gs/cougar 18p - TS Industrie
Contents
1. y ias i EE 7 7 3 Ls 1 COUGAR wwwts industrieeu INPI PATENT INTRODUCTION SERIAL NUMBER LOCATION Warranty SAFETY GENERAL SAFETY SAFETY IN USE MAINTENANCE SAFETY TRANSPORT SAFETY GENERAL DESCRIPTION AND FUNCTIONS OPERATING PROCEDURES INSPECTION PRIOR TO SWITCHING ON SWITCHING ON SWITCHING OFF MAINTENANCE AND SERVICING LUBRICANTS and FUELS MAINTENANCE SCHEDULE LUBRICATION POINTS OIL LEVELS PRESSURE OF THE FEED DRUM ON THE MATERIAL CONTROL BLADES AND HAMMER INSERTS DISASSEMBLY FOR THE CHANGING OF BLADES AND HAMMER PELLETS DISASSEMBLY FOR THE INSPECTION OF THE COUNTER BLADE ADJUSTMENT OF THE ROTOR BELTS DESCRIPTION AND HANDLING DESCRIPTION OF THE ENGINE AND CONTROL PANEL ANTI JAMMING SYSTEM VarioStress THE RESERVOIRS EMERGENCY STOP BUTTONS 28 and 29 30 TROUBLESHOOTING SPECIFICATIONS COUGAR 17 DR et 18 ER EVOlution 4 23 01 2014 TABLE OF CONTENTS ELECTRIC CIRCUIT COUGAR 17 DR Vanguard Petrol ELECTRIC CIRCUIT COUGAR 18 ER Lombardini Diesel HYDRAULICS DIAGRAM COUGAR 17 DR et 18 ER EVOlution 6 23 01 2014 INPI LA PROPRIETE INDUSTRIELLE BREVET D INVENTION Code de la propri t intellectuelle Livres VI DECISION DE DELIVRANCE Le Directeur general de l Institut national de la propri t industrielle d cide que le b2. LE anades 9909 s ejas 9302 009 xew ADZL 19590 0 OA 02 josep euueAo4129 3 D ep Op esiud suep apo q Q jueueuued due 01 e qisn 29 LXI Jusueuuad euepneq jineueueq RAT e qeo yoR U0D sade due ajqisny 81104 LES 1neueuue Insjow 93911 2 01Q e uebDun p 9jun2es PAIS SSOJ SOLeA enbijneup u eBeunoq nue Jeniog 51919 np 5 qa siejay tA 10301 uonejo4 najdey u 7 JION ASOY 9 G 9 23 01 2014 41 COUGAR 17 DR et 18 ER EVOlution umolg W U991 A 4 saide dwe eu2uejo ejqisn MAIA SUNETI UORBALSP eyog 0 1 1nojou H9219 N e 2ueBun p pay 26noy y esud suep epoig Q enig neig 1 9 se 2uelg 2
3. SAE grease 3 Hydraulic oil Use oil of grade AFNOR NFE 48600 Types iso VG 46 4 Engine oil petrol model Use oil of grade SAE 10W30 meeting standards API CF4 SJ ACEA E2 96 issue 3 Engine oil diesel model Use oil of grade SAE 15W40 meeting standards API CF4 SJ ACEA E2 96 issue 3 COUGAR 17 DR et 18 ER EVOlution 24 23 01 2014 MAINTENANCE MAINTENANCE SCHEDULE For more information on the maintenance of the petrol and diesel engines please consult the engine manufacturer s manual delivered with the machine No of hours Daily Every 50 hours Every 100 hours Every 200 hours Every 300 hours Every 500 hours Servicing Check engine oil level Ensure that the air filter is clean Ensure than the petrol diesel engine air cooling systems are clean cylinder air vent Check of knives and hammers Check tension of rotor s transmission belts Lubrication of the feed roller bearings Check and remove the branches winding around the bearings axes and the hydraulic motors Check tightening of coupler head s articulation joints Verification wear rings hammers Change hydraulic oil filter for first time and then every 500 hours or every 2 years Inspect wear of counter blade Check battery electrolyte level Verification wear rings hammers Change hydraulic oil or every 2 years Change hydraulic return oil filter or every 2 years Change suction strainer in the res
4. to apply as described in this manual The user manual informs you of the safety procedures to follow when using the plant shredder Remember that you are responsible for the safety of the equipment and should take all precautions in order to protect yourself and those around you Ensure that EVERYBODY who works with this equipment knows how to operate and maintain it The prevention of accidents is of the utmost importance Follow the safety measures explained in this manual in order to prevent all injury Before using the plant shredder it is the duty of the owner to ensure that all possible operators or employees have the user instructions most important safety feature of this equipment is a safe operator It is the operator s duty to read and understand all the safety and operating instructions and to scrupulously follow them in order to prevent accidents No one should handle the COUGAR shredder if they have not read and understood the machine s instructions An operator who has not read and understood the instructions exposes himself and others to the risk of accidents It is not authorised to modify the equipment in any way whatsoever Any unauthorized modification could affect its operation and safety and possibly reduce the service life of the equipment THINK CAUTION WORK IN COMPLETE SAFETY COUGAR 17 DR et 18 ER EVOlution 12 23 01 2014 GENERAL SAFETY 1 Read and understand the user manual and all th
5. 3 Ensure that all the protectors and guards are securely attached after carrying out maintenance on or servicing the shredder 4 Warning Keep hands hair and clothing away from moving parts 5 Install and ensure that all the protectors and guards are securely attached before starting or working the machine 6 Never wear badly cut loose or frayed clothing when working on the command system components gt gt ST ATTENTION Read the operating instructions before use The fuel should be free of water and impurities Ensure the fastenings are secure after 30 hours then every 150 hours Follow the lubrication schedule Do not unjam the machine with the starter or the clutch COUGAR 17 DR et 18 ER EVOlution 16 23 01 2014 SAFE MAINTENANCE 1 Follow the highway code in force 2 Ensure that your equipment is always equipped with working signalling lights that are clean and visible to other drivers 3 Reduce your speed on country roads and bumpy surfaces Coupling wear indicator Check the wear indicator each time you hitch the machine to a vehicle Systematically change the vehicle s coupler head and or hitch ball if the indicator is in the MINUS zone to avoid losing the shredder when going over road humps or when reversing up acurb YOU WILL BE HELD RESPONSIBLE IN CASE OF AN ACCIDENT Coupler head and or hitch Worn coupler head and or ball in good state hitch ball Hitching to a vehicle Always hitc
6. 8 jueueuued dure eu2uejo ajqisny gt SSOJ JSOLIEA anbijnespAy gt 8 9 8 8 8 8 ee E E E E E eDeunoq nue Jeniog siejay 10 01 1 2 cable 2x1 10 uo ssaid R 9jyan es N 9102 2 W e 124 N3T73E5 009 CAN dH8L GHVNONVA MV9f 09 FINDOIYILDFI 1 LINDAID Pyat 23 01 2014 42 COUGAR 17 DR et 18 ER EVOlution 23 01 2014 P V vg gt 4v9noo enbijneup u 2 COUGAR 17 DR et 18 ER EVOlution HYDRAULIC COUPLING COUGAR CONNECTION OF THE HYDRAULIC HOSES 1 12 1000 2 12 1000 3 12 400 4 12 400 5 12 1400 6 12 1400 7 12 800 COUGAR 17 DR et 18 ER EVOlution 44 23 01 2014 DECLARATION OF CONFORMITY THE TSindustrie Company 3 rue Jules Verne L Or e du Golf 59790 RONCHIN FRANCE Tel 0 820 201 880 Fax 0 820 201 990 HEREBY DECLARES THAT THE MACHINE Trademark industrie Type COUGAR 18 ER Engine power 13 4 KW a 3600 RPM Technical documentation detained by St phane M
7. ORBU that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 Elektromagnet Norm 97 68 Vergiftung Norm 2000 14 CE Schall Norm Conformity appraisal process concerning directive 200014 Appendix Installed capacity Measured acoustic capacity Guaranteed acoustic at 3600 Tr Min capacity 13 4 Kw 123 dBA 126 dBA References of harmonized standards used EN 13525 Made in RONCHIN on September 4th 2006 Re St phane MORBU Manufacturing Engineer TS industrie COUGAR 17 DR et 18 ER EVOIution 45 23 01 2014 DECLARATION OF CONFORMITY THE TSindustrie Company 3 rue Jules Verne L Or e du Golf 59790 RONCHIN FRANCE Tel 0 820 201 880 Fax 0 820 201 990 HEREBY DECLARES THAT THE MACHINE Trademark TS industrie Type COUGAR 17 DR Engine power 13 KW a 3600 RPM Technical documentation detained by St phane MORBU that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 Elektromagnet Norm 97 68 Vergiftung Norm 2000 14 Schall Norm Conformity appraisal process concerning directive 200014 Appendix V Installed capacity Measured acoustic capacity Guaranteed acoustic at 3600 Tr Min capacity 13 Kw 123 dBA 126 dBA References of harmonized standards used EN 13525 Made i
8. R et 18 ER EVOlution 8 23 01 2014 INTRODUCTION Safety instructions This equipment is only designed for the shredding of wood and plants The COUGAR machine cannot be used for any other purpose than the shredding of wood and plants The equipment should only be used by people over the age of 16 This machine should only be used by someone who is in good physical condition with a degree of technical knowledge Maintenance and repair work should be carried out by a qualified technician assembly disassembly and or specific maintenance work should be carried out by an authorised distributor Before working or carrying out maintenance on the equipment always remove the ignition key When carrying out maintenance on the equipment carefully follow the instructions Eliminate pieces of metal plastic rubber and any other material that may be mixed in with the waste Always wear protective goggles work gloves and ear protection The machine must under no circumstances be used to transport equipment material or people The machine cannot be used to push or pull anything Battery acid is very corrosive Avoid all contact with eyes skin and clothing Rinse any splashes immediately with water and consult a doctor as necessary Always disconnect the cable connected to the battery terminal before touching the electric eircuit Always keep the battery out of the reach of children Carry out all maintenance on the equipment in a w
9. by an authorized representative of the company LIMITED LIABILITY The present guarantee replaces all other express and implicit guarantees as well as all presumed obligations and liabilities We do not accept or authorise a third party to endorse a liability concerning the sale of a plant shredder This guarantee does not apply to any shredder that has been modified outside of our workshops and that according to SAELEN standards would be affected in terms of its operation safety and service life This guarantee does not cover parts and accessories that are already under the guarantee of their manufacturer and the servicing of which is covered by the latter s administration Service items such as lubricants belts paint and similar are not subject to guarantee USER MANUAL The purchaser acknowledges having received instructions concerning the correct operation of the shredder and also acknowledges that SAELEN does not assume any responsibility resulting from the use of this product other than that described in the user manual supplied at the time of purchase DO NOT FORGET TO REGISTER YOUR WARRANTY OTHERWISE IT WILL BECOME INVALID COUGAR 17 DR et 18 ER EVOlution 11 23 01 2014 SAFETY You are responsible for the safe use and the maintenance of your plant shredder You should thus ensure that whoever uses maintains and works with the equipment has knowledge of the operating and maintenance methods as well as the safety measures
10. d the user manual and all the safety symbols before operating servicing adjusting repairing or unjamming the machine 2 Install and ensure that all the protectors and guards are securely attached before starting or working the machine 3 Keep hands feet hair and clothing away from moving parts 4 Before carrying out maintenance on adjusting repairing or unjamming the machine put the engine into idle speed using the accelerator handle wait until all moving parts have stopped stop the engine 5 Place all controls to neutral before starting the machine 6 Move people especially children away from the machine before starting it 7 Wear appropriate protection for the work undertaken 6 9G 8 Always ensure the machine is in a horizontal position when connected up In order to prevent the machine from wobbling always work in a horizontal position if the machine is disconnected 9 During shredding there is the risk of the projection of chips within a radius of 10 metres COUGAR 17 DR et 18 ER EVOlution 15 23 01 2014 SAFE MAINTENANCE 1 Follow all the instructions in the user manual concerning the operating maintenance and safety of the machine 2 Before carrying out maintenance on adjusting repairing or unjamming the machine put the engine into idle speed using the accelerator handle declutch the machine and wait until all the moving parts have stopped stop the engine remove the ignition key
11. e safety symbols before operating maintaining unjamming or adjusting the plant shredder 2 Keep a first aid kit in case of accident Keep it in a visible place 3 Keep a fire extinguisher within reach in case of fire Keep it in a visible place 4 Use appropriate protective equipment Here are a just a few suggestions do not limit yourself to them Helmet and ear protection Work shoes with non slip steel soles 9 Protective goggles Work gloves and waterproof clothing 5 Never operate without the protector 6 Move people especially children away from the machine when in operation COUGAR 17 DR et 18 ER EVOlution 13 23 01 2014 GENERAL SAFETY Meaning of safety stickers before operating maintaining unjamming or adjusting the plant Read and understand the user manual and all the safety symbols shredder Ear protection Protective goggles Work gloves and waterproof clothing e e Danger rotating blades Minimum engine Maximum engine speed ned Lubrication point Rotation commands of the conveyor belt Chipping material forward operation 1 Unlocking the finger indexing 2 Pull the handle rearward Stop the rotation of the feed rolls 0 Location locked by the finger indexing Releasing material backward 1 Unlocking the finger indexing 2 Push the stick forward COUGAR 17 DR et 18 ER EVOlution 14 23 01 2014 SAFE USE 1 Read and understan
12. e blades and hammer pellets are factory mounted using a normal LOCTITE thread lock adhesive To disassemble use a suitable wrench in good condition Remove all the blades and hammer pellet screws when reassembling only use new well degreased screws Clean the support surfaces seats 1 and heels 2 blades and hammer pellets COUGAR 17 DR et 18 ER EVOlution 29 23 01 2014 MAINTENANCE Remount new or sharpened blades of identical weight IMPORTANT Sharpening should be carried out by a professional on a machine specially adapted for that purpose and not with a grinding machine Also ensure that a cutting edge angle of 35 is maintained The minimum length A after sharpening should not be less than 50mm The length of a new blade is 60 mm Retishten the screws with thread lock at a torque of 16 M Kg ensuring that the blades and pellets are resting on their heel IMPORTANT always take care to install new well degreased screws so that the thread lock can adhere correctly Reassemble the main body extender 3 Start the engine and leave it to rise in temperature for a few minutes Accelerate to mid speed so that the rotor begins to turn and ensure that no abnormal vibration is disturbing the good operation of the machine Trap visit rotor Engine shutdown key contact withdrawn After unscrewed its four bolts fastening this visit trap permit to see the wear on cutting tools Still waiting for the comp
13. ell lit area Follow the safety standards given in the user and maintenance manual for the engine Keep children away from the machine whilst it is in operation or when carrying out maintenance work on it Do not work in a confined space Do not run the engine in an unventilated area risk of CO poisoning COUGAR 17 DR et 18 ER EVOlution 9 23 01 2014 LOCATION OF THE SERIAL NUMBER When ordering replacement parts or requesting technical information always have the serial number of your COUGAR shredder ready The manufacturer s plate is on the front left of the chassis The serial number is located as indicated in the photo It is always a five figure number and is sometimes followed by a letter Serial number Constructeur Ann e de fabrication 2006 Immatriculation Type Fabrication Fran aise COUGAR 17 DR et 18 ER EVOIution 10 23 01 2014 WARRANTY SAELEN guarantees the parts of its shredders against any defect that could affect their correct functioning The guarantee applies in all cases where the damage is not the result of improper use misuse or negligence accident act of God or any other circumstance beyond the control of SAELEN This guarantee covers a period of one year starting on the date of delivery to the customer and is limited to the replacement of defective parts and or of labour CLAIMS A claim in due form shall be presented to SAELEN by the original purchaser for inspection
14. ervoir p 34 COUGAR 17 DR et 18 ER EVOlution 25 23 01 2014 MAINTENANCE LUBRICATION POINTS Stop the engine and remove the ignition key before carrying out any lubrication LUBRICATING THE ROTOR BEARINGS DISCHARGE CHUTE COUGAR 17 DR et 18 ER EVOlution 26 23 01 2014 MAINTENANCE HYDRAULIC RESERVOIR LEVEL mm VANGUARD PETROL ENGINE OIL GAUGE LOMBARDINI DIESEL ENGINE OIL GAUGE COUGAR 17 DR et 18 ER EVOlution 27 23 01 2014 MAINTENANCE CONTROL BLADES AND HAMMER INSERTS For easier maintenance henceforth the hammers are mounted without lubricator but with special wear rings The lack of lubricators on the hammers however should not stop you from inspecting the hammer discs and blades on a regular basis Upon inspection check whether the hammers are rotating freely In case there is a coarseness spray penetrating grease onto the axles and tap the hammer s using a mallet Frequency of inspections control blades and hammer inserts 50h Verification wear rings hammers 200h COUGAR 17 DR et 18 ER EVOlution 28 23 01 2014 MAINTENANCE DISASSEMBLY FOR THE CHANGING OF BLADES AND HAMMER PELLETS It is imperative to remove the ignition key before this type of servicing To access to the blades and pellets remove the 4 nuts 4 and the main body extender 3 along with the shaft Check that the hammers rotate freely around their axle The hexagonal socket head screws holding th
15. f checks to be carried out prior to use is provided to the user It is essential that this list is adhered to for the safety of all and to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficiently lubricated in accordance with the lubrication schedule as indicated in the user manual 2 Check the different engine levels i e the engine oil level the petrol level or the diesel oil level 3 Ensure that the air filter is clean 4 Check the oil level of the hydraulic system 5 Lock the lever command position ameneur on 0 COUGAR 17 DR et 18 ER EVOlution 21 23 01 2014 OPERATING PROCEDURES WARNING If for any unknown reason the shredder has difficulty shredding the material and you have to stop it only restart the engine once the cause has been removed and the material has been cleared from the shredding rotor SWITCHING ON 1 Check that the cap at the top of the discharge shaft is open 2 Slightly increase the engine speed using the engine s throttle handle engage the starter on the petrol model 3 Start the engine by turning the ignition key disengage the starter petrol 4 Increase the engine speed to medium Let the engine warm up 5 Engage the rotor by progressively raising the clutch handle 6 Increase the engine speed to maximum 7 Unlocking the finger indexing and put the feed roller
16. fective Check or replace the defective part torun Not enough oil in the reservoir Check the oil level The rotor is not Belts defective or insufficiently Replace and or adjust the belt turning although tightened tension pulley the engine is running The machine has Blades and hammers are blunt Sharpen or replace the blades difficulty shredding Change the hammer pellets Belts defective or insufficiently Replace and or tighten the belts tightened Anti jamming system not functioning Check the fuse Clutch has no more power Contact your dealer Feeding i n Fuse burnt out Replace the fuse s see p 33 forward operation is not regulated not even below the VarioStress intervention threshold COUGAR 17 DR et 18 ER EVOlution 39 23 01 2014 SPECIFICATIONS Capacity Hourly output Length Width Height Weight Number of hammers Number of knives Rotor diameter Rotor weight Rotor width Engine power Fuel capacity Engine speed Rotor speed Anti jamming Hydraulic power supply Hydraulic capacity Hydraulic pressure Road axle Number of wheels Tyre dimensions Air pressure COUGAR 17 DR et 18 ER EVOlution COUGAR ER VANGUARD 18HP PETROL COUGAR DR LOMBARDINI DIESEL 17HP 90 mm hardwood 100 mm softwood 10 m3 3 20 m 1 33 m 1 91 m ER 480 Kg DR 500 Kg 6 2 400 mm 40 Kg 200 mm 18 Hp Vanguard diesel 8 5 L 3600 Tmn 2650 T mn YES 23 01 2014
17. g the suction port under the reservoir COUGAR 17 DR et 18 ER EVOlution 37 23 01 2014 DESCRIPTION AND HANDLING EMERGENCY STOP BUTTON The machine has two emergency circuit breaker buttons placed at either side of the feed hopper When they are activated these circuit breaker buttons have two functions 1 stopping the heat engine 2 instantly stopping the forward run of the feed roller COUGAR 17 DR et 18 ER EVOlution 38 23 01 2014 PROBLEM SOLVING In this section we have compiled a list of problems their causes and their solutions in the possible case that you meet one If you come across a problem that is not covered in the troubleshooting section please contact your dealer Have your user manual and the serial number of your shredder to hand PROBLEM CAUSE SOLUTION The engine does not Emergency circuit breaker safety Release the safety catch es start catch es is are engaged The battery is flat Charge or replace the battery The power supply cables are damaged the electric circuits Engine emergency stop electro valve is Check the electro valve defective diesel Fuse in the distribution box or in the Replace the fuse watertight fuse holder on the starter cable has burnt out Engine power Gas oil or petrol filter clogged Replace the filter reduction Blades and hammers blunt Sharpen or replace the blades Change the hammer pellets The feeder refuses Hydraulic motor or pump de
18. h the shredder in a horizontal position in order to prevent the machine from tipping backwards AND check that the tow bar s nut joints are secure on a daily basis to prevent jolting which would damage the hitch and tow system and reduce its lifespan COUGAR 17 DR et 18 ER EVOlution 17 23 01 2014 GENERAL DESCRIPTION E m AND FUNCTIONS DESCRIPTION The Saelen Cougar multi plant shredder is intended for the shredding of plants and branches up to 3 93 Inch in diameter The machine includes the following main components A chassis B engine and its various drives C shredding unit D discharge shaft COUGAR 17 DR et 18 ER EVOlution 18 23 01 2014 GENERAL DESCRIPTION AND FUNCTIONS A The chassis The chassis supports the various components of the shredder It allows the independent movement of the machine B The engine and its drives The petrol or diesel heat engine is located above the shredding unit It supplies the energy required to drive the rotor and the hydraulic circuit s oil pump 1 The engines are the Vanguard 18 Hp two cylinder petrol engine or the Lombardini 17 Hp two cylinder diesel engine all 3600rpm For additional information on these engines please refer to the manufacturer s manual The outlet drive shaft is equipped with a pulley 2 activating two belts that drive the shredding rotor The tension of the belts is adjusted using the lever 3 The hydraulic circu
19. ility Engine shutdown in case of an anomaly detected by controllers 8 10 and 17 VANGUARD 8 PETROL qum 100000 0 COUGAR 17 DR et 18 EVOlution 33 23 01 2014 DESCRIPTION AND HANDLING VarioStress ANTI JAM SYSTEM The CASTOR amp COUGAR machine is equipped with a controller of the rotation of the rotor that is linked to an automat Hence we can prevent the machine from being blocked permanent information about the rotating speed of the rotor is being sent to the VarioStress When the rotor speed falls below a factory set threshold the hydraulic supply of the feed is interrupted The feed and belt will stop the machine will no longer be fed material and the engine can reach its working speed agian 3600T mn When the speed exceeds the lower threshold the feed roll and belt are supplied with oil again and the engine starts running again There are three anti obstruction settings see the next page The distance between the speed controller 1 and the pulse device 2 is 0 16 to 0 20 in 4 to 5 mm The 10 Amp protection fuses 4 1 are located Cougar Petrol Vanguard 18 hp 2 next to the starter Cougar lombardini 17 hp 1 next to the starter 1 in the shunt box NB for Diesel models there is also an original 15 Amp Fuse in the Lombardini control panel COUGAR 17 DR et 18 ER EVOlution 34 23 01 2014 DESCRIPTION AND HANDLING ANTI OBSTRUCTION SYSTEM VarioStress Differe
20. into rotation by pulling the control bar 8 Start the shredding COUGAR 17 DR et 18 ER EVOlution 22 23 01 2014 OPERATING PROCEDURES SWITCHING OFF 1 Leave the shredder to empty itself for a few minutes to eliminate residual material from behind the feed roller and inside the shredder which could jam the rotor when the machine is next started up 2 Push the control bar forward to stop the feed roller so what is locked by the finger indexing 3 Progressively return the throttle handle to idle 4 Disengage the rotor by pulling the clutch handle downwards 5 Stop the engine by turning the ignition key on the control panel COUGAR 17 DR et 18 ER EVOlution 23 23 01 2014 MAINTENANCE MAINTENANCE SAFETY 1 Put the parking brake on remove the ignition key and wait until all the moving parts have stopped before carrying out any maintenance work or repairs 2 Ensure all the protection screens are put back into place after servicing LUBRICANT and FUEL quantities Cougar Vanguard petrol engine 18 hp 1 6 litre Cougar Lombardini diesel engine 17 hp 1 8 litre Cougar Vanguard fuel 18 hp 8 5 litre Cougar Lombardini fuel 17 hp 15 litre Hydraulic oil for all models 8 5 litre Recommended LUBRICANT 1 Grease for the rotor hammers Imperatively use a water resistant grease of NLGI grade 3 type 2 Grease for rollers drivers and various components Use a high performance multi purpose and extreme pressure EP
21. it s oil pump located on the heat engine activates the hydraulic motor of the feed drum COUGAR 17 DR et 18 ER EVOlution 19 23 01 2014 GENERAL DESCRIPTION AND FUNCTIONS The hydraulic motor of the feed drum is activated using the bar 1 located underneath the rear of the feed hopper after first unlocked the finger indexing 2 C The shredding unit The unit is composed of a feed hopper 3 a serrated feed roller 4 and a shredding rotor Roller cylinder This carries the material at constant speed toward the shredding rotor An anti jamming system stops it when the speed of the rotor becomes too slow jam in the shredding unit It automatically starts up again when the rotor regains sufficient speed to shred correctly It can be run in both directions forward and reverse run using the bar located underneath the rear of the feed hopper Shredding rotor The key element of the machine it shreds the material carried by the feed roller It has a fixed speed D The discharge shaft This discharges the shredded material The upper part can be swivelled 360 in a horizontal position Its cap is adjustable in a vertical position COUGAR 17 DR et 18 ER EVOlution 20 23 01 2014 STARTING INSPECTION PRIOR TO SWITCHING ON Every operator should read and fully understand all the guidelines and should follow the safety measures given in this section to ensure the safe and efficient operating of the shredder A list o
22. lete cessation of the rotor before unscrew the nuts fixing the door COUGAR 17 DR et 18 ER EVOlution 30 23 01 2014 MAINTENANCE DISASSEMBLY FOR THE INSPECTION OF THE COUNTER BLADE It is imperative to remove the ignition key before this type of servicing Remove the two attachment bolts diam 10 1 and the two safety bolts 2 diam 8 at each end of the counter blade Drive the blade out by sliding it in its housing to either side If the edge is worn out remove the counter blade from its housing and remount it by shifting it by a quarter turn so that a new edge is facing the blades Each of the four edges can be used Reinstall the two bolts 1 and 2 S M w f 23 01 2014 COUGAR 17 DR et 18 ER EVOlution 31 MAINTENANCE ADJUSTMENT OF THE ROTOR BELTS The belt tension is adjusted by moving the pulley rod 2 of the roller strainern applying pressure on the lock nuts 1 Take care not to tighten the belts excessively This procedure should be carried out by a qualified technician COUGAR 17 DR et 18 ER EVOlution 32 23 01 2014 DESCRIPTION AND HANDLING DESCRIPTION OF THE ENGINE AND CONTROL PANEL Oil filter LOMBARDINI 17 Cv DIESEL Air filter Fuel filter Ignition key Starter Oil pressure switch Correct functioning indicator OK 10 Oil pressure indicator 14 Preheating indicator 15 Charge indicator 16 Hour meter 17 Water temperature indicator X No ut
23. n RONCHIN on September 6th 2010 Re St phane MORBU Manufacturing Engineer TS industrie COUGAR 17 DR et 18 ER EVOIution 46 23 01 2014 EXPERT IN MOBILE WOOD CHIPPERS TS Industrie GmbH TS Industrie France Weserstrasse 2 3 rue Jules Verne L Or e du Golf BP 17 47506 NEUKIRCHEN VLUYN DEUTSCHLAND 59790 RONCHIN FRANCE Telefon 49 0 2845 9292 0 T l 33 0 3 20 43 24 80 Telefax 49 0 2845 9292 28 Fax 33 0 3 20 43 24 90 kontakt ts industrie eu contact ts industrie eu www ts industrie eu
24. nt settings The VarioStress anti obstruction system has three preset configurations The user can choose the one that is most appropriate for the material at hand an Configuration 1 favours functioning at a wide range of motor speeds mainly suitable for chipping branches and light amterials Configuration 2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to improve ventilation for chipping plants and confers or heavy and dense materials during a long period of time Program n Xx V aan amp COUGAR 17 DR et 18 EVOlution 35 23 01 2014 DESCRIPTION AND HANDLING ANTI OBSTRUCTION SYSTEM VarioStress Selecting a setting Engine functioning or stopped contact activated Use the buttons Up and Down to indicate the desired range Rem push during 1 to 1 5 seconds to change the program If you do this after the engine has stopped you have 10 seconds after making contact to perform this action then the VarioStress is automatically shut down Up and Down buttons program Revolution qaad See Use of the machine in manual mode on page 64 intervention technician p 52 COUGAR 17 DR et 18 ER EVOlution 36 23 01 2014 DESCRIPTION AND HANDLING HYDRAULIC RESERVOIR Hydraulic return filter 1 Oil filler cap 2 Reservoir level gauge 3 Suction strainer 4 in the reservoir accessible by removin
25. placed in us It is important to carefully read this manual in order to obtain maximum satisfaction from the equipment Although the machine is of simple design and is easy to use we advise you to carefully read this notice before using it Although your multi plant shredder is safe efficient and simple to use you should become fully acquainted with the operating maintenance and troubleshooting instructions contained in this manual This user manual covers all the operating functions of the COUGAR shredder Keep it within reach for further reference For additional information technical data or additional copies of this manual please contact your dealer Safety instructions This equipment is only designed for the crushing and shredding of plants Besides crushing and shredding plants the equipment should only be used by people over the age of 16 The equipment should only be used by someone who is in good physical condition with a degree of technical knowledge Maintenance work should be carried out by a qualified technician assembly disas sembly and or specific maintenance work should be carried out by an authorised distribu tor Before working or carrying out maintenance on the equipment always remove the ig nition key Operator orientation The directions left right forward and backward are given in this manual as seen by the operator at his work station facing the feed hopper F Front B Behind COUGAR 17 D
26. revet d invention n dont le texte est ci annex4 est d livr a SAELEN S N S Soci t anonyme FR La d livrance produit ses effets pour une p riods de vingt ans a compter ds la date de d p t de la demande sous r serve du paiement des redevances annuelles Mention de la d livrance est faite au Bulletin officiel de la propri t industrielle n de publication 7 5 865 PATENT FOR INVENTION Intellectual property law Books VI GRANTING DECISION The General Manager of the National Institute of industrial property has decided that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the application under reserve of payment of the annual royalties Mention of the delivery is made in the Official Bulletin of industrial property of publication HH HHH D HANGARD SIEGE INSTITUT 26 bis rua de Saint Petersbourg NATIONAL DE 75800 PARIS cedex 08 LA PROPRIETE T l phena 01 53 04 53 04 INDUSTRIELLE T i sopie 01 42 93 59 30 ETABLISSEMENT PUBLIC NATIONAL CASE PAR LA LOI N 51 441 DU 12 AVRIL 1951 595959595959 595959596959595959595959595959695959595959595950595959595959595959595059695 59595 595959 INTRODUCTION We first of all wish to thank you for having chosen this equipment and for the trust you have
Download Pdf Manuals
Related Search