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Operation Manual RM6E1 series

1. Control Terminal me AG Motor R OR U ONN Va aK s d W w 1 4 RM6EI m AC Power 3 PH 50 60H ci ower 3 z moxi RN Single PH AC power I Fa Ta mc 3 Connect RS terminal PR P N qo _ FEL a ey tr Me Thermal Switch Braking Resistor option OHD3 85B Figure 1 Thermal Switch OHD3 85B TE mmv 4 Braking Resistor option DC24V Ac220V MC PR P N RELAY R MoOR AC Motor OHD3 85B s ne Voe M OFF S A J ee tte RM6EI wi Q ae l pcov__ MC on I PE PE Q me AC220V Figure 2 N CAUTION Install the thermal guard for the brake protection is strongly recommended to prevent the brake from any possible damages caused by the overheat on the braking resistor Please refer to the figure 1 and 2 for the wiring diagram Figure 1 1 Use the thermal switch to monitor the temperature of the braking resistor and generate an external fault signal to the multi function terminals one of X1 X4 to stop the drive when the braking resistor is overheated and interrupt the connection of magnet contactor MC by output terminals Ta Tc 2 Set the multi function terminals one of X1 X4 to 8 External fault 3 Set the multi function terminals Ta Tc to 11 Fault detection Figure 2 When the drive power is controlled by the magnet contactor MC use the thermal switch to control the
2. Model name RM6E1 B3 20P2 20P5 2001 21P5 2002 Maximum applicable motor HP kW 0 25 0 2 0 5 0 4 1 0 75 1 5 1 1 2 1 5 Rated output capability kVA 0 6 1 1 1 6 2 3 3 Rated output current A 1 5 3 4 2 6 8 Rated output voltage V Three phase 200 240V Range of output X frequency Hz 0 1 400 00Hz Power source V Hz Three phase 200 240V 50 60Hz Input current A We 3 2 4 4 6 3 8 4 Permissible AC power S source fluctuation 176V 264V Overload protection 150 of drive rated output current for 1 min Cooling method Nature cooling Fan cooling Applicable safety Se standards UL 508C Protective structure IP20 IP20 UL open type Weight Mass kg 1 1 1 1 1 1 1 2 Model name RM6E1 B3 2003 2005 27P5 Maximum applicable motor HP KW 3 2 2 5 3 7 7 5 5 5 Rated output capability kVA 4 2 6 5 9 1 Rated output current A 11 lv 24 Rated output voltage V Three phase 200 240V Range of output a frequency Hz 0 1 400 00Hz Power source V Hz Three phase 200 240V 50 60Hz Input current A 12 6 19 27 Permissible AC power z source fluctuation Trevas Overload protection 150 of drive rated output current for 1 min Cooling method Fan cooling Applicable safety standards Protective structure IP20 Weight Mass kg lt Three phase 200V series 0 25HP and 3HP are under UL certification Revise of standard specification and supplement of UL standards and EMI filter 1 2
3. One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates in circulation When the start command of sequential operation control is ON ithe drive operation is based on all function settings and restarted from 1 sector to 16 sector sequential operation and carry on The sequential operation control in circulation will stop only when the start command of sequential operation control is OFF 2 lf the start command of sequential operation control is OFF during sequential operation the stop time is set by function F2 19 3 Above chart is an example using 6 sectors of sequential operation control operating in circulation 102 Chapter 5 Parameter Setting Description Sequential operation control operates one cycle and stops by STOP Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed3 4 Preset speed 2 Preset speed 1 TRIG l gt Time F6 05 F6 06 k F6 07 F6 08 sk F6 09 F6 10 F6 11 F6 12 k F6 13F6 14 sk F6 15F6 16 1 sector 2 sector 3 sector 4 sector 5 sector 6 sector Sequential operation start command Sequential operation detection One sector running complete detection of sequential operation control One cycle running complete detection of sequential operation control 1 Descr
4. 4015B3 4020B3 Cautions i Please refer to the local electrical code with respect to the wiring the loading and continuity the wire capability for the current and temperature the length of wiring and the surrounding temperature must be all considered in order to add or reduce the size of the wire ii Please use the cable that is suitable for 600V 75 C above iii This table is only for reference 20 Chapter 2 Installation and Confirmation No Text on This Page 21 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 1 Functions of Operation Panel SPEC REV KP ModBus 3 1 1 Indicators of Operation Panel Symbol Name Explanation Frequency ek Hz indicator Indicating the unit of frequency V Voltage indicator Indicating the unit of voltage A Current indicator Indicating the unit of current REV Reverse rotation ON Reverse indicator OFF Forward KP ModBus ae se eee Blinking Linking KP ModBus communication Gr Non linking indicator ads ON Power ON CRG Power indicator OFF No power input Blinking Under acceleration or deceleration RUN pau ON Constant speed OFF Stop SPEC Special key ON SPEC under self holding operation indicator OFF SPEC not under self holding operation 22 Chapter 3 The Setting of Operation Panel amp Remote Controller g Rienvmecsus
5. Operation Steps Display 1 In the monitor mode Example frequency command x E ja nv a 2 Press lt key to shift the digit of frequency command SEET bi 3 Press lt lt key to shift the digit of frequency command tele ry re ee Example Change the digit of decimal value ESE tls fl san 4 Press 4 key to increase 1 to the frequency command YB 1 Enon 5 Press Y key to decrease 1 to the frequency command 5E A A AP S 6 Press key to save the setting value within 5 secs when completing setting of the rotation speed Note grey color digits in above table means digit flashing a Use a7 key to control the rotation speed in the monitor mode b Press key to save the setting value within 5 secs the setting value is flashing when the required rotation speed is set If the setting value is not saved the display will return to the monitor mode after 5 secs and save the value automatically after 3 mins If the saving of the setting value is not completed and drive immediately powers off within 3 mins the setting value will recover to the original value before setting see F1 07 for the setting 3 3 7 To Start Stop the Drive Press and key to control the output of drive Shown as below ounan Ny ele m m rees Lle Lt Ll 30 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 3 8 Save and Restore the Setting Value a The operation steps of saving drive function setting are shown
6. 112 6 3 Communication protocol 112 6 4 Message Fonmat c s lt ssasssacacccerchsrc at acaccrcnessocarchentatons 113 6 5 CRC Checksum Algorithm 116 6 6 Processing Time of Communication Transmission 117 6 7 Communication Troubleshooting 118 6 8 Drive Registers and Command Code 119 6 9 Programming Examples Register and Command 123 7 Operation Procedures and Fault Protection Operation Proced r s esiin Shares seatee 127 7 2 Fault Protection Display and Troubleshooting 129 Appendix A Peripheral Equipment of Drive 135 Appendix B Selection of Motor 136 Appendix C Instruction of Drive Charging 138 Appendix D Dynamic Brake and Resistor 139 Appendix E Selection of AC Reactor ACL 142 Appendix F Zero Phase Radio Frequency Filter Selection 144 Appendix G Selection of EMI Filter 146 Appendix H Outline Dimension Drawings 147 Attachment 1 Setting Memo 149 Attachment 2 Fault Displays 154 Chapter 1 Cau
7. Shift key Operation key Program key UP key Function Data key ae sro Down key Special function key STOP RESET key Pot knob 3 1 2 Keys of Operation Panel Symbol Name Descriptions 1 Enter the function setting mode as Program key 2 Back to the monitor mode i 1 Enter the parameter setting mode _ pas a 2 Back to the function setting mode y 3 Switch monitor mode Up k A PKey Up down key of changing functions and parameters y Down key RUN Operation key Drive start key 1 Drive stops all outputs cut off 2 Fault reset STOP 3 Stop key can be set as the drive emergency RESET Stop Reset key stop when the drive control is from the external input terminals see F1 05 for the function setting SPEC Special function This key function is programmable see F1 17 key and F1 18 for this key function setting 1 Switch the function group and function numbers Shift key 2 The shifting key for digits of parameter value setting 3 1 3 Knob of Operation Panel Symbol Name Explanation P The knob can be set as the frequency Pot knob command see F5 00 for the knob function setting 23 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 2 Functions of Remote Conitroller KP 601 keypad J KEYPAD CRG lt
8. lt Three phase 400V series 0 5HP and 5HP above are under UL certification Revise of standard specification and supplement of UL standards and EMI filter Selection of EMI filter ElectroMagnetic Interference EMI is a major bother of drive In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference Drive will generate high frequency low frequency noise to interfere the peripheral equipment by radiation or conduction when the drive is running N caution 1 Keep all grounding connections as short as physically possible 2 Use the largest area as grounding conductor for example the cabinet wall 3 The filter must be mounted on the same panel as the drive Recommending specification of EMI filter Select an EMI filter in accordance with the model number of drive to suppress drive s electromagnetic interference Drive model number EMI filter model number EMI filter rated current phase RM6E1 10P5B1 FN2090 10 06 10A 1 RM6E1 1001B1 FN2090 20 06 20A 1 RM6E1 20P5B1 FN2090 10 06 10A 1 RM6E1 2001B1 FN2090 10 06 10A 1 RM6E1 2002B1 FN2090 20 06 20A 1 RM6E1 20P5B3 FN3270H 10 44 10A 3 RM6E1 2001B3 FN3270H 10 44 10A 3 RM6E1 21P5B3 FN3270H 10 44 10A 3 RM6E1 2002B3 FN3270H 10 44 10A 3 RM6E1 2003B3 FN3270H 20 44 20A 3 RM6E1 2005B3 FN3270H 20 44 20A 3 RM6E1 2
9. Chapter 7 Operation Procedures and Fault Protection Display Description Cause Troubleshooting Coast to stop Drive stops the output when the coast to stop command is activated Clear coast to stop command c pa PAdF Keypad interruption during copy eThe connecting wire of the keypad is loosen eThe keypad jack of the drive is oxidized Check the connecting wire of keypad Different software version inter copy The software version of drives is different Check up the software version eThe connecting setting of leader and follower are different o Err 00 Keypad wire of the Err ut cable trip before keypad is connecting loosen __ Check the wire eThe keypad jack between the Duis Err 01 Keypad of the drive is keypad and drive cable trip during xidized eCommunication eCheck the wiring wire is loosen or of ai Modbus the incorrect communication gmg communication WHOS ee wire LAL ov nime eCommunication eCheck the communication setting 133 Chapter 7 Operation Procedures and Fault Protection No Text on This Page 134 Appendix A Peripheral Equipment of Drive N caution 1 When the drive requires the following equipment please select the proper external equipment The incorrect system setup will result the failure of drive reduce the of drive s service life time and even damage the
10. F4 27 Output Setting of System Overload 0 Drive is still running when the overload is detected Drive is tripped when the overload is detected 0 1 83 F4 28 System Overload Detection Level Set the level of the current for overload detection 30 200 of drive rated current 1 160 83 F4 29 System Overload Detection Time The output current is larger than the setting F4 28 and exceeds the time interval of the overload detection 0 1 300 0 0 1sec 0 1 83 45 Chapter 4 Parameter List F5 Multi function Parameters R Range of Func Name Descriptions Setting Unit Default Page 10 Analog input gain Pot Selection 1 Fredienay command F5 00 Analog eas 0 3 1 83 Input 2 Current limit 3 Variable voltage of V F pattern 0 Analog input gain n 1 Frequency command F5 01 Aei P oh Uh 0 5 1 84 Input 3 Variable voltage of V F pattern 4 PTC temperature 5 PID feedback Al Input h a w F5 02 Source oA GAV 0 1 1 84 Selection Pot Gain F5 03 Analog Analog input of Pot gain 0 00 2 00 0 01 1 00 85 Input Pot Bias F5 04 Analog Analog input of Pot bias 1 00 1 00 0 01 0 00 85 Input Al Gain F5 05 Analog Analog input of Al gain 0 00 2 00 0 01 1 00 85 Input Al Bias F5 06 Analog Analog input of Al bias 1 00 1 00 0 01 0 00 85 Input F5 07 eee
11. Operation control and management for temperature and cooling fan Allow the drive to connect to a network using Modbus RTU protocol and supporting half duplex 2 wire EIA 485 RS 485 With the sequential operation control function PID control function Programmable function key SPEC for FWD REV Jog speed Primary Secondary freq etc Energy saving selection for light duty load Auto torque boost function 4 digit 7 segment display can exhibit 8 types monitor display frequency speed voltage current and so on of 17 option Six sets of fault record fault code output current PN voltage DC bus output frequency 10 16 sets preset speed control 11 The filter of analog input signal can be adjusted 12 The response time of digital input signal is adjustable adjustable dead band detection 13 Independent adjustment selection of V F for analog input signal 14 Two sets of analog input signals can do addition subtraction and gain control 15 Programmable input and output terminals and two modes selection SINK SOURCE for input signal 16 One set programmable relay output terminal 17 Running hours and supply power time of drive can be saved and displayed 18 It s available connect external keypad KP 601 to remote the drive 19 The external digital keypad KP 601 supports setting values duplication for two drives and functions memory 20 Built in Dynamic Braking Unit DBU
12. 9 Restart after instantaneous power failure detection 10 Restart after fault condition detection t11 Fault detection Multi function 12 Start detection of sequential F5 26 Output Setting operation control 21 4 21 m 11 93 of Ta Tc 13 One complete operation sector Note 6 Terminals detection of sequential operation control 14 One complete operation cycle detection of sequential operation control 15 Pause command detection of sequential operation control 16 Detection of counter value1 t17 Detection of counter value2 18 Reverse detection 19 NTC temperature warning detection OHt 20 Fan operation detection 21 PTC temperature warning detection OH1 ean ee eee F5 30 Memory store UP DOWN frequency oi z o ze Selection command when power off F5 31 Frequency oe 0 250 0 97 Calibration S0 riz 10 250 x0 1Hz 1 5 Terminal adjust the response UP DOWN time Continuous acceleration or F5 32 Calibrating deceleration when over the 1 6 1 97 Time setting time 48 Chapter 4 Parameter List ae Range of Func Name Descriptions Setting Unit Default Page UP DOWN F5 33 Frequency sie ie A edueneyon 0 00 400 00 0 01Hz 0 00 97 Adjustment yp 4 Counting 0 Up counting mode pone Mode 1 Down counting mode 0 1 0 938 F5 36 Counter Set counter value 1 for sequential 0 9999 1 0 98 Value 1 operation control cycle F5 37 Counter Set counter value 2 for sequential 0
13. Switching frequency setting range is 800Hz 15KHz 22 The time interval of acceleration and deceleration can be adjusted from 0 015 sec to 222 days 23 Suitable for the constant variable torque load like as mixer conveyer fan etc Table of Contents 1 Cautions Before Installation 1 1 Product Verification iih en ekranini 1 1 2 Standard Specifications 2 1 3 Common Specifications 6 1 4 The Disassembled Sketch of RM6E1 8 2 Installation and Confirmation 2 1 Basic Equipment s s2 saegrcsgr sc serge asesre a a casa 10 2 2 Environmental Conditions n 2 0 2 nn nono 10 2 3 Descriptions of Terminal and Wiring Diagram 12 3 The Setting of Operation Panel amp Remote Controller 3 1 Functions of Operation Panel 22 3 2 Functions of Remote Controller KP 601 keypad 24 3 3 The Operation of the Operation Panel and Monitor Mode 26 4 Parameter List 34 5 Parameter Setting Description 57 6 Communication Description 6 1 KP 601 Modbus Port RU 45 2 nn nnnn e nec ccn nnn nn 111 6 2 The Setting of Communication Parameter
14. Time Interval of DC Braking at Start Set the time interval for DC braking before drive starts 0 0 60 0 0 1sec 0 0 76 F3 24 Time Interval of DC Braking at Stop Set the time interval for DC braking lat drive stops 0 0 60 0 0 1sec 0 5 76 F3 25 DC Braking Frequency at Stop Active frequency level of DC braking lat stop 0 1 60 0 0 1Hz 0 5 76 F3 27 Active Level of Dynamic Brake Dynamic brake activates when the DC bus voltage is over the setting Function disable setting 100 200V series 410 A00V series 820 350 410 Note 3 4 380 Note 3 4 700 820 Note 5 1Vdc 760 Note 5 77 42 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit Default Page ae Goan Set the pulse width of drive baking 45 65 yo 59 77 y signal Transistor 0 Drive can not be restarted Operation 1 Drive can be restarted S lection at Ramp to stop please refer to the F3 30 F3 31 F3 35 0 3 0 77 Instantaneousg When the power is restored during Power Failure the ramp to stop interval the drive re accelerates again 75 0 96 0 87 5 The Voltage Set the voltage level of power source Note 3 Note 3 F3 31 Level Setting for ramp to stop When the voltage of 150 0 192 0 0 1V 175 0 77 at Power power input is lower than the setting Note 4 Note 4 Fail
15. h The start command of sequential operation control is controlled by multi function input terminal i The pause command of sequential operation control is controlled by multi function input terminal The function of sequential operation control will be paused when the pause command is ON After the pause command is clear sequential operation control restarts the operation j The detection of sequential operation control has functions start detection one complete operation sector detection one complete operation cycle detection pause command detection and reverse detection of sequential operation control F6 37 Direction Control of Sequential Operation Control The direction control of sequential operation control is used with binary representation gt X16X15X14X13X12X11X10X9 X8X7X6X5X4X3X2X1 Xn 0 Forward Xn 1 Reverse n 1 16 mean the operation direction of nth sector Example F6 37 85 decimal 00000000 01010101 binary gt The sector of 1 3 5 7 running at reverse direction The sector of 2 4 6 8 16 running at forward direction 100 Chapter 5 Parameter Setting Description Sequential operation control operates one cycle and stops Freq N Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 gt Time F6 05 F6 06 F6 07 F6 08 F6 09 F6 10 F6 11 F6 12 F6 13 F6 14 F6 15 F6 16 gt k X X X 1 sector 2 sector 3 sector 4 sector 5
16. 96 Chapter 5 Parameter Setting Description F5 31 UP DOWN Frequency Calibration The calibrating range of frequency command of UP DOWN command Setting Value Unit The Calibrating Range of Frequency Command 0 0 01Hz 0 01Hz 1 8 x0 05Hz Setting 8 to calibrate frequency command 9 0 05Hz 0 05Hz 10 250 x0 1Hz Setting 250 to calibrate frequency command F5 32 UP DOWN Calibrating Time 1 5 The response time of terminal calibration unit second If UP DOWN terminal see F5 19 5 22 for UP DOWN terminal setting is set to ON OFF over the response time of terminal calibration motor will continue accelerating decelerating to the maximum minimum running speed frequency ON for acceleration operation and OFF for deceleration operation 6 Edge trigger The trigger mode uses the input signal edge as the trigger signal without being controlled by the trigger response time The signal responding time is 30ms F5 33 UP DOWN Frequency Adjustment Frequency command is directly adjusted by keypad The setting value of frequency command will be stored to function F5 33 after 5 seconds when using UP DOWN command to set the frequency command UP DOWN time chart Operation command woma f U Lf e DOWN command Freq command Frequency upper limit F2 47 Frequency lower E limit F2 48 Output freq Constant speed dtecion A U LE LI Li LA Lr lL U UP acceleratio
17. Autotransformer AC Power Input terminal Drive R L1S L2 T L3 U T1 V T2 W T3 PR P NO Output terminal mo Drive connection diagram with autotransformer to charge drive for single phase model of drives Autotransformer AC Power Input terminal 250 Sa D R LI S L2 T L3 U T1 V T2 W T3 PR PO NO Output terminal Drive Drive connection diagram with autotransformer to charge drive for three phase model of drives Note If the drive is Sialready applied with drive rated voltage and doesn t display vr on the display of the operation panel please contact the customer service for repair service 138 Appendix D Dynamic Brake and Resistor A RM6E1 Full Series Built in the Braking Transistor B Braking Resistor Outline option Aluminum Case Resistor SSS Zp w eee S 3 a peers Dimensions mm Max Weight Model Specification im L2 W H D g MHL100 100 100W 1000 165 150 40 20 5 3 200 MHL100 400 100W 4000 165 150 40 20 5 3 200 MHL500 40 500W 400 335 320 60 20 5 3 1100 X Notes 1 When the braking is frequently applied please increase the resistor wattage and add the cooling fan to prevent the resistor overheating 2 Aluminum case resistors have the better thermal performance
18. I V Al signal selection When the JP1 is inserted to I AI GND terminal is inputted with the current signal When the JP1 is inserted to V AI GND terminal is inputted with the voltage signal JP2 SINK SOURCE selection The signal input selection of multi function input terminal please see the section 2 3 2 for SINK SOURCE definition JP3 FMI FMV FM signal selection When the JP3 is inserted to FMI the analog output terminal outputs current signal When the JP3 is inserted to FMV the analog output terminal outputs voltage signal DSW1 The terminal resistor selection of Modbus communication the internal resistance is 100Q Note1 The analog output selection is set by F5 15 default DC 0 10V 0 20mA Note2 The analog input selection is set by F5 02 default DC 0 10V 0 20mA XBe caution when connecting electrodes of PN terminals to avoid any possible damages to drives 12 Chapter 2 2 3 2 SINK SOURCE Definition Installation and Confirmation There are two ways of connection for multi function input terminals a JP2 SINK mode PLC NPN RM6E1 Drive X1 X4 JP2 SINKE SOURCE COM RM6E1 Drive X1 X4 JP2 SINK ET SOURCE COM When JP2 is switched to SINK and X1 X4 are short with COM drive is activate b JP2 SOURCE mode RM6E1 Drive X1 X4 JP2 SINK E SOURCE COM PLC PNP RM6E1 Drive X1 X4 JP2 SINKE_HEEISOURCE COM When J
19. Level Descriptions Set the temperature level of warning jalarm Range of Setting 45 105 Unit Default 70 Page 80 F4 15 Drive Overheat Dead Band Set the temperature dead band of temperature warning and fan active level 0 1 10 0 3 0 80 F4 17 Fan Control Selection 0 Forced air Start the fan at power on 1 Operation air Start the fan at operation 2 Temperature control Fan activation according to temperature level 81 F4 18 Temperature Level of Fan Activation Set the temperature level of fan jactivation 25 60 ke 50 81 F4 19 Minimum Operation Time of Fan Set the minimum operation time of fans when the fan control is stopped 0 1 25 0 0 1min 0 5 81 F4 21 PTC Overheat Warning Level Motor Overheat Protection Set the temperature warning evel OH1 of PTC 0 0 10 0 0 1 Vdc 81 F4 22 PTC Overheat Warning Disposal 0 Warning OH1 Continue operation relay terminal outputs 1 Warning OH1 Stop operation relay terminal outputs 0 1 82 F4 23 PTC Overheat Trip Level Set the overheat trip level of PTC 0 0 10 0 0 1V 2 4 82 F4 25 System Overload Detection OLO 0 Disable 1 Enable OLO 0 1 83 F4 26 System Overload Detection Status 0 Detection during the constant speed only Detection during the running only 0 1 83
20. 147 Appendix H Outline Dimension Drawings No Text on This Page 148 Attachment 1 Setting Memo poise Descriptions Default Sts pared Descriptions Default eee Value Value F0 00 F1 00 3 F0 01 0 F1 01 1 F0 02 0 F1 02 0 F0 03 F1 03 0 F0 04 F1 04 0 110 0 100V Series F0 05 200V Seres F1 05 1 380 0 400V Series F0 08 F1 06 1 F0 09 F1 07 1 F0 10 F1 08 1 FO 11 F1 09 0 F0 12 F1 10 1 F0 13 F1 11 2 F0 19 F1 12 4P F0 20 0 F1 13 20 00 F1 14 0 F1 17 1 F1 18 0 F1 19 0 F1 20 0 F1 21 4 F1 23 0 149 Attachment 1 Setting Memo Function Fo Aave Function nee Aiel Setting Descriptions Default Setting Setting Descriptions Default Setting Value Value F2 00 Boon F2 24 5 0 F2 01 10 00 F2 25 5 0 F2 02 20 00 F2 26 5 0 F203 30 00 F2 27 5 0 F2 04 0 00 F2 28 0 0 F2 05 0 00 F2 30 0 F2 06 0 00 F2 31 0 F2 07 0 00 F2 32 R000 F2 08 0 00 F2 33 0 5 8 0 100V Series F2 09 0 00 F234 Peri ai 12 0 400V Series F2 10 0 00 F2 35 eon 220 0 100V Series F2 11 0 00 F236 ak 380 0 400V Series F2 12 0 00 F2 37 0 0 F2 13 0 00 F2 38 0 0 F2 14 0 00 F2 39 0 0 F2 15 0 00 F2 40 0 0 F2 16 6 00 F2 42 0 0 F2 17 ES F2 43 0 0 F2 18 5 0 F2 44 0 0 F2 19 5 0 F2 45 0 0 F2 20 5 0 F2 47 1 00 F2 21 5 0 F2 48 0 00 F2 22 5 0 F2 23 5
21. DX Power terminal of i er KP 601 3 KP 601 16V Only for KP 601 linking communication Auto detect terminal of Only for KP 601 linking KP 601 Reserved Reserved Common ports of cach KP 601 power 0V Only for KP 601 linking l NIDIA gt A Note 1 The terminal resistor 100Q selection is set by DSW 1 Default setting ON Note 2 When using multiple sets of drive connect all the DX DX terminals of each drive by series and connect the shielded net of the connection wire to FG terminal Note 3 The function of terminal resistor is to terminate the electric signal and avoid the reflective signal to interfere the signal Switch DSW1 to ON position of the first and last drive and switch to 1 position for other drives The default value is ON position Note 4 The cable length from the controllers PC PLC to the last drive can not exceed 500m Note 5 Max controller number are 31 sets Jack location of 8 pin connecting cable LL DSW1 JP1 JP3 X4 X3 COM X2 X1 FM GND Al 12V Te Ta a 111 Chapter 6 Communication Description 6 2 The Setting of Communication Parameter eF6 55 Communication Address 00 254 00 Disable eF6 56 Baud Rate 0 4800bps 1 9600bps 2 19200bps eF6 57 Communication Format 0 8 N 2 for RTU
22. MOVE1 011111111111 1110 1 10100000 00000001 PPO A Dd A TRIT MOVE2 01101411111111111 1 10100000 0000 0001 CREO 1 AT A Te A ASO MOVE3 01100111 111111141 0 MOVE4 00110011 11114111111 1010 0000 0000 0001 100100111111 1110 MOVE5 01001001 1111 11141 0 MOVE6 00100100111111141 41 1010 0000 0000 0001 100001001111 1110 MOVE7 010000100111 1111 0 MOVE8 001000010011 1111 1 101000000000 0001 1000000100111110 Second Code 03H 00000011 1000000100111101 MOVE1 0100000010011110 1 1010000000000001 199005070061 080 4 Aa 1 MOVE2 0111000001001111 1 101000000000 0001 1101000001001110 MOVE3 0110100000100111 0 MOVE4 00110100000100111 1 10100000 0000 0001 1001010000010010 MOVE5 0100101000001001 0 MOVE6 001001010000 0100 1 10100000 00000001 1000010100000101 MOVE7 0100001010000010 1 10100000 00000001 1110001010000011 MOVE8 0111000101000001 1 10100000 00000001 110100010100 0000 CRC D 1 4 0 116 Chapter 6 Communication Description The following example of using C language to create a sample program for CRC checksum algorithm Example C language sample program unsigned char data Message pointer unsigned char length Message length unsigned int crc_chk unsigned char data unsigned char length int i unsigned int reg_crc Oxffff while length reg_crc4 data for i 0 i lt 8 i if reg_crc amp 0x01 reg_crc reg_crc gt gt 1 0xa001 else reg_crc reg_crc gt gt 1 6 6 Processing Time of Communication Transmis
23. e V Hz A SPEC a li i ra gt FUNC STOP DATA RESET XR S LD 3 2 1 Indicators of Keypad Symbol Name Explanation Frequency ee 7 Hz indicator Indicating the unit of frequency V Voltage indicator Indicating the unit of voltage A Current indicator Indicating the unit of current ic i ON Power ON CRG Power indicator OFF No power input Blinking Under acceleration or deceleration RUN Op pia ON Constant speed OFF Stop SPEC Special key ON SPEC under self holding operation indicator OFF SPEC not under self holding operation Note The monitor will display for frequency and rotation speed when the rotation direction is reverse 24 Chapter 3 The Setting of Operation Panel amp Remote Controller KEYPAD ea Special function key Program key Pot knob UP key Shift key Operation key Down key Function Data key Stop Reset key 3 2 2 Keys of Keypad Name Descriptions Program key 1 Enter the function setting mode 2 Back to the monitor mode L JAE fom 2 1 Enter the parameter setting mode DATA a 2 Back to the function setting mode y 3 Switch monitor mode Up ke a ae Up down key of changing functions and arameters x Down key p z U Operation key Drive start key a g e kc D m o m g Stop Reset key 1 Drive stops all outputs cut off 2 Fault reset 3 Stop key can be
24. sector 6 sector Sequential operation command Sequential operation detection One sector running complete mM detection of sequential operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates one cycle and stops When the start command of sequential operation control is ON the drive operation is based on all function settings and automatically stops after completing 16 sector sequential operation Changing the start command from OFF to ON to restart the drive again 2 If the start command of sequential operation control is set to OFF during operation time of sequential operation control the stop time setting is set by F2 19 3 The stop time is set by function F2 19 for the sequential operation control operates one cycle and stops function 4 Above chart is an example using 6 sectors of sequential operation control operating one cycle and stops 5 Setting the deceleration time to stop by function F2 19 101 Chapter 5 Parameter Setting Description Sequential operation control operates in circulation Freq y Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 Sequential operation start command One sector running complete detection of sequential operation control
25. the frequency command is 0 0Hz 3xWhen F5 00 and F5 01 are simultaneously setting 1 or 2 or 3 the function F1 03 0 or1 or 2 will be activated XWhen F5 00 F5 01 is set to 0 the gain adjustment must be with F5 00 F5 01 1 or2or3 F5 02 Al Input Source Selection a The settings are listed as below 0 4 20mA 2 10V 1 0 20mA 0 10V b AI GND analog input terminal 1 Insert JP1 jumper to V position The range of Al is 0 10V or 2 10V Range is set by function F5 02 2 Insert JP1 jumper to position The range of Al is 0 20 mA or 4 20mA Range is set by function F5 02 84 Chapter 5 Parameter Setting Description F5 03 Pot Gain Analog Input The Pot gain range setting and the setting range is 0 00 2 00 F5 04 Pot Bias Analog Input The Pot bias range setting and the setting range is 1 00 1 00 F5 05 Al Gain Analog Input The Al gain range setting and the setting range is 0 00 2 00 F5 06 Al Bias Analog Input The Al gain range setting and the setting range is 1 00 1 00 a Analog input terminals 1 Pot knob 2 AI GND 4 20mA 2 10V or 0 20mA 0 10V b Max frequency command Max output frequency x Analog input gain F2 32 F5 03 or F5 05 c Freq bias value Max output frequency x Analog input bias F2 32 F5 04 or F5 06 d Frequency command Anal Freq command nalog command x Max freq command freq bias f req bias 10V or 20mA Example Analog input bias 0 00 Max
26. 0 150 Attachment 1 Setting Memo Function Fae Actual Function be Actual Setting Descriptions Default Setting Setting Descriptions Default Setting Value Value F3 00 0 5 F4 00 1 F3 01 0 0 F4 01 70 F3 03 170 F4 02 10 F3 04 160 F4 04 1 F3 05 5 0 F4 05 40 F3 06 5 0 F4 07 1 Rated F3 07 1 F4 08 otmen of 1 3 rated F3 09 0 0 F4 09 current of F3 10 40 F4 10 5 0 F3 12 1 0 F4 12 85 F3 13 60 F4 13 2 F3 15 0 10 F4 14 70 F3 16 10 F4 15 3 0 F3 18 1 F4 17 1 F3 19 50 F4 18 50 F3 21 50 F4 19 0 5 F3 22 10 F4 21 1 2 F3 23 0 0 F4 22 0 F3 24 0 5 F4 23 2 4 F3 25 0 5 F4 25 0 380 100V Series F327 2004 Seri es F4 26 0 760 400V Series F3 28 50 F4 27 0 F3 30 0 F4 28 160 87 5 100V Series F331 200V Seri es F4 29 0 1 320 0 400V Series F3 32 3 0 F3 33 5 0 F3 34 5 0 F3 35 0 0 F3 37 150 F3 38 0 5 F3 39 100 151 Attachment 1 Setting Memo Punuan Descriptions Default Sma Lunes Descriptions Default ates Setting Value Setting Value F5 00 1 F6 00 0 F5 01 1 F6 01 5 F5 02 1 F6 02 0 F5 03 1 00 F6 04 0 F5 04 0 00 F6 05 0 0 F5 05 1 00 F6 06 0 0 F5 06 0 00 F6 07 0 0 F5 07 20 F6 08 0 0 F5 08 0 00 F6 09 0 0 F5 09 5 0 F6 10 0 0 F5 10 5 0 F6 11 0
27. 0 F5 12 0 F6 12 0 0 F5 13 1 00 F6 13 0 0 F5 14 0 00 F6 14 0 0 F5 15 1 F6 15 0 0 F5 19 22 F6 16 0 0 F5 20 23 F6 17 0 0 F5 21 1 F6 18 0 0 F5 22 7 F6 19 0 0 F5 25 10 F6 20 0 0 F5 26 11 F6 21 0 0 F5 30 0 F6 22 0 0 F5 31 0 F6 23 0 0 F5 32 1 F6 24 0 0 F5 33 0 00 F6 25 0 0 F5 35 0 F6 26 0 0 F5 36 0 F6 27 0 0 F5 37 0 F6 28 0 0 F5 39 2 0 F6 29 0 0 F5 40 2 0 F6 30 0 0 F5 41 0 0 F6 31 0 0 F6 32 0 0 F6 33 0 0 152 Attachment 1 Setting Memo Function fee Actual Function BOF Actual Setting Descriptions Default Setting coring Descriptions Default Setting Value Value F6 34 0 0 F6 35 0 0 F6 36 0 0 F6 37 0 F6 40 0 F6 41 1 F6 42 10 F6 43 2 F6 44 1 0 F6 45 1 2 F6 46 0 00 F6 47 100 F6 48 0 F6 49 0 F6 55 0 F6 56 1 F6 57 1 F6 58 0 0 F6 59 0 F6 60 0 153 Attachment 2 Fault Displays Error Trip Display Display Description Display Description Fot noFb S E core IGBT module mog m PID feedback BeA error AAA signal error GF AdEr ar ee eal UF Grounding fault Hoke A D converter error oc EF Feo on eee ae it Drive over EF External fault Are current L OL PAdF ao 4k Keypad interruption oo re ypad interrup AE Motor overload CRAT during copy OL1 EEF perme rie em an HKA Drive overload ber EEPROM e
28. 0 Off 59 9 60 0 0 1Hz 0 0 75 F3 10 Frequency Response Time of Motor Slip Compensation Set the frequency response time of motor slip compensation Unit 5ms 1 255 40 75 F3 12 Automatic Boost Voltage Range According to the load condition adjust the output voltage of the V F Pattern 0 0 Off 0 0 25 5 0 1 75 41 Chapter 4 Parameter List Func F3 13 Name Response Time of Automatic Boost Voltage Set the response time of automatic boost voltage range Range of Setting 15255 Unit ims Default 60 Descriptions Page 75 F3 15 Voltage ICompensation Adjust the voltage according to the for Current Oscillation current oscillation 0 00 2 55 0 01 75 F3 16 Response Time of Voltage Compensation for Current Oscillation Adjust the response time of voltage compensation according to current loscillation 0 Off 0 250 10 76 F3 18 Automatic Voltage Regulation AVR 0 Disable 1 Enable 76 F3 19 Response Time of AVR Set the response time of automatic oltage regulation 0 255 ims 50 76 F3 21 DC Braking Level Set the current level of DC braking 0 150 of drive rated current 1 50 76 F3 22 DC Braking Response Time Adjust the response time according to DC braking 1 255 ims 10 76 F3 23
29. 0 00 66 Preset 0 00 0 01 F2 13 Speed 14 ON ON OFF ON 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 14 Speed 15 ON ON ON OFF 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 15 Speed 16 ON ON ON ON 400 00 Hz 0 00 66 0 00 0 01 F2 16 Jog Speed Jog speed 400 00 Hz 6 00 67 Reference 50 00 Frequency Note 1 F217 ai The frequency corresponding to accel decel 0 01 0 01 68 time 400 00 Hz 60 00 Accel Decel Ti Note 2 ime Primary i F2 18 Acceleration The acceleration time of primary speed 0 0 0 1 5 0 68 preset speed 5 16 and jog speed 3200 0 sec Time 38 Chapter 4 Parameter List Range Func Name Descriptions of Unit Default Page Setting Primary POA te F2 19 Deceleration deceleration time of primary speed 0 0 0 1 5 0 68 Time preset speed 5 16 and jog speed 3200 0 sec Acceleration Time of Pae 0 0 0 1 F2 20 Breet Acceleration time of preset speed 2 3200 0 sec 5 0 68 Speed 2 Deceleration Time of aa es 0 0 0 1 F2 21 Preset Deceleration time of preset speed 2 3200 0 sec 5 0 68 Speed 2 Acceleration Time of mie oe 0 0 0 1 F2 22 Preset Acceleration time of preset speed 3 3200 0 sec 5 0 68 Speed 3 Deceleration Time of ata 0 0 0 1 F2 23 Pree Deceleration time of preset speed 3 3200 0 sec 5 0 68 Speed 3 Acceleration Time of sent 0 0 0 1 F2 24 Preset Acceleration time of preset speed 4 3200 0 sec 5 0 68 Speed 4
30. 30A B 150 80 70 85 151 120 132 16x8 6 4 2 unit mm 143 Appendix F Zero Phase Radio Frequency Filter Selection Please read this manual carefully to understand the correct and safety operations before using the product to prevent possible personnel injuries caused by false operations N CAUTION 1 Do Not touch zero phase radio frequency filter to prevent the scald burn from the extreme high temperature when power is on just off or during the operation 2 While lift up product please note the weight of product and move it with proper method to avoid possible injuries Please be more cautions to the sharp parts 3 Wiring or inspection must be done by qualified professional technicians By installing the RFI filter s it can reduce the radio frequency interference generated by drive Because the RFI filter is constructed by ferrite core it is not related to the capacity and voltage of drive 1 Specification of product Model Common Drive 1 Clean place without high temperature high humidity and flammable gases 2 If the zero phase radio frequency filter is installed inside Use Place the power distribution panel the around temperature should not exceed the range 10 50 C 3 The heat will be generated in the zero phase radio frequency filter so the space should be reserved for heat dissipation Ambient Temperature Ambient Humidity 90 RH no dew Ambient Gas __ No
31. 4 Three Phase 400V Series source fluctuation Model name RM6E1 B3 40P5 4001 4002 4003 Maximum applicable motor HP kW 0 5 0 4 1 0 75 2 15 3 2 2 Rated output capability kVA 1 1 1 9 3 4 2 Rated output current A 1 5 2 5 4 5 5 Rated output voltage V Three phase 380 480V Range of output frequency Hz 0 1 400 00Hz Power source V Hz Three phase 380 480V 50 60Hz Input current A Iai 2 8 4 4 6 1 Permissible AC power 332 528V Overload protection 150 of drive rated output current for 1 min Cooling method Nature cooling Fan cooling Applicable safety standards UL 508C source fluctuation Protective structure IP20 IP20 UL open type Weight Mass kg 1 1 1 2 1 2 Model name RM6E1 B3 4005 47P5 4010 Maximum applicable motor HP kW BSE 7 5 5 5 10 7 5 Rated output capability kVA 6 9 11 13 7 Rated output current A 9 14 17 Rated output voltage V Three phase 380 480V Range of output 3 frequency Hz 0 1 400 00Hz Power source V Hz Three phase 380 480V 50 60Hz Input current A 10 3 16 19 Permissible AC power 332V 528V Overload protection 150 of drive rated output current for 1 min Cooling method Fan cooling Applicable safety a standards Protective structure IP20 Weight Mass kg
32. 528V Overload protection 150 of drive rated output current for 1 min Cooling method Fan cooling Applicable safety standards Protective structure IP20 Weight Mass kg XThree phase 400V series SHP 10HP models are under development Chapter 1 Cautions Before Installation 1 3 Common Specifications 1 3 1 The Features of Control and Operation of frequency Control Voltage vector sinusoidal PWM control V F control method Switching frequency 800Hz 15KHz Range of frequency 0 1 400 00Hz setting Resolution Operation panel 0 01Hz 0 01 99 99Hz 100 0 400 0HZz Analog signal 0 06Hz 60Hz deceleration setting Resolution of output 0 01Hz frequency Overload s 3 protection 150 of drive rated output current for 1 minute Start stop braking time 0 60 0secs DC braking Stop braking frequency 0 1 60Hz 8 Braking ability 0 150 of rated current 2 Approximately 20 with the external braking resistor 2 Braking torque connected braking torque is approximately 100 V F pattern 2 V F points g S f 1 5 1 7 and 2 curv 2 quare o a curves O vE patter Output voltage adjustment of V F pattern Variable voltage V adjustment of V F pattern for acceleration deceleration Cc X amp Acceleration Osec coast to stop 0 0 3200 0secs Independent setting of the acceleration deceleration The time setting range of the speed accelerati
33. 6 Display mode 6 F1 09 7 Display mode 7 F1 10 8 Display mode 8 F1 11 0 Terminal status Display 1 Temperature of heat sink F1 09 Modeg Z Motor rotation speed RPM 0 11 0 64 3 Machine speed MPM 4 The sector of sequential operation control F110 Display 5 The cycle of sequential operation 0 11 E 1 64 Mode 7 control 6 Counting value 7 Current limit level 8 Primary frequency command c1 i11 D SPl Y l9 Secondary frequency command 0 11 2 64 Mode 8 10 PID command 11 PID feedback F1 12 Seon Determination of RPM display value 2 10 2P 4P 64 Machine Set the ratio of machine speed This F1 13 s _ function determines MPM display 0 00 500 00 0 01 20 00 64 peed Ratio value Digits of F114 cnt Select the digits of decimal values 0 3 2 0 64 Machine displaying the machine speed Speed 36 Chapter 4 Parameter List ana Range of Func Name Descriptions Setting Unit Default Page SPEC Key ee 28 28 F1 17 Setting Same function as multi function input Note 6 0 65 SPEC Key F1 18 Self Holding 2 Disable Function Enable a 7 G 66 0 1 0 Ramp to stop DC braking F1 19 Stop Mode 1 Coast to stop 0 2 0 65 2 Coast to stop DC braking 0 Reverse Reverse rotation allowed F1 20 prohibition 1 Reversal rotation NOT allowed 0 1 0 65 E1 21 Switching The setting value is higher and the 0 6 E 4 66 Frequency motor noise is l
34. 9999 1 0 98 Value 2 operation control cycle Constant 5 39 Speed Set tne bandwidth of constant speed 0 0 10 0 01Hz 20 98 Detection detection range Range Frequency R PSO Detection Sot 1e pandwidthot frequency 0 0 10 0 0 1Hz 20 99 detection range Range Frequency F F5 41 Detection Set the frequency detection level of O o 400 0 o 1Hz 0 0 99 Level multi function terminal 49 Chapter 4 Parameter List F6 Special Parameters 50 Range Func Name Descriptions of Unit Default Page Setting 0 Sequential operation control disable 1 Sequential operation control operates one cycle and stops Operation 2 Sequential operation control Mode for operates in circulation F6 00 Sequential B Sequential operation control 0 4 0 99 Operation operates one cycle and stops by Control STOP key on the operation panel 4 Sequential operation control operates in circulation by STOP key on the operation panel Cycle Times 9998 The number of cycle times of for sequential operation control F6 01 Sequential circulation 1 9999 5 99 Operation 9999 Infinite cycles of sequential Control operation control circulation Sequence of One Operation h o Peer F6 02 Cycle for P Single direction 0 1 o 99 Sequential Operation Control Hold Time Unit for 0 Second F6 04 Sequential 1 Minute 0 2 0 99 Operation 2 Hour Control Accel Decel Time
35. Deceleration Time of a bn 0 0 0 1 F2 25 Preset Deceleration time of preset speed 4 3200 0 sec 5 0 68 Speed 4 Secondary BS Eei T F2 26 Acceleration Multi function input tenine select the 0 0 0 1 50 69 Time secondary acceleration time 3200 0 sec Secondary a SER 7 2 27 Deceleration ut function input terminals select the 0 0 0 1 5 0 69 Tine secondary deceleration time 3200 0 sec Set S curve for Set S curve to slow the acceleration and 0 1 ee Accel Decel deceleration at start and stop 0o20 sec og e Time Limitation ofl0 Output voltage of V F pattern is not limited F2 30 Output 1 Output voltage of V F pattern is limited 0 1 0 70 Voltage voltage compensation disabled 0 Linear 1 Energy saving mode auto adjust V F F234 V F Pattern according to the loads Od xe occ 0 70 Selection 2 Square of 2 curve Square of 1 7 curve 4 Square of 1 5 curve amp 39 Chapter 4 Parameter List mar Range of Func Name Descriptions Setting Unit Default Page 50 0 Maximum Note 1 F2 32 Output Maximum output frequency of drive 0 1 400 0 0 1Hz 71 Fre 60 0 quency Note 2 F2 33 Starting Starting frequency of drive s output 0 1 10 0 0 1Hz 05 7 Frequency frequency 0 1 50 0 8 0 Starting The voltage corresponds to the output Note 3 4 Note 3 4 F2 34 Voltage starting frequency 0 1 100 0 Oe 12 0 a Note 5 Note 5 50 0 Base Th
36. Disabling the motor overload protection may possibly damage the motor F4 08 Motor Rated Current Motor rated current Bases on the motor nameplate to set the value of F4 08 The setting range 10 150 of drive rated current Unit Amp 79 Chapter 5 Parameter Setting Description F4 09 Motor No Load Current Motor No Load Current about 1 3 of motor rated current The setting range 0 motor rated current Unit Amp F4 10 Trip Time of Motor Overload a When the drive output current is over the motor rated current F4 08 OL protection is activated for trip time counting F4 10 b The drive output current reaches 150 of the motor rated current F4 08 and continuously operates over the setting time F4 10 the drive trips to OL protection c This function is to set the protection time when motor is overloaded The setting range 0 5 10 0 min F4 12 Protection Level of Drive Overheat The heat sink protection level of the drive reaches the protection level F4 12 the drive trips to OH protection The setting range is 85 105 C F4 13 Drive Overheat Pre alarm Selection a The settings are listed as below 0 Disable 1 Warning OHt Continuous operation relay terminal outputs 2 Warning OHt Drive de rates the switching frequency automatically every 5 minutes relay terminal outputs 3 Warning OHt Drive trips to OHt protection and stops and the drive cooling fans activate After the heat si
37. Example Parameter value F5 19 23 define X1 as the reverse command and drive control is shown as the below diagram FWD REV X1 OFF FWD ON REV COM g F1 00 6 7 Reserved h F1 00 8 1 Start command and the motor rotating direction are controlled by communication Il Forward and reverse commands are disabled i F1 00 9 1 Multi function input terminals X1 X4 define as the reverse command and the motor runs at the reverse direction counterclockwise II Start command is given by communication control and the motor rotating direction is defined by reverse command defined by multi function input terminals j F1 00 10 1 Multi function input terminals X1 X4 define as the reverse command and the motor runs at the reverse direction counterclockwise II Start command is given by forward command defined by multi function input terminals and the motor rotating direction is controlled by communication III Forward and reverse commands are disabled k F1 00 11 1 Start command by RUN key of the operation panel and the motor rotating direction by communication II Forward and reverse commands are disabled XF1 00 0 or 2 If the forward and reverse commands are active at the same time the operation panel will display along with inter flashing display value at monitor mode If the forward and reverse commands are set closed simultaneously the operation panel will be
38. F2 32 Freq lower limitation Integration lower limitation F6 48 x Max output freq F2 32 105 Chapter 5 Parameter Setting Description PID function description The setting of PID is set by F1 01 and F5 01 The actual value of PID is inputted by Al terminal F5 03 F5 04 command Multi spped 1 16 PID freq command command 106 Chapter 5 Parameter Setting Description The system response can be adjusted by P I D to improve system efficiency Over setting PID can cause system oscillated and PID adjusting steps are listed as below Increasing the value of proportional gain P Decreasing the value of integration time l Increasing the value of derivative time D 1 Suppressing the over tuning Increase the integration time I and decrease the derivative time D Response Before adjustment 4 After adjustment Time 2 Stabilizing system in advance Decrease the integration time I and increase the derivative time D Response After adjustment Before adjustment Time 3 Reducing the oscillation in the short period When the oscillation happens in the cycle that longer than the setting time of integration the integration setting is too strong causing the system oscillation Increasing the time of integration to stabilize the system and reduce the oscillation Response Lose Before adjustment After adjustment Time 107 Chapter 5 Paramet
39. Filter the signal based on analog input 0 255 20 86 Frequency paing Analog When Soma noise is eee Te appropriately increase the dead ban fe F5 08 Frequency bo stabilize the frequency But this will 00 2 55 0 01Hz 0 00 86 reduce the tuning linearity Acceleration Set the acceleration time of the variable F5 09 Time of V_ Voltage of V F pattern 0 0 3200 0 0 1sec 5 0 87 Deceleration Set the deceleration time of the variable F5 10 Time of V_ voltage of V F pattern 10 0 3200 0 0 1sec 5 0 87 0 Output frequency before slip compensation 1 Output frequency after slip compensation FM Analog 2 Frequency command Output 3 Output voltage fe foe Signal 4 Output current 09 Er Selection 5 PN voltage DC bus 6 Pot analog input signal 7 Al analog input signal 8 PID command 9 PID feedback signal F5 13 ayer Analog output adjustment ratio 0 00 2 00 0 01 1 00 87 46 Chapter 4 Parameter List Func Name Descriptions athe Unit Default Page FM Analog 7 F5 14 Analog output adjustment offset 1 00 1 00 0 01 0 00 87 Output Bias FM Range 0 4 20mA 2 10V Pole Option 1 0 20 mA 0 10V oe 1 i 0 Disable t1 Jog command 2 Secondary accel decel command Multi function Switching Pee F5 19 Input 3 Multi speed level 1 command 28 28 22 88 Terminal X1 t4 Multi speed level 2 command Note 6 5 Multi speed level 3 command 6 Multi speed level 4 command t7
40. He OL Drive overload protection 12H iii H OLO System overload protection 13H E F EF External thermal replay trip 14H PA dF PAdF Keypad interruption during copy 16H nE E ntcF Thermal sensor fault 17H GH 2 OH2 Motor overheat 18H na F a noFb PID feedback signal error 19H iL 2 OL2 Drive current limit 4 AGnnH Write and read allowed 2000H 2002H Write only read prohibited 2100H 210FH Read only write prohibited 122 Chapter 6 Communication Description 6 9 Programming Examples Register and Command 6 9 1 Access Drive Function Setting Write Operation Write a single register to access drive function setting a Set function F2 00 primary speed 30 Hz b Speed setting is directly input by function setting c Drive register used AGnnH F2 00 G 2 nn 00 decimal value OOH Hex F2 00 A200H register d Speed 30Hz gt 30 00Hz resolution 0 01Hz gt 30 00 x 100 3000 decimal OBB8H hex e The host controls only one drive drive 1 Code to write to drive register from the host CRC exclusive Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H A2H 00H OBH B8H 6 9 2 Host Control to Drive Write Operation When the host control by ModBus communication user can simply create an icon or active key button to activate the drive The following examples shows how to program the communication control 1
41. Increase the eThe internal DC of motor is too short deceleration time or voltage of drive is causing the use high torque braking az over the protection regeneration voltage and dynamic brake unit a level on DC bus too high to reduce input voltage N Daa e100V 200V series About DC410V 400V series About DC820V Power voltage is too high Check if the power input is within drive s rated input range Hv L Ut Power source over voltage Power voltage is too high Check if the power input is within drive s rated input range 130 Chapter 7 Operation Procedures and Fault Protection Display Description Cause Troubleshooting a led DL Da ad Dynamic braking over voltage eThe internal DC voltage of drive is over the protection level eSetting level F3 27 The deceleration time of motor is too short causing the regeneration voltage on DC bus too high Increase the deceleration time or use high torque braking method and add dynamic brake unit m Power source under voltage The voltage of power source is too low Check if the voltage of power source is valid m Under voltage during operation eThe internal DC voltage Vbus level is below 70 200V 400V series or 50 100V series of the voltage of power source eMissing phase of input power elnstantaneous power off eVoltage variation of po
42. Jump freq Jump freq 2 Frequency command 72 Chapter 5 Parameter Setting Description F2 47 Frequency Upper Limit Set the ratio of the frequency upper limit 1 00 maximum output frequency and the setting range is 0 00 1 00 Output frequency upper limit Frequency upper limit F2 47 x Maximum output frequency F2 32 F2 48 Frequency Lower Limit Set the ratio of the frequency lower limit 1 00 maximum output frequency and the setting range is 0 00 1 00 Output frequency lower limit Frequency lower limit F2 48 x Maximum output frequency F2 32 Output frequency A E 60 0Hz l Xa 54 0Hz fry Max output freq 60 0Hz Freq upper limit 0 90 Freq lower limit 0 10 6 0Hz i 54 0Hz Frequency 6 0Hz 60 0Hz command F3 00 Holding Frequency The drive accelerates to the holding frequency and then operating in constant speed The setting range is 0 00 400 00Hz F3 01 Holding Time Interval The operation time of drive running at the holding frequency and the setting range is 0 0 360 0 secs Using the frequency setting and holding time is to prevent the over slip of motor causing over current and stall Output freq Holding freq F3 00 K Holding time interval F3 01 73 Chapter5 Parameter Setting Description F3 03 Stall Prevention Level at the Acceleration If stall is occurred during acceleration the motor keeps running at the constant spe
43. Please select 1 2 times rated power resistor by using general wirewound type resistor 3 Please use the heat resistant wire for the brake resistor wiring ZN DANGER When the dynamic brake is fault the braking transistor maybe turn on for full cycle Add the thermal protection device to cut off the power at high temperature to avoid the drive burnout refer to the page 141 wiring of braking resistor 139 Appendix D Dynamic Brake and Resistor C Braking Resistor List AC 100V Series Approximate Minimum r 7 Drive Model PERA Standard Braking Resistor Braking Torque Specification 10 ED RM6E1 10P5B1 P 280 RM6E1 1001B1 100Q MHL100 100 1pc 180 AC 200V Series Ta Approximate Drive Model ee Standard Braking Resistor Braking Torque p 10 ED RM6E1 20P5B1 170 RM6E1 20P5B3 RM6E1 2001B1 RM6E1 2001B3 100Q MHL100 100 1pc 90 RM6E1 2002B1 75 RM6E1 2002B3 RM6E1 2003B1 160 RM6E1 2003B3 400 MHL500 40 1 pc RM6E1 2005B3 105 AC 400V Series Miniman Approximate Drive Model SPecifiCAION Standard Braking Resistor Braking Torque P 10 ED RM6E1 4001B3 4000 MHL100 400 1pc 145 RM6E1 4002B3 2000 MHL100 400 2pcs in parallel 180 RM6E1 4003B3 1330 MHL100 400 3pcs in parallel 180 RM6E1 4005B3 1000 MHL100 400 4pcs in parallel 160 140 Appendix D Dynamic Brake and Resistor D The Wiring of Braking Resistor Main Circuit Terminal
44. Start the drive a Create an icon or active button key on the host for Drive Start b Program the host with the following code for Drive Start c The drive register to be written for start operation 2000H aA d The register data for start operation 0002H Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 00H 00H 02H 2 Forward rotation command a Create an icon or active button key on the host for Forward b Program the host with following code for Forward rotation control c The drive register to be written for forward command 2000H d The register data for forward command 0010H Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 00H 00H 10H 3 Speed Setting frequency command without using drive function setting Set the speed to be 30 05Hz resolution 0 01Hz a The drive register to be written for Speed setting frequency command 2001H b Convert 30 05Hz to hexadecimal value 30 05 x 100 by the resolution 3005 decimal OBBDH Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 01H OBH BDH 123 Chapter 6 Communication Description 4 Primary Acceleration Deceleration Time Setting Set the acceleration deceleration time 1 5 seconds resolution 0 1 seconds a Set F2 18 Primary accel time 1 5 seconds Convert F2 18
45. Starting register 2000H still b Register number to write 0004H Then 4 data will be sequentially written into 4 registers starting from 2000H 2001H 2002H to 2003H 115 Chapter 6 Communication Description Return Code Drive to Host at Starting Register Numbers to Write CRC Checksum MSB LSB MSB LSB LSB MSB 01H 10H 20H 00H 00H 02H 4AH 3BH The host writes 2 data 1011H and 1770H with total data length 4 byte to 2000H and 2001H registers of drive The drive receives and writes the data to the registers and then returns the message to the host The host can synchronously broadcast all drives to write multi data to multi registers in order to change the data synchronously Register Address 6 5 CRC Checksum Algorithm CRC checksum code is to verify the message validity during the communication and its algorithm is to apply each code in the message to perform XOR and bit shifting operations to generate the CRC code Here is the checksum algorithm diagram to generate CRC code XOR 1 Code Bit Shifting amp XOR 29 Code Bit Shifting amp _ 3 Code CRC FFFFH F gt address gt XOR A001H OP Code XOR A001H PI Code The following example of showing how CRC code is generated Example To generate CRC code D140 from Address Code 02H and OP Code 03H VEEE AD ed DD PEET First Code 02H 00000010 VIET 1410119791 74 04 XOR
46. connection between drive and motor due to the variance of the rated power causes the variance of the current leakage The setting of the switching frequency rated power and cable length is listed in the below table Rated power Cable length 10m 20m 30m 50m 100m 100m above 1 2 7 5HP 10kHz 7 5kHz 5kHz 2 5kHz 800Hz 800Hz The switching frequency setting is set by F1 21 b The wire length between the drive and motor must keep as short as possible The parasitic capacitance effect is minor within 10 meters The drive shall connect an AC reactor ACL on the side of drive output terminals U V W T1 T2 T3 and decrease the switching frequency if the motor wiring is over 30m c lf the drive is used at the altitude over than 1000m the relationship of drive s rated current and altitude is shown as below figure Percentage 90 of the rated current of drive 100 18 gt 0 1000 2000 3000 4000 Altitude m d Recommended wire size and Molded Case Circuit Breaker MCCB Single phase 100V series Chapter 2 Installation and Confirmation Model no Input MCCB Input R S T Output U V W Grounding Control current A wire size wire size wire size circuit wire RM6E1 A AWG mm AWG mm AWG mm size mm 10P5B1 9 1 20 14 2 1 20 0 5 14 2 1 0 75 1 25 1001B1 15 3 40 12 3 3 18 0 8 12 3
47. drive 2 The surrounding temperature will influence drive s service life time Please monitor the temperature to avoid of exceeding the temperature specifications especially as drive installed at a closed place In addition the control signal should be far away from main loop to avoid of the signal interference 3 The motor and drive should be grounded well to avoid of electric shocks Motor s grounding must connect to drive s grounding terminal Power source Molded Case Circuit Breaker MCCB or Fuse Magnetic Contactor MC AC reactor ACL EMC filter Zero phase radio frequency filter RFI eee Please use within the permissible power supply for the drive When the power is ON a large in rush current flow will be inputted into the drive The breaker must be selected carefully Option When it is used for external control or the DBU is used it should be installed at the primary side Do not use MC to start stop the drive otherwise the life of drive will be reduced F Reduce the harmonic interference for low qt frequency of power Reduce conduction interference Reduce radiation interference The range of limited frequency is 1MHz 10MHz 135 Zero phase radio frequency filter RFI The ACL can reduce the 3 leakage current of Lr motor effectively Itis used as the motor is far away f
48. flashing to display dtF in the monitor mode Xx When the motor rotation direction is set to reverse the output frequency will display and the reversed indicator will ON 61 Chapter 5 Parameter Setting Description F1 01 Primary Frequency Command Selection a F1 01 0 The frequency is controlled by analog input terminal select the analog input source Pot Al by defining function F1 03 I Pot For the gain and bias ranges of frequency settings please refer to functions F5 03 and F5 04 Il AI GND For the gain and bias ranges of frequency settings please refer to functions F5 05 and F5 06 Select the input mode by JP1 JP1 gt I mode The range of input current is 4 20mA or 0 20mA selection by function F5 02 JP1 gt V mode The range of input voltage is 2 10V or 0 10V selection by function F5 02 b F1 01 1 The frequency command can be set by function F2 00 using operation panel and by a 7 key in the monitor mode as well c F1 01 2 RPM command is set using the operation panel d F1 01 3 MPM command is set using the operation panel e F1 01 4 UP DOWN command control Selection by multi function input terminal X1 X4 UP command DOWN command Clear the frequency command by UP DOWN Confirm the frequency command by UP DOWN f F1 01 5 Frequency command is set by communication control X F1 01 1 3 Press a or Y key one time in the monitor mode The value of the frequency command in t
49. in the below table Operation Steps Display 1 Press Prod key and enter the function setting mode Y F AA H A 2 Press lt lt key and switch to the function number setting apes m m aeee mode a T te LI L f nun 3 Press Y key to select F0 20 E E an 4 Press key and enter the parameter setting mode K H n 5 Press A key and select the SAv Y 5 A u ie 6 Press jax key to save settings The display of operation K Pad e panel will display End after 2 secs 7 After the panel displays End for 1 sec the display dO we aa aa A kii automatically returns to the function setting mode AEAEE A jan 8 Press s key and return to the monitor mode ETET cna frequency command b The operation steps of resuming drive function setting are shown in the below table Operation Display gt lt pa ae ee bl Di 1 Press key and enter the function setting mode OLA a race S e cre 2 Press lt lt key and switch to the function number setting mode wee 5a Daa Daa T A z g s x V4 gt lt 7 3 Press key to select F0 20 pa n o z 2 E 3 3 FUN gt lt Dag z 2 4 Press key to enter the parameter setting mode g H g wat v Daa gt 5 Press key and select the rES FUN 6 Press key to save the setting The
50. magnet contactor MC When the braking resistor is overheated the contactor MC is disconnected 141 Appendix E Selection of AC Reactor ACL N caution Due to the ACL possibly produce the heat about 100 C in use please Do NOT touch the ACL and caution the environment conditions a Suppress the harmonic current of power and improve the power faction is the main function of the ACL Connect the ACL at the power source input terminal of the drive also can suppress the surge voltage to protect the drive b When the power capacity is over 500kVA or more than ten times of the rated capacity of the drive add the ACL as the figure below is necessary The input terminal R S T of the drive must connect AC reactor ACL ACL is necessary 500 ACL is not necessary Power capacity kVA Drive capacity 0 50 700 kVA c When the heater with the SCR air compressor high frequency equipment or welding machine is installed at the same power source site the harmonic current will interfere the drive Thus add the ACL at the input terminal R S T of the drive is required d When multiple drives of high horse power are used due to harmonic wave exerted adding ACL at the input terminal R S T of the drives is required to prevent the drives from the possible interference and power quality deterioration e When the cable length between the drive and motor is over 30 meters or multiple motors are u
51. operation control 0 0 360 0 0 1sec 0 0 100 53 Chapter 4 Parameter List Func Name Descriptions ps Unit Default Page Hold Time of Sector 16 F6 36 of Sequential Pet the hold time of sector 16 of 0 0 360 0 0 1sec 0 0 100 jsequential operation control Operation Control Direction Sequential operation control direction is defined with binary Control of format F6 37 Sequential Kie X Xn 0 forward Xn 1 O FFFF 0 100 Operation Control reverse ote Xn Nin operation direction 0 PID control disable F6 40 nares 1 Forward control 0 2 o 104 2 Reverse control Feedback 0 Open loop detection disable F6 41 Signal 1 Open loop detection enable 0 1 1 105 Detection noFb F6 42 Mey Filter the feedback signal o 255 10 105 F6 43 PID Buffer Set the buffer space of PID output 0 255 Ka 2 105 Space value Proportional Set the gain value for discrepancy z F6 44 Gain P 0 0 P control disabled Oe N O i O a Integration Set the integration time for F6 45 Time discrepancy 0 0 100 0 0 1sec 1 2 105 0 0 control disabled Derivative Set the derivative time for F6 46 Time D discrepancy 0 00 2 50 0 01sec 0 00 105 0 0 D control disabled Integration Set the upper limitation value of TNR Oj Kosy paiiaett n Integrator maximum 1 ioo eee frequency Integration eae 100 100 F6 48 ieee Set the lo
52. speed 5 110 Preset speed 6 111 Preset speed 7 bB Reserved 00 No use 01 b6 bA functions see Note 1 10 Enable operation command 2 resister 11 Disable 01 and 10 bE bF Reserved Primary frequency is set by communication unit bC bD 2001H Frequency command 0 01Hz bO f1 External fault command bi 1 Reset command b2 1 Jog command b3 f1 Output interruption command b4 1 Coast to stop command 2002H Operation command 2 b5__ 1 Secondary accel decel command b6 1 Accel decel prohibition command b7 f1 Select analog input source b8 1 DC braking enable b9 1 Secondary frequency selection bA bF Reserved 119 Chapter 6 Communication Description Registers Read Operation Reg No Name Description 2100H Drive error code OOH No error 01H Over current 02H _ Over voltage 03H Over heat 04H _ Drive overload 05H _ Motor overload 06H _ External fault 07H _ Short protection 08H_ A D converter failure 09H Reserved OAH Reserved OBH Reserved OCH Reserved ODH Grounding fault OEH Low voltage OFH Memory error 10H _ Reserved 11H Interruption protection 12H_ System overload 13H _ Reserved 14H_ Reserved 15H Coast to stop 2101H Drive status 1 b0 b7 Reserved Frequency c
53. terminal as UP DOWN command 5 Frequency command by communication terminal Secondary 0 Frequency command by analog Frequency input selection F1 03 F1 02 1 Frequency command by operation panel O 2 0 62 Command i Selection Frequency command by multi function input terminal as UP DOWN command 0 Pot Al 1 Pot Al Analog 2 Al Pot F1 03 Input 3 Pot or Al switch by multi function input 0 5 0 63 Selection terminal 4 Pot 5 Al 0 Pot input of drive operation panel F1 04 pete 1 Pot input of external digital keypad oil o 63 KP 601 35 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit Default Page Validity of 0 Start command from the terminal STOP of the STOP key disabled FU Operation 1 Start a from the terminal 0 1 F i 63 Panel STOP key enabled Frequency 0 In the monitor mode frequency Command z command cannot be changed F1 06 Selection Ae hart i 0 1 1 63 operation 1 1M the monitor mode frequency panel command is changeable Frequency 0 In the monitor mode the frequency Command command cannot be stored F1 07 Auto Storing 1 In the monitor mode the frequency 0 1 1 63 operation command can be stored panel automatically after 3 minutes Control panel have 8 display option 1 Output frequency 2 Frequency command Main Display S Output voltage F1 08 pasa EN vaoa 1 8 1 64 5 Output current
54. terminal outputs 1 Warning OH1 stop operation relay terminal outputs b Please see function F5 26 for relay terminal output setting F4 23 PTC Overheat Trip Level a OH2 on the panel display will be blinking when the temperature is over PTC overheat trip level F4 23 and the motor will coast to stop Press RESET key on the operation panel to clear the fault when the temperature is down below the warning level b Setting range 0 0 10 0V c PTC overheat trip level F4 23 must be higher than PTC overheat warning level F4 21 d Insert JP1 jumper to the position V Drive Resistance value Q Retc2 1330 Branch Resistor R1 Rprc1 Thermistor 550 Rete Temperature Tr 5C Tr Tr 5C PTC temp resistance characteristics curve Reto 4 20k Ry Rpqo 4 20K R 20K Trip lev el 12V x PTC2 Ry Rprc2 20K Rptc1 Resistance value 1 of PTC warning level Retc2 Resistance value 2 of PTC trip level parallel Warning lev el 12V x Example Select a standard PTC resistor as detector When the temperature of motor rose the resistance of PTC will rise and trip the drive to stop depending on the trip level 1330Q The setting and figure process of trip level as below Resistance value 2 of PTC Retc2 1330Q trip level Branch resistance R1 2 7KO 1330 20000 1330x20000 1330 20000 1247 4 12x1247 4 2700 1247 4 3 79V 3 8V F4 23 3 8 82 Chapter 5 Pa
55. terminals are used for IUP DOWN control I7 When the setting value of switching frequency F1 21 exceeds 4 the drive must be de rating or change higher capacity The color as CL means functions can be set during the operation 55 Chapter 4 Parameter List No Text on This Page 56 Chapter 5 Parameter Setting Description F0 00 Drive Information a The function can display the horse power and software version Check if the capacity of drive corresponding to the drive by this function b This manual and software version must be identical The drive with different software version cannot duplicate drive parameters or the drive operation panel will display Wr_F c The descriptions of LED indicators shows the different displays of the operation panel and LED indicator displays are shown as below table d The left 2th bits of drive model number for 200V single phase series displays S Hz V A CO O Software version O Drive model number O Drive rated current Drive running hours O O Drive supply power time Hours Software checksum code F0 01 Parameter Lock a Protect the parameter settings to prevent parameter settings from unexpected adjustments causing the system operated incorrectly b The parameter setting as the following 0 Parameters are changeable 1 Parameters are not changeable c After locking the parameters
56. the user can not change the password by F0 02 F0 02 Parameter Password Setting a Preventing any unqualified personnel from setting the invalid parameters b To protect the parameter settings select function F0 02 and set the protection password of parameters After setting the password by number 1 9999 the operation panel displays Parameters can not be changed after setting the passwords ne Ak F0 03 Parameter Password Unlock a Select the function F0 03 to disable the parameter password setting F0 02 If the input passwords are correct the operation panel displays H ff E When user inputs wrong parameter passwords the panel will display PF 1 at 1st time and then display 7 F 2 PWEF2 at 2nd time and display LE J PWE3 at 3rd time b If user inputs wrong parameter passwords for 3 times the drive must be power off and restart to re begin the password decoding process F0 04 Reserved 57 Chapter 5 Parameter Setting Description F0 05 Power Source a The power source setting as the following table Power source specification Range 100V series 100 0 120 0V 200V series 190 0 240 0V 400V series 340 0 480 0V b The power source setting must be according to the actual power source and the setting will affect the activation validity of LE LE1 and the validity of V F outputs F0 08 Fault Record 1 F0 13 Fault Record 6 a Record the latest 6 times of f
57. the ventilation cleanliness and moisture 2 2 5 Operator Only the qualified personnel can perform the operation and troubleshooting 11 Chapter 2 Installation and Confirmation 2 3 Descriptions of Terminal and Wiring Diagram 2 3 1 Wiring Diagram NEREA F Braking Resistor option Main Circuit Terminals o Control Terminals PR P N AC Power Input R RIL1 ut Induction Motor 3 Phases 50 60Hz Single Phase Only S S L2 wre R S Terminals T AM T L3 wits RM61 gt r n I SINK gmra SOURCE po R T aT l Multi function Input 1 5 6 x1 I FMI FMV I I K i to I FM 0 3 gt Analog Output Notet i Multi function Input 2 gt aan x2 3 DCO 10V 0 20mA I Multi function Input 3 1 X3 i GND 6 gt DC2 10V 4 20mA J Multi function Input 4 gt X4 l ies 1 5 COM I aeg I Multi function Outputs Relay Type ms oo l A A ae PE AC250 0 2A COS 6 0 3 iT a _ l Oo 12V JPI l i Ica V I ies a I a van a l KP Modbus i i Shielded Wire I Port apj i Analog Inputs Note 2 aa A 2 EN I ON a DCO 10V 0 20mA 4 psw m4 1 DC2 10V 4 20mA I T Tp Twisted Pair k m m m m m m a a a m m fi H Shielded Wire Leas ON o B r JP1 l V ModBus Terminal z DAWA Resistance 1000 O P2 JP2 Sink Source o ERPs JP3 FMI FMV 1 JP1
58. to hexadecimal value for generating register number 18 decimal 12H Convert 1 5 seconds to hex value 1 5 x 10 by resolution 15 decimal 0 OOFH b Set F2 19 Primary decel time 1 5 seconds Convert F2 19 to hex value 19 decimal 13H c Select primary accel decel time command register 2000H register data 00 b6 b7 Set the acceleration time F2 18 1 5 seconds Address OP Code Drive Register Register Data MSB LSB MSB LSB 01H 06H A2H 12H 00H OFH Set the deceleration time F_020 1 5 seconds Address OP Code Drive Register Register Data MSB LSB MSB LSB 01H 06H A2H 13H 00H OFH Select primary acceleration deceleration time Address OP Code Drive Register Register Data MSB LSB MSB LSB 01H 06H 20H 00H 00H 00H 6 9 3 Host Control to Drive Read Operation 1 Drive Error Trips Fault Code Example Drive error trips due to GF grounding fault and the fault message displayed at the host a The host sends the below codes to access the drive register to monitor drive faults read only one register data Drive register 2100H Number of register to read 1 gt 0001H Message Code Host to Drive A Register Numbers to Address OP Code Drive Register j Readout MSB LSB MSB LSB 01H 03H 21H 00H 00H 01H b
59. torque of screw size main circuit of grounding control circuit of terminal grounding terminal terminal RM6E1 main circuit screw terminal screw screw Ib in kg cm Ib in kg cm Ib in kg cm 10P5B1 1001B1 20P5B7 M3 5 8 5 9 8 M4 15 63 18 32 ee 2001B1 33 1 53 2002B1 1002B1 E _ 2003B1 15 Chapter 2 Installation and Confirmation ii 200 400V three phase AC power R L1 S L2 T L3 U T1 V T2 W T3 9 Q P Grounding L W Motor Tightening Tightening Tightening Terminal torque of Screw size torque of torque of Model no A hada A eee a screw size main circuit of grounding control circuit of terminal grounding terminal terminal RM6E1 main circuit screw terminal screw screw Ib in kg cm Ib in kg cm Ib in kg cm 20P5B3 2001B3 21P5B3 2002B3 M3 5 8 5 9 8 M4 15 6308 35 a 4001B3 33 1 53 4002B3 4003B3 2003B3 2005B3 27P5B3 E _ _ E 4005B3 47P5B3 4010B3 iii The wiring of braking resistor PRPS Resistor 16 Chapter 2 Installation and Confirmation d Control Terminals Control Terminal Mapping ON TB1 TB2 Gao Pt Fe psw Alm 2o 668686686896 o W Ps J X4 X3 COM X2 X1 FMGND Al 12V To Ta Type Symbol Function Description 5 12V Power terminal for DC 12V ou
60. 0Hz Deceleration to stop at power failure Power source l Output freq M Subtracted joni O F332 Deceleration time 1 at ee power failure F3 33 Turning Deceleration time 2 at ftegs Peon ph oe ey ee ac Power failure F3 34 gt Time F3 37 The Current Level of Speed Tracing a When the drive current is greater than the current level of speed tracing F3 37 the output frequency is tracing downwardly to reach the current level of speed tracing The setting range is 0 200 of drive rated current b The speed tracing function is mainly used for tracing the speed for the drive restart after instantaneous power failure flying start the drive fault restart or the speed tracing command is given by the input terminal c See the function description of F5 19 F5 22 multi function input terminals for speed tracing F3 38 Delay Time for Speed Tracing Set the output delay time before the speed tracing The setting range is 0 1 60 0 sec F3 39 The V F Pattern of Speed Tracing Set the percentage of V F output voltage for the speed tracing The setting range is 0O 100 78 Chapter 5 Parameter Setting Description F4 00 Grounding Fault Protection GF The settings are listed below 0 Disable 1 Enable GF F4 01 Grounding Detection Level a Detecting if the unbalanced current is over the setting level then trip to GF protection b The setting range is 30 100 of drive rated current F4 02 Grou
61. 1 8 E 1 for RTU 2 8 0 1 for RTU eF6 58 Communication Overtime Cot 0 0 No overtime detection 0 1 100 0sec The setting of overtime detection eF6 59 Communication Overtime Disposal 0 Warning Cot Continue operation 1 Warning Cot Ramp to stop 2 Warning Cot Coast to stop B eF6 60 Multi Function Input Selection 0 Multi function inputs from multi function terminals 1 Multi function inputs from communication control 6 3 Communication Protocol Serial data transmission is an asynchronous serial data transmission 1 frame 11 bits 3 types of format shown in below figures 8 N 2 1 start bit gt 8 data bits gt 2 stop bits START BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 STOP STOP 8 E 1 1 start bit 8 data bits 1 even parity bit gt 1 stop bit EVEN START BIT O BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 PARITY STOP 8 0 1 1 start bit 8 data bits 1 odd parity bit 1 stop bit START BIT O BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 ODD PARITY STOP 112 Chapter 6 Communication Description 6 4 Message Format Der OP Code Datan Data1 Datao CRC0 CRC1 END Mapes Operation Data Message CRC No No Message Data length n depending on Checks m Transmitting a Byte 1 Byte OP Code 10ms eAddress Drive address num
62. 1 OFF STOP ON RUN X2 OFF FWD ON REV COM RUN STOP FWD REV c F1 00 2 I Motor rotating direction are controlled by multi function input terminals X1 X4 Il Start command by RUN key of the operation panel and the rotation direction by forward or reverse command defined by multi function input terminals X1 X4 III The motor stops running when the multi function input terminals forward reverse commands are set closed or open simultaneously Example Parameter value F5 19 22 define X1 as forward command F5 20 23 define X2 as reverse command and the drive control is shown as the below diagram X1 OFF STOP ON FWD X2 OFF STOP ON REV COM FWD REV d F1 00 3 1 Start command by RUN key of the operation panel and the motor rotates at the forward direction clockwise Il Forward and reverse commands are disabled e F1 00 4 1 Start command by RUN key of the operation panel and the motor rotates at the reverse direction counterclockwise Il Forward and reverse commands are disabled f F1 00 5 I Multi function input terminals X1 X4 define as the reverse command and the motor runs at the reverse direction counterclockwise Il Start command by RUN key of the operation panel and the rotation direction is controlled by reverse command defining multi function input terminals as reverse command 60 Chapter 5 Parameter Setting Description
63. 1 20 FM gain 0 80 FM bias 0 00 FM bias 0 00 FM FM 1 10V 10V E 8V a Output oot frequency Io or Ko frequency Output command current oV OV 0 0Hz 50 0Hz 60 0Hz 87 Chapter 5 Parameter Setting Description Max output freq 60 0Hz FM function setting 6 FM gain 1 00 FM bias 0 05 FM Pot inputs frequency 0 5V command 0 0Hz 60 0Hz F5 15 FM Range Option a The settings are listed as below 0 4 20mA 2 10V 1 0 20mA 0 10V b FM GND analog input terminal 1 JP3 inserts in FMV position Max output freq 60 0Hz FM function setting 7 FM gain 1 00 FM bias 0 05 FM 10V Al inputs frequency 1 command ovi 0 5v 29Hz FM outputs 0 10V or 2 10V the setting range is defined by function F5 15 2 JP3 inserts in FMI position FM outputs 0 20 mA or 4 20mA the setting range is defined by function F5 15 F5 19 Multi function Input Terminal X1 F5 22 Multi function Input Terminal X4 a represents a contact normal open represents b contact normal close b The settings of multi function terminals X1 X4 are listed as below 1 Jog command see the function descriptions of F2 16 2 Secondary acceleration deceleration command switching see the function description of F2 26 and F2 27 3 Multi speed level 1 command see the function description of F2 00 F2 15 for multi speed setting 4 Multi speed level 2 command see the fu
64. 1 FN2090 20 06 20A 1 RM6E1 20P5B1 FN2090 10 06 10A 1 RM6E1 2001B1 FN2090 10 06 10A 1 RM6E1 2002B1 FN2090 20 06 20A 1 RM6E1 20P5B3 FN3270H 10 44 10A 3 RM6E1 2001B3 FN3270H 10 44 10A 3 RM6E1 21P5B3 FN3270H 10 44 10A 3 RM6E1 2002B3 FN3270H 10 44 10A 3 RM6E1 2003B3 FN3270H 20 44 20A 3 RM6E1 2005B3 FN3270H 20 44 20A 3 RM6E1 27P5B3 FN3270H 35 33 35A 3 RM6E1 4001B3 FN3270H 10 44 10A 3 RM6E1 4002B3 FN3270H 10 44 10A 3 RM6E1 4003B3 FN3270H 10 44 10A 3 RM6E1 4005B3 FN3270H 10 44 10A 3 RM6E1 47P5B3 FN3270H 20 44 20A 3 RM6E1 4010B3 FN3270H 20 44 20A 3 Note 1 The leakage current of FN2090 series approximately 0 5mA 1 02mA 2 The leakage current of FN3270 series approximately 26 4mA 59 5mA 146 Appendix H Outline Dimension Drawings 1 Outline Dimension of Keypad ctl 65 F 2 65 _ 5o S F o m T KEYPAD I 2 M3 screw lt gt 0 60 23x23 or 30 Figure 1 KP 601 keypad unit mm X The length of standard connecting cable for KP 601 please refer to the page18 2 Overall Dimensions of Drive 100V Series 0 5 1HP 200V Series 0 5 2HP 400V Series 1 3HP 38 47 5 anooonnono S i O PN h j L o Poca 76 ce mM a 123 5 k 1 TRI S p OMI E SNZ 2 M4 screw of Figure 2 Drive unit mm X The size base on the actual object
65. 2 5kHz or less 6 Solid state motor overload protection is provided use function F4 07 to F4 10 to set the protection level 7 Install UL certified branch circuit fuse between the power supply and the drive referring to the table below Model number Fuse type Fuse current rating A RM6E1 10P5B1 20 RM6E1 1001B1 40 RM6E1 20P5B1 10 RM6E1 2001B1 20 RM6E1 2002B1 Class T 40 RM6E1 20P5B3 10 RM6E1 2001B3 10 RM6E1 21P5B3 15 RM6E1 2002B3 15 RM6E1 4001B3 6 RM6E1 4002B3 Class T 10 RM6E1 4003B3 15 Compliance with UL standards and CSA standards cUL listed for Canada continued CAUTION 8 Main circuit terminal wiring Wire size AWG mm Model number R LA ees T L3 UTI Ge Grounding RM6E1 10P5B1 14 2 1 20 0 5 14 2 1 RM6E1 1001B1 12 3 3 18 0 8 12 3 3 RM6E1 20P5B1 7 1 3 20 0 5 16 1 3 RM6E1 2001B1 4 2 1 18 0 8 14 2 1 RM6E1 2002B1 2 3 3 16 1 3 12 3 3 RM6E1 20P5B3 20 0 5 20 0 5 20 0 5 RM6E1 2001B3 8 0 8 18 0 8 18 0 8 RM6E1 21P5B3 6 1 3 16 1 3 16 1 3 RM6E1 2002B3 4 2 1 16 1 3 14 2 1 RM6E1 4001B3 20 0 5 20 0 5 20 0 5 RM6E1 4002B3 8 0 8 20 0 5 18 0 8 RM6E1 4003B3 ie 1 3 18 0 8 16 1 3 Note Use 60 C 75 C Cu wire only No Text on This Page CON ar Ww y Ko INTRODUCTIONS Features
66. 255 unit 1ms Refer to the chapter of function setting description for F5 19 F5 22 Analog inputs 1 set of analog inputs Al O 10V 2 10V or 0 20mA 4 20mA Analog filter 0 255 unit 5ms the dead band of analog frequency gain and bias are adjustable Refer to the chapter of function setting description for F5 01 F5 02 Multi function outputs 1 set programmable output terminal Ta Tc Refer to chapter of function setting description for F5 26 Analog outputs 1 set of analog output FM 0 10V 2 10V or 0 20mA 4 20mA The gain and bias are adjustable Refer to the chapter of function setting description for F5 12 F5 15 1 3 2 Operation Panel Display Protection Function Operation Environment Protections Fault protection IGBT module error Fot Note1 grounding fault GF drive over current OC including short protection motor overload OL drive overload OL1 current limit OL2 system overload OLO over voltage OE over voltage at AC power source Hv under voltage LE LE1 drive over heat OH OHt motor over heat OH1 OH2 PID feedback signal error noFb FWD REV direction command error dtF external fault EF output interrupt bb coast to stop Fr keypad interruption during parameter copy from drive PAdF parameter inter writing between different software version drive wrF keypad cable trip Err_00 Err_01 Modbus RS 485 communicati
67. 3 i i 1002B1 Single phase 200V series Model no Input MCCB Input R S T Output U V W Grounding Control current A wire size wire size wire size circuit wire RM6E1 A AWG mm AWG mm AWG mmz size mm 20P5B1 5 8 10 16 1 3 20 0 5 16 1 3 2001B1 9 1 20 14 2 1 18 0 8 14 2 1 0 75 1 25 2002B1 13 7 40 12 3 3 16 1 3 12 3 3 2003B1 Three phase 200V series Model no Input MCCB Input R S T Output U V W Grounding Control current A wire size wire size wire size circuit wire RM6E1 A AWG mm AWG mm AWG mm size mm 20P5B3 3 2 10 20 0 5 20 0 5 20 0 5 2001B3 4 4 10 18 0 8 18 0 8 18 0 8 0 75 1 25 21P5B3 6 3 15 16 1 3 16 1 3 16 1 3 i 2002B3 8 4 15 14 2 1 16 1 3 14 2 1 2003B3 2005B3 27P5B3 2010B3 2015B3 19 Chapter 2 Installation and Confirmation Three phase 400V series Model no Input MCCB Input R S T Output U V W Grounding Control current A wire size wire size wire size circuit wire RM6E1 A AWG mm 2 AWG mm2 _ AWG mm2 size mmz2 4001B3 28 6 20 0 5 20 0 5 20 0 5 4002B3 4 4 10 18 0 8 20 0 5 18 0 8 0 75 1 25 4003B3 6 1 15 16 1 3 18 0 8 16 1 3 4005B3 47P5B3 4010B3
68. 7P5B3 FN3270H 35 33 35A 3 RM6E1 4001B3 FN3270H 10 44 10A 3 RM6E1 4002B3 FN3270H 10 44 10A 3 RM6E1 4003B3 FN3270H 10 44 10A 3 RM6E1 4005B3 FN3270H 10 44 10A 3 RM6E1 47P5B3 FN3270H 20 44 20A 3 RM6E1 4010B3 FN3270H 20 44 20A 3 Note 1 The leakage current of FN2090 series approximately 0 5mA 1 02mA 2 The leakage current of FN3270 series approximately 26 4mA 59 5mA
69. 8 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 21 Accel Decel Time of Sector 9 of Sequential Operation Control Set the accel decel time of sector 9 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 22 Hold Time of Sector 9 of Sequential Operation Control Set the hold time of sector 9 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 23 Accel Decel Time of Sector 10 of Sequential Operation Control Set the accel decel time of sector 10 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 24 Hold Time of Sector 10 of Sequential Operation Control Set the hold time of sector 10 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 25 Accel Decel Time of Sector 11 of Sequential Operation Control Set the accel decel time of sector 11 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 26 Hold Time of Sector 11 of Sequential Operation Control Set the hold time of sector 11 of sequential operation control 0 0 360 0 0 1sec 0 0 100 52 Chapter 4 Parameter List Func Name Descriptions Range of Setting Unit Default Page F6 27 Accel Decel Time of Sector 12 of Sequential Operation Control Set the accel decel time of sector 12 of sequential operation contr
70. Analog Input The settings are listed as below 0 Analog input gain 1 Frequency command 2 Current limit 3 Variable voltage of V F pattern 83 Chapter 5 Parameter Setting Description F5 01 Analog Input Al Selection The settings are listed as below 0 Analog input gain 1 Frequency command 2 Current limit 3 Variable voltage of V F pattern 4 PTC temperature 5 PID feedback m F1 03 0 1 2 Pot Freq command A A Freq command im ccheeai esti or Current limit or te on or Current limit or Seine or og I Variable voltage S P Variable voltage Al of V F pattern of V F pattern F1 03 3 switch by multi function Pot F5 008F5 01 Freq command Freq command simultaneously setting O Current limit or or Current limit or Toro or 9 Variable voltage Variable voltage Al of V F pattern of V F pattern F1 03 don t care Pot 5008501 7 Freq command P Freq command not simultaneously O Current limit or or Current limit or setting Variable voltage Variable voltage Al 1or2or3 of V F pattern of V F pattern ne ad gt Freq command Pot or Current limit or 4 03 don t care Freq command F5 00 amp F5 01 Variable voltage or Current limit or either one setting 0 of V F pattern Variable voltage Al Analog input gain of V F pattern 3xWhen F1 01 is set to 0 the frequency command inputs from analog input terminals function F5 00 or F5 01 must set to 1 otherwise
71. Description X03H Read multi registers Example Read data from registers 2101H and 2102H of the drive 1 Message Code Host to Drive Register OP Starting Register Numbers to CRC Checksum Agoress Code Readout MSB LSB MSB LSB LSB MSB 01H 03H 21H 01H 00H 02H 9FH C4H This example shows the host to read the drive data from 2 registers of the drive The host identifies drive 1 by calling the drive address 01H with the read operation command 03H to read the drive data from the registers 2101H starting register to the register 2102H Register Numbers to Readout defines the numbers of register for data readouts Return Code Drive to Host OP Data 2101 E pe N CRC Checksum Code Bytes ala ala MSB LSB MSB LSB LSB MSB 01H 03H 04H 55H 00H 17H 70H D6H EBH The host reads registers 2101H and 2102H of drive 01H drive status and speed command After the drive receives the host s command the drive returns 4 bytes data 2101H 5500H and 2102H 1770H to the host Caution The host cannot simultaneously broadcast 03H OP code to drives when multiple drives connected or all drives reject host s OP code Address X06H Write to single register Example Write a data 1770H into the drive register 2001H Message Code Host to Drive Address OP Drive Register Register Data CRC Checksum Code MSB LSB MSB LSB LSB MSB 01H 06H 20H 01
72. Disassembled Sketch of RM6E1 Cover of main circuit Screws of main circuit Cover of multi function terminal The protection cover of fan Cooling fan Drive CE8080 Chapter 1 Cautions Before Installation No Text on This Page Chapter 2 Installation and Confirmation 2 1 Basic Equipment The drive needs the several components for the conjunctive operation These components are called basic equipment listed in the following 2 1 1 Power Source The voltage with three phase or single phase of the power source must meet the drive specifications 2 1 2 MCCB or NFB MCCB Molded Case Circuit Breaker or NFB No Fuse Breaker can withstand the inrush current at instant power on and providing the overload and over current protection to the drive 2 1 3 Drive The main device of motor control must be chosen in accordance with the rated voltage and current specifications of motor please refer to the lists of standard specifications of drives 2 1 4 Motor The specifications of motor are determined from the requirement Please be cautious to the motor rated current that must not exceed the drive current 2 1 5 AC Reactor ACL The AC reactor is suggested to install at the AC power input side to suppress surge voltage to reduce the current harmonic of the power and to improve the power factor See Appendix E for AC reactor specifications Note RM6E1 is only used for three phase induction motor co
73. G On K FARE om Display 3 Output voltage V CRG On ee 2 oe Display 4 PN voltage V CRG On 4 i ee a Display 5 Output current A CRG On Le ee Display 6 Terminal status Hz V CRG RUN On K RAR Display 7 Heat sink temperature V A CRG On TTA a Display 8 Motor speed RPM Hz A CRG On cas re bl a Select one of eight monitor modes to be the main display and switch to the mode 1 8 by key in the monitor mode The monitor mode setting can also be set by F1 08 b User can basically determine which the display mode to be as the main display in the monitor mode according to user s demand If user does not change the display back the main display after the setting is completed the drive will automatically switch back to the main display after the operation panel is idle over 3 mins c The display 6 8 are defined by F1 09 F 1 11 27 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 3 3 The Status of Multi function Terminals The default setting of display 6 in the monitor mode is the status of multi function input terminals and the definition of each segment on the 7 segments display for 4 digits is shown as below figure The definition of display shown in the below table Display Terminal Status description SE RE Ry X1 Multi function input terminal X1 is active Hozi a X2 Multi function input terminal X2 is acti
74. H 17H 70H DDH EDH This example shows the host to write the data 1770H to the register 2001H of the drive The host identifies drive 1 by calling the drive address 01H with the write operation command 06H to write the data 1770H into the register 2001H Return Code Drive to Host Acdsee OP Drive Register Register Data CRC Checksum Code MSB LSB MSB LSB LSB MSB 01H 06H 20H 01H 17H 70H DDH EDH The host writes data 1770H into the drive register 2001H After receiving data from the host and writing data into drive s registers the drive returns the original receiving message to the host OP code 06H of the host can synchronously broadcast to all drives but has no return code to the host 114 Chapter 6 Communication Description 3 lt 08H Drive detection Only use when testing the communication OP code 08H is to detect if the drive is correctly receiving the data from the host The main purpose of using this OP code is to ensure the host data to be correctly sent to the drive Example Verify the data 0000H and AA55H to be correctly received by the drive Message Code Host to Drive Address OP Data 1 Data 2 CRC Checksum Code MSB LSB MSB LSB LSB MSB 01H 08H 00H OOH AAH 55H 5EH A7H The host sends OP code 08H to verify the data 0000H and AA55H to be correctly received by the drive Return Code Dri
75. P2 is switched to SOURCE the external power DC 24V is connected to X1 X4 and DC 24V is connected to COM the drive is activate 13 Chapter 2 2 3 3 Description of Terminals a Terminals of Main Circuit Installation and Confirmation Type Symbol Function Description Three phase sinusoidal power AC power source input terminal athe ULD source input For the single phase power source oy terminals 110 220V please connect only R S L1 L2 terminals UVW Drive outputs The terminals output three phase Motor oA to motor variable frequency and voltage to T1 T2 T3 termi erminals motor Dynamic f E F The terminal for connecting E P NC gee dynamic braking unit O Power and External Braking brakin The terminal P and PR for PR seer connecting external braking resistor A tion terminal op Ground the drive in compliance with the NEC standard or local electrical code Third grounding resistance Grounding D ea must be below 100Q for 100 200V series Special grounding resistance must be below 100Q for 400V series 14 Chapter 2 b Main Circuit Connection Installation and Confirmation i 100 200V single phase AC power R L1 S 12 T L3 u 11 v 72 w T3 o Grounding 2 ia J Motor Tightening Tightening Tightening Model no Terminal torque of Screw size torque of
76. R RHYMEBUS VARIABLE FREQUENCY DRIVE Operation Manual EAA OT ERED ti LIST ED ISO 9001 2008 RM6E1 series Quality Satisfaction e Improvement Innovation R Rhymebus Corporation http www rhymebus com tw 2011 08 15 1 Edition 2012 05 30 Revised PREFACE Thank you for using RHYMEBUS RM6E1 series drive For proper operations and safety purposes please do read and follow specific instructions contained in this manual before using the product The manual shall be placed on the top of the machine and all the setup parameters and reference numbers must be properly recorded in Attachment 1 to facilitate future maintenance and repairs SAFETY PRECAUTION Please read this manual thoroughly and pay attention to the safety precautions marked with DANGER or CAUTION before the installation wiring maintenance or troubleshooting Only the qualified personnel may proceed with the installation wiring testing troubleshooting or other tasks X Qualified Personnel Must be familiar with the fundamentals structures characteristics operating procedures and installation and this personnel must read the manual in details and follow the steps of security measures to prevent possible dangers User may cause the casualty or serious damages if user DANGER does not abide by the instructions of the manual to execute the tasks User may cause injuries to the people or damage the CAUTION equip
77. Reset command 8 External fault command EF 9 Interruption of output command bb 10 Coast to stop command Fr Multi function 11 Speed search from the maximum 28 28 F5 20 Input frequency Nome 23 88 Terminal X2 12 Speed search from the frequency Note 6 setting t13 Holding command 14 UP command 15 DOWN command 16 Clean UP DOWN frequency command t17 UP DOWN command enter key Multi function 18 Analog input source selection 28 428 F5 21 Input Pot Al Note 6 1 88 Terminal X3 19 Primary and secondary frequency command option 20 Start command of sequential operation control 21 Pause command of sequential operation control 22 Forward command ___ 23 Reverse command Multi function 24 Stop command with 3 wire 28 28 F5 22 Input start stop circuit Note6 7 Gi Terminal X4 1495 DC braking enable Stop 26 Counter input 27 Counter clear 28 Current limit enable Digital Input When the input signal is under the F5 25 Response setting time program will not be 1 255 ims 10 92 Time factivated 47 Chapter 4 Parameter List Range of 6 Edge trigger Func Name Descriptions Setting Unit Default Page 0 No functions t1 Running detection 2 Constant speed detection 3 Zero speed detection t4 Frequency detection 5 Overload detection OLO t6 Stall prevention detection t7 Low voltage detection LE 8 Braking detection Hv
78. Selection to 3 Pot or Al Set to 18 a contact Pot is the analog input source b contact Al is the analog input source a contact Al is the analog input source Set to 18 z b contact Pot is the analog input source 90 Chapter 5 Parameter Setting Description 19 Primary and secondary frequency command option a contact The frequency command Primary frequency command F1 01 Serio b contact The frequency command Secondary frequency command F1 02 a contact The frequency command Secondary frequency Set to 19 command F1 02 b contact The frequency command Primary frequency command F1 01 20 Start command of sequential operation control When the function F6 00 is not set to 0 sequential operation control and the start command of sequential operation control sets ON the drive output frequency is based on the frequency command setting of sequential operation control for the drive operation If the start command of sequential operation control is set to OFF the sequential operation control stops 21 Pause command of sequential operation control can temporarily pause the drive operation during sequential operation control After pause command is clear drive operation continues with sequential operation control 22 Forward command See the function setting of F1 00 for setting forward command 23 Reverse command See the function setting of F1 00 for setting reverse com
79. Soran E ON z x x x Jog speed Primary OFF OFF OFF OFF OFF ae Speed 1 OFF OFF OFF OFF ON heen OFF OFF OFF ON OFF Reh 3 OFF OFF OFF ON ON Speed 4 OFF OFF ON OFF OFF S 5 OFF OFF ON OFF ON Speed 6 OFF OFF ON ON OFF speed 7 OFF OFF ON ON ON iber 8 OFF ON OFF OFF OFF Beet 9 OFF ON OFF OFF ON Speed 10 OFF ON OFF ON OFF Speed 11 OFF ON OFF ON ON Spoor 12 OFF ON ON OFF OFF Speed i3 OFF ON ON OFF ON Pinen OFF ON ON ON OFF Speed 15 OFF ON ON ON ON Sod iG X x Don t care XJog speed has the highest priority That is when the jog speed is on all other speed command are void 67 Chapter 5 Parameter Setting Description X Jog speed and the multi speed commands programmed by functions F5 19 F5 22 to define multi function input terminals X1 X4 are given by input signals ON and OFF to the multi function input terminals XON a contact normal open is set and b contact normal close is open OFF a contact normal open is open and b contact normal close is set d Multi speed and acceleration deceleration time Fr n ATTO Primary acc time Primary Primary Preset acc time acc time speed 8 i Primary Acc time H i ofpreset acc ime Preset at speed 4 Ng Preset a Dec time ens of preset speed 2 speed 3 Primary acc time Jog speed 5 Preset i speed 3 p Time Multi speed level 1 Multi speed level 2 Multi speed level 3 Jog comman
80. The drive returns the fault code to the host when GF occurs GF code 0DH Return Code Drive to Host 2100H Register Data Address OP Code Data Byte MSB SB 01H 03H 04H 00H ODH c Program the host to convert register data 000DH to GF message 124 Chapter 6 Communication Description 2 Drive Frequency Output Readout Example If the drive frequency outputs 40 65Hz read the data output from the drive and display 40 05Hz in the host a The host sends the below codes to access the drive register to read out the frequency output data read only one register data Drive register 2103H Number of register to read 1 gt 0001H Message Code Host to Drive i Register Numbers to Address OP Code Drive megister Readout MSB LSB MSB LSB 01H 03H 21H 03H 00H 01H b The drive returns the frequency output readouts to the host Output frequency readouts from the drive 2103H register data Return Code Drive to Host 2103H Register Data Address OP Code Data Byte MSB LSB 01H 03H 04H OFH E1H c Program the host to convert register data OFE1H Hex value 4065 Decimal value d Display the output frequency resolution 0 01 4065 100 eG 40 65 unit in Hz 125 Chapter 6 Communication Description No Text on This Page 126 Chapter 7 Operation Procedures and Fault Protection 7 1 Operation Procedures N DANGER 1 Do No
81. age proof insulation testing unwiring the U V W po O oa A WwW terminal of drive at first A CAUTION 1 The RM6E1 series outputs are designed to drive a three phase induction motor Do Not use for single phase motor or for other purposes 2 The main circuit and control circuit must be wired separately control circuit must use a Shielded or twisted pair shielded wires to avoid possible interferences 3 The control circuit must use a shielded or twisted pair shielded wires to avoid possible interferences and confirm the grounding Operation N DANGER Do Not open or remove the cover while power is on or during the drive operation Do close up the cover before powering on the drive Do Not remove the cover except for wiring or periodic inspection when power off At the function F3 30 1 or 3 the drive will automatically restart when the power is restored Stay away from the motor and machine At the function F1 05 0 and F1 00 0 or 1 or 10 the key on the operation panel is ineffective Please use an emergency stop switch separately for safe operations The drive can produce high frequency outputs Before adjusting the frequency please check the specs of motor carefully to prevent the motor from unexpected damages If any of the protective functions have been activated and the start command is set to terminal control F1 00 0 or 1 or 10 first remove the case and check the a
82. and eThe current setting deceleration time is Ob reaches the motor of motor s rated too short overload protection time eActive time F4 10 current is invalid eCheck if V F setting is proper eCheck if the rated current setting is valid 129 Chapter 7 Operation Procedures and Fault Protection Display Description Cause Troubleshooting Drive overload eMotor overload eCheck the load of eOperation current eThe voltage setting motor if overload exceeds 150 of of V F pattern is too eCheck if the aD drive s rated high or too low acceleration or Sr current and eDrive capacity is too deceleration time is Pe eee continues for small too short 1minute eCheck if V F setting is proper eSelect the higher capacity of drive Drive current limit eMotor overload eCheck the motor and ole eOperation current eAcceleration time is drive compatibility mool exceeds 200 of too short eCheck if the motor is Had drive s rated elmmediate restart operated in over rating current after coast to stop condition The frequent braking 5 Braking transistor reaper ais A Increase the u overload 7 deceleration time braking transistor too high System overload eLoad system is overload and the ae operation current reaches the active Check the usage of Woe oe level mechanical equipment eDetection level F4 28 eDetection time F4 29 Over voltage The deceleration time
83. ault messages b The fault messages selection are listed as the following 0 Fault code 1 Output current at drive fault 2 PN voltage at drive fault 3 Output frequency at drive fault F0 19 Reserved F0 20 Default Setting a Default settings are shown as the below table p Disable x Clear fault records de ba Default the factory setting of 60Hz All SAv setting will be clear HREP Default the factory setting of 50Hz All SAv setting will be clear I Au Store setting DR Resume setting EE Read the parameters from drive to digital keypad ree Write the parameters from digital keypad to drive b Resume all parameter settings to default value including read write parameters from to drive c After setting all parameters select SAv to save all settings in case for restoring parameters d For parameter duplication KP 601 must be connected to the drive when rdEE and UrEE parameters for parameter duplication are used This also can be applied for parameter duplication of multiple drives to save the setting time 58 Chapter 5 Parameter Setting Description Write the settings Write the settings of parameter to Gime of parameter to KP 601 keypad the drive Drive go Drive Defult setting F0 20 Default setting F0 20 rdEE UrEE The drive parameter settings can be written to the keypad KP 601 and these paramete
84. ber for host to control OOH The host broadcasts messages to all receivers drives All receivers only receive the message but has no messages returned to the host 01H FEH The host designates the receiver drives by defining the drive address number eOP Code Operation Code The operation of the host to the drive 03H Read multi registers 06H Write to single register 08H Receiver detection 10H Write to multi registers eData Including start register several registers data length maximum 8 data data content maximum 16 bits Note Data length 1 byte others 1 word 2 bytes eCRC Checksum Cyclical Redundancy Check performs XOR and bit shifting operations for all hexadecimal values in the message to generate the checksum code to verify the communication validity Checksum is to sum all message bits for 16 bit CRC calculations See CRC Checksum eMessage Length Message length is listed in between maximum and minimum values Message lengths of OP code 03H and 10H are dependent on the number of registers required in one message See Operation Code OP Code Description OP Description Instruction Code Return Code Code Min bytes Max bytes Min bytes Max bytes 03H Read multi registers 8 8 7 21 06H Write to single register 8 8 8 8 08H Drive Detection 8 8 8 8 10H Write to multi registers 11 25 8 8 113 Chapter 6 Communication Description eOperation Code OP Code
85. cation transmission is interrupted has no data transmitting or delays Cot time setting can monitor the communication status between device and can detect if there is communication failure c The settings are listed as below 0 0 Communication overtime detection disabled 0 1 100 0 Setting the detection time to detect the communication linking status between drive and host device 108 Chapter 5 Parameter Setting Description F659 Communication Overtime Disposal Setting the disposal of drive when communication overtime 0 Warning Cot Continue operation 1 Warning Cot Ramp to stop 2 Warning Cot Coast to stop X Start command is required to restart the drive after the drive is completely stopped The overtime warning display will automatically disappear after the communication is uplinked and functional again F6 60 Multi Function Input Selection The settings are listed as below 0 Multi function inputs from multi function terminals 1 Multi function inputs from communication control 109 Chapter 5 Parameter Setting Description No Text on This Page 110 Chapter 6 Communication Description 6 1 KP 601 Modbus Port RJ 45 a 8 e 1 Type Pin Function Description Communication ae 1 transmission terminal Differential input of RS 485 Note 1 DX Modbus RS 485 Communication communication only uses pin1 2 transmission terminal gt Modbus RS 485
86. corrosive gas and no flammable gas Vibration Below 5 9m s 10 50 C no condensation Environmental Condition 2 Wiring for RFI Connect the RFI filter in accordance with the following wiring diagram 1 Install the RFI filter at the power source site of the drive Ex 1 Pass all 3 phase power cords through RFI filter in same direction with same coil number and then connect to the power input terminal of the drive Caution Do Not exceed 4 coils to prevent overheat of RFI filter AnD Note Either the ground wire or the four core cable with ground wire cannot pass through RFI T Oo RFI filter otherwise the filtration effect will be reduced AnD 144 Appendix F Zero Phase Radio Frequency Filter Selection 2 Install the RFI filter at the output site of the drive Ex 1 e lt c Pass all 3 phase power cords through RFI filter in same direction with same coil number and then connect to motor terminals of the drive Caution Do Not exceed 4 coils to prevent overheat of RFI filter 2 Note HH Either the ground wire or the four core U g vi wl e cable with ground wire cannot pass i IT I through RFI filter otherwise the filtration gt O LO RFI 3 If the power cords are too thick to be winded pass the power cords through RFI fi
87. d X The above illustration is an example of preset speed 1 8 The acceleration deceleration time of preset speed 5 8 and jog speed are depend on the setting of primary acceleration deceleration time X When the drive stops and the jog command is ON the motor is running at the jog speed no start command is required lt The analog input terminals Pot Al are disabled at multi speed setting primary speed excluded XAs for the accel decel time please see the parameter setting F2 18 F2 28 F2 17 Reference Frequency of Acceleration Deceleration Time Set the corresponding frequency of accel decel time The setting range 0 01 400 00Hz F2 18 F2 19 Primary Acceleration Deceleration Time F2 24 F2 25 Acceleration Deceleration Time of Preset Speed 4 68 Chapter 5 Parameter Setting Description F2 26 F2 27 Secondary Acceleration Deceleration Time a The acceleration deceleration time of preset speed is the time that the frequency starting from OHz accelerates to the reference frequency of acceleration deceleration time F2 17 Multi speed command can control the multi speed and acceleration deceleration time of preset speeds The setting range 0 0 3200 0 sec b The acceleration deceleration time setting of primary speed preset speed 5 preset speed 16 and jog speed are set by primary acceleration deceleration time F2 18 F2 19 c The secondary acceleration deceleration time has the higher cont
88. e s output terminal c Explosion proof Motor Drive does not have the explosion proof mechanism Be attentive to installation safety 136 Appendix B Selection of Motor C Measurement of Drive and Motor Insulation 1 Measure the drive insulation impedance a Please be extremely caution to following steps to test the main circuit insulation of drive Any incaution operations while testing the drive insulation may possibly harm operating personnel and cause serious damages to drive b Remove all wiring at power terminal main circuit and control circuit terminal before the testing is performed Please follow the below diagram to wire all power terminals in parallel with an insulation tester for drive insulation test c Using an insulation tester with DC500V to test the insulation value of drive The drive insulation impedance must be greater than 20M If drive insulation impedance is below 20MQ replace a drive and contact the customer support for repair service of drive Insulation tester IN t Drive D R LI S L2 T L3 U TI V T2 W T3 PR PO Ne Drive Insulation Impedance Measurement 2 Measure the motor insulation impedance a Remove the U V W cables of motor from the drive before measuring the motor insulation impedance and then measure the motor insulation impedance including motor cables using the insulation tester with DC500V The motor insulation impedance including motor cables must be greate
89. e frequency corresponds to the base 4 Note 1 F2 35 Frequency woltage in V F pattern 0 1 400 0 0 1Hz 60 0 74 Note 2 0 1 255 0 220 0 Base The voltage corresponds to the base Note 3 4 Note 3 4 71 feve Voltage frequency in V F pattern 0 1 510 0 pnd 380 0 Note 5 Note 5 V F F2 37 Frequency Frequency at the first point of V F pattern 0 0 399 9 0 1Hz 0 0 71 1 0 0 255 0 V F r Note 3 4 F2 38 Voltage 1 Voltage at the first point of V F pattern 0 0 510 0 0 1Vac 0 0 71 Note 5 V F Frequency at the second point of V F F2 39 Frequency battern 0 0 399 9 0 1Hz 0 0 71 0 0 255 0 V F Noltage at the second point of V F Note 3 4 F2 40 voltage 2 pattern TTY 0 1Vac 0 0 71 Note 5 Jump F2 42 Frequency Avoid mechanical resonance point 1 0 0 400 0 0 1Hz 0 0 72 1 Jump F2 43 Frequency Avoid mechanical resonance point 2 0 0 400 0 0 1Hz 0 0 72 2 Jum F2 44 Ereduency Avoid mechanical resonance point 3 0 0 400 0 0 1Hz 0 0 72 3 Jump F2 45 Frequency Range Frequency The upper limit of output frequency Upper Limit 1 00 maximum output frequency F2 48 Frequency The lower limit of output frequency 0 00 1 00 0 01 0 00 73 Lower Limit 1 00 maximum output frequency Set the range of the jump frequency 1 2 0 0 25 5 0 1Hz 0 0 72 F2 47 0 00 1 00 0 01 1 00 73 40 Chapter 4 Parameter List F3 Control Parameters Func Name De
90. ease the frequency calibration sensitivity F5 08 function must be used along with F5 07 function setting The setting range is 0 00 2 55Hz 86 Chapter 5 Parameter Setting Description F5 09 Acceleration Time of V a Adjust V F voltage Variable voltage V of V F pattern from analog input terminal when F5 00 or F5 01 3 b Setting the acceleration time of drive from zero voltage to the base voltage F2 36 The setting range is 0 0 3200 0 F5 10 Deceleration Time of V a Adjusting V F voltage Variable voltage V of V F pattern from analog input terminal when F5 00 or F5 01 3 b Setting the deceleration time of drive from zero voltage to base voltage F2 36 The setting range is 0 0 3200 0 F5 12 FM Analog Output Signal Selection The output signal selections of FM analog output terminal are as below Output frequency before slip compensation Output frequency after slip compensation Frequency command Output voltage Output current PN voltage DC bus Pot input signal analog Al input signal analog PID command PID feedback OONOORWNM O F5 13 FM Analog Output Gain The analog output gain adjustment The setting range is 0 00 2 00 F5 14 FM Analog Output Bias The analog output bias adjustment The setting range is 0 00 2 00 Example Graph of analog output Max output freq 60 0Hz Drive rated current 8A FM function setting 0 1 2 8 9 FM function setting 4 FM gain
91. ed 200 Off and the setting range is 30 200 of drive s rated current F3 04 Stall Prevention Level at the Constant Speed If stall is occurred at constant speed running the motor decelerates 200 Off and the setting range is 30 200 of drive s rated current F3 05 Acceleration Time for Stall Prevention at the Constant Speed Setting the acceleration time for the stall prevention of the constant speed and the setting range is 0 1 3200 0 sec F3 06 Deceleration Time for Stall Prevention at the Constant Speed Setting the deceleration time at the stall prevention of the constant speed and the setting range is 0 1 3200 0 sec F3 07 Deceleration Stall Prevention 0 Deceleration stall prevention Disabled 1 Deceleration stall prevention Enabled Stall prevention Stall prevention level at the level at the acceleration constant speed Output Output Deceleration time frequency frequency ri for stall prevention Acceleration time for stall prevention Time Stall prevention level at the acceleration Stall prevention level at the constant speed ab puren Stall prevention i detection ee ptm Stall prevention detection a The function of the stall prevention during the deceleration is to maintain a constant speed when the deceleration is stalling b When connecting a dynamic brake unit F3 07 function can be disabled according to the operation requirement c If the DC bus voltage of
92. er Setting Description 4 Reducing the oscillation of continuous period If the system appears the continuous oscillation caused by higher derivative value shortening the derivative time can reduce the system oscillation Response P Before adjustment After adjustment Time F6 55 Communication Address a When using RS 485 communication interface to monitor the drive each drive must be assigned with its communication address and the same address number can not be assigned to other drives once this address is defined already Setting range 0 254 maximum sets of drive connection 31 sets in parallel b 00 No communication control F6 56 Baud Rate Setting the transmission rate of communication bps bit sec The baud rate of the drive must be same as the host device for communication control 0 4800bps 1 9600bps 2 19200bps F6 57 Communication Protocol a Serial communication between the host and drive is using non synchronous data transmission 1 frame 11bits 8 N 2 for RTU 1 start bit 8 data bits 2 stop bits 8 E 1 for RTU 1 start bit gt 8 data bits 1 even parity bit 1 stop bit 8 0 1 for RTU 1 start bit 8 data bits 1 odd parity bit gt 1 stop bit b Please see the communication protocol of 6 3 F6 58 Communication Overtime Cot a Setting the detection time when communication timeout b The communication overtime happens only when the data transmission during communi
93. eration Control Set the accel decel time of sector 5 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 14 Hold Time of Sector 5 of Sequential Operation Control Set the hold time of sector 5 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 15 Accel Decel Time of Sector 6 of Sequential Operation Control Set the accel decel time of sector 6 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 16 Hold Time of Sector 6 of Sequential Operation Control Set the hold time of sector 6 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 17 Accel Decel Time of Sector 7 of Sequential Operation Control Set the accel decel time of sector 7 of sequential operation control 10 0 360 0 0 1sec 0 0 100 51 Chapter 4 Parameter List Func Name Descriptions Range of Setting Unit Default Page F6 18 Hold Time of Sector 7 of Sequential Operation Control Set the hold time of sector 7 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 19 Accel Decel Time of Sector 8 of Sequential Operation Control Set the accel decel time of sector 8 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 20 Hold Time of Sector 8 of Sequential Operation Control Set the hold time of sector
94. eration and press SPEC key during the drive operation and motor will run in reverse direction F1 19 Stop Mode a The settings are listed as below 0 Ramp to stop DC braking see functions F3 21 F3 35 1 Coast to stop inertia stop 2 Coast to stop DC braking b When F1 19 2 the stop operation is shown in the below diagram Output voltage N A A AC voltage 10 F3 22 I DC voltage i x F338 i L F3 21 1 Sy l L Output GN 4 Time Max freq 10 Max frequency frequency F3 24 N Stop c When the output current is abnormal at DC braking adjust the suitable time by function F3 38 to release the remained magnet of rotor and then to perform DC braking F1 20 Reverse Prohibition The settings are listed as below 0 Reverse rotation allowed 1 Reversal rotation NOT allowed 65 Chapter 5 Parameter Setting Description F1 21 Switching Frequency a The settings are listed in the below table Setting Value Switching frequency 800Hz 2 5kHz 5kHz 7 5kHz 10kHz 12 5kHz ojla A Co PO O 15kHz b De rate the output current of drive if the switching frequency setting value is over 4 c The higher switching frequency has less noise But using higher switching frequency must consider the cable length between drive and motor and must be adjusted according the connection distance between drive and motor see wiring installation in secti
95. erature Level of Fan Activation Set the temperature level for drive cooling fans startup and the setting range is 25 60 C F4 19 Minimum Operation Time of Fan Set the minimum operation time of drive cooling fans activation when drive is powered on For cooling fans stop and operation see function F4 17 for fan control setting The setting range is 0 1 25 min Temperature Overheat pre alarm level F4 14 ETET po SAE a Ss emear geed Temperature level i of fan activation no ay Overheat dead F4 18 i H band F4 15 i i gt Time lt gt Minimum operation time i F4 19 Fan operation gt Temperature Display Ht 2 warning 34 17 2 Temperature control F4 21 PTC Overheat Warning Level Motor Overheat Protection a Motor overheat protection is to prevent the motor from motor long time running at low speed causing damages to motor from motor overheat PTC temperature sensor installation to detect the motor temperature is required and PTC sensor signal inputs to Al terminal for motor PTC temperature see function F5 01 F5 02 for PTC signal input setting b The setting range is 0 0 10 0V 81 Chapter 5 Parameter Setting Description F4 22 PTC Overheat Warning Disposal a OH1 on the panel display will be blinking when the motor temperature is over PTC overheat warning level F4 21 The disposal methods with PTC overheat warning are listed as below 0 Warning OH1 continue operation relay
96. erved Constant speed Zero speed System overload 1 1 b3 1 Frequency detection 1 1 2301H Drive status 2 Stall prevention b6__ Reserved b7 1 Braking action b8 Reserved b9 Reserved bA 1 Error signal bB bF Reserved 2302H Reserved 2303H Fault record 1 Fault record 1 see Note 3 2304H Fault record 2 Fault record 2 see Note 3 2305H Fault record 3 Fault record 3 see Note 3 2306H Fault record 4 Fault record 4 see Note 3 2307H Fault record 5 Fault record 5 see Note 3 121 Chapter 6 Communication Description Note 1 When the function is enabled multi function command Multi speed 1 2 3 will be inactive 2 0 Analog 1 Primary speed 2 16 Multi speed 2 16 17 Jog speed 18 UP DOWN command 19 Frequency command of sequential operation control 21 Communication 3 Fault record table Error code Drive display Description 01H Ad Er AdEr A D converter malfunction 02H Fog E Fot IGBT module error 03H EEr a EErt Internal memory error 08H HE OC Over current protection OCH HE OE Over voltage protection ODH EE LE Under voltage during operation OEH GE GF Grounding fault protection OFH H OH Overheat protection 10H ii J OL Motor overload protection 11H
97. f grounding 1 255 1 time 10 79 Sensitivity Drive 0 Disable F4 04 Overload f Enable OL1 0 1 1 he When the accumulating numbers of Accumulating drive over current are over the Number of accumulating numbers of current f F4 05 Over Currentllimits F4 05 drive trips to OL2 0 255 itime 40 79 Limitation protection Unit 250 times 0 disable 0 Motor overload protection Motor Disabled Overload 1 Motor overload protection F4 07 Enabled OL 0 2 1 79 Protection A 2 Motor overload protection of OL independent cooling fans Enabled OL According Of ms O F4 08 Motor Rated fuient setting according to the motor sii fa 01A ae 79 urrent ated current rated current current of motor F4 09 Rae Current setting according to the O motor 01A to morr 80 Current Imotor s no load condition rated current current Trip Time of Set the tripped time of motor when F4 10 Motor motor is overload 150 of Motor 0 5 10 0 0 1min 5 0 80 Overload _ rated current Protection F4 12 Level of Set the tripped level of drive when 85 105 1C 85 80 Drive drive is overheat Overheat 0 Disable 1 Warning OHt Continuous 3 operation st eli relay terminal outputs TTA F4 13 proe 2 Warning OHt Reduce switching 0 3 2 80 Selection frequency operation relay terminal outputs B Warning OHt Stop operation relay terminal outputs 44 Chapter 4 Parameter List Func F4 14 Name Drive Overheat Pre alarm
98. generator restarts c The ramp to stop function is applicable for the inertial load Adjusting setting values of functions F3 32 F3 34 can make re generative energy from motor during the motor ramp to stop feedback to the drive meanwhile the motor decelerates to stop F3 31 The voltage Level Setting at Power Failure a When the voltage level of power source is lower than the voltage level setting of F3 31 the motor will be decelerating for ramp to stop b The settings are listed as below 100V series range 75 0 96 0V 200V series range 150 0 192 0V 400V series range 300 0 384 0V F3 32 Subtracted Frequency of Deceleration at Power Failure a When the motor is decelerating for ramp to stop during the power failure the output frequency drive s original output frequency subtracted frequency F3 32 b Setting range 0 0 20 0Hz 77 Chapter 5 Parameter Setting Description F3 33 Deceleration Time 1 at Power Failure Set the deceleration time when the drive output frequency is greater than turning frequency F3 35 Setting range 0 0 3200 0sec F3 34 Deceleration Time 2 at Power Failure Set the deceleration time when the output frequency is less than turning frequency F3 35 Setting range 0 0 3200 0sec F3 35 Turning Frequency at Power Failure Set the turning frequency for the two sections of deceleration time is to set the turning point of two deceleration operations F3 33 and F3 34 Setting range 0 0 400
99. he panel display will be blinking but not changed Press a or Y key again to change frequency command F1 02 Secondary Frequency Command Selection Set functions F5 19 F5 22 as 19 and switch the primary secondary frequency command by multi function input terminals The settings are listed as the following see the parameter description of F1 01 0 Analog input setting 1 Operation panel setting 2 UP DOWN setting 62 Chapter 5 Parameter Setting Description F1 03 Analog Input Selection The settings are listed as below see the parameter description of F5 00 F5 01 0 Pot Al 1 Pot Al 2 Al Pot 3 Pot or Al switched by multi function input terminals 4 Pot 5 Al X Pot is the knob on the operation panel and Al is the analog input terminal F1 04 Pot Source Selection The settings are listed as below 0 Pot knob of the operation panel of drive 1 Pot knob of external digital keypad KP 601 F1 05 Validity of STOP of the Operation Panel a The settings are listed as below 0 When the start command is controlled by multi function terminal the STOP key is disabled 1 When the start command is controlled by multi function terminal the STOP key is enabled b The operation of STOP key I For emergency stop When the start command and the motor rotating direction of drive are controlled by multi function input terminal F1 00 0 1 or 10 press STOP key on the operation panel during the drive opera
100. ime 76 Chapter 5 Parameter Setting Description F3 27 Active Level of Dynamic Brake a The motor will exert the regenerated voltage to the drive causing the DC bus voltage increased during the motor decelerates or the inertial load of the motor during deceleration Through the braking resistor can convert the electricity to energy to consume Otherwise the drive will trip to OE over voltage b The braking transistor is active when the DC bus voltage is over the active level of dynamic braking c The setting range 100 200V series 350 410V 410V Disable 400V series 700 820V 820V Disable F3 28 Pulse Setting of Braking Transistor a Set the pulse width of braking signal The setting range is 10 90 b Set the value to adjust braking capability c Be caution of whether the wattage and temperature of braking resistor is proper F3 30 Operation Selection at Instantaneous Power Failure a The settings are listed as below 0 Drive can not be restarted at instantaneous power failure 1 Drive can be restarted at instantaneous power failure see the function description of the restart after instantaneous power failure detection of multi function output setting F5 26 2 Ramp to stop 3 When the power is restored during the ramp to stop interval the drive is restarted and re accelerated again b The drive cannot be started with generator power restart simultaneously at power off The drive must be started after the
101. ing signal cannot be less than 20ms lt 50Hz The detection signal of multi function output terminal must remain at least for 100ms F5 39 Constant Speed Detection Range Setting range 0 0 10 0Hz see the constant speed detection setting of 98 Chapter 5 Parameter Setting Description multi function output terminal F5 26 F5 40 Frequency Detection Range Setting range 0 0 10 0Hz see the frequency detection setting of multi function output terminal F5 26 F5 41 Frequency Detection Level Setting range 0 0 400 0Hz see the frequency detection setting of multi function output terminal F5 26 F6 00 Operation Mode for Sequential Operation Control The operation mode settings are listed as below 0 Sequential operation control disable 1 Sequential operation control operates one cycle and stops 2 Sequential operation control operates in circulation 3 Sequential operation control operates one cycle and stops by STOP key on the operation panel 4 Sequential operation control operates in circulation by STOP key on the operation panel F6 01 Cycle Times for Sequential Operation Control The settings are listed as below 1 9998 The number of circulation of sequential operation control 9999 Infinite circulation of sequential operation control F6 02 Sequence of One Operation Cycle for Sequential Operation Control The setting is as below Single direction E One cycle sequence 1516 E Circulating operation se
102. iption of sequential operation control operates one cycle and stops by STOP When the start command of sequential operation control is ON the drive operation is based on all function settings and sequential operation stops and restarts between two sectors And drive operation will automatically stops after completing 16 sector operations 2 lf the start command of sequential operation control is OFF during the operation the stop time is set by function F2 19 3 The deceleration time between two sectors is the stop time of current sector 4 Above chart is an example using 6 sectors of sequential operation control operating one cycle and stops by STOP 5 Indicating the stop time of the current sector 103 Chapter 5 Parameter Setting Description Sequential operation control operates in circulation by STOP Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 k rk AE 4 sector 5 sector 6 sector 1 sector 2 sector 3 sector Sequential operation start One sector running complete detection of sequential l i operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates in circulation by STOP When the start command of sequential operation control is ON the drive is operation is based on all function settings and sequen
103. le is describing types of error code aie Error Type Descriptions 00 Serialcommunicationi Parity error of serial communication 01 f Data frame error of serial communication ormat error gt reo 02 Over bit error of serial communication 03 Modbus OP code error OP code is not in either 03H 06H 08H or 10H 04 Modbus CRC error CRC checksum error 1 Data length in transmission not matched 05 Meabus dala ange with the erotscal error 2 Data range over the register length at write 06 Pee ri e Registers writes into read only registers 07 Modbus register error No defined registers 118 Chapter 6 Communication Description 6 8 Drive Registers and Command Code Registers Write Operation Reg No Name Description AGnnH Drive function setting monitoring Function setting G function group nn function number Example F1 20 A114H 00 No use see Note4 bo b1 QE Stop 10 Start 11 JOG command b2 b3 Reserved 00 No use 01 Forward command bebe 10 Reverse command 11 Rotation direction change command 00 Primary accel decel time 01 Second accel decel time 06 b7 Ho Third accel decel time 11 Fourth accel decel time 2000H Operation command 1 000 Primary speed communication 001 Preset speed 1 010 Preset speed 2 b8 bA 011 Preset speed 3 100 Preset speed 4 101 Preset
104. ll run commands set to OFF Then press the key to release the alarm A caution e Do Not touch the heat sink or brake resistors due to the high heat The DC brake functions of the drive does not provide any holding mechanism Compliance with UL standards and CSA standards cUL listed for Canada CAUTION 1 Risk of Electric Shock Before starting or inspection turn OFF the power and wait at least 5 minutes and check for residual voltage between terminal P and N with a multimeter or similar instrument has dropped to the safe level 50VDC or below to avoid a hazard of electric shock 2 These devices are intended for use in Pollution Degree 2 environments 3 Maximum surrounding air temperature 50 C 4 Short circuit rating Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 120V Maximum for 100V class Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 240V Maximum for 200V class Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 480V Maximum for 400V class Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes 5 Limitation of switching frequency for Model RM6E1 2001B3 and RMG6E1 4001B3 shall be
105. lt is troubleshooted reset the drive by pressing of the drive operation panel or by the external operation reset signal to the drive multi function input terminals B Protection and Troubleshooting List Display Description Cause Troubleshooting ai cY IGBT module error Error on the drive power system or high temperature on IGBT module Return the drive to repair when reset command from multi function input terminal or are useless GF Grounding fault eThe three phase output current is unbalance and exceeding the detection level of grounding fault eGrounding fault detection level F4 01 The output terminal of the drive is short or grounding Check the insulation value of motor and the shield of motor s wire Drive over current eThe drive current during the operation exceeds eThe output terminals of drive are short eThe load is too heavy eCheck wires of UVW terminals to verify if there is short between terminals i r 220 of drive s eThe acceleration eCheck the motor and 2 rated current time is too short drive compatibility eDrive is immediately eCheck the motor restarted after coast operated in over rated to stop running Motor overload eMotor is overloaded eCheck the load of eOperation current eThe voltage setting motor exceeds 150 of of V F pattern is too eCheck if the A motor s rated high or too low acceleration or current
106. ltage FON Record 4 8 Output frequency 25 Fault F0 12 Record 5 58 Fault F0 13 Record 6 58 F0 19 Reserved Reserved ae 58 0 Disable CLF Clear fault records IdF60 Default the factory setting of 60Hz IdF50 Default the factory setting Default of 50Hz 10 20 Setting SAv Store setting 2 2 rES Resume setting rd EE Read the parameters from drive to digital keypad Ur EE Write the parameters from digital keypad to drive Note KP 601 is an optional accessory 34 Chapter 4 Parameter List F1 Operation Parameters Range Func Name Descriptions of Unit Default Page Setting Rotation direction Start command command 0 FWD or REV FWD or REV command command 1 FWD command REV command 2 FWD REV command Operation panel ee tart Reverse F1 00 Command 5 tommand 0 11 59 3 58 Selection 6 7 Reserved Reserved 8 Communication Communication control control 9 Communication Reverse control command 10 Forward Communication command control Communication 11 _ Operation panel control 0 Frequency command by analog input selection F1 03 1 Frequency command by operation panel Primary 2 Motor rotation speed setting by Frequency operation panel be pot Command 3 Machine speed setting by operation oe J be Selection panel 4 Frequency command by multi function input
107. ltage o 1 Speed searching searching F3 39 int i current current level j Speed searching current level F3 37 Output current ed search from the frequency setting Terminal operation ommand Speed search command gt 0 1sec utput freq Delay time for speed searching F3 38 return to normal V F V F pattern of speed 13 Holding command refer to the description of multi acc dec time 14 UP command Frequency setting stepping increase 15 DOWN command Frequency setting stepping decrease 16 Clean UP DOWN frequency command The 17 UP frequency command is cleaned to 0 00Hz DOWN command enter key 1 Setting the UP DOWN command enter key for multi function input terminals X1 X4 UP DOWN command enter key must be set to activate UP DOWN command 14 and 15 when one of multi function input terminals X1 X4 is defined as UP DOWN command enter key Open Multi function Input Terminal UP DOWN commands to change the input frequency command and the output frequency is not changed with the variation of frequency commands Short Multi function Input Terminal The output frequency accelerates decelerates to the frequency command setting 2 If one of multi function input terminals X1 X4 is not defined as UP DOWN command enter key the drive output frequency is controlled by UP DOWN command 18 Analog input source selection Pot Al Setting the function F1 03 Analog Input
108. lter directly and connect two or more RFI in series 3 Recommend to use power cords as many as possible of coil number If the RFI filter is overheat reduce the coil number to reduce temperature Model Wire Size mm Coil Number of 3 Phase Wire 2 3 5 4 5 5 3 ARIO 8 14 2 22 1 4 Outline dimensions of RFI 01 30 5 112 98 45 2 66 34 co co 5 Am Aa unit mm 145 Appendix G Selection of EMI Filter ElectroMagnetic Interference EMI is a major bother of drive In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference Drive will generate high frequency low frequency noise to interfere the peripheral equipment by radiation or conduction when the drive is running Z caution 1 Keep all grounding connections as short as physically possible 2 Use the largest area as grounding conductor for example the cabinet wall 3 The filter must be mounted on the same panel as the drive Recommending specification of EMI filter Select an EMI filter in accordance with the model number of drive to suppress drive s electromagnetic interference Drive model number EMI filter model number EMI filter rated current phase RM6E1 10P5B1 FN2090 10 06 10A 1 RM6E1 1001B
109. mand 24 Stop command of 3 wire start stop circuit F1 00 0 F5 19 22 F1 00 1 F5 19 22 F5 20 23 F5 21 24 F5 20 23 F5 21 24 L FWD x1 START x1 a STOP lL A STOP x3 OFF REV COM COM 91 Chapter 5 Parameter Setting Description 25 DC braking enable Stop Start command I DC braking enable I I Output freq I l l l Dc Starting DC braking De l braking frequency frequency at braking I active F2 33 stop F3 25 active gt Time 1 When the drive stops and DC braking command is ON DC braking is active to stop the motor 2 The setting value of output current must be according to the function setting of F3 21 when the DC braking is active 3 When the start or jog command is active DC braking command will be clear and the motor will run to the setting frequency 4 The drive output frequency decreases to the setting value of F3 25 DC Braking Frequency at Stop when the start or jog command is inactive 26 Counter input 1 Using external triggering signal from multi function input terminal to activate drive countering function 2 Selecting the input voltage of counter between 4V and 13V 3 External triggering signal the signal can be from optoelectronic sensor or approximate switch to drive 27 Counter clear Clear the counting value 28 Current limit enable 1 The multi function input terminal is activation and either F5 00 or F5 01 is se
110. ment if user does not abide by the instructions of the manual to execute the tasks gt gt Although the AN mark may indicate minor damages serious damages or injuries may be possibly incurred if the caution is not under user s attention Installation A CAUTION 1 The installation shall take place only on top of the metal surface or any material with the fire resistant Any place or location of high temperature moist oil and gas cotton fiber metal powder and erosive gas shall be avoided 2 If the product specification indicates IP00 the protective level of the equipment structure any human contact is forbidden at the installation location to avoid the electric shock The option of installing AC reactor ACL shall be very cautious 3 Please note the surrounding temperature shall not exceed 40 C when the installation needs to be placed inside the control panel 4 For the environment of storage and installation please follow the instructions of the environmental conditions illustrated in the sections of the common specification of RM6E1 Wiring N DANGER Do Not conduct any wiring during the system power ON to avoid the electric shock R S T are power inputs electric source site and U V W are drive s outputs to a motor Please Do Not connect these input and output terminals to terminals P N and PR Once the wiring is complete the cover of the drive must be put back a
111. mpensation voltage and over output current to motor The setting range is 0 0 25 5 b When the output frequency of drive is over 120Hz the de rating curve of compensation is shown as below figure Compensation gain ratio 100 Output 120Hz 160H2 frequency c Adjust the function F3 12 to the lowest value of the current consumption highest power factor Commonly the setting value of F3 12 is within 0 3 for common loads Over adjustment can cause the motor temperature increased and over current F3 13 Response Time of Automatic Boost Voltage a Set the response time of automatic boost voltage with the unit 1ms b Increase the response time when the motor is vibrating And decrease the response time when the response of motor is too low The setting range is 1 255 F3 15 Voltage Compensation for Current Oscillation Adjust the compensation voltage for the current oscillation and the setting range is 0 00 2 55 75 Chapter 5 Parameter Setting Description F3 16 Response Time of Voltage Compensation for Current Oscillation Response time of voltage compensation for current oscillation is with the unit of 5ms When driving the motor motor s specification or mechanical load can cause the current oscillation and even can cause over current to drive Properly adjusting the response time can suppress the current oscillation The setting range is 0 250 F3 18 Automatic Voltage Regulation AVR a Function When the powe
112. n status D DOWN deceleration status H HOLD constant speed status U1 UP status bounded at the upper limit of the frequency U2 UP status bounded at the lower limit of the frequency D1 DOWN status bounded at the lower limit of the frequency D2 DOWN status bounded at the upper limit of the frequency 97 Chapter5 Parameter Setting Description F5 35 Counting Mode The settings are listed as below 0 Up counting mode 1 Down counting mode F5 36 Counter Value 1 Setting the number of counting value to conduct the relay outputs for 100ms The setting of counting value 0 9999 times see the setting of counting value detection in 5 26 F5 37 Counter Value 2 Setting the number of counting value to conduct the relay outputs until complete the cycle The counter setting value 0 9999 times see the setting of counting value detection in 5 26 Up counting mode F5 35 0 F5 36 500 F5 37 400 Counting value display 0 1 399 400 401 499 500 1 Counting trigger signal X1 L T L gt 20 ms lt Counter value 2 Counter value 1 ha ee tent Be 100m rome Down counting mode F5 35 1 F5 36 1000 F5 37 2000 Counting value display 0 9999 2001 2000 1999 1001 1000 9999 Counting trigger signal X1 L T L L s 20ms Counter value 2 C Counter value 1 The cycle of trigger
113. n is provided use function F4 07 to F4 10 to set the protection level 7 Solid state motor overload protection is provided use function F4 07 to F4 10 to set the protection level Model number Fuse type Fuse current rating A RM6E1 10P5B1 20 RM6E1 1001B1 40 RMG6E1 20P5B1 10 RM6E1 2001B1 Class T 20 RM6E 1 200281 300Vac 200kA I R 40 RM6E1 20P5B3 10 RM6E1 2001B3 10 RM6E1 21P5B3 15 RM6E1 2002B3 15 RM6E1 4001B3 6 Class T RM6E1 4002B3 600Vac 200kA I R 10 RM6E1 4003B3 15 Revise of standard specification and supplement of UL standards and EMI filter Compliance with UL standards continued CAUTION 8 Main circuit terminal wiring Wire size AWG mm Model number f RIL ae T L3 ur iene Grounding RM6E1 10P5B1 14 2 1 20 0 5 12 3 3 RM6E1 1001B1 12 3 3 18 0 8 10 5 3 RM6E1 20P5B1 16 1 3 20 0 5 14 2 1 RM6E1 2001B1 14 2 1 18 0 8 12 3 3 RM6E1 2002B1 12 3 3 16 1 3 10 5 3 RM6E1 20P5B3 20 0 5 20 0 5 14 2 1 RM6E1 2001B3 18 0 8 18 0 8 14 2 1 RM6E1 21P5B3 16 1 3 16 1 3 14 2 1 RM6E1 2002B3 14 2 1 16 1 3 14 2 1 RM6E1 4001B3 20 0 5 20 0 5 14 2 1 RM6E1 4002B3 18 0 8 20 0 5 14 2 1 RM6E1 4003B3 16 1 3 18 0 8 14 2 1 Note Use 60 C 75 C Cu wire only Revise of standard specification and supplement of UL
114. nc Name Descriptions Setting Unit Default F124 Switching The setting value is higher and 0 6 2 Frequency _ the motor noise is lower Protection r i _ Set the tripped level of drive X P F4 12 Level of Drive hen drive is overheat 85 115 1 90 Overheat F1 21 Switching Frequency a The settings are listed in the below table Setting Value Switching frequency 800Hz 2 5kHz 5kHz 7 5KHz 10kHz 12 5kHz 15kHz b De rate the output current of drive if the switching frequency setting value is over 4 c The higher switching frequency has less noise But using higher switching frequency must consider the cable length between drive and motor and must be adjusted according the connection distance between drive and motor see wiring installation in section 2 3 4 d Switching frequency limit The limit of switching frequency will be auto adjusted according to the load condition see the below diagram for load condition vs switching frequency auto de rating e The setting value of switching frequency is higher and the motor noise is lower O01 AIW PO o Switching frequency 4 Load current je Load current Switching freq 15K 100 l i 12 5K 90 vse er fis sessed Perens Vere DETERS 80 gt gt as gt lt gt 1min 1min 1min 1min 1min 1min Time F4 12 Protection Level of Drive Overheat The heat sink protection level
115. nction description of F2 00 F2 15 for multi speed setting 5 Multi speed level 3 command see the function description of F2 00 F2 15 for multi speed setting 6 Multi speed level 4 command see the function description of F2 00 F2 15 for multi speed setting 7 Reset command Setting the reset command to reset the drive fault 88 Chapter 5 Parameter Setting Description 8 External fault command EF Drive in operation accept the external fault command to trip the drive Drive stop Disable 9 Interruption of output command bb Interrupt the output voltage of the drive Interruption of output command l Operation 1 O command Output j A voltage H i Output E frequency 10 Coast to stop command Fr Interrupt the drive output voltage immediately Coast to stop Start command Output voltage ra Output frequency Z Acceleration time 11 Speed search from the maximum frequency Terminal operation command Speed search command gt 0 1sec Max output freq i 7 K r k Ner Dror acc time Output freq PA i Delay lime for speed 1 i searching F3 7 i i f Tein to normal V F Output voltage i 7 V F pattern of speed Speed searching searching F3 39 current current level Speed searching current Output current level F3 37 89 Chapter 5 Parameter Setting Description 12 Spe Ci C Setting freq O Output vo
116. nd must seal the drive to avoid other s accidental contact The drives have three specifications base on the input power source 100V 200V 400V Do Not input the voltage exceed the specifications The main circuit connections and multi function terminals can not connect to ground PE PE port must be exactly grounded Third grounding resistance must be below 1000 for 100 200V series Special grounding resistance must be below 100Q for 400V series 7 Please refer to the manual page 15 and 16 for the screwing torque of the wiring terminal 8 Please refer to the national or local electric code for the appropriate spec of the cords and wires 9 Please install an appropriate Molded Case Circuit Breaker MCCB or Fuse at each path of power lines to a drive 10 Please install the Thermal Relay between the individual motor and the drive when using one drive to propel several motors 11 Do Not connect power factor leading capacitor surge absorber or non three phase motor to the drive s U V or W side 12 AC reactor ACL installation is required when the power capacity exceeds 500kVA or 10 times or more than the drive rated capacity 13 Do Not touch the drive or perform any unwiring actions before drive indicator light turns off after the power off Use a multi meter with the DC voltage measurement to measure the cross voltage between P and N ports PN voltage must be less than 25V 14 When the motor do the volt
117. nding Detection Sensitivity The drive trip to GF when the detection times over the setting value of F4 02 within 60 secs The setting range for F4 02 1 255 times F4 04 Drive Overload a The settings are listed below 0 Disable 1 Enable OL1 b When the drive output current is over the drive rated current OL1 protection is activated for trip time counting if the output current is over 150 continuously for 1 minute the drive trips to OL1 protection c Disabling the overload protection of drive may cause possible damages to drives When drive is under the operation please DO NOT disable the drive overload protection to prevent any possible damages to drives and motors F4 05 Accumulating Number of Over Current Limitation a Drive deactivates the PWM voltage to suppress the current when the drive output current is over the drive rated current 200 b When the accumulating numbers of drive over current are over the accumulating numbers of current limits F4 05 drive trips to OL2 protection c The setting range 0 255 The unit 250 times 0 disable F4 07 Motor Overload Protection OL a The motor overload protection is listed as below 0 Motor overload protection Disabled 1 Motor overload protection Enabled OL 2 Motor overload protection of motor independent cooling fans Enabled OL b Motor overload protection is to avoid the motor operating in the overload condition for a long time causing damages to motor
118. nk temperature decreases lower than drive overheat dead band F4 15 drive starts to operate again relay terminal outputs b For relay terminal outputs please see the function setting F5 26 F4 14 Drive Overheat Pre alarm Level Set the overheat pre alarm level OHt of drive to warn users for drive overheat and the setting range is 45 105 C F4 15 Drive Overheat Dead Band When the drive heat sink temperature is over the pre alarm level the drive displays OHt until the temperature drops below the drive overheat dead band F4 15 The setting range 0 1 10 C Temperature Drive overheat pre alarm level ff enn GEERT F414 1 Overheat dead y band F4 15 NTC temperature warning detection 80 Chapter 5 Parameter Setting Description F4 17 Fan Control Selection a Function Increase the lifetime of drive cooling fans save energy and extend the maintenance cycle time of heat sink b The settings are listed as below 0 Forced air cooling Start drive cooling fans when power ON 1 Operation air cooling Drive cooling fans start when drive starts the operation Cooling fans Eaton stop after the cooling fans runs at the minimum operation time 2 Temperature control Drive cooling fans activate when the drive temperature is over the temperature level of fan activation F4 18 Cooling fans completely stop after the cooling fans runs at the minimum operation time F4 19 F4 18 Temp
119. ntrol and must not be used for single phase motor 2 2 Environmental Conditions For the safe operation of the drive please be cautious to the environmental conditions where the drive is going to be installed 2 2 1 AC Power AC power input must be complied with the AC power input specification of the drive see RM6E1 standard specifications 2 2 2 Location Due to the heat dissipating requirement during the drive operation please install the drive with the least clearance space shown as below figure around the drive Therefore the location of installation shall be arranged as follows 10 Chapter 2 Installation and Confirmation a Enough heat dissipation space is necessary 5cm above 10cm above b The fluent air ventilation inside the control panel cabinet must be considered when a drive is installed inside Outlet Fan Outlet ee Inlet Ue C P Fan qd LI9NWY 2 2 3 Specifications of Associated Accessories The specifications of the accessories must be according to the specifications of the drive Otherwise the drive will be damaged and the lifetime of the drive will be shorten A Do Not add any power factor leading capacitor RC LC or other capacitance component between the drive and motor to avoid any accidents 2 2 4 Cleaning of Environment The installed location of drive must consider
120. ode 6 F1 11 Display Mode 8 The settings are listed as below 0 Terminal status Temperature of heat sink Motor rotation speed RPM Machine speed MPM The sector of sequential operation control The cycle of sequential operation control Counting value Current limit level Primary frequency command Secondary frequency command 10 PID command 11 PID feedback F1 12 Number of Motor Poles a The settings are listed as below 2P 4P 6P 8P 10P b The rotation speed display in the monitor mode 120 Motor speed RPM x Output frequency Motor poles number F 1 12 F1 13 Machine Speed Ratio The machine speed display in the monitor mode Machine speed Machine speed ratio F1 13 x Output frequency F1 14 Digits of Decimal Value Machine Speed Set the digits of decimal values the range from 0 3 digits behind the decimal point to display the higher resolution of machine speed for observation of machine speed 64 Chapter 5 Parameter Setting Description F1 17 SPEC Key Setting The setting of SPEC key is similar as multi function input setting see the function F5 19 F5 22 for SPEC key setting reference F1 18 SPEC Key Self Holding Function SPEC key self holding function 0 Disable 1 Enable Example SPEC key is set as reverse command eStart command F1 00 is set as 5 Start the drive by operation panel eSet function F1 17 as 23 reverse command eSet function F1 18 as 1 for holding op
121. of Sector 1 Set the accel decel time of sector 1 of oe of Sequentialisequential operation control eee 100 Operation Control Hold Time of Sector 1 A Set the hold time of sector 1 of F6 06 aa Sequential operation control 10 0 360 0 0 1sec 0 0 100 Control Accel Decel Time of Sector 2 Set the accel decel time of sector 2 of aes Sequentiallsequential operation control PA SRO cle 00 Tow Operation Control Hold Time of Sector 2 Set the hold time of sector 2 of Pee ja e ar sequential operation control 0 02360 0 0 1e oo 190 Control Chapter 4 Parameter List Func Name Descriptions Range of Setting Unit Default Page F6 09 Accel Decel Time of Sector 3 of Sequential Operation Control Set the accel decel time of sector 3 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 10 Hold Time of Sector 3 of Sequential Operation Control Set the hold time of sector 3 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 11 Accel Decel Time of Sector 4 of Sequential Operation Control Set the accel decel time of sector 4 of sequential operation control 10 0 360 0 0 1sec 0 0 100 F6 12 Hold Time of Sector 4 of Sequential Operation Control Set the hold time of sector 4 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 13 Accel Decel Time of Sector 5 of Sequential Op
122. of the drive reaches the protection level F4 12 the drive trips to OH protection The setting range is 85 115 C 2012 9 13 Revise of standard specification and supplement of UL standards and EMI filter Compliance with UL standards CAUTION 1 Risk of Electric Shock Before starting or inspection turn OFF the power and wait at least 5 minutes and check for residual voltage between terminal P and N with a multimeter or similar instrument has dropped to the safe level 50VDC or below to avoid a hazard of electric shock 2 These devices are intended for use in Pollution Degree 2 environments 3 Maximum surrounding air temperature 50 C 4 Short circuit rating Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 120V Maximum for 100V class Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 240V Maximum for 200V class Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 480V Maximum for 400V class Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes 5 Limitation of switching frequency for Model RM6E1 2001B3 and RM6E1 4001B3 shall be 2 5kHz or less 6 Solid state motor overload protectio
123. ol 0 0 360 0 0 1sec 0 0 100 F6 28 Hold Time of Sector 12 of Sequential Operation Control Set the hold time of sector 12 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 29 Accel Decel Time of Sector 13 of Sequential Operation Control Set the accel decel time of sector 13 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 30 Hold Time of Sector 13 of Sequential Operation Control Set the hold time of sector 13 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 31 Accel Decel Time of Sector 14 of Sequential Operation Control Set the accel decel time of sector 14 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 32 Hold Time of Sector 14 of Sequential Operation Control Set the hold time of sector 14 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 33 Accel Decel Time of Sector 15 of Sequential Operation Control Set the accel decel time of sector 15 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 34 Hold Time of Sector 15 of Sequential Operation Control Set the hold time of sector 15 of sequential operation control 0 0 360 0 0 1sec 0 0 100 F6 35 Accel Decel Time of Sector 16 of Sequential Operation Control Set the accel decel time of sector 16 of sequential
124. on 2 3 4 d Switching frequency limit The limit of switching frequency will be auto adjusted according to the load condition see the below diagram for load condition vs switching frequency auto de rating e The setting value of switching frequency is higher and the motor noise is lower Switching Load current Load current frequency Switching freq 15K 100 gt 12 5K 90 gt 10K 80 oat gt j t gt r e gt gt 1min 1min 1min 1min 1min 1min Time lt F1 23 Number of Tolerance to Drive Fault a Function Set the number of tolerance to drive fault conditions when faults are occurred for OC OE GF during the certain time period The drive will display fault message on the operation panel and restart again when the numbers of drive faults are over the designated tolerance value b When the number of tolerance is set to 0 the drive will not restart after the fault occurs F2 00 Primary Speed Preset Speed 1 F2 15 Preset Speed 16 66 F2 16 Jog Speed a Setting range 0 00 400 00Hz b The settings are listed as below 1 Set the acceleration deceleration time of multi speed F2 18 F2 28 II Set multi function input terminals F5 19 F5 22 c Preset speed table Chapter 5 Parameter Setting Description Jog speed Multi speed vati speed Mu tispeeo Multispeea N command command semmmarid eornnand
125. on from 0 to 60Hz ume is 0 015secs 19200000secs 222 days Stall Stall prevention at acceleration constant speed the current A level of stall prevention is 30 200 Stall prevention at prevention deceleration Slip compensation auto torque compensation auto adjustment for output voltage stability auto operation for energy saving auto adjustment of switching frequency restart after instantaneous power failure speed tracing over torque Other detection DC braking dynamic braking duty control sequential functions operation control counter function PID control Modbus RS 485 communication jump frequency holding frequency upper lower limits of output frequency 16 preset speeds acceleration deceleration switch S curve acceleration deceleration fan control parameters duplication Chapter 1 Cautions Before Installation Operation Characteristics Operation panel including KP 601 keypad Note2 a Y Analog signal DC 0 10V 2 10V 0 100 or Frequency sy 1 AG setting signal La l DC 0 20mA 4 20mA 0 100 igital signal Jog speed 16 preset speed selection Modbus RS 485 communication Operation panel including KP 601 keypad Note2 RUN STOP Operation Digital signal forward FWD reverse REV rotation control signal 3 wire start stop FWD REV rotation control Modbus RS 485 communication Multi function inputs 4 programmable input terminals X1 X4 Response time 1
126. on overtime Cot Self testing A D converter error AdEr drive internal memory error EEr1 EEr2 EEPROM error EEr Display Build in operation panel 4 digit 7 segment display unit 8 status indicators 8 buttons 1 analog knob 8 monitor modes output frequency frequency command output voltage DC voltage output current and three programmable monitor modes see function F1 09 F 1 11 terminal status heat sink temperature motor speed RPM machine speed MPM the phase of sequential operation control the period of sequential operation control counting value current limit level primary frequency command secondary frequency command PID command PID feedback External keypad Keypad KP 601 is available for external connection to the drive Note2 Chapter 1 Cautions Before Installation IP level IP20 Non corrosive or non conductive or non explosive gas or liquid Atmosphere and non dusty Surrounding pave z 5 is temperature 10 C 14 F 50 C 122 F Non freezing and non condensing Storage temperature 20 C 4 F 60 C 149 Environment Relative humidity 90 RH or less No condensing atmosphere Vibration Less than 5 9m sec 0 6G Altitude Less than 1000m 3280 ft Note1 Drive only with 2 HP below for 100V 200V series has IGBT module error protection Fot Note2 KP 601 is an optional accessory 1 4 The
127. on the operation panel F6 42 Feedback Signal Filter If the feedback signal has the signal interference increase filtering value can suppress the signal interference The higher filtering value can result slow response of feedback signal F6 43 PID Buffer Space Filtering the frequency command after add P D setting value Higher setting value of F6 43 will slow down the drive output F6 44 Proportional Gain P This proportional gain is to compensate the gain for the deviation value of proportional setting Higher gain value may easily cause system to vibrate but lower gain value may result the slow reaction of drive F6 45 Integration Time l This integration time is to compensate the stable deviation of the system The integration time setting is according to the response time of the system feedback F6 46 Derivative Time D This derivative time is to compensate the variance of deviation value Higher derivative time setting of deviation value will result higher compensation to system F6 47 Integration Upper Limitation F6 48 Integration Lower Limitation F6 49 Integrator Initialized Value a Function F6 49 is to set the initial value of the staring frequency of integrator to accumulate and subtract this initial value according to the deviation value The upper lower limitation of frequency is set by function F6 47 and F6 48 b Freq upper limitation Integration upper limitation F6 47 x Max output freq
128. ons Note 3 FMV FMI selection is set by JP3 default setting FMV please see 2 3 1 wiring diagram Note 4 Tightening torque of control terminals for RM6E1 full models TB1 1 73 Ib in TB2 4 4 Ib in Note 5 Wire size selection for control terminals TB1 16 30 AWG TB2 14 26 AWG 17 Chapter 2 Installation and Confirmation e KP 601 Keypad Modbus Port RJ 45 Type Pin Function Description Modbus RS 485 KP 60 communication 1 Communication _ transmission terminal DX Communication transmission terminal DX Differential input of RS 485 Note 1 Modbus RS 485 communication only uses pin1 1 Power terminal of KP 601 16V Only for KP 601 linking Auto detect terminal of KP 601 Only for KP 601 linking Reserved Reserved CIN D oy A Common ports of KP 601 power 0V Only for KP 601 linking Note 1 The terminal resistor 100Q selection is set by DSW 1 default setting ON 3x KP 601 cables Only used with 8 pin telephone cable flat and network cable AMP 8 pin telephone cable The cable length must be within 5 meters Network cable AMP The cable length can be over 5 meters the longest length is 100 meters f The length of Standard Connecting Cable for KP 601 There are 6 specifications length of network cable AMP for KP 601 keypad 1M 2M 3M 5M 7M 10M 2 3 4 Wiring Cautions and Specifications a Wiring
129. ontrol by communication Frequency control by analog inputs Operation command by communication Drive running status Jog running status 1 1 1 bB_ 1 Parameter locking 1 1 1 Forward indication bF 1 Reverse indication 2102H Frequency command Monitor drive s frequency command unit 0 01Hz 2103H Output frequency Monitor drive s output frequency unit 0 01Hz 2104H Output current Monitor drive s output current unit 0 1A 2105H PN voltage Monitor drive s DC bus PN voltage unit 0 1V 2106H Output voltage Monitor drive s AC output voltage unit 0 1V 2107H Frequency of Monitor drive s frequency of multi speed multi speed see Note 2 2108H Reserved 2109H Reserved 210AH Reserved 210BH Reserved 210CH Reserved 210DH Reserved 210EH Reserved 120 Chapter 6 Communication Description 210FH Reserved bO Reserved b1 Reserved b2 1 X1 terminal operation b3 1 X2 terminal operation b4 1 X3 terminal operation b5 1 X4 terminal operation b6 Reserved 2300H I O terminal status D s Reserved b8 1 Y1 terminal detection b9 Reserved bA Reserved bB Reserved bC 1 Primary speed by analog input bD 1 Primary speed by operation panel bE 1 Primary speed by UP DOWN command bF 1 Primary speed by communication bO Res
130. output frequency 60 0Hz Max output frequency 60 0Hz Analog input gain 1 20 Analog input gain 0 80 Output freq Output freq 72 0Hz f 60 0Hz A 48 0Hz 2 yc 10V 20mA 10V 20mA OHz gt OHz gt ov 4mA R Analog OV 4mA Analog 8 3V 17 3mA Comman command 85 Chapter 5 Parameter Setting Description Example Analog input gain 1 00 Max output frequency 60 0Hz Max output frequency 60 0Hz Analog input gain 0 05 Analog input gain 0 05 Output freq Output freq 60 0Hz 60 0Hz 5 a 0a Analog Analog 40V 20mA Command ve command oV 4mA oV 20mA Bonz osema 10V 20mA OV 4mA Example Inverse control application Freq command A Max output freq 60 0Hz Analog input gain 0 00 60 0Hz Analog input bias 1 00 OHz Analog OV 4mA 10V 20mA command F5 07 Filter Setting of Analog Frequency a Pot or Al is set for frequency command control F1 01 0 signal filtering b Higher setting value of F5 07 reacts to the slow response F5 07 0 no filtering The setting range is 0 255 F5 08 Analog Frequency Dead Band When the variation of the analog input frequency is over the setting of analog frequency dead band F5 08 the drive output frequency will be active according to analog frequency command Increasing the setting of analog frequency dead band can stabilize the frequency command but decr
131. ower Note 7 Set the number of tolerance to drive Number of ee fault conditions when faults are a Pies EPET E occurred for OC OE GF during the Ore 2 certain time period 37 Chapter 4 Parameter List F2 Frequency Parameters Range Func Name Descriptions of Unit Default Page Setting 7 Multi speed Multi speed Multi speed Multi speed Primary level4 level3 level2 level 1 Se Speed 0 00 0 01 Note 1 F2 00 command command command command 66 Preset 400 00 Hz 60 00 Speed 1 OFF OFF OFF OFF Note 2 Preset 0 00 0 01 F2 01 Speed 2 OFF OFF OFF ON 400 00 Hz 10 00 66 Preset 0 00 0 01 F2 02 Speed 3 OFF OFF ON OFF 400 00 Hz 20 00 66 Preset 0 00 0 01 F2 03 Speed 4 OFF OFF ON ON 400 00 Hz 30 00 66 Preset 0 00 0 01 F2 04 Speed 5 OFF ON OFF OFF 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 05 Speed 6 OFF ON OFF ON 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 06 Speed 7 OFF ON ON OFF 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 07 Speed 8 OFF ON ON ON 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 08 Speed 9 ON OFF OFF OFF 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 09 Speed 10 ON OFF OFF ON 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 10 Speed 11 ON OFF ON OFF 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 11 Speed 12 ON OFF ON ON 400 00 Hz 0 00 66 Preset 0 00 0 01 F2 12 Speed 13 ON ON OFF OFF 400 00 Hz
132. panel will display End after 2 secs o E 3 p lt q y Da 7 After the panel displays End for 1 sec the display automatically returns to the function setting mode gt lt r Ni Pa z z 5q oa a 7 o 3 8 8 Press gt key and return to the monitor mode frequency command gt I gt 9 S 3 gt lt Dat pes T 2 z 2 g 31 Chapter 3 The Setting of Operation Panel amp Remote Controller No Text on This Page 32 Chapter 4 Parameter List Group List Group Function FO System Parameters System status Parameter locking Password protection Power source voltage setting Fault record Default setting F1 Operation Parameters Start command selection Frequency command selection Main display selection SPEC key setting Switching frequency Stop mode F2 Frequency Parameters Preset speed Multi acceleration deceleration time V F pattern setting Jump frequency Upper lower limits of output frequency F3 Control Parameters Holding frequency and time Stall prevention setting Motor slip compensation Automatic boost voltage range Current oscillation prevention AVR compensation DC braking Dynamic braking Drive operation after instantaneous power failure Speed tracing Current compensation F4 Protection Parameters Grounding fault protection Dri
133. perature of motor is over the Motor is over eCheck if the motor load is too heavy eCheck if the warning level heat accel decel time eWarning level is too short F4 21 eCheck if V F setting is proper AdEr Please call D converter PICS nee customer service error y for drive repair EErt Pl e call aan i Internal memory CPU RAM is EE gonvice cero error malfunction for drive repair Internal memory The software Please call ertor checksum is customer service incorrect for drive repair eEEPROM data _ ePlease reset all write fault parameters to e EEPROM default value EEr component and restart the ppr EEPROM error defected drive eee eReturn the drive to repair when the fault can not be eliminated noFb The feedback Check the AA ER epean signal wire feedback signal i tripped wire CEEE No input FWD REV Check the Inter display with command a FWD REV control terminal wirings frequency command Input the dtF FWD REV command to Check the aor command input FWD REV FWD REV control ae simultaneously __ terminals terminal wirings simultaneously a The multi function Clear the external i eee terminal receives fault and then External fault the external fault signal press RESET key Drive output interruption 132 Drive stops the output when the output interruption command is activated Clear drive output interruption command
134. quence gt 2 15 16 Dual direction E One cycle sequence 1 E Circulating operation sequence F6 04 Hold Time Unit for Sequential Operation Control a The settings are listed as below 0 Second 1 Minute 2 Hour b Setting the unit of hold time of 16 sectors of sequential operation control 99 Chapter 5 Parameter Setting Description F6 05 F6 06 Accel Decel time hold time of sector 1 of Sequential Operation Control F6 35 F6 36 JAccel Decel time hold time of sector 16 of Sequential Operation Control a The operation speed of each sector of sequential operation control is defined by function F2 00 F2 15 b One sector of the sequential operation control is defined by the summation of the acceleration time and the hold time c The accel decel time of sequential operation control is the time between two hold time of two sectors in sequential operation control d The hold time of sequential operation control is defined as the remaining time of when operation speed reaches the setting speed e If the hold time of one sector of sequential operation control is set to 0 0 sequential operation control will skip this sector with setting as 0 0 and directly operate at the next sector f The operating sector and cycle times of sequential operation control can be displayed in the monitor mode see function setting F1 09 F 1 11 g The sequential operation control is selected by F6 00
135. quency at the first point of V F pattern The setting range is 0 0 399 9Hz F2 38 V F Voltage 1 Voltage at the first point of V F pattern 100V 200V series range 0 0 255 0V 400V series range 0 0 510 0V F2 39 V F Frequency 2 Frequency at the second point of V F pattern refer to the setting of F2 37 F2 40 V F Voltage 2 Voltage at the second point of V F pattern refer to the setting of F2 38 71 Chapter 5 Parameter Setting Description voltage V F Pattern Base voltage V F voltage 1 gt gt V F Voltage 2V F Boost voltage H i voltage 2 i Frequency Base freq Starting freq V F freq 2 V F freq 1 Max output frequency XThe interrelationships are as follows 1 Base frequency gt V F frequency 2 gt V F frequency 1 gt Start frequency Il V F frequency 2 lt V F frequency 1 the V F frequency voltage 2 have no effect III When V F frequency 1 and 2 lt Starting frequency the V F frequency voltage 1 and 2 have no effect IV No limitation between F2 34 F2 36 F2 38 F2 40 F2 42 Jump Frequency 1 F2 44 Jump Frequency 3 In order to avoid the mechanical resonance these parameters allow resonant frequency to be jumped The setting range is 0 0 400 0Hz F2 45 Jump Frequency Range There are three sets of jump frequency and one type of jump frequency interval The setting range is 0 0 25 5Hz Output frequency Jump freq range x 2 Jump freq 3
136. r than 20MQ b If motor insulation impedance is less than 20MQ Do Not connect motor with a drive or the drive lifetime may be shorten or the drive may be possibly damaged due to insufficient motor insulation c Please follow the below connection diagram for motor insulation test Motor cables must be connected in parallel to the insulation tester with DC500V to test the insulation and the motor insulation impedance must be greater than 20MQ to connect the drive Insulation tester Motor Insulation Impedance Measurement Including Motor Cables 137 Appendix Instruction of Drive Charging Charging the Drive Caution If the drive is unused or stored in the storage over 1 year the surface of aluminum foil of electrolytic capacitor within the drive will be oxidized and cracked causing the L and C value up This is the common characteristics of capacitor Therefore with directly applying the voltage and high current to drive after the drive is placed for a long time the drive may be damaged due to the oxide film cracked A If the drive is stored or non used no power ON over 1 year it is necessary to charge the drive by autotransformer for 30 minutes from 0 volt to the half of drive s rated voltage and then to apply drive rated voltage to charge the drive for another 30 minutes B When charging the internal capacitor of drive the wiring between the autotransformer and terminals R L1 S L2 of drive is shown as below
137. r 5 Parameter Setting Description 6 Stall prevention detection Output freq Output current Stall Prevention Level at the Constant Speed f F3 04 Time Outupt terminal 7 Low voltage detection LE Power source fe f Low voltage detection signal _ Output terminal TJ LC 8 Braking detection Hv Detection when the PN voltage of drive is higher than the dynamic brake voltage 94 Chapter 5 Parameter Setting Description 9 Restart after instantaneous power failure detection Enable when F3 30 is set to 1 Restart after instantaneous power failure detection Power source LT Low voltage detection signal LL Output freq Delay time l iThe V F pattern of speed isearching F3 39 i Output voltage F normal VIF I l i Speed searching i current level F3 37 Output current Output terminal A 10 Restart after fault condition detection Restart after fault condition detection Fault condition hl Delay time for speed searching F3 38 Output freq j The V F pattern of speed searching F3 39 Output voltage E norihal V F Speed searching current level F3 37 Output current Output terminal 95 Chapter 5 Parameter Setting Description 11 Fault detection Fault condition Output terminal 12 Start detection of sequential operation control Detection when sequential opera
138. r settings in the keypad can be written to another drive as well This duplication of parameter settings is suitable for multiple drives with same drive settings Be caution of the software version see parameter F0 00 Drives must have the same software version to do all parameter inter copy process F1 00 Start Command Selection a F1 00 0 1 Motor forward and reverse directions are controlled by multi function input terminals X1 X4 Il Start and motor rotating direction commands are controlled by multi function input terminals X1 X4 for forward and reverse command IlI The motor stops running when the multi function input terminals are set closed or open simultaneously Example Parameter value F5 19 22 define X1 as forward commana F5 20 23 define X2 as reverse command and the drive control is shown as the below diagram X1 OFF STOP ON FWD RUN X2 OFF STOP ON REV RUN COM FWD RUN STOP REV RUN STOP b F1 00 1 1 Motor forward and reverse directions are controlled by multi function input terminals X1 X4 Il Start command by forward command defining X1 X4 as forward command and motor rotating direction by reverse command defining X1 X4 as reverse command 59 Chapter 5 Parameter Setting Description Example Parameter value F5 19 22 define X1 as forward command F5 20 23 define X2 as reverse command and the drive control is shown as the below diagram X
139. r source is fluctuation the drive will adjust output voltage automatically to stabilize the V F output control b When AVR is set to 0 the reference voltage bases on the setting of power source voltage F0 05 c Setting range 0 Disable 1 Enable F3 19 Response Time of AVR Set the response time of AVR The setting range is 0 255 F3 21 DC Braking Level a Set the current level of DC braking b The setting range is 0 150 of drive rated current F3 22 DC Braking Response Time According to the DC braking conditions to adjust the response time The setting range is 0 255 F3 23 Time Interval of DC Braking at Start Set the DC braking for motor random running at start The setting range is 0 0 60 0 F3 24 Time Interval of DC Braking at Stop a The setting of time interval of DC braking is to avoid inertial run of motor at stop b Set the DC braking of ramp to stop The setting range is 0 0 60 0 sec F3 25 DC Braking Frequency at Stop a Set the DC braking frequency at stop The setting range is 0 1 60 0 b If changing the setting value of frequency below the starting frequency F2 33 the drive will stop by DC braking and the DC Braking Frequency at Stop F3 25 will be not active Output frequency DC braking frequency at stop Zee Nef ES Time interval of f gt Time gt lt DC braking at i Time interval of DC start F3 23 gt lt braking at start F3 24 Stat i command n Fee ee T
140. rameter Setting Description F4 25 System Overload Detection OLO a The settings are listed as below 0 Disable 1 Enable OLO b System overload detection is to prevent the system from any possible damages caused by system overload The detection level F4 28 and time F4 29 can be set based on operation requirements F4 26 System Overload Detection Status The settings are listed as below 0 Detection at constant speed only 1 Detection at operation Including the system overload at acceleration deceleration or constant speed F4 27 Output Setting of System Overload The settings are listed as below 0 Drive continues running after the system overload is detected 1 Drive trips after the system overload is detected F4 28 System Overload Detection Level Setting the level of current for system overload detection and the setting range is 30 200 of drive rated current F4 29 System Overload Detection Time a The detection of system overload is shown in the below chart Overload detection level gt a a ee e eaS F4 28 H H i gt i Current Time interval lt overload detection time gt Time Overload 4 gt Time detection 5 Overload detection time F4 29 b The operation panel displays OLO when the system overload time is over the setting value of system overload detection time F4 29 c Setting range 0 1 300 0 secs F5 00 Pot Selection
141. ries HP Horse Power Table for Drive Horse Power Code Conversion Horse power code Horse power Horse power code Horse power OP5 0 5 005 5 001 1 7P5 7 5 1P5 1 5 010 10 002 2 015 15 003 3 020 20 Chapter 1 Cautions Before Installation 1 1 2 Confirmation of Accessories One user manual is inclusived Please verify other accessories inclusively such as braking resistor AC reactor etc 1 1 3 Please refer to the standard specifications to verify the product specifications with your requirements 1 2 Standard Specifications 1 2 1 Single Phase 100V Series sal 10P5 1001 1002 0 5 0 4 1 0 75 2 15 1 0 1 6 2 9 2 5 4 2 7 5 Three phase 200 240V 0 1 400 00Hz Single phase 100 120V 50 60Hz 9 1 15 3 27 88V 132V 150 of drive rated output current for 1 min Nature cooling Fan cooling UL 508C 3 Ire IP20 UL open type IP20 t Mass kg 1 1 1 2 X Single phase 100V series 2HP model is under development Please refer to the page 127 for the single phase application Chapter 1 Cautions Before Installation 2 2 Single Phase 200V Series 4 20P5 2001 2002 2003 0 5 0 4 1 0 75 2 15 3 2 2 14 1 9 2 9 4 2 3 5 7 5 11 Three phase 200 240V 0 1 400 00Hz Single phase 200 240V 50 60H
142. rol priority and the command is input by the multi function input terminals The illustration is shown as below Secondary accel decel Output switching and prohibited command curve frequency Secondary Max output decel time frequency Primary Secondary decel time accel time Primary accel time Switch between the a secondary accel decel Multi function input terminal I l l l l Holding command j l Multi function input terminal d The prohibition of acceleration deceleration command are ineffective at the STOP command F2 28 Set S curve for Accel Decel Time Setting the S curve for the acceleration deceleration time is to slow the acceleration and deceleration time at start and stop For example To ease the impact of the fallen object on the conveyor line or elevator Output frequency Frequency command Time 69 Chapter 5 Parameter Setting Description F2 30 Limitation of Output Voltage a The setting is as below 0 V F pattern output voltage No limit 1 V F pattern output voltage has the limit b The main purpose by setting 1 is to limit the output voltage of V F pattern that can not be over the limitation pattern 100V 200V series with 250 0V 400V series with 500 0V as below figure Output voltage High Low voltgae voltage 3 500V 250V V F voltage limit pattern 40V 20V 20V 10V F2 31 V F Pattern Selec
143. rom the drive N Reduce radiation interference S The range of limited frequency is 1MHz 10MHz Appendix B Selection of Motor A Standard Motor a Must be used the 3 phase induction motor as load b Motor cannot run at the low speed operation for a long time because the cooling fan speed can be decreased as well as the motor temperature can be increased For the long time and low speed operation use the variable frequency motor with the independent cooling fan c Standard 3 phase induction motor NEMA B characteristics as follows 300 g T Torque 2 200 e oO a uy rr ne Co rn Ta 100 o oO o a 0 L L L L 0 20 40 60 80 100 0 Wmb Max speed Percentage of sli 9 P k Constant Constant 100 80 60 40 20 0 torque horsepower Percentage of synchronous speed d When the motor speed exceeds the rated speed 50 60HZ the torque will be decreased while the motor speed increasing e Check the motor insulation The standard requirement is 500V or 1000V 100MOQ above B Special Motors a Synchronous Motor The higher starting current than the standard motor lower V F the larger drive capacity required b Submersible Motor The higher rated current than standard motor Be caution of the V F relationship the minimum speed limit approx 30Hz and insulation quality During the installation be caution of the insulation resistance for motor including wiring Add ACL to driv
144. rror OL2 EEr1 H r ua A meron Drive current mma a Internal memory HLL limit HAAA error OL3 EEr2 mo Braking coe J Internal memory Heo transistor rere ertor overload OLO il L i System overload OE HE Over voltage LE1 reo st Under voltage _ 7 het during operation ntcF L pag Thermal sensor _ ee ha fault OH it H Drive overheat Ti OH2 Saris ae HHJ Motor overheat E 154 Attachment 2 Fault Display Warning Display Display Description Display Description OLO aa CAPA He out System overload a a Hv a a L Power source over voltage 0 Dynamic braking g fai transistor over voltage aa pag Power source under voltage s aaae See il H fx Drive overheat OH1 EE i ia i Motor overheat bb bor Drive output m B A interruption Fr Er Coast to stop FWD REV dEF command input simultaneously wr Different ie software version 2 inter copy m Modbus Lak communication overtime He Keypad cable Da it it trip before connecting mo o Keypad cable c i i trip during a tn operation 155 RM6E1 parameter default value revised 1 F1 21 Switching Frequency default value is changed from 4 to 2 2 F4 12 Protection Level of Drive Overheat setting range is changed from 85 105 to 85 115 and the default value is changed from 85 to 90 ia Range of i Defaul Fu
145. s f key and return to the monitor mode WED Onn Fault message display Operation Steps Display The fault message displayed during the drive operation g 1 Press f key and return to the monitor mode T E in 26 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 3 2 Monitor Mode There are eight monitor modes can be selected in the monitor mode User can determine one of eight monitor modes as the main display on the operation panel And the monitor mode can be switched as shown in below figure Display 1 Display 2 Display 3 Output Frequency Frequency Command Output Voltage DATA ATA Als mom mys Som me re ree yore ad ee el A fat it bt run al At Lf Lal Lal run al da bo Lf LE J run FUN Data Data M Display 8 Display 4 Default Motor Speed RPM PN Voltage iva r ha a ba m ba a De Diii Hs e e e el ale LF LN LI aun aAtoml 0 Lt LE J aun FUN FUN Display 7 Display 6 Display 5 Default Temperature of Heat Sink E Default Terminal Status Output Current Hz Mm e s Hz CRG Hz j e CRG vje al C eh 1 v Z Ale te 4 pun A RUN Ale ale LE RUN The descriptions of monitor modes are shown in the below table example by default setting Display Descriptions Display 3 Da Ea rye yors Lt ht LI un lt Display 1 Output frequency Hz CRG On Display 2 Frequency command Hz CR
146. scriptions Range of Setting Unit Default Page F3 00 Holding Frequency The drive accelerate to the holding frequency and running at constant speed 0 0 400 0 0 1Hz 0 5 73 F3 01 Holding Time Interval The drive runs at holding frequency by constant speed and running the ime interval 0 0 360 0 0 1sec 0 0 73 F3 03 Stall Prevention Level at the Acceleration If stall is occurred during acceleration the motor keeps running at the constant speed 200 Off 30 200 of drive rated current 1 170 74 F3 04 Stall Prevention Level at the Constant Speed If stall is occurred at constant speed running the motor speed is decreased 200 Off 30 200 of drive rated currenti 1 160 74 F3 05 Acceleration Time for Stall Prevention at the Constant Speed Set the acceleration time for the stall prevention of the constant speed 0 1 3200 0 0 1sec 5 0 74 F3 06 Deceleration Time for Stall Prevention at the Constant Speed Set the deceleration time at the stall prevention of the constant speed 0 1 3200 0 0 1sec 5 0 74 F3 07 Deceleration Stall Prevention 0 Deceleration stall prevention Disabled 1 Deceleration stall prevention Enabled 74 F3 09 Motor Slip Compensation According to the load condition set the motor slip compensation for motor running at the constant speed 0
147. sed in parallel please add ACL at the output terminal of the drive f With ACL power factor is above 75 g For installation in accordance with the motor capacity to select the suitable ACL to use and the specifications list are as below 142 Appendix E Selection of AC Reactor ACL ACL Specifications AC 200V Series Input R S T Output U V W Drive Model sil put mH A mH A RM6E1 20P5B1 RM6E1 20P5B3 os bi 0 8 13 RM6E1 2001B1 RM6E1 2001B3 0 4 E ne 13 RM6E1 2002B1 RM6E1 2002B3 0 4 15 0 4 13 RM6E1 2003B1 RM6E1 2003B3 Hi 19 9 4 19 RM6E1 2005B3 0 2 30 0 2 30 AC 400V Series Input R S T Output U V W Drive Model pul pat mH A mH A RM6E1 4001B3 0 4 15 0 4 15 RM6E1 4002B3 0 4 15 0 4 15 RM6E1 4003B3 0 4 15 0 4 15 RM6E1 4005B3 0 4 15 0 4 15 h The outline dimensions of AC reactor ACL VOAY LAX VAX 6 I MARREN ter E 2 o o OH L B eei Loo e A D AGhole _ 4 Ghole _ LMAX Figure A Figure B L H Weight ACL Figure A B C D MAX MAX MAX G I ko 0 4mH 15A A 150 80 70 86 153 97 146 16x8 M4 4 0 2mH
148. set as the drive emergency stop when the drive control is from the external input terminals see F1 05 for the function setting Special function This key function is programmable see F1 17 PE A key and F1 18 for this key function setting 1 Switch the function group and function Shift key numbers 2 The shifting key for digits of parameter value setting 3 2 3 Knob of Operation Panel Symbol Name Explanation pete The knob can be set as the frequency Pot knob command see F5 00 for the knob function setting 25 Chapter 3 The Setting of Operation Panel amp Remote Controller 3 3 The Operation of the Operation Panel and Monitor Mode 3 3 1 The Operation of Operation Panel The operation of the operation panel includes fault messages and three modes The switching methods are shown as below figure Monitor mode Function setting mode mn Parameter setting mode Hi mmr oR i pag mmr ca E ti r T 4g kai A Lle tt Lt en EAT al Lle L L RUN A om L 0 pun T Fault message The operation steps are shown in the below table by default setting Operation Steps Display 1 Start the drive and enter the main display CB GO R i 2 Press key and enter the function setting mode YR Ae E 3 Press sm key and enter the parameter setting mode TEE AE io 4 Press key and return to the function setting mode TERE E i 5 Pres
149. sion Note Time Communication Starts Resets The communication waits for 10ms to start the communication transmission after the drive powers on or the communication function of the drive changes The drive needs 5ms processing time to return the message to the host after the message are received from the host If the host only broadcasts to the drive the host can start sending the message code after 5ms Note if the message code is to Read or Write the parameter the drive needs 100ms processing time to return the message to the host 117 Chapter 6 Communication Description 6 7 Communication Troubleshooting 1 When error occurs at the communication network the drive provides the self testing function to identify where error occurs Please follow the below steps for troubleshooting communication errors 1 Check communication function settings to verify the validity of functions see section 2 Communication Function Setting 2 Detach RS 485 communication cable from drive 2 When the host receives returned error messages from a drive the host sends the invalid operation command to drive The following table is the error message format CRC Checksum Address OP Code Error Code LSB MSB 01H 1XXXXXXxB xxH xxH xxH OP code sets MSB bit7 as 1 for the original command message but error code gives different values according to different types of errors The below tab
150. ss X Three phase 200V series 3HP 7 5HP models are under development 1 2 4 Three Phase 400V Series frequency Hz Model name RMGE1 B3 4001 4002 4003 Maximum applicable motor HP kW 1 0 75 2 1 5 3 2 2 Rated output capability kVA 1 9 3 4 2 Rated output current A 2 5 4 5 5 Rated output voltage V Three phase 380 480V Range of output 0 1 400 00Hz Power source V Hz Three phase 380 480V 50 60Hz Input current A 2 8 4 4 6 1 Permissible AC power source fluctuation 332V 528V Overload protection 150 of drive rated output current for 1 min Cooling method Nature cooling Fan cooling Applicable safety standards UE S98 Protective structure IP20 UL open type Weight Mass kg 1 1 1 2 1 2 Xx400V series of 5HP above are under development X Switching frequency is set 2 5kHz or less Chapter 1 Cautions Before Installation Model name RM6E1 B3 4005 47P5 4010 Maximum applicable motor HP KW SMST 7 5 5 5 10 7 5 Rated output capability kVA 6 9 11 13 Rated output current A 9 14 17 Rated output voltage V Three phase 380 480V Range of output 0 1 400 00Hz frequency Hz Power source V Hz Three phase 380 480V 50 60Hz Input current A 9 5 14 7 18 Permissible AC power source fluctuation 332V
151. standard type of single phase power input first confirm the horsepower of motor and then calculate the motor rated current by multiplying the motor rated current by 2 to gain the drive rated current The drive selection for this single phase power must have the rated current equal to the calculated drive rated value Formula Motor rated current x 2 drive rated output current Example a Drive selection Motor specification 220VAC 1HP rated current 3 1A Drive rated current 3 1 A x 2 6 2 A Drive specifications 230VAC 1HP drive 4 2A continuous current 2HP drive 8A continuous current gt Select 2HP drive for 1HP AC motor 127 Chapter 7 Operation Procedures and Fault Protection b Parameter setting Please reset above parameters If the parameters are not modified the motor and drive could be possibly damaged F4 08 Motor Rated Current 3 1A the setting must be based on the motor rated current F4 28 Overload Detection Level 80 the half of the default setting value 160 F3 04 Stall Prevention Level at the Constant Speed 80 the half of the default setting value 160 128 Chapter 7 Operation Procedures and Fault Protection 7 2 Fault Protection Display and Troubleshooting A Description The drive has well protection functions to protect drive and motor when faults occur When the fault occurs the drive trips by the protection functions and display the fault message on operation panel After the fau
152. standards and EMI filter 1 2 Standard Specifications 1 2 1 Single Phase 100V Series Model name RM6ET 1op2 tops 1001 1002 1003 eran 0 25 0 2 0 5 0 4 1 0 75 2 15 3 2 2 0 6 1 0 6 2 3 8 1 5 2 5 10 Aom 200 0 1 400 00Hz Single phase 100 120V 50 60Hz 6 9 1 15 3 30 40 88V 132V 150 of drive rated output current for 1 min Nature cooling Fan cooling UL 508C IP20 IP20 UL open type IP20 We g 1 1 12 xSingle phase 100V series 0 25HP 2HP and 3HP are under UL certification 1 2 2 Single Phase 200V Series Model name RM6E1 B 20P2 20P5 2001 2002 2003 0 25 0 2 0 5 0 4 1 0 75 2 1 5 3 2 2 0 6 1 1 1 9 2 9 4 2 1 5 3 5 7 5 11 Three phase 200 240V 0 1 400 00Hz Single phase 200 240V 50 60Hz 3 5 8 9 1 13 7 22 176V 264V 150 of drive rated output current for 1 min Nature cooling Fan cooling UL 508C IP20 IP20 UL open type IP20 14 1 2 1 2 X Single phase 200V series 0 25HP and 3HP are under UL certification 3 Revise of standard specification and supplement of UL standards and EMI filter 1 2 3 Three Phase 200V Series
153. t remove wires when the internal indicator of the drive remains ON ZA CAUTION 1 Check if the shield of wire is broken after wiring is completed to avoid electric leakage or short circuit 2 Screws on the terminal must be fastened A Verify and check the compatibility between power source voltage motor and drive B Connect the power to drive R S T three phases or R S terminals single phase C Set all required parameters and functions after power is ON and measure the output voltage of the drive at U V W terminals to verify if the output voltage and STOP x zi z current are valid Press a when completing all verifications D Switch off the power and wait for drive s power indicators off and then connect drive s U V W terminals to the motor E Operate the motor with the drive by low speed after power on to verify the validity of the motor rotation direction and then to slowly increase the motor speed F Motor start or stop must be controlled by drive control signal instead of switching the power on off The lifetime of the drive will be significantly reduced if the invalid operation using the switch control of the power is applied to motor control G Because the starting current of motor is 6 8 times of rated current Do NOT install the magnetic contactor between the drive and motor for the motor operation H When using the single phase power source to drive the three phase drive not the
154. t to 2 a Current limit enable b Monitoring the value in the monitor mode range 1 150 2 Multi function input terminal inactive a Current limit enable is disable b The setting value is same as function F3 04 range 30 200 in the monitor mode F5 25 Digital Input Response Time a Setting the input response time of multi function terminals X1 X4 digital debouncing b If the signal length of digital inputs is smaller than the digital input response time drive software will reject the input signal and do no process to input signal 92 Chapter 5 Parameter Setting Description F5 26 Multi function Output Setting of Ta Tc Terminals a Ta Tc Relay type output terminals Maximum output specifications of Ta Tc AC250V 0 2A Max COS6 0 3 b Represents a contact normal open Represents b contact normal close c Setting the function for output terminals Ta Tc is listed as below 1 Running detection Detection at drive start 2 Constant speed detection Detection at constant speed 3 Zero speed detection Detecting at drive zero speed and no detect during the DC braking 4 Frequency detection Output freq Freq detection range F5 40 MY N T Freq detection range F5 40 Time Output terminal l 5 Overload detection OLO Output current Overload detection level F4 28 OLO lt lt Overload detection time i F4 29 OLO a terminal 93 Chapte
155. the drive is higher than the dynamic brake voltage level when drive stops the operation panel or external keypad will display Hv RUN key of the operation panel and digital keypad can t start the drive If the DC bus voltage is less than the dynamic brake voltage level the drive will be automatically recovered and the display will be back to the main display 74 Chapter 5 Parameter Setting Description F3 09 Motor Slip Compensation a The slip of motor is variable depending on the load When the load current is over the level of slip compensation the drive will compensate the output frequency to output constant speed The setting range is 59 9 60 0Hz b Compensation frequency y Loading current no load current F4 09 Freq compensation x Slip compensation F3 10 Rated current F4 08 no load current F4 09 F3 10 Frequency Response Time of Motor Slip Compensation a Setting the frequency response time of motor slip compensation The unit is 5ms b Decreasing the setting value when the response time is too slow When the response time of motor slip compensation is too fast causing the rotational speed unstable increasing the setting value The setting range is 1 255 F3 12 Automatic Boost Voltage Range a This function bases on the load condition to boost the output voltage and to prevent any insufficient voltage at heavy load If the setting value is too huge this may result over co
156. tial operation stops and restarts between two sectors Sequential operation will run through each sector till 16 sector complete and automatically restarts running from 1 sector The sequential operation will stop only when the start command of sequential operation control is OFF 2 lf the start command of sequential operation control is OFF during the operation time the stop time is set by function F2 19 3 The deceleration time between two sectors is the stop time of current sector 4 Above chart is an example using 6 sectors of sequential operation control operating in circulation by STOP 5 Indicating the stop time of the current sector F6 40 PID Control Selection a The settings are listed as below 0 PID control disable 1 Forward control 2 Reverse control b Forward control When the system actual value is less than the setting value the drive is accelerating Reverse control When the system actual value is less than the setting value the drive is decelerating Example Air conditioning control for constant temperature 104 Chapter 5 Parameter Setting Description F6 41 Feedback Signal Detection a The settings are listed as below 0 Open loop detection disable 1 Open loop detection enable noFb b Applicable for the 4 20mA output feedback signal When the drive detects OmA from output feedback signal the signal wire cutoff the drive stops running and displaying noFb
157. ting range of function numbers Note The grey color digits in above tables represent the flashing of the digits 3 3 5 Parameter Setting Mode The setting range of parameter is according to the function The operation steps are shown in the below table Operation Steps Display 1 The function setting mode example F2 17 output He f prs pe ye ys ee frequency al FOB tt RUN 2 Press x key in the function setting mode and enter fm my rae ee parameter setting mode ess 3 Press lt lt key to shift the digit Example Shift the Hel ry rae ore number to the last digit after the decimal point Cer Sen 4 Press 4 key to increase 0 1 to the output frequency TEA len 5 Press Y key to decrease 0 1 to the output frequency TERG E 6 Press f key and return to function setting mode TE EA TE io grey color digits in above table means digit flashing b The setting range of F2 17 is 0 00 400 00Hz 29 a The digit of parameter value is flashing after the parameter value is changed Chapter 3 The Setting of Operation Panel amp Remote Controller 3 3 6 The Operation in the Monitor Mode Frequency command motor speed RPM machine speed MPM are changeable in the monitor mode For example of frequency command change the setting steps are shown in the following table The operation steps are shown in the below table
158. tion a The settings are listed as below 0 Linear 1 Energy saving mode Auto adjust V F according to the loads 2 Square of 2 curve 3 Square of 1 7 curve 4 Square of 1 5 curve Output voltage Output frequenc Base freq 40 Base freq F2 35 q y 100 Linear Energy saving Square of 2 curve Square of 1 7 curve Square of 1 5 curve 70 7 Np a Below 50 of drive rated current Output frequency Base freq b F2 31 1 When the load current is small auto adjusting the output voltage of drive can save the energy c F2 31 2 4 can be used for fan applications to save the energy 70 Chapter 5 Parameter Setting Description F2 32 Maximum Output Frequency Set the maximum operation frequency of the drive and the setting range is 0 1 400 0Hz F2 33 Starting Frequency Set the starting frequency of the drive and the setting range is 0 1 10 0Hz F2 34 Starting Voltage Set the output voltage of starting frequency to give more power to overcome the load inertia 100V 200V series range 0 1 50 0V 400V series range 0 1 100 0V F2 35 Base Frequency Motor s base frequency Set the frequency bases on the nameplate of motor The setting range 0 1 400 0Hz F2 36 Base Voltage Set the base voltage bases on the nameplate of motor 100V 200V series range 0 1 255 0V 400V series range 0 1 510 0V F2 37 V F Frequency 1 Fre
159. tion and the drive output frequency will drop to 0 00Hz and the operation panel will display YCIE E To restart the drive is to release the start command and restart the drive again Il For drive stop natural stop When F1 00 2 3 or 4 11 start command is active by key stop command is active by key F1 06 Frequency Command Selection operation panel The settings are listed as below 0 The frequency command cannot be changed in the monitor mode to avoid the fault occurred by changing the frequency in the monitor mode 1 The frequency command can be changed in the monitor mode F1 07 Frequency Command Auto Storing operation panel The settings are listed as below 0 The frequency command setting does not auto store in the monitor mode 1 The frequency command setting is auto stored after 3 minutes in the monitor mode 63 5 Chapter 5 Parameter Setting Description F1 08 Main Display Selection a The settings are listed as below Output frequency Frequency command Output voltage PN voltage DC bus Output current Display mode 6 F1 09 Display mode 7 F1 10 Display mode 8 F1 11 b Above display modes can be selected as the primary display and other display modes becomes secondary display modes c When the drive is idle without any operation for 3 minutes the secondary display will be automatically changed to the primary display mode ONDOoRWND F1 09 Display M
160. tion control starts 13 One complete operation sector detection of sequential operation control After one complete operation phase of sequential operation control Ta Tc terminals will output the detection signal for 0 1 seconds 14 One complete operation cycle detection of sequential operation control After one complete operation cycle of sequential operation control Ta Tc terminals will output the detection signal for 0 1 seconds 15 Pause command detection of sequential operation control Ta Tc terminal outputs detection signal when the pause command is given during sequential operation control 16 Detection of counter value 1 Detection when the counting value is equal to the setting value of F5 36 17 Detection of counter value 2 Detection when the counting value is equal to the setting value of F5 37 18 Reverse detection Detection when the drive runs at reversed direction 19 NTC temperature warning detection OHt Detection when the drive temperature sensed by thermal detector NTC is higher than the temperature warning level F4 14 20 Fan operation detection 21 PTC temperature warning detection OH1 Detection when the motor temperature sensed by PTC detector is higher than the PTC temperature warning level F4 21 F5 30 UP DOWN Memory Selection 0 Erasing the frequency command setting in memory to 0 00Hz when power is interrupted 1 Storing the frequency command setting to function F5 30 when power is interrupted
161. tions Before Installation 1 1 Product Verification The product has passed the strictest quality test before shipped out from the factory However the product might possibly sustain minor damages due to the impact shaking vibration and other factors during the transportation Please make sure to verify the following items after receiving this product If the product verification finds anything abnormal please contact the agent immediately for the further assistance 1 1 1 Confirmation of Appearance gt Check up the drive s model number is identical with the shipping label on the carton gt Check up the appearance of the drive for any paint chipped off smearing deformation of shape etc gt Check up the nameplate as below figure of the drive to verify the product descriptions with the order specification ISO 9001 IP20 TYPE RM6E1 2002B3 Model Number INPUT 3PH AC200 240V 8 4A 50 60Hz Input Power Specs OUTPUT 3PH AC200 240V 8A 0 1 400Hz gt Output Current amp Capacity PGM NO 9748 1 gt Software Number SERIAL NO XXXXXXX Product Serial Number R Rhymebus Corporation Taiwan gt The description of nomenclature RM6E1_ 2001 Bi Ly Input Power Phase 1 Single Phase 3 Three Phase Brake Type B with Braking Transistor E without Braking Transistor Horse Power Code see HP Table gt Input Voltage 1 100V 120V 2 200V 240V 4 380V 480V ________y Product Se
162. tput Maximum current output g control signal 20mA 8 2 GND Ground terminal Ground terminal COM and GND are for control signal common ports The function is set by F5 01 Al Analog input default setting Frequency command Note 1 terminal DC 0 10V 2 10V 20KQ DC 0 20mA 4 20mA 2500 X1 Multi function input AE X1 with COM and set g Note 2 terminali default setting Forward command Ta lt X2_ Multi function input Short the terminal of X2 with COM and set E Note 2 terminal 2 the function F5 20 2 2 default setting Reverse command s p T 3 a x3 Multi function input ihe atm of X3 with COM and set z Note 2 temna default setting Jog command X4 Multi function input ae the ts of X4 with COM and set S Note 2 terminal 4 ae unction i 9 default setting Reset command Input output COM common ports The common port of input control signal The function is set by F5 12 2 FM Analog signal default setting Output frequency Note 3 output terminal DC 0 10V 2 10V Max 1mA DC 0 20mA 4 20mA Max 5000 a The function is set by F5 26 5 default setting Fault detection 2 Ta Multi function Pa E output terminals ene Capacity AC250V 0 2AMax Tc Common terminal for Ta Note 1 V I selection is set by JP1 default setting V please see page 12 for JP1 setting Note 2 SINK SOURCE selection is set by JP2 default setting SINK please see 2 3 2 SINK SOURCE definiti
163. ure level drive ramps to stop 300 0 384 0 320 0 Note 5 Note 5 Subtracted Frequency of When the power failure the output F3 32 Deceleration frequency drive s original output 0 0 20 0 0 1Hz 3 0 77 at Power frequency subtracted frequency Failure Deceleration fed F3 33 Time 1 at ae RRA ss 0 0 3200 0 0 1sec 5 0 78 Power Failure Deceleration ea F3 34 Time 2 at ee ees ets 0 0 3200 0 o 1sec 5 0 78 Power Failure rning fr ncy level Turning e a PE F3 35 Frequency at 0 0 400 0 0 1Hz 0 0 78 Power Failure time is switched from the F3 33 setting to the F3 34 setting beac When the current large than the 0 200 F3 37 Speed tracing current the output frequency of drive 1 150 78 fa a lis tracing downward rated current racing Delay Time 7 F3 38 for Speed oot the output delay time before the 04 600 lotsec 0 5 78 een speed tracing racing The V F F3 39 Pattern of Set the percentage of VR output 0 100 1 100 78 Speed oltage at the speed tracing Tracing 43 Chapter 4 Parameter List F4 Protection Parameters i Range of F Func Name Descriptions Setting Unit Default Page Grounding Fault 0 Disable F4 00 Protection f Enable GF On u 1 79 GF Grounding aan a 30 100 F4 01 Detection a noS unbalanced currentis ofarive 1 70 79 Level rated current Grounding F4 02 Detection Detect the sensitivity o
164. ve SS e ea X3 Multi function input terminal X3 is active SEA es bi X4 Multi function input terminal X4 is active we EIA Ta Te Multi function input terminal Ta Tc is active 3 3 4 The Function Setting Mode a The selection of function group Operation Steps Display 1 Press s key in the monitor mode and enter function group setting mode The function group in the display will be flashing 2 Press 4 key to increase the function group number 5 rowel g 3 Press Y key to decrease the function group number See Chapter 4 Parameter List for the setting range of function groups b The function group function number swapping Operation Steps 1 Press lt key to swap to the function number setting mode when function group is flashing 2 Press lt lt key to swap to the function group setting He fo mode when function number is flashing 28 Chapter 3 The Setting of Operation Panel amp Remote Controller c The selection of function number 2 Press a key to increase the function number Operation Steps Display 1 Press lt lt key to swap to the function number setting aeee mode after the function group is selected And the vE e L Li en function number is flashing 0 me 3 Press Y key to decrease the function number See Chapter 4 Parameter List for the set
165. ve overload protection Motor overload protection Drive overheat protection Fan control Motor overheat protection Overload protection setting F5 Multi function parameters Analog input Analog output Multi function input Multi function output UP DOWN setting Counting mode Frequency detection F6 Special parameters Sequential operation control PID control Modbus communication 33 Chapter 4 Parameter List FO System Parameters oF Range of ription A nit Default P Func Name Descriptions Setting Unit Default Page 0 Software version 1 Drive model number Drive 2 Drive rated current F0 00 Information 3 Drive running hours ma oh 4 Drive supply power time 5 Software checksum code Parameter 0 Parameters are changeable FOW Lock 1 Parameters are locked i 2 24 Parameter Set the password for the g eee Gas parameter protection PEEK o 24 Parameter F0 03 Password Unlock the passwords for the 0 9999 1 A 57 Unlock parameters F0 04 Reserved Reserved ie 57 100 0 120 0 110 0 Note 3 Note 3 F0 05 Power The value of setting according to 190 0 240 0 01V 220 0 58 Source the actual power source Note 4 3 Note 4 340 0 480 0 380 0 Note 5 Note 5 Fault F0 08 Record 4 58 Fault F0 09 Record 2 58 Fault 0 Fault code FOO Record 3 _ 1 Output current 59 Fault 2 PN vo
166. ve to Host Addr OP Data 1 Data 2 CRC Checksum esS Code MSB LSB MSB LSB LSB MSB 01H 08H 00H 00H AAH 55H 5EH A7H The drive returns the same message to the host to confirm the data well received from the host Data 1 must be 0000H but Data 2 can be any values Note The host cannot simultaneously broadcast 08H OP code to all drives when multiple drives connected or drives reject drive s OP codes X10H Write to multi registers When multiple data need to write into the drive from the host the host can define how many registers and data to be written into the drive This example is illustrating 2 data 1011H and 1770H from the host to be written into 2 drive registers 2000H and 2001H Message Code Host to Drive Register Starting CRC Register Number to Data Data 1 Data 2 Checksum Write Length OP Address Code MSB LSB MSB LSB MSB LSB MSB LSB LSB MSB 01H 10H 20H 00H OOH 02H 04H 10H 11H 17H 70H 3FH FBH The host calls the drive 1 by defining the drive address 01H with the write to multi registers OP code 10H to write 2 data 1011H and 1770H into the drive registers 2000H and 2001H which are defined by calling starting register 2000H with register number to write 0002H In this example if user has 4 data to write to 4 drive registers the message code can be as follows a
167. wer limitation value of of 1 0 105 Lianen integrator maximum frequency 100 100 Integrator Set the initial value of the integrator of Bea aes before PID starts maximum 1 0 105 frequency __ The host uses the address to send F6 55 Poe eee Bie receive messages from the 0 254 0 118 ress drive 0 Disable 0 4800bps F6 56 Baud Rate l1 9600bps 0 2 1 109 2 19200bps Communication ote F6 57 Protocol 1 8 E 1 0 2 1 108 2 8 0 1 54 Chapter 4 Parameter List an Range of Func Name Descriptions Setting Unit Default Page When the data transmission during communication transmission is Communicationlinterrupted has no data 25 F6 58 Overtime Cot transmitting or delays drive 0 0 100 0 O 1sec 0 0 108 displays Cot message 0 0 Communication overtime disable Warni g i Be SRIRDUEE Ho eats Cominus F6 Overtime 0 2 0 109 659 ae Pes 1 Warning Cot Ramp to stop P 2 Warning Cot Coast to stop 0 Multi function inputs from F6 60 uirum paien eee 0 1 X 0 109 Input Selection 1 Multi function inputs from communication control Note 1 The default setting of 50Hz 2 The default setting of 60Hz B Specifications of 100V series 4 Specifications of 200V series b Specifications of 400V series 6 Represents a contact Normal open Represents b contact Normal close IUP DOWN control wiring must not exceed over 20m when multi function
168. wer source is too high eMotor with instant overload causing the high voltage drop Increase the power capacity by selecting higher capacity drive to avoid the voltage drop of the power cord ntcF Thermal sensor fault Drive thermal sensor NTC fault Please call customer service for drive repair fe Drive overheat eThe temperature of drive s heat sink eThe surrounding temperature is too high elmprove the system ventilation eClean the dust on the m reaches the trip eThe heat sink has heat sink aye level foreign body eReturn the drive to eTrip level F4 12 eThe cooling fan of replace the cooling drive is fault fan Drive overheat eThe surrounding elmprove the system eThe temperature temperature is too ventilation Ht of drive s heat sink high eClean the dust on the woe reaches the eThe heat sink has heat sink aE warning level foreign body eReturn the drive to eWarning level eThe cooling fan of replace the cooling F4 14 drive is fault fan img mo Motor overheat eThe internal temperature of motor is over the trip level eTrip level F4 23 Motor is overheat eCheck if the motor load is too heavy eCheck if the accel decel time is too short eCheck if V F setting is proper 131 Chapter 7 Operation Procedures and Fault Protection Display Description Cause Troubleshooting Motor overheat eThe internal tem
169. z 5 8 9 1 13 7 20 176V 264V 150 of drive rated output current for 1 min Nature s cooling Fan cooling UL 508C e structure IP20 UL open type IP20 Weight Mass kg 1 1 1 2 12 XPlease refer to the page 127 for the single phase application X Single phase 200V series 3HP model is under development 1 2 3 Three Phase 200V Series cai 20P5 2001 21P5 2002 0 5 0 4 1 0 75 1 5 1 1 2 1 5 1 1 1 6 2 3 3 4 2 6 Three phase 200 240V 0 1 400 00Hz Three phase 200 240V 50 60Hz 3 2 4 4 6 3 8 4 176V 264V 150 of drive rated output current for 1 min Nature cooling Fan cooling UL 508C IP20 UL open type 1 1 1 1 1 1 1 2 Chapter 1 Cautions Before Installation frequency Hz Model name RM6E1 0000B3 2003 2005 27P5 Maximum applicable motor HP kW 3 2 2 5 3 7 7 5 5 5 Rated output capability kVA 4 2 6 5 9 1 Rated output current A 11 17 24 Rated output voltage V Three phase 200 240V Range of output 0 1 400 00Hz Power source V Hz Three phase 200 240V 50 60Hz Input current A 11 6 18 25 Permissible AC power source fluctuation 176V 264V Overload protection 150 of drive rated output current for 1 min Cooling method Fan cooling Applicable safety _ standards Protective structure IP20 Weight Mass kg 200V series of 3HP above are under development X Switching frequency is set 2 5kHz or le

Operation Manual RM6E1 series

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