M1201_Din_Rail_AC-DC_600VA_Manual V1.6 2012-06
Contents
1. 11 QA Warranty Questions 11 Software Questions 11 M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems INTRODUCTION The AC DC UPS DR is a Line Interactive UPS system that includes the newest and latest technology enhancements The Line Interactive technology with AVR function on line voltage boost up amp buck down allows for a wide input voltage range of 90 to ISOVAC The AC DC UPS DR is ideal protection for modern point of sale equipment With the utility power connected the charger begins to operate immediately charging the battery After the UPS has been turned On it will protect the load from transients spikes and other power aberrations In the event of a blackout or sever brownout the UPS will automatically switch to back up mode and maintain power to the load until the utility is restored or the battery reaches a low voltage state The Low Battery indicator will turn On if and when the battery needs replacement Also included with our UPS systems is a cyclic self testing function to verify both the operation of the UPS and the condition of the battery The integrated DC power supply and terminal block configuration allows for complete versatility for today s Din Rail equipment Note Interference to radio TV might occur in a particular installation If this UPS causes interference to radio or television reception which can be determined by turning the UPS off and2. on the user is encouraged to try to correct the interference by one or more of following measures 1 Connect the equipment to an outlet on a circuit different from that to which the receiver is connected 2 Increase the separation between the equipment and the receiver 3 Re orientate the receiving antenna M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems SAFETY INSTRUCTIONS 1 The UPS has its own internal energy source battery therefore the output receptacles may have electricity present even though the UPS is disconnected from the utility power 2 The DC voltage provided from the internal battery is 12VDC 3 Isolated Ground Wire refers to the bare wire connecting electrical equipment to ground The isolated ground wire green or green with yellow stripe must meet national wire requirements The power plug to connect with the UPS has to be equipped with a ground plug Battery must be replaced or serviced by qualified knowledgeable personnel Replacement battery must be the type quantity and configured the same as the original s To avoid explosions keep open flame and other heat emitting sources away from battery Do not disassemble or damage the battery The electrolyte is toxic and especially harmful to the eyes and skin The battery contains high voltages and currents that are dangerous To maintain secure operation and performance of the UPS the user must exercise basic a
3. AC DC Din Rail UPS System Single Phase Input Single Phase Output Uninterruptible Power Supply 600VA UPS System AC DC Din Rail Mount Line Interactive PWM 600VA User Manual M1201_Din_Rail_ AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems SAVE THESE INSTRUCTIONS This manual contains important instructions for the DR UPS systems and should be followed during installation and maintenance of the UPS and batteries The UPS contains voltages that are potentially hazardous Please contact our dealers or qualified personnel for service Servicing of the batteries should be performed or supervised by personnel knowledgeable with batteries and the required precautions Keep unauthorized personnel away from batteries When replacing batteries replace with the same model number type and rating CAUTION Do not dispose of battery or batteries in a fire The batteries may explode CAUTION Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on or with the batteries Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery termina
4. ED 2 ON OFF TEST SILENCE button Press and hold the button for more than 3 seconds to turn the UPS ON or OFF press and hold the button less than second to activate a self test or silence the back up alarm 3 Breaker 4 AC Input Terminal Block 5 AC DC Output Terminal Block ON OFF Always On UPS Systems Inc QC Passed LING LINIGT l AC Input Output DC Out gt A ee P Side Panel of Din Rail Mount UPS M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems Input and Output Terminal Block Connections eelle ara Side Mount Input and Output Terminal Blocks INSTALLATION Unpacking and Inspection Examine the packaging for damage Inform the carrier immediately if and or when damage is noticed Retain the packaging for future use Placement Install the UPS in a protected area with adequate air flow and free of excessive dust Do not operate the UPS where the temperature and humidity is outside the specified limits Connect to Utility Connect the AC input power connector Included to utility power Charging the Battery The UPS charges its battery whenever the UPS is in LINE mode
5. For best results charge the battery for 4 hours initially before connecting the load Connecting the Loads Plug the loads into the output connectors on the rear of the UPS To use the UPS as a master on off switch make sure all of the loads plugged into the UPS are switched on M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems OPERATION Switching On the UPS With the UPS plugged in and utility power present press and hold the On Off Test Silence Button more than 3 seconds or until the LINE NORMAL LED is lit this will switch the UPS On The UPS will perform a self test every time it is turned On Note When switched off and still plugged into utility the UPS maintains the battery charge and will respond to commands received through the computer interface port Switching Off the UPS Press and hold the On Off Test Silence Button for more than 3 seconds or until the Line Normal or Back Up LED turns off Self Test Use the self test to verify both the operation of the UPS and the condition of the battery When normal utility power is present push the On Off Test Silence Button for less than 1 second and the UPS will perform a self test function During the self test the UPS operates in back up mode Note During the self test the UPS briefly operates the loads with battery power the Status LED flashes If the UPS passes the self test it returns to on line operation T
6. e connected loads are operating at less than 20 watts e To disable GREEN FUNCTION press and hold the On button during initial start up for at least 3 seconds until a beep beep sound is heard AUDIBLE ALARM Back Up Slow Alarm When in back up mode the LED blinks and the UPS sounds an audible alarm The alarm stops when the UPS returns to line normal operation Press the On Off Test Silence Button during back up mode to silence the beeping Low Battery Rapid Alarm In back up mode when the battery energy runs low the UPS beeps rapidly until the UPS shuts down from battery exhaustion or returns to line normal operation Overload Continuous Alarm When the UPS is overloaded the connected load exceeds the maximum rated capacity of the UPS the UPS sounds a continuous alarm to warn of an overload condition Disconnect non essential loads until the UPS stop the alarm this will eliminate the overload M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems BATTERY REPLACEMENT Your battery should run anywhere from 3 5 years before it needs to be replaced Please follow the instructions below for easy trouble free battery replacement Turn the UPS off follow procedure previously mentioned Unplug the UPS from utility power source and disconnect all connected loads Disconnect AC power cord from unit Turn unit upside down and using a phillips screw driver unscrew the four 4 screws
7. he Status LED stops flashing and remains illuminated If the UPS fails the self test it immediately returns to on line operation and turns the Replace Battery LED on The loads are unaffected when performing a self test Recharge the battery overnight and perform the self test again If the Replace Battery LED is still on ask our nearest dealer to replace the battery Silence the Alarm In Back Up mode push On Off Test Silence Button for less than 1 second to silence the audible alarm The function is void when under condition of LOW BATTERY or OVERLOAD Cold Start When the UPS is off and there is no utility power use the cold start feature to apply power to the loads from the UPS s battery Press the ON TEST button see Front Panel section for location of the indicator until the UPS beeps Shutdown Mode In shutdown mode the UPS stops supplying power to the load and waits for the return of utility power If there is no utility power present external devices e g servers connected to the computer interface can command the UPS to shutdown This is normally done to preserve battery capacity after the graceful shutdown of protected servers The UPS will scroll the front panel indicators sequentially when shutting down M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems Green Function In order to conserve battery power the UPS will automatically shutdown when in back up mode after 5 minutes if th
8. holding the top of the unit to the bottom Put screws in a safe place for reassembly Holding the top together firmly with the bottom turn the entire unit right side up 6 Carefully lift top cover off and place it to the side The connecting wires and electronics will be exposed Be careful not to touch any inner components when changing the battery 7 Remove the two 2 connecting wires from the battery 8 You can now easily remove the battery from the unit ra oe m Caution Do not dispose of battery in a fire Caution Do not attempt to open the battery Caution The following precautions should be taken when replacing the battery a Remove watches rings etc b Use tools with insulated handles 9 Place your new battery in the same position direction and reconnect the wires The red wire to the positive pole and black wire to the negative pole 10 Please reverse steps 5 4 and 3 in that order to reassemble the unit 11 Please follow start up instructions in order to properly reconnect your equipment M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems TROUBLESHOOTING Please follow the guidelines below for common problems y Check UPS input plug and wiring y Check UPS input voltage Please prepare the information as follows for service personnel UPS model number and serial number yY Description of problem s in detail General Problems Problems Possible cau
9. ing Audible Noise lt 40dBA 1 meter from surface Safety cUL UL 1778 CSA C22 2 CE ences EMI RFI FCC Class B APPROVAL a Surge Transient IEEE C62 41 Category A Specifications are subject to change without prior notice to reflect upgrades and improvements in technology DC Power Supply Specifications Output Voltage Regulation Ripple and Noise Rated Current Capacity Protection 24VDC 1 lt 150mV 1 5A Continuous 2 A Surge 58 Watts Overload Over Voltage Short Circuit M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc 10 Always On UPS Systems CONTACT INFORMATION Additional Purchases or Upgrades Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 451 Fax 250 491 9775 Email sales alwaysonups com Website www alwaysonups com QA Warranty Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 209 Fax 250 491 9775 Email ga alwaysonups com Website www alwaysonups com Software Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 204 Fax 250 491 9775 Email webmaster alwaysonups com Website www alwaysonups com M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc 11
10. ls Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electric shock The likelihood of a shock will be reduced if grounds are removed during installation and maintenance applicable to a UPS and a remote battery supply not having a grounded supply circuit CAUTION To ensure the safety and performance of the UPS never load the UPS with a hair dryer heater laser printer or other types of inductive loads M1201_Din_Rail_ AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems INTRODUCTION SAFETY INSTRUCTIONS PRESENTATION Side Panel Input and Output Terminal Block Connections A INSTALLATION Unpacking and Inspection Placement Connect to Utility Charging the Battery A A A A A Connecting the Loads OPERATION Switching On the UPS Switching Off the UPS Self Test Silence the Alarm Cold Start Shutdown Mode Green Function A n a a aA Aa AUDIBLE ALARM Back Up Slow Alarm e Low Battery Rapid Alarm Overload Continuous Alarm BATTERY REPLACEMENT TROUBLESHOOTING General Problems STORAGE Storage Conditions Extended Storage SPECIFICATIONS 10 10 DC Power Supply Specifications CONTACT INFORMATION Additional Purchases or Upgrades Il
11. n environments where the ambient temperature is 15 to 30 C 5 to 86 F charge the UPS s battery every 6 months During extended storage in environments where the ambient temperature is 30 to 45 C 86 to 113 F charge the UPS s battery every 3 months M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems SPECIFICATIONS UPC Order Code 825433 00861 Capacity 600VA INPUT Voltage 120V AC nominal see Frequency 50 or 60Hz 10 auto sensing Input Hard wire Terminal Block Voltage on battery 120VAC 5 Modified Sine Wave Frequency on battery 50 or 60Hz 1Hz Auto Voltage Regulation ee TPUT E OUTPU AVR Function Automatically regulates the output voltage to within 10 of nominal Terminal Block Hard wire Transfer Time 4 6ms including detection PROTECTION Spike Noise Protection YES and FILTERING Overload Protection YES Short Circuit Breaker protection or immediate shutdown Type Sealed maintenance free lead acid BATTERY MTypical Recharge Time 6 hours to 90 of full capacity Back up Time 10 15 minutes Net weight kg Ib 6 5 14 3 PHYSICAL i at 2 ut DATA Shipping weight kg Ibs 7 2 15 9 IDimension mm WxDxH 315x97x137 INTERFACE ILED Display Normal Backup Overload Audible Alarm YES Elevation 3 500 meters max ENVIRONMENT l emperaire range 0 40 C i Humidity 0 95 non condens
12. nd regular maintenance Please follow the precautions below Do not remove the UPS cover unless authorized by factory Removing the cover will void the warranty The UPS can only be connected to a 2 pole 3 wire plug Do not install the UPS in an environment with excessive humidity Do not allow liquids or foreign objects to get inside the UPS Allow for air circulation through the UPS A minimum clearance of 10cm is required on all sides Do not load the UPS with appliances such as a hair dryer heater vacuum kettle etc Keep the UPS away from direct sunlight and heat emitting sources Install the UPS as close as possible to the load for maximum protection 10 Sorge Requirements Recharge the UPS batteries every 6 months for no less than 8 hours at a time Under a high ambient temperature environment recharge the UPS batteries every 3 months for no less than 8 hours at a time 11 re Voltage Risk High voltages might exist between the battery terminal and the grounding system if the battery circuit has not been disconnected from the UPS circuit Please check this voltage before connecting Disconnect the battery wires before proceeding with maintenance High voltages may be present between the UPS internal components and battery even after the input power is disconnected M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc 2 Always On UPS Systems PRESENTATION Side Panel 1 ON LINE BACKUP OVERLOAD indicator GREEN L
13. ses Solution UPS Rae Rotencuen Breaker on side panel open Reset breaker WhilEA GC powerds No AC input Check AC power P UPS fault Call for service connected Battery failure Call service center to replace batteries UPS no reaction while AC power is connected yet starts after pushing power on off switch Breaker on side panel open No AC input UPS AC detecting circuit fail Switch breaker Check AC power Call for service UPS goes into back up mode while connected to AC power Utility voltage or frequency abnormal UPS AC detecting circuit failure Check AC power Call for service Battery can not provide normal back up power in the event of a blackout Battery deteriorated Batteries not fully charged Battery charger damaged Charge batteries and reset If that doesn t work call for service After AC connected to UPS alarm sounds short and fast beeps and UPS shuts down Abnormal utility power Check input power M1201_Din_Rail_AC DC_600VA_Manual V1 6 2012 06 12 doc Always On UPS Systems STORAGE Storage Conditions Store the UPS covered and upright in a cool dry location with its battery fully charged Before storing charge the UPS for at least eight 8 hours Remove any accessories in the accessory slot and disconnect any cables connected to the computer interface port to avoid the unnecessary draining of the battery Extended Storage During extended storage periods i
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