Guide 2013 09 114 130 87 88 91 92 93 94 5 J This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs If an absolute or relative ascent is requested after power on then the shaft is not at its origin If an absolute or relative descent is requested after power on then the shaft is not at its origin If a change is made to this mode without having started by descending NO POSITION IN CONTROL MODE FAULT This fault occurs in control mode If an absolute or relative ascent or descent is requested when no position has been entered 97 MAX THRESHOLD TRIP FAULT A trip has occurred on the max threshold set point The sequence is interrupted SPEED DECIMAL PLACES FAULT The MVAT has received a speed set point with 3 decimal places while the maximum is 2 decimal places FORCE BEFORE END BUT NO DISTANCE BEFORE END SETPOINT A force before end is requested although no distance before end set point has been programmed FAULT 100 FORCE BEFORE END BUT NO CALCULATION FAULT Programming fault the force before end is requested but the force before end has not been able to be calculated as we are in window sequence mode Per Cycle field in profile program not checked while the recording windows have not all been run through a force before end is requested while the curve check took place in the previou
45. levels Creator expert operator and visitor Each restricts each function and each page in a different way LE Rhapsodie Net My_Project My_ Station Cycles of O ring Press fit Unit ME al Project Pages Windows Tools Ed Display Help Na Sm ij de 384 bb For each page the figure indicates the minimum level necessary to modify the page The possible box colours are as follows if you do not have sufficient rights or if you have sufficient rights The tables below show the minimum level you must have to be able to modify pages and access functions 4 Expert Creator Press fit unit references 4 Backup compilation Rhapsodie Net If you try to modify a station which is already open but for which you do not have rights you will not be able to save any changes made Rhapsodie net User Guide 2013 09 97 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez 7 6 TRACEABILITY OF SETTINGS Each page has its own traceability All actions are traced and recorded by the software under the name of the person who opened the session Station UE sequence result and UE reference pades Modification date Date of last modification carried out on the UE in question Creation date Date of last modification carried out on the UE in question Signature Name of the person who carried out the last modifications specif
46. not taken into account by the MVAT which declares an incorrect calibration by output S6 A check must be made that the gages are of the correct thickness Min resolution Minimum value that the number of pulses mm found during the calibration cycle must not exceed If the number of pulses mm is less than the minimum resolution the calibration is not confirmed and the new settings calculated are not taken into account by the MVAT which declares an incorrect calibration by output S6 A check must be made that the gages are of the correct thickness Entry of the last two settings is essential to the operation of the machine A fault is enabled if they are not specified Rhapsodie net User Guide 2013 09 69 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ FORCE AREA Offset fault Threshold 100 0 daN Pulling calibration Force 475 0 daN Pulling Safety Force 100 0 daN Offset fault Threshold Value in daN of the maximum force offset tolerated at idle If this value is exceeded the card will refuse to start a cycle and a fault number is shown in the result block fault list A value equivalent to 10 of the rated value of the sensor is recommended Pulling calibration force Value in daN of the force used during pulling calibration of the machine This value must be greater than the largest pulling force programmed in the cycles and be
47. or execution fault Programmed Cycle time in cycle Page exceeded ji SEQUENCE TYPE FAULT Execution fault start of the pulling calibration sequence was incorrect OFFSET FAULT Execution fault the force sensor offset is greater than the Offset Fault Threshold set point Remedy Check the offset using the command ESC o Increase the offset default threshold setting in the specification file slightly Cany out calibration again INDEX NOT PRESENT AT START FAULT Execution fault detector not present before spindle motor starts Cause 1 the spindle is not in fallback position Remedy Put the spindle shaft back using manual mode Cause 2 the index has not been seen by the MVAT Remedy Check the wiring of the index FORCE BEFORE INDEX RELEASE FAULT Execution or programming fault force encountered during detector presence The force measured is greater than the Safety force or the Maximum force set point or if calibrating the Pressing Calibration Force t could also be an incorrect force measurement Remedy Clear the tip of the pin Check the force using the command ESC o FORCE BEFORE PULSE FAULT Execution fault force encountered before the PULSE has been received between the detector and the PULSE The force measured is greater than the Safety force or the Maximum force set point or if calibrating the Pressing Calibration Force It could al
48. press fitting unit check the programming of the number of pulses Infranor speed controller in the case of a direct drive press fitting unit 50 NO AUTOMATIC RETURN FAULT Execution or programming fault where the Auto Return flag is not enabled the box is not checked and the cycle requested is not 513 in non automatic return mode cycle 513 must be called to carry out the return Rhapsodie net User Guide 2013 09 112 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs AWAITING AUTHORISATION TO CONTINUE CYCLE FAULT not active Execution or programming fault safety time relating to the start of the pin motor and release of the detector elapsed Safety time 2 SEC Cause the index does not disappear after the pin starts it is therefore impossible to raise it back up in manual mode 54 INDEXER CHANGE FAULT Remedy check the wiring to the index 55 SENSOR UNBALANCE FAULT Execution fault before starting the pin the MVAT card carries out a test on the force sensor and the measuring chain This test involves unbalancing the sensor by a known amount 50 of the true rated value and checking this value INDEXER FAULT DURING PULLING Execution fault the MVAT sees the presence of the detector during the pulling phase STORAGE BUT NO TRACE SEQUENCE FAULT Programming fault tracing has been requested by setting the flag Store the Curve to
49. tab of the Specifications menu of RHAPSODIE Check this box to enable this mode The Step synchro field must also be set to YES This mode is governed by chronograms DIAG_ES1 DIAG ES3 and DIAG ESS In this mode it is possible to select one of the 512 configurable sequences through the PLC or execute one of the 8 fixed sequences The 32 manual sequences described in chronogram DIAG ES2 cannot be executed in this mode On the other hand the forced manual sequences described on the same chronogram can be executed 7 2 2 Mode without PLC This mode is enabled through the field PLC 1 0 Management in the Appendix tab of the Specifications menu of Rhapsodie net Uncheck this box to enable this mode In addition MVAT input E7 must be set to 1 otherwise the forced manual sequences will be executed see forced manual mode This mode is governed by chronogram DIAG ES2 In this mode it is possible to select by addressing without multiplexing inputs one of the first 32 programmed sequences by coding the inputs as described below O 0 O O O O O O O Sequence N 7 O 0 1 1 0 1 Sequence N 23 1 1 1 0of1 Sequence N 8 O 1 1 1 1 1 Sequence N 24 1 1 1 1 1 1 7 oh This mode is often used for a station without a PLC the selection of the sequence to be executed being made by coding wheels for example SS ee mb mb 9 Rhapsodie net User Guide 2013 09 85 130 This document is the prop
50. the field for the corresponding factor value having become active Rhapsodie Net My_Project My Station Curve of O ring Press fit Unit a Project Pages Windows Tools Edit Display Help a i one 4 7 A j w 4 F 1 HA C E 1 de16 gt Di A a Page Liste Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 47 43 an Curve prog Start position End position Comments 220 000 21 0 000 Checked Curve Pressing 200 000 180 000 Control Type all 175 000 172 000 Quality validation 0 000 0 000 1 Window cycle O 0 000 0 000 Distance from end 0 000 H Max Force at Dist from end Min Force at Dist from end Gradient Treshold By EXPERT Flags Controls Max Values Min Values Mode Delta Delta Type Max Force Min Force Max Force Min Force 2 2 600 0 2 400 0 2 400 0 2 200 0 20000 18000 1500 0 10000 20000 1 600 0 mi 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 000 lo 10 0 oo M o A Aa w N c o00 oo 8 0 0 0 900 i i y 0 0 10 0 0 Ethernet connected F54 GDF Suez User EXPERT In a window with gradient checking as the entry of the mode is hidden by the Delta the force control settings are forced
51. the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF Sez MVAT NET card All the designated MVAT Net couplers have the same hardware architecture An MVAT communication part which comprises 1 connector to the MVAT network owner Multip allowing dialogue between cards 1 RS232 connector for testing and maintenance 1 RS485 connector for sending protected data to the PC Supervisor etc 16 operation and communication indicator lights A Field bus comprising 1 connector to a specific network such as CANopen SubD9M Profibus SubD9F Ethernet TCP RJ45 etc 1 module address selector Switches or Commutators speed selector CANopen etc 1 termination switch for line impedance which may also exist on the socket e g Profibus 4 Field bus operation and fault indicator lights MAT Net Connecteur R sea Interface EE Cox Terminaison x Termination n7 High Tha RG na AS R2 Adresse Module il TF Lo Adreas Node Adresse Module Low om Adress Node Noi Status is p 3 7 a H E nn nn T N Net Status id il M e Voyants R seau Voyants R seau Rhapsodie net User Guide 2013 09 106 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs NETWORK INDICATOR I3 4 12
52. usage CONTENTS servo controlled electric press fitting 00 0 ccecccceseeeeteseeeeseeeeeetesneeeteaneeeteaeeenas 1 1 Geometric identification 1 2 Sequence Cycle Curve definitions 1 3 Cycles chains 1 4 Quality check 1 4 1 Cycle OK 1 4 2 Curve check OK 1 43 Sequence OK Hardware l nee ne ne nen meneur ane een eee ane n eee EEEE EEEE EEE EEEE EEE EEEE EEEE EEEa aE il enen aer E EEE Updating SOW ANS arses tevancastananiepacesaceiatearsoncetassentineananceeeaseadeeantonnheasaatieamneeneecetaces 4 1 Uninstallation 4 2 Re installation 5 1 Software registration 5 2 Organisation of the software 5 3 Creating a project with 1 station and 1 press fitting unit 5 3 1 Creating a Project Station and File path 5 3 2 Creating a Press fitting Unit 5 4 Programming 5 4 1 Specifications 5 4 1 1 Description of fields 5 4 2 Cycles 5 4 2 1 Description of fields 5 4 3 Profiles 5 4 3 1 Configuring recording ranges 5 4 3 2 Using a envelope Curve to place the Recording Ranges Storing Windows 5 4 3 3 Configuring check windows 5 4 4 Page Sequences 5 5 Examples of conventional programs 5 5 1 Press fitting 5 5 2 Interference fitting 5 5 3 Sequence of 3 cycles with return by PLC and Curve check on Cycles 1 and 3 5 5 4 Sequence with a Looping phase then a Check phase 5 5 5 Sequence with single press fitting with a narrowly targeted curve check 5 5 6 Page Results field bus only 5 5 7 Help Menu 5 5 7 1 Rhapsodie Guide 5 5 7 2 MVAT fa
53. will be 2850 daN The minimum force which can be programmed is 25 of the maximum force 750 daN in our example The maximum programmable force is 100 Offset default threshold 5 by default i e 95 gt For more information on the calibration cycle see the sections on Calibration Safety force This is the maximum allowed force during the approach phase of a cycle If this force is encountered during this phase the MVAT card stops the shaft and outputs fault no 8 This is also the maximum value used for monitoring during movements in manual mode By Default the value pre entered is equal to 10 of the maximum force of the pin The minimum force which can be programmed is 1 of the maximum force The maximum force which can be programmed is 25 of the maximum force Note during a manual descent the safety force is equal to the Safety force setpoint If this setpoint is not entered the safety force is set to 10 of the nominal value for the pin Upper Gage This is the AGGREGATED height of the upper gage and lower gage used during pressing calibration cycles By Default the value pre entered is equal to 60mm Lower Gage This is the height of the lower gage used during pressing calibration cycles By Default the value pre entered is equal to Omm There is thus a minimum difference of 60 mm between the two gauges This minimum is recommended to ensure accuracy in positioning the shaft Lower Safety Point value in mm of th
54. with return by PLC and Curve check on Cycles 1 and 3 Sequence 1 program number requested by the PLC Position Cycle 1 Pick part PLC authorisation Storage of force to f check picking 50 000 profile no 17 Range Cycle 2 Cycle 3 Presb 1 Release fitting 40 000 Storage of force to check press fitting profile no 17 Range 2 5 000 KA PLC authorisation In this example the press descends to position 40 picks a part of height 15 mm then goes back up with the part 10 mm relative movement The feeding cylinder can then return and the PLC gives the order to the press to continue the sequence The press then descends to press fit the part under force the position reached is about 5 mm We shall present all the Cycle Profile and Sequence pages needed to carry out this process as well as the curve obtained the comments give more information on certain choices Cycle 1 programming a Project Pages Windows Tools Edit Display Help gt Li z 12 55 Uae idtohskea s B is 4 1 de 384 p pl al E Sheet Advanced Program Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Signed EXPERT Chaining if Ok Nb of Loop 0 Chaining if NOk Holding time 0 50 S Cycle Type Press Fitting v Execution dir Pressing Forces E Force Increment Positions Max Force 55 0 daN Max trip pos Trip Force 50 0 daN Trip position Min Force i 10 0 daN Min trip pos Quality checking on Peak Force
55. 00 daN Threshold Position Start 131 000 mm End 122 000 mm Mode Inclusion 02 0 104 0 106 0 108 0 110 0 112 0 114 0 6 0 118 0 120 0 2 0 124 0 126 0 128 0 130 0 132 0 mm C Strict Inclusion Activated Ethernet connected FSA GDF Suez User EXPERT Rhapsodie C FSA Presses Projets Rhapsodie My Project My_Project PJR My Station Profils of O ring Press fit Unit FC ct Pages Windows Tools Edit Display Help ats Cp 4 Start Trigg mode 2 Defined width E x Width Force End Trigg mode 6 End ofcurve v Offset End Force 4000 mm Max 100000 daN Min 600 00 daN Seeking area Start 104 000 mm End 98 000 mm Mode Inclusion 132 0 mm E Inclusion Stricte Activ e Ethernet connected FSA GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 38 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF SCs sie a essentials to avoid execution errors For a pressing cycle the start positions start of window and threshold starts must be GREATER than the end position window end and threshold ends Fora pulling cycle the start positions start of window and threshold starts must be LESS than the end positions window end and threshold ends The offset is signed 5 mm means the window starts 5 mm AFTER the trip 5 mm means the window starts 5 mm
56. 013 09 51 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez Cycle programming ae RKhapsodie n naod PENERBIT Project Pages Windows Tools Edit Display Help DBeidtohskeia e B iM 4 70 de384 gt bl i 2 Created on 04 06 2012 09 55 14 Modified on 04 06 2012 10 04 Nb of Loop 0 Max current 100 0 a Cycle Type Press Fitting Le Forces E Force increment Max Force 5500 daN Trip Force 5000 daN Min Force OO daN Quality checkingon Peak Force Retum speed 100 00 466 7 mm s Acceleration control Acc decel dist V Store the Curve V Auto retum 1 0 validation needed for resume V Cycle resume if Nok Comments Simple Pressfit with tripping on force reached 4 E z e fe gt a Gi gt a LI a gt a a PC connect Ethernet FSA GDF Suez User EXPERT Profile programming Recording range Rhapsodie Net My_Project My Station Profils of O ring Press fit Unit iid 4 54 de 84 gt Di al Nb of Storing Windows 1 Stor Wrd Cycle C Quality Checking Lock Unlock Storing Windows ChkWd1 Chkwd2 Chkwd3 List Program Created on 04 06 2012 10 08 Modified on 04 06 2012 10 11 17 Comments Only 1 storage Window on which 3 Checking Windows are attached Signed EXPERT Rhapsodie net User Guide 2013 09 52 130
57. 10 190 160 140 110 90 60 40 _ 140 Pas 0 068 mm 2048 2048 Illustration In the above case the windows to not overlap In other cases the windows overlap SO TE 360 ru a 360 Window 1 a Window 1 AQ i De 340 DAO 340 CUO Cee eee meee eee ae ee ees en 310 D AE EE A 310 Window 2 Window 2 290 4 290 190 290 1 a 1 te DE isms an 260 GO o Window 3 AS Window 3 a 2 _ 240 Ce _ _ 250 Window 5 DO 210 DO 210 Window 4 3 ia Window 4 3 actly 180 wil Window 6 160 aie AC al Window 5 10 Es 10 se 110 110 a Window 6 Window 7 cof 90 ne 90 Window 7 L Window 8 e 40 o o Rhapsodie net User Guide 2013 09 89 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez TT Fields which vary according b e of check CONTROL TYPE NONE Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 29 05 End pasition Comments 10 000 Checked Curve Pressing Curve prog Mm None 80 000 Control Type NM ollollollollolfollolf 2 g Es 5 a a 9 5 alles ollellellellellellell N alle oll2llellellellelle o le ollelloellellellells alla ellellellsllsllslls 72 000 Quality validation 1 Window cycle li KR Distance from end M S l n D Max Force at Dist from end Min
58. 4 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Check window no 2 Sele Nb of Storing Windows SiS 1 Stor wnd Cycle C Quality Checking V Lock Unlock M Start Trigg mode 3 Force Threshold v Offset Thres Force PGR mn Max 250 00 dan vn on Threshold Position D 100 daN Stat 30 000 mm End mm End Trigg mode 2 Defined width B v Force Width SGD mm Max 200 00 den Min LD 50 00 den C Strict Inclusion Activated Ethernet connected Programming of the sequence Rhapsodie My_Project My Station Sequences of O ring Press fit Unit ME 4 Project Pages Windows Tools Edt Display Help bid 4 6 de 512 gt i lel le Seq Cycle Curve Comments Ethernet connected _ FSA GDF Suez Associated result block KKKKKKKKKEKEKKKKKKKKKKKKKKKKKKKKEKEKKKEKKX EEK XKX K START of RESULT BLOCK Overall sequence block Station Channel Addr 000 000 001 237 160 136 001 This is the rack identification entered in Rhapsodie s Units page D M Y H M S 26 04 2012 14 58 38 11 Total seq time 19 10 s Pin Temp 24 96 Deg Module temp 45 96 Deg Sequence number 1 This is the program number sequence requested from the MVAT card by the PLC Active Curves Check OK There is a curve check program associated with this sequence Its quality is active and OK Sequence OK The sequence is OK all the executed cycles were
59. 5 Position 1st 2nd 3rd gt Cyclen 0 CE Vi 2Prog 1 3Cycle roar 1 3 Cycle Cycle n 2 roar 1 3 Cycle Cycle n 3 rogr 1 3 Cycle Cycle n 4 roar in 3 Cycle rogr 1 3 Cycle rogr 1 3 Cycle Cycle n 5 art amp End of Checking windi ws only old curve mode t amp End of Checking window king windows only profile 1 alll thernet connected Rhapsodie net User Guide 2013 09 Listes de choi C 2 Cycle res C 3 Cycle res 4 Cycle res C 5 Cycle res art amp End of Checking wind ws only old curve mode t amp End of Checking windoy king windows only profile 1 art amp End of Checking ws only old curve mc t amp End of Checking king windows only p g Ethernet connected 98 130 FSA GDF Sver 5 5 7 Help Menu 5 5 7 1 Rhapsodie Guide This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation This gives direct access to the User Guide in PDF format 5 5 7 2 MVAT fault List since the V1 6 0 00 Rhapsodie Net version a MVAT fault list is available directly in Rhapsodie thanks to this menu x Project Pages Windows Tools Edit Display Help BILAN A Description How to solve EMERGENCY STOP FAULT Execution fault cycle start release E1 during sequence EXIT TIME FAULT Programming
60. AT card If you answer YES do not forget to upload the UExp_ MYAT Then the user has to decide between send notwithstanding and then overwrite the modifications made from the panel or cancel and update Rhapsodie programs with the Upload from MVAT button and the Import menu see 6 1 3 Upload Import Export p63 Rhapsodie net User Guide 2013 09 64 130 FSA GDF sez 6 1 5 Using the List pages 6 1 5 1 Copy Pasting This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation The Cycles Profiles and Sequence pages include a presentation of the data in the form of a table This more compact but less readable presentation allows quick and efficient copy pasting For example to duplicate cycle 1 1001 5 times to cycles 5 to 9 select row 1001 and right click copy Rhapsodie Net My_Project My Station Cycles of O ring Press fit Unit Pages Windows Display Help ay Project Tools Edit Trip Force Max Force Holding Time Cycle Time Cycle Chain Number if OK 1 001 2 Paste 99 00 0 50 50 0 Min Gage Min Max Trip Force Offset Diff Pos Pos 42 100 0 000 42 300 Delete oso oof of 00 0000 ooo ooo ooo Consistency 0 50 0 0 0 0 0 0 0 000 0 000 0 000 0 000 6 0 939 00 0 50 0 0 0 0 0 0 0 000 0 000 0000 0000 Then select rows 5 to 9 and right click paste Num
61. BEFORE the trip The width MUST BE POSITIVE Fixed Width mode Depending on the trip mode the values of the active Start and End positions must be within the recording range the graphical representation allows this to be checked simply All Force values must be less than the press calibration force itis prohibited to select a Fixed width End start trip mode and a Fixed width start end trip mode The List tab shows all advanced curve programs in the same way as in the other pages Rhapsodie net User Guide 2013 09 39 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez 5 4 4 Page Sequences When you select the Setpoint Profiles menu or click the button the Profiles page appears This menu allows you to allocate the number of the 1 cycle executed to a sequence as well as the storage program number PROFILE Rhapsodie C FSA Presses Projets Rhapsodie My Project Wy_Project PJR My Station Sequences of O ring_Press fit_Unit 4 Project Pages Windows Tools Edit Display Help gt z 1 5 i Id 4 55 de512 gt i E Seg Cycle Curve Comments a T t t o lo 0 lo 0 0 0 lo 0 lo lo lo le FSA GDF Suez User EXPERT Sele GP Project Pages Windows Tools Edit Display Help 0 el oS OS
62. BRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs The graph is automatically updated when values are entered in the boxes similarly if you move the handles available on each of the recording ranges the corresponding value in the entry box is updated The 2 boxes Snap Y and Snap X provide a coarser displacement increment on the handles For each recording range the Nb of ChkWd field defines the number of check windows which will belong to this recording range In total a maximum of 5 check windows may be distributed across the Recording ranges To the side of the Storing windows tab there are as many ChkWd tabs as requested check windows To configure the check windows just click on the corresponding tab Configuration essentials to avoid execution errors For a pressing cycle the start position must be GREATER than the end position Fora pulling cycle the start position must be LESS than the end position If 2 pressing cycles travel successively over the same area it is possible to program 2 identical recording ranges e g Sequence of 3 cycles during which 2 identical split pins are fitted into a product at 2 different locations sequence ey Ai Cycle 1 force stor requested Cycle 3 force stor requested Recording range 1 Recording range 2 L oY Rhapsodie net User Guide 2013 09 33 130
63. C500 V120 UE 15kN700D C500 UE 25kN460D C500 UE 30kN550D C500 UE 50kN180D C500 UE 50kN365D C500 UE 75kN220D C500 UE 90kKN180D C500 UE 100KN145D C500 UE 100kN360D C500 UE 150kN210D C500 UE 180kN175D C500 UE 200kN140D C500 UE 50kN540D C500 UG 02kN 660D C300 UG 02kN 660D C500 UG 05kN 330D C300 UG 05kN 330D C500 UG 15kN 525D C300 UG 15kN 525D C500 JG 30kN 460D C300 UG 30kN 460D C500 UG 60kN 700D C300 UG 60kN 700D C500 m Rhapsodie net User Guide 2013 09 21 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez C Then select the right COM port see section Managing COM ports Sele Rhapsodie C FSA Presses Projets Rhapsodie My ProjectMy _ Project PJR My Station UE Targeted O ring Press fit Unit 5 id dl rsalclsle 27 Com Port Tet C J P Comments L UE he UE Name Rack Identification UE References viv 1 000 000 004 173 236 084 1 UG 30kN 4600 C300 NONE v COMI And check the COM port selected is working properly by pressing the Test button which appears gt g O ting_Press fit_Unit Rhapsodie C FSA Presses Projets Rhapsodie My ProjectMy _ Project PJR My Station UE Targeted O ring Press fit Unit DER p Ea tet clu p a Ill 4 UE Name Rack Identification UE References 27 ComPort Test C J P Comments _ LE
64. D ing the following checks min position lt position reached lt max position min force lt peak force or residual force lt max force Min difference lt position reached initial position or previous position lt Max difference Min force at the position before trip lt Force before trip lt Max force at the position before trip Curve check OK Of course these checks may be failed separately either by not entering a value in fields where a value is expected or by not requesting a check Quality Validation field of the curve submenu Rhapsodie net User Guide 2013 09 86 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF CZ 7 4 Page Curves This page is used to define the basic curve checking settings unlike the Profiles page which is used to program advanced curve checking This menu allows up to 10 windows to be configured using absolute values which trace the force as function of the displacement and defines the type of check to carry out for all windows in order to validate the final quality of the press fitting operation There is a maximum of 16 basic curve check programs For these checks to be carried out it is essential that Store the curve has been selected for the cycle affected by the checks see Curve Storage field and that this cycle is associated with a curve program Rhapsodie Net My_P
65. E Targeted O ring Press fit Unit Project Pages Windows Tools Edit Display Help Send Config i 4 DownLoad fg Upload E Chan UE Name ssl Upload from mv aT UE References 2 Com Port i gt amp O ting_Press fit_Unit 000 000 004 173 236 084 1 UG 30kN 460D C300 COM1 or click the button 74 Then the order is sent to the MVAT card In reply it will send all its programs When this send is finished a message appears on the screen showing the name of the txt file The programs will therefore be stored in the form of a txt file in the Upload directory for the unit concerned 6 1 3 2 Import All that remains to be done is to import the txt file Before doing this ensure all program pages are closed Cycles Sequences Profiles Specifications to leave only the Units page You then select the unit involved select the Project Import menu and choose the desired txt file At the end of the import all the programs for the selected unit are replaced by those in the txt file 6 1 3 3 Export This function allows all the programs for the selected UE to be exported to a text file This txt file may be re imported in the same way as a txt file from an Upload Rhapsodie net User Guide 2013 09 63 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 6 1 4 Sending programs To use these functions you
66. E o I est yo IRI Min 400 00 daN i i Handles BOD mis 8 End Trigg mode 1 Absolute 600 SEPSIS a LULL EN scare S ean RME Position Force 135 720 mm Max 1 000 00 daN 600 00 daN 400 nnn fan REA ER LLLLLLLLLLLL 2 200 FRERE ER EE S TIRE EN aim teeta pote ie tetas Mode Inclusion 0 120 0 mm s nm a C Strict Inclusion Activated Ethernet connected F54 GDF Suez User EXPERT Inclusion Stricte Activ e There are 4 areas in this screen the Start area used to configure the start of the window with regard to both position and force the End area used to configure the end of the window with regard to both position and force the Mode area which defines the type of check to be carried out in this window the graph area which gives a dynamic representation of the configuration and has the same background colour as the recording range to which it applies The maximum and minimum positions of the graph relate to the start and end positions of the recording range since the version 1 5 0 00 of Rhapsodie Net if you have opened a curve into the Storing Windows sheet you will see in each Check Window the part of this curve In our example in 4 4 3 2 there is 2 Check Windows Storing Windows Storing Windows CHR WT 2 Cned Let r 7 I r Stat Tego mode 3Fosce Threshold s Stat Trigg mode 3Foice T
67. Ethernet Modbus TCP Ethernet IP Status Module has a connection established Off No connection detected On The module is working normally Off The module is not switched on 1 Hz The module is not configured correctly Major internal error detected 1 Hz Minor recoverable error detected 1 Hz Power on self test in progress Number Colour On At least one IP Ethernet address detected Off No power or No Ethernet address detected 1 Hz No Ethernet connection established On Duplicate IP address detected 1 Hz The connection time has been exceeded 1 Hz Power on self test in progress Flash Each packet has been received or sent Once Profibus DP DPV1 Colour DPV1 request executed normally No power or no request executed Bus detected exchange possible Bus switched off no power supply to module Delete mode Bus switched off inverse of LED 2 Bus switched off no power supply to module No diagnostic or no power supply Error in configuration data Error in parameter data Error in initialising Profibus ASIC mI Number _ D D Number Number _ Colour __ ll aa For more information refer to the MVAT Net User Manual Rhapsodie net User Guide 2013 09 107 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs Fault codes on MVAT indicator lights These codes are indicated by green indicator lights and une
68. L Station name Station path Creator Expert NS Operator Visi Visitor Comments gt EXPERT 4 My Station C FSA Presses Projets_Rhapsodie My_Project po ps se ey The project has been created saved and includes a station called My Station The associated directory is structured as follows My Project Fichier Edition Affichage Favoris Outils Q Pr c dente E Ka Rechercher Bo Dossiers ies Adresse C C FSA Presses Projets_Rhapsodie My_Proje x gx ct Dossiers x Taille Type Date de modification g rsa a eins Station Dossier 03 06 2012 16 42 a Presses y PIR 1Ko Fichier PIR 03 06 2012 16 42 Projets_Rhapsodie Anes Station ye 1Ko Fichier RAP 03 06 2012 16 37 amp O Demo_UGos E C3 Mon_Projet a B My_Project D My_Station val Type Fichier PIR Date de modification 03 06 2012 16 42 Taille 549 octets 549 octets 7 Poste de travail Rhapsodie net User Guide 2013 09 20 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez 5 3 2 Creating a Press fitting Unit To create a unit just open the Insertion Unit page which can be accessed from the setpoint menu Rhapsodie C FSAWPresses Projets Rhapsodie My Project My _ Project PJR MVAT Targeted My Station Project Pages windows Edt Display Help insertion Units att Specifications
69. OK and the curve check was also OK Result Number 203843 Incremented for each part produced Cannot be reinitialised Cyc no before Greasing 99863 Count down to greasing configured on Specifications Maintenance page Curve number 17 No of curve program associated with the sequence Cycle number 3 Number of cycles executed during the sequence Rhapsodie net User Guide 2013 09 45 130 Cycle number 1 Form number 1 Press fitting pressing cycle OK 157 S 5 112 mm 42 217 mm OK 51 7 daN OK 50 5 daN 37 104 mm OK Cycle Time Previous position Position reached Peak force Residual force Position difference Cycle number 2 Form number 2 Pulling cycle positioning OK Cycle Time 0 92 s Previous position 42 217 mm Position reached 52 257 mm OK Peak force 3 7 daN OK Residual force 0 9 daN 10 040 mm OK Position difference Cycle number 3 Form number 3 Press fitting pressing cycle NOT OK Cycle Time 2 00 Previous position 52 257 mm Position reached 5 644 mm OK Peak force 504 2 daN OK Residual force 481 1 daN Position difference 46 612 mm OK Curve check OK This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Start of 15t CYCLE BLOCK First Cycle executed Cycle no in Rhapsodie Cycle type Press fitting direction Pressing quality OK Execution time of this cycle Position reached in the previous cycle Fina
70. P ON MAX FORCE FAULT Execution fault no Trip Force programmed stop on max end stop force Safety Force set point or Maximum force set point STOP ON LOWER SAFETY ON INERTIA FAULT Execution fault during the Holding time the pin reaches the Lower Safety Position set point LINE SELECTION FAULT Programming fault test whether the curve selection is between 0 and 16 14 SETTINGS NOT CORRECT WITH THE CYCLE DEFINITION Programming fault this is in the case of a positioning sequence the sign of the value must relate to the cycle type PIN POSITIONING ERROR Execution fault detector not present on the cycle start 15 INDEXER BEFORE PULSE ON RETURN FAULT Execution fault during the return phase the MVAT see the presence of the index presence inductive detector Cause interference of the indexer by the motor or the environment Remedy Check the wiring in particular the grounds proximity of the measuring cable to the motors or power cable Increase the index filtering time Index filter field in the specification page RECOVERY OF PULSE BEFORE INDEXER ON RETURN FAULT Execution fault the MVAT sees PULSE 1 or the Idle position from TDC set point before seeing the presence of the detector Cause N Problem of coder coupling on UE with belt drive check the coupling bellows Index Centring incorrectly centred between the two resolver or coder pulses Check the centring of the TOPs in the calibration result command e in th
71. PULSE 1 position detector TDC Press opening pproach speed Return speed Pulling tool Pulling calibration speed PTR or PRV Trip position Position 0 Reference defined during the calibration of the machine in pressing mode Rhapsodie net User Guide 2013 09 103 130 FSA GOF SCs fitting example nd Press 9 3 Acquisition a LT AC _ Lr las This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF ACs 9 4 Meaning of indicators on front panel MVAT card x MMT fabricam Coml RS232 Speed 38400 bauds Oo 0 0 g ood mie Com2 RS485 Speed 115200 bauds 0g CPU card indicators gE Communication card indicators Watchdog E Nae Receiving RS232 data Error 2 ham Sending RS232 data Cycle not OK 3 em Receiving PC RS485 data Cycle OK 4 DE RS485 PC reception invalidated Multiplexing 5 Wa Transmission of RS485 data active Cycle in progress 6 U Receiving RS485 MVAT data Ready 7 Cm Line MONOW1 active 8 H Low battery voltage fault Line MONOW2 active Rhapsodie net User Guide 2013 09 105 130 This document is
72. Pte i4 4 36 de 512 gt Ph lod 3 Seq Cycle Curve _ Comments Soft chaining programmed 1 2110j11 B Soft chaining programmed 20 jf 21 20 Loop Soft chaining programmed 100 100 cycle not programmed en 42 Jo 0 lt Ethernet connected FSA GDF Suez User EXPERT For the meaning of the colour code see the section entitled Use of List pages Consistency Rhapsodie net User Guide 2013 09 40 130 FSA GDF SV CZ 5 5 Examples of conventional programs 5 5 1 Press fitting 22 1000 daN 15 5 5 2 Interference fitting 22 1000 daN 15 U Rhapsodie net User Guide 2013 09 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Forces Max Force daN Trip Force daN Min Force daN Quality checking on Peak Force Positions Max trip pos 15 050 mm Trip position on Min trip pos mm Programming of the related cycle Forces Max Force daN Trip Force daN Min Force daN Quality checking on Positions Max trip pos mm on Min trip pos mm Trip position Programming of the related cycle 41 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ 5 5 3 Sequence of 3 cycles
73. RICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF SCs LIMITED FORCE CHECKING AREA When the button is clicked the following help window opens Limited Force checking Help Fiimit This function prevents the press fitting of a non compliant part incorrect fitting insufficient entry bevel etc The sequence is stopped and the part can be recovered This function does not require the use of a force storage program associated with the sequence Start of checking This is the absolute start position for checking End of checking This is the absolute end position for checking Limited force If this force is reached between the monitoring start and end positions the sequence is interrupted with fault no 97 FORCE FOLLOWING MODE ACTIVATED AREA Force to follow If a force is entered the press will stop its travel when this force is reached then continue if the force reduces again If the trip force or trip position are reached the cycle terminates in the normal way Otherwise to stop the cycle the stop on external signal may be used Delay time 1 Multiplier 2 Multiplier slope Tripping mode area Surveillance Seuil Effort en Cycle T5 A3 ae gt Coeff gt STOP 1 V Slope Tripping mode Activation aza Force threshold to start Observ 0 0 daN Offsetthreshold OR Start Observ pos 0 000 mm Slope changing detection Rate 0 0 Observa
74. Rhapsodie Net is now ready to start Confirmer l installation Le programme d installation est pr t installer Rhapsodie Net sur votre ordinateur Cliquez sur Suivant pour d marrer l installation Rhapsodie net User Guide 2013 09 10 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ During installation 2 extra softwares are installed pulTY terminal which able to dialog the MVAT card thrugh its Com1 port RS232 It replaces the windows Hyperterminal not enable anymore since Windows 7 comOcom Generation and redirection of Virtual com port to Ethernet software used only when an UExp MVAT panel is present on the station Steps Installing puTTY Choose Next Welcome to the PuTTY Setup Wizard This will install PUTTY version 0 63 on your computer It is recommended that you dose all other applications before continuing Click Next to continue or Cancel to exit Setup Choose Next Select Start Menu Folder Where should Setup place the program s shortcuts fl Setup will create the program s shortcuts in the following Start Menu folder To continue click Next If you would like to select a different folder click Browse mn Don t create a Start Menu folder Select Additional Tasks Which additional tasks should be performed Select the additional tasks you wou
75. T PENTE Les 2 modes de fonctionnement incompatibles Poursuite effort et D clenchement Pente ont t activ s en m me temps 114 DEFAUT PARAM TRAGE DECLENCHEMENT A LA PENTE En mode D clenchement la pente il y a un d faut de param trage soit la loupe est trop grande soit le coefficient de d clenchement est trop grand DEFAUT DEMANDE ETALONNAGE Quand on passe de la version MVAT V10 05 a V10 06 un talonnage est n cessaire 116 DEFAUT DEMANDE CORRECTION TEMPERATURE MAIS PAS DE Peut se produire lorsque la correction temp rature est active et si CIRCUIT TEMPERATURE CIT soit dans la saisie d formation b ti en fonction de la temperature il y a une valeur alors qu il n y a pas de circuit de temp rature soit en passant de la version V10 05 a V10 06 sans avoir t l charg les param tres dans la carte MVAT Remarque quand on passe de la version V10 05 V10 06 il faut t l charger les param tres partir de Rhapsodie Net DEFAUT CORRECTION TEMPERATURE Peut se produire lorsque la correction temp rature est active et si la d formation b ti calcul e partir de la t est trop grande 118 DEFAUT CYCLE INCREMENT D EFFORT En mode increment d Effort soit le mode increment d effort est actif alors qu on est pas en type de cycle emmanchement soit on a demand un increment d effort sur le 1er cycle 119 DEFAUT ARRET GRAISSAGE L arr t graissage est actif et le seuil d arr t est attei
76. This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez i Check windows ChkWd1 Rhapsodie Net My_Project My Station Profils of O ring Press fit Unit ME a Project Pages Windows Tools Edit Display Help Start Trigg mode 3 Force Threshold Offset T hres Position 100 daN Start mm End mm End Trigg mode 2D efined width B w Width Force 8 000 mm Max 20000 daN Min Mode Inclusion 13 0 145 16 0 17 5 19 0 205 22 0 23 5 25 0 26 5 28 0 295 31 0 325 34 0 35 5 37 0 385 40 0 41 5 45 0 mm C Strict Inclusion Activated Ethernet connected F54 GDF Suez User EXPERT Check windows ChkWd2 Rhapsodie Net My_ Project My Station Profils of O ring Press fit Unit Sele Project Windows Tools Edit Display Help Start Trigg mode 7 End of prev Wd ss Offset w ind Force 000 mm Max 20000 daN Min 110 00 End Trigg mode 2 Defined width B w Width Mode Inclusion gt C Strict Inclusion Activated Ethernet connected F54 GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 53 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez Check windows ChkWd3 Rhapsodie Net My_Project My Station Profils o
77. _1 CifCervel le 13 50 76 E Canarkara du joorel V VisuCourbe Net O ring Press fit Unit DER File Edit Mode Display Options Chk Wd 01 Checking Mode Inclusion Start Defined Width End Min Force 217 7 daN End Incr force threshold Max Force 280 5 daN Curve Min OK Start 7 036 mm Curve e Max OK End 6 04 mm Trace COM_MYAT_1 Available Curves C courbe_exemple txt 4 5 6 9 9 iC 11 12 13 14 15 16 17 E mm Information Empty List You are now ready to program specifications Cycles Profiles and Sequences Rhapsodie net User Guide 2013 09 23 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ 5 4 Programming The following description does not include the advanced features of Rhapsodie Net The less commonly used settings are brought together in the Advanced tabs For more information refer to the Advanced Functions section To access each of the programming pages you must select the Unit for which you want to create programs To do this click on the corresponding row The title of the application changes when a unit is selected Before Rhapsodie C FSA Presses Projets Rhapsodie My Project My Project PJR Insertion Unit Of My Station After t Rhapsodie C FSA Presses Projets Rhapsodie My Project My _ Project PJR My Station UE Targeted O ring Press fit Unit If this is not do
78. a licence and does not assume the protections and rights attached to the use of the information from this software However the reproduction reference use of all or part of this computer software in agreement with the provisions of the intellectual property code are still subject to prior written authorisation from FABRICOM Systemes d Assemblage S A Excel property of Microsoft Corp software not supplied by FSA solution3d xls uses the curves produced by VisuCourbe See VisuCourbe manual The windows are not active but are marked and may be isolated Example curve of an actual event with break W VisuCourbe Net O ring Press fit Unit File Edit Mode Display Options Stor Wd 1 Checking Mode Stor Wd 2 Checking Mode Stor Wd 3 Checking Mode Stor Wd 4 Checking Mode Force before Stop Start 149 mm Start 147 mm Start 143 mm Start 135 mm Dist before Stop 0 5 mm End 13 Force before Stop 1113 4 daN End 143 mm End Tm Checking the FbS Active Quality of FbS Ok Avalable Curves C m com_myat_5_14 06 05 11 25 58 txt Oo m com_mvat_5 09 06 05 14 10 27 txt 1250 Information Empty List 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 Stor Wd 3 D Stor wi 2 sor wd 1 L Stor Wd 4 Rhapsodie net User Guide 2013 09 127 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or com
79. arried out The 3 values Resolution depl Press Opening and Index centring must be copied into Rhapsodie net in the respective fields Number of pulses mm Top Dead Centre and Index Centring of the setpoint tab of the specifications page 8 3 Execution of a sequence Example 1 Sequence made up of a single cycle without chaining without curve checking no force before end Execution correct and quality OK KKKAKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKHK Station Channel Addr 000 000 001 237 173 008 O01 The date is that sent by the PC Quality result on the entire sequence Order number of cycle within sequence D M Y H M S 29 03 2000 20 01 1949 7 Total seg time tue 8 Pin temp 23 03 Deg Frame temp 22 99 Deg Module temp 37 05 Deg sequence number 1 sequence OK Result number 318 Curve number 2 Cycle number I Cycle number 1 Sheet number 1 Press fitting pressing cycle OK No of cycle executed Cycle Time 6 41 s Previous position 12 461 mm Position reached 12 442 mm Peak Force 23013 dan ae Residual Force Pre aml daN Position difference 0 019 mm Quality result TB too big for the cycle TS too small OK good Example 2 Sequence made up of a single cycle without chaining with curve checking and force before end Execution incorrect KKAKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKHK Steatron
80. at Dist from end 0 000 0 000 Gradient Treshold 0 000 0 000 B y EXPERT Flags 131205 0 000 0 000 Controls Max Yalues Min Values Gradient Factor Mode Delta Delta Type Min Force Max Force Min Force 10 2 i 2 400 0 100 000 16 ot 2 3 4 5 6 2 8 9 Les 10 0 0 0 K Deflection v 40 0 0 000 Ooo nm wm A CE hrm Oo Oo uy o Oo A amp A Wash oo M o A Aa wm Fm 0 000 h b b b b by FER ss CSSS CSS 0 00c 0 H 10 0 0 ss o Ethernet connected FS4 GDF Suez User EXPERT In a window with gradient checking as the entry of the mode is hidden by the Delta the force control settings are forced to 2 points mode automatically If one or more of the max or min values are not wanted just set them to zero It is essential to use the Fabricom Solution3d xls assistance tool which uses the curves from VisuCourbe and enables suitable settings to be defined from actual readings CONTROL TYPE PROFILE Profile modelling the curve and checking it by envelope Reserved for a future application Rhapsodie net User Guide 2013 09 96 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF Jez 7 5 Access level Rhapsodie net has 4 access
81. au dossier Rhapsodie Net V1 4 0 01 Install Nom Modifi le doc Face_AV Ji FOUND 000 FSA Documentation Presses 2011 d Projets Rhapsodie utils F_net_Profinet negatif avec logo VFinale zip hi R seau ES Panneau de configuration E Corbeille d DotNetFX35 04 04 2012 14 51 d Windowsinstaller3_1 04 04 2012 14 51 5 Install_Rhapsodie msi 04 04 2012 14 47 Ss setup exe Modifi le 04 04 2012 14 46 Date de cr ation 05 04 2012 11 19 Application Taille 464 Ko 1 l ment s lectionn A Et Bienvenue dans l Assistant Installation de S lectionner le dossier d installation Rhapsodie Net Le programme d installation va vous guider tout au long des tapes n cessaires l installation de Le programme d installation a installer Rhapsodie Net dans le dossier suivant Rhapsodie Net sur votre ordinateur Pour l installer dans ce dossier cliquez sur Suivant Pour l installer dans un autre dossier entrez son nom ci dessous ou cliquez sur Parcourir Dossier C Rhapsadie Net AVERTISSEMENT ce logiciel est prot g par la loi relative au droit d auteur et par les conventions internationales Toute reproduction ou distribution partielle ou totale du logiciel par quelque moyen que ce soit est strictement interdite Toute personne ne respectant pas ces dispositions se rendra coupable du d lit de contrefa on et sera passible des sanctions p nales pr vues par la loi Click Next
82. ber if OK Time Time Force Force Force Offset Diff Pos Pos 2 9900 050 55 0 50 0 100 0000 42300 42100 0 000 1 002 3 9900 0 50 0 0 10 0 00 0 000 0 000 0 000 0 000 1 003 513 99 00 0 50 550 0 500 0 450 0 0 000 5 700 4 300 0 000 99 00 0 50 0 0 0 0 0 0 0 000 0 000 0 000 0 000 99 00 99 00 g i 99 00 0 000 0 000 0 000 Copy D050 1200 1000 500 0000 40100 39900 0 000 Paste D os os 00 oo 0000 ooo 0000 0000 Delete oso 00 oo O0 oom 0000 ooo ooo Consistency oso oof oo oO 0000 ooo oooo oo You can also select say a hundred or so cycles copy and paste them into an Excel file carry out bulk changes and paste them back into our list be careful however of certain values which are calculated by Rhapsodie from various checkboxes the Flag columns in general 6 1 5 2 Initialize previously Delete This feature initialize all the values for the pages Cycles Curves Profils and Sequences 6 1 5 3 Consistency This presentation also has the advantage of clearly highlighting any problems of consistency between programs created and used It allows a colour to be allocated to each cycle no profile or sequence in order to check they are used correctly COLOUR CODE Cycle programmed and allocated to a sequence Cycle Page Profile page Sequence page Rhapsodie net User Guide Cycle allocated to a sequence but NOT programmed Cycle programmed but not
83. between 0 25 and 1 times the rated Offset fault threshold Safety Return Force Value in daN of the maximum force authorised during the return travel of the pin During this return travel the force is continually checked and must not exceed this programmed value Value in daN of the maximum force authorised during the manual raise TDC AREA T D C Max T D C Min When carrying out a calibration without gages these fields protect the quality and consistency of the lower gage calibration Z R O Offset from Actual Working Plane This field offsets the Actual working plane PTR i e the zero obtained on calibration bearing surface of the lower gage in a positive or negative direction to obtain a Virtual datum plane PRV Upper aaae 100 mm 5 4 Virtual datum plane with an offset 50 mm Lower gage 40 mm Actual working plane PTR Virtual datum plane with an offset 15 mm Coeff D form Provided that a external temperature sensor is connected to the spindle to measure the temperature of the frame for example this coefficient is used to correct the press aperture when the ambient temperature evolves To help the user to evaluate pratically the value of this coefficient it s possible to make 2 calibrations at 2 different temperature and then after the second calibration the MVAT card calculate this coefficient and gives the result into the termi
84. ce drops splines facing each other the press restarts Trip force Value of the Force in daN which gives the order to stop the pin null speed If when this force is reached the position measured is not within the Max position Min position window the pin stops and the auxiliary device is not triggered The cycle is declared NOT OK If when this force is reached the position measured is within the Max position Min position window the pin stops and the auxiliary device is triggered until the force passes below the Force loss threshold when the cycle is declared OK If the position measured reaches the stop position before the force is reached the pin stops and the auxiliary device is not triggered but the cycle is declared OK If the position measured reaches the stop position with a force greater than the Force loss threshold the pin stops and the auxiliary device is not triggered The cycle is declared NOT OK If no value is entered the default value is the Maximum Force Force loss threshold This value must be much less than the Trip force The stop order to the auxiliary device is given when the force passes below this value If no value is entered the MVAT outputs an error number Minimum force Field disabled in this mode Trip position It is essential that when this position is reached a force at least equal to the trip force has already been encountered or that no force was encountered otherwise the MVAT signals
85. ce during the sequence can be memorised in the Curves or in the Profils The curves or profils constitute storage programs which are identified by a number 1 to 16 for the curves or 17 to 100 for the profils and allocated to a sequence ALL the settings describing sequences cycles and curves are defined through the Rhapsodie net GUI Sequence selection by PLC On Off or Fiel US Measurement recording eee Pe a Motor movements of n eec eee 5 5 ge OO OO PF 20m fannan A sequence is therefore described very simply by the number of the first cycle to be executed and the curve number to be used to save the force values measured during the movements of the pin Note sequences cycles and curves numbered 0 do not exist and are used to designate a non existent element for example the association of the curve 0 with a sequence means No storage program associated with this Sequence The Cycle start input must be active throughout the execution of the sequence otherwise the press fitting units stops immediately and signals an emergency stop 1 3 Cycles chains A cycle describes an elementary movement of the pin The main settings used to define a cycle are the trip force and the trip position The MVAT card stops the pin shaft either when the trip position is reached when the trip force is applied The system then simultaneously saves the final force and the position reached
86. ces E Force Increment Positions Max Force 55 0 daN Max trip pos Trip Force 50 0 daN Trip position Min Force 100 daN Min trip pos Quality checking on Peak Force Acceleration control Acc decel dist V Store the Curve F Auto retum Working position anses anssnsansssese amp 1 0 validation needed for resume V Cycle resume if Nok Slowing down pos Comments Picking part Cycle The feeding cylinder is out The press will go out to pick up the part with a position tipping The maximum force applied will to avoid damaging the cyclinder Trip position To check that the part picked is in the right position we will use a curve checking then we have to Store the Curve in this cycle 57 000 mm PC connect Ethernet FSA GDF Suez User EXPERT 5421 Description of fields Chaining if Ok At the end of this cycle if you want MVAT to chain to another SOFT chaining cycle enter the Cycle number here 1 to 384 The current cycle number is of course not allowed a cycle cannot loop back on itself Chaining may be contingent on a validation by the PLC in this case check the I O validation needed for resume box Warning if the current cycle does not execute successfully chaining will ONLY be carried out if Cycle resume if Nok is checked By Default the pre entered value is 0 which means NO CHAINING Chaining if NOK If the current cycle does
87. city of the FSA pins and the weight of the tool carried Working speed 30 we are press fitting some energy is required Trip speed 5 if we want to stop cleanly and minimise overshoot or ensure the trip position is accurate we need to finish gently Return speed ditto Approach speed Note As most of the FSA pins are fast from 330 mm sec to 700 mm sec the speed entered as a percentage is translated into mm sec for illustrative purposes The Approach position represents the position at which the Approach speed changes to the Working speed The Slowing down position represents the position at which the Working speed changes to the trip speed Acceleration control and Acc decel dist To save on mechanics and taking account of the speed and sensitivity of FSA pins it is recommended to introduce acceleration and deceleration ramps by enabling this function By Default the pre entered value is 5 000 mm This means that the MVAT will carry out the change of speed over 5 mm of movement Activity of this ramp Start speed Trip speed Return speed Return speed Start speed see Advanced Functions Specifications Page Store the Curve If during the movement described by the current cycle you wish to store the force as a function of displacement just check this box AND allocate a curve program PROFILE to the sequence which manages the execution of this cycle Auto Return if this cycle is the last in the sequ
88. cle FB CYCLE ON 0 FB XCHG_INDEX 1 if the positioning cycle is correct To protect the change of index the selection of Index N must be controlled by a PLC output PNP 24V before releasing the cycle start FB DCY O the re read echo of this selection is carried out by an input of the MVAT rack If the selection echo or index N is not correct FB XCHG_INDEX 0 If index N is not correct when the pin starts a standard fault FBV BRCH HAUT 0 is obtained Rhapsodie net User Guide 2013 09 74 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF Sez Important Changing from index N to another requires going through a positioning cycle to Index0O RESERVED FOR FUTURE RELEASES AREA Result request cancelling The results are no longer sent to the coupler Pressing pulling curve set to YES to enable the force and displacement of the UE in pulling and pressing mode to be recorded in the same curve window Expansion Initial from the last acquisition cycle set this field to YES for cycles in relative mode to be carried out according to the acquisition cycle set this field to NO for cycles in relative mode to be carried out according to the previous cycle Timing by COM1 This box must always be checked MAINTENANCE DEPARTMENT AREA Maintenance Department Greasing Warning Threashold 100 000 Sequences Greasing S
89. conditions must be fulfilled Final force is within tolerances Final position is within tolerances Calculation of the difference in position when compared with the preceding cycle or an initial cycle is within tolerances Force Before Stop FBS is within tolerances Note any of these checks may be inhibited All of these checks may be represented excluding differential check as follows Force FADmax CR ELEEEESE de Pecccccssvccccsces FADmin Xmin Xmax Position 1 4 2 Curve check OK For a curve program to be declared OK all the checks it carries out must also be OK A curve program Stores the force during displacement for 5 separate recording ranges Positions 5 check windows in total over these recording ranges The 5 recording ranges may be positioned absolutely or on a force threshold The 5 check windows trapezoidal in shape may be positioned absolutely or relative to the recording ranges 9 check modes are possible using these windows Inclusion the curve must pass completely through the check window Strict inclusion the curve must pass completely through the check window and not exit from it Increasing decreasing the curve increases decreases in the check window Peak trough the curve has a maximum minimum greater than less than the entry or exit point Mean Dynamic Mean the mean or the dynamic mean of the curve must be within the check window Rhapsodie net User Gui
90. cted FSA GDF Suez User EXPERT Max Cycle time Maximum total time for the cycle from the start of the cycle until the pin returns to idle position or until the start of the next chained cycle Rhapsodie net User Guide 2013 09 76 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCe POSITION DIFFERENCE CALCULATION AREA Position diff calculation with If Initial is selected the position difference calculation along with the quality check Min difference lt Position difference lt Max difference will be carried out relative to the position obtained during the acquisition cycle If Previous pos is selected the position difference calculation along with the quality check will be carried out relative to the position obtained during the previous cycle Calculation offset Value in mm which will be deducted from the Position difference calculation If a gauge or a spacer is used for the acquisition cycle which will then be removed for the press fit cycle the value of the calculation offset to be entered will be the position of the gauge or the spacer If no gauge or spacer is removed between the acquisition cycle and the press fit cycle the value 0 00 must be entered Max diff calc Maximum value in mm that the position difference between the acquisition cycle initial position and the press fit cycle final position
91. d a decreasing phase Check the length of the part 22 5 mm 1 mm relative to the threshold of 100 daN 22 5 1mm Resulting curve VY VisuCourbe Net O ring Press fit Unit File Edit Mode Display Options Chkwd 01 Checking Mode Increasing Chkw d 02 Checking Mode Decreasing Chkw d 03 Checking Mode Strict Inclusion Start Incr force threshold Min Force 107 8 daN Start Relative Previous window Min Force 79 8 daN Start Relative Previous window Min Force 74 3 daN End Defined Width Start Max Force 149 5 daN End Defined Width Start Max Force 150 daN End Defined Width Start Max Force 502 5 daN Curve Min OK Start 37 052 mm Curve Min OK Start 29 066 mm Curve Min OK Start 17 073 mm Curve Max OK End 29 066 mm Curve Max OK End 17 073 mm Curve Max OK End 15 445 mm dan 00 Available Curves C Courbe_Exemple1 tst C courbe_14 05 12 16 05 14 txt C courbe_14 05 12 16 07 08 txt Information Date 03 06 2012 23 15 05 A MYAT ID 0 0 1 237 160 136 1 Rated Force 1500 daN Press resolution 819 6 Imp mm Curve resolution 14 16 pm Result 203908 l Sequence 1 Curve 70 Nb of Cycles 1 Curve Checking Active Curve quality Ok Sequence quality Ok I Curve File directory 17 19 21 23 25 27 23 31 33 35 3 39 41 43 C Documents and Settings Vares_M Mes documents _Outils Copie FSA mm Rhapsodie net User Guide 2
92. de 2013 09 7 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Ser Working the working calculation surface of the curve must be between a maximum and a minimum Each check window has its own check It is of course possible to inhibit the quality of this check 1 4 3 Sequence OK For a sequence to be OK all the cycles executed and the curve must be declared OK by the MVAT Rhapsodie net User Guide 2013 09 8 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez 2 Hardware Force signal Index Resolver Emulation Position lt Command PIN Power Amplifier INFRANOR FSA servo control ELECTRONICS Monitoring RS232 I A AS MVAT Rack Configuration and curve reception RS485 24V PLC Rhapsodie net User Guide 2013 09 9 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez C 3 Installation Insert the Installation medium CD USB flash drive etc and double click on Setup exe E Devs et Publi Rhapsodie Net V14 0 01 Install 9 Rechercher dans Rhapsodie Net v1 4 2 Fichier Edition Affichage Outils 2 Organiser Ouvrir Graver Nouve
93. de1 bie a L Station name Station path Creator Expert Operator Visitor Comments Ea 5 Rely C FSA Presses Projets_Rhapsodie My_Project e C gt EXPERT Rhapsodie net User Guide 2013 09 19 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez TT A Save project as window is displayed We decide to give the PJR file the name My Project Save project as Enregistrer dans CD My_Project Of em il Mes documents r cents G Bureau Mes documents Foste de travail Nom du fichier My Project Favoris r seau _Lype Projets Rhapsodie PJR v _ Annuler You are automatically logged out You must then log back in and enter EXPERT expert then click OK E Creator Rhapsodie C FSA Presses Projets Rhapsodie WWMy_Project Wy_Project PJR MVAT Targeted Name ae e k E e be A K od 1 de 1 Pi a gt lt dl a a L Station name Station path Creator Expert Ope gt ol My_ Station C FSA Presses Projets_Rhapsodie My_Project ri J Password You are then logged in as creator the 4 is in green under the name EXPERT as before Rhapsodie C FSA Presses Projets Rhapsodie My Project Wy_Project PJR MVAT Targeted My Station Se Project Pages Windows Edit Display Help Ml Ua dc Ol Fo ATENY ONE En
94. down distance 5mm and 8mm At the end of this cycle as we have to wait for the PLC to inform that the cyclinder is back we checked the 1 0 validation needed for resume PC connect a Ethernet FSA GDF Suez User EXPERT Cycle 3 programming o Project Pages Windows Tools Edit Help DBadtohke ee B Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 44 Nb of Loop 0 Press Fitting Force Increment Max Force 5500 daN Trip Force 5000 daN Min Force 4500 daN Quality checking on Peak Force X Retum speed 70 00 326 7 mm s 70 00 326 7 mm s Acceleration control Acc decel dist ang ed Store the Curve 5 00 Auto retum a 23 3 mm s 1 0 validation needed for resume Cycle resume if Nok Comments Pressit Cycle with tripping by the force We applied 500daN and we try to reach the 4mm position which impossible to reach Moreover we check that the final position is into 5 0 3mm if this cycle is OK the PLC allow the press to go back with the 513 soft chaining it should possible to the same by using Chaining if OK 0 and check the Auto retum check b As we want to check the pressfitting we store also the curve in this cycle Then we will programm a curve with 2 storing windows 1 for picking 1 for press itting and we will check the 1 Chk Wd Cycle PC connect a Ethernet FSA GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 43 130
95. e sae eee ale es L 2 TIC SEINE errea de Holding time Time The holding time therefore allows the mechanics to relax By Default the pre entered value is 0 00 0 5 secs is usually sufficient to relax the mechanics The maximum programmable value depends on the type of pin the overall cycle time and the force applied relative to the nominal force of the press In general 1 5 secs is the maximum Beyond this the pin applies the force continuously and the motor will overheat Time must therefore be allowed for it to cool down Cycle Type Allows you select the cycle time from the graphical design change depending the choice Press Fitting Standard press fitting cycle The programmed positions are absolute Acquisition same as Press Fitting BUT the trip position is kept in memory to enable DIFFERENTIAL CHECKS to be carried out on position in the following cycles whether or not within the same sequence see advanced functions Positioning Press fitting cycle where ALL programmed positions are DISTANCES Positioning is then relative to the preceding cycle Note A sequence CAN NEVER start with a positioning cycle Execution dir Allows you select the working direction the graphical design change depending the choice Pressing The press shaft will exit and views a shaft pressing force as a positive force Pulling The press shaft will return and views a shaft pulling force as a positive force Note
96. e HyperTerminal 18 STOP ON INDEXER MANUAL CONTROL indicates that the MVAT stopped on the detector 19 STOP ON SAFETY FORCE MANUAL CONTROL Indicates that the MVAT stopped on the Safety Force or 10 of the true rated force 20 CALIBRATION NOT DONE FAULT Execution fault the MVAT card has not recorded a pressing calibration 2 RATED FORCE PROGRAMMING FAULT Programming fault Sensor Rating set point incorrect 22 CALIBRATION FORCE PROGRAMMING FAULT Programming fault Pressing Calibration Force set point incorrect 23 SPEED PROGRAMMING FAULT Programming fault the speeds on the specification screen page or the cycle screen page 24 CYCLE DEFINITION PROGRAMMING FAULT Programming fault the mode relating to the type of cycle is not defined or inconsistent 25 FORCE BEFORE PULLING APPROACH FAULT Execution fault the MVAT measures a force during the pulling approach phase The force measured is greater than the Trip force set point or the Maximum force set point Programming fault the pressing Trip Position set point is greater than the pressing Approach Position set point 26 TRIP POSITION gt APPROACH POSITION PROGRAMMING FAULT CALIBRATION FORCE lt PRESSING FORCE PROGRAMMING Programming fault the pressing Trip Force set point is greater than the Pressing Calibration Force set point FAULT 28 SELECTION PROGRAMMING FAULT Programming fault the selection of the cycle is incorrect 29 NUMBER OF PULSES INCORRECT FAULT Execution
97. e If no value is entered the quality check on this max force is disabled program are not used anymore Min Force at Dist from end If the force measured at the position before the end is less than this value the cycle is declared not OK If no value is entered the quality check on this min force is disabled Force storage windows These fields are used to define the start and end positions of each storage window For each window where the start and end position values are non zero the MVAT will store the force values observed between the two positions The force sampling step depends on the number of windows desired and the width of each sampling step Rhapsodie net User Guide 2013 09 88 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCS On the screen shown as an example een E fen tre10 cote d b cote fin te2 cote d b cote fin 2048 WARNING Where several cycles are chained for example 1 calls 3 and 3 calls 10 the 2048 storage points will be distributed over all the check window for the cycles for which curve storage has been requested Example Sequence number Cycle number Curve number En cote d b cote fin 1 3 Cycle 1 Storage YES Cycle 3 Storage NO Cycle 10 Storage NO Curve 3 Window 1 360 340 Window 2 310 290 Window 3 260 240 _ 360 340 310 290 260 240 2
98. e MVAT card or to receive curves DISPLAY Fichier Affichage Commande Bits de Bit de Journal Book Errors Displays a Summary of communication faults between Rhapsodie and MVAT Trace Journal Displays the press fitting result blocks COMMAND f Mvat Unit d emmanchement 1 4 La O X Fichier Affichage Commande a St stock journal bit 115200 bauds Journal stock Rhapsodie net User Guide 2013 09 124 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF CZ 9 11 Appendix 10 GRADIENT FUNCTION Force gradient Slope checkin W VisuCourbe Net O ring Press fit Unit File Edit Mode Display Options Stor Wd 1 Checking Mode Stor Wd 2 Checking Mode Stor Wd 3 Checking Mode Stor Wd 4 Checking Mode Force before Stop Start 149 mm Start 147 mm Start 143 mm Start 135 mm Dist before Stop 0 5 mm End 147 mm End 143 mm End 135 mm 2 Force before Stop 1090 1 daN Available Curves C m com_myat_5_14 06 05 11 25 58 txt Information Empty List 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 L Stor Wd 4 i Stor Wd 3 Stor Wd 2 Stor Wd i i The curve for force F which we observe varies according to a displacement x axis from right to left direction the shaft exits from t
99. e position the pin must not overrun when exiting from the shaft If this value is reached the pin will stop and a fault number will be shown in the result block This position must be between Bottom Dead Centre and Top Dead Centre see graph in appendix 1 PLEASE NOTE This safety device is not enabled in MANUAL mode Pressing calibration speed This is the speed at which the shaft will exit in the pressing calibration cycle looking for a force By Default the value pre entered is equal to 2 The minimum speed which can be programmed is 1 of the maximum speed The maximum speed which can be programmed is 10 of the maximum speed Note if the speed is too low the MVAT card may output fault no 51 gt Increase this speed Rhapsodie net User Guide 2013 09 25 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ 5 4 2 Cycles When you select the Setpoint Cycles menu or click the s button the Cycles page appears ie Net My_Project My Station Cycles of O ring_Press fit_Uni ad Project Pages Windows Tools Edit Display Help DaHidtohkei s E 1 de384 gt v1 8 2 Program 1 001 Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Signed EXPERT Chaining if Ok 2 Nb of Loop 0 Chaining if NOK 0 Holding time 0 50 s Cycle Type Press Fitting hd Execution dir Pressing For
100. e the Curve 140 0 mm s Auto retum 1 0 validation needed for resume Cycle resume if Nok Comments Imported on 03 06 2012 22 23 54 by EXPERT From file Mon_Projet_Mon_Poste_UE Emmanch Joint_Export_ 12 06 03 22 22 53 Created on 03 06 2012 22 22 53 PC connect a Ethernet FSA GDF Suez User EXPERT Cycle 30 programming Rhapsodie Net My Project Pages Windows Tools Edit Display Help Deeaidtohsaee s B a Program Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Chaining if Ok Nb of Loop Chaining if NOk Holding time 0 50 s Cycle Type Press Fitting v Forces Force Increment Max Force 2200 daN Trip Force 2000 daN Min Force 80 0 daN Quality checking on Peak Force 30 00 p lt 1400 mm s Acceleration control Acc decel dist Store the Curve Auto retum 1 0 validation needed for resume Cycle resume if Nok 4 47 mm s PC connect a Ethernet FSA GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 49 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez Force storage programming Profile no 20 Rhapsodie My_Project My_Station Profils of O ring Press fit Unit ET Project Pages Windows Tools Edit Display Help tL Sd EL Oe Ss ah A iid 4 4 des gt Dl H a Nb of Storing Windows 1 Stor Wnd Cycle C Quality Checking Lock Unlock
101. eader 2 0 D marrage d Fabricom d FSA GdFSuez FSI d FSA Electric Press Q Rhapsodie Net Ordinateur Uninstall Rhapsodie 4 VisuCourbe Net d Google SketchUp 8 d HyperTerminal Private Edition P riph riques et imprimantes Intel IZArc Programmes par d faut Jeux d Maintenance Aide et support 4 Pr c dent d Autodesk ph DEV Documents Images Panneau de configuration ete Notes If Microsoft Framework 3 5 If during installation a window mentions Microsoft Windows components library Unknown Editor accept is not present on the PC it will be installed automatically accept lt 5 Installation de WindowsAppticationRhapsodiet EJ Pour les composants suivants NET Framework 3 5 Lisez le contrat de licence suivant Appuyez sur PG SUIY pour consulter la suite du contrat PF Contr le de compte d utilisateur TERMES DU CONTRAT DE LICENCE D UN COMPL MENT MICROSOFT MICROSOFT NET FRAMEWORK 2 0 POUR LE SYSTEME W D EXPLOITATION MICROSOFT WINDOWS MICROSOFT WINDOWS INSTALLER 2 0 MICROSOFT WINDOWS INSTALLER 3 1 Microsoft Corporation ou en fonction du lieu o vous vivez l une de Nom du programme C Publication Rhapsodie Net V1 4 0 00 ses filiales vous accorde une licence pour ce Compl ment Si vous Rhapsodie Light Rhapsodie Net V1 4 0 00 d tenez une licence d utilisation du logiciel Microsoft Windows le Install Install_Rhapsodie msi NES diteur Inconn
102. ececceeneeeeeeennnnecennnnnnnnnnnnnnennaaaaaaaaaaaaae 9 1 Glossary Idle Position Default position of the shaft at the start of each cycle This position is only active after an initial cycle each time the equipment is switched on This position may be configured between the Index position given by the MVAT after calibration under the title Index centring and the position of PULSE 1 See Specifications However it is recommended to operate with the field Idle position from TDC set to 0 Index The position of PULSE 0 and PULSE 1 must be either side of the position of the Index and at an equal distance for safe operation i e Index centring equal to half of the screw pitch This is the return position of the shaft until the pin has been initialised by an initial cycle after power on Top Dead Centre This is the effective starting point of displacement measurements Bottom Dead Centre This is the maximum physical position the shaft can reach when it is fully extended Lower Safety Point This is a limitation on this position obtained by programming in order to avoid damaging the pin Rhapsodie net User Guide 2013 09 102 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez 9 2 Position and speed diagram CALIBRATION AND LEARNING IN PULLING MODE Idle position PR Speed Speed TDC to Index 2 teas E E S EA A E 2 E at start
103. en tre doit d marrer par rapport la fen tre pr c dente mais la fen tre pr c dente n a pas pu tre positionn e Rhapsodie net User Guide 2013 09 118 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation FSA GDF Ser 9 8 Appendix 7 Principle diagrams 9 81 Principe Cycle x Cycle X 1 Cycle X n Cycle 23 Trace x Cycle Y Trace Y Cycle Z Cycle Z 1 Cycle Z 2 Cycle Z Auto Trace Z Doa a a Rhapsodie net User Guide 2013 09 119 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF sez 9 8 2 ON OFF I O with PLC diagram Press fitting S4 Ftape n 1 Fin cycle Pret NonPret aN eo i K 7 Start Cycle Arurg Amurg Erreur de Selection ou de Calcul de Ses en attente d Arrurg Option c DebCycFinCye Top 1 Os Top 1 ko Envoi Courbes s6 akak GenOK Gen NOK Res Gen OK NOK S R amp ultats disponibles F2 gt E5 Select ext Entrees Entr es E6 Extra Entree _ Entr e kr E7 1 a tendu ET 1 Fin de Su par Automate E7 Sync Etape FinEtape Position Origine Ok Anp malie _ Position Origine Ok S3 Cntl Vaniateur Pr t Anprralie Vanateur Pr t SO StrtB Rhapsodie net User Guide 2013 09 120 130 This document is the pro
104. ence you can either check this box and MVAT manages the return to the origin request SOFT chaining on special cycle 513 use HARD chaining by the PLC which will request the same special cycle 513 I O validation needed for resume if this box is checked the MVAT awaits synchronisation from the PLC to chain to the following cycle Otherwise chaining will be carried out directly Cycle resume if Nok if this box is checked the MVAT will continue with the chains even if the cycle just executed was not OK The quality of this cycle is thus forced to OK in order to continue However in the result block the actual quality will be displayed Rhapsodie net User Guide 2013 09 28 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 5 4 3 Profiles When you select the Setpoint Profiles menu or click the S button the Profiles page appears This menu allows you to carry out an advanced curve check To configure this check 5 force recording ranges are available Once the recording ranges have been defined up to 5 check windows in total may be configured split across the recording ranges Recording range no 2 Recording range no 1 Check window no 23 Check window no 1 e Check window no 3 Positioning modes of recording ranges Absolute Start Absolute End Start on force threshold and End at a fixed w
105. er Effacer verrouiller Then use the Lock command WARNING once locked it will not be possible to delete this UE You will only be able to reinitialise the database by retrieving the original file from the Rhapsodie net installation CD 5 5 7 4 Page About Allows the Software Licence to be registered and to find out which version is installed Before and after registering the software License Identifier License Identifier a Rhapsodke Version 1 6 0 00 Le F99C 7C66 0850 0099 1110 1556 197B 1D84 F99C 7C66 0850 0099 1110 1556 197B 1D84 3AF5 E197 3706 5294 6E11 899A A512 C095 Software registering complete Enter the Key Enter the Key y 0002 88D8 5792 889 Rhapsodie net User Guide 2013 09 61 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF sez 6 Advanced usage 6 1 Using Rhapsodie Net General principles Do not open multiple screens navigate with screens 6 1 1 Project Storage directories Rhapsodie projects are stored in the directory of your choice Let s take for example the directory D FSA Presses Within this directory we will find the following structure D FSA Presses Line1 OP110 OP120 OP130 OP140 Line2 OP210 OP220 OP230 In each of the OPxx directories you will find Adresse D FS4 Presses Ligne1 OPxxx xi g OK Dossiers x Nom Taille Type BD Station
106. er gage pressing calibration Not OK as calibration not terminated Calibration Force 2811 1 daN Resolution depl 12123050 L min D ee Press Opening 275 033 mm Force obtained during calibration Index centring Deo mm Initial Offset 9 14 Final Offset 0 04 KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKEKKEK 8 2 Execution of a calibration on the upper gage KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKEK Calibration terminated Stations ChannelL Adagr 000 000 001L 237 173 008 001 D M Y H M S 28703 2000 067057 2003 22 Total seq time 20 74 s Pin temp 23 03 Deg Frame temp 22 99 Deg Module temp 37 05 Deg Sequence number 10103 Calibration took place correctly and the new resolution opening and centring values of the pulses have been saved by the MVAT Sequence OK Upper gage pressing calibration Calibration Force 280549 GaN Resolution depl i 512 050 I mm Press Opening 2192022 Thm Index centring 20 mm Initial Offset 9 14 3 Final Offset 0 04 KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKEKKEK Rhapsodie net User Guide 2013 09 99 130 FSA GDF SCs This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation This Calibration results block only gives the correct values for the resolution press opening and index centring at the end of upper gage calibration after lower gage calibration has been c
107. er of sequences cycles and curve acquisition programs 512 resident sequences are available in the MVAT card These 512 sequences can be selected by the PLC by multiplexing the MVAT inputs They all relate to a cycle s curve combination These sequences are managed in the PLC according to chronograms DIAG ES1 DIAG ES3 and DIAG_ES5 See maintenance manual Chronograms In addition to these 512 sequences 8 fixed selections are used to carry out the following actions 613 return to home position 514 Upper gage pressing calibration 6515 Lower gage pressing calibration 16 Pulling calibration 17 Pulling calibration 518 Manual shaft return MVAT output S5 changes to 0 when the index is reached 19 Manual shaft exit 520 Manual shaft return exit These sequences are selected in the same way by multiplexing the MVAT inputs These sequences are managed in the PLC according to chronogram DIAG_ES4 Note sequence 513 can be used where an automatic return is not programmed in the cycle and when the cycle has terminated It can only be used through chaining sequences 514 to 517 can only be executed when the shaft is in return position sequence 518 must not be executed if the index is already present otherwise the MVAT will output a fault To avoid this just test the presence of MVAT output S7 shaft in home position before starting this sequence 384 standard resident press fitting cycles are availab
108. erty of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs 7 2 3 Forced manual mode This mode is available whatever field PLC I O Management is set to On the other hand MVAT input E7 must be set to 0 By setting the inputs as described below see also chronogram DIAG ES2 on the bottom left it is possible to execute pressing calibrations for the upper and lower gages pulling calibration and manual raising and lowering WARNING This mode is not recommended for inexperienced users When the station has a PLC this must manage these movements through fixed selections E2 E3 E4 E5 E6 Lower gage pressing calibration o o 1i ojo Upper gage pressing calibration SRE ee ee o Pulling calibration Manual return of sha wih Torco check 0 0 0 0 10 Manual exit of shaft with forcecheck dL 1 1 0 Direct manual return of shaft with force check 0 0 OO Direct manual exit of shaft with force check dL OT 0 0 0 0 Direct manual return of shaft WITHOUT force check 0 0 1 1 0 0 Direct manual exit of shaft WITHOUT force check 0 1 0 1 0101 7 3 Quality results The quality result is given for each sequence and for each cycle in the sequence The quality result of the sequence is available on MVAT output S6 at the end of the sequence only The quality result of the cycle is available from the end of the cycle on MVAT output S6 The quality result is built by logically AN
109. ess Uninstall Rhapsodie 4 Pr c dent PEE ter Arr ter gt Nom du programme C Windows Installer 5b20ffb msi Editeur Inconnu Origine du fichier Disque dur sur cet ordinateur Y Afficher les d tails Qui Changer quand ces notifications apparaissent 4 2 Re installation see Installation chapter Rhapsodie net User Guide 2013 09 15 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez 5 1 Run 5 1 Software registration Run Rhapsodie Net using the icon When the software runs for the first time two information boxes are displayed as the licence has not been entered Confirm each by clicking on OK Registred License Key You have 15 days to register Rhapsodie After Rhapsodie features will be disabled See Menu Help About The Splash Screen is displayed for 5 sec followed by the main window Electronique Rhapsodie Net Interface de Param trage des Unit s d Emmanchement Electrique FSA Interface de Param trage des Unit s d Emmanchement FSA COF SN CZ COF Aw Ethernet connected F54 GDF Suez User FSA Rhapsodie net User Guide 2013 09 16 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF SCs Then to register Rnapsodie net select Help About The following data entry b
110. esults of O ring Press fit Unit ect Windows Tools Edit Display Help ser FE LPS Project Pages 3 L Position Cycle n 0 Cycle n 1 j Cycle n 2 Cycle n 3 i Cycle n4 Cycle n 5 Choose result w 1 2 Progr 3 Cycle time 4th 4 Previous Pos Sth 1 5 Final Pos 6th 6 Peak Force th 1 7 Resid Force LUE Sth 8 Diff calc rogr 3 Cycle time 4 Previous Pos i 5 Final Pos 6 Peak Force 1 7 Resid Force o 8 Diff calc roar roar 3 Cycle time 3 Cycle time 4 Previous Pos 4 Previous Pos rogr 3 Cycle time 4 Previous Pos 1 5 Final Pos 1 5 Final Pos 1 5 Final Pos 6 Peak Force 6 Peak Force 6 Peak Force 1 7 Resid Force 1 7 Resid Force 1 7 Resid Force if i AL 8 Diff calc 8 Diff calc 8 Diff calc rogr 3 Cycle time 1 4 Previous Pos 1 5 Final Pos i 6 Peak Force 1 7 Resid Force i 8 Diff calc Cycle n 6 TT T Cycle A 2 Progr 3 Cycle time 4 Previous Pos 1 5 Final Pos 1 Sf Peak Force 1 7 Resid Force 1 8 Diff calc Listes de choix de R sultats C 2 Cycle results Max amp Min of windows Start amp End of Checking windows if Profile mode C 3 Cycle results Max Mini amp Min2 of windows only old curve mode C 4 Cycle resu
111. et User Guide 2013 09 75 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ Max force correction This is the maximum allowed correction as a percentage It is limited to 10 Press sensor measurement For the largest force applicable by the press fit unit we read off the force measured by the MVAT Checking sensor measurement In the same test the value input here is the value given by the test equipment Note do not enter a non zero value in the max force correction field if the press sensor measurement and the checking sensor measurement fields are both 0 2 823 MVAT before corr MVAT after corr 2 146 Check Example UG30kN MVAT setpoint 2 800 daN Press sensor measurement 2 823 daN Checking sensor measurement 2 746 daN 6 7 2 Cycle Page 6 7 2 1 Advanced tab Rhapsodie Net My_Project My_Station C ag Project Pages Windows Tools Edit Display Help BIS INT AT 1 de 384 gt bi il 2 Advanced Max Cycle time 99 00 s Position difference Calculation Limited Force checking Position diff calc with Previous pos Start of checking Calculation Offset 0 000 End of checking Max diff calc 0 000 Limited Force Min diff calc 0 000 Force Before Stop F_B S Force Following Mode activated Option for relative displacement 314 578 0 Ethernet conne
112. et manual Rhapsodie net User Guide 2013 09 80 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 6 9 Calibration and learning cycle in pulling mode 6 9 1 1 Definition This cycle teaches the MVAT the deformation of the frame in pulling mode under a configurable force that must be greater than or equal to the maximum force encountered in pulling mode 6 9 1 2 Description This cycle must be executed with a mechanical stack which includes tools fixed to the tip of the pin and others fixed to the frame so that their own deformation is also learnt by the MVAT It involves applying a pulling calibration force on a calibration tool WARNING If a pressing cycle is followed by a pulling cycle and the pulling calibration has not yet been carried out the press fitting unit will refuse to execute the pulling cycle If the various programmed pulling cycles exercise a pulling force relevant to the process and accurate positioning is involved it is essential to carry out pulling calibration each time the electrical or mechanical environment of the press fitting unit is changed A pulling calibration cycle is run The pin executes sequence no 1 standard press fit in which the return to home position is not requested The shaft therefore stops in an exit position The pulling tool is fitted The cycle is continued The pin sha
113. f O ring Press fit Unit ME a Project Pages Windows Tools Edt Display Help EI 45 dess D bed De Nb of Storing Windows I S 1 Stor Wnd Cycle _ Queity Checking v Lock Unlock R Storing Windows Windows Chkw d Dffset Wind Start Trigg mode 7 End of prev Wd v C Strict Inclusion Activated It can be seen that the 2 roles of windows 1 and 2 are as follows check the increase and decrease check that the length of the part is a minimum of 21 5 mm Start Offset width ChkWd1 width ChkWd2 21 5 Window 3 configured in strict inclusion mode ensures that the part does not exceed 22 5 mm Start Offset width ChkWd1 width ChkWd2 width ChkWd3 22 5 WARNING on the curve for the correct part we note that the representation of the 3 check window does not relate to the configuration it should be 2 mm wide while it is in fact only 1 628mm 17 073 15 445 This is because the last check curve is always represented with its end brought back to the last point on the curve We will therefore never see Rhapsodie net User Guide 2013 09 54 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs VW VisuCourbe Net O ring_Press fit_Unit File Edit Mode Display Options Chkwd 01 Checking Mode Increasing Chkw d 02 Checking Mode Decreasing Chkw d 03 Checking Mode Strict Inclusion Start Incr force
114. for the start and end of the window This allows the start and end of the window to be positioned aie Start CE ee Enter the end CT RE Fixed Fixed width end Windowwidth width Fixed Fixed width start Window width width roce medodd Offset start position and end ES Offset start position and end threshold Tripping force threshold Tripping force Offset start position and end Eoee edod Offset start position and end threshold Tripping force or force End of prev window of End of prev window window Offset Linear regression CS ele POs isan rene Curve end Offset observation Some examples of the various programs are shown on the next page Rhapsodie net User Guide 2013 09 36 130 FSA GDF Sez WT Selection of the Checking mode If you click on the Mode button the following screen is displayed and enables you to select the type of check to be carried out in the window by a single click on the desired button Then with the model selected passing the mouse over the NOK View button shows an example of a failed check in place of the icon showing a successful check This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GE Checking Modes Increasing LLELLELLEL The Strict Inclusion Activated checkbox adds the Strict Inclusion criterion to the Inclusion C Strict Inclus
115. ft returns at a configurable speed until the pulling tool comes into contact The pin then applies an increasing force and when the calibration force is reached the shaft comes back out to the previous bottom position The pulling tool is removed and the shaft returns to its home position At the end of this last cycle a calibration result block is displayed on the journal giving the resolution the index centring and the press opening S CALIBRATION AND LEARNING IN PULLING MODE Idle position PR Start speed SPEEA TDC tO cn E Index PULSE 1 Position detector TDC Pulling tool Approach speed Return speed Trip position PTR or PRV Position 0 i Reference defined during the calibration of the machine in pressing mode Rhapsodie net User Guide 2013 09 81 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ 6 10 Using a UEXP MVAT and the communication tools If you are using a UEXP MVAT which is connected directly to the MVAT card no serial port is available to communicate directly with the MVAT by Rhapsodie a Here is the equipment architecture UExp MVAT Ethernet A software Com0com which is install by Rhapsodie create virtual ports on the PC These virtual ports are redirected to Ethernet by another software Com2tcp incl
116. g checked Index1 offset Index2 offset Index3 offset Index4 offset Press opening offset of a distance of N exact multiples of the screw pitch between this index and index0O origin Up to 4 indexes maximum may be configured Multiple Index Indext Offset 0 000 mm The positions of the N offsets may be in any order However to make it easier to understand Index2 Offset 0000 mm the movements it is recommended to place them in either an increasing or decreasing order Index3 Offset 0 000 mm The opening of the press is available using the E command The maximum offsets must be less than the press Index4 Offset 0 000 mm opening 2 P screw pitch Wiring the Multi Index unit C ble Multi Index MES IND EP Broche C ble MVAT CAB MESEP x Index 1 E E p 1 Index 2 5 gt 5 Index 3 C ble D O H MVAT CAB SI API EP Alim 24v Auxiliaire MVAT Index 4 amp SI gt 1 Index suppl mentaire K O na C ble MVAT CAB ESI EP Connecting the Multi Index unit See section 6 2 of the MVATNet manual Use of multiple indexes In home position Index0 the PLC changes from index0 to index N from 1 to 4 by coding the value N into word OUT1 OUT1 7 C 2 2 OUT1 6 C 2 1 OUT1 5 C 2 0 and by checking that FB XCHG_INDEX 0 after having started the cycle to move the device to this index position checked by the value declared in the Specifications tab At the end of the cy
117. haft exits or returns at maximum speed Pressing calibration the shaft does not rise back up Force sensor wired wrong way round check by command after application force Esc O see keyboard commands Or current limited by RHAPSODIE NET calibration current or by the soeed controller settings Pressing calibration shaft exits then stops Force before pulse fault Mechanical problem sticking point obstacle etc Pressing calibration shaft exits then stops after a Check whether the brake has been disabled or whether the INFRANOR speed short distance controller is not malfunctioning Displacement change fault Resolver or coder pulses absent or PULSE absent Or travel time between the index release and the 1 PULSE is greater than 1 sec increase the pressing calibration speed Cannot start a cycle or carry out calibration Index NOK Force before index release The max force entered protecting between PULSE 1 and the approach fault position is too weak During a cycle the shaft stops on approach Current limitation in the cycle see RHAPSODIE NET Current limitation in soeed controller see BPCW 2 6 lf speed controller fault I t gt holding time too long for the trip force requested Rhapsodie net User Guide 2013 09 109 130 FSA GOF SCs 9 6 List of execution faults This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation The fau
118. he press towards the zero point of the axes The value of the Force F depends on a point x where it is applied For a small variation dx in x we obtain a variation df defined by CF F x dx F x OF _ F x dx F x dax ax When dx is very small this quotient approaches the derivative as the curve representing a derivable function at one point allows a tangent at this point for which the slope is equal to the derivative of the function The study of the variation of this slope by a gradient curve reveals the behaviours of the function AF The mean variation is the Force gradient denoted in Physics by Fes AF denoted Delta F represents the variation in the Force AP denoted Delta P represents the variation in the Displacement The analysable displacement is always stored using 2048 points The curve may be made up of 10 windows each having their own Gain and Delta P Delta P represents a number of these points between 1 and 64 Delta F can take any sort of force value from O to that rated for the pin As it is often only a very small value as only a small variation we can amplify it using a factor Known as the Gain which can vary between 1 and 500 Once amplified AF will be compared with an arbitrary threshold value free dimension in daN which enables the Ap Rhapsodie net User Guide 2013 09 125 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without t
119. heck window Rhapsodie net User Guide 2013 09 31 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez a 5 4 3 1 Configuring recording ranges The programs are numbered from 2017 to 2099 Warning the scroll bar numbers them from 1 to 84 The screens on this page also allow the user to carry out configuration by entering data as well as moving points using the mouse Rhapsodie C FSA Presses Projets Rhapsodie My ProjectMy_Project PJR My Station Profils of O ring Press fit Unit DER o Project Pages Windows Tools Edit Display Help E gt z fae uw BEIE CC OS gh ee Es I 4 1 de 84 gt pi A NE of Storing Windows 1 Stor Wrd Cycle Quality Checking V Lock Unlock M Storing Windows ChkWd1 Chkwd2 List Storing Windows UE UG 30kN 460D C300 Program Created on 03 06 2012 2017 Modified on 03 06 2012 20 21 00 Flags 20517 Sto Wd1 Width a Threshold daN 1 Ei J Threshol il Threshal 120000 120 000 000 600 00 daN 48 000 DOC 840 000 96 000 EH Nb of Chkwd pen Te Handles Stor Wd3 Start Position End Position Nb of Chkiwd 72 000 mm a A Start ME fe de abn End a vs of Chkwd EE e Stor Wd5 Start Position comm End Position Nb of Chk wd Amm Comments 24 Signed EXPERT Snap Y Snap X Ethernet connected FSA GDF Suez User EXPERT To the left
120. heir authorisation FSA GDF SCs Gradient curve to be drawn and by making it significant visible The expression in pure slope terms is quite difficult See end of section AF When e x gain seuil gt O the detection of an abnormal force variation will be activated P The S3d tool MS Excel 2003 allows all these elements to be varied and to immediately draw the response The objective is to show a good compromise between these elements in order to control the sensitivity with which an abnormal change in slope is detected The settings thus determined will then be programmed into Rhapsodie s Curve menu The windows enable different compromises to be made on the force curve depending on the nature of the forces to be checked Example For a difference in force AF of 400 daN to invalidate the cycle the following is required A Threshold of 1000 if AO 20 and Gain 50 Which is equivalent to Threshold 20 AP 20 and Gain 1 graphically less visible in terms of gradient This is almost equivalent to Threshold 1000 Ap 16 and Gain 40 also completely visible but much more sensitive According to the following example for the purists 1 point on VisuCourbe is equal to 0 0078125 mm i e AP 0 0078125 16 0 125 mm The Threshold expressed in terms of slope set point represents seuilx_AP_ 1280 daN mm gain AF 370 24 daN gives an effective slop of 2962 daN mm quite sufficient for causing a fault
121. his type of check there are 2 modes in addition 2 points or 3 points In 2 points mode in the same way as the example above we take the maximum of the curve to check the maximum value and the minimum of the curve to check the minimum value In 3 points mode we take the maximum of the curve to check the maximum value and 2 minimums of the curve to check the minimum value We check that the minimum of the curve situated BEFORE its maximum and the minimum situated AFTER its maximum are between the maximum force and minimum force calculated Rhapsodie net User Guide 2013 09 94 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez Control type with Activation of GRADIENT mode Gradient checks changes in the slope of the curve See Appendix 8 GRADIENT FUNCTION When the gradient function is enabled a delta type field is available Inflection Model Allows the orientation of the curve on input to the window to be specified either as Inflection Deflection or Model not enabled reserved for profile application CONTROL TYPE ALL With gradient mode Check Gradient to check changes in the slope s of the window s to be monitored Enter the Gradient threshold value with the help of Fabricom s Solution3d xls tool Enter the Factor and Delta values for each window where the gradient check box is checked
122. hreshold w Offvet Thees Offeet Thres Force _ Force MN on Max 25000 aww DEAN DI Mn TON Theeshold Postion PS daN Stat 50 000 mm End 5 000 trem Trigg mode 20elmed waive w Width Force S00 mn Max 50 daN Mn 1000 cn Cl Strict Inckasion Activated iii C Stict Induson Activated Rhapsodie net User Guide 2013 09 35 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs Graph manipulation The graph and the entry fields are fully interactive through the handles available on the graph 4 angles in the window and the bounds of the 2 force thresholds Modifications made to the entry fields are reproduced directly in the graph and manipulating the graph updates the entry fields If you right click inside the graph a pop up menu appears E 4 You can zoom in on the graph or display it in full scale the Y scale is not affected but the X range takes in the full stroke of the pin On the next right click the pop up menu becomes Auto Scale returns to the initial window the Y axis starts from O daN and goes up to the nominal force for the pin on the X axis the area related to the recording range is displayed In Zoom mode scroll bars appear at the sides which allow you to move around the graph and the symbols allow you to zoom out the various Zooms are saved Trip modes
123. hut down Threashold 120 000 Sequences C Shut down if threashold reached Greasing warning threshold When this threshold is reached a Greasing Alert message is added in the sequence result block Greasing Shut down Threshold When this threshold is reached a Greasing Shutdown message is added in the sequence result block Shut down if threshold reached if this box is checked the press will shut down when the Greasing Shutdown Threshold is reached It will not be possible to restart it until the Greasing Done button is pressed QUALITY DEPARTMENT AREA Without correction With correction Quality Department Quality Department Sensor Adjustment Sensor Adjustment Max Force correction om Max Force correction 10 00 Press Sensor Measurement 0 0 da Press Sensor Measurement 2823 0 daN Checking Sensor Measurement 0 0 daN Checking Sensor Measurement 2746 0 daN Allows a linear correction to be made to the sensitivity to make the value given by the MVAT correspond to that given by the test equipment This correction is logically irrelevant as the MVAT corrects the force dynamically in accordance with the values measured when the shaft fitted with instruments was calibrated It may be necessary when an incorrect application of the force generates a repetitive and linear error at the test equipment An offset between the two measurements may under no circumstances be cancelled by this correction Rhapsodie n
124. ication cycle curve pages Modification Date of last modifications carried out for the current page Creation Date the current page was created Signed Name of the person who carried out the last modification Rhapsodie net User Guide 2013 09 98 130 be reproduced or communicated without their authorisation FSA GDF SCs 8 Execution Journal This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not The journal is a window in the Vissage communication software Everything which appears in this window is stored in a file in the journal directory itself situated in the directory for the press fitting unit Each time Rhapsodie net is started a new file is created with a name made up as follows journal Dddmmyyyyhhmmss journal D date time This directory must be regularly cleared so as not to saturate the disk on the PC 8 1 Execution of a calibration on the lower gage combination of the chassis identification and the KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKEKKEK channel number Calibration in progress oo Station Channel Addr 000 000 001 237 1735 008 0 D M Y H M S 28 03 2000 08 05 00 61 Total seq time 20 74 s Only if external temperature sensor connected Pin temp 22 73 Deg ee Frame temp 22 17 Deg Module ee Flea o es 39 decimal of binary number given by inputs EO Sequence number 10039 to E7 sequence NOT OK Low
125. idth from the start Start on External signal and End at a fixed width from the start Positioning modes of check windows Start of Window Absolute Fixed width relative to the end On force threshold exceeded in increasing direction On force threshold exceeded in increasing direction Relative to the end of the preceding window End of Window Absolute Fixed width relative to the start On force threshold exceeded in increasing direction On force threshold exceeded in increasing direction Relative to the start of the next window Relative to the last point recorded in the window Rhapsodie net User Guide 2013 09 29 130 FSA GDF CZ Example Recording range 1 Absolute Start Absolute End Check window no 1 Start of force threshold End defined by Fixed width Recording range 2 Start of force threshold Fixed width Check window no 2 Absolute Start and End Check window no 3 Start relative to the end of window no 2 End relative to the end of the curve Curve end Chk Win no 2 Chk Wd no 3 Recording range no 2 Fmax end Fmin end End 2013 09 Rhapsodie net User Guide Recording range no 1 4 force values can be configured for each check window giving a trapezoidal shape This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation Chk Win no 1
126. ing a UEXP MVAT and the communication tools 82 7 Additional information aa eee ed ed ea ae leo en 84 7 1 Number of sequences cycles and curve acquisition programs 84 7 2 Operating modes 85 7 2 1 Mode with PLC 85 7 2 2 Mode without PLC 85 7 2 3 Forced manual mode 86 7 3 Quality results 86 7 4 Page Curves 87 7 5 Access level 97 7 6 TRACEABILITY OF SETTINGS 98 TESCO OIA ests nn 99 8 1 Execution of a calibration on the lower gage 99 8 2 Execution of a calibration on the upper gage 99 8 3 Execution of a sequence 100 PDC a a de ae ae lt tie 102 9 1 Glossary 102 9 2 Position and speed diagram 103 9 3 Acquisition and Press fitting example 104 9 4 Meaning of indicators on front panel 105 9 5 Analysis of malfunctions when first switched on 109 9 6 List of execution faults 110 9 7 Liste des d fauts li s au contr le courbe de type Profil 117 9 8 Appendix 7 Principle diagrams 119 9 8 1 Principle diagram 119 9 8 2 ON OFF 1 0 with PLC diagram 120 9 8 3 ON OFF 1 0 without PLC diagram 121 9 9 Appendix 8 Communication report 122 9 10 Appendix 9 MVAT Com 124 9 11 Appendix 10 GRADIENT FUNCTION 125 9 12 Appendix 11 Rhapsodie net Version 130 Rhapsodie net User Guide 2013 09 4 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF Sez 1 Servo controlled electric press fitting A servo controlled electric press fitting unit UE consists of an i
127. ion Activated check In this mode the curve may not exit from the window by the End of window edge or _ the check will be declared as Not OK This mode makes it possible for example to check that a curve terminates within the window Programming examples Absolute start and End on Force Threshold Rhapsodie C FSA Presses Projets Rhapsodie My ProjectMy_Project PJR My Station Profils of O ring Press fit Unit Sele Project Pages Windows Tools Edit Display Help andn iK 4 1 des gt Di el ChkWa Chkwd2 List Start Trigg mode 1 Absolute v Force Min 400 00 den End Trigg mode 3 Force Threshold w SENET CT aon Min 600 00 dan Threshold Position DU 2000 daN Stat 135 720 mm End 129 480 mm Rhapsodie net User Guide Nb of Storing Windows 5 1 Stor Wrd Cycle Quality Checking Lock Unlock ay loglusiondtnetentativd 2013 09 37 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ Example no 2 Start on force threshold and End at a fixed width from the start Rhapsodie C FSAWPresses Projets Rhapsodie My Project My Project PJR My Station Profils of O ring Press fit Unit ME EX Project Windows Edit Display 3 4 Storing Windows Chkwat Chkwd2 List Start Trigg mode 3 Force Threshold w Offset Thres Force Ep 2000 mm 800
128. k when checked means you are using a network such as PROFIBUS DP or ETHERNET for the dialogue between MVAT and the PLC Multi index Check the Multi index box to use the 4 index offset positions in the Maintenance tab Rhapsodie net User Guide 2013 09 68 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF ACs Start cycle operating validates the use of a Cycle start signal to launch either a press fit sequence or a calibration or a manual raise or lowering operation Apart from FABRICOM AFTER SALES SERVICE this box must always be checked Ack needed in case of fault when this box is checked in manual mode authorises continuation of execution with acknowledgement in case of fault To continue execution with acknowledgement in case of fault do not check PLC 1 0 Management this box switches from automatic mode to manual mode Checked means automatic mode and unchecked manual mode Idle position on S5 output when this box is checked it activates the change of output S5 of the MVAT to level 1 when the pin reaches its origin position This field is greyed out and unchecked if the Idle position from TDC field is equal to O Old PLC Compatible this box allows disabling the fallen bit to O of Cycle On bit between 2 cycles SOFT chained without API authorization Only the quality of the last cycle is known by the PLC External stop
129. l position Final force overshoot peak Final force at the end of the holding time Difference between the final position and the previous position or the initial position see Rhapsodie Cycles Start of 29 CYCLE BLOCK Second Cycle c Cycle type Positioning relative movement Direction Pulling Quality OK Start of 31 CYCLE BLOCK As the curve check has been completed in this cycle the result is displayed KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKEKK WINDOW RESULT BLOCK Curve Check Curve Profile NO 17 No of curve control program Type PROFILE no gt 16 SSS SS SSS SS SS SS SS SS Se 1st Window Start Increasing Threshold End Fixed Width Pressing Inclusion Mode F Ol Fmax 45 4 daN Cry lt Max OK Fmini 25 3 daN Crv gt Min OK 2nd Window Start Increasing Threshold End Fixed Width Pressing Inclusion Mode F 02 Fmax 200 8 daN Crv lt Max OK Fminl 150 6 daN Crv gt Min OK KKEKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK Pitch number 13 COM2 OK Waiting for cycle start release Presence Index Idle position Pitch number 1 Awaiting Cycle Start Rhapsodie net User Guide 2013 09 The curve was sent to the PC Transmission OK The pin shaft has returned to the origin position The index inductive sensor is present The shaft has reached its origin idle position PULSE The card is ready again awaiting Cycle Start 46 130 FSA GDF Sez C Curve obtained File M Display T
130. ld like Setup to perform while installing PUTTY then dick Next Additional icons For all users For the current user only E Create a Quick Launch icon for PuTTY current user only Other tasks Associate PPK files PUTTY Private Key with Pageant and PuTTYgen me Gow Rhapsodie net User Guide 2013 09 Leave the default directory Where should PUTTY be installed A Setup will install PuTTY into the following folder To continue dick Next If you would like to select a different folder dick Browse Browse At least 3 5 MB of free disk space is required Clic on Install Ready to Install Setup is now ready to begin installing PUTTY on your computer Click Install to continue with the installation or dick Back if you want to review or change any settings Destination location C Program Files x86 PuTTY Start Menu folder PuTTY Additional tasks Other tasks Associate PPK files PuTTY Private Key with Pageant and PuTTYgen Completing the PuTTY Setup Wizard Setup has finished installing PUTTY on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup 11 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF SCs Steps Install comOcom Choose Next Clic Agree Null modem emulator com0com
131. le When you do this Rhapsodie starts up with the unit page for the first station in the project and the COM MVAT communication interface starts along with VisuCourbes Rhapsodie Net My Project My Station UE Targeted O ring Press fit Unit EEK Project Pages Windows Tools Edit Display Help Chan Grp Rack Identification UE References 27 Com Port Test C P Comments gt UG 30kN 460D C300 COM1 Ok 1 In this example the C box is checked so VisuCourbes has been started 2 The button is on a red background the MVAT card related to the unit selected will not send curves at the end of the sequence If you want to view the curves being produced just click this button Warning NOT DURING PRODUCTION the modification is sent to the MVAT card and on the next sequence the MVAT card will send the curves The button then changes colour 6 1 3 Upload Import Export To use these functions you must be logged on as Creator These functions allow you to Interrogate an MVAT card UPLOAD to retrieve the programs contained within it Replace the programs for the selected UE IMPORT by those retrieved from the MVAT card Export the programs for the UE selected in order to retrieve them onto another UE for example 6 1 3 1 Upload Retrieval of programs from MVAT After selecting the UE concerned just select the following menu option Rhapsodie Net My_Project My Station U
132. le de Force El 0 0 3 1 0 0 Mont e Manuelle directe avec CdF El 0 0 0 1 0 Descente Manuelle directe avec CdF Si E5 1 Mont Desc sans CdF pour sortie de d faut de mesure de force Rhapsodie net User Guide 2013 09 121 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez 9 9 Appendix 8 Communication report Compte rendu de communication RS485 dans le journal La bofte d information fait r f rence un port de communication associ une Unit d Emmanchement qui est pr cis e dans le titre de la fen tre Page Unit d emmanchement eg Identification Chassis Tir R f rences UE 22 Port Com Test C J Grp Commentaires 000 000 000 000 000 001 1 COM4 k MMI 000 000 000 000 000 002 2 COM3 ok O M 2 Unit d emmanchement 3 000 000 000 000 000 003 3 None E 3 Il 4 Unit d emmanchement 4 000 000 000 000 000 004 4 None o Unit d emmanchement 2 La bo te d information lors d un envoi de configuration ou de param tres retourne l un des 4 tats Termin Correct Download partiel termin Correct ou apr s le type d envoi effectu par exemple Download partiel Download complet Envoi configuration Upload Nack Time Out en Emission Pas de compte rendu de communication dans cet exemple le port n est pas pr cis
133. le in the MVAT Standard press fitting cycle go to position x under controlled force N or oush up to a force N and check position x in 4 phases approach at approach speed press fit at working speed Slow down to trip speed trip then return to idle position or chain For standard cycles a quality check is available at the end of the cycle for the position reached the peak force obtained the residual force obtained the difference in position between the position reached at the end of the cycle and that reached in the previous cycle or during a previous acquisition cycle 100 resident curve acquisition programmes are available in the MVAT The first 16 of these curve acquisition programs allow 10 absolute position windows to be configured during which the force is stored by the MVAT The next 84 allow 5 recording ranges and 5 trapezoidal check windows to be placed absolutely or relatively The use of force displacement curves allow a quality check to be carried out on the value of the force obtained x mm before the trio and a more sophisticated check to be carried out on all the stored force values Rhapsodie net User Guide 2013 09 84 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs 7 2 Operating modes 7 2 1 Mode with PLC This mode is enabled through the field PLC I O Management in the Appendix
134. lly Calibration this field must be set to With gauges as the other option is reserved for special cases Sensor adjust this field enables the correction mode for the force to be selected If With power is selected the sensitivity correction is carried out by adjusting the power supply of the gauge bridge If Rated is selected the correction is made by adjusting the rated value It is strongly recommended to always work in With power mode Overpowering sensor allowed This box must never be checked when controlling FABRICOM pins Step Synchro this field must be checked when working with a PLC Switch off magnetic holding this field must be checked by default in order maintain the servo control of the motor until the cycle start is released Warning after 15 secs the servo control will be automatically released as the automatic control system will have activated by voltage loss the electromagnetic brake Rhapsodie net User Guide 2013 09 73 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs MULTIPLE INDEX AREA Entr es Sorties In the Appendix tab the Multi Index box must be checked to use the four index offset positions 1 0 Anti aliasing Time TAR dE de Note Multi Index can only be enabled if the Field Bus box is also 1 0 min response Time Tack 0 10 s Start Cycle Operatin
135. lt number given in the sequence result block on the 3 row is the number in the 15 column of the table Message on RS232 Hyper terminal Cause and solution no E1 EMERGENCY STOP FAULT Execution fault cycle start release E1 during sequence EXIT TIME FAULT Programming or execution fault Programmed Cycle time in cycle page exceeded SEQUENCE TYPE FAULT OFFSET FAULT INDEX NOT PRESENT AT START FAULT FORCE BEFORE INDEX RELEASE FAULT FORCE BEFORE PULSE FAULT FORCE BEFORE APPROACH FAULT STOP ON LOWER SAFETY IN CALIBRATION MODE FAULT Rhapsodie net User Guide Execution fault start of the pulling calibration sequence was incorrect Execution fault the force sensor offset is greater than the Offset Fault Threshold set point Remedy Check the offset using the command ESC o Increase the offset default threshold setting in the specification file slightly Carry out calibration again Execution fault detector not present before pin motor starts Cause Remedy the pin is not in fall back position Put the pin shaft back using manual mode the index has not been seen by the MVAT Check the wiring of the index Execution or programming fault force encountered during detector presence The force measured is greater than the Safety force or the Maximum force set point or if calibrating the Pressing Calibration Force It could also be an incorrect force measurement Remedy Clear the tip of the pin
136. lts Average of windows Start amp End of Checking windows if Profile Mode C 5 Cycle results Energy Start amp End of Checking windows only profile mode lt Ethernet connected F54 GDF Suez User EXPERT Various selection lists of the values received are available For more information on retrieving results see the Results section Rhapsodie net User Guide 2013 09 57 130 FSA GDF Sez This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation i List no 2 List no 3 List no 4 Position st 2nd 3rd Position 1st 2nd 3rd gt Choose res TO v 1 2 Progr 01 3 Cycle time gt Choose s v 1 2Progr 1 3 Cycle l rogr 1 3 Cycle time roar 1 3 Cycle i roar 1 3 Cycle time roar m 3 Cycle rogr 1 3 Cycle time roar 1 3 Cycle Cycle n 4 rogr fo 3 Cycle time Position Ist 2nd Cycle n 4 roar 1 3 Cycle Cycle n 5 rogr 1 3 Cycle time ycen Gonen Cycle n 5 roar 1 3 Cycle Cycle n 6 rogr on 3 Cycle time _ Cycle n 6 rogr NT 3 Cycle Listes de choi 2 Cycle res C 3 Cycle res C 4 Cycle res C 5 Cyele res art amp End of Checking windows i ws only old curve mode t amp End of Checking windows if F king windows only profile mode Ethernet connected List no
137. lue 3s is entered by default COM2 watchdog on upload This is the maximum time allowed for the Upload upload of the program from the MVAT via the RS485 link The value 50s is entered by default Overload max factor this coefficient limits the over classification of the press fit unit If the Class value of the Appendix tab is greater than this coefficient the MVAT will generate a Sensor rating fault Elag definitions Auto Test mode In this mode reserved to FSA After Sales Service the press fit unit executes sequence no 1 in a loop and sends a special result block at the end of each sequence This mode allows execution of the Esc keyboard command to be checked However to validate execution of this command the Start cycle operating field in the Appendix tab of the Specifications must not be checked and button Dcy must be set to 1 Step by step mode This mode which can only be used when operating without a PLC allows execution of a sequence to be shut off by releasing the cycle start button When the cycle start is released the sequence is interrupted until the cycle start is set back to 1 By combining this mode with semi manual mode the value of the force and movement during the execution of the sequence may be viewed dynamically Semi manual mode This mode which can only be used when operating without a PLC allows the value of the force and movement during the execution of the sequence to be viewed dynamica
138. mm PULLING CURVE FAULT POSITION FAULT IN THE CURVE CHECK Execution or programming fault expansion case indicates that the number of NO OF PULLING WINDOWS NOT EQUAL TO NO OF PRESSING pulling windows which have been executed is not equal to the number of pressing windows executed in order to carry out the curve TABLE OPENING OFFSET FAULT 70 N O7 Rhapsodie net User Guide 2013 09 113 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs WINDOWS check in pulling mode The number of windows executed in pulling mode must equal the number in pressing mode 12 WINDOW FAULT POSITION FAULT IN THE CURVE CHECK Marker with the same address twice window has been defined which could not be drawn window outside the cycle or the marker has been stored which should not have been Ca eseru enmenec O OOOO O 82 OPENING FAULT Execution fault The Top Dead Centre calculated at the end of calibration is outside tolerances TDC Max and TDC Min in the Setpoints tab of the Specifications page MAX NO OF PROFILE WINDOWS FAULT Programming fault In profile mode a maximum of 5 recording ranges is allowed WINDOW MARKER FAULT Execution fault An internal error has occurred in calculating the position of the check window FORCE BEFORE STOP IN PROFILE MODE FAULT Programming fault in advanced curve mode Profile the Force before
139. municated without their authorisation FSA GDF Sez a This curve file opened under S3d allows its force gradient to be observed F1 Microsoft Excel solution3d xls H Fichier Edition Affichage Insertion Format Outils Donn es Fen tre Tapez une question DERA 6a sBe Slo o H4 l El M e M A Arial 310 Hle 7 5 E HAE H T 162 v fe Brico com_mvat_5_09 06 05 14 10 27 m SYST MES D ASSEMBLAGE 1500 00 1000 00 0500 00 k 0601144 311 i 2001 133 368 1951 133 759 19013134 150 1851 134 541 1801 134 932 1751 135 322 1701 135 713 1651 136 104 16013136 495 1551 136 885 15013137276 1451 137 667 1401 138 058 1351 138 449 13013138 839 1251 139 230 12013139621 11513140 012 1101 140 403 1051 140 793 10013141184 09513141575 0901 1 41 966 08513142357 08013142 747 0751 143 138 07013143 529 0651 143 920 0551 144 701 0451 145 483 0401 145 874 0351 146 264 0301 146 655 0251 147 046 0201 147 437 01513147828 01013148 218 0051 148 609 00013149 000 Delta P a Gain seuil 7 r A PA p Gain r Courbes txt Regress ion 6 fA 100 1000 a Decl AF Ap Gain Seuil gt 0 Dessin le Formes automatiques ale 4 T 2 D 2 z A Ci g Rhapsodie net User Guide 2013 09 128 130 Cc gt D Cc Lu lt m gt i N U lt Q ep Li gt tu 2 gt n O O cc m lt M ee D Q 2 O
140. must be logged on as Creator Each time a program is modified Cycles sequences Profiles Specifications in order for the MVAT card to take into account the changes you have to Save the page being modified in Rhapsodie by pressing on the button ld p end the new programs to the MVAT card by pressing on the button e After each send has completed a window shows the result of the download The correct result is Download to MVAT terminated OK The following failure messages have the following meanings Download to MVAT terminated Timeout on transmission gt ComMVAT is not started gt The RS485 connection between the PC and Port COM2 of the MVAT is defective gt The MVAT card is not ready in production Download to MVAT terminated Too many NAcks gt The MVAT card has rejected the send see the error number in the journal window of the ComMVAT module 6 1 4 1 Case of communicating through an UExp MVAT panel If the machine is equipped with an UExp MVAT panel operating panel at the station see 5 10 before sending the programs to the MVAT Rhapsodie Net send to the MVAT controller an authorization request to check that nobody modified the programs using the panel in which case Rhapsody would most updated If you are in this case a message box appears Rhapsodie Net WARNING The last sending of programs to the MYAT card has been done from an UExp_MVAT Do you still want to send program to the MY
141. must not exceed for the cycle to be declared OK If no value is entered this setting is not taken into account by the quality check This value is not taken into account in an acquisition cycle Min diff calc Minimum value in mm that the position difference between the acquisition cycle initial position and the press fit cycle final position must not exceed for the cycle to be declared OK If no value is entered this setting is not taken into account by the quality check This value is not taken into account in an acquisition cycle FORCE BEFORE STOP AREA When the button is clicked the following help window opens Force Before End Help This function provides a simple check of the pressing fitting operation for a part which is press fitted fully home This check is carried out at the end of cycle or end of sequence This function requires the use of a force storage program associated with the sequence Force Before Stop FBS If this box is checked the other fields become accessible and this function activates FBS distance This is the distance between the position reached when pressed home as far as it will go last point and the measurement of the force to be checked Max FBS Min FBS These are the maximum and minimum allowed at the distance before stop They are used to ensure correct binding for a part press fitted fully home Rhapsodie net User Guide 2013 09 77 130 This document is the property of FAB
142. nal result only if a preliminary value has been entered first to activate this correction SPEEDS AREA Rhapsodie net User Guide 2013 09 70 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs Start Speed 20 00 Vd Pulling Claibration Speed 2 00 Calibration Return Speed 5 00 Ver Speed from TDC to Home position 20 00 Idle position from TDC 0 000 mm Starting Speed used at the start up of the pin between the idle position and TDC See Position and speed diagram This is a percentage value limited to 20 maximum In calibration mode it is only used on the return to idle position between TDC and the idle position Pulling Calibration Speed this is used during pulling calibration of the machine between the lower shaft position obtained using a standard cycle with returning to idle position and the moment where the pin encounters the pulling calibration force This is a percentage value limited to 20 maximum The lower this speed from 1 to 3 the better is the pulling calibration Calibration Return Speed this is used between the position where the pin stopped during pressing calibration or between the lower pulling calibration position and the first PULSE after the indexer This is a percentage value limited to 99 maximum Speed from TDC to Home position this speed is used for the return to idle position
143. ncrypted via the RS232 link and are identical for all networks See the example in the screen below for error code 0x05 which appears on power up as the MVAT part initialises quicker than the network part Faults higher than 0x06 are global and the Hyper Terminal is needed to specify the group and the type affected by the error message 1 NO Err o eeeee 0x00 The Network module is not ready to be initialised o o o ooo peceee 0x01 Start of initialisation oo O peeece 0x02 Initialisation of Network module y _eseee 0x03 Initialisation of Network oS o Multip FieldBus In Out Failed send line failure attempt etc Parameter Result request confusion 3 File number error 4 Set Point number error FB DCY or FB CYCL ON must not be enabled coocoo Leecee 0x05 Leccce 0x06 leesee Ox0C _eesee Ox0D OxOE Parameter file error 4 types 1 Dynamic Set Points Stack Overload a 2 File type error peccee OXOF jeccece Oxf Rhapsodie net User Guide 2013 09 108 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs 9 5 Analysis of malfunctions when first switched on The application runs for the first time or after hardware replacement Symptom of malfunction Message on RS232 Hyper terminal Cause and solution Motor phases reversed relative to those of the synchro resolver s
144. nd speed diagram The index entering value must be very close to half the screw pitch Rhapsodie net User Guide 2013 09 71 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ 6 7 1 2 Maintenance tab Rhapsodie Net My_Project My_Station Specifications of O ring_Press fit_Unit ir Project Pages Windows Tools Edit Display Help gt aah SH the E a a Setpoint Appendix Maintenance Working mode description Created on 03 06 2012 22 23 54 Modified on 29 01 2014 11 47 40 Comments Offset Auto Test mode Imported on 03 06 2012 22 23 54 by EXPERT si Rion From file Mon_Projet_Mon_Poste_UE Emmanch Joint_Export_ 12 06 03 22 22 53 Created on 03 06 2012 22 22 53 Max Offset Pressing deformation Semi Manual mode Pulling deformation i Overpowering sensor allowed Calibration table linearization Calibration mode With gages Decel Ramp to reach TDC Sensor adjust With Power Gamma cst Approach anticip E Switch off Magnetic holding Gamma cst retum anticip 7 Step Synchro COM2 watchdog Multiple Index COM2 watchdog on Upload Index Offset Signed EXPERT Overload max factor Index2 Offset i Maintenance Index3 Offset Greasing Waming threshold 100000 Sequences Index4 Offset 0 000 Greasing Shut down threshold 120 000 Sequences Servodrive Type infranor CD1a Shut do
145. ne the following message appears if you try to open one of the programming pages Rhapsodie Net x 4 You didn t select UE 5 4 1 Specifications When you select the Setpoint Specifications menu or click the e button the Specifications page appears Rhapsodie C FSA Presses Projets Rhapsodie WWy_Project My_Project PJR My_Station Specifications of O ring Press fit Unit DER a Project Pages Windows Tools Edit Display Help BETA rae File 3001 Created on 01 01 2001 00 00 00 Modified on 01 01 2001 00 00 00 Signed Force Pressing calibration Force 28500 daN Safety Force 150 0 daN Position Home Position Upper Gage 60 000 Lower Gage 0 000 Lower Safety Point 0 000 Speed Rated Speed Pressing Calibration Speed Manual Mode Speed Working Area Comments Calibration report Ethernet connected F54 GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 24 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 5 4 1 1 Description of fields Pressing calibration force This is the force to be applied during the pressing calibration cycles No force may be programmed in a cycle which exceeds this force By Default the value pre entered is equal to 95 of the maximum force of the pin e g we have chosen a UG30kN i e 3000 daN maximum force so the default value
146. not execute successfully but nevertheless you still want MVAT to chain to another SOFT chaining cycle enter the Cycle number here 1 to 384 The current cycle number is of course not allowed a cycle cannot loop back on itself Chaining may be contingent on a validation by the PLC in this case check the I O validation needed for resume box By Default the pre entered value is 0 which means NO CHAINING Nb of Loop If you want to repeat a chain x times e g running in a slide by executing Cycle 1 gt Cyce 2 9 19251 X times enter x in this field for the 1 cycle of the loop You can loop more cycles For example you want to loop a chain 10 times 19253945152 To do this enter 10 in Nb of Loop for Cycle 1 only By Default the pre entered value is 0 which means NO LOOPING The maximum number depends on the number of cycles in the loop as the MVAT can only chain 100 cycles in the same sequence Rhapsodie net User Guide 2013 09 26 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs Holding time At the end of a cycle at the moment the pin comes to a stop depending on the speed and the mechanical stiffness of the assembly there may be an overshoot of the force due to inertia Two forces are then used for checking the final force the peak force and the residual force Force Peak force overshoot Residual forc
147. nstrumented for force measurement motor driven shaft the pin apower amplifier the servo an electronic control unit MVAT the MVAT card The electronic control unit controls the movement of the pin shaft whilst monitoring the force being exercised on the shaft It is controlled by On Off inputs or by a field network Profibus Ethernet Profinet for example It can communicate with the outside world through 2 serial links 1 RS485 and 1 RS232 The programming of a press fitting unit involves defining position and force settings The interface with the press fitting unit is carried out by the program Rhapsodie net 1 1 Geometric identification IMPORTANT The following is a full description of FSA s design approach The positions of the end of the pin shaft are identified on an axis The zero point is defined during the calibration and learning cycle in pin pressing mode Positions decrease when the shaft exits and increase when it returns It is essential to calibrate the press fitting unit before using it otherwise it will not be possible to carry out a sequence Note this calibration operation is requested by the electronic control unit each time the electrical environment of the press fitting unit is changed and must be repeated every time a change is made to the mechanical environment of the press fitting unit The electronic control unit knows the position of the pin shaft through the pulses delivered by the speed co
148. nt Il faut graisser la broche et valider le graissage soit par Rhapsodie soit au pupitre UExp MVAT EE CE RE CO G ER CO G EE CO RE CO o a CO Ge EE CO EE SA CO EE Rhapsodie net User Guide 2013 09 116 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF ACs 9 7 Liste des defauts lies au controle courbe de type Profil Le N de d faut donn dans le bloc r sultat courbe en 3 ligne est le N en 1 colonne du tableau EX KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKH EX KH KA IKK k X Controle Courbe Profil Courbe NO 57 Numero de defaut courbe 04 Debut Largeur Fixe Fin Fin Cycle Mode Inclusion Compression F 01 Fmax 0 7 daN Crb lt Max OK Fminl 0 1 daN Crb gt Min TP Debut Seuil Croissant Fin Seuil Croissant Mode Inclusion Traction F 02 Fmax 0 0 daN Crb lt Max TG Fminl 0 0 daN Crb gt Min TP kkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkxkkxkxkxkkxkxx kxxk Message sur Hyper terminal RS232 Cause et solution d faut 01 DEFAUT DEBUT FENETRE APRES FIN FENETRE Le d but de la Le d but de la fen tre de contr le a t trouv apr s la fin de la fen tre dans le sens de l avance de l axe de contr le a t trouv Le d but de la fen tre de contr le a t trouv apr s la fin de la fen tre dans le sens de l avance de l axe la fin de la fen tre dans le sens de l avance
149. ntroller the speed controller drives the motor through the synchro resolver mounted on the shaft An inductive sensor called the ndex active when the shaft is in home position allows the absolute number of motor revolutions to be determined The Top Dead Centre TDC and the lower safety point delimit the working area of the press fitting unit Top dead centre equates to the position reached at the instant of the pulse on the first revolution after the loss of the index when the shaft exits The lower safety point is a setting defined according to the mechanical environment of the pin Top 1 Idle position Home Origin or Presence of nee de Top Dead Centre TDC ae ea eastern ena sten Position O defined during calibration Lower safety point setting Note In manual raise mode the pin stops on the index while during normal operation it stops in the idle position Rhapsodie net User Guide 2013 09 5 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF SCs 1 2 Sequence Cycle Curve definitions The programs each a series of pin shaft displacements are called Sequences Each sequence is identified by a number 1 to 512 and always starts with the shaft in idle position The sequences are made up of Cycles which can be chained together one after the other and are identified by a number 1 to 384 The change in the for
150. ogramming fault the pulling Trip Position is greater than the current pin displacement PROGRAMMING FAULT 44 SEMLMANUALMODE gt E3ORE4FAULT MANUAL MODE gt E3 OR E4 FAULT PA EE emule nse VEMANUAL MODE inps ERBAT E A O l command execution fault if in SEMI MANUAL MODE inputs E3 or E4 must be active EE APPROACH POSITION gt DISPLACEMENT CARRIED OUT Programming EC e the pulling Approach Position is greater than the current pin displacement PROGRAMMING FAULT CHAINING SELECTION NUMBER PROGRAMMING FAULT Programming fault the number of chained cycles is greater than 384 INPUTS E3 E4 AT THE SAME TIME FAULT Keyboard command execution fault on the start of the cycle inputs E3 or E4 are simultaneously active CHAINING CONTINUATION AS CYCLE NOT OK FAULT Execution or programming fault chaining is requested on a bad cycle although the Cycle resume if Nook flag is not enabled box checked SELECTION 0 ON CHAINING BY PLC FAULT Execution or program fault automatic chaining but no cycle no PULLING CALIBRATION FAULT Execution fault pulling calibration not saved or initialised 54 DISPLACEMENT CHANGE FAULT Execution or programming fault safety time relating to the release of the detector and change in displacement measurement elapsed Safety time 2 secs Cause not enough pulses during a covering time delay Remedy check the coupling in the case of a belt driven press fitting unit check the encoder wiring in the case of a belt driven
151. on 15 enable this box allows an external ON OFF signal connected to input 15 to cause a trip rather than a position or a force Keyboard controlling enabled To directly control the press from the keyboard this box must be checked The control commands are sent exclusively by a UExp MVAT connected to the MVAT card SENSORS AREA Sensors Sensor rated value 4 000 0 daN Resolution 81 9 20 lmm Sensor Class 1 0 Max Resolution 819 70 lmm Sensitivity 10000 mA Min Resolution 818 70 L mm Sensor rated value rated value in daN of the Force sensor fitted to the press fitting pin Sensor Class OPTION Authorises a limitation or overrun of the rated force 1 by default otherwise AS AN OPTION value between 0 8 and 1 2 Sensitivity number of millivolts delivered by the force sensor for every 1 volt of power supply voltage when stressed to its rated value 1 000 mV V is the default value Resolution After the machine has been calibrated the MVAT card calculates this value and displays it in the calibration result block in the journal under the title Resolution depl See Appendix Journal calibration of bottom and top gages It must be updated by the user in Rhapsodie net Max resolution Maximum value that the number of pulses mm found during the calibration cycle must not exceed If the number of pulses mm is greater than the maximum resolution the calibration is not confirmed and the new settings calculated are
152. ools Options Language ChkWn 01 Checking Mode Inclusion Start Incr force threshold End Defined Width Start 8 13 Min Force 25 3 daN Max Force 45 4 daN Start 44 603 mm End 44 111 mm 18 23 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not seaming MD ChkWn 02 Checking Mode Inclusion Start Incr force threshold End Defined Width Start Min Force 150 6 daN Max Force 200 8 daN Start 27 601 mm End 12 610 mm 28 5 0 2 Rhapsodie net User Guide 2013 09 be reproduced or disclosed without their authorisation 47 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez 5 5 4 Sequence with a Looping phase then a Check phase Sequence 2 program number requested by the PLC Position Cycle 10 Return Descent origin support Hard Chaining on Sequence 3 TON 52 000 Cycle 20 Cyc10 Cyc20 Cyc10 Cyc20 Release Storage of force 40 000 for checking Cycle 30 Final profile no 20 check 30 000 In this example we descend to an elastic product to carry out 3 gymnastics then carry out a check cycle then return to the origin automatically Cycle 10 programming Project Pages Windows Tools Edit Display Help PIELEA T B M 4 10 de384 gt di Li 2 Program Created on 03 06 2012 22 23 54 Modified on 03 06 2012 22 23 Signed EXPERT
153. or programming fault the resolution number of pulses mm found during pressing calibration is greater or less than the Max Resolution and Min Resolution set points Programming fault the Approach position set point is less than the Max Position max work piece position N 30 APPROACH POSITION lt WORKPIECE MAX HT POSITION PROGRAMMING FAULT 31 CALIBRATION REQUEST PROGRAMMING FAULT TRIP lt APPROACH ENTERED PROGRAMMING FAULT Programming fault the Pressing Calibration Force is greater than the value of the pressing calibration force for the last recorded calibration correct calibration Programming fault the pulling Trip Position set point is less than the pulling Approach Position set point DO i O 32 Rhapsodie net User Guide 2013 09 111 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF ACS APPROACH DISPLACEMENT lt TABLE OPENING PROGRAMMING Programming fault the pressing Approach position set point is less than the Top Dead Centre the opening of the UF found during FAULT calibration 34 OPERATING MODE PROGRAMMING FAULT MODE PROGRAMMING OPERATING MODE PROGRAMMING FAULT Programming or execution fault the selected operating mode is incorrect Ea SLOWING DOWN POSITION lt TRIP POSITION PROGRAMMING Programming fault the pressing Slowing down Position set point is less than the pressing T
154. owing down during its outward movement Indeed depending on the acceleration deceleration ramp of the speed controller and the potential inertia of an embarked tool the shaft may overrun the approach position during its outward movement Gamma cst return anticip This value allows the MVAT to anticipate the slow down travel of the shaft during its return Indeed depending on the acceleration deceleration ramp of the speed controller and the potential inertia of an embarked tool the shaft may overrun its idle position during its return Rhapsodie net User Guide 2013 09 72 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs Speed Low y constant 10 TDC reached change from High bre return speed to start speed High y constant 60 PULSE 1 reached change from _ Speed start speed to null speed setpoint given wa ae Change from return speed to anata start speed before TDC is controller reached time Speed executed by the speed controller PULSE 1 or idle position Speed controller ramp shaft inertia in seconds OVERRUN time Example illustrated ramp 0 05 secs To avoid these overruns avoid as far as possible programming a ramp in the operation of the speed controller COM2 watchdog This the maximum time allowed for the MVAT to send curve files to the PC via the RS485 link The va
155. owse and select another folder Click Install to start the installation Select components to install comOcom Fj Start Menu Shortauts C CNCAO lt gt CNCBO ription _ com lt gt COM Destination Folder C Program Files x86 comO0com Browse Space required 331 0KB Space required 331 0KB Space available 36 7GB Description screen during installation Clic on Next a lt a 41 Null modem emulator com0com Setup Installation Complete Setup was completed successfully Completed We _ Setup for com0com UPDAT a isabled CNCB5 comOcom rt Device comOcom25 Disabled root comf com Device 6660066c ss pupa D x Disabled root com com Device 88068884 Disabled CNCB6 comOcom encport Device com0com26 Disabled root comf icom Device 660000Ge r A MDisabled root com com Device G GG000Gf Disabled CNCA1 com0com cncport Device comOcom11 Disabled root comfcom Device 66660616 s Disabled root com com Deuice 00808911 Disabled CNCBO com0com comport Device com0com20 Disabled root com com Device G 6660612 Disabled CNCA2 com com cncport Device comBcomi2 Disabled CNCAO comOcom comport Device comOcom 10 Disabled CNCA3 com com cncport Device com comi3 ef Disabled CNCA4 com com cncport Device com com14 Delete file C Users vares_m AppData Local Temp nsn6085 tmp Disabled CNCAS com com cncport Device comfcom15 Execute C Program Files x86 comOcom setupc exe output C
156. ox appears License Identifier Read off the Identification number and call Fabricom Presses after sales F99C 7C66 0850 0099 1110 1556 197B 1D84 service 33 0 4 75 85 27 27 who will give you the registration key ter the Key Enter the Key Remark the updating from a version older than V1 5 0 7 to a new version generate a new license ID the following window appears showing the version installed Rhapsod e Version 1 6 0 0 0 3AF5 E197 3706 5294 6E11 899A A512 C095 Software registering complete License Identifier F99C 7C66 0850 0C99 1110 1556 197B 1D84 Enter the Key 0002 88D8 5792 8B 90 ce You can now close Rhapsodie then restart it 5 2 Organisation of the software To provide a better idea of how Rhapsodie net operates the following diagram shows how it is organised PROJECT Represents an assembly line or a production workshop for example Represents each station of an assembly line comprising one or more press fitting STATIONS units for example Represents each of the press fitting units on a UNITS Station for example Specifications general data representing the whole unit Cycles cycle settings 884 programmable cycles Profiles curve settings from now on called PROFILES 84 program profiles Sequences sequence settings 512 programmable cycles Re
157. perty of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF SACs 9 8 3 ON OFF I O without PLC diagram Diagramme E S MVAT Presse sans Automate Info G n rales 31 A 7 0 S quence manuelle forc e mont e descente S quence d talonnage forc e compression cale b h S quences manuelles de 32 chainage soft uniquement Dh __ cle en cours Fin cycle Pret NonPret cy y El Start Cycle Arurg S5 PEREN DebCyc FinCyc S6 De GenOK GenNOK Res OK NOK F2 gt E6 m s Bts CE ANT N i A 7G1 0 amp E7 1 cOde direct seq 1 32 pas de mux ge Synchronisation manuelle E7 7 Activ Champ Am 0 code direct E S avec ou sans automate pas de mux S7 Position Ongine Ok FinEtape gt bet Position Ongine Ok S quences manuelles forc es S quences manuelles de 1 32 E 6 EMBER Code Roues Codeuses L gende E 6 F5 M BER Code Roues Codeuses 0 1 1 x x 1 Etalonnage Compression Cale Haute E Halonnage Manuelle El 1 0 0 0 0 S quence 0 O 1 x x 1 Ftalonnage Compression Cale Basse E Descente El 1 0 0 0 O 1 S quenc El 0 1 0 x x 1 Ftalonnage Traction FA Mont e d 0 0 O x x 1 Etalonnage Traction E5 Compression Descy Traction Mont El 1 1 1 1 1 0 S quence EI 0 1 O0 x x O Mont e Manuelle avec CdF E6 Caleh Caleb EI 1 1 1 1 1 1 S quence N I 0 1 1 x x 0 Descente Manuelle avec CdF CdF Contr
158. ramming fault test whether the curve selection is between 0 and 16 ji SETTINGS NOT CORRECT WITH THE CYCLE DEFI Ethernet connected Rhapsodie net User Guide Programming fault this is in the case of a positioning sequence the 2013 09 59 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Ser E 5 5 7 3 UE references page This page displays all the press fitting pins in the Fabricom range It is essential to select the correct pin for each new UE created in the Press fitting Units page as a number of settings are pre entered depending on the unit selected The values used to pre enter these fields come from this table Capacity Nominal Sensiv Pitch Idx Stroke Speed Nom Max UE Reference kN kN mv Ay ae Diameter INb Pite Reduct Comments mm Center mm rpm Intensity Intensity UG 02kN 660D C300 2 00 2 00 06000 10 000 12000 4096 5000 300000 1 0000 400000 36 7 2 FSA UGO5 UG 02kN 660D C500 2 00 2 00 0 8000 10 000 12000 4096 5000 500000 10000 400000 36 7 2 FSA UGOS UG O5kN 330D C300 5 00 7 50 1 0000 5000 12000 4096 2500 300000 1 0000 400000 36 T2 FSA UGO5 UG O5kN 330D C500 5 00 7 50 1 0000 5000 12000 4096 2500 500000 10000 400000 36 7 2 FSA UGO5 UG 15kN 525D C300 15 00 20 00 1 1300 7000 21 000 4096 3500 300 000 1 0000 450000 200 45 0 FSA UG15 UG 15kN 525D C500 15 00 20 00 11300 7000 21 000 4096 3500
159. rip Position set point FAULT MAX CHAINING gt 100 CYCLES PROGRAMMING FAULT Execution fault the number of chained cycles is greater than 100 APPROACH gt WORKPIECE MIN POSITION ENTERED Programming fault the pulling Approach position set point is greater than the Min Position min work piece position PROGRAMMING FAULT zs SPEED OFFSET FAULT Sac MEASUREMENT OVERELOW FAULT Execution or programming fault the allowed offset the measurement exceeds the true rated force useful force Example offset 200 daN true rated force 3000 daN measurement without offset correction 2900 daN true measurement 2900 200 3100 daN exceeds the true rated force This test is carried out when the value is stored During execution the saturation of the measurement is checked SETPOINT OVERFLOW FAULT Execution or programming fault the offset requested force set point exceeds the true rated force useful force 41 STOP ON RETURN FORCE FAULT Execution or programming fault the MVAT measures a force during the return phase which is greater than the Safety Return Force set point Remedy Check the force using the command ESC o warning offset display does not work just after a RESET Increase the aa return force parameter in the specification tab 42 EXTERNAL CHAINING PROGRAMMING FAULT EXTERNAL CHAINING PROGRAMMING FAULT PROGRAMMING FAULT protactive active Ee TRIP POSITION gt DISPLACEMENT CARRIED OUT Pr
160. rload max factor gt 1 must be entered for example 1 2 class entry error sensor power supply overrun error 15 volts sensor power overrun allowed 15 volts requested force correction gt positive authorised percentage error requested force correction gt negative authorised percentage error if in the Quality Department menu a value is entered in the Max force correction field and nothing in the other fields you will have this fault which scrolls on the screen with the nearest output flashing 63 64 RATED CALCULATION FAULT APPROACH gt OPENING FAULT Programming fault the Approach position set point is greater than the Top Dead Centre the opening of the Ue found during calibration 67 MEASUREMENT SATURATION Execution or programming fault indicates that the force measured exceeds the true rated force useful force FORCE BEFORE END YES BUT NO TRACING Programming fault indicates that the Force before stop result is enabled box checked although the Store the Curve flag is disabled box not checked Programming fault indicates that the Offset from Actual Working Plane PRV is positive and greater than the Top Dead Centre the opening of the UE found during calibration DISPLACEMENT POSITION CALCULATION OVERFLOW FAULT Programming fault indicates that there is a positive position set point greater than the opening of the UE for the sequence requested cycle curve Example opening 249 418mm programmed position 250
161. roject My Station Curve of O ring Press fit Unit ol Project Pages Windows Tools Edit Display Help Page Liste Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 24 25 Start position End position Comments 210 000 Checked Curve Pressing Curve prog l 180 000 Control Type All p Sa Quality validation 0 000 1 Window cycle O 0 000 Distance from end a 3 2 3 0 000 Max Force at Dist from end Min Force at Dist from end Gradient Treshold a bees 2 3 4 5 6 k 8 9 Co wN v in S an in ollo she D a o ele By EXPERT Flags 10 Controls i z Max Yalues Min Yalues Gradient Mode Delta Delta Type Max Force Min Force Max Force Min Force 1 2 600 0 2 400 0 2 400 0 2200 0 daN 200 0 2 000 0 2 000 0 daN 0 000 15000 daN Amon 0 0 0 0 0 0 a a Z d pod Ecd Fa ojlojlollel f E ss os a a 0 0 0 0 a elfes EUR O R OH 5O O ca o a 2 o D oOo Nn D om Se LC M oOo oa M D Oo Se LC Fr wo oOo AH om om WwW N o m 0 0 Oo en b b b D b b h b b bl dnih o 0 000 o0 Les o gt o Ethernet connected FSA GDF Suez User EXPERT COMMENTS AREA Free format comment field limited to 4096 charac
162. roject My Station UE Targeted O ring Press fit Unit Sele Project Pages Windows Tools Edt Display Help Grp Test EJ J P H IP_UEXP Os Comments gt 1 900 000 004 173 236 084 1 UG 30kN 4600 C300 COM Ok F2 1 0 Then the setup window of the com0com tool appears D Setup for com0com Virtual Port Pair 0 COM12 COM12 emulate baud rate C emulate baud rate COM14 enable buffer overrun _ C enable buffer overrun Virtual Port Pair 1 enable plug in mode _ _ enable plug in mode E COM23 enable exclusive mode _ _ enable exclusive mode COM25 enable hidden mode _ C enable hidden mode TX elx DTR BTR DCD DCD RTS CTS RI DUTI OUT2 For each Unit into your project you should have 2 pairs of Com Port One is for the RS232 and one is for the RS485 In our example when closing this window the Com Port of the unit will be COM25 the output port of the second pair Then if you click on the Launch Com Button 8 the Com Port will be redirected to the MVAT by the PC and the UExp DO NOT FORGET to DISCONNECT the COM PORT into the UExp Menu before and a terminal connected on the RS232 of the MVAT card will be launch Rhapsodie net User Guide 2013 09 83 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs 7 Additional information 7 1 Numb
163. rt etc is the same as when it was first created Rhapsodie net User Guide 2013 09 66 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF Sez 6 6 Results This chapter is under construction as the Rhapsodie page is in modification 6 7 Advanced functions These pages become visible when the selection is checked Rhapsodie Net My_Project Inserti y_ Static e BS C Project Edit Display oO amp Li cts Send Config Pages Windows Tools Y Download 1 dei gt Pi I 4 i APR Upload LA a a Gomes ae gt aay 100 004 173 236 084 MVAT firm vers lt V10 L MVAT firm vers lt V10 05 v Display Advanced Features Configuration mode For each page Display the Advanced Features tab From then on when the specifications or Cycles pages are opened one or more additional tabs are displayed 6 7 1 Specifications page 6 7 1 1 Appendix tab al Project Pages Windows Tools Edit Display Help DBSHCCORE SA amp Send window results Send Curve to PC Calibration Current 99 00 V Display Results on PC Manual mode Curent 100 Detailed Cycle Time Retum Curent 90 Process Control recorder Rated value for auxiliary 00 Press recorder Offset fault Threshold Pulling calibration Force Pulling Safety Force 237 FLAGDESTBIT a MVAT Multiplex Ma
164. s cycle we are in window sequence mode and it is only possible to have the force before end at the same time as the curve calculation i e once all windows have been executed 101 HARD CYCLE START NOT ACTIVE IN CONTROL MODE FAULT In control mode the Hard cycle start On Off input E1 must be raised 102 CONTROL MODE NOT AUTHORISED FAULT Programming fault The Keyboard controlling enabled box in the Appendix Specifications page is not checked 103 ABSOLUTE DESCENT POSITION IN CONTROL MODE FAULT In control mode programming fault associated with the absolute descent command positive set point Descent set point gt table opening TDC negative set point Descent set point lt Lower safety position 104 ABSOLUTE ASCENT POSITION IN CONTROL MODE FAULT In control mode programming fault associated with the absolute ascent command positive set point Ascent set point gt table opening TDC negative set point Ascent set point lt current position 105 RELATIVE ASCENT POSITION IN CONTROL MODE FAULT In control mode programming fault associated with the relative ascent command positive set point Ascent set point gt current position negative set point Relative ascent set point must not be negative 106 RELATIVE DESCENT POSITION IN CONTROL MODE FAULT In control mode programming fault associated with the relative descent command positive set point New descent position gt safety set point Relative descent
165. see E CDStation_Xxx Dossier UE 1 Station_XXX PJR 1Ko Fichier PIR Q ue 2 v Station_Xxx Rap 1Ko Fichier RAP gt lt 661 octets Poste de travail The project file PJR The Stations directories 1 per station created in the project Under each Station directory as many UE directories as press fitting units created Under each UE directory DER D F5A Presses Ligne1 0Pxxx OK Dossiers X Nom Taille Type a Station xxx A Qaccuse Dossier a 9 UE 1 courbes Dossier C2 Accuse journal Dossier C2 courbes trace Dossier O journal upload Dossier CO trace Courbes xml Document XML C2 upload Cycles Xml Document XML a ve_2 Profils Xml Document XML Accuse Resultats Xml Document XML CD courbes Sequences Xml Document XML C2 journal Specifs xml Document XML CO trace C2 upload Poste de travail You will find all the xml files containing the cycles sequences profiles etc The Curves directory contains all the curves stored during production when the PC was connected to the MVAT card Rhapsodie net User Guide 2013 09 62 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF CZ 6 1 2 Opening a project directly If you don t want to change the data for a project but just open Rhapsodie to view the curves produced for example just double click the corresponding PJR fi
166. set point too big gt overflow negative set point Relative descent set point must not be negative 107 SPEED CONTROLLER NOT READY IN CONTROL MODE FAULT Execution fault The speed controller is not ready 108 SEQUENCE TERMINEE En mode pilotage uniquement les num ros de MESSAGE sont utilis s par le pupitre UExp MVAT pour traduire le message DEFAUT ASSERVISSEMENT EN VITESSE POUR LA POURSUITE En mode poursuite Effort il y a eu un d faut d asservissement vitesse V rifier les param tres de ce mode D EFFORT Rhapsodie net User Guide 2013 09 115 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF SCs DEFAUT ASSERVISSEMENT EN COURANT POUR LA POURSUITE En mode poursuite Effort il y a eu un d faut d asservissement en courant V rifier les param tres de ce mode DIEFFORT soit la consigne de courant est gt a 50 du courant max au moment du d clenchement a la force soit la consigne de courant calcul e pour compenser la perte d effort est gt 50 du courant max DEFAUT CYCLE DE POSITIONNEMENT A LA FORCE En mode Incr ment d Effort il y a eu un d bordement du calcul de la nouvelle force appliquer DEFAUT CORRECTION TEMPERATURE Peut se produire lorsque la correction temp rature est active et si il manque le capteur de temp rature b ti durant talonnage ou durant le cycle DEFAUT MODE POURSUITE ET DECLENCHEMEN
167. so be an incorrect force measurement Remedy Clear the tip of the pin Check the force using the command ESC o FORCE BEFORE APPROACH FAULT Execution fault the MVAT measures a force before the Approach position set point The force measured is greater than the Safety force set point or the Trip force set point or the Maximum force set point Remedy Clear the tip of the pin Check the approach position L STOP ON LOWER SAFETY IN CALIBRATION MODE Execution faut Maximum displacement reached in calibration mode displacement measurement overflow 10000mm depends on the number of pulses Phase wiring reversed IN and IN in this case the fault appears on the first PULSE Note In the case where signals from the speed controller are used for displacement if the direction of the motor is reversed in the Infranor program Reverse movement the IN and IN wiring must also be reversed STOP ON LOWER SAFETY IN CYCLE FAULT Execution fault max displacement reached in calibrating Lower Safety Position set point STOP ON MAX FORCE FAULT Execution fault no Trip Force programmed stop on max end stop force Safety Force set point or Maximum force set point 12 STOP ON LOWER SAFETY ON INERTIA FAULT Execution fault during the Holding time the spindle reaches the Lower Safety Position set point 13 LINE SELECTION FAULT Prog
168. sults result settings which can be used by the PLC via the Field Bus Rhapsodie net User Guide 2013 09 17 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GDF Sez e 5 3 Creating a project with 1 station and 1 press fitting unit 5 3 1 Creating a Project Station and File path To be able to send programs to the MVAT card you must create a project G Rhapsodie Net a wer oon CV J 5 Open Ctr O Ctri 5 The Stations page opens you can make it full screen if you want to Rhapsodie Net New Custommer Sele Project Pages Windows Edit Display Help NS ied CS OS gh p Stations E el Ed de 1 P gt 0 L Station name Station path Creator Expert Operator Visitor Comments j fo rr i IF Station_1 Ethernet connected FSA GDF Suez User FSA One station is created by default Station 1 but neither the directory where the file will be saved nor any passwords exist Rhapsodie net User Guide 2013 09 18 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ VV To change these the FIRST thing that must be done is to create the Creator password Click the Creator button for station Station 1 Rhapsodie Net New Custommer Stations Be Project
169. ters Rhapsodie net User Guide 2013 09 87 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GOF ASCs DEFINITION OF ENTRY FIELDS Control type allows the user to select 6 types of check for all defined windows Control Type Fields identical for all types of check Checked curve This field allows the user to select which curves the check is to be carried out on in pressing or pulling mode checking both is disabled The MVAT currently stores 2048 pressing force values and 2048 pulling force values Checked Curve v Quality validation If this box is checked the quality check carried out on each of the storage windows enters in the overall quality assessment of the press fitting operation For example if a press fitting operation reaches the desired end under the desired final force but the check carried out on window no 3 proved to be not OK the press fitting cycle is declared not OK If this box was not checked the quality check of each window does not form part of the overall press fit quality 1 Window cycle If this box is checked on each cycle or each sequence chained and if curve storage was requested in the cycle the storage window taken into account will be the next window If this box is not checked the window is no longer associated with the cycle and it is possible to have several windows in the same cycle The
170. threshold Min Force 107 8 daN Start Relative Previous window Min Force 79 8 daN Start Relative Previous window Min Force 74 3 daN End Defined Width Start Max Force 149 5 daN End Defined Width Start Max Force 150 daN End Defined Width Start Max Force 502 5 daN Curve Min OK Start 37 052 mm Curve Min OK Start 29 066 mm Curve Min OK Start 17 073 mm Curve Max 7 OK End 29 066 mm Curve Max OK End 17 073 mm Curve Max 7 OK End 15 02 mm daN 00 Available Curves C courbe_14 05 12 16 07 08traff txt C courbe_14 05 12 16 07 08 txt C courbe_14 05 12 16 05 14 txt C courbe_14 05 12 16 07 08traff tat 200 Information Date 04 06 2012 10 48 41 A MVAT ID 0 0 1 237 160 136 1 Rated Force 1500 daN Press resolution 819 6 Imp mm Curve resolution 14 16 um Result 203908 l Sequence 1 Curve 70 Nb of Cycles 1 Curve Checking Active Curve quality Ok Sequence quality Ok j j i j Curve File directory 25 27 29 31 33 35 37 39 41 43 C Documents and Settings Vares_M Mes documents _Outils CopieSFSA ENCRES Sto d1 Stor Wd mm Rhapsodie net User Guide 2013 09 55 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF SCs If the part is too long the curve exits from check window no 3 and a strict inclusion fault is obtained on the last window VY
171. tion Window 0 0 daN Force threshold to start and Offset threshold If a force is entered the press will look after this force and as soon as this force is reached the seeking of slope changing will start If an offset is entered the seeking will start after this offset If no force is entered value 0 0 daN the seeking will start at the Start Obrserv Pos position Slope changing detection Rate The slope of the curve is calculated permanently and as soon as the ration of the new slope divided by the previous one is more than this value the press will stop and finish its cycle Rhapsodie net User Guide 2013 09 78 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF ACs Observation window To calculate the slope independantly of the fast variations of the measurment the average slope is calculated on a force interval than you can adjust with this parameter 6 7 2 1 Page tab Force Check Cycle type When this type of cycle is chosen certain fields have a different role relative to the other types press fitting positioning This type of cycle allows an auxiliary device to be controlled The typical case is searching for a spline The press descends and if the pinion to be press fitted is not opposite the splines the force is stopped and an auxiliary device is controlled which turns the shaft or the pinion and when the for
172. to 2 points mode automatically If one or more of the max or min values are not wanted just set them to Zero It is essential to use the Fabricom Solution3d xls assistance tool which uses the curves from VisuCourbe and enables suitable settings to be defined from actual readings Rhapsodie net User Guide 2013 09 95 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or communicated without their authorisation GDF Sez CONTROL TYPE RELATIVE With gradient mode Check Gradient to check changes in the slope s of the window s to be monitored Enter the Gradient threshold value with the help of Fabricom s Solution3d xls tool Enter the Factor and Delta values for each window where the gradient check is checked the field for the corresponding factor value having become active Rhapsodie Net My Project My_Station Curve of O ring Press fit Unit o Project Pages Windows Tools Edit Display Help Page Lise Force Storage Windows Created on 04 06 2012 15 21 46 Modified on 04 06 2012 15 51 53 Curve prog Start position End position Comments Le 220 000 210 000 Checked Curve Pressing _ 200 000 180 000 Control Type Relative 175 000 172 000 Quality validation 0 000 0 000 1 Window cycle a 0 000 0 000 Distance from end 0 000 0 000 Max Force at Dist from end 0 000 0 000 Min Force
173. u E Afficher le CLUF pour l imprimer Origine du fichier Disque dur sur cet ordinateur Acceptez vous les termes du pr sent contrat de licence Z Afficher les d tails Changer quand ces notifications apparaissent Accepter Ne pas accepter Si vous choisissez Ne pas accepter l installation se terminera Yous devez accepter ce contrat pour effectuer l installation Rhapsodie net User Guide 2013 09 14 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF SCs 4 Updating software To update Rhapsodie Net you must first uninstall the installed version then re install the new version 4 1 Uninstallation You just have to clic on the uninstall shortcut in Start Menu FSA Electric Press Windows Live Movie Maker Then follow instructions answer YES Windows Media Center we ie T Windows Update d 7 Zip pS EE Mickael Vares dO Advantech eAutomation i Autodesk amp Canon MP500 amp CCleaner d com0com i Corel dO Corel DVD MovieFactory Lenovo Edition do DAEMON Tools Lite d amp D marrage do Dolby Js Evernote P riph riques et imprima d FileZilla FTP Client d FormatFactory Programmes par d faut do FSA Electric Press Rhapsodie Net Aide et support W Uninstall Rhapsodie VisuCourbe Net Documents Images Musique Ordinateur Panneau de configuratio FSA Electric Pr
174. uded into comOcom software You have to connect the PC to the Ethernet Port 1 of the UEXP MVAT and configure into Rhapsodie Rhapsodie Net My Project My Station UE Targeted O ring Press fit Unit Project Pages Windows Tools Edit Display Help gt Send Config 1 Download Upload MYAT firm vers lt V7 00 e oe MYAT firm vers lt V10 Comments gt 1 Without Uexp With Uexp Display Advanced Features Configuration mode Then two new columns appears IP_UEXP and Num Port UEXP Rhapsodie Net My_Project My Station UE Targeted O ring Press fit Unit BAA Grp Num Port UE Chan Rack Identification UE References 27 Com Port Test EJ J P Comments IP_UEXP UEXP gt 1 J00 000 004 173 236 084 1 UG 30kN 4600 C300 COM Ok 1 0 For IP_UEXP you ve have to enter the IPV4 of the UExp MVAT used ex 172 16 2 50 For the Num Port if the unit is connected on the first channel of the UExp MVAT serial port 3 and 4 of the UExp then type 2217 If the unit is connected on the second channel of the UExp MVAT serial port 5 and 6 of the UExp then type 2218 Rhapsodie net User Guide 2013 09 82 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GDF CZ T To choose the COM Port you have to click on the button Rhapsodie Net My_P
175. ult List 5 5 7 3 UE references page 5 5 7 4 Page About 6 1 Using Rhapsodie Net General principles 6 1 1 Project Storage directories 6 1 2 Opening a project directly 6 1 3 Upload Import Export 6 1 3 1 Upload Retrieval of programs from MVAT 6 1 3 2 Import 6 1 3 3 Export 6 1 4 Sending programs 6 1 4 1 Case of communicating through an UExp MVAT panel Rhapsodie net User Guide 2013 09 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation 3 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation FSA GOF Sez 6 1 5 Using the List pages 65 6 1 5 1 Copy Pasting 65 6 1 5 2 Initialize previously Delete 65 6 1 5 3 Consistency 65 6 2 How to backup projects 66 6 3 How to retrieve a project on another PC 66 6 4 How to add delete a Station to from the project 66 6 5 How to add delete a Press fitting unit to from the Station 66 6 6 Results 67 6 7 Advanced functions 67 6 7 1 Specifications page 67 6 7 1 1 Appendix tab 67 6 7 1 2 Maintenance tab 72 6 7 2 Cycle Page 76 6 7 2 1 Advanced tab 76 6 7 2 1 Page tab Force Check Cycle type 79 6 8 Calibration and learning cycle in pressing mode 80 6 8 1 1 Definition 80 6 8 1 2 Description 80 6 9 Calibration and learning cycle in pulling mode 81 6 9 1 1 Definition 81 6 9 1 2 Description 81 6 10 Us
176. up to 1 5 seconds This does not affect the cycle time and allows the VisuCourbes tool to draw the force displacement curves WARNING If no PC is connected during production this box must be unchecked to avoid wasting time the card makes 3 attempts to send the curves Display results on PC Function disabled Detailed cycle time If this box is checked the time of the last cycle carried out is displayed in the result block of the journal If this box is not checked the time displayed is the cumulative time from the start of the sequence Process control recorder Monitoring mode for Fabricom After sales service Press recorder Monitoring mode for Fabricom After sales service INPUT OUTPUT AREA MVAT Multiplex max time TMUX specifies the maximum time allowed for multiplexing the inputs in automatic mode I O Anti aliasing time TAR specifies the anti aliasing time for Inputs Outputs I O Wraparound time TRMin specifies the MVAT minimum loop time I O min response time Tack specifies the minimum MVAT response time Index filter Allow the signal from the index position detector to be filtered by software to avoid the index being detected while the shaft is not on this position This value must be between 0 and 0 08s Brake opening Waiting Time Adjusts the time allowed to the brake to open before carrying out the Offset measurement at start up By default it is set to 400 ms Elag definitions Working with Field Networ
177. wer gage calibration cycle is launched The shaft of the pin exits at a configurable speed until the tip of the shaft or the end of the tool comes into contact with the lower gage The pin then applies an increasing force and when the calibration force is reached the shaft raises back up to the idle position The second gage called the upper gage is then placed in position and an upper gage calibration cycle is launched The shaft of the pin exits at a configurable speed until the tip of the shaft or the end of the tool comes into contact with the upper gage The pin then applies an increasing force and when the calibration force is reached the shaft raises back up to the idle position Lower gage Upper gage calibration calibration Idle position PR Lee rat tat ata ae Pressing Position detector speed die Pressing Calibration Pressing Calibration calibration return speed calibration return speed speed speed Difference 60 mm min gt E6 N T N Lower gage es H1 xx 2 o mm or H1 Position O Reference defined during the calibration of the machine At the end of this last cycle a calibration result block is displayed on the journal giving the resolution the index centring and the press opening The calibration curve deformation in um as function of the force may be viewed using VisuCoube by opening the upload file for the unit see Visucourbes N
178. wn if threshold reached Reserved for future features Retum Inertia Time Result Request Cancelling Speed slope Time 5 i Pressing Pulling curve Speed Offset RS485 intra char time Timing by COM1 F Press Sensor Measurement 2 823 0 daN Checking Sensor Measurement 27460 daN Max Force correction 10 00 Ethernet connected FSA GDF Suez User EXPERT WORKING MODE DESCRIPTION AREA Offset This is the offset value given after calibration has finished It can be entered in Rhapsodie net but the MVAT card keeps it in memory anyway Max offset This is the maximum value tolerated for the offset at the end of calibration Pressing deformation This the max value in mm tolerated for the distortion of the frame with the pin in pressing mode The value 0 00 disables this test Pulling deformation This the max value in mm tolerated for the distortion of the frame with the pin in pulling mode The value 0 00 disables this test Calibration table linearisation During calibration the MVAT card saves the distortion table for the frame This setting enables the first 8 16 or 24 recordings to be linearised in order to filter any spurious values or mechanical sticking points Decel ramp to reach TDC Determines the distance over which the UE decelerates to change from the return speed to the start speed Gamma2 cst Approach anticip This value allows the MVAT to anticipate the travel of the shaft while sl
179. x Time C o0 Working with FieldBus Start Speed 1 0 Anti aliasing Time TAR o Multi Index Pulling Claibration Speed 200 VO min response Time Tack 0 Start Cycle Operating Calibration Retum Speed 5 00 1 0 Wraparound Time TRmin 0 50 s E Ack needed in case of fault Speed from TDC to Home position 20 00 Index Fiter O00 s E PLCI O management kie ponton fom TDC 0 000 Brake opening Waiting Time o4 C tdle position on 55 output Old PLC compatible C Extemal stop on 15 enable 9 000 mm PMH F AGMODE 35939 Keyboard Controlling Enabled Index Centering 0 000 mm index PMH Created on 03 06 2012 22 23 54 Modified on 29 01 2014 11 20 56 Signed EXPERT Ethernet connected FSA GDF Suez User EXPERT Rhapsodie net User Guide 2013 09 67 130 This document is the property of FABRICOM SYSTEMES D ASSEMBLAGE and may not be reproduced or disclosed without their authorisation GOF ACs TECHNICAL FEATURES AREA Screw pitch specifies the pitch of the roller screw in mm This field is only used by the MVAT card if the pin identification card is absent or defective To be entered only for pins which do not have an electronic identification or pins which do not appear in the UE references list In this case refer to the manufacturer s data Equipment references section of the maintenance manual Pass Band Value in Hertz of the pass band of the instrumentation amplifier processed by the software The default value is 1000

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