MR-J4-T20 - Installation Guide IB(NA)-0300204-B (06.13)
Contents
1. 4 Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you 2 5 Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies a2. NCAUTION personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR J4 T20 Here professional engineers are persons who have taken proper engineering training Please note if you can take proper engineering training at your local Mitsubishi Electric office Contact your local sales office for schedules and locations 2 2 Correct use Always use MR J4 T20 within specifications voltage temperature etc Refer to chapter 7 of this installation guide for details Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation 2 2 1 Selection of peripheral equipment and wire For selection example of MCCB fuse and wires for MR J4 _B_ RJ020 servo amplifiers refer to MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual MR J4 T20 has a part for grounding on the frame FG Fix the metal part FG of MR J4 T20 with a screw to ground 2 2 2 EU compliance The MR J4 _B_ RJ020 servo amplifiers are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections EMC directive 2004 108 EC and Low voltage directive 2006 95 EC 1 EMC requirement MR J4 _B_ RJ020 servo amplifiers comply with category C3 in accordance with IEC EN 61800 3 As for I O wires max length 10 m and encoder cables
3. Installation and configuration diagram Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to the product before starting the installation or wiring ZA WARNING The following shows a representative configuration example For 3 phase 230 V AC input i aphase IE Servo amplifier 30 V AC MCCB MC f L4L2L3 P or fuse S MR J4 T20 N L11 J ge CN10A Power iz D From controller or supply lt MCCB CN10B previous servo amplifier 3 phase or fuse To next servo amplifier or ovac pe CN2 _ terminal connector Transformer _Sercomected FUE cabinet site eae a EM Machine side 4 Encoder 5 Maintenance and service This chapter explains servo amplifiers mounted MR J4 T20 ZN WARNING To avoid an electric shock only qualified personnel should attempt inspections For repair and parts replacement contact your local sales offic Do not perform insulation resistance test on the servo amplifier Otherwise it may cause a N CAUTION maifunction Do not disassemble and or repair the equipment on customer side 5 14 Inspection items It is recommended that the following points periodically be checked 1 Check for loose terminal screws of the servo amplifier Retighten any loose screws 2 Check servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches or cracks Pe
4. 50 kHz to 30 MHz Bases for the evaluation Product standard IEC EN 61800 adjustable speed electrical power drive systems Part 3 EMC 2 4 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 3 Mounting dismounting The devices must be installed in the specified direction Not doing so may cause a malfunction Z CAUTION Mount the servo amplifier on a cabinet which meets IP54 in the correct vertical direction to maintain pollution degree 2 The following shows an example of MR J4 200B 4 RJ020 or less and MR J4 350B RJ020 For others refer to MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual 1 Remove the cap of CN7 and CN9 connectors of the servo amplifier and push the four corners of the side of MR J4 T20 simultaneously to the servo amplifier until the four knobs click so that CN7 and CN9 connectors are connected straight 2 Tighten the metal part FG with the enclosed installing screw M4 Cabinet Top Cabinet Yj A Z YM 40 mm 80 mm or longer a moe for wiring 6 8 _ gt 10 mm Sih 40mm Servo amplifier or more x Note a amp J 47 amore e o hes 5 o Z 40 mm or more YW whem VEL Note For the MR J4 500B RJ020 servo amplifier the clearance between the left side and wall will be 25 mm or more 4 Electrical
5. MITSUBISHI ELECTRIC General Purpose AC Servo MELSERV O J4 Conversion unit for SSCNET of MR J2S B MR J4 T20 Installation Guide Country Region Sales office Tel Fax USA Mitsubishi Electric Automation Inc Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Fax 1 847 478 0327 Germany Mitsubishi Electric Europe B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 Italy Mitsubishi Electric Europe B V Italian Branch Tel 39 39 60531 Viale Colleoni 7 Fax 39 39 6053312 1 20041 Agrate Brianza Milano Italy China Mitsubishi Electric Automation China Ltd Tel 86 21 6120 0808 AF Zhi Fu Plazz No 80 Xin Chang Road Fax 86 21 6121 2444 Shanghai 200003 China Taiwan Setsuyo Enterprise Co Ltd Tel 886 2 2299 2499 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Fax 886 2 2299 2509 Korea Mitsubishi Electric Automation Korea Co Ltd Tel 82 2 3660 9552 3F 1480 6 Gayang dong Gangseo gu Seoul Fax 82 2 3664 8372 157 200 Korea Singapore Mitsubishi Electric Asia Pte Ltd Tel 65 6470 2460 307 Alexandra Road 05 01 02 Fax 65 6476 7439 Mitsubishi Electric Building Singapore 159943 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper 1B NA 0300204 B 1306 MEE Printed in Japan Specifications are subject to change without notice Copyright 2013 Mitsubis
6. hi Electric Corporation All Right Reserved Rating plate af MITSUBISHI SER A33001001 3 Serial number MODEL R J4 T20 Model 1P00 MAN IB NA 0300204_ IP rating Manual number TC350A153G51 MITSUBISHI ELECTRIC CORPORATION DATE 2013 03 4 Year and month of manufacture Country of origin 1 About the installation guide 1 1 MELSERVO MR J4 relevant manuals This installation guide explains how to mount MR J4 T20 If you have any questions about the operation of the equipment described in this guide contact your local sales office In addition when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation guide explains the safe operation of MR J4 _B_ RJ020 servo amplifier for engineers of machinery manufacturers and machine operators For detailed information of the products refer to MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to
7. max length 50 m connect them to a shielded grounding Use an EMC filter and surge protector on the primary side The following shows recommended products EMC filter Soshin Electric HF3000A UN series Surge protector Okaya Electric Industries RSPD 250 U4 series MR J4 Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELECTRIC EUROPE B V declares that the servo amplifiers are in compliance with the necessary requirements and standards 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 2 3 Compliance with global standards MR J4 T20 complies with the following global standards 2 3 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MR J4 _B_ RJ020 servo amplifiers 1 Only qualified personnel and professional engineers should perform system installation 2 When mounting installing and using the MR J4 _B_ RJ020 servo amplifier always observe standards and directives applicable in the country 3 The MR J4 _B_ RJ020 servo amplifiers fulfill the requirements to conducted emissions at the main connections in the frequency range from 1
8. nd also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
9. or less 2 Quality of the batteries degrades by the storage condition The battery life is 5 years from the production date regardless of the connection status 6 Transportation and storage Transport the products correctly according to their mass Stacking in excess of the limited number of product packages is not allowed CAUTION lnstall the equipment in a load bearing place in accordance with MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual Do not get on or put heavy load on the equipment When you keep or use it please fulfill the following environment Environment Arbient Operation A 0 to 55 Class 3K3 IEC EN 60721 3 3 temperature Transportation Note 20 to 65 Class 2K4 IEC EN 60721 3 2 Storage Note i 20 to 65 Class 1K4 IEC EN 60721 3 1 Operation transportation i z storage 5 to 90 RH Ambient humidity 10 Hz to 57 Hz with constant deviation of 0 075 mm Test values 57 Hz to 150 Hz with constant acceleration of 9 8 m s 1 g to IEC EN 61800 5 1 Test Fc of IEC 60068 2 6 Operation 5 9 m s 0 6 9 Transportation Note Class 2M3 IEC EN 60721 3 2 Storage Class 1M2 IEC EN 60721 3 2 Pollution degree 2 1P20 IEC EN 60529 Except terminal block and fan finger guard Open type UL 50 Operation storage 1000 m or less above sea level Transportation 10000 m or less above sea level Vibration load IP rating Altitude Note In
10. regular transport packaging 7 Technical data CAUTION When M T20 is mounted the STO function cannot be used 7 1 MR J4 T20 Model MR J4 T20 Control circuit Voltage 5 V DC supplied from the servo amplifier power supply Rated current Al 0 1 Network interface SSCNET interface CN10A connector CN10B connector Connection to a personal computer Communication function RS 232C MR Configurator MRZJW3 SETUP161 compatible CN30 connector Structure Natural cooling open IP rating IP 00 Pollution degree Overvoltage category Protection class 2 IEC EN 60664 1 Ill IEC EN 60664 1 I IEC EN 61800 5 1 Mass g 140 7 2 Dimensions Unit mm 5 x 6 mounting hole for grounding Rating plate Ai 161 pe Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective
11. rform periodic inspection according to operating conditions 4 Check that the connectors are securely connected to the servo motor 5 Check that the wires are not coming out from the connector 6 Check for dust accumulation on the servo amplifier 7 Check for unusual noise generated from the servo amplifier 8 Check the servo motor shaft and coupling for connection 5 2 Parts having service lives Service lives of the following parts are listed below However the service life vary depending or operating methods and environment If any fault is found in the parts they must be replaced immediately regardless of their service lives For parts replacement please contact your local sales office Part name Life guideline Notet 10 years Number of power on forced stop by EMT Forced stop and controller forced stop times 100 000 times Cooling fan 10 000 hours to 30 000 hours 2 years to 3 years Refer to MR J4 _B_ RJO20 MR J4 T20 Servo Amplifier Instruction Manual 5 years from date of manufacture Smoothing capacitor Relay Battery backup time Note 2 Battery life Note 1 The characteristic of smoothing capacitor is deteriorated due to ripple currents etc The life of the capacitor greatly depends on ambient temperature and operating conditions The capacitor will reach the end of its life in 10 years of continuous operation in normal air conditioned environment 40 C surrounding air temperature
12. s any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company vill any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc 2 Please note that the Product including its spare parts cannot be ordered after its stop of production 3 Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details
13. unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and ha
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