Montageanleitung und Anweisungen für den Fachhandel Technical
Contents
1. No differing radii at the hold points e Height adjustment of the toe piece Adjustment according to 3 10 e Forward pressure Adjustment according to 3 8 C Screws at the front piece or the lock mechanism climbing aid are loose e Check whether screws are missing over wound or loose If necessary repair or replace or maybe glue it in If everything is ok repeat the release check If it still does not function properly we recommend consulting the manufac turer Care and maintenance The warranted guarantee by hagan pre sumes that the owner s manual as well as the warning notices have been followed and taken care of Make sure to get the binding checked according to its function and correct adjustment regularly or at least before starting a new ski season Always store your skis with the binding locked in a dry and cool but frost protected place If the binding is heavily contaminated only refine it with water Caution Only use hagan approved lubri cants Otherwise friction values could alter leading to unintended releases In case of questions or dubiety we are glad to help anyway Tested and approved according to the DIN ISO 13992 Tour and DIN ISO 9462 Alpine by TUV Stid Product Service GmbH Munich Made in Germany All operating and mounting instructions are available as a PDF database at www hagan ski com Hagan Ski GesmbH Andiesen11 4774 St Marienkirchen Austria 43 7711 33133 0 Art2. ay on SA N S Montageanleitung und Anweisungen fur den Fachhandel Technical and Installation Instructions for Retailers Instruction de montage et indications pour le magasin sp cialise Istruzioni de montaggio e dispositioni per il commerciante Instrucciones de montaje de la fijaci n para travesias para distribuidores AE AY ESTAS DIRAE Retail assembly instruction for touring binding hagan Z e For a perfect performance of the bind ing everything like mounting adjusting and maintenance has to be carried out by a special retailer according to the manufacturers guidelines e You can only use the original ski stop per If using a ski leash it has be to be according to DIN ISO Standard 11087 e Any modification of the binding any improper use or use with non suiting accessories raises the risk of an unin tended release and therefore is not per mitted e The hagan Z binding has to be mounted right on the ski and without any other external parts in order to not influence especially the proper function of the ski stoppers e Not standardized worn or damaged boots are due to negatively influence the release function e An adjusting range of more than Z is not standardized The setting in this range is at one s peril The hagan Z is TUV approved and complies with DIN ISO 13992 Tour and DIN ISO 9462 Alpine e The hagan Z01 suits the following standardized soles Ski boots for on
3. 3 2 Switch the climbing aid lever 12 up into stage 1 3 3 Place the rest of the binding unit on the ski and align it with the base plate of the climbing aid 24 3 4 Tighten the two front screws of the pivot shaft 20 3 5 Tighten the two rear screws of the pivot shaft 20 3 6 Check whether the rear side of the binding frame 23 is precisely aligned with the base plate 24 of the climbing aid 12 If needed loosen the two front screws and align again Tighten all screws 3 7 Check whether the locking device 11 properly locks the rear end of the binding frame 23 3 8 Adjusting the sole length and the for ward pressure Place the boot in the binding and adjust the heel cup with the length adjustment screw until the screw head aligns with the housing of the rear piece 3 9 Half open the opening lever for two three times and make sure the boot is properly centered If needed repeat step 3 8 3 10 Height adjustment front piece Pull the toe of the boot upward in the front Adjust the toe sole holder 1 by turning the sole height adjusting screw 18 until there remains a gap between the boot sole and the gliding AFD 14 of 0 5mm it has to be pos sible to pull a 0 5mm paper test stripe 7 through this gap between the sole and gliding AFD Caution The toe sole holder screw may only be operated with a hand screw driver If the sole is too thick a not standardized it cannot be fitted in
4. 11 Lock for downhill mode and climbing aid stage 1 12 Climbing aid lever 13 Main frame 14 Gliding AFD 15 Ski brake pedal 16 Ski brake lever 17 Paper test stripe 18 Adjusting screw sole height front 19 Crampon mounting points 20 Pivot shaft 21 Binding screws 22 Rear standing platform 23 Rear side of the main frame 24 Base plate 25 Ski leashes 26 Ring 27 Hook 28 Lug 29 Slit 30 Crampon 31 Crampon adapter 32 Crampon lock Mounting on the ski and binding adjustment Please check the length of the boot sole and select the binding size according to the following scale Size Sole length S 255 310mm M 285 340mm L 315 370mm We recommend to always use the smallest size possible Before drilling the binding holes place your boot in the binding and check whether the forward pressure can be adjusted according to 3 8 This is crucial 08 10 Hagan Ski GesmbH Andiesen 11 4774 St Marienkirchen Austria Art Nr TU055 H 7 m Z 0 E L I Y g Z T with boots that have sizes 300 305mm and 335 340mm which are close to the particular adjusting ranges of the different binding sizes S M L Mounting preparations Always follow the ski manufacturers recom mendations Basically there are two differ ent ways ill B To place the binding on the ski a Skis with a mounting point most manu facturers indicate the mounting position of the binding either on the skis surf
5. box in the same line e If the binding has proofed unintended releases the retailer is allowed to adjust at the behest of the skier e First raise the front release value at the heel piece Then but only in case of still occurring unintended releases raise the value for torsional releases at the toe piece These settings have to be carried out progressively by raising the value in half steps 4 3 Measuring of the release torque with a testing device If mounting adjustment and functional test were carried out properly the binding has to be double checked with a calibrated according to DIN ISO 11110 measuring device for ski bindings Important Mind the specifications of the measuring device manufacturer This examination should assess and con firm with a print out that the adjusted nominal values for the release indicated in Nm are within the predefined tolerances Release value tolerance According to DIN ISO 11088 a release value tolerance of 15 is permitted corresponding with a chart value between one line above and one line below the nominal release value My Mz in the col umns of the adjusting chart If the meas ured value is lying within these tolerances the system can be cleared Important After a correct adjustment of the binding 10 08 10 Hagan Ski GesmbH Andiesen 11 4774 St Marienkirchen Austria Art Nr TU055 H it is necessary to hand out both the func tional unit and an inspect
6. is higher but the binding releases in any case even ina slight fall Skier type 2 e Has a basic skiing knowledge and good shape e Skis at varying speeds e Skis every terrain even difficult slopes e Applies to every skier who is not cate gorized in any of the other types 08 10 Hagan Ski GesmbH Andiesen 11 4774 St Marienkirchen Austria Art Nr TUO55 H 9 m Z 0 E L I Y g Z T Skier type 3 e High speeds difficult slopes e Skis aggressively and fast e Prefers steep terrain e Uses a Z setting which is above nor mal level As a consequence the risk of both unintended releases and releases in crashes is less 4 2 Adjustment of the release values e Find the skiers code according to chart 1 Find out the skiers weight in column 1 the skiers height in column 2 If these are not found in the same line use the code of the line above e This code refers to skier type 1 For a skier type 2 go one line down For a skier type 3 go two lines down e For a skier being older than 50 years again go one line up e After defining the skiers code go find the column in chart 2 which refers to the sole length in mm e The interface between the column for the sole length and the line for the skier s code specifies the adjustment value e Adjust front and toe piece accordingly e Caution if the interface of the right line and the column is a blank box take the value of the next
7. Piste skiing accord ing to DIN ISO 5355 touring boots for adults according to DIN ISO 9523 e Some Dynafit boots and the Scarpa F1 are not compatible e Leather boots and boots with a flexible sole are not supposed to be used We generally recommend to check both the boots fit into the binding before mount ing and whether the binding can be adjusted to the specific type of boot General guidelines for a standard ized equipment As a specialized retailer you are obliged to gage if necessary newly arrange or change all units of equipment and match them with the specific skier according to DIN ISO 11088 before you mount or adjust the functional unit ski binding boot All parts of equipment have to comply with current DIN ISO standards Guidelines for binding inspection e Before mounting or adjusting of a hagan binding a visual inspection especially of used bindings is required e Check whether die release setting of the binding is adjusted to the specific skier e Damages of the surface check the surfaces which are in contact with the ski boot for wear and obvious damages Repair or exchange the worn or dam aged part m7 COVBELEFORCIE hi e Ski brake check if its broken or bent check the function e Scales check for readability and adjustability e All binding surfaces have to be clean Check for contamination and corrosion If the ski brake is contaminated clean it with a dry or wet r
8. ace or on its sidewall whereas the midsole mark of the boot has to be aligned with this mounting point b Skis without a mounting point toe of the boot center of the ski 1 Defining the mounting point Skis without a midsole mark Bisect the length of the ski and mark it measured from the tail of the ski Align the mounting jig with its marking align the toe of the boot and clamp the jig A ski with an assembly marking for the middle of your boot Measure the length of your boot sole Match up the corresponding point on the scale of the mounting jig with the assembly marking for the middle of your boot and clamp 2 Drilling the screw holes Caution e Do not bend the ski while drilling e Make sure to use only the intended guide sleeves or marks referring to the particular binding length silver black gold 8 08 10 Hagan Ski GesmbH Andiesen 11 4774 St Marienkirchen Austria Art Nr TUO55 H Choose the step drill according to the manufacturers specification or the follow ing criteria e Adult ski wood core with integrated metal layer 4 1 x 9mm Adult ski foam core 3 5 x 9mm e Drill through the guide sleeves of the jig and make sure the jig is fitted tightly on the ski References for the fixing screws The fixing screws for ski bindings are conform to applicable DIN ISO standards For skis the standard claims for a specific binding mounting range on the ski and defined tea
9. ag Do not use solvents for the binding clean up no silicone and no other lubricants than the ones approved by hagan Repair broken or damaged parts Guidelines for ski inspection e Most skis do have a reinforced area in the skis centre for the purpose of mounting the binding Since ski mate rial construction and dimensions can vary it is important to follow the guide lines of the particular ski manufacturer Also mind the manufacturers sugges tions concerning drill diameter gluing materials or thread cutting Guidelines for the use of ski boots e hagan ski touring bindings do have release mechanisms that are related to the particular boot sole For a secure fixation of the boot into the binding a few minimum requirements according to ISO 5355 and 9523 concerning the geometry have to be fulfilled e Only boots complying with this standard are to be used Not suited are the soles of kids boots DIN ISO 5355 Type C e Caution boots that show a great wear have to checked about the secure func tioning with the binding or whether they can be fixed into the binding properly and safely hagan Z Description of the binding parts 4 2 3 4 5 6 T 8 9 4 Toe piece Toe sole holder Adjusting screw lateral release Adjusting scale lateral release Adjusting scale front release Adjusting screw front release Heel cup Opening lever Pole hutch of the opening lever O Adjusting screw for forward pressure and sole length
10. as described In this case you have to grind the sole down as far as the above mentioned paper stripe test can be realized 3 11 Height adjustment of the heel cup The heel cup 7 adjusts to the height of the boot heel by itself 3 12 Check whether the boot is held in the binding without any clearance There fore you have to turn the boot upward and sideways by hand 3 13 Ski brake The hagan ski brake is supplied with a ski brake for a maximum waist width of 80mm ex works Additional options are ski brakes with a waist width of 90 100 and 115mm Mounting and exchange of this optional brake widths Loosen the screws 22 exchange the whole brake against the optional new one and then tighten the screws again by hand Check The brake levers have to move freely along the sidewalls of the ski If they touch the sidewalls slightly you can carefully bend the levers apart until they have the desired width 3 14 Crampons Pivot the crampon 30 onto the bind ing frame from the bottom up and slide it forward until the cutouts within the crampon adapter 31 connect 93915763 with the crampon mounting points 19 of the binding frame 13 Now push the crampon locking lever 33 upward until it locks Dismount in the reverse order 3 15 General operation of the binding See user manual client 4 Release value selection and adjustment Only use the DIN ISO recommended release values Only use the chart
11. attached below or the official standard adjustment charts to calculate the right release value for the specific skier e Each modification or personal adjust ment can be hazardous e The adjustment is carried out via the adjustment screws 3 6 e The adjustment value is visible on the Z value adjusting scale 4 5 Always set front and toe piece on the same values e We strongly recommend to double check the release value on a speci fic binding test device compare ISO 11110 The release value have to be evaluated for each skier by a specialized retailer in order to find the right adjustment according to DIN ISO 11088 e All specifications and the adjusted Z value have to be entered in a certificate and be handed out to the client along with the owner s manual 4 1 Categorization of the skier according to the weight method Required information of the skier e Weight e Height e Age e Sole length e Skier type This classification for a skier s type has to be evaluated in a conversation between retailer and skier in order to find out the parameters for the setting of the binding The parameters are the following Skier type 1 e Skis without taking risks e Prefers moderate speed e Prefers easy moderate terrain e Has a basic skiing Knowledge and little shape e For good skiers with a moderate and mellow style preferring to on the safe side e Uses a lower Z setting The risk of unintended releases
12. ikel Nr TU0553 06 2010 7 lt Calibration chart of the weight procedures according to DIN ISO 11088 1 By consideration of the skier types 2 By consideration of the ages From slow From easy P 1 Code OK to moderate to moderate Skiers who correspond to neither the discription of item 1 nor the discription of item 3 One code line deeper Two code lines deeper Parameter of the skier Original setting parameter depending on the boot sole length Release value of the measurement edad device in daNm My in daNm Limiting value Limiting value Limiting value Limiting value Release set Release set value tolerance value tolerance Le 13 kg 14 17 a 18 21 kg 39 47 lbs 22 25 kg 48 56 Ibs 26 30 kg 57 66 lbs 31 35 kg 67 78 lbs 36 41 kg 79 91 lbs 42 48 kg lt 148 cm 92 107 lbs lt 4 10 49 57 kg 149 157 cm 108 125 lbs 4 11 51 58 66 kg 158 166 cm 126 147 lbs 5 2 5 5 67 78 kg 167 178 cm 148 174 Ibs 5 6 5 10 79 94 kg 179 194 cm 175 209 Ibs 5 11 6 4 6 5 95 kg gt 195 cm 210 Ibs 2 gt 6 5 m Z 0 En I b 08 10 Hagan Ski GesmbH Andiesen 11 4774 St Marienkirchen Austria Art Nr TUOS5 H 1
13. ion document printed or handwritten to the client 4 4 Fault diagnostic process Carry out the following test after a correct adjustment of the side release and the heel piece Check whether ski binding ski and ski boot are conforming to criteria of visual examination Important All used binding have to be cleaned before exami nation Do not grease sole holder or glide AFC Side release function test Review of lateral resilience and reset symmetry Clamp the ski tightly and hit the front part of the ski boot sideways with the palm of your hand Die toe cap of the boot should deflect around 10mm and has to be back in its initial center position as quick as frictionless If the system has a default A Slow and not exact reset to the center e Check whether the ski boot conforms to DIN ISO standards or is extensively worn If needed replace it e Check the height adjustment of the toe sole holder and correct if necessary e Toe cap of the boot is not precisely centered in the toe sole holder check the forward pressure and correct if necessary B Non symmetric release e t can occur that the release does not work symmetrically If the release values to the right or to the left happen to be out of the tolerances this can be due to an adjustment failure or due to a non fitting boot Check the following e Ski boot Does it conform to DIN ISO standards No excessive wear damage of the rims and the sole
14. r strength of the screws A few ski models require longer fixing screws since the binding mounting plate is too deep inside the core for regular screw lengths Make sure to pay attention to the manufacturers instructions e Only use genuine ski binding drills and pay attention to the manufacturers instructions Do not use dulled drills e Drill with constant pressure and keep the drill aligned and do not cant it within the jig e The drilling hole has to be deep enough to give each hole a countersink Remove the jig after drilling e Turn the ski upside down and knock all chippings out of the holes with your hand e lf the ski has an integrated metal layer you have to cut threads before mount ing e Fill the drilling holes with special bind ing glue after drilling not for skis with a foam core e Make sure that the screws are screwed in absolutely vertical e Fixing the binding to the ski all screws have to be tightened and may not be over twisted If using an cordless screw driver the torque has to be adjusted as low as possible in order to avoid an over twisting of the screw In any case the final tightening of the screw should be carried out by hand e lf needed or recommended by the manufacturer glue can be used as a lubricant for the binding screws 3 Mounting of the hagan Z Important 3 1 Place the base plate 24 of the climbing aid 12 on the three drilling holes at the rear end and screw it in
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