am5k combined depth/tension measurement device
Contents
1. Phone 281 342 6415 L Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SIDE VIEW AMSK User Manual Rev N Sep 2006 Page 23 of 41 E2 gt ni MEASUREMENT SYSTEMS INC 6415 Reading Road Rosenberg TX 77471 Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com E Mail mail kerrms com TOP VIEW 5J CON D N v A z Pe Na u m Pm OY ADA E ni NZ U m Ez gt VR J A IN x AMSK User Manual Rev N Sep 2006 Page 24 of 41 6415 Reading Road D Jy D Rosenberg TX 77471 M Y 1 Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com FRONT VIEW a ES ka AMSK User Manual Rev N Sep 2006 Page 25 of 41 D 5 M LI INE b Fax 6415 Reading Road Rosenberg TX 77471 Phone 281 342 6415 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com b Ed O SZ y A i AU E I b A gt AMSK User Manual REAR2. N AN N zi T pa 3 3 38 Tighten the C Clamp until the load is removed from the retaining pin Remove the retaining pin then loosen and remove the C Clamp AMSK User Manual Rev N Sep 2006 Page 9 of 41 K gt 6415 Reading Road Ld Rosenberg TX 77471 n Phone 281 342 6415 cd S 57 NO LI Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 3 4 3 5 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and a 2 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head is configured for open hole no changes are required to run it on a cased hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is
3. 2006 Page 18 of 41 x 6415 Reading Road L2 x Rosenberg TX 77471 Y Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com UN E IL 4 4 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame 2 Use a bolt in place of the load pin to hold it in place Install an allen wrench or other long tool to align the hole in the bearing with the slotted hole in the frame AMSK User Manual Rev N Sep 2006 Page 19 of 41 p Fax 281 342 4848 KT Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail amp kerrms com 2 Rosenberg TX 77471 L2 lt iu Phone 281 342 6415 Li N w 6415 Reading Road 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not usea longer roll pin as it will put the wheel into a bind AMSK User Manual Rev N Sep 2006 Page 20 of 41 x 6415 Reading Road CO Rosenberg TX 77471 Phone 281 342 6415 L Fax 281 342 4848 A R R L ILI V Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin AMSK User Manual Rev N Sep 2006 Page 21 of 41 A
4. 4 97 AMS1P014 101392544 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 101392545 O RING 2 141 BUNA N H25 ENCDR 2 99 AM5KP119 101392546 O RING 2 026 BUNA N MMD CONN 1 100 C276P042 101393764 O RING 2 016 BUNA N 1 BACKUP CONN 101 AM5KP130 101393769 NOZZLE GREASE FITTNG FLUSH 1 NOT SHOWN AMSK User Manual Rev N Sep 2006 Page 28 of 41 x 6415 Reading Road Ed Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 6 2 MAGNETIC MARK DETECTOR SPECIFICATION a DY REA 1 General This specification describes the latest Kerr Measurement Systems magnetic mark detector It replaces the original AMS100 detector p n AMS1A003 The performance characteristics emulate the original unit 2 Mechanical The mark detector will work in both the original housing p n AMS1M022 and the AMBK versions using p n AM5KMO029 The pc board is potted to prevent damage from shock vibration or humidity 3 Power Input power is 9 30vdc at 100ma max 4 Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are a 5vdc digital pulse A digitized 0 5vdc representation of the analog signal is provided 5 Performance a Operating temperature 40 to 120 f compensated and stable Storage tempe
5. 6415 Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 7 4 ENCODER ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 02ATEX1141 Equipment Description A heavy duty solid shaft incremental optical encoder designed to operate within an industrial environment The encoder provides a 5 volt line driver output circuit with 1200 pulses per revolution A B and index channels including their complementary outputs via a plug and socket arrangement Drawings Number Rev Dat Tile 100170 1 October98 ETI Encoder board Schematic AMSKM 66I A May02 Label Encoder 5 15V EX Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon itd com Sheet 2 of 2 AMSK User Manual Rev N Sep 2006 Page 37 of 41 m 6415 Reading Road L2 2 Rosenberg TX 77471 r3 Phone 281 342 6415 L Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 7 5 LOAD PIN ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1142 This certificate is issued for the electrical equipment L
6. AM5KM074 3 4 1 To remove the magnetic mark detector refer to item 12 of drawing 6 2 Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reverse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remove the coupling from the measuring wheel shaft INSTALLING THE DEEP GROOVED TENSION WHEEL 3 5 1 A Deep Groove High Load tension wheel is available for use when line tension greater than 12 000 Ibs is commonly encountered This wheel has a deeper groove to better support the wireline at high tensions The deep groove also reduces the radius of the wheel which lowers the bend angle of the wireline This wheel is only for use with 472 Slammer or 494 Super Slammer cables and cannot be used with smaller cable sizes For cables larger than 472 the severe load tension wheel should be used The normal wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 Ibs for an extended period of time AMSK User Manual Rev N Sep 2006 Page 10 of 41 x 6415 Reading Road 2 Rosenberg TX 77471 lt Phone 281 342 6415 Fax 281 342 4848 LI LI U Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 3 5 2 To install the High Load tension wheel replace the standard shallow grooved tension wheel with the
7. DESCRIPTION a DY jsp NA DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels are coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs are used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 min 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Kerr Hoistman s panel is required to fully utilize the Kerr mark detection and stretch correction algorithms TENSION MEASUREMENT Power Requirements 12 vdc excitation Interface Kerr proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 16 000 Ibs 7 258
8. E 6415 Reading Road LS Rosenberg TX 77471 Phone 281 342 6415 fes 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com AM5K COMBINED DEPTH TENSION MEASUREMENT DEVICE ATEX ZONE 2 CE o HALLIBURTON ENERGY SERVICES CONFIGURATIONS AM5KA512 one encoder no MMD CH SAP 101321352 AM5KA502 dual encoders MMD OH SAP 101286954 OBSOLETE REPLACED BY AM5KA507 dual encoders MMD OH SAP 101281049 OH ZONE 2 AM5KA507 IS FULLY INTERCHAGEABLE WITH AM5KA502 CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assembly 6 2 Magnetic Mark Detector 6 3 Load Pin 6 4 Encoder 6 5 Backup Odometer 7 0 CERTIFICATION DOCUMENTS AMSK User Manual Rev N Sep 2006 Page 1 of 41 x 6415 Reading Road LO Rosenberg TX 77471 NN Phone 281 342 6415 L Fax 281 342 4848 EN DY LJ RER A Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com Manual Revision Log Current Revision N Sep 2006 Changed references of flat tension wheel to shallow groove tension wheel Current Revision M Aug 2006 Pages 10 11 Added information on the shallow and deep grooved tension wheels Pages 19 21 Added information on installing tension wheel Changes from L to M revision Pages 6 7 Updated spooling arm mounting information Page
9. S aey AN AE A N 6415 Reading Road b Fax Rosenberg TX 77471 Phone 281 342 6415 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 5 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM KERR P N SAP P N DESCRIPTION QTY REF 10 AM5KA067 101392411 ASSY LOAD AXLE 2MV V EEx nA 1 REPLACES AM5KA013 12 AM5KA066 101392415 ASSY MAG MARK DETECTOR EEx Na 1 REPLACES AMS1A039 13 AM5KA068 101392416 ENCODER HD2 5D 0 SS 1200 EEx nA 1 REPLACES AM5KP161 14 AM5KA058 101392417 ASSY BACKUP MAGNETIC EEx Na 1 REPLACES AM5KA055 22 AM5KM001 101393725 WHEEL MEASURING 2FT 5 SPOKE 2 SEE NOTE 1 BELOW 31 AM5KA137 101393735 ASSY WHEEL GUIDE PLAS 35MM BRG 4 SEE NOTE 2 BELOW 33 AM5KA063 101392449 ASSY WHEEL TENSN SHALLOW GROOVE 1 33 AM5KA073 101393736 ASSY WHEEL TENSN DEEP GROOVE 1 OPTION HI TENSION 34 AM5KA164 101393737 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 101392451 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 101392452 COUPLING MOD ENCDR 0 250 0 375 2 51 AMS1P009 101392486 RETAINING PIN T HANDLE 1 54 AM5KM157 101393742 BEARING BALL 35MM ID MOD 6 55 AM5KP088 101392479 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 101392480 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 101393747 BE
10. gt LDU gt 6415 Reading Road LO Rosenberg TX 77471 x Phone 281 342 6415 LL Fax 281 342 4848 Ho mepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 65 BACKUP ODOMETER CABLE AND WIRING 14 AMBKAO058 101392417 ASSY ENCODER BACKUP MAGNETIC 1 EA 49 AM5KP027 CONN KPT02E10 6P RECEPTACLE MS31 12 1 EA 50 AM5KPO034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 101393763 O RING 2 017 2 EA 74 AMS1P040 101392504 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KA024 20 BACKUP ODOMETER CABLE 101343792 S 2 gt 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW NEC CMUL2919 2 AM5KP057 CONN KPTO6F10 6P STR PLUG 1 EA 3 AM5KP058 CONN KPTO8F10 6S RT ANGLE PLUG 1 EA 4 AM5KP059 DUST CAP KPT8010C CANNON 2 EA 5 AM5KA034 BUSHING 9779 513 4 AMPHENOL 2 EA AMSK User Manual Rev N Sep 2006 Page 33 of 41 X 7X 6415 Reading Road L2 D L Rosenberg TX 77471 lt Phone 281 342 6415 LJ LI N Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail amp kerrms com 7 0 CERTIFICATION DOCUMENTATION 7 1 MEASURING HEAD ATEX Conformity Certificate Compliance ATEX Conformity Variation Certificate Epsilon Certificate Number Epsilon 02ATEX1144 1 This certificate is issued for the following equipment 5 Whecl Cable Measurement Device Inline Tension Device Man
11. kg theoretical 20 000 Ibs 9 072 kg GENERAL SPECIFICATIONS WEIGHT 58 Ibs 26 3 kg LENGTH 26 5 673 mm HEIGHT 10 8 274 mm WIDTH 15 3 389 mm MAXIMUM TENSION 20 000 Ibs 9072 kg MEASURING WHEEL SIZE 24 000 609 60 mm CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AMSK User Manual Rev N Sep 2006 Page 5 of 41 6415 Reading Road lt gt Rosenberg TX 77471 Phone 281 342 6415 n Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 3 0 OPERATION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke j c N MOS MOUNTING PLATE DEIAII MOUNTING YOKE AMSK User Manual Rev N Sep 2006 Page 6 of 41 6415 Reading Road A a Rosenberg TX 77471 U po 5 Phone 281 342 6415 LJ LI Homepage www kerrms com Fax 281 342 4848 MEASUREMENT SYSTEMS INC E Mail mail kerrms com Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head
12. shaft and can be removed simply by removing the screw holding the wheel to the shaft On earlier model heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearing should also be replaced at this time 4 4 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring The load pin can then be removed from the mounting frame 4 4 3 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going downhole simply rotate the pickup 180 degrees to change the direction 4 4 4 ENCODER COUPLING INSTALLATION To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling to the wheel shaft and tighten it using a hex wrench Ne
13. this force will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN AMSK User Manual Rev N Sep 2006 Page 7 of 41 N w 6415 Reading Road L2 lt D lt 4 Rosenberg TX 77471 Kd N N Phone 281 342 6415 Cd Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail amp kerrms com 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin AMSK User Manual Rev N Sep 2006 Page 8 of 41 gt 6415 Reading Road EA DJ Ld Rosenberg TX 77471 NO 5 Phone 281 342 6415 Lj IRE BURNS Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 3 3 CABLE REMOVAL UNDER LOAD 3 4 1 If under load the load will need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way KIL ZA 8 J N Fi WY lt lt N dB x A IN P DN A
14. 2 71 C276P046 101393753 WASHER 6 LOCK SS 4 72 C276P035 101392502 WASHER 10 LOCK SS 7 73 AMS1P052 101392522 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 101393754 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 101392505 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 101392506 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 101392512 SCREW 10 24 X 7 8 FH SOC SST 2 78 AM5KP040 101392513 SCREW 10 24 X 3 8 SOC HD SST 5 79 AM5KP042 101392514 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 101393767 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 101393767 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 AM5KP037 101392520 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 AM3KP028 101393756 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P052 101392522 SCREW 10 24 X 5 8 SOC HD SST 8 OPTION 84 AMS1P053 101392531 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 AM5KP043 101392523 SCREW 3 8 16 X 1 2 BUTTON HD 3 86 AMS1P006 101392531 RING RETNG INT UR187S 4 87 AM5KP033 101392532 RING RETNG EXT 0 500 SHAFT SST 1 89 AM3KP018 101392534 RING RETNG EXT 1 188 SHAFT SST 4 90 AM5KP168 101393762 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 101393763 O RING 2 017 BUNA N 1 BACKUP HSG 92 AM5KP072 101392539 O RING 2 046 BUNA N MMD COVER 1 93 C276P040 101392540 O RING 2 235 BUNA N L P LID 1 94 AMS8P066 101392541 O RING 2 136 BUNA N L P HSG 1 95 AM5KP118 101392542 O RING 2 023 BUNA N L P CONN 1 96 AM5KP020 101392543 O RING 2 030 BUNA N ENDCAP
15. 9 Added ratchet strap for removing cable while under load Page 17 Added removal procedure for encoder mount and front wheel Page 22 Swapped SAP numbers between items 33 and 36 Page 29 Updated encoder drawing Changes from K to L revision Pages 1 17 22 25 36 Added zone 2 information Changes from J to K revision Mar 2005 Page 17 Updated recommended spare parts list and added information about previous revisions and part numbers AMSK User Manual Rev N Sep 2006 Page 2 of 41 N 6415 Reading Road CO Rosenberg TX 77471 Phone 281 342 6415 L Fax X 281 342 4848 N D I i A L U V Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 1 0 GENERAL The Kerr AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit Itis unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations AMSK User Manual Rev N Sep 2006 Page 3 of 41 X x 6415 Reading Road DY Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax X 281 342 4848 UN 5 a pm ps Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail ma
16. ARING BALL 40MM ID MOD 1 59 AM5KP001 101392483 CLAMP TOGGLE PUSH PULL SST 1 101 AM5KP130 101393769 NOZZLE GREASE FITTNG FLUSH 1 NOTE 1 Heads manufactured before Nov 2002 required the shaft to be replaced when the measuring wheels were replaced All later model heads SN 5K0229 and after come with keyed shafts that allow the wheel to be replaced without the shaft The P N for wheel and shaft assembly is AM5KA025 wheel and shaft without magnets Encoder Wheel 1 and AM5KAO060 wheel and shaft with magnets Encoder Wheel 2 If these P Ns are ordered they will automatically be supplied with the new keyed shafts From that point forward the AM5KM001 101393725 wheels can be used NOTE 2 Heads manufactured before Feb 2004 did not have greaseable bearings We have since created a greaseable version for all 7 wheels All later model heads SN 5K0412 and after come with the greaseable bearings The top 4 wheels on both old and new heads are interchangeable with the new greaseable wheels The bottom three plastic wheels in the old measuring heads are different then the wheels in new Measuring heads The diameter of the wheel shaft is 20mm for the old measuring head and 35mm for the new measuring head The P N for this wheel assembly with the 35mm bushing is AM5KA139 101414395 The P N for the 20mm shaft is AM5KM012 101414399 AMSK User Manual Rev N Sep 2006 Page 22 of 41 6415 Reading Road LO Rosenberg TX 77471
17. IN 42 AM5KM138 101393741 YOKE PIVOT CENTER MOUNT SST 1 43 AM5KMO040 101392459 PUSHROD TOGGLE CLAMP PLASTIC 2 51 AMS1P009 101392486 RETAINING PIN T HANDLE 1 52 AMS1P072 101392476 PLUG 3 8 NPT SS 2 AMSK User Manual Rev N Sep 2006 Page 27 of 41 INE S DJ AN nu x 6415 Reading Road LO Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax X 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 53 AM5KP075 101392485 CHAIN SASH 35 SST 6 54 AM5KM157 101393742 BEARING BALL 35MM ID MOD 6 55 AM5KP088 101392479 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 101392480 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 101393747 BEARING BALL 40MM ID MOD 1 59 AM5KP001 101392483 CLAMP TOGGLE PUSH PULL SST 2 60 AM5KM055 101393748 KEY 1 8 X 1 8 X 0 625L SST 2 61 AM5KP144 101393749 WASHER 1 4 LOCK SS HIGH COLLAR 4 62 ACMU2P31 101392487 WASHER 1 4 FLAT SS 8 63 AMS1P058 101392488 WASHER 3 8 LOCK SS 3 64 C276P513 101393750 WASHER 3 8 FLAT SST 2 65 C276P036 101392496 WASHER 1 4 LOCK SS 4 66 AM5KP011 101392497 WASHER 20MM FLAT SST 12 67 C276P039 101393751 WASHER 5 16 FLAT SST 2 68 AMS1P066 101392499 WASHER 1 2 LOCK SS 2 69 AMS1P047 101392500 WASHER 5 16 LOCK SS 4 70 C276P037 101392511 WASHER 1 2 FLAT SST
18. PAN HD SST 4 EA AMSK User Manual Rev N Sep 2006 Page 30 of 41 x 6415 Reading Road LO Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax X 281 342 4848 EN 57 5 LJ ey Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 6 3 LOAD PIN AM5KA067 101392411 ASSY LOAD AXLE 3MV V 45 AM5KP068 101392468 CONN 10 107218 1P BENDIX QWL COURSE THD 10 PIN 1EA 46 AMBKP067101392469 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 101392540 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 94AMS8P066 101392541 O RING 2 136 BUNA N L P HSG 1 98ID X 2 190D X 0 103W 1JEA 95 AM5KP118 101392542 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1JEA AMSK User Manual Rev N Sep 2006 Page 31 of 41 x 6415 Reading Road LO Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax 281 342 4848 EN DY LJ il Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 6 4 ENCODER j I 13 AM5KA063 101392416 ENCODER H25D SS 1200 ABC 4469 EEx nA 2 EA 36 AM5KMO073 101393736 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA 44 AMS1P071 DUST CAP MS25043 16DA HES 2 EA Specifications 1200 Pulses per revolution 5 15 vdc power Differential Quadrature output A A not B B not Pin Out B 5V Gnd Case 102 UQ0OmTII AMSK User Manual Rev N Sep 2006 Page 32 of 41
19. PIVOT VERTICAL 20MM SST 1 16 AM5KM011 101392419 SHAFT TENSION ROLLER 30MM SST 5 17 AM5KA059 101392423 ASSY SHAFT ENCODER SLIDE 30MM 2 18 AM5KM023 101392424 SHAFT PIVOT HORIZONTAL 1 2 SST 1 19 AM5KM013 101392425 SHAFT SPOOLING ROLLER 20MM 3 20 AM5KP023 101392503 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 101392427 SPRING EXT 4 OAL 47 64 DIA SST 4 22 AMS5KMO001 101393725 WHEEL MEASURING 2FT 5 SPOKE 2 23 AM5KM141 101393727 ANCHOR SPRING 1 2 FLOATING 4 24 AM5KM034 101392436 PLATE WEAR 1 16 X 1 5 X 3 5 1 25 AM5KM049 101392437 BLOCK WEAR 1 50 X 1 50 X 0 56 STL 2 LARGE LINES 25 AM5KM074 101393728 BLOCK WEAR UPPER TOOL STL CH 1 SMALL LINES ONLY 26 AMSKM134 101393729 BLOCK WEAR 0 75 X 2 50 TOOLSTL 2 27 AM5KM159 101393730 BLOCK GUIDE TENSION WHEEL PLAS 2 28 AM5KM084 101393731 SCREW ANTI ROTATION TENS WHEEL 6 29 AM5KM010 101393733 SHAFT WHEEL CANTILEVERED 5WHL 1 30 AM5KM060 101393734 SHAFT WHEEL CANTLVRD MAG 5 WHL 1 OPTION 31 AM5KA137 101393735 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA063 101392449 ASSY WHEEL TENSN SHALLOW GRV 1 OPTION 33 AM5KA073 101393736 ASSY WHEEL TENSN DEEP GRV 1 OPTION HI TENSION 34 AM5KA164 101393737 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 101392451 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 101392452 COUPLING MOD ENCDR 0 250 0 375 2 OPTION 37 AM5KP124 101393738 PIN COILED SPRING 1 4 X 1 1 8 2 ENCODER SLIDE 38 AMS5KP125 101393739 PIN COILED SPRING 3 16 X 1 2 1 TENSION WHEEL P
20. VIEW Rev N m TK TRA i o V KEA Sep 2006 Page 26 of 41 INE S DJ AN nu x 6415 Reading Road CO Rosenberg TX 77471 ed Fax Phone 281 342 6415 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com PARTS LIST ITEM KERR P N SAP P N DESCRIPTION QTY REF 1 AM5KA131 101392401 ASSY FRAME BACKBONE UPPER 1 5WHL 2 AM5KA232 101392402 ASSY FRAME BKBN LWR 5WHL GII 1 3 AM5KA052 1 101392403 ASSY MOUNT FLTNG ENCDR WHL W 1 OPTION 4 AM5KA052 2 101392721 ASSY MOUNT FLTNG ENCDR WHL W O 1 5 AM5KA053 101392404 ASSY BLOCK PIVOT HORIZ VERT 1 6 AM5KM057 101392405 ADAPTER ENCODER H37C H25D 2 OPTION 6 AM5KM058 101393722 COVER ENCODER ADAPTER 1 OPTION 7 AM5KM020 101392408 ENDCAP FLOATING ENCODER MOUNT 4 8 AM5KA057 101392409 ASSY MOUNT SPOOLNG ROLLR FRNT 1 9 AM5KM026 101392410 MOUNT SPOOLING ROLLER REAR 1 10 AM5KA067 101392411 ASSY LOAD AXLE 2MV V EEx nA 1 REPLACES AM5KA013 11 AM5KA040 101393723 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION 12 AMS5KA066 101392415 ASSY MAG MARK DETECTOR EEx Na 1 REPLACES AMS1A039 13 AM5KA068 101392416 ENCODER HD2 5D 0 SS 1200 EEx nA 1 REPLACES AM5KP161 14 AM5KA058 101392417 ASSY BACKUP MAGNETIC EEx Na 1 REPLACES AM5KA055 15 AM5KM024 101392418 SHAFT
21. ail mail kerrms com 7 6 LOAD PIN ATEX Conformity Schedule ATEX CertificateSchedule Epsilon Certificate Number Epsilon Ex 02ATEX1142 Equipment Description The load axle is a device used to translate force or weight into an electrical signal The internal strain gauges change their electrical resistance in proportion to the strain placed on them The resulting small signal is amplified and output as a voltage This unit is constructed from high strength alloys Drawings Number Rev AMTKA014 Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification ziepsilon ltd com Sheet 2 of 2 AMSK User Manual Rev N Sep 2006 Page 39 of 41 ERE MEASUREMENT SYSTEMS INC 6415 Reading Road Rosenberg TX 77471 Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com E Mail mail kerrms com 7 7 MARK DETECTOR ATEX Conformity Certificate AMSK User Manual ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1143 This certificate is issued for the electrical equipment Magnetic Mark Detector EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructe
22. d in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding CE 65 113 G EEx nA 11 T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 C 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service ou S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P 1 T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 Rev N Sep 2006 Page 40 of 41 Phone 281 342 6415 Fax 281 342 4848 m 6415 Reading Road LO CO Rosenberg TX 77471 x Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 7 8 MARK DETECTOR ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 02ATEX1143 Equipment Description The magnet
23. de the following versions 512 780PPR 0 1 5V 2X1200PPR MS16 0 1 5V DIFF 2X1200PPR MS16 2 0mV V An inline tension device of the following types is included in the scope of the certificate u 0 1 5V DIFF 2 0mV V Drawings Number Rev AMTKA105 4 03 DEVICE ASY INLINE TENSION 0 1 5V DIFF EEx nA AMTKA106 A 4 03 DEVICE ASSY INLINE TENISION 2 0 mV V EEx nA AM5KA107_ B 4 03 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 2 0mV V EEx nA DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx nA DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA AMSKA117 A 4103 AM5KA510 8 04 AM5KA517 8 04 AM5KA521 A DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx nA GEN II DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA GEN DEVICE ASSY 5 WHEEL BASE MODEL EEx nA GEN II Conditions of Certification None Special Conditions of Certification None This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 2 2 AMSK User Manual Rev N Sep 2006 Page 35 of 41 RR iL LIM MEASUREMENT SYSTEMS INC 6415 Reading Road Rosenberg TX 77471 Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com E Mail mail kerrms com 7 3 ENCODER ATEX Conformity Certificate AMSK User Manual ATEX Conformity Certificate Epsilon Certifica
24. deep grooved tension wheel The load pin does not need to be changed To account for the decreased bend angle of the cable the Load Cell Angle value will need to be changed from 0 to128 for 472 cables and changed to 121 for 490 cables The SDDP calibrate value should remain at 3250 The High Load tension wheel can be ordered from Kerr Measurement Systems Inc by part number AM5KA073 This kit includes the Tension Wheel and bearing It can easily be installed in the field Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot DEEP GROOVED HIGH TENSION WHEEL STANDARD SHALLOW GROOVED TENSION WHEEL Note The shallow grooved tension wheel is a direct replacement for the flat tension wheel The diameter of the wheel at the bottom of the groove is the same diameter of the flat wheel No change in load cell angle is needed AMSK User Manual Rev N Sep 2006 Page 11 of 41 x 6415 Reading Road Ld Rosenberg TX 77471 NN Phone 281 342 6415 Ul Fax X 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 3 6 SYSTEM OPERATION a 57 5 AA 3 6 1 Determine cable size to be used 484 to 190 Since the wireline cable actually bends around the tension wheel the bend radius of the wireline cable will affect the tension measur
25. ement 3 6 2 Enter tension calibrate factor These corrections are automatically made in the Kerr hoistman s panel by selecting the proper cable size using the menu If a different panel is used enter the tension factor at this time SDDP Calibrate Values VALUES CABLE SIZE 3250 15 32 through 472 3480 7 16 4171 3 8 4656 5 16 4808 9 32 6187 7 32 Comprobe Calibrate Values VALUES CABLE SIZE 10000 15 32 through 472 10700 7 16 12800 3 8 14300 5 16 14800 9 32 19000 7 32 SDDP Load Cell Angle Standard Shallow Groove Tension Wheel 0 472 cable with Severe Load Deep Groove Tension Wheel 124 484 cable with Severe Load Deep Groove Tension Wheel 120 490 cable with Severe Load Deep Groove Tension Wheel 118 3 6 3 Install line in measuring head refer to section 3 2 3 6 4 Make sure line is laying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 6 5 Press the Zero Depth button to set the depth to zero when the tool is hanging at the zero point 3 6 6 Simultaneously press the enable and zero button on the backup display panel at this time to set its zero 3 6 7 Atthis point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AMSK User Manual Rev N Sep 2006 Page 12 of 41 X x 6415 Reading Road Ed Ros
26. enberg TX 77471 n Phone 281 342 6415 cd S 57 5 LI Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 4 0 4 1 4 2 MAINTENANCE AND REPAIR PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and securely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either whee
27. hould be replaced if itis grooved more than 030 The flat tension wheel should be 5 127 mm in diameter The grooved tension wheel severe load should be 4 375 in diameter bottom of groove Inspect the two grooved guide wheels on either side of the tension wheel They should be 4 101 6 mm in diameter bottom of groove Grease all the wheels and bearings that are fitted with a grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle Kerr p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun AMSK User Manual Rev N Sep 2006 Page 14 of 41 L2 L Rosenberg TX 77471 Y Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com N x 6415 Reading Road GREASE GREASE HERE GREASE HERE GREASE HERE AMSK User Manual Rev N Sep 2006 Page 15 of 41 x 6415 Reading Road DY Rosenberg TX 77471 NN Phone 281 342 6415 L Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 4 4 ASSEMBLY DISASSEMBLY PROCEDURES DY ER A 4 4 1 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels are keyed onto the
28. ic mark detector is a device which makes use of the Hall effect for the purpose of generating a direct current voltage in the presence of a magnetic field in this case a 5VDC electrical pulse This unit operates between 9 30 volts DC with differential signals via a plug and socket arrangement Drawings Number Rev Date Tile 98600001 April 01 AM5KM635 April 02 Cover Magnetic Mark Detector EX Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail cenifiemion epsilon hd com Sheet 2 of 2 AMSK User Manual Rev N Sep 2006 Page 41 of 41
29. il kerrms com FEATURES AND BENEFITS gt Vv Vv Vv V V Y Straight line measurement cable sizes can be changed without affecting measurement Dual Tangential Measuring Wheels made from specially hardened steel Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm Lightweight design with integral tension makes the device ideal for high angle rigups Device opens up to provide easy cable installation and removal by removing a single pin Includes both horizontal and vertical guide rollers to minimize measuring wheel loading Rollers are oversized to increase reliability and reduce maintenance Guide rollers are made from composite material to reduce weight and cable wear Rear or Center spooling arm mount to minimize head jerking Tension Load Axle and amplifier can be configured for different outputs Digital Magnetic Mark Detector Accepts single or dual encoders Supports fully independent backup depth measuring system using a magnetic pickup Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable Encoder Mark Detector and Tension amplifier certified for Zone Il area use Anodized aluminum frame All steel parts are plated or SST AMSK User Manual Rev N Sep 2006 Page 4 of 41 x 6415 Reading Road DY Rosenberg TX 77471 x Phone 281 342 6415 L Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 2 0 SYSTEM
30. l POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the device with water dry and wipe down with an oily rag Do not pressure wash AMSK User Manual Rev N Sep 2006 Page 13 of 41 X N x 6415 Reading Road Jy Ld Rosenberg TX 77471 N unm LI Phone 281 342 6415 25 IJ Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 4 3 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It s
31. oad Axle 2MV V EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding CE 113 G EEx nA 11 T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 B 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service An S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P L T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Eurape Sheet of 2 AMSK User Manual Rev N Sep 2006 Page 38 of 41 m 6415 Reading Road L2 2 Rosenberg TX 77471 E Phone 281 342 6415 L Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E M
32. rature 60 to 180 f b Magnetic mark detection at cable line speeds of 1 to 1000 feet per minute C Auto cal feature removes offset of the electronics and any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds d Detection of apparent zero gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulative e Will survive a gauss level exposure of 60 gauss AMSK User Manual Rev N Sep 2006 Page 29 of 41 A ES gt De U Cd M 6415 Reading Road Rosenberg TX 77471 Phone 281 342 6415 Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com AN M Xe CON NK e AM5KA066 101392415 ASSY MMD EEx Na 1 AM5KM029 101392756 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 AM5KM035 101392757 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 101392470 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 101392546 O RING 2 026 BUNA N MMD CONN 1 1 4 1 EA X 1 3 8 X 1 16 7 ACMU1P22 101392471 DUST CAP MS25D43 20DA 1 EA 8 AM5KP072 101392539 O RING 2 046 BUNA N MMD COVER 1 EA 4 239ID X 4 3790D X 0 070 10 AM5KA035 101392456 PCB MMD POTTED AM5K OR AMS100 1 EA 23 C276P035 101392502 WASHER 10 LOCK SS 5 EA 24 AMS8P029 101392758 SCREW 10 24 X 1 2 SOC HD SST 5 EA 26 AMS1P040 101392504 SCREW 6 32 X 3 8
33. te Number Epsilon Ex 02ATEX1141 This certificate is issued for the electrical equipment Optical Encoder 1200 Pulse Rev Ex Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding CE amp 113 G EEx nA II T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 E 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service HB S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P 1 T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet 1 of 2 Rev N Sep 2006 Page 36 of 41 6415 Reading Road LO Rosenberg TX 77471 M SS Phone 281 342
34. ufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Compliance and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive 94 9 EC Standard s EN50021 1999 Coding EExnamT6 Project Number Report Number ETS0412 ETS A 0412 B 1 Issue Date On Behalf of Epsilon Compliance 01 November 2004 SL D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543688 1 2 AMSK User Manual Rev N Sep 2006 Page 34 of 41 6415 Reading Road gt UN L2 E Rosenberg TX 77471 lt Y Phone 281 342 6415 Fax 281 342 4848 MEASUREMENT SYSTEMS INC E Mail mail kerrms com Homepage www kerrms com 7 2 MEASURING HEAD ATEX Conformity Schedule ATEX Variation Conformity Certificate Schedule Epsilon Certificate Number Epsilon 04ATEX1144 1 Variation 1 Description The 5 wheel measuring device range is extended to inclu
35. xt install the center plastic piece on the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings and tighten it to the encoder mount Next tighten the plug AMSK User Manual Rev N Sep 2006 Page 16 of 41 X 7X 6415 Reading Road L2 lt D lt 4 Rosenberg TX 77471 BA N N Phone 281 342 6415 LI Fax 281 342 4848 Homepage www kerrms com MEASUREMENT SYSTEMS INC E Mail mail kerrms com 4 4 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo 3 The end cap and the pin can now be removed see Photo AMSK User Manual Rev N Sep 2006 Page 17 of 41 N w 6415 Reading Road L2 lt CO Rosenberg TX 77471 BA N Phone 281 342 6415 LI Homepage www kerrms com LI Fax 281 342 4848 MEASUREMENT SYSTEMS INC E Mail mail amp kerrms com 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring Remove the floating encoder assembly Repeat for the other side 5 6 T Remove anti rotation screw if equipped 8 Remove snap ring and pull out sliding shaft 9 Remove the wheel assembly 10 Re assemble in reverse order AMSK User Manual Rev N Sep
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