Paddlewheel flow sensor 515
Contents
1. PIPE 515 8510 XX 2536 8512 XX PIPE 515 8510 XX 2536 8512 XX PIPE 515 8510 XX 2536 8512 XX Fick FITTING US urers US uers ANS FITTING Ga uTeRS 4 LITERS aN FITTING LITERS LITERS SCH 80 PVC TEES FOR SCH 80 PVC PIPE CARBON STEEL TEES ON SCH 40 PIPE STAINLESS STEEL WELDOLETS ON SCH 40 PIPE 1 2 PV8T005 480 19 126 87 991 71 262 01 1 2 CS4T005 370 20 97 808 756 00 199 74 2 1 2 CR4W025 18 800 4 9670 37 600 9 9339 3 4 PV8T007 257 72 68 090 545 14 144 03 3 4 CS4T007 212 06 56 027 438 69 115 90 3 CR4W030 12 170 3 2153 24 340 6 4306 1 PV8T010 174 67 46 148 352 44 93 114 1 CS4T010 141 14 37 289 286 78 75 768 4 CR4W040 6 9600 1 8388 13 920 3 6777 1 1 4 PV8T012 83 390 22 032 177 18 46 812 1 1 4 CS4T012 60 655 16 025 121 22 32 026 5 CR4W050 5 2600 1 3897 10 860 2 8692 4 1 2 PV8T015 58 580 15 477 117 85 31 137 1 1 2 CS4T015 45 350 11 982 91 139 24 079 6 CR4W060 3 6900 0 9749 7 5200 1 9868 2 PvsT020 32 480 8 5812 66 739 17 633 2 CS4T020 26 767 7 0717 54 468 14 391 8 CR4W080 2 1300 0 5627 4 3400 1 1466 2 1 2 PV8T025 21 833 5 7683 42 994 11 359 STAINLESS STEEL TEES ON SCH 40 PIPE 10 CR4W100 1 3500 0 3567 2 7600 0 7292 3 PvsTo30 13 541 3 5775 26 652 7 0414 1 2 CR4T005 358 96 94 838 734 20 193 98 12 CR4W120 0 9600 0 2536 1 9400 0 5125 4 PV8T040 7 6258 2 0147 15 006 3 9645 3 4 CR4T007 202 61 53 52. Ge Dy O 6 80 es Eo 3 40 6 J F o 40 80 120 cc 18 4 27 49 71 160 200 240 93 115 bar psi 14 200 2536 Sensor 11 160 8 120 6 80 3 40 F 0 40 80 120 160 200 240 c 18 4 27 49 71 93 115 Standards amp Approvals e Manufactured under ISO 9001 and ISO 14001 CE e FM 515 Only IS ll Ill ABCDEFG T5 A soas Inlet Outlet 2 Location of Fitting Flange a Reducer 90 Elbow am SCO IMENESS Sensor UpsiicalyaWist ean 70x LD 5x 1D 15x LD 5x LD G 20x L D 5x LD mounting requirements 4 gt gt le gt gt e gt 2 x 90 Elbow wy 3 dimensions im 2 x 90 Elbow m Pump Valve GE SE 25x I D 5x I D 40x I D 5x I D 50x I D 5x I D Pe AS le RS le gt 3 Sensor Mounting Position e Horizontal pipe runs Mount sensor in the upright 0 position for best performance Mount at a maximum of 45 when air bubbles are present pipe must be full Do not mount on the bottom of the pipe when sediments are present e Vertical pipe runs Mount sensor in any orientation Upward flow is preferred to ensure full pipe 4 Standard Sensor Installation
3. e Lubricate the sensor O rings with a suitable lubricant Do not use any petroleum based lubricant that will attack the O rings e Using an alternating twisting motion lower the sensor into the fitting making sure the installation arrows on the black cap are pointing in the direction of flow see Figure A Engage one thread of the sensor cap then turn the sensor until the alignment tab is seated in the fitting notch Hand tighten the sensor cap DO NOT use any tools on the sensor cap or the cap threads and or fitting flange threads will be damaged see Figure B 5 Sensor Wiring Technical Notes e Use 2 conductor shielded cable for cable extensions e Cable shield must be maintained through cable splice e Refer to your instrument manual for specific wiring details e 515 Installations can be made intrinsically safe by installing two Intrinsic Safety barriers part number 6400 9001 2536 Sensor Connections to Signet Instruments No Black 5 VDC R Red Frequency in 7 Shield a Ground 6 Rotor Replacement Procedure e To remove the rotor insert a small screwdriver between the rotor and the ear of the sensor e Twist the screwdriver blade to flex the ear outward enough to remove one end of the rotor and pin DO NOT flex the ear any more than necessary If it breaks the sensor cannot be repaired e Install the new rotor by inserting one tip of the pin into the hole then flex the opposite ear back enough to
4. 283 55 74 915 198 150 531 DN32 SFMT012 79 294 20 950 158 59 41 899 198 150 532 EEA ae DN 40 SFMT015 43 490 11 490 86 980 22 980 198 150 533 DN 50 sFMTo20 25208 68450 50385 19 012 198 150534 part number inches mm M pari number inches mm nE TP ae as DN 15 PVMT005 486 18 128 45 972 37 256 90 198 150 480 DN20 PvmToo7 242 85 64 160 485 69 128 32 198 150 481 DN25 PvmMTo10 148 64 39 270 297 274 78 540 198 150 482 OoOo O OE DN 32 PVMT012 85 125 22 490 170 249 44 980 198 150 483 DN 40 PVMT015 51 855 13 700 103 709 27 400 198 150 484 DN50 PvmToz0 29 750 7 8600 59 500 15 720 198 150 485 a See Signet 515 2536 Rotor X Flow Sensors GF 9 Signet Fittings Type Plastic tees PVC Glue on Saddles PVC Saddles PP Clamp on Saddles Iron Strap on saddles 515 8510 XX Ordering Information art No ode P51530 P0 198 801 620 P51530 P1 198 801 621 P51530 P2 198 801 622 P51530 P3 198 840 310 P51530 P4 198 840 311 P51530 P6 198 840 312 P51530 V0 198 801 623 P51530 V1 198 801 624 P51530 V2 198 801 625 P51530 T0O 198 801 663 P51530 T1 198 801 664 3 8510 P0 198 864 504 3 8510 P1 198 864 505 3 8510 T0 159 000 622 3 8510 V0 198 864 506 3 3519 515 P3 159 000 819 3 3519 515 P4 159 000 820 3 35
5. s Source Impedance 8 KQ amp Chinese RoHS Go to www gfsignet com for details Dimensions 8510 XX 8512 XX Integral Sensor shown with Transmitter and Integral Adapter Kit sold separately 515 2536 Sensor Standard 7 6 m 25 ft cable included 1 1 4 NPSM threaded cap 102 X 0 thru 5 Aoin 26 7 mm __ 1 05 in I lt Pipe Range 1 2 to4in X0 104 mm 4 1 in 5 to 8 in X1 137 mm 5 4 in 10 andup X2 213 mm 8 4 in 1 2to4in X3 297 mm 11 7 in 5to8in X4 332 mm 13 1 in Wet tap X0 152 mm 6 0 in 10 and up X5 408 mm 16 1 in Lengths X1 185 mm 7 3 in ALWAYS wear safety goggles or faceshield during installation service 2536 Sensor Frequency 49 Hz per m s nominal 15 Hz per ft s nominal Supply voltage 3 5 to 24 VDC regulated Supply current lt 1 5 mA 3 3 to 6 VDC lt 20 mA 6 to 24 VDC Output Type Open collector transistor sinking Output current 10 mA max 5 Chinese RoHS Go to www gfsignet com for details Fluid Conditions Rotor X Sensor Pressure Temperature Ratings Polypropylene Body e 12 5 bar 180 psi max 20 C 68 F e 515 1 7 bar 25 psi max 90 C 194 F e 2536 1 7 bar 25 psi max 85 C 185 F PVDF Body e 14 bar 200 psi max 20 C 68 F e 515 1 7 bar 25 psi max 100 C 212 F e 2536 1 7 bar 25 psi max 85 C 185 F bar psi 515 Sensor 14 200 11 160 s 5 8 120
6. slip rotor into place black conduit a sensor bale Ki Figure A Lenn ea eee Ooh ec PROCESS PIPE lt y TOP VIEW direction of flow black senso conduit bale cap ay tab notch Figure B INI A ra sensor cap 515 Sensor Connections to Signet Instruments Alo Black Lae O Red Frequency 5 Shield ye Ground 2536 Sensor Connections to Other Brand Instruments Other Brands 3 3 to 24 VDC Gnd Other instrument Input DC sensor power supplied from Signet instrument 10KQ Pull up resistor may be required for non Signet brand instrument GF Signet 515 2536 Rotor X Flow Sensors 7 K Factors A K Factor is the number of pulses a sensor will generate for each engineering unit of fluid that passes the sensor K factors for water are listed below in U S gallons and liters For example in a 1 inch PVC pipe the 515 paddlewheel generates 174 67 pulses per gallon of water passing the rotor K factors are listed for pipes up to 12 inches For pipes over 12 inches consult your Signet distributor
7. 19 515 P5 159 000 821 Accessories M1538 2 aisis 198 801 181 P51547 3 159 000 474 M1538 4 198 820 018 P51550 3 isss 198 820 043 3 0515 322 1 198 820 059 3 0515 322 2 198 820 060 3 0515 322 3 198 820 017 M1546 1 0 198 801 182 198 801 183 198 820 014 198 820 015 198 820 016 1220 0021 198 801 186 1224 0021 198 820 006 1228 0021 198 820 007 P31996 sect 198 840 201 P31536 1 wave 198 840 202 P31536 2 159 000 649 P31542 siiani 198 801 630 P31934 159 000 466 P1589 rii 159 000 476 5523 0222 159 000 392 6400 9001 159 001 466 GFt Description e 0 5 to 4 inch versions e PVC or CPVC e Cut 2 1 2 inch hole in pipe e Weld in place using solvent cement e 2 to 4 inch cut 1 7 16 inch hole in pipe e 6 to 8 inch cut 2 1 8 inch hole in pipe e Available in 10 and 12 inch sizes only e Cut 2 1 8 inch hole in pipe e Available in 10 and 12 inch sizes only e 2 to 4 inch cut 1 7 16 inch hole in pipe Type Description lron Carbon Steel 316 SS Threaded tees e 0 5 to 2 in versions e Mounts on threaded pipe ends Carbon steel amp stainless steel e 2 to 4 inch cut 1 7 16 inch hole in pipe e Over 4 inch cut 2 1 8 inch hole in pipe Weld on Weldolets Fiberglass e 1 5 in to 8 in PVDF insert tees amp om V e gt 8 in PVC insert saddles e Special order 12 in to
8. 20 2 1600 0 571 PP CLAMP ON SADDLE ON SCH 40 PP PIPE 2 CUKT020 28 605 7 5575 61 74 16 310 10 PPS100 1 3500 0 3567 2 8000 0 740 2 IR8S020 26 820 7 0859 53 640 14 172 12 PPS120 0 9600 0 2536 1 9800 0 523 2 1 2 IR8S025 18 800 4 9670 37 600 9 934 3 IR8S030 11 990 3 1678 23 220 6 135 4 IR8S040 6 8500 1 8098 13 260 3 503 5 IR8S050 5 3300 1 4082 11 040 2 917 6 IR8S060 3 7600 0 9934 7 2400 1 913 8 IR8S080 2 1300 0 5627 4 4000 1 162 10 IR8S100 1 3500 0 3567 2 8000 0 740 K Factors DIN Pipes 12 IR8S120 0 9600 0 2536 1 9800 0 523 PIPE 515 8510 XX 2536 8512 XX size FITTING us LITERS U S LITERS CODE GAL GAL POLYPROPYLENE FITTINGS DIN ISO AND BS AND ANSI Di i DN 15 PPMT005 481 55 127 23 952 87 251 75 198 150 522 8 H Dimensions DN 20 PPMT007 277 09 73 207 563 10 148 77 198 150 523 DN25 PPMTO10 141 18 37 300 291 60 77 042 198 150 524 The plastic sensor insert in the Weldolet DN 32 PPMT012 83 540 22 071 169 22 44 709 198 150 525 isi DN 40 PPMT015 51 265 13 544 103 90 27 450 198 150 526 fitting MUST be removed during the aus DN50 PPMTO20 29 596 7 8193 60 789 16 060 198 150 527 welding process When reinstalled it is PVDF FITTINGS DIN ISO AND BS AND ANSI important that the insert be threaded to DN 15 SFMTO005 420 87 111 19 827 26 218 56 198 150 529 H H gi i DN 20 SFMT007 228 15 60 277 489 87 129 42 198 150 530 the proper height H dimension DN 25 SFMT010 136 70 36 116
9. 30 412 10 108 88 CARBON STEEL WELDOLETS ON SCH 40 PIPE SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE 1 CR4T010 127 14 33 590 252 70 66 764 2 1 2 CS4w025 18 800 4 9670 37 600 9 9339 1 2 CPV8T005 480 19 126 87 991 71 262 01 CR4T012 61 910 16 357 3 CS4W030 12 170 3 2153 24 340 6 4306 3 4 CPV8T007 257 72 68 090 545 14 144 03 CR4T015 4 CS4W040 13 920 3 6777 1 CPV8T010 174 67 46 148 352 44 93 114 CR4T020 22 300 5 8917 45 780 5 CS4W050 10 860 2 8692 1 1 4 CPV8T012 83 390 22 032 177 18 46 812 GALVANIZED IRON TEES ON SCH 40 PIPE 6 CS4W060 7 5200 1 9868 1 1 2 CPV8T015 58 580 15 477 117 85 31 137 1 IR4T010 104 54 27 619 213 01 56 277 8 CS4W080 4 3400 1 1466 SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE 1 1 4 IR4T012 62 979 16 639 127 75 33 751 10 CS4W100 2 7600 0 7292 2 Pvsso20 32 480 8 5812 66 739 17 633 11 2 IR4T015 46 688 12 335 94 401 24 941 12 CS4W120 1 9400 0 5125 2 1 2 PvsS025 21 833 5 7683 42 994 11 359 IR4T020 COPPER BRONZE BRAZOLETS ON SCH 40 PIPE 3 PV8S030 13 541 3 5775 26 652 7 0414 BRONZE TEES ON SCH 40 PIPE 2 1 2 BR4B025 37 600 9 934 4 PV8S040 7 6258 2 0147 15 006 3 9645 1 BR4T010 104 54 27 619 213 01 56 277 3 BR4B030 24 340 6 431 6 Pvsso60_ 4 1623 1 0997 8 3246 2 1994 1 1 4 BR4T012 62 979 16 639 127 75 33 751 4 BR4B040 13 920 3 678 8 Pvssoso 2 3705 0 6263 5 0164 1 3253 1 1 2 BR4T015 46 688 12 335 94 401 24 941 5 BR4B050 10 860 2 869 10 Pv8S100 1 5300 0 4042 3 0600 0 808 2 BR4T020 29 459 7 7832 5
10. 36 in FPT Metric e For pipes from DN 15 to 50 mm e PP or PVDF Union Fitting Al e Over 4 inch cut 2 1 8 inch hole in pipe e Special order 12 in to 36 in 2536 8512 XX Ordering Information art No 3 2536 P0 3 2536 P 1 3 2536 P2 3 2536 P3 3 2536 P4 3 2536 P5 3 2536 V0 3 2536 V1 N A 3 2536 T0 N A 3 8512 P0 3 8512 P1 ode 198 840 143 198 840 144 198 840 145 159 000 758 159 000 759 159 000 760 198 840 146 198 840 147 N A 198 840 149 N A 198 864 513 198 864 514 3 8512 T0 198 864 518 3 8512 V0 198 864 516 3 3519 2536 P3 159 000 822 3 3519 2536 P4 159 000 823 3 3519 2536 P5 159 000 824 3 2536 320 1 3 2536 320 2 3 2536 320 3 3 2536 321 3 2536 322 1 3 2536 322 2 3 2536 322 3 198 820 052 159 000 272 159 000 273 198 820 054 198 820 056 198 820 057 198 820 058 198 801 182 198 801 183 198 820 014 198 820 015 198 820 016 198 801 186 198 820 006 198 820 007 198 840 201 198 840 202 159 000 649 198 801 630 159 000 464 159 000 466 P51589 159 000 476 5523 0222 159 000 392 1220 0021 1224 0021 Product Description Sensor Polypropylene Titanium Rotor Pin PVDF Rotor black 2 to 4 Inch Sensor Polypropylene Titanium Rotor Pin PVDF Rotor black 5 to 8 Inch Sensor Polypropylene Titanium Rotor Pin PVDF Rotor black 10 to 36 Inch Sensor Wet Tap Polypropylene Titanium Rotor Pin PVDF Ro
11. 9 420 15 699 6 BR4B060 7 5200 1 987 12 PvsSi20 1 0600 0 2801 2 1600 0 571 COPPER TEE FITTINGS ON COPPER PIPE SCH K 8 BR4B080 4 3400 1 147 SCH 80 PVC SADDLE ON SCH 40 PVC PIPE 1 2 CUKT005 443 21 117 10 917 84 242 50 10 BR4B100 1 3500 0 3567 2 7600 0 729 2 Pvsso20_ 27 350 7 2259 54 700 14 452 3 4 CUKT007 212 16 56 052 428 27 113 15 12 BR4B120 0 9600 0 2536 1 9400 0 513 2 1 2 Pvsso25 18 874 4 9866 37 159 9 8175 1 CUKT010 127 18 33 600 256 43 67 749 SCH 80 IRON SADDLES ON SCH 80 PIPE 3 Pvsso30 12 638 3 3389 23 697 6 2608 1 1 4 CUKT012 88 218 23 307 176 44 46 615 2 IR8S020 32 360 8 5495 64 720 17 099 4 Pvsso4o 6 7282 1 7776 13 456 3 5552 1 1 2 CUKT015 56 962 15 049 115 69 30 565 2 1 2 IR8S025 22 220 5 8705 42 480 11 223 6 Pvsso60_ 3 7297 0 9854 7 4594 1 9708 2 CUKT020 29 370 7 7595 63 385 16 746 IR8S030 26 420 6 980 8 Pvssos0_ 2 1527 0 5688 4 5292 1 1966 COPPER TEE FITTINGS ON COPPER PIPE SCH L IR8S040 14 700 3 884 10 PvsS100 1 3500 0 3567 2 8000 0 740 1 2 CUKTO005 414 41 109 49 858 22 226 74 IR8S050 12 180 3 218 12 PvsSi20 0 9600 0 2536 1 9800 0 523 3 4 CUKT007 191 09 50 485 385 74 101 91 IR8S060 8 4400 2 230 PP CLAMP ON SADDLE ON SCH 80 PP PIPE 1 CUKT010 119 84 31 662 241 64 63 841 IR8S080 4 9000 1 295 10 PPS100 1 5300 0 4042 3 0600 0 808 1 1 4 CUKT012 85 451 22 576 170 90 45 152 IR8S100 3 0600 0 808 12 PPS120 1 0600 0 2801 2 1600 0 571 1 1 2 CUKT015 55 160 14 573 112 03 29 598 IR8S1
12. Signet 515 2536 Rotor X Flow Sensors Instructions for all versions of 515 8510 xx and 2536 8512 xx 3 0515 090 English Rev F 01 08 SAFETY INSTRUCTIONS S Depressurize and vent system prior to installation or removal Confirm chemical compatibility before use DO NOT exceed maximum temperature pressure specifications aRONo DO NOT alter product construction 1 Specifications General Data Flow Rate Range 515 0 3 to 6 m s 1 to 20 ft s 2536 0 1 to 6 m s 0 3 to 20 ft s DN15 to DN1000 in to 12 in 1 of maximum range 0 5 maximum range 7 6 m 25 ft standard 515 60 m 200 ft maximum 2536 305 m 1000 ft maximum Cable Type 2 conductor twisted pair w shield 22 AWG Minimum Reynolds Number Required 4500 Cap Material Glass Filled Polypropylene red or blue Wetted Materials Glass filled Polypropylene black or PVDF Pipe Size Range Linearity Repeatability Cable Length e Sensor Body e O Rings FPM Std EPDM or FFPM optional e Pin Titanium or Hastelloy C or PVDF other material options available e Rotor Black PVDF or natural PVDF optional Tefzel with or w o Fluoroloy B sleeve Shipping Weight X0 0 454 kg 1 Ib X1 0 476 kg 1 04 Ibs X2 0 680 kg 1 50 Ibs X3 0 794 kg 1 75 Ibs X4 0 850 kg 1 87 Ibs X5 1 0 kg 2 20 Ibs 3519 1 3 kg 2 86 Ibs 515 Sensor Frequency 19 7 Hz per m s nominal 6 Hz per ft s Amplitude 3 3 V p p per m s nominal 1 V p p per ft
13. ng EPDM O Ring FFKM Sensor Plug Polypro Sensor Plug PVDF Metric Sensor Plug PVDF Sensor Cap Red for use w 515 Sensor Cap Blue for use w 2536 Conduit Cap Conduit Adapter Kit Cable per foot 2 cond w shield 22 AWG Intrinsic Safety barrier for 515 use ONLY 2 req d per installation Georg Fischer Signet LLC 3401 Aerojet Avenue El Monte CA 91731 2882 U S A Tel 626 571 2770 Fax 626 573 2057 For Worldwide Sales and Service visit our website www gfsignet com Or call in the U S 800 854 4090 3 0515 090 F 01 08 English Georg Fischer Signet LLC 2003 Printed in U S A on recycled paper
14. tor black 1 2 to 4 Inch Sensor Wet Tap Polypropylene Titanium Rotor Pin PVDF Rotor black 5 to 8 Inch Sensor Wet Tap Polypropylene Titanium Rotor Pin PVDF Rotor black 10 to 36 Inch Sensor PVDF natural Hastelloy Rotor Pin PVDF Rotor natural 1 2 to 4 Inch Sensor PVDF natural Hastelloy Rotor Pin PVDF Rotor natural 5 to 8 Inch Sensor PVDF natural Hastelloy Rotor Pin PVDF Rotor natural 10 to 36 Inch Sensor PVDF natural PVDF nat Rotor Pin PVDF Rotor nat 1 2 to 4 Inch Sensor PVDF natural PVDF nat Rotor Pin PVDF Rotor nat 5 to to 8 Inch Sensor Integral PP Titanium Rotor Pin PVDF Rotor black 1 2 to 4 Inch Sensor Integral PP Titanium Rotor Pin PVDF Rotor black 5 to 8 Inch Sensor Integral PVDF nat Hastelloy Rotor Pin PVDF Rotor nat 12 to 4 In Sensor Integral PVDF nat PVDF nat Rotor Pin PVDF Rotor nat Y2 to 4 In Sensor amp Wet Tap Assy PP Titanium Rotor Pin PVDF Rotor black 2 to 4 In Sensor amp Wet Tap Assy PP Titanium Rotor Pin PVDF Rotor black 5 to 8 In Sensor amp Wet Tap Assy PP Titanium Rotor Pin PVDF Rotor black 10 to 36 In Rotor PVDF Black Rotor PVDF Natural Rotor Tefzel Rotor and Pin PVDF Natural Sleeved Rotor PVDF Black Sleeved Rotor PVDF Natural Sleeved Rotor Tefzel Rotor Pin Titanium Rotor Pin Hastelloy C Rotor Pin Tantalum Rotor Pin Stainless Steel Rotor Pin Ceramic O Ring FPM O Ri
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