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User`s Manual

1. Dimensions A to D dla 0 9 Using M5 Using M6 and M8 2 M8 4 M5 Sei o L ry i roe ew OP i A B i tt c D eee i i Protective height A 3 t t 2 t p 32 16 i 20 8 20 D 2 Mounting brackets F39 EJ S 1 Mounting Bracket F39 EJ S is not included Material Acrylic resin nitrile rubber stainless steel C 108 C 76 4 digit number of the model name protective height ojo DB gt C 44 F3SJ A User s Manual suolsuewig pieideu 153 Wiring Installation Mounting The procedures for using standard mounting brackets included are explained in this section Top Bottom Mounting Brackets Mounting screws M5x20 x 4 Top bottom mounting bracket 2 a Top bottom mounting bracket 3 x 4 X 1 The quantities shown here are the number of Mounting serews M3x8 lt 2 parts included in 1 top bottom mounting bracket set Material Stainless steel top bottom mounting bracket 1 3 Brass top bottom mounting bracket 2 Iron mounting screws Top bottom mounting bracket 1 x 4 Bununop pieideuo Intermediate Mounting Brackets The number of intermediate mounting brackets included with F3SJ of various protective heights is shown below Number of Protective height intermediate mounting brackets 0245 to 0596 0
2. 2 Top bottom mounting brackets 20 2 Mounting holes 4 M5 Unit mm Nb 1 24 Intermediate mounting ee 22 4 bracket 2 M5 D X oO fs m 3 y i 7 2 o o Ww S n dia 6 9 vt M12 Waterproof connector dia 15 Bracket mounting procedure Mounting p 154 F3SJ A 128 User s Manual Wiring Installation E Side Mounting Top bottom mounting bracket F39 LJ1 Intermediate mounting bracket F39 LJ3 2 3 1Y The adjustment angle of F39 LJ3 is from 10deg to 10deg Ej 9 rs CHECK o z 30 2 Top bottom 20 m Unit mm mounting brackets 55 R o 2 Mounting holes az 20 gt 4 M5 wo Ng lg o le RIN wolo l 24 5 5 pen 31 aie D ol a lt B 2 A Ly 10 S a 5 ey H 5 2 M5 a 36 Oo 43 w Ww 10 dia 6 i T lo 4 Mounting holes S dia 6 5 N Sp 2 Mounting holes 2 vt 7 dia 9 M12 Waterproof connector 53 CZ Bracket mounting procedure Mounting p 154 F3SJ A User s Manual 129 Wiring Installation Dimensions A to E A C 74 B C 46 5 Cc 4 digit number of the model name protective height D C 20 E Depends on the protective height See the table below Dimension E Protective height ee Seca En 024
3. Master select Syne Sync Sync Sync ae Poon e SH kJ Kk3 j i E Model G9SA 300 SC Note 1 F3SJ s external device monitoring and auxiliary output cannot be used sojdwexy Bui Gieideud 1 1 i 1 Unblocked i Srii i Note 2 S2 performs normal operation when opened and external test when short circuited Blocked rt rt Note 3 Do not connect any cable to terminals C1 D1 D2 E1 and E2 Interlock reset switch S1 i i i S1 Interlock reset switch External test switch S2 External test switch S2 T i open between Vcc and J1 if a switch is not required KM1 KM2 Magnetic contactor Safety output 1 2 T T M 3 phase motor E ee Ei 24V DC ly S82K K3 N C contact 1 1 power supply pod 14 i K3 N O cotac A H f i i I K1 K2 N C contaci K1 K2 N O cotaci KM1 KM2 N C contact Wiring for auto reset mode KM1 KM2 N O cotac E l l l l l l l l F3SJ A User s Manual 175 sojdwexy Bui Gieideud 176 Input Output Circuit and Applications Connecting to a G9SB 301 D Thin 22 5mm thick wll 9 lt E2 CHECK F3SJ A User s Manual F39 JCOA L F39 JDI Communication line
4. 2 gt T D T g T gt A A A T T ry o L al Ef g Bl S S S e v amp Sa S al amp Z 8 3 2 la 2 o S S a s a a el w Ss 2 argel SH aa 5 3 3 33 S S 2 2 Al al 5 5 D S e gt S S o EL s gt gt gt 5 2 el 3 Skz 2 2 id jl AL ip s s47 al K3 K K2 Bif At Vee 4 7 1 0 42 e 5 K2 gt T 6 6 52 3 a b b d amp ote e o gt 3 a S1 External test switch connect to OV if a switch is not required D S2 Lockout reset switch connect to 24V if a switch is not required o A1 Limit switch etc 5 B1 Limit switch etc K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used 3 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 setting must be changed by the setting tool 5 When external device monitoring is not used see below 6 Two wire type muting sensor cannot be used 7 Green for the single ended cable F39 JCDA ILA Wiring When External De
5. oo Connected to controler G9SA 300 SC 4 Blue 1 2 Brown Brown 2 OO 3 Green 3 o o D 4 Yellow 7 4 5 Grey 5 5 O O 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield Connected to receiver s connection cable O land Cable with connectors on both ends Connected to controller G9SA 300 SC 1 White Blue 1 Ej 2 Brown Brown 2 rN g U ORO 3 Green 3 o 0 z H M 5 Grey White 5 O 6 a 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield E Reduced Wiring Connector System A combination of a double ended cable for an emitter F39 JDOB L a single ended cable for a receiver F39 JDOA D and a reduced wiring connector optional F39 CN5 can be used for a reduced wiring system F39 JD B L grey F3SJ F3SJ Emitter Receiver Reduced Wiring 1 Connector F39 CN5 O O Cable with connector on one end m Fy F39 JD A D black Cable with connectors on both ends E Cable for reduced wiring optional F39 JDOBA A set of two cables a double ended cable for an emitter F39 JDOIB and a single ended cable for a receiver F39 JDOIA D Used in combination with a reduced wiring connector optional F39 CN5 See the following page for details of a do
6. Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Safety Output See Output Operation Mode P z Information Reverse Output Mode Enabled Enable disable v v Lighting Up Pattern ON On Blink 0 5s Blink 1 0s p Blink 2 0s Auxiliary Output Disabled Enable disable P z Diagnosis Function Auxiliary Output 2 Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Power On Time See table below Information v v 30 000 hours Reverse Output Mode Disabled Enable disable v v Y If F3SJ is used for a muting system auxiliary output 2 cannot be used because it is used as muting input 2 A IE Muting System Wiring Diagrams p 40 CHECK E Output Operation Mode when assigned to auxiliary output and external indicator output Stet OperationMode Output Scaler trae condition eee ee ae Safety Output Information When safety output is ON v v Light Level Diagnosis Information 1 When F3SJ is under ON state and light intensity is within a range from 100 to 130 of ON threshold for 10 seconds or v v longer Error Lockout Information Under error lockout state Muting Override Information Under either muting or override state v Blanking Warning Zone Information 2 When fixed blanking floating blanking functions and warning z z zone function are enabled Designated Beam Output I
7. F3SJ A F3SJ A F3SJ A F3SJ A F3SJ A Numberof Response Response 0000P14 0000P20 0000P25 0000P30 0000P55 beams ON to OFF OFF to ON F3SJ A0461P14 F3SJ A0755P20 F3SJ A1000P25 F3SJ A1245P30 F3SJ A2470P55 50beams 13ms 52ms F3SJ A0470P14 F3SJ A0770P20 F3SJ A1020P25 F3SJ A1270P30 51 beams 13ms 52ms F3SJ A0479P14 F3SJ A0785P20 F3SJ A1040P25 F3SJ A1295P30 52beams 13ms 52ms F3SJ A0488P14 F3SJ A0800P20 F3SJ A1060P25 F3SJ A1320P30 53 beams 13ms 52ms F3SJ A0497P14 F3SJ A0815P20 F3SJ A1080P25 F3SJ A1345P30 54beams 13ms 52ms F3SJ A0506P14 F3SJ A0830P20 F3SJ A1100P25 F3SJ A1370P30 55 beams 13ms 52ms F3SJ A0515P14 F3SJ A0845P20 F3SJ A1120P25 F3SJ A1395P30 56 beams 14ms 56ms F3SJ A0524P14 F3SJ A0860P20 F3SJ A1140P25 F3SJ A1420P30 57 beams 14ms 56ms F3SJ A0533P14 F3SJ A0875P20 F3SJ A1160P25 F3SJ A1445P30 58beams 14ms 56ms F3SJ A0542P14 F3SJ A0890P20 F3SJ A1180P25 F3SJ A1470P30 59beams 14ms 56ms F3SJ A0551P14 F3SJ A0905P20 F3SJ A1200P25 F3SJ A1495P30 60 beams 14ms 56ms F3SJ A0560P14 F3SJ A0920P20 F3SJ A1220P25 F3SJ A1520P30 61 beams 14ms 56ms F3SJ A0569P14 F3SJ A0935P20 F3SJ A1240P25 F3SJ A1545P30 62beams 14ms 56ms F3SJ A0578P14 F3SJ A0950P20 F3SJ A1260P25 F3SJ A1570P30 63 beams 14ms 56ms F3SJ A0587P14 F3SJ A0965P20 F3SJ A1280P25 F3SJ A1595P30 64beams 14ms 56ms F3SJ A0596P14 F3SJ A09
8. uonesiddy 0 peysnipy Buas fogs 91 uonesiddy 0 peysnipy Buijes fogs What can be done by the setting tool Override Function E Overview Configures override function The override function disables safety functions of the device You must ensure safety using other measures during this function is enabled All external indicators that indicate state of override function must be installed where workers can see them from all the operating positions Install the switch that activates the override and that uses hold to run device such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Override time must be properly configured for its application by a sufficiently trained and qualified person amp amp E Example eTo extend override continuance time E Functional Description e Override Function The setting tool can disable override function Enabled for factory shipment z Override Function p 52 e Override Time Limit Override continuance time at the function s activation can be changed 60s for factory shipment Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting
9. Safety output 1 The value is applied to a single sensor Values for connected sensors are uonesiddy 0 peysnipy Buimas fogs of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 T1max Muting input time limit value maximum Maximum time difference between muting inputs 1 and 2 T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks This is the maximum time limit allowed for waveform cracks for muting input 1 and muting input 2 when muting is in effect It is set as 0 1s F3SJ A User s Manual Setting Change Setting items vary according to the mode What can be done by the setting tool Muting zone setting Configure for each CH in case of a series connection Other than the above Configure in a bulk in case of a series connection to be written into the primary sensor only Standard muting mode Exit only muting mode PC tool for F3SJ only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v v T1min Muting input time limit 0 03s 0 03s 0 1s to 3 9s by 0 1s P minimum value T1max Muting input time limit 3s 0 2s to 4s by 0 1s z maximum value T2 Muting time limit 60s 1s to 600s by 1s or infinite
10. y 2 Alternate the direction of emission between 2 sets alternation Aligned horizontally Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver gt e Receiver Emitter Aligned fore and aft Receiver amp Emitter a a Emitter amp Receiver If 2 sets are installed near each other reflection from the surfaces may cause mutual interference For such a case it can be improved by reducing operating range through the setting tool see Step 3 3 Reducing operating range setting change by the setting tool is required lt Before the change gt Emitter Receiver eg By Interference light g 5 Emitter Receiver lt After the change gt Emitter Receiver Ta om EB inerorence light Emitter Receiver F3SJ A User s Manual Wiring Installation 4 Keep sufficient distance between the F3SJs so that mutual interference does not occur Emitter Emitter Distance between emitter and receiver operating range L For 0 2 to 3m Receiver Emitter Receiver Beet hee Ae ee I Prr D D Emitter 5 pee Receiver Gg BB 1 Allowable installation distance D 0 26m For 3m or more Lx tan5 L x 0 088 m When using 4 or more sets that are not series connected the installations shown below may cause mutual interference When mutual interference occurs the safety o
11. el Position with retro reflection Position with detection zone bent at 90 F3SJ A vi User s Manual O O O S S S O O O O Perform an inspection for all F3SJ as described in Chapter 6 Checklists When using series connections perform inspections for every connected F3SJ For wiring O OOO Aware Connect the load between the output and OV line PNP output Connecting the load between the output and 24V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply of more than 24VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions e Must be within the rated power voltage 24V DC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices e Must comply with EMC directives industrial environment SSos e Double or reinforced insulation must be applied between
12. Muina Funston Fixed Edisto tne Floating Bening Wetining Zone Function Function Function Muting Function v x x Fixed Blanking Function v x x x Floating Blanking Function x x x Warning Zone Function x x x gt D Ej v Setup available P x Setting not possible 9 oNN oN Alarm zone e r le 3 Q o o gt 6 o IF Muting zone o Muting zone o 5 o mas cy o o 4 r Floating blanking zone o O Y Q a Fixed blanking zone T S o O o J o r Fixed blanking zone s 0 O O fe Q Figure 3 Figure 4 lt Even if a muting zone and a fixed blanking zone are configured as overlapped fixed blanking monitoring function is effective Thus a fixed blanking beam receives light under muting operation is based on setting of the monitoring function CHECK F3SJ A 94 User s Manual What can be done by the setting tool Indicator Input amp Output Setting Auxiliary Output Non Safety Output E Overview Auxiliary outputs 1 and 2 can be changed Do not use auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury E Example eTo assign lockout output or warning zone output to auxiliary output eTo blink an external indicator connected to auxiliary output E Functional Description e Auxiliary Output Non Safety Output A Chapter 2 Basic System Auxiliary Output Non Safety Output p 32 Output
13. e oe B y v sa I zO co D amp Material Stainless steel Dimensions A to C C 102 3 B C 77 3 4 digit number of the model name protective height F3SJ A 144 User s Manual Side mounting Use standard brackets F39 LJ9 C Protective height Dimensions A to C 4 M5 gt C 102 3 W C 77 3 4 digit number of the model name protective height Wiring Installation Unit mm Material Stainless steel F3SJ A User s Manual suolsuewig pieideu 145 Wiring Installation F3W C replacement correspondence table F3W C mounting holes can be used without modification When replacing F3W COOOO with F3SJ AODOOO30 Target F3W COOOO4 F3SN Replacement F3SJ Model Protective height Model Protective height F3W C044 120 F3W C084 280 F3SJ A0320030 320 F3W C124 440 F3SJ A0470030 470 F3W C164 600 F3SJ A06200130 1 620 F3W C204 760 F3SJ A07950130 1 795 F3W C244 920 F3SJ A09450130 1 945 4 New mounting holes are required for intermediate mounting brackets suolsuewig pieideu F3SJ A 146 User s Manual Wiring Installation m F39 LJ11 Top bottom Mounting Bracket C Use standard brackets 2 D r om Unit mm A
14. F3SJ A1028P14 F3SJ A1700P20 F3SJ A2260P25 113 beams 20 0ms 80ms F3SJ A1037P14 F3SJ A1715P20 F3SJ A2280P25 114 beams 20 0ms 80ms F3SJ A1046P14 F3SJ A1730P20 F3SJ A2300P25 115 beams 20 0ms 80ms F3SJ A1055P14 F3SJ A1745P20 F3SJ A2320P25 116 beams 20 0ms 80ms F3SJ A1064P14 F3SJ A1760P20 F3SJ A2340P25 117 beams 20 0ms 80ms F3SJ A1073P14 F3SJ A1775P20 F3SJ A2360P25 118 beams 20 0ms 80ms F3SJ A1082P14 F3SJ A1790P20 F3SJ A2380P25 119 beams 20 0ms 80ms F3SJ A1091P14 F3SJ A1805P20 F3SJ A2400P25 120 beams 20 0ms 80ms F3SJ A1100P14 F3SJ A1820P20 F3SJ A2420P25 121 beams 20 0ms 80ms F3SJ A1109P14 F3SJ A1835P20 F3SJ A2440P25 122 beams 20 0ms 80ms F3SJ A1118P14 F3SJ A1850P20 F3SJ A2460P25 123 beams 20 0ms 80ms F3SJ A1127P14 F3SJ A1865P20 F3SJ A2480P25 124 beams 20 0ms 80ms F3SJ A1136P14 F3SJ A1880P20 F3SJ A2500P25 125 beams 20 0ms 80ms F3SJ A1145P14 F3SJ A1895P20 126 beams 20 0ms 80ms F3SJ A1154P14 F3SJ A1910P20 127 beams 20 0ms 80ms F3SJ A1163P14 F3SJ A1925P20 128 beams 20 0ms 80ms F3SJ A1172P14 F3SJ A1940P20 129 beams 20 0ms 80ms F3SJ A1181P14 F3SJ A1955P20 130 beams 20 0ms 80ms F3SJ A1190P14 F3SJ A1970P20 131 beams 2
15. F39 JCDA F39 JDI F39 JC F39 JDI Communication line Grey Communication line Pink PLC input 2 2 gt iy E O on E a a A K AA ay ye z 2 S S 8 2 S 3 8 S S 4 2 5 z 3 2 2 X lt 5 el S a 2 8 i 5 2 5 B 3 3 Bs Sl 5 B 2 6 5 S R amp 3 S y kz a 8 3 t S m 3 alg w 3 3 y J 3 KM2 ko oa y 1 1 vt 1 f 1 rit IN OUT Unblocked al T I Blocked 7 7 4 i 4 i 1 tt T i f ie a l 1 i 1 i rie PLC A1 Safety output 1 ia gt IAAL L iee a co EO B1 Safety output ii i EEES ror Eki n A2 Safety output E a a aa 1 tt Reflector I ot T TT 1 i tt i 1 rie ji 1 tt 1 ii r wat NL B2 Safety output _ 1 aT tt i 1 1 ree i 1 tt I I i rie Mutinginput rd H E T T Ei T ji T bi i 1 tt 1 ji t rie Workpiece Muting input 2 ror l EDEN fi 1 tt 1 i i ree 1 1 1 1 1 1 t F3SJ Safety outpu Hoe ee i aoe A aa ror ted Orr a KM1 KM2 N O contac TE N Me Muting sensor F3SJ a ee a Oot PNP output rout 1 tut KM1 KM2 N C contac tt iff rotted rota Li i it i
16. F39 JCOA cable with connector on one end is required F3SJ with PNP output can be connected OFF delay within 15 seconds can be set to 16 levels Use as instantaneous output is possible by setting OFF delay output to 0 seconds Can be configured for partial control and total control Relay unit can also be connected Spatter protection cover 2 cables per set common for emitter receiver Model name F39 HJOO0 00 Appearance In this table the NOOO in the model indicates the same 4 digit number as the protective height 0000 in the model of the F3SJ When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or higher of OOOO in the model is divided into 2 in combination to use Note F3SJ A User s Manual Ajaye1edag pjos s oss soy Lieideug 199 Appendix Protect bar 1 set common for emitter receiver Appearance Model name Note F39 PJOOOO S One protect bar is provided in a set common for emitter receiver If both of an emitter and a receiver need a protect bar respectively you must purchase 2 sets For side mounting of F3SJ with a width of 1001mm or wider you must purchase protection bracket 4 for protect bar F39 PJ MS Protection bracket for protect bar 4 Appearance Model name Note F39 PJ MS Intermediate mounting bracket for side mounting using a GS protect bar You mus
17. F3SJ A User s Manual Ajayeredag pjos s oss soy Lieideua 203 Aiesso 5 Lieideua 204 Appendix Glossary Term Access qualification Definition Function that requires a password to change setting to prevent careless change of F3SJ s functional setting Accumulated load switching frequency This value indicates the cumulative value for load switching frequency from when power was first supplied to the F3SJ until the present Administrator level Mode for F3SJ s functional setting change Password input is required to log in to this mode because of access qualification Allowable delay time The allowable amount of time from when the safety output changes until the external device monitoring input changes The F3SJ enters lockout if this time is exceeded Auto reset Setting status by which the safety output automatically turns ON when the F3SJ receives light after the power is turned ON and after the F3SJ is blocked Auxiliary output 1 Allows output appropriate for the setting This CANNOT be used for safety applications Auxiliary output 2 Allows output appropriate for the setting This CANNOT be used for safety applications When a muting enabling key cap F39 CN6 is attached this output is used as a muting input Auxiliary output diagnosis function Detects breakage and short circuits for the muting lamp or external indicator connected to auxiliary outpu
18. Grey Communication Receiver F3SJ settings Auto reset mode Does not use external device monitoring function G9SB 301 D settings Manual reset mode Using feedback loop 39 JCOA D IN1 IN2 OUT E1 i E EA line Pink 3 z f 3 z l 3 2 s g gt s Ci S 3 oO 3 a 2 g 3 al 3 5 2 S u os l z 2 a 8 3 3 z z 3 3 D oO g s 2 8 g ee g 8 E 3 ga S SL 3 a 5 36 a o 2 a z a DC24V ov t G9SB 301 D Unblocked Blocked External test switch S1 Interlock reset switch S2 Emergency stop switch S3 Hd H F4 Safety output1 2 K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output 1 The G9SB 200 D 17 5 mm thick with no 33 34 and 41 42 is also available 2 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T22 directly 3 Green for the single ended cable F39 JCDA S1 External test switch connect to OV if a switch is no
19. CHECK Muting input 1 2N z 2 ull I u ee OFF ee l Muting input 2 ON l i OFF ELE I l ON 1 1 l Reset input l i l OFF t 1 I wa sAhs Buln Tisideuo ON OFF Test input Enabled Disabled Override state Muting lamp blinking External indicator OFF F3SJ Unblocked Unblocked Blocked Blocked Ph O Safety output mene OFE 1 Order of reset input ON gt OFF and test input OFF gt ON can be arbitrary for override start conditions Switching time difference must be within 0 3s 2 There are 3 override end conditions For details see override end conditions T1 Override Input Time Limit Maximum value of input time difference between reset input ON gt OFF and test input OFF gt ON It is set as 0 3s T2 Override Time Limit Continuance time of overriding 60s can be changed by the setting tool If override state exceeds this time the function is canceled E Setting Change by the Setting Tool Functional setting is available through the setting tool For details see p 92 Setting override time limit E Operation of the F3Su s Internal Indicators When Override Function Is Performed Muting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 Muting input 1 and 2 indicators blink while muting overriding Muting error indicator turns ON when a muting er
20. E Functional Description The number of times the F3SJ safety output has switched from ON to OFF is recorded in the F3SJ main unit every 15 minutes The record is made when in normal operation or during lockout By monitoring the number of times the safety output has switched from ON to OFF you can understand the number of responses that have been made by the relays and contactors connected to the F3SJ e Load switching frequency This value represents load switching frequency connected to F3SJ In the case of series connection load switching frequency can be displayed for each F3SJ CH e Load switching frequency threshold value When load switching frequency exceeds this value output can be performed to the auxiliary output or the external indicator output Note that excess load switching frequency information must be assigned to an output operation mode z Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 e Accumulated load switching frequency This value indicates the cumulative value for load switching frequency from the time that power was first supplied to the F3SJ until the present It is not possible to reset this value using load switching frequency reset function e Load switching frequency reset This function resets load switching frequency recorded in the F3SJ Use this reset function whenever you install or replace relays or contactors E Monitor Items Configure in a bulk
21. Misaligned Grommet The external indicator output 1 on the receiver side is configured as safety output reverse output ON when blocked while the external indicator output 2 on the emitter side is configured as lockout output ON during lockout When the muting function is used both the emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Unblocked Unblocked Blocked Blocked Safety output om utpu Y CMR OFF External indicator output 1 ON Receiver OFF External indicator output2 ON Emitter OFF Setting Change by the Setting Tool Functional setting is available through the setting tool WV External Indicator Output Non Safety Output p 99 BM A eChanging output operation mode Reversing output Changing indication mode of external indicator Enabling diagnosis function of external indicator F3SJ A User s Manual s10 e9Ipu jeu13 x3 Gulyoeyny preideu 127 Wiring Installation Dimensions When Using Standard Mounting Brackets E Backside Mounting Top bottom mounting bracket go F39 L AA JD A Intermediate mounting bracket i F39 Lu3 WSS A 4 gt i xe x A g 3 S a vt The adjustment angle of F39 LJ3 is from 10deg to 10deg o 53 a CHECK
22. elf L 0 2 to 3m D 0 26m or larger e If L 3m or larger D L x tan5 L x 0 088m or larger L Distance between an emitter and a receiver of F3SJ D Distance between a muting sensor and F3SJ F3SJ A User s Manual 51 w zs s Buln Tieideuo System Configuration and Functions Override Function The override function forcibly turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the detection zone of the F3SJ as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection zone of the F3SJ However the override function will mute the safety outputs of the F3SJ so that the conveyor can be restarted to move the workpiece out of the muting sensors and F3SJ detection zone B1 F3SJ Reflector N Workpiece Z gt A1 F3SJ Reflector The override function can be enabled for up to 60s The setting tool can be used to change this time to between 1 and 600 sec The muting lamp external indicator blinks while overriding The setting tool can be used to change this setting Z WARNING The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating tions must be installed where they are clearly visible to workers from all the operating Muting lamps external indicator
23. 850mm S 1 600mm s x Tm Ts 850 Equation 4 eS Safety distance mm E F3SJ A User s Manual 115 Wiring Installation Tm Response time of the machine s Ts F3SJ s response time from ON to OFF s Example If Tm 0 05s and Ts 0 01s S 1 600mm s x 0 05s 0 01s 850mm 946mm In case of horizontal approach of a human body to F3SJ s detection zone Use K 1 600mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be less than 850mm S 1 600mm s x Tm Ts 1200 0 4 x H eS Safety distance mm Tm Machine s response time s Ts Response time of F3SJ from ON to OFF s H Installation height mm Note that H must satisfy 1000 gt H gt 15 d 50mm Hazard Safety distance S Also you must include a hazardous condition under which a person may go through under a detection zone carelessly if it exceeds 300mm 200mm for other purpose than industrial use into risk assessment SUOI IPUOD uonejjesul ieideu Calculation example When Tm 0 05s Ts 0 01s and d 14mm S 1 600mm s x 0 05s 0 01s 1200 0 4 x 500mm 1096mm When a warning zone is configured as in the figure you must calculate L a distance form an end of casing to a detection zone using a formula below L Total number of F3SJ beams number of warning zone beams 1 x P 10 P Beam Gap mm F3SJ ADOOOP14 9mm F3SJ ADOO
24. F39 JC3C am F39 JCLIB so that F39 F39 JC7C 7m JCOC should be on the F39 JC15C 15m F3SJ A User s Manual 195 Ajayeredag pjos s oss soy Lieideug 196 Appendix Connection cable 2 cables per set for emitter and receiver Appearance Model name F39 JJR3K 0 3m Cable length Specifications Cap 10 pin M12 connector 8 pin Standard cable included with the F3SJ Purchase a replacement when damaged or lost Reduced Wiring Connector Appearance Model name Note F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver Appearance For details contact Omron 1 Double ended cable for an emitter and single end cable for a receiver F3SJ A User s Manual Model name F39 JD0303BA Cable length Emission 3m Note Double Ended Cable F39 JD3B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0307BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0310BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD0503BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0507BA
25. F3SJ A User s Manual This refers to the zone set in the fixed blanking function One zone can be set by the setting console and 5 zones can be set by the PC tool for F3SJ Term Appendix Definition Floating beam This refers to number of interrupted beams for which F3SJ does not transition to lockout or the safety output to turn OFF when the floating blanking function is enabled Floating blanking Safety output will not turn OFF unless any two or more beams are interrupted Floating blanking monitoring function This setting causes the F3SJ to enter lockout if an interrupting object is smaller than the dimensions of each setting value when in sequential beam mode Floating blanking zone This refers to the zone set in the floating blanking function One zone can be set by the setting console The PC tool for F3SJ can set 1 zone as well while it can specify a zone range Lighting on pattern Sets the lighting on blinking patterns when an external indicator is connected Incidence information This information is output from the auxiliary output or external indicator when all beams necessary for turning the safety output ON are incident Note that the incidence information must be assigned to an output destination Incident light level indicator This indicator can read out the incident light level of the F3SJ For the PC tool for F3SJ the level can be checked using a graph Inf
26. Minimum Wiring Required to Check the Operation of the F3SJ When Using the Muting Function Wiring that does not use the external device monitoring function M1 1 2 Receiver Grey Communication line Pink Communication line of 4 4 N a 5 D A 3 z E E gt Z 2 T kej 2 S 6 D 2 o 2 Q z m X z wl 8 8 S g S z oO 2 S m S a N gt N m gt m a N gt S s sl FS S 5 Sigal s 5 3 amp 5 ae 5 al 3 al al amp giz 8 2 S s S S 3 3 D R7 vE gt 2 o 2 Ss5 8 gt 8 5 5 n 5 Oc x T i ad 6 5 GO me lt De c o o B1 Q Q O O 3 o amp 24V DC Power supply D D b V A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 M1 Muting lamp 1 When the muting function s operation check is not performed it can work if this is open 2 Connect either the emitter or receiver to the muting lamp 3 Two wire type sensor cannot be used 4 Green for the single ended cable F39 JCDA F3SJ A User s Manual 41 w zs s Buln Tieideuo System Configuration and Functions Installation Standard for Muting Sensors Set the muting sensors so that they can detect all of the passing detection objects palettes automobiles etc Do not install in a position so tha
27. 1 T 1 1 I f 1 1 T T T T T T Li 1 i 1 1 1 Li 1 i i 1 i i 1 1 1 l PLC outpu i E i i 1 1 Green for the single ended cable F39 JCOA 2 Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting 2 Wiring When External Device Monitoring Function Is Not Required p 41 Using the setting tool enables the use of start interlock and restart interlock A Interlock Function p 100 F3SJ A User s Manual 171 Input Output Circuit and Applications Connecting to an F3SP B1P Reduced wiring due to connector connection Safety relay included Emitter Receiver Manual reset mode Using external device monitoring function Vv Vv Y wY PLC IN4 IN2 OUT A Model F39 JC OB D pen Model F39 JC OB L ZA 1 ive Wa wae KM3 ap EER i EE ees EE O Interldck Test Auxiliary selection output D Safety Safety E kt D output 1 output2 K1 4 D E e KM2 Qi External device g monitoring 5 eo M Q m i DC24V 3 E1 External test switch ko ov Interlock lockout reset switch o KM1 KM2 Magnetic contactor N 4 L KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply
28. 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 eT1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec F3SJ A User s Manual wia sXhs Bunny Tisideuo 49 w zs s Buln Tieideuo System Configuration and Functions E Reference Bidirectional Muting Shown below is an example of bidirectional muting with 4 retro reflective photoelectric sensors It can be used for applications of workpiece approaching from both directions Connect outer muting sensors A1 and A2 to the muting input 1 and inner muting sensors B1 and B2 to the muting input 2 1 Workpiece approaching from the left Connect to muting Input 1 Connect to muting Input 2 Turning muting sensors ON in an order from A1 to B1 sets F3SJ
29. Equation 1 d1 m Distance between muting sensors A1 and B1 V m s Approach speed of a workpiece Time t1 in Equation 1 for F3SJ to enter muting state is within a range shown below Timin lt t1 lt T1max Equation 2 T1min s Muting input time limit value minimum T1max s Muting input time limit value maximum sit The PC tool for F3SJ can change T1min and T1max CHECK Time t2 s for a workpiece to pass F3SJ s detection zone after passing the muting sensor A1 is t2 d2 V Equation 3 d2 m Distance between muting sensor A1 and F3SJ V m s Approach speed of a workpiece F3SJ A User s Manual 85 uonesiddy 0 peysnipy Buijes fogs 86 What can be done by the setting tool Time t2 in Equation 3 must satisfy following condition 12 TTI erpa EEES Equation 4 T5 Exit only muting delay time The PC tool for F3SJ can change T5 CHECK Sensors must be installed so that person s passing should not cause muting state Also muting sensors and F3SJ must be installed so that muting state caused by a workpiece should be ended before the next workpiece arrives at the first muting sensor Hazardous zone Hazardous zone A1 B1 F3SJ A1 B1 F3SJ Workpiece Workpiece Workpiece Workpiece I gt i Jot el ah d2 gt bak 2 gt Moving direction Moving direction Tim
30. Fixed blanking zone 2 e e e J e o o Z o o o o o o Lower 2 Lower Lo Figure 1 Figure 2 Upper FSF 3 Upper Fe bg Fixed blanking zone 1 7 e d e Lower 1 allowable beam x Fixed blanking zone 1 J e 7 e e e e Fixed blanking zone 2 e Fixed blanking zone 2 Upper 1 allowable beam e e e e J e o o o o o 0 Ao Ao Lower 2 Lower e Figure 3 Figure 4 O Normal detecting beam Fixed blanking beam Allowable beam E Limitation for Combination with Other Functions You can use this function in combination with muting floating blanking and warning zone functions at the same time with the PC tool for F3SJ The setting console can be combined with muting function For both setting tools there is a limitation for setting with zones For details see Setting Zone Adjacent Conditions p 92 a Z Setting Zone Adjacent Conditions p 92 F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 69 What can be done by the setting tool Floating Blanking Function E Overview Turns safety output OFF when F3SJ s detection capability is enlarged or more than one object is detected When floating blanking is used detection capability gets larger To calculate safety distance you must use the detection capability under floating blanking a gt Otherwise a machine may not be stopped before a human body reaches to the hazardous zone resulting in serious injury You must ensure that the system works as y
31. Required system configuration depends on functions to be used Use the following flow chart to determine the system Using muting function NO Using floating blanking Changing operating range Using changing other function Basic system Functional setting change by the setting tool Using fixed blanking NO uting systemi Using floating blanking Changing operating range Muting system Functional setting change by the setting tool 1 Using changing other function 1 Key cap for muting F39 CN6 is required wia SsAg e 39 S 0 MOH g 99dey9 Combination of Functions Availability of functional combination is shown below Other functions than these functions can be combined O Combination available A Can be combined by using the PC tool for F3SJ to change the setting Cannot be combined by using the setting console For details see Chapter 3 Setting Zone Adjacent Conditions p 92 x Combination unavailable Fixed Blanking Floating Blanking Muting Override Warning Zone Function Function Function Function Fixed Blanking Function A O A Floating Blanking Function A A A Muting Override Function O A A Warning Zone Function A A A F3SJ A 26 User s Manual System Configuration and Functions Basic System Basic system indicates the F3SJ with its default factory settings The basic system provides basic safety light curtain functions Most functions can be use
32. S82K Unblocked a 1 1 Blocked PLC Programmable controller i Used for monitoring not related to safety system External test switch S1 Wiring for auto reset mode Reset switch S2 K1 K2 N O contact KM1 KM2 N O contact J I i Vv K1 K2 N C contact Interlock Test selection KM1 KM2 N C contact ee E ee eee I T 1 4 I Safety output I Li Li Li Li 1 Li PLC input 1 Wiring when not using external device monitoring function i PLC input 2 Fonna 7 i External device monitoring N PLC output Output operation mode of auxiliary output 1 is 31 C safety output information reverse enabled initial setting It cannot be used as a muting system when F3SP B1P is used A Muting System p 35 F3SJ A 172 User s Manual Input Output Circuit and Applications Connecting to an F3SX E L2R2 Emergency stop switch can be connected Door switch two hand control single beam or relay unit can be used in combination with F3SX Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX L2 Module F3SJ settings Auto reset mode Does not use external device monitoring function F3SX E L2R settings Manual reset mode Us
33. T gt S SS T 5 al g g amp x ol 3 a a S1 External test switch connect to OV if a switch is not required a a 2 z S3 Lockout reset switch connect to 24V if a switch is not required E S E K4 Load or PLC etc for monitoring gt 8 D S 3 f 8 E x x 1 Use a switch for micro loads lt F Input specifications 24V 1 8mA ka g A s L7 F3SJ can operate even if K4 is not connected 4 41 3 Green for the single ended cable F39 JCOA 2 24V DC Power supply a E Wiring When External Device Monitoring Function Is Not Used 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled Receiver Grey Communication line Pink Communication line 2 e T gt a 3 8 i 2 2 ao a 2 K1 K2 Relay or other device that controls gt 8 a 3 a hazardous parts of the machine a 2 D S 2 2 K3 Load or PLC etc for monitoring s5 s 32 5 E gt gt 1 F3SJ can operate even if K3 is not connected g 2 lt g 2 If K3 is not required connect auxiliary output 1 L___ S fete Z O n to external devi
34. ar ane Fixed blanking zone 6th beam L gt 5th beam f _ Lower Lower Number of allowable beams available for configuration for each number of fixed blanking beams Number of Fixed Blanking Beams Maximum Number of Allowable Beams 1 Setting not possible 2 1 3 2 4 3 1 5 or more 4 1 1Available number of allowable beams for configuration is up to 2 for each zone s both ends for F3SJ AO O000P14 and up to 1 for each zone s both ends for F3SJ AO0O000P20 25 30 and 55 See Setting Change F3SJ A User s Manual 67 uonesiddy 0 peysnipy Buijes fogs 68 What can be done by the setting tool For detection capability when allowable beam is configured see next table Detection capability for allowable beam configuration mm F3SJ A F3SJ A F3SJ A F3SJ A F3SJ A Allowable Beam OOOOP14 OOOOP20 OOOOP25 OOOOP30 OOOOP55 Disable 14 20 25 30 55 Lower 1 beam is enabled 23 35 45 55 105 Upper 1 beam is enabled Lower 1 beam and upper 1 beam are enabled Lower 2 beams are enabled 32 f Upper 2 beams are enabled Lower 2 beams and upper 1 beam are enabled Lower 1 beam and upper 2 beams are enabled Lower 2 beams and upper 2 beams are enabled e Internal Indicators of F3SJ For basic system When fixed blanking function is enabled emitter s BLANKING TEST indicator is turned on For muting system When fixed blanking funct
35. lt t The adjustment angle of F39 LJ3 is from 10deg to 10deg e5 ack 9 o z rs CHECK 2 Unit mm 3 31 D 22 Fr 1 FY rT 6 M5 5 i N a i ard rai T 1 H gq 1 0 Ay Ke ite 7 1 EI ib i D oO I lt Oo oe in 2 a g J a o 1 o 2 p j 16 ii i EL Oo gt 1 all Heee g 1 0 o Material Zinc die cast F3SJ A 1 32 User s Manual Wiring Installation Side mounting when using intermediate brackets for side mounting vst The adjustment angle of F39 LJ3 is from 10deg to 10deg S z CHECK 43 36 5 5 Esg 2 gt i r o s A 3 Unit mm 53 o S 9 6 M5 a ll of i gt i oO L o l 2 m o of Fm a o i uw ow 5 I E Le Lo lt Material Zinc die cast stainless steel F3SJ A User s Manual 1 33 Wiring Installation Side mounting when not using intermediate brackets for side mounting 2 D ach st The adjustment angle of F39 LJ3 is from 10deg to 10deg 7 rS 3 o CHECK 3 Unit mm 5 2 e s a rT 6 M
36. s Manual Connect an emitter to another emitter and a receiver to another receiver as shown below Secondary J Secondary sensor 1 _ _ sensor 1 Emitter _______ Receiver Primary Primary sensor sensor Emitter gt gt Receiver Do not series connect an emitter and receiver They will enter lockout state Secondary __ _ sensor 1 ee Emitter eee Primary sensor er Receiver _ 4 Secondary sensor 1 Receiver Primary sensor Emitter Do not face different models of emitters and receivers toward each other They will enter lockout state or will be unable to detect objects Primary sensor 1 Emitter Secondary sensor Emitter Secondary sensor 1 Receiver Primary sensor Receiver If caps and series connection cables are not connected properly the F3SJ enters lockout when power is turned ON Q lt a CHECK F3SJ A User s Manual UuOl DBUUOD Salles pieideu 123 Wiring Installation Connection Procedure E When Using the F39 JJROIL Series Connection Cable for Close Contact sold separately 1 Remove the connection cable of the secondary side F3SJ driver comes with F39 JJROL 2 Remove the cap from the secondary side F3SuJ 3 Use the F39 JJROL series connection cable for close contact to connect them Emitter power supply 1 p connector side Power cable Receiver p
37. unit mm Calculation example When K 1 600mm s Ts Tc 0 06s brake monitor setting time 0 1s Tr 0 01s and d 14mm Tbm 0 1 0 06 0 04s Dpf 3 4 x 14 7 0 23 8mm S 1 600 x 0 06 0 01 0 04 23 8 199 8mm SUOI IPUOD uonejjesul ieidey F3SJ A User s Manual 117 SUOI IPUOD uonejjesul ieideu 118 Wiring Installation Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Reflective ceiling a SOA Be SOAR RO RO OR A TR ORS NE ORS D Emitter Receiver Detection zone IL a w SK eR RR SRR KR eR RR ROR RR Reflective floor Reflective surface SON ONO BUR OR ROR RE ROR AR OR RO Emitter D Receiver A 5 5 T a ss O Distance between an emitter and a receiver operating range L D For 0 2 to 3m 0 13m Allowable installation distance For 3m or more F3SJ A User s Manual L 2 x tan5 L x 0 044 m Wiring Installation Mutual Interference Prevention Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degr
38. use 1 or more F39 JCOB or F39 JDOIB double end connector cables to extend the length as required Connection example Emitter Cable is grey F39 JCDIB L JDOIB L Grey F39 JCDIA L JDDIA L Grey Cable with connectors on both ends Cable with connector on one end F39 JCOB JDOB F39 JCDA JDDOA Receiver Cable is black F39 JCOB D JDOB D Black F39 JCDOIA D JDOA D Black E Cable with Connectors on Both Ends Cable for Connection with G9SA 300 SC F39 JCOC sold separately Unit mm 39 5 dia 15 Body color Grey Body color Grey M12 Waterproof connector M12 Waterproof connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3mm Insulator diameter 1 15mm Set model name 1 For emitter For receiver L mm F39 JCR2C F39 JCR2C L Grey cable F39 JCR2C D Black cable 200 F39 JC1C F39 JC1C L F39 JC1C D 1000 F39 JC3C F39 JC3C L F39 JC3C D 3000 F39 JC7C F39 JC7C L F39 JC7C D 7000 F39 JC10C F39 JC10C L F39 JC10C D 10000 F39 JC15C F39 JC15C L F39 JC15C D 15000 1 Use only 1 set of F39 JCoC If the cable length is insufficient use F39 JCOIB for extension so that F39 JCDIC should be on the side of G9SA 300 SC F3SJ A 1 64 User s Manual Wiring Installation Internal wiring diagram F39 JCOIC L Internal wiring diagram F39 JCOIC D
39. 1 and 2 must not be used as safety output OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged m Operation Check While the Machine Is Stopped OThe test rod is not deformed Depending on the unit s model and settings of floating blanking function detection capability may vary Use a test rod with an appropriate diameter for inspection OThe sensor can detect a test rod wherever it is in the detection zone In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF state indicator turns ON When fixed blanking function is used you must ensure that all blanked zones in the detection zone are covered by construction and that there should be no zone that cannot detect the test rod in the detection zone To check detection move the test rod as shown in the diagram below OlWhen the external test function is used The OFF state indicator turns ON when the test input line is short circuited to 9 to 24V OWhen the external device monitoring function is used When the F3SJ is blocked and the external device monitoring input terminal is open it enters a lockout state OWhen the start interlock function is used After the F3SJ is turned ON the OFF state indicator remains turned ON even if the F3SJ is receiving light The reset switch input turns ON the ON state indicator OWhen the restart interlock function is used While the ON state indic
40. 2 Number of floating beams 4 Number of Allowable beams 1 O0 20 40 60 80 100 120 140 160 180 200 Interrupting object diameter mm F3SJ A User s Manual 73 What can be done by the setting tool Number of Floating Beams Number of Allowable Beams 1 Setting not possible 2 Only 1 3 1 2 4 1 2 3 e Floating Blanking Mode Floating blanking has the following 2 modes 1 Sequential Beam Mode 2 Non Sequential Beam Mode 1 Sequential Beam Mode If a size of an interrupting object is specified size or smaller safety output is not turned OFF But if interrupting object s enter more than one zone of detection zone safety output is turned OFF Under this mode floating blanking monitoring can be configured It cannot be if number of floating beams is 1 For minimum detection capability see Detection Capability For a size of an object which should not be detected see Floating Beam z Floating Blanking Function p 70 Detection Capability p 77 Floating Beam p 71 uonesiddy 0 peysnipy Buijes fogs F3SJ A User s Manual Setting Example F3SJ AODOOOP20 series If number of floating beams is 3 minimum detection capability is 65mm Figure 1 If number of floating beams is 3 and if diameter of an interrupting object is 40mm or smaller safety output is not turned OFF Figure 2 If monitoring function is enabled and number of allowable beams is 2 the F3SJ locks out if an
41. 25 0ms 100ms F3SJ A1856P 14 205 beams 25 0ms 100ms F3SJ A1865P 14 206 beams 25 0ms 100ms F3SJ A1874P14 207 beams 25 0ms 100ms F3SJ A1883P14 208 beams 25 0ms 100ms F3SJ A1892P14 209 beams 27 5ms 110ms F3SJ A1901P14 210 beams 27 5ms 110ms F3SJ A1910P14 211 beams 27 5ms 110ms F3SJ A1919P14 212 beams 27 5ms 110ms F3SJ A1928P14 213 beams 27 5ms 110ms F3SJ A1937P14 214 beams 27 5ms 110ms F3SJ A1946P14 215 beams 27 5ms 110ms F3SJ A1955P 14 216 beams 27 5ms 110ms F3SJ A1964P14 217 beams 27 5ms 110ms F3SJ A1973P14 218 beams 27 5ms 110ms F3SJ A1982P14 219 beams 27 5ms 110ms F3SJ A1991P14 220 beams 27 5ms 110ms F3SJ A2000P14 221 beams 27 5ms 110ms F3SJ A2009P 14 222 beams 27 5ms 110ms F3SJ A2018P14 223 beams 27 5ms 110ms F3SJ A2027P14 224 beams 27 5ms 110ms F3SJ A2036P 14 225 beams 27 5ms 110ms F3SJ A2045P 14 226 beams 27 5ms 110ms F3SJ A2054P 14 227 beams 27 5ms 110ms F3SJ A2063P 14 228 beams 27 5ms 110ms F3SJ A2072P14 229 beams 27 5ms 110ms F3SJ A2081P14 230 beams 27 5ms 110ms F3SJ A2090P 14 231 beams 27 5ms 110ms F3SJ A2099P 14 232 beams 27 5ms 110ms F3SJ A2108P
42. 3000 F39 JD7A F39 JD7A L F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 Internal wiring diagram F39 JDOIA L F39 JDOIA D Connected to power cable double ended connector cable and reduced wiring Emitter Receiver connector 1 White White Interlock selection input Safety output 2 2 Brown Brown 24V DC 24V DC 5 3 Black Black Test input Control output 1 4 Yellow Yellow Reset input Auxiliary output 1 5 Grey Grey Communication line Communication line 6 Pink Pink Communication line Communication line 7 Blue Blue OV OV Female 8 Red Red Auxiliary output 2 aana device Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey and pink The size and the number of wires of the single ended cable F39 JCOA are the same as those of F39 JDOA Green for pin 3 wiring color of the single ended cable F39 JCOA E F3SJ A User s Manual 1 61 Wiring Installation E Series Connection Cable for Close Contact F39 JJROIL 33 4 sold separately 33 4 Unit mm dia 6 F39 JJRO6L F39 JJRO6L L F39 JJR15L F39 JJR15L L F39 JJRO6L D F39 JJR15L D Unit mm 39 5 24 dia 15 Body color Black Connector M12 Waterproof connector socke
43. 4 eA warning zone is specified without including any of end beams figure 5 Note that a warning zone can be configured for all beams if series connected F3SJs have one or more normal beam Figure 3 Warning Zone Upper 6 beams Detection Zone C ale a eeoeemePQa0000 00000 0 Warning Zone Detection Zone Lower 4 beams A A f Ve al boocooooooooooo o of eH Upper Lower Upper Lower Figure 1 Figure 2 All beams are warning zone a D 000 oo e eo0o 0o HE Upper Lower C EE Upper Figure 4 0 O eo Detection Zone Warning Zone Detection Zone 9 A pS K o M le 7 All beams are o 2CH fo o0o0 0 e oo o d 00000 HE detection zone o o Upper Lower o Figure 5 All beams are o warning zone r fe Lower E Upper 1CH Lower Figure 3 F3SJ A User s Manual uonesiddy 0 peysnipy Buas foii ko 79 What can be done by the setting tool Setting Example Configuring a warning zone information for auxiliary output 1 Reverse Output None S i Jee er _ _ _ i Re e S gt Detection Zone _ _ _ ir ig m Warning Zone peemtentatentantententententententontententon m J J estat
44. 5 e7 DR 4 y 44 9 30 Unit mm 20 is 551 556 4 M5 ERII gt Y 2 H O 44 rit col lt x rior co Wiffeldia 6 5 i A H i 4 A Coa N Y N 20 vt i O k 19 9 l y diag 2 Material Stainless steel C 12 4 digit number of the model name protective height F3SJ A User s Manual Wiring Installation F3SN replacement correspondence table F3SN mounting holes can be used without modification When replacing F3SN OOOOOP14 with F3SJ AODOOOP14 F3SN Replacement F3SJ Replacement method Model name Protective height Model name Protective height using F39 LJ5 F3SN 010153P14 153 F3SN 00180P14 180 F3SJ A0245P14 245 Inward facing mounting F3SN 010189P14 189 F3SJ A0245P14 245 Inward facing mounting F3SN 010198P14 198 F3SJ A0245P14 245 Inward outward facing mounting F3SN 010207P14 207 F3SJ A0245P14 245 Inward outward facing mounting F3SN 010216P14 216 F3SJ A0245P 14 245 Outward facing mounting F3SN 010225P14 225 F3SJ A0245P 14 245 Outward facing mounting For lengths greater than the F3SN O0234P 14 2 Add 11 to the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with E the standard brackets inclu
45. 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safety related systems EN415 4 1997 Palletisers and depalletisers e EN692 1996 Mechanical presses e EN693 2001 Hydraulic presses EN999 1999 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body e EN1037 1995 Safety of machinery Preventation of unexpected start up U S Federal Regurations OSHA 29 CFR 1910 212 General requirements for all machines OSHA 29 CFR 1910 217 Mechanical power presses U S Standards e ANSI B11 1 2001 Mechanical power presses e ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 Power press brakes e ANSI B11 4 2003 Metal shears e ANSI B11 5 1988 R2002 Iron workers e ANSI B11 6 2001 Lathes e ANSI B11 7 1995 R2005 Cold headers and cold formers e ANSI B11 8 2001 Drilling milling and boring machines e ANSI B11 9 1975 R2005 Grinding machines e ANSI B11 10 2003 Metal sawing machines e ANSI B11 11 2001 Gear cutting machines e ANSI B11 12 2005 Roll forming and roll bending machines spuepuejs poyejoy Lieideud F3SJ A 208 User s Manual Appendix e ANSI B11 13 1992 R1998 Single and multiple spindle automatic bar and chucking machines e ANSI B1
46. 81 for details Selecting muting mode for the PC tool for F3SJ only Selecting muting range Teaching muting beams Specifying muting beams manually Setting muting time limit Enabling Interlock Function Muting Function p 81 Interlock Function p 100 E F3SJ s Indicators eMuting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 Muting input 1 and 2 indicators blink while muting overriding Receiver s muting error indicator turns ON when a muting error occurs w zs s Bunny g 9dey9 Wiring Diagrams p 40 e Where to attach the included labels F39 CN6 key cap for muting includes internal indicator label 1 When muting system is used affix the label 1 in a location so that the arrows are aligned with the portion of the internal indicator indicated by the shaded zones Emitter Receiver F3SJ A User s Manual 37 System Configuration and Functions Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details of setting change see Muting in Chapter 3 A Muting Function p 81 E Start Conditions If both of the following 2 conditions are present for the F3SJ muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safe
47. A1 and B1 are turned OFF but A2 and B2 are ON so the muting function is still working Safety outputs 1 and 2 are turned ON 4 The muting function is released Hazardous zone A1 F3SJ B2 Workpiece B1 A2 Muting sensor A2 is turned OFF and the muting function is released and the safety function of the F3SJ is working E Installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 lt L Formula 3 D3 lt L Formula 4 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting function enabled is VxTimin lt d2 lt VxT1max Formula 5 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s F3SJ A User s Manual wia sXhs Buln Tisideuo 47 w zs s Buln Tieideuo 48 System Configuration and Functions Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time limit value maximum ne Muting function p 91 To enable the muting function D2 D3 and d2 must satisfy formulas 3 4 and 5 respectively This distance must prevent the muting function from being enabled by a person passing through the mu
48. Console PC Tool For F3SJ Override Function Enabled Enable disable v Override Time Limit 60s 1s to 600s by 1s v v If override function is enabled we recommend either output mode of external indicator output 1 2 or auxiliary output i 1 should be configured as shown below Override information Muting override information CHECK Setting Zone Adjacent Conditions If any two functions of muting fixed blanking floating blanking or warning zone functions are used at the same time the setting zones have limitations This section describes the limitations for following points 1 Zone adjacent condition If zones for multiple functions are configured adjacently 2 Zone overlap condition If zones for multiple functions are configured as overlapped F3SJ A User s Manual 1 Zone Adjacent Condition A condition to configure setting zones as adjacent beams Except for some conditions setting zones for these 4 functions can be configured adjacently by the PC tool for F3SJ What can be done by the setting tool The setting console cannot combine other functions than muting and fixed blanking functions Zone Adjacent Condition configured by PC tool for F3SJ fo E a Muting Function v v v Fixed Blanking Function v 2 1 v Floating Blanking Function v 4 v Warning Zone Function v v v v Setup available x Setting not possible 1 When following conditions are satisf
49. Emission 5m Double Ended Cable F39 JD5B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0510BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD1003BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD1007BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD1010BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 10m Single Ended Cable F39 JD10A D Note Also available is a combination of cables for an emitter and a receiver with other lengths than the above Series connection cable for close contact 2 cables per set for emitter and receiver Appendix Appearance Model name Cable length Specifications F39 JJRO6L 0 06m Cap 10 pin Cap 10 pin F39 JJR15L 0 15m Series connection cable for extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JJR3W 0 3m Cap 10 pin M12 connector 8 pin Universal indicator cable Appearance Model name Cable length Specifications F39 JJ3N 3m Cap 10 pin 2 wires External indicator set Appearance Model name Color Specifications F39 A01PR PAC Red Cap 10 pin M12 connector 8 pin Mounting brackets included Cable length 0 1m w F39 A01PG PAC Green
50. F39 A01PY PAC Yellow Setting Console Appearance Model name Note F39 MC21 Branch connector connector cap dedicated cable and dedicated cable with plug are provided F3SJ A User s Manual Ajayeredag pjos s oss 2oy Lieideua 197 Ajayeredag pjos s oss soy Lieideug 198 Appendix PC tool for F3SJ Appearance Model name Note F39 GWUM CD ROM SD Manager branch connector connector cap dedicated cable and dedicated cable with plug are provided Key cap for muting Appearance Model name Note F39 CN6 Case color Orange Can be used for emitter and receiver Model name Output Note F3SP B1P Relay 3a 1b contact F39 JCOB cable with connectors on both ends is required F3SJ with PNP output can be connected Cannot be used as a muting system Control unit Appearance Model name Output Note F3SX N OOOO Relay 2a 1b contact Connector connection is possible by using expandable an F39 JCOB cable with connectors on both ends and an F39 JCOT branch connector for safety light curtains Connection is possible only with an F39 JCDA cable with connector on one end A door switch two hand control switch F3SX E OO00 Solid state output single beam or relay unit can be added to F3SJ A User s Manual DC solid state safety output X 2 Auxiliary output X 3 the F3SX F3SJ with PNP out
51. Installation Example 2 of Standard Muting Mode using 4 muting sensors This installation example uses 4 through beam type photoelectric sensors as muting sensors The use of 4 muting sensors is useful when the length of the workpieces L is constant or longer 1 Before a workpiece passes through Hazardous zone A1 F3SJ B2 Workpiece ES L B1 A2 al gt a D2 D3 d2 Maximum distance required for the muting sensor to keep the muting function enabled D2 D3 Minimum distances required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 Workpiece H es B1 A2 When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of F3SJ is disabled F3SJ A User s Manual System Configuration and Functions 3 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 d 4 Workpiece H gt B1 A2 Muting sensors
52. Mode Sequential Sequential Beam Mode j Beam Mode Non Sequential Beam Mode Number of Floating Beams 1 1 4 v v Number of Allowable Beams 0 0 3 v v Floating Blanking Monitoring Function 2 Lockout Lockout Monitoring _ p Disabled 1 If this function is enabled and if either beam of F3SJ s ends is configured as a floating blanking zone it is excluded from floating blanking zone In figure 11 for example bottom and top beams setting of blanking zone is ignored and a zone from the 2nd to 15th beams is set as a floating blanking zone 2 Monitoring is disabled for non sequential beam mode 3 To connect the setting console and F3SJ for which followings are configured you must execute the setting recovery on connection to recover factory shipment setting Blanking zone is partially set Floating blanking monitoring function is being disabled 4 In case of PC tool for F3SJ other zone must be specified than outermost beams e Detection Capability Detection capability of F3SJ can differ based on number of floating beams as shown below Minimum detection capability and number of beams for which safety output should be turned OFF Medal Number of Floating Beams and Detection Capability Not specified Setting 1 Setting 2 Setting 3 Setting 4 F3SJ ADOOOP14 series 14mm 23 mm 32 mm 41 mm 50 mm F3SJ ADOOOP20 series 20 mm 35 mm 50 mm 65 mm 80 mm F3SJ ADOOOP25 series 25 mm 45 mm 65 mm 85 mm 105 mm F3SJ A
53. OCked Blocked T1 T1 ee i ON gt Bg i Lockout afety outpu OFF External device ON monitoring input OFF T1 Allowable delay time F3SJ A 1 02 User s Manual What can be done by the setting tool Operating Range Change Operating Range Change Function E Overview Can set F3SJ s operating range shorter E Example eTo set shorter operating range for F3SJ to prevent other photoelectric sensor to be affected eTo set shorter operating range for short installation distance to prevent mutual interference E Functional Description e Operating Range Setting for operating range can be selected from 0 5m 1m 2m 3m 5m and MAX 7m or 9m Best operating range can be configured for installation distance MAX indicates rated operating range Rated Operating Range F3SJ ADOOOPxx f 0000 lt 1649 9m F3SJ ADOOOPxx f 0000 1655 7m Y Setting shorter operating range for F3SJ can reduce emission light intensity thus influence on other photoelectric sensor At the same time F3SJ s threshold value is improved reducing influence from other photoelectric sensor lt CHECK E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Operating Range MAX 0 5m 1m 2m 3m 5m and v Change Function MAX 7m or 9m wl In case of series connection it must be configured for each F3SJ A 2 Auxiliary Out
54. Operation Mode Select output detail from auxiliary output e Reverse Output Mode Reverses auxiliary output logic e Lighting Up Pattern Configures lighting up blinking pattern when connecting an indicator to auxiliary output e Auxiliary Output Diagnosis Function Enabling auxiliary output diagnosis allows breakage 1 and short circuit detection 2 of auxiliary output 1 Use incandescent lamp if you want to use an indicator connected to auxiliary output 1 and enable the diagnosis function Breakage detection When there is breakage of auxiliary output 1 F3SJ is transitioned to lockout 2 Short circuit detection When there is short circuit of auxiliary output 1 F3SJ is transitioned to lockout sl If output operation mode and reverse output mode are used for other than initial setting do not short circuit by i A auxiliary output and external device monitoring input When external device monitoring function is not used disable die the external device monitoring function External Device Monitoring Function p 102 For auxiliary output 1 and 2 load current must be 300mA or less and 50mA or less respectively F3SJ A User s Manual Buiyes jndyno ndu 10 291pu gieideyo 95 Buiyes jndyno ndu 10 291pu gieideys 96 What can be done by the setting tool E Setting Change e Auxiliary Output 1 Configure in a bulk in case of a series connection to be written into the primary sensor only
55. Retro reflective photoelectric sensor E3Z R81 e 1 1 1 Two wire type sensor cannot be used 1 1 KM1 KM2 N C contact l l Green for the single ended cable F39 JCOA 1 14 ie PLC input i H 1 1 i 1 TE i i 1 PLC output i i i i T T T T Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Wiring When External Device Monitoring Function Is Not Required p 41 sing the setting tool enables the use of start interlock and restart interlock y Z Interlock Function p 100 F3SJ A 170 User s Manual Input Output Circuit and Applications Connecting 4 Muting Sensors e Attaching a key cap for muting F39 CN6 enables the muting function to be used A Attaching the key cap for muting F39 CN6 p 36 Muting lamp external indicator Auto reset mode Using external device monitoring function Emitter Receiver S1 External test switch connect to OV if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system A1 B1 A2 B2 Muting sensor Retro reflective photoelectric sensor E3Z R81 Two wire type sensor cannot be used
56. Setting Available Setup Item Setting Console PC Tool For F3SJ E Start Interlock Disabled Enable disable v v o Restart Interlock Disabled Enable disable v v wo 5 Interlock state can be provided to auxiliary output or external indicator output 3 CHECK LE Auxiliary Output Non Safety Output p 95 3 External Indicator Output Non Safety Output p 99 3 S go Start interlock Enabled Start interlock Disabled o S ON ON p fa Power supply Gee Power supply Gee n fp F3SJ Unblocked F3SJ Unblocked Unblocked Blocked Blocked Unblocked Blocked Blocked g I 250ms or longer 1 1 Reset input ON Reset input ON esetinput Ger eset inpu OFF l I l I ON ON Safety output OFF Safety output OFF Sensor status Sensor status Interlock state Normal operation Normal operation Restart interlock Enabled Restart interlock Disabled F3SJ Unblocked F3SJ Unblocked Unblocked Blocked Blocked Unb iocked Blocked Blocked E l l 250ms or longer 1 I I Resetinput ON Reset input ON I esetinput Ger esetinput Ger l l I l ON l ON L l Safety output OFF Safety output OFF Normal operation Interlock state Normal operation 1 For a muting system 450ms or more Sensor status Sensor status Normal operation 101 F3SJ A User s Manual What can be done by the setting tool External Device Monitoring Function E Overview Settings for external device monito
57. Take distance from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Attach interference prevention filter provided for E3Z series as accessories e Attach a slit to reduce light intensity provided for E3Z series as accessories e Lower the sensitivity e Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece 2 Interference to a muting sensor from F3SJ e Configure an operating range of F3SJ by the setting tool e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Arrange sensors in alternation e Lower the sensitivity 3 Interference from a muting sensor to F3SJ e Use a red LED type sensor such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Arrange sensors in alternation e Attach a slit to reduce light intensity provided for E3Z series as accessories wia sXhs Buln Tisideuo Mutual interference between a muting sensor and F3SJ in 2 and 3 above can be prevented by configuring D satisfying a formula shown below
58. The OFF state indicator blinks when one or more beams are blocked The ON state indicator blinks when no beams are blocked The power indicator blinks Lockout state does not occur except by model error communication error setting value error and internal circuit failure Aiesso 5 Lieideua Manual reset Setting status by which the safety outputs is turned ON from the interlock state by applying a reset input while the F3SJ is receiving light Master password Password to initialize to 0000 the log in password for administrator level Muting Function that temporarily disables the safety function of the F3SJ keeping the safety output ON even if beams are being blocked Muting end wait time This is the OFF delay time from when the F3SJ is incident until the muting state is cancelled Muting error Occurs when muting input is not applied in the correct order As long as the F3SJ is not interrupted safety output does not turn OFF and normal operation continues Muting input time limit value maximum value This is the maximum value of the time difference for the inputs of muting input 1 and 2 It is set as 3s Muting input time limit value minimum value This is the minimum value of the time difference for the inputs of muting input 1 and 2 It is set as 0 03s Muting input time with allowable waveform cracks The maximum value of the time of the waveform cracks permitted by muti
59. When connected to F3SP B1P Condition Single 2 connected 3 connected 4 connected Incandescent display lamps are 40m 30m 25m 20m used by external indicator output 2 Incandescent display lamps are 60m 45m 30m 20m used by external indicator output 1 and or used by auxiliary output 1 Incandescent display lamps are 100m 60m 45m 30m not used Extension of the cable must be within a specified length If it isn t safety function may not O work properly resulting in danger F3SJ A User s Manual Overview and Specifications Compatibility with former version Shown below is a table of compatibility of this version Ver 2 with former one Ver 1 Compatibility Combination of Ver 1 emitter receiver and Ver 2 receiver emitter Available but the system operates as a system of Ver 1 sensors Series connection of heterogeneous combination of Ver 1 and Available but the system operates as a system of Ver 1 sensors Ver 2 sensors Product upgrade from Ver 1 to Ver 2 Upgrade is unavailable To use Ver 1 and Ver 2 0 or Ver 2 1 sensors in combination setting of Ver 1 F3SJ must be changed For a rental console dedicated to setting change contact Omron s sales representative You can check a label on your F3SJ for its version as shown below Version can be identified by label background color Ver 1 White Ver 2 Yellow Location of the label describing the F
60. Zone Setting Use this setting to set the beams to use as designated beams With an interrupting object in the appropriate position it is possible to perform teaching and designate beams manually e Designated Beam Incidence State Specifies output status of a designated beam whether it is receiving light or interrupted ON when interrupted Output turns ON if one or more beams are interrupted ON when receiving Output turns ON if one or more beams are receiving light F3SJ A User s Manual Buiyes jndyno ndu 10 291pu gieideyo 97 What can be done by the setting tool E Setting Change Configure for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Designated Beam Zone Setting 0 Any beam v Designated Beam Incidence ON when ON when Interrupted On 7 p State Interrupted when receiving 5 1 If you need output of designated beam s incidence interruption status set output mode of auxiliary output or external A indicator output to designated beam information lt BECK A Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 Combination of reverse output mode of external indicator output or auxiliary output enables setting of designated beam output as shown below Designated B Saa ean Reverse Output Mode Disabled Reverse Output Mode Enabled Incidence State O
61. a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting inputs You must install F3SJ muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone Install the switch that activates the override and that uses hold to run device such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Install the sensor system so that it is not affected by the reflective surface of the F3SJ When using more than 1 set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the F3SJ is securely mounted and its cables and connectors are properly secured Make sure that foreign material such as water oil or dust does not enter the F3SJ or the connector while the cap is removed Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle Reflector Reflector
62. aa ae e D D AED O ID D AD DED ED EAD EED E E ED E AD EA AED E DEE D D S E D Rotation of a robot arm sets the muting input 1 from OFF to ON Safety function of F3SJ is enabled F3SJ EA Guard fence poeseoseoeosorod H gt oocsococcesenoeeosors220220020052000200 U During muting Limit switch1 N O Contact Limit switch 2 N C Contact 2 24V ON To muting input 1 Input time difference between muting inputs 1 and 2 must be T1max or less ON gt OFF To muting input 2 initial setting is 3s qe Ue Sees Demme Sas oe See pee Ses Pees ou SoU When the muting input 1 turns from OFF to ON and when the muting input 2 is turned from ON to OFF within T1max s before or after the muting input 1 s turning ON safety function of F3SJ is disabled Safety output is kept ON even if F3SJ is blocked E F3SJ A User s Manual 8 What can be done by the setting tool Time t1 s for F3SJ to enter muting state is within a range shown below t1 lt T1max Equation 5 T1max s Muting input time limit value maximum tt The PC tool for F3SJ can change Timax IS CHECK Timing Chart T3 0 1s max gt Muting input 1 ON Limit switch1 OFF Muting input 2 ON Limit switch2 OFF T2 max 0 15s max 1 gt e Muting state Enabled Disabled l l Blinking l Muting lamp J t OFF F3SJ Unblocked Unblocked Blocked Blocked M ON OFF
63. auxiliary output 1 to safety output information and enable reverse output mode factory shipment setting A p 95 Buooys jqnos Lieideuo Emitter s and receiver s are reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc Check connectors positions 189 F3SJ A User s Manual Buljooyseajqnoiy Lieideuo 190 Appendix F3SJ A User s Manual on Safety output line and 24V OV or other input output line are short circuited at power on Emitter Receiver Error code Error Description Cause Solution 5B Failure of interlock The interlock selection input line is Check wiring of interlock selection C i i c selection input line broken or short circuited input line 5E Interlock wiring The reset input line and interlock Check that wiring has been made B i D B error selection input line are not for auto reset or manual reset a properly wired p 27 p 28 a E A KA Connection positions are reversed Correct connection positions and for emitter s and receiver s directions of all F3SJs Connection direction is upside I p 124 down for emitter s Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc A contact
64. details of the error mode see Chapter 7 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON Blinking Blinks during maintenance status 4 Interlock indicator INTLK ON Turns ON when F3S is in interlock state Blinking Blinks when in lockout 5 Muting input 1 indicator MUTE1 ON Turns ON when an input is given to muting input 1 Blinking Blinks during muting override 6 Muting input 2 indicator MUTE2 ON Turns ON when an input is given to muting input 2 Blinking Blinks during muting override 7 OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks at following states Lockout state One or more beams are blocked during the maintenance status 8 ON state indicator ON ON Turns ON when safety outputs are ON Blinking Blinks when no beams are blocked during the maintenance status 9 Muting error indicator MUTING ON Turns ON when a muting error occurs ERROR 10 Blanking Test indicator BLANKING ON Turns ON when the blanking function is enabled TEST Blinking Blinks when external test is being performed For an explanation of terminology such as function names refer to the glossary Ww Glossary p 204 F3SJ A 12 User s Manual Display Patterns of the Incident Light Level Indicator i ON Bo oF Overview and Specifications incident light level indicator E T T T E E
65. exit only muting F3SJ s safety function is disabled for a exit only muting delay time T5 F3SJ A 84 User s Manual What can be done by the setting tool 4 Muting sensor B1 is turned OFF Hazardous zone A1B1 F3SJ HH A1 Muting sensor to be connected y to muting input 1 Workpiece V B1 Muting sensor to be connected to muting input 2 d1 gt a 82 A workpiece finished passing the muting sensor B1 and the sensor is turned OFF F3SJ disables its safety function if it is within a exit only muting delay time 5 A workpiece passed F3SJ s detection zone Hazardous zone A1 B1 F3SJ A A1 Muting sensor to be connected to muting input 1 Workpiece V_ B1 Muting sensor to be connected to muting input 2 v sl fee _ d4q d2 gt A workpiece passed F3SJ s detection zone When muting end waiting time T4 0 1s passed after F3SJ received light muting state is released uonesiddy 0 peysnipy Buas fogs e Installation Distance Distances between muting sensors A1 B1 and F3SJ must be configured based on speed of a workpiece Distance d1 between muting sensors A1 and B1 must satisfy Equations 1 and 2 Distance d2 between muting sensor A1 and F3SJ must satisfy Equations 3 and 4 Time t1 s to turn muting sensors A1 and B1 in this order is t1 d1 V
66. external indicator output Note that the power on time information must be assigned to an output mode In the initial settings it is assigned to auxiliary output 2 2 Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 F3SJ A 1 06 User s Manual What can be done by the setting tool e Accumulated power on time This value represents the cumulative power on time from the time that the power was first supplied until the present It is not possible to reset this value using the power on time reset function e Power on time reset This function can reset the power on time of the F3SJ to 0 In the case of series connection the power on time can be reset for each F3SJ CH E Monitor Items Configure or display for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Power on time Read out only v v Power on time threshold value 30 000 hours Setting Console v v 100 to 999 900 hours by 100 hours PC Tool for F3SJ 100 to 1 000 000 hours by 100 hours Accumulated power on time Read out only v v Power on time reset Reset v v uOoHeWJOJU BUeUS UIeE Y greideyo F3SJ A User s Manual 107 uonewoyzuj sOUeUD UIeE Y geideyo 108 What can be done by the setting tool Load Switching Frequency E Overview This value represents load switching frequency connected to F3SuJ
67. failure due to the loose After cleaning the inside of the connector the intrusion of liquid connector if any foreign material oil etc into the connector or the is attached tighten the connector attachment of a foreign material more closely has occurred 5D Muting wiring The reset input line is not properly Wire the reset input line properly c D c error wired when muting enabling I p 40 a keycap is attached B B A D A Ta 60 61 62 Safety output Safety output lines are short Wire the output lines properly C i C 63 64 65 error 1 circuited to each other at power Check the control output is in contact with other lines at the device or the connection Temporary power supply voltage reduction in motion Check for temporary power supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Appendix Buljooysejqnoi Lieideuo Emitter Receiver Error code Error Description Cause Solution Effect of noise is excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange t
68. intermediate mounting brackets for side mounting When performing side mounting first attach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lightly attach intermediate mounting bracket 4 to the bracket that was lightly attached to the case in step 2 above using the included mounting screws M4x25 Bununop pieideuo Intermediate mounting bracket for side mounting Intermediate mounting bracket 1 Intermediate ar mounting bracket 4 S Mounting screw Mounting screw M4x25 M5x10 F3SJ A 156 User s Manual Wiring Installation 5 Fasten to equipment Attach top bottom mounting bracket 1 to the equipment wall surface etc If you are using an intermediate mounting bracket for side mounting also attach the side mounting intermediate bracket to the equipment wall surface etc After the F3SJ is mounted securely tighten the mounting screws M3x10 that were lightly tightened in step 2 above Backside mounting Bununop piaideuo 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incident light level indicator are turned ON After each screw is securely tightened after beam adjustment make sure that the 5 lamps of the incident light level indicator are turned ON Tighten securel CHECK Mounting i
69. muting system Q Muting Input 2 Linked to muting input 2 for a muting system a Safety Output 1 1 Linked to safety output 1 a Safety Output 2 1 Linked to safety output 2 Auxiliary Output 1 Linked to auxiliary output 1 Auxiliary Output 2 Linked to auxiliary output 2 External Indicator Emitter Linked to external indicator output 1 External Indicator Receiver Linked to external indicator output 2 Incident Light Level Indicator Indicates light intensity level indicator Interlock state Displayed when in interlock Source Voltage Indicates supplied source voltage Muting state ON when muting Muting error state ON when there is a muting error Override state ON when in override Blanking beam incidence state ON when blanking beam is incident Light level diagnosis information When F3SJ is ON and the incident light level is 130 or less of the ON threshold value for 10 seconds or more When the F3SJ is in maintenance status the actual safety output does not turn ON even when the output status of the safety output is ON F3SJ A User s Manual 105 What can be done by the setting tool Maintenance Information Error History E Overview Details of errors that occurred in the past are displayed E Functional Description The PC tool for F3SJ can display the past 20 error codes and the setting console can display the past 10 error codes The PC setting tool for F3SJ can record error codes as well as F3SJ s internal temperature w
70. of the equipment Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s To prevent personnel approach to dangerous part of the machine through an zone disabled by the fixed blanking function you must install a protective structure to cover the whole disabled zone Failure to do so may cause failure of human body detection resulting in a serious injury You must ensure that a test rod is detected for all detection zones except where fixed or floating blanking function is used Failure to do so may cause failure of human body detection resulting in a serious injury Detection capab
71. the interrupting object is removed F3SJ will not turn OFF the output or enter lockout This function is for PC tool for F3SJ only uonesiddy 0 peysnipy Buijes fogs For F3SJ AODOOOP14 with an interrupting object of diameter 20mm following combinations are available Number of floating beams is 3 monitoring disabled Number of floating beams is 3 monitoring enabled number of allowable beams is 2 Number of floating beams is 4 monitoring enabled number of allowable beams is 3 If number of floating beams is 3 and monitoring enabled number of allowable beams is 2 is set the sensor turns safety output OFF when 22mm or longer zone is interrupted and locks out when under 14mm is interrupted If blanking monitoring function is set to lockout Valid Range for number of Floating Beams if blanking monitoring is enabled F3SJ ADOOOP14 series Available range for floating O Available range for setting Number of floating beams 3 Number of Allowable beams 2 14 22 Number of floating beams 4 Number of Allowable beams 3 14 31 Number of floating beams 4 Number of Allowable beams 2 23 31 0 10 20 30 40 Interrupting object diameter mm F3SJ A User s Manual What can be done by the setting tool F3SJ ADOOOP20 series Available range for floating O Available range for setting Number of floating beams 3 Number of Allowable beams 2 Number of floating beams 4 Num
72. the primary and secondary circuits e Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer e Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to p 160 for details e Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger o gt F3SJ A User s Manual vii Other To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly may result in explosion Perform daily and 6 month inspections for the F3SJ Otherwise the system may fail to work properly resulting in serious injury Do not use the F3SJ
73. to comply with IEC 61496 1 and UL 508 the DC power supply unit must sat isfy all of the following conditions Must be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to remarks Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 e As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2A max 24VDC power supply Recommended power supply OMRON S82K 15 W 30 W 50 W 90
74. zones where it should be detected after setting the fixed blanking function Failure to do so may result in serious CD injury E Example A belt conveyor must be ignored which always sits in a detection zone uonesiddy 0 peysnipy Buimas fogs E Functional Description e Fixed Blanking Function A function that disables a part of F3SJ s detection zone Safety output will be kept ON status even if an object exists in the disabled zone For beams with fixed blanking designation one zone is set for beams in concatenation and up to 5 zones can be set as fixed blanking zones e Fixed Blanking Zone Setting An zone for fixed blanking zone must be configured It is possible to perform teaching and set the designated beams manually with the interrupting object placed in the appropriate position In this example shown below the 5th and 10th beams are set as bottom and top beams respectively Upper Upper 10th beam Fixed blanking zone 5th beam Lower Lower Y Upper Beams Indicate beams on F3SJ s terminal Lower Beams Indicate beams on F3SJ s power supply end eae Only one zone can be configured as a fixed blanking zone by the setting console Up to 5 zones can be configured as fixed blanking zones by the PC tool for F3SJ To reconfigure F3SJ for which multiple zones have been already configured by the PC tool for F3SJ setting recovery to factory shipment setting must be executed before the reconfiguration To configure multi
75. 0 0ms 80ms F3SJ A1199P14 F3SJ A1985P20 132 beams 20 0ms 80ms F3SJ A1208P14 F3SJ A2000P20 133 beams 20 0ms 80ms F3SJ A1217P14 F3SJ A2015P20 134 beams 20 0ms 80ms F3SJ A1226P14 F3SJ A2030P20 135 beams 20 0ms 80ms F3SJ A1235P14 F3SJ A2045P20 136 beams 20 0ms 80ms F3SJ A1244P14 F3SJ A2060P20 137 beams 20 0ms 80ms F3SJ A1253P14 F3SJ A2075P20 138 beams 20 0ms 80ms F3SJ A1262P14 F3SJ A2090P20 139 beams 20 0ms 80ms F3SJ A1271P14 F3SJ A2105P20 140 beams 20 0ms 80ms F3SJ A1280P14 F3SJ A2120P20 141 beams 20 0ms 80ms F3SJ A1289P14 F3SJ A2135P20 142 beams 20 0ms 80ms F3SJ A1298P14 F3SJ A2150P20 143 beams 20 0ms 80ms 19 F3SJ A User s Manual s6uljey Lieideuo 20 Overview and Specifications F3SJ A F3SJ A F3SJ A F3SJ A F3SJ A Number of Response Beaded OOOOP14 OOOOP20 OOOOP25 OOOOP30 OOOOP55 beams ON to OFF OFF to ON F3SJ A1307P14 F3SJ A2165P20 144 beams 20 0ms 80ms F3SJ A1316P14 F3SJ A2180P20 145 beams 22 5ms 90ms F3SJ A1325P14 F3SJ A2195P20 146 beams 22 5ms 90ms F3SJ A1334P14 F3SJ A2210P20 147 beams 22 5ms 90ms F3SJ A1343P14 F3SJ A2225P20 148 beams 2
76. 0600 to 1130 1136 to 1658 1660 to 2180 2195 to 2500 Bl wy N Side mounting intermediate brackets x 2 These brackets are used only for side mounting Intermediate brackets 2 x 2 Intermediate brackets 3 x 2 Intermediate brackets 4 x 2 Mounting screws M5x10 x 4 E x B Mounting screws M3x10 x 2 K The quantities shown here are the number of parts Mounting screws M4x25 x 4 included in1 intermediate mounting bracket set Material Stainless steel intermediate mounting bracket Zinc die cast Intermediate mounting brackets 1 to 4 Iron mounting screws t7 To use other mounting bracket or bolt than those for F3SJ you must confirm that their sizes should match F3SJ A Especially when you do not use top bottom mounting brackets 2 you may need screws with appropriate length because the standard mounting screws M5 x 20 may be too long Intermediate brackets 1 x 2 CHECK If the protective height is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met F3SJ A 154 User s Manual Wiring Installation Mounting Procedure 1 Attach the top bottom mounting brackets Place top bottom mounting bracket 2 in the screw hole at the top bottom of the F3SJ and fasten it using the included screw M5x20 Insert the bracke
77. 0P25 F3SJ A0970P30 F3SJ A1920P55 39 beams 12ms 48ms F3SJ A0371P14 F3SJ A0605P20 F3SJ A0800P25 F3SJ A0995P30 F3SJ A1970P55 40 beams 12ms 48ms F3SJ A0380P14 F3SJ A0620P20 F3SJ A0820P25 F3SJ A1020P30 F3SJ A2020P55 41 beams 12ms 48ms F3SJ A0389P 14 F3SJ A0635P20 F3SJ A0840P25 F3SJ A1045P30 F3SJ A2070P55 42 beams 12ms 48ms F3SJ A0398P 14 F3SJ A0650P20 F3SJ A0860P25 F3SJ A1070P30 F3SJ A2120P55 43 beams 13ms 52ms F3SJ A0407P14 F3SJ A0665P20 F3SJ A0880P25 F3SJ A1095P30 F3SJ A2170P55 44 beams 13ms 52ms F3SJ A0416P14 F3SJ A0680P20 F3SJ A0900P25 F3SJ A1120P30 F3SJ A2220P55 45 beams 13ms 52ms F3SJ A0425P 14 F3SJ A0695P20 F3SJ A0920P25 F3SJ A1145P30 F3SJ A2270P55 46 beams 13ms 52ms F3SJ A0434P14 F3SJ A0710P20 F3SJ A0940P25 F3SJ A1170P30 F3SJ A2320P55 47 beams 13ms 52ms F3SJ A0443P14 F3SJ A0725P20 F3SJ A0960P25 F3SJ A1195P30 F3SJ A2370P55 48 beams 13ms 52ms F3SJ A0452P 14 F3SJ A0740P20 F3SJ A0980P25 F3SJ A1220P30 F3SJ A2420P55 49 beams 13ms 52ms F3SJ A User s Manual suey teideua 17 suey p 31deyo 18 Overview and Specifications
78. 1 14 1996 Coil slitting machines systems ANSI B11 15 2001 Pipe tube and shape bending machines ANSI B11 16 2003 Metal powder compacting presses e ANSI B11 17 2004 Horizontal hydraulic extrusion presses e ANSI B11 18 1997 Machines and machinery systems for processing strip sheet or plate from coiled configuration e ANSI B11 19 2003 Performance criteria for the design construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards e ANSI RIA 15 06 1999 Industrial robots amp robot systems safety requirements e UL1998 1998 Safety related software e UL508 1999 Industrial control equipment e UL61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests e UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices Canadian Standards e CAN CSA C22 2 No 14 05 Industrial control equipment e CAN CSA C22 2 No 08 M1986 R2003 Electronics integrated safety functions e CSA 2142 02 Code for power press operation Health safety and guarding requirements e CSA 2432 04 Safeguarding of machinery e CCSA 2434 03 Industrial robots and robot systems General safety requirements SEMI Standards e SEMI S2 0703 Environmental health and safety guideline for semiconductor manufacturing equipment JIS Standards e JIS B 9704 1 2006 Safety of machinery Electro sensitive protective equipmen
79. 1 TD r 1 j oO i o P i 2 m m 5 i i 3 O a i 1 o 1 19 9 N N Si B a i ii amasi lo d Y 20 ite it o Material Stainless steel Dimensions A to C C 23 B C 10 4 digit number of the model name protective height F3SJ A 1 38 User s Manual Wiring Installation Outward facing mounting Use standard F39 LJ5 brackets O gt is 44 9 30 p Unit mm A 2 55 20 558 Tk 4 M5 5 oO i i y i an et 5 i i N O a tor e o o gt H 2 44 L D H oO 1 OE GAE fl o 1 5 1 M lt 1 tot a 2 a S l i a o ijlo dia 6 5 i HH D Hei j e a TAY 20 19 9 bi re dia g Material Stainless steel Dimensions A to C C 65 B C 34 4 digit number of the model name protective height F3SJ A User s Manual 1 39 suolsuewig ieidey 140 Wiring Installation C Protective height Dimensions A to C C 44 Inward outward facing mounting Use standard brackets F39 LJ5 JOR
80. 14 233 beams 27 5ms 110ms F3SJ A2117P14 234 beams 27 5ms 110ms F3SJ A User s Manual suey p 31deyo 21 Overview and Specifications For series connections use the calculations below When 2 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 1 ms Response time OFF to ON Response time ON to OFF x 4 ms When 3 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 2 Response time of 3rd unit 5 ms Response time OFF to ON Response time ON to OFF x 5 ms sBuney teideua When 4 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 Response time of secondary sensor 2 Response time of secondary sensor 3 8 ms Response time OFF to ON Response time ON to OFF x 5 ms CE Designation of F3SJ in series connection p 122 Power Cable Length Extension of power cable must be the length shown below or shorter In case F3SJ is directly connected to external power supply or connected to G9SA 300 SC Condition Single 2 connected 3 connected 4 connected Incandescent display lamps are 45m 40m 30m 20m used by auxiliary output and or external indicator output Incandescent display lamps are 100m 60m 45m 30m not used
81. 2 Wiring when external device monitoring function is used p 27 Wiring when external device monitoring function is not used p 28 E Timing Chart The F3SJ reads out a device monitoring input value 0 5s or later after the power of the F3SJ is turned ON If the status of the safety outputs is changed back to the original status within the allowable delay time the F3SJ will not enter the lockout state Unblocked Unblocked Blocked Blocked Lockout Safety output N OFF T1 0 3s T1 0 3s lt External device ON l monitoring input OFF T1 Allowable delay time can be changed by the setting tool 0 1 to 2 5s E Setting Change by the Setting Tool Following functions can be configured by the setting tool External Device Monitoring Function p 102 Disabling external device monitoring function Changing allowable delay time 0 1 to 2 5s E Operation of the F3SJ s Internal Indicators When External Device Monitoring Function is Performed When an input is applied to the external device monitoring input the external device monitoring indicator turns ON F3SJ A User s Manual System Configuration and Functions Muting System The muting function temporarily disables the safety function of the F3SJ keeping the safety outputs ON even if beams are blocked This makes it possible to install safety light curtains for AGV passage enabling both safety and productivity When muting the muting indicato
82. 2 5ms 90ms F3SJ A1352P14 F3SJ A2240P20 149 beams 22 5ms 90ms F3SJ A1361P14 F3SJ A2255P20 150 beams 22 5ms 90ms F3SJ A1370P14 F3SJ A2270P20 151 beams 22 5ms 90ms F3SJ A1379P14 F3SJ A2285P20 152 beams 22 5ms 90ms F3SJ A1388P14 F3SJ A2300P20 153 beams 22 5ms 90ms F3SJ A1397P14 F3SJ A2315P20 154 beams 22 5ms 90ms F3SJ A1406P14 F3SJ A2330P20 155 beams 22 5ms 90ms F3SJ A1415P14 F3SJ A2345P20 156 beams 22 5ms 90ms F3SJ A1424P14 F3SJ A2360P20 157 beams 22 5ms 90ms F3SJ A1433P14 F3SJ A2375P20 158 beams 22 5ms 90ms F3SJ A1442P14 F3SJ A2390P20 159 beams 22 5ms 90ms F3SJ A1451P14 F3SJ A2405P20 160 beams 22 5ms 90ms F3SJ A1460P14 F3SJ A2420P20 161 beams 22 5ms 90ms F3SJ A1469P14 F3SJ A2435P20 162 beams 22 5ms 90ms F3SJ A1478P14 F3SJ A2450P20 163 beams 22 5ms 90ms F3SJ A1487P14 F3SJ A2465P20 164 beams 22 5ms 90ms F3SJ A1496P14 F3SJ A2480P20 165 beams 22 5ms 90ms F3SJ A1505P14 F3SJ A2495P20 166 beams 22 5ms 90ms F3SJ A1514P14 167 beams 22 5ms 90ms F3SJ A1523P14 168 beams 22 5ms 90ms F3SJ A1532P14 169 beams 22 5ms 90ms F3SJ A1541P14 170 beams 22 5ms 90ms F3SJ A1550P14 171 beams 22 5ms 90ms F3SJ A1559P14 172 beams 22 5ms 90ms F3SJ A1568P14 173 beams 22 5ms 90ms F3SJ A1577P14 174 beams 22 5ms 90ms F3SJ A1586P14 175 beams 22 5ms 90ms F3SJ A1595P14 176 beams 22 5ms 90ms F3SJ A1604P14 177 beams 25 0ms 100ms F3SJ A1613P14 178 beams 25 0m
83. 30 26 n g olll Hole size for mounting 3 4 M5 Y a 4 bid Fa 5 o C Protective height 4 Mounting holes Material Stainless steel Dimensions A to C C 109 B C 69 4 digit number of the model name protective height F3SJ A User s Manual 147 suolsuewig ieidey Wiring Installation F39 A01PLI PAC External Indicator Set F39 A01PO PAC Unit mm 32 2 Material Stainless steel When Using Spatter Protection Covers E Dimensions of the Spatter Protection Cover F39 HJOOOO Unit mm L OOOO 10 mm Material PC protective cover E Assembly Dimensions F3SJ A 148 User s Manual Setting Tool E F39 GWUM PC Tool for F3SJ Wiring Installation 625 7 46 TT 11 8 12 16 4 Insulated vinyl round cord dia 4 6 Standard length 0 5m 4 GEE m F39 MC21 Setting Console Left Key Cancel Key Communication Jack suolsuewig pieideu Connection Indicator Function Selection Indicator Channel Indicator Channel Keys Mode Indicator Up Key Right Key Down Key Enter Key F3SJ A User s Manual 149 Wiring Installation Mounting a Protect B
84. 3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barriers are difficult to install Detect the Approach to a Hazardous Zone E Detect the Approach of a Person E Detect a Person s Limbs th l Y W Nu NTT A ETT Banaani LTT tip p f Mj fl AA Be AH 41 T 5 F3SJ A User s Manual Overview and Specifications Using Multiple Sets in Combination By installing sensors on both sides of a machine as well as in front you can move workpieces in and out more efficiently than when a physical barrier is installed If the sensors are aligned in a U shape series connection cables can be used between sets up to 4 sets so that only one control device is used drastically reducing the amount of wiring in the panel s jdwex uonesiddy Ltaideus For a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detected by a sensor and the detection zone can be temporarily disabled only while the workpiece is crossing the whole or specified zone This function is called muting Muting is when a work piece is allowed to enter into a dangerous zone without tripping the F3SJ and stopping the process Muting sensors are installed and arranged as to detect the work piece and nota human entering the zone J lt F3SJ A Use
85. 3SJ version FasJ A0245Pa0 L OMRON Emitter UOISIBA JOWIO YM Ayyiqiedwoy Ltaideu Receiver OMRON ESSA Enlarged view of area enclosed by dotted line Serial No Version _ Yer Qs OMRON Corporation Kyoto JAPAN Serial No Year of manufacture F3SJ version F3SJ A User s Manual 23 Chapter Compatibility with former version F3SJ A User s Manual 24 Chapter2 System Configuration and Functions S p nO L How to Select a System 26 H Selection Flow Chart 26 a Combination of Functions 26 S Basic System 27 a oS ES Wiring Diagrams 27 Interlock Function 29 External Test Function 31 2 Self Test Function 31 a Auxiliary Output Non Safety Output 32 a Resetting Lockout 33 2 External Device Monitoring Function 34 Muting System 35 Upgrading F3SJ for Muting System 36 Standard Muting Mode 38 Wiring Diagrams 40 Installation Standard for Muting Sensors 42 Installation Example 1 of Standard Muting Mode using 2 muting sensors 42 Installation Example 2 of Standard Muting Mode using 4 muting sensors 46 Override Function 52 External Test Function 54 Self Test Function 54 Auxiliary Output Non Safety Output 55 Resetting Lockout 55 External Device Monitoring Function EDM 55 F3SJ A User s Manual 2 System Configuration and Functions How to Select a System Selection Flow Chart
86. 45P30 F3SJ A1270P55 26 beams 11ms 44ms F3SJ A0254P 14 F3SJ A0410P20 F3SJ A0540P25 F3SJ A0670P30 F3SJ A1320P55 27 beams 11ms 44ms F3SJ A0263P 14 F3SJ A0425P20 F3SJ A0560P25 F3SJ A0695P30 F3SJ A1370P55 28 beams 11ms 44ms F3SJ A0272P14 F3SJ A0440P20 F3SJ A0580P25 F3SJ A0720P30 F3SJ A1420P55 29 beams 11ms 44ms F3SJ A0281P14 F3SJ A0455P20 F3SJ A0600P25 F3SJ A0745P30 F3SJ A1470P55 30 beams 12ms 48ms F3SJ A0290P14 F3SJ A0470P20 F3SJ A0620P25 F3SJ A0770P30 F3SJ A1520P55 31 beams 12ms 48ms F3SJ A0299P 14 F3SJ A0485P20 F3SJ A0640P25 F3SJ A0795P30 F3SJ A1570P55 32 beams 12ms 48ms F3SJ A0308P 14 F3SJ A0500P20 F3SJ A0660P25 F3SJ A0820P30 F3SJ A1620P55 33 beams 12ms 48ms F3SJ A0317P14 F3SJ A0515P20 F3SJ A0680P25 F3SJ A0845P30 F3SJ A1670P55 34 beams 12ms 48ms F3SJ A0326P 14 F3SJ A0530P20 F3SJ A0700P25 F3SJ A0870P30 F3SJ A1720P55 35 beams 12ms 48ms F3SJ A0335P 14 F3SJ A0545P20 F3SJ A0720P25 F3SJ A0895P30 F3SJ A1770P55 36 beams 12ms 48ms F3SJ A0344P14 F3SJ A0560P20 F3SJ A0740P25 F3SJ A0920P30 F3SJ A1820P55 37 beams 12ms 48ms F3SJ A0353P 14 F3SJ A0575P20 F3SJ A0760P25 F3SJ A0945P30 F3SJ A1870P55 38 beams 12ms 48ms F3SJ A0362P 14 F3SJ A0590P20 F3SJ A078
87. 5 F3SJ A2045P30 82beams 17 5ms 70ms F3SJ A0758P14 F3SJ A1250P20 F3SJ A1660P25 F3SJ A2070P30 83 beams 17 5ms 70ms F3SJ A0767P14 F3SJ A1265P20 F3SJ A1680P25 F3SJ A2095P30 84 beams 17 5ms 70ms F3SJ A0776P14 F3SJ A1280P20 F3SJ A1700P25 F3SJ A2120P30 85 beams 17 5ms 70ms F3SJ A0785P14 F3SJ A1295P20 F3SJ A1720P25 F3SJ A2145P30 86 beams 17 5ms 70ms F3SJ A0794P14 F3SJ A1310P20 F3SJ A1740P25 F3SJ A2170P30 87 beams 17 5ms 70ms F3SJ A0803P14 F3SJ A1325P20 F3SJ A1760P25 F3SJ A2195P30 88 beams 17 5ms 70ms F3SJ A0812P14 F3SJ A1340P20 F3SJ A1780P25 F3SJ A2220P30 89beams 17 5ms 70ms F3SJ A0821P14 F3SJ A1355P20 F3SJ A1800P25 F3SJ A2245P30 90 beams 17 5ms 70ms F3SJ A0830P14 F3SJ A1370P20 F3SJ A1820P25 F3SJ A2270P30 91 beams 17 5ms 70ms F3SJ A0839P14 F3SJ A1385P20 F3SJ A1840P25 F3SJ A2295P30 92beams 17 5ms 70ms F3SJ A0848P14 F3SJ A1400P20 F3SJ A1860P25 F3SJ A2320P30 93 beams 17 5ms 70ms F3SJ A0857P14 F3SJ A1415P20 F3SJ A1880P25 F3SJ A2345P30 94beams 17 5ms 70ms F3SJ A0866P14 F3SJ A1430P20 F3SJ A1900P25 F3SJ A2370P30 95beams 17 5ms 70ms F3SJ A0875P14 F3SJ A1445P20 F3SJ A1920P25 F3SJ A2395P30 96 beams 17 5ms 70ms F3SJ A User s Manual F3SJ A OOOOP14 F3SJ A0884P 14 F3SJ A OOOOP20 F3SJ A1460P20 F3SJ A OOOOP25 F3SJ A1940P25 F3SJ A OOOOP30 F3SJ A2420P30 F3SJ A
88. 5 aN L vt ooo lt D e 1 D g e c g g a 1 oO g L 1 1 WL P a ti i t 1 Material Zinc die cast Y When performing side mounting without using intermediate brackets for side mounting F39 LJ3 brackets cannot be used in combination with standard brackets CHEK F3SJ A 1 34 User s Manual Wiring Installation Dimensions B C and F B Cc 90 4 digit number of the model name protective height F Depends on the protective height See the table below Dimension F Protective height yee Tene Eg 245 to 440 2 z 443 to 785 3 B 2 794 to 1140 4 B 3 1145 to 1490 5 B 4 1495 to 1840 6 B 5 1845 to 2180 7 B 6 2195 to 2500 8 B 7 1 Use F 350 or less when none of the F values shown above are used When only F39 LJ3 free location mounting brackets are used without standard brackets allow a space of at least 350mm between the brackets The number of brackets required varies according to the protective height For details about the number of required brackets refer to the table below The intermediate mounting brackets shipped with the product are the same as the F39 LJ3 free location mounting brackets Purchase brackets as necessary if there are fewer intermediate mounting brackets than required When intermediate mounting brackets are included they can be used as free location mounting brackets suolsuewig i
89. 5 to 0596 0 0600 to 1130 1 B 2 1136 to 1658 2 B 3 1660 to 2180 3 B 4 2195 to 2500 4 B 5 1 Use E 530 or less when none of the E values shown above are used E Dimensions of Standard Brackets top bottom mounting brackets Unit mm suolsuewig ieidey oO n lo 2 Material Brass 30 o 10 Material Stainless steel Material Stainless steel F3SJ A 1 30 User s Manual Wiring Installation When Using Optional Mounting Brackets Em F39 LJ2 Side mounting Optional Bracket F39 LJ2 fo i g 2 gt D gel r o s A gt te 9 to 35 3 5 5 27 l a 4 M5 Unit mm a hy l o EN a I 2 is O re N z oO x lt g m 5 3 D a oO 5 19 f7 KAD lt 2 el lo oO ji 6 o o N 20 dia 6 5 P Ei dia 9 to N N Material Stainless steel ni Dimensions A to C A C 74 B C 39 5 Cc 4 digit number of the model name protective height F3SJ A User s Manual 1 31 Wiring Installation m F39 LJ3 Free location Mounting Bracket Backside mounting ee SY F39 LJ3 Nf 8s Q
90. 80P20 F3SJ A1300P25 F3SJ A1620P30 65beams_ 14ms 56ms F3SJ A0605P14 F3SJ A0995P20 F3SJ A1320P25 F3SJ A1645P30 66 beams 14ms 56ms F3SJ A0614P14 F3SJ A1010P20 F3SJ A1340P25 F3SJ A1670P30 67 beams 14ms 56ms F3SJ A0623P14 F3SJ A1025P20 F3SJ A1360P25 F3SJ A1695P30 68 beams 15ms 60ms F3SJ A0632P14 F3SJ A1040P20 F3SJ A1380P25 F3SJ A1720P30 69 beams 15ms 60ms F3SJ A0641P14 F3SJ A1055P20 F3SJ A1400P25 F3SJ A1745P30 70 beams 15ms 60ms F3SJ A0650P14 F3SJ A1070P20 F3SJ A1420P25 F3SJ A1770P30 71 beams 15ms 60ms F3SJ A0659P14 F3SJ A1085P20 F3SJ A1440P25 F3SJ A1795P30 72 beams 15ms 60ms F3SJ A0668P14 F3SJ A1100P20 F3SJ A1460P25 F3SJ A1820P30 73 beams 15ms 60ms F3SJ A0677P14 F3SJ A1115P20 F3SJ A1480P25 F3SJ A1845P30 74 beams 15ms 60ms F3SJ A0686P14 F3SJ A1130P20 F3SJ A1500P25 F3SJ A1870P30 75 beams 15ms 60ms F3SJ A0695P14 F3SJ A1145P20 F3SJ A1520P25 F3SJ A1895P30 76 beams 15ms 60ms F3SJ A0704P14 F3SJ A1160P20 F3SJ A1540P25 F3SJ A1920P30 77beams 15ms 60ms F3SJ A0713P14 F3SJ A1175P20 F3SJ A1560P25 F3SJ A1945P30 78 beams 15ms 60ms F3SJ A0722P14 F3SJ A1190P20 F3SJ A1580P25 F3SJ A1970P30 79 beams 15ms 60ms F3SJ A0731P14 F3SJ A1205P20 F3SJ A1600P25 F3SJ A1995P30 80 beams 15ms 60ms F3SJ A0740P14 F3SJ A1220P20 F3SJ A1620P25 F3SJ A2020P30 81 beams 17 5ms 70ms F3SJ A0749P14 F3SJ A1235P20 F3SJ A1640P2
91. A User s Manual 31 System Configuration and Functions Incidence of disturbance light Failure of safety output circuit Broken or short circuited cable ye IA Error indication patterns and causes of errors p 186 ia I A How to reset lockout See p 33 for basic system and p 55 for muting system For information about lockout see p 204 E Waveform of Safety Outputs When the F3SJ is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal the receiver diagnoses a failure in the output circuit or wiring and it enters lockout state See the table below Approx 15 to 60ms i ON Safety output 1 2 OFF wia sAg oiseg Zieideuo OFF signal About 65 us About 140 us Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Z WARNING Do not use the auxiliary output or external indicator output for safety applications S Human body may not be detected when F3S fails resulting in serious injury There are 2 auxiliary outputs auxiliary outputs 1 and 2 Auxiliary output 1 Inverse of safety output signals eAuxiliary output 2 Turns ON when 30 000 hours of p
92. Blink 2 0s v External Indicator Output Disabled Enable disable y 7 Diagnosis Function F3SJ A User s Manual Buiyes nd no ndu 10 291pu 3deyo 99 Bulyes jndyno ndu 10 2e91pu gieideys 100 What can be done by the setting tool e External Indicator 2 Emitter Side PC Tool F Function Initial Setting Available Setup Item Setting Console eg eH Output Operation Mode Lockout See Output Operation Mode P i Information 1 Reverse Output Mode Disabled 2 Enable disable Lighting Up Pattern ON 3 On Blink 0 5s Blink 1 0s Blink 2 0s External Indicator Output Disabled Enable disable P p Diagnosis Function 1 For a muting system muting override output is set 2 For a muting system it is configured as disabled 3 For a muting system it is configured as blinking 1 0s E Output Operation Mode See Chapter 3 Auxiliary Output Non Safety Output p 95 Output Operation Mode LE Output Operation Mode p 96 Interlock Function E Overview Start and restart interlock functions can be configured Install the interlock reset switch in a location that provides a clear view of the entire haz ardous zone and where it cannot be activated from within the hazardous zone E Example eTo operate a machine after power on and inspection eTo restart a machine after safety check when F3SJ was blocked and the machine stopped E Functional Description Interlock Function ss Chapter 2
93. C21 consists of following units Setting Console Branch Connector with Connector Cap Dedicated Cable Plugged Dedicated Cable Instruction Manual E Connection Procedure Connect the setting console and F3SJ as shown below You can connect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn it on then change functional settings If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see instruction manual of the setting console F3SJ ia J Setting Console z z F39 MC21 a 7 Optional accessory poo D PC Tool for F3SJ PC Tool for F3SJ F39 GWUM consists of following units E F3SJ A User s Manual 61 What can be done by the setting tool CD ROM Setting software SD Manager and communication unit driver Communication Unit Branch Connector with Connector Cap Dedicated cable Plugged Dedicated Cable Instruction Manual Installation Guide It allows a user to check F3Su s operation status and change functional settings in the setting software SD Manager E Connection Procedure Connect your computer communication unit and F3SJ as shown below You can connect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn it on then activate the setting software If a branch connector is difficult to attach due to devices lay
94. DOOOP30 series 30 mm 55 mm 80 mm 105 mm 130 mm F3SJ AO0000P55 series 55 mm 105mm 155 mm 205 mm 255mm Number of beams for which safety output is turned OFF 1 beam 2 beams 3 beams 4 beams 5 beams E Limitation for Combination with Other Functions You can use muting fixed blanking and warning zone functions in combination only with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console cannot combine these functions For details see Setting Zone Adjacent Conditions p 92 A Setting Zone Adjacent Conditions p 92 F3SJ A User s Manual uonesiddy 0 peysnipy Buas foii ko 77 What can be done by the setting tool Warning Zone Function E Overview Detection zone can be divided into original detection zone and warning zone Warning zone output is non safety output You must not include it to calculation of safety distance Otherwise safety distance may be reduced resulting in serious injury A warning zone CANNOT be used for safety applications Always install your system so that a detection zone should be passed before reaching a source of danger be used when F3S is installed vertically Warning zone function can be used only when F3SJ is installed horizontally It CANNOT E r Detection Zone uonesiddy 0 peysnipy Buas fogs Hazard Warning Zone A warning zone must be configured based on a safety distance o Safety di
95. H A connector the intrusion of liquid connector if any foreign material Es oil etc into the connector or the is attached tighten the connector attachment of a foreign material more closely has occurred soe e Error code Effect of noise Effect of noise is excessive If other devices using the same C fi other than power supply generate noise do not share the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Lockout of other F3SJ in the series connection Failure occurred in another F3SJ under series connection Solve the problem of F3SJ in a series connection Failure of F3SJ s internal circuit F3SuJ s internal circuit is damaged Replace the F3SJ 2 When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range F3SJ A User s Manual Appendix Problem under other state than lockout Shown below are a
96. Interlock Function p 29 e Start Interlock With this setting F3SJ enters interlock only when power is turned ON Applying reset input can release interlock state when no interrupting object exists in the detection zone This can be used to operate a machine after power on and inspection e Restart Interlock With this setting F3SJ enters interlock state only when the sensor is interrupted Applying reset input can release interlock state when no interrupting object exists in the detection zone If F3SJ is blocked the machine can be restarted after safety is ensured e Interlock Reset For basic system Apply voltage of 9 to Vs nominal 24V for 250ms or longer to the reset input line and set it open or apply 0 to 1 5V For muting system Open or apply voltage of 0 to 1 5V for 450ms or longer to the reset input line and apply 9V to Vs nominal 24V again F3SJ A User s Manual What can be done by the setting tool E Setting Change e For Basic System Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Enabled Enable disable v v Restart Interlock Enabled Enable disable v v Y If wiring is for auto reset the interlock function won t work regardless of these functional settings S CHECK e For Muting System QO Function Initial
97. N when Interrupted ON if 1 or more beams are interrupted OFF even if 1 or more beams are interrupted OFF when all beams are receiving light ON when all beams are receiving light ON when Receiving Light ON if 1 or more beams are receiving light OFF if 1 or more beams are receiving light OFF when all beams are interrupted ON when all beams are interrupted e Operation Example Designated beam incidence state ON when interrupted Bulyes jndyno ndu 10 2e91pu gieideys Epa beam O Specified beam Safety output ON Safety output OFF Safety output OFF Specified beam output OFF Specified beam output ON Specified beam output OFF Figure 1 Figure 2 Figure 3 F3SJ Unblocked Blocked Unblocked Specified beam Blocked n S l l F3SJ Unblocked Blocked Unblocked i Other than specified beam Blocked a a l l l l Specified beam output ON OFF ON Safety output OFF F3SJ A 98 User s Manual What can be done by the setting tool External Indicator Output Non Safety Output E Overview External indicator output detail and lighting up pattern can be configured Do not use the auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury E Example eTo set an external indicator to blink when a warning zone is interrupted eTo turn an external indicator ON when F3SJ surface is dirty E Functio
98. OMRON Safety Light Curtain F3SJ ALIULIUIPUIL Series Version 2 User s Manual Cat No SCHG 718K Original instructions Introduction Thank you for purchasing the F3SJ Series Safety Light Curtain hereinafter referred to as the F3SJ This is the instruction Manual describing the use of F3SJ Always heed the following points when using the F3SJ Be sure to have F3SJ be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 Application of a F3SJ A sensor alone cannot receive type approval provided by Article 44 2 of the Labour Safety and Health Law of Japan It is necessary to apply it in a system Therefore when using the F3SJ A in Japa
99. OOOOP5SS Overview and Specifications Number of beams 97 beams Response time ON to OFF 17 5ms Response time OFF to ON 70ms F3SJ A0893P 14 F3SJ A1475P20 F3SJ A1960P25 F3SJ A2445P30 98 beams 17 5ms 70ms F3SJ A0902P 14 F3SJ A1490P20 F3SJ A1980P25 F3SJ A2470P30 99 beams 17 5ms 70ms F3SJ A0911P14 F3SJ A1505P20 F3SJ A2000P25 F3SJ A2495P30 100 beams 17 5ms 70ms F3SJ A0920P 14 F3SJ A1520P20 F3SJ A2020P25 101 beams 17 5ms 70ms F3SJ A0929P 14 F3SJ A1535P20 F3SJ A2040P25 102 beams 17 5ms 70ms F3SJ A0938P 14 F3SJ A1550P20 F3SJ A2060P25 103 beams 17 5ms 70ms suey p 31deyo F3SJ A0947P14 F3SJ A1565P20 F3SJ A2080P25 104 beams 17 5ms 70ms F3SJ A0956P14 F3SJ A1580P20 F3SJ A2100P25 105 beams 17 5ms 70ms F3SJ A0965P14 F3SJ A1595P20 F3SJ A2120P25 106 beams 17 5ms 70ms F3SJ A0974P14 F3SJ A1610P20 F3SJ A2140P25 107 beams 17 5ms 70ms F3SJ A0983P14 F3SJ A1625P20 F3SJ A2160P25 108 beams 17 5ms 70ms F3SJ A0992P14 F3SJ A1640P20 F3SJ A2180P25 109 beams 17 5ms 70ms F3SJ A1001P14 F3SJ A1655P20 F3SJ A2200P25 110 beams 17 5ms 70ms F3SJ A1010P14 F3SJ A1670P20 F3SJ A2220P25 111 beams 17 5ms 70ms F3SJ A1019P14 F3SJ A1685P20 F3SJ A2240P25 112 beams 17 5ms 70ms
100. OOP20 245mm to 2 495mm in 15mm increments Dia 20mm F3SJ ADOOOP25 260mm to 2 500mm in 20mm increments Dia 25mm F3SJ AODOOOP30 245mm to 2 495mm in 25mm increments Dia 30mm F3SJ ADOOOP55 270mm to 2 470mm in 50mm increments Dia 55mm Easy to Read Light Level and Error Mode Display Beam ali ee ifi Be L Incident light gnment is simplified using 5 LEDs that display the incident light faye level indicator level Error status is indicated on 3 additional LEDs when an error occurs normed 2 Indicator Display Patterns p 11 indicator Providing Tools for Setting Two types of tools are provided to change functional setting of F3SJ Accessories sold separately These tools allow you to change functions or check status of F3SJ g taking more advantage of F3SJ gn ESN Setting Console F39 MC21 PC Tool For F3SJ F39 GWUM Additional Safety Functions External test light emission stop External device monitoring function Interlock function Fixed Floating Blanking Function Configuration by the setting tool is required Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in up to 400 beams in 4 sets When F3SJ are used individually the newly designed interference light detection and cycle shift algorithm prevents mutual interference in up to 3 sets
101. OP20 15mm F3SJ ADO00P25 20mm Safety F3SJ ADOOOP30 25mm Hazard distances F3SJ AO O000P55 50mm Detection Warning zone zone A 2 Jeccecccce For total number of F3SJ beams see Model Name List Response Times p 17 fF Ne ee Distance L from casing end to detection zone F3SJ A 1 16 User s Manual Wiring Installation m How to calculate the safety distance specified by American standard ANSI B11 19 reference If a person approaches the detection zone of the F3SJ perpendicularly calculate the safety distance as shown below S K x Ts Tc Tr Tom Dpf eS Safety distance eK Approach speed to the detection zone the value recommended by OSHA standard is 1 600mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability Ts Machine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tom Additional time s If a machine has a brake monitor Tbm Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 20 or more of Ts Tc as additional time Dpf Additional distance According to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability of the F3SJ
102. Other muting mode should be configured than standard muting which is not suitable for your application E Functional Description e Muting Function Muting System p 35 e Operation Mode PC tool for F3SJ allows selection of 3 operation modes for muting function 1 Standard Muting Mode 2 Exit Only Muting Mode E F3SJ A User s Manual 81 uonesiddy 0 peysnipy Buijes fogs 82 What can be done by the setting tool 3 Position Detection Muting Mode e Muting Zone Setting Setting tool provides designation of beams for muting All beams are specified for factory shipment You can specify a beam by teaching with which the sensor learns muting beams as those interrupted or manually Muting Zone Setting Example Setting from F3SJ s upper beams figure 1 Setting multiple zones figure 2 Upper rem Upper Fe e e Ps Muting zone Muting zone e fe 7 e o o fe e e e q o e Muting zone e o e o o o Q e o Lower Lo Lower Lo O Normal detecting beam Figure 1 Muting beams Figure 2 si Only one zone can be configured as a muting zone by the setting console which cannot set more than one zone A Interlock function is disabled for a muting system z CHECK If you want to use start or restart interlock use the setting tool to enable the function ILA Interlock Function p 100 When muting function is enabled a muting lamp is turned on to notify people
103. Procedure 1 Remove the cap from the side emitter or receiver to which you want to attach the external indicator driver comes with F39 A01PO PAC F39 JJ3N 2 Attach the external indicator Muting lamp external indicator a External indicator set N Model F39 A01PO PAC Commercially available indicator s10 e91pu jeu13 x3 Gulyoeyny preideu Universal indicator cable Model F39 JJ3N Brown Blugi Va Cap Case color Black Es 1 Recommended items Name Model name Description External indicator set F39 A01PO PAC A set consisting of an LED indicator connection cable and mounting brackets The LED indicator is available in red green or yellow Universal indicator cable F39 JJ3N Available external indicators Incandescent lamp 24VDC 3 to 7W LED lamp Load current 300mA max xvi When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to p A do so may cause the cable cap to come loose leading to deterioration of the protective functions CHECK F3SJ A 126 User s Manual Wiring Installation Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again Rubber Grommet Rubber Grommet in Right Position Output Operation Rubber Grommet
104. SJ connected nearest the power supply when series connected Reset Releases the interlock state lockout state Response time from ON to OFF Time period from when the F3SJ is blocked until the safety output turns from ON to OFF Restart interlock Enters interlock state when the F3SJ is blocked Reverse output mode In this mode the logic of the auxiliary output and external indicator output is reversed Safety output OSSD Outputs 24V when receiving light Can be used for safety applications Safety output This information is output from the auxiliary output or external indicator when the auxiliary output turns information ON Note that safety output information must be assigned to an output destination SD Manager Setting software that is used for the PC tool for F3SJ Setting and monitoring of all functions is possible Secondary sensor Name used for F3SJ other than the primary sensor when series connected Sequential beam mode In this mode output ON continues even when interrupted if an interrupting object is within the range of the specified size in one contiguous zone Setting console Convenient tool for changing and monitoring settings The setting console can be carried to the site There are some functions that cannot be used Setting recovery Function to restore the F3SJ s factory settings or the settings made before the most recent change Setting tool This re
105. SJ installation distance Output operation mode Details that are output from the auxiliary output or external indicator output Override Function that forcibly turns the safety output ON when the muting function is not working Override time limit The continuation time of the override function The override state is cancelled if it continues for longer than this time limit PC tool for F3SJ Setting tool that connects to a PC and makes settings with setting software SD Manager Setting and monitoring of all functions is possible Position detection muting mode Mode that enables the muting function with heterogeneous redundant input Power on time This is the current power on time since the power on time was last reset Power on time information This information is output from the auxiliary output or external indicator when the power on time exceeds the power on time threshold value Note that the power on time information must be assigned to an output destination Power on time reset This function can reset the power on time of the F3SJ to 0 In the case of series connection the power on time can be reset for each F3SJ CH Power on time threshold value This can be output from the auxiliary output or the external indicator output when the power on time exceeds this value Note that the power on time information must be assigned to an output mode Primary sensor Name of the F3
106. Scien We oes eeeeese cee Shield a Grey Ej Communication line Communication line O a e ee ae 5 i i c 1 z i O External indicator output 1 E Brown g Bl S Receiver 5 S Main Circuit 2 gmi Safety output 2 e Blue 5 Load i pme i i 4 Black Safety output 1 T Receiver LU 24 Main Circuit 1 x Load Zk N i An Yellow_Auxiliary output 1 i 4 Indication Load Blue ov as en age ge een ee ee NS Shield Green for the single ended cable F39 JCDA For details about wiring see the following sections When not using the muting function see p 27 W Ww When using muting function see p 40 F3SJ A 1 68 User s Manual Input Output Circuit and Applications Wiring Examples Some examples of a motor control system using F3SJ are shown The category of these systems defined by EN954 1 is 4 Using only F3SJ Use of relay contact welding detection and interlock is possible without a controller or relay unit Manual reset mode Using external device monitoring function Emitter Receiver F39 JC DA I F39 JCOA D F39 JDDA F39 JDOA D Communication line Grey Communication line Pink 24V Brown Shield 24V Brown OV Blue Auxiliary output 2 Red A Safety output 2 White S A Safety output 1 Blac
107. The effect of interference between the F3SJ and other photoelectric sensors can be reduced by using the setting tool to shorten the operating range IA p 119 F3SJ A User s Manual 2 gt iY a g gt s _ Ti oO 5 Ca S oO 7 sainjyea4 taideu 10 Muting Override Function are Provided An F3SJ by itself can operate with muting or override function without using a controller I Definition of muting function and override function p 204 F3SJ A User s Manual Indicator Display Patterns LEVEL 5 Green LEVEL 4 Green 1 Incident light level LEVEL 3 Orange indicator LEVEL 2 Orange LEVEL 1 Orange ERROR C Red 2 Error mode ERROR B Red indicator ERROR A Red 3 Power indicator Green 4 Interlock indicator Yellow 5 External device monitoring indicator Green Muting input 1 indicator 6 Blanking Test indicator Green Muting input 2 indicator Emitter Overview and Specifications Receiver LEVEL 5 Green LEVEL 4 Green LEVEL 3 Orange 41 Incident light LEVEL 2 Orange level indicator LEVEL 1 Orange ERROR C Red ERROR B Red ERROR A Red 2 Error mode indicator 7 OFF state indicator Red 8 ON state indicator Green 9 Not used Green Muting error indicator 10 Not used Green Bla
108. W type S8VS 60 W type 82J 10 W 25 W 50 W type These products are approved by UL listing UL508 class 2 power supply CE marking compatible EMC Low Voltage Directive e Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power supply F3SJ A 1 60 User s Manual Wiring Installation Wiring Procedure 1 Connect an emitter cable F39 JCOO L F39 JDOID L grey sold separately to the emitter s connection cable grey 2 Connect a receiver cable F39 JCOO D F39 JDOO D black sold separately to the receiver s connection cable black 3 Connect the OV line of the power supply directly to the protective earth PE To ensure proper wiring check that the color of the cable matches the color of the connector s resin cover emitter grey receiver black Failure to do so may result in damage to the F3SJ Incorrect wiring can be prevented by matching the colors CHECK E Cable with Connector on One End F39 JDOA sold separately Unit mm 39 5 t Lo S me Insulated vinyl round cable dia 6 6 shielded M12 IP67 Connector 8 wire 4 pair Cross section of conductor 0 3mm insulator diameter dia 1 15mm Set model name For emitter For receiver L mm F39 JD3A F39 JD3A L Grey cable F39 JD3A D Black cable
109. able range for floating Number of floating beams O Available range for setting Number of floating beams Number of floating beams Number of floating beams 0 10 20 30 40 50 60 70 80 90 100 Interrupting object diameter mm F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 71 What can be done by the setting tool F3SJ ADOODP5SS series Available range for floating Number of floating beams O Available range for setting Number of floating beams Number of floating beams Number of floating beams 0 20 40 60 80 100 120 140 160 180 200 Interrupting object diameter mm e Floating Blanking Monitoring Function Sequential Beam Mode Only F3SJ monitors an interrupting object in a floating blanking zone If the object is removed or gets smaller human entry may not be detected by F3SJ resulting in serious injury F3SJ enters lockout when an interrupting object is removed For F3SJ s operation when an interrupting object is removed setting is available from disabling monitoring function By setting allowable beams the monitoring function is enabled and lockout occurs when an interrupting object is smaller than the value that is set From the graph below check number of the floating beams as well as that of allowable beams that allow operation without putting the F3SJ into lockout or turning the control output OFF 1 Even if
110. al indicator when the warning zone is blocked Note that the warning zone information must be assigned to an output destination Warning zone function When part of the detection zone is configured as a warning zone the unblocked blocked status of the zone does not affect the safety output Instead the unblocked blocked status can be output from the auxiliary output etc Aiesso 5 Lieideua F3SJ A User s Manual 207 Appendix Related Standards International Standards e IEC61496 1 2004 A1 2007 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e IEC61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices e IEC61508 1 to 3 2010 Functional safety of electrical electronic programmable electronic safety related systems e 1S013855 2002 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body e ISO 13849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design European Standards e EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design e EN61496 1 2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e CLC TS
111. al test light emission stop function by test input Safety related functions Start interlock restart interlock The setting tool is required when muting function is used External device monitoring Muting Includes lamp breakage detection and override functions F39 CN6 key cap for muting is required Fixed blanking configuration by the setting tool is required Floating blanking configuration by the setting tool is required Connection method Connector method M12 8 pin Protection circuit Output short circuit protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C without freezing During storage 30 to 70 C Ambient humidity During operation 35 to 85 RH no condensation During storage 35 to 95 RH Ambient light intensity Incandescent lamp receiving surface light intensity of 3 000 Ix max Sunlight receiving surface light intensity of 10 000 Ix max Insulation resistance 20MQ or higher 500VDC Dielectric strength voltage 1 OOOVAC 50 60Hz 1min Degree of protection IP65 IEC60529 Vibration resistance Malfunction 10 to 55Hz Multiple amplitude of 0 7mm 20 sweeps each in X Y and Z directions Shock resistance Malfunction 100m s2 1 000 times each in X Y and Z directions Connection cable Series connection cable F39 JJROL JJR3W Dia 6 mm 8 wire 0 15mm2 x 8 with braided s
112. ar E External Dimensions of Protect Bar F39 PJOOOO S Backside mounting ro Unit mm gt i ae of o s A Hole size for mounting iw Ta 30 Protection Bracket 2 aM Hex Bolt i i 20 3 dia 9 5 5 with Washer and Hole 20 Using M5 Using M6 and M8 Tr 13 75 2 M8 dia 6 5 16 5 6 4 M5 3 75 6 25 N ea ry t f 7 37 0 b ry i 1 o 5 Ate ft a t D t 1 2 M6 off Ho t ear D Sensor D D 16 1 hid moro 8 4 dia 5 5 1P 23 f g rot Hee 43 4 39 39 B C Protective A Tt L B T L B f height Mounting hole TE MS roid MS Protection Bracket 3 PV He y o 4 O O 37 l O oo t T TIT t 5 20 3 75 6 25 2 Mounting holes 13 75 t 4 M3 20 A 6 l i 2 Mounting holes 3 4 Mounting holes c Hex Bolt Protection Support Protection with Washer i Bracket 1 and Hole Material Stainless steel and aluminum Dimensions A to C Dimension D Protective height Number of used protection brackets 3 D 1 C 74 245 to 1000 0 B C 46 5 1001 to 2000 1 B 2 4 digit number of the model 2009 t
113. ater Operating range can be reduced to 0 5m through the setting tool Response time ON to OFF 10ms to 27 5ms max OFF to ON 40ms to 110ms max when incidence is stable Refer to p 17 for details Startup waiting time 2s max 2 2s max in case of series connection 24VDC 20 ripple p p10 max Up to 50 beams 76 mA max 51 to 100 beams 106 mA max 101 to 150 beams 130 mA max 151 to 200 beams 153 mA max 201 to 234 beams 165 mA max Power supply voltage Vs Current consumption Emitter no load Receiver Up to 50 beams 68 mA max 51 to 100 beams 90 mA max 101 to 150 beams 111 mA max 151 to 200 beams 128 mA max 201 to 234 beams 142 mA max Light source Infrared LED 870nm wavelength Effective aperture angle EAA Within 2 5 for the emitter and receiver at a detection distance of at least 3 m according to IEC61496 2 Safety outputs OSSD PNP transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension including inductance load Maximum capacity load 2 2 UF leakage current 1 mA max This may be different from previously used logic ON OFF because safety circuit is used Auxiliary output 1 Non safety output PNP transistor output x 1 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension leakage current 1mA max Auxiliary output 2 non safe
114. ation E F39 LJ8 Space saving Mounting Bracket Brackets that can save mounting space for top and bottom Backside mounting F39 LJ8 Use standard brackets pe 2 gt D gel r o s A Unit mm 55 gt e 5 8 20 z 3 esi 4 M5 ae so 7 2 i i 1 A 1 1 1 D oO roto x oO 2 ae ae 3 a p 9 1 1 i a oO i i i 8 g ab SS ga Lo SS Material Stainless steel Dimensions A to C A C 23 B C 10 3 Cc 4 digit number of the model name protective height si The F39 LJ8 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 9 600mm or less CHECK E F3SJ A User s Manual 143 Wiring Installation m F39 LJ9 Mounting Bracket for F3W C Replacement Use these brackets to replace F3W C Backside mounting F39 LJ9 Use standard brackets 8 g Ese ae rd d EG oe 2 gt D xe r o 30 i E Unit mm 3 6L fo 6 2 gt 5 4M5 t o ij Q sift i Ly 5 a _ er 7 ZLE gt o x g ajed a o S a oO _ a
115. ator OWhen the restart interlock function is used While the ON output indicator is ON the OFF output indicator must remain turned ON even when the F3SJ is blocked and then receives light again The reset switch input must turn ON the ON output indicator OWhen the power of the F3SJ is turned ON while nothing is in the detection zone it must operate as follows If start interlock is not used Power indicator and ON output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection If start interlock is used Power indicator and OFF output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection ONothing should exist in the detection zone and 5 incident light level indicators must turn ON at power on F3SJ A User s Manual S SI YOeY4D soUeUD UIeL Y gieideuo 183 Checklists OThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF output indicator turns ON Use an appropriate test rod based on the type code and floating blanking function for inspection Confirm that hazardous parts should stop while the machine is operating as shown below OWhen muting function is used installation condition of muting sensor must not be changed OWhen muting function is used muting status can be checked from wher
116. ator is ON the OFF state indicator remains turned ON even when the F3SJ is blocked and then receives light again The reset switch input turns ON the ON state indicator OWhen muting function is used minimum muting time limit required must be set OWhen muting function s operation mode is exit only muting mode minimum muting waiting time required must be set OUnder muting state a signal that indicates muting state must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 OWhen override function is used minimum override time limit required must be set S S1 4D9YD UOI e1BdQ a1d gieideys F3SJ A User s Manual 1 81 Checklists OUnder override state a signal that indicates override state must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 m Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SJ is turned OFF OThe actual response time of the whole machine is equal to or less than the calculated value S S1 499YD UOI e19dQ a1d gieideys F3SJ A 1 82 Use
117. ause A power cable or series connection cable connector is detached If not a contact failure due to the loose connector the intrusion of liquid oil etc into the connector or the attachment of a foreign material has occurred Solution Check connectors of power cable and series connection cables After cleaning the inside of the cap if any foreign material is attached tighten the cap more closely Replace the cap if any liquid such as oil has intruded Temporary power supply voltage reduction in motion Check for temporary power supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Connection positions are reversed for emitter s and receiver s under series connection Correct connection positions of all F3SJ s emitters and receivers Failure of F3SJ s internal circuit Replace the F3SJ The setting tool is connected to series connection that includes F3SJ of version 1 The setting tool cannot be used if the connection includes F3SJ of version 1 Do not connect F3SJ of version 1 error no receiver connection is less than that of receivers emitters 4 receivers 3 etc 38 Lockout of other A sensor other than the primary Solve the problem of an emitter or c i i c sensor than the receiver
118. be required to take adequate measures to reduce interference Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SJ F3SJ can be used at altitudes up to 2 000 meters E Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the F3SJ may fail to operate due to the diagnosis function Do not short circuit output lines to 24V line Otherwise a fault of F3SJ may occur When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JCOO F39 JDOD use a cable with the same or superior specifications Connect the shield to the OV line I A Cable specification extension cable p 15 When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Properly perform the wiring after confirming the signal names of all the terminals Do not operate the control system until 2 seconds or more 2 2 seconds or more in case of series connection after turning ON the power of the F3SJ Be sure to route the F3SJ cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal F3SJ A User s Manual Install the emitter and receiver so that their vertical direction should match elf the protective he
119. ber of Allowable beams 3 Number of floating beams 4 Number of Allowable beams 2 0 10 20 30 40 50 60 Interrupting object diameter mm F3SJ ADOOOP25 series Available range for floating O Available range for setting Number of floating beams 2 Number of Allowable beams 1 Number of floating beams 3 Number of Allowable beams 2 Number of floating beams 3 Number of Allowable beams 1 Number of floating beams 4 Number of Allowable beams 2 4 Number of floating beams 4 Number of Allowable beams 1 0 10 20 30 40 50 60 70 80 Interrupting object diameter mm F3SJ ADOOOP30 series uonesiddy 0 peysnipy Buas fogs Available range for floatin O Available range for setting Number of floating beams 2 Number of Allowable beams 1 Number of floating beams 3 Number of Allowable beams 2 Number of floating beams 3 Number of Allowable beams 1 Number of floating beams 4 Number of Allowable beams 2 Number of floating beams 4 Number of Allowable beams 1 0 10 20 30 40 50 60 70 80 90 100 Interrupting object diameter mm F3SJ ADOOOPS55 series Available range for floatin O Available range for setting Number of floating beams 2 Number of Allowable beams 1 Number of floating beams 3 Number of Allowable beams 2 Number of floating beams 3 Number of Allowable beams 1 Number of floating beams 4 Number of Allowable beams
120. c Q wn lt a gt o 3 E Timing Chart T3 0 1s max gt Muti A1 ON uting sensor OFF T min to T1max I m T3 0 1s max 5 Les l ON Muting sensor B1 l OFF 0 15s max 1 t Enabled Muting state _ I Disabled Muting lamp Blinking external indicator OFF LEE hh F3SJ Unblocked Unblocked I Blocked Blocked N O EE Safet tput D afety output SFF 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value eT1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released F3SJ A User s Manual 45 w zs s Buln Tieideuo System Configuration and Functions T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec
121. ce monitoring input only 2 Green for the single ended cable F39 JCOA OLO zA b 24V DC Power supply OV a E For mode setting of auxiliary output p 95 F3SJ A User s Manual System Configuration and Functions E Ref Minimum Wiring Required to Check the Operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring function i gt Is g 2 D E gt 8 W 5 F Grey Communication line Pink Communication line T r amp 3 5 T z z l 2 A 3 lt o z O e 5 2 O wv oO x io m ie D amp a on S N 5 m gt oo ea m gt gt a a 25 a D N 5 ta 5 gt gt E ka m O 2 3 a z 3 8 3 5 5 S N N 2 a 2 2 5 3 5 d 5 a D 2 8 gt 2 g D 5 gt gt amp h Q amp 5 E x a 2 o 8 5 8 3 3 wo go lt x E Es lt O_ Ko o O o 8 8 5 5 g Q Q Q wW O O O 24V DC Power supply e o V Green for the single ended cable F39 JCOA Interlock Function The F3SJ turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied This state is called interlock Two methods can be used to reset the interlock state auto reset that automatically turns control outputs ON when the interrupting object is re
122. ces for electrical detection protective function of F3SJ such as safety controller and muting sensor and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices OThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding specifications OThe power supply polarity is not connected in reverse OEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is used between I O lines and the hazard potential commercial power supplies etc OOutputs are not short circuited to 24V line OlLoads are not connected to the 24V line DAIl lines are not connected to commercial power source OF3SJ s power supply connector and series connection connector must not be attached upside down OModel of emitter and receiver must be the same OWhen 2 or more sets of F3SJ are used series connection is made or mutual interference prevention measures are taken OWhen 2 or more sets of F3SJs are used in series connection PNP output type and NPN output type must not be connected F3SJ A 1 80 User s Manual Checklists DA secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable ONeither connector cap or bracket must be loose DAuxiliary outputs 1 and 2 and external indicator outputs
123. combination only with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console cannot combine these functions For details see Setting Zone Adjacent Conditions p 92 me Setting Zone Adjacent Conditions p 92 Muting Function E Overview Configures muting function RR WARWNG The muting function disables safety functions of the device You must ensure safety using other measures during this function is enabled Install muting sensors so that they can distinguish between a person and an object that is being allowed to pass through the detection zone If the muting function is activated by the detection of a person it may result in serious injury All muting lamps external indicators that indicate state of muting function must be installed where workers can see them from all the operating positions uonesiddy 0 peysnipy Buas fogs Muting related time must be properly configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting input You must install F3SJ muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone 9 O O S E Example Only workpieces should pass through a conveyor entry Muting function should work for only a specified zone
124. ctions to take when F3SJ does not work properly while no lockout occurred or no error code is displayed EE eLight intensity level indicators do not turn ON even if a beam receives light while only the power indicator and OFF output indicator are being turned ON g OFF ON blink or OFF depending on the setting Emitter cE sE EDM BLANKING TEST Receiver E E A ERROR OFF ON Cause Beam is misaligned Action Adjust the beam so that it should receive light A beam will not receive light if its installation surface is tilted or its height is misaligned If the beam still does not receive light after adjustment detach the F3SJ from installation surface set an emitter and a receiver face to face and check if the beam receives light ita p 158 Operating range is too short Use the setting tool to configure longer operating range nee p 103 Test input is being applied Check if the test indicator is blinking If it is blinking set the test input OFF or open Detection surface of an emitter or a receiver is dirty Clean the surface A blanked beam received light that is not configured as an allowable beam while fixed blanking function is being enabled and monitoring function is configured as release at unblocked 1 A fixed blanking zone is configured wider Configure the zone again or execute
125. d A check whether or not the mounting surfaces of the emitter receiver are parallel and whether or not the mounting BBEA height of the emitter receiver is appropriate You must comply with specified tightening torque and screw sizes Otherwise a failure may occur F3SJ A 158 User s Manual Wiring Installation Wiring Wiring Precautions warns Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Connect the load between the output and OV line PNPoutput Connecting between the output and 24V line is dangerous because the operation mode is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply higher than 24V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock gt O O O gt o 24 V o 24V Black White F3SJ Receiver F3SJ Receiver Black White OV Green for the single ended cable F39 JCDA F3SJ A User s Manual 159 Wiring Installation Power Supply Unit For the F3SJ
126. d 8 wire 4 pair Cross section of conductor 0 3mmz2 Insulator diameter 1 15mm Set model name For emitter For receiver L mm F39 JDR5B F39 JDR5B L Grey cable F39 JDR5B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000 F39 JD10B F39 JD10B L F39 JD10B D 10000 F39 JD15B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 The size and the number of wires of the double ended cable F39 JCOB are the same as those of F39 JDOB F3SJ A User s Manual 1 63 Wiring Installation Internal wiring diagram F39 JDOIB L F39 JDOIB D Connected to connection cable and Connected to single end connector cable Cable Cable with connectors on both ends with connectors on both ends Controller F3SP B1P Reduced Wiring Connector 1 White White 1 2 Brown Brown 2 U 3 Black Black 3 U 4 Yellow Yellow 4 8 5 Grey Grey 5 0O O 6 Pink Pink 6 7 Blue Blue T Female 8 Red Red 8 Male Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey and pink Green for pin 3 wiring color of the double ended cable F39 JCOB If the length of the F39 JCOA or F39 JDOA single end connector cable is insufficient
127. d if a workpiece has a certain length and the hazardous side of the workpiece exit has enough space around it F3SJ A User s Manual 8 What can be done by the setting tool 1 Before a workpiece passes through Hazardous zone A1B1 F3SJ A A1 Muting sensor to be connected to muting input 1 Workpiece Vi B1 Muting sensor to be connected to muting input 2 All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensor is blocked and the safety function of the F3SJ is disabled Hazardous zone A1 B1 F3SJ uonesiddy 0 peysnipy Buimas fogs l T A1 Muting sensor to be connected to muting input 1 Workpiece V l B1 Muting sensor to be connected y to muting input 2 a1 il d2 When muting sensors A1 and B1 are turned ON in this order and the muting function is enabled In this state the safety function of F3SJ is disabled Hazardous zone 3 Muting sensor A1 is turned OFF A1B1 F3SJ sce Scaler 4 A1 Muting sensor to be connected to muting input 1 Workpiece v B1 Muting sensor to be connected to muting input 2 d1 d2 gt A workpiece finished passing the muting sensor A1 and the sensor starts turning OFF For standard muting system muting is released here For
128. d without performing additional configuration Wiring Diagrams E Wiring using manual reset mode external device monitoring function Receiver wia sAg oiseg Tisideuo Grey Communication line Pink Communication line g aA a af wa af ol A s s 2 g z amp s 2 2 al a w z 8 l 5 z a gt 5 a gt a co xI gt a 5 7 gt x 5 a a a 5 4 g 5 3 a a A A 5 2 gt 5 E a 3 ej 8 g k cue oO no gt x 3 E S 3 no lt x n e s sof 1 k2 2 4 4 a t2 24V DC rower e Tt OV SERPY S1 External test switch connect to OV if a switch is not required S2 Interlock lockout reset switch K1 K2 Relay or other device that controls hazardous parts of the machine K3 K4 Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 and K4 are not connected 3 Green for the single ended cable F39 JCDA F3SJ A User s Manual 27 wia sAg oiseg Zieideuo 28 System Configuration and Functions E Wiring for Auto Reset Mode Wiring the emitter s circuit as shown below provides auto reset mode Emitter Grey Communication line Pink Communication line a 3 ke
129. ded with the product o Selection example F3SN A0315P14 becomes F3SJ A0326P14 replace with standard brackets A iw 5 1 The protective height is 11mm longer 3 Q Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as a the F3SN a CHECK However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less When replacing F3SN OOOOOP25 with F3SJ AO0000P20 F3SN Replacement F3SJ Replacement method Model name Protective height Model name Protective height using F39 LJ5 F3SN 00187P25 187 F3SN 00217P25 217 F3SJ A0260P20 260 Inward facing mounting F3SN 00232P25 232 F3SJ A0260P20 260 Inward outward facing mounting F3SN 00247P25 247 F3SJ A0245P20 245 Outward facing mounting For lengths greater than the F3SN 00262P25 Subtract 17 from the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with the standard brackets included with the product Selection example F3SJ A0322P25 becomes F3SJ A0305P20 replace with standard brackets Y The protective height becomes 17mm shorter A Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as 2 the F3SN CHECK However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600m
130. e Serial No 0 Version _ Year OMRON Corporation Kyoto JAPAN Serial No Year of manufacture F3SJ version Make sure it is version 2 or later F3SJ A User s Manual What can be done by the setting tool List of Functions that Can Be Changed by the Setting Tool v Available Unavailable Function Monitor Item Setting Console PC Tool for F3SJ F39 MC21 F39 GWUM Setting Adjusted to Application Fixed Blanking Function A v Floating Blanking Function 1 ye v Warning Zone Function 1 v v Muting Function 2 v v For muting system Override Function 2 v v For muting system Indicator Input amp Output Setting Auxiliary Output 2 v v Designated Beam Output Function v External Indicator Output 2 v v Interlock Function 2 v v External Device Monitoring Function 2 v v Operating Range Change Operating Range Change Function AEA v Operation Monitoring Incident Light Level Display 1 v v Disturbance Light Level Display 1 v v Status Information Display 1 v Maintenance Information Error History 1 v v Power on Time 1 v v Load Switching Frequency 1 v v Setting Recovery Setting Recovery Function 1 v v Other Safety Distance Calculation Function j v Connection Cable Length Calculation j v Function Rated Response Time Check 1 v v 1 New functions added for V
131. e F39 JCDA Test SW t E a p Shield OV Blue Open Red Test input Green Reset input Yellow DC24V Brown Interlock selection input White F3SJ A User s Manual 173 Input Output Circuit and Applications Connecting to a G9SA 301 Emitter Receiver Communication line Grey Communication x line Pink 3 o 2 a 2 el l 3 2 s i a al S 3 amp p s a 3 4 z a gs 2 2 59 gj 5 B 3 o t 3 2 Bl 3 g gt l a amp D 8 F B EA a fd T T x Zz on a 2 a lt ki sojdwexy Bui Gieideud Model G9SA 301 Unblocked 1 Blocked i l we External test switch S1 Interlock reset switch S2 m Emergency stop switch S3 Control output K1 K2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output Li i I i 4 Li i t Li i KM1 KM2 N O contact 1 N Li i i Li H 3 i Li i 1 1 i NZ F3SJ settings Auto reset mode Does not use external device monitoring function G9SA 301 settings Manual reset mode Using feedback loop Using emergency stop switch 1 I
132. e a worker operates or adjust the machine ONeither connector cap or bracket must be loose E Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SJ is turned OFF while nothing is in the detection zone S SI YOeY4D soUeUD UIeL Y Qieideu E Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SJ and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives OThere is no disturbance light OSafety distance has been calculated with changed detection capability when floating blanking is changed Calculated distance S mm OlWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake OWhen muting function setting is changed a muting sens
133. e label on the receiver reads RECEIVER These words are printed on the side where the power supply connector is located CHECK F3SJ A User s Manual Overview and Specifications Component Model name Description Extension Cable with connector on one F39 JCDA This extension cable is used to connect the F3SJ to a cable end to be discontinued controller with discrete terminals e g F3SX G9SA G9SB F39 JDDA G9SX or to a safety processing system e g DeviceNet safety ye p 195 Cable with connectors on both F39 JCOB This extension cable is used when the length of the ends to be discontinued connection cable is insufficient or for plug and play F39 JDOB connection to the F3SP B1P controller The length can be selected p 195 Cable with connectors on both F39 JCOC This connection cable is used for plug and play connection ends to the G9SA 300 SC controller The length can be selected Reduced Wiring Connector F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver F39 JDOO00BA These cables are used for a reduced wiring system a set of connector cables for emitter s ends and receiver s ends ita p 196 F3SJ A User s Manual SOWEN pue uoeinbyuoy sIseg Laide SOWEN pue uoeinbyuoy dIseg Laide Overvi
134. e pitch of 18 to Use in combination with top 20mm bottom mounting brackets Mounting bracket for F3SN replacement Appearance Model name Application Note F39 LJ5 Mounting bracket used when an 2 brackets for emitter 2 F3SN with protective height of brackets for receiver 4 brackets 300mm or less is replaced by per set an F3SJ Use in combination with top bottom mounting brackets Space saving mounting bracket Appearance Model name Application Note F39 LJ8 Brackets that can save 2 brackets for an emitter 2 fora Appearance Mounting bracket for F3W C replacement Model name mounting space for top and bottom Application receiver 4 brackets per set Note F39 LJ9 Mounting bracket used when replacing existing zone sensors F3W C series with the F3SJ 2 brackets for an emitter 2 for a receiver 4 brackets per set F3SJ A User s Manual Top bottom mounting bracket C Appendix xs To check operation before use purchase and use the test rod 9 CHECK Appearance Model name Application Note F39 LJ11 Mounting bracket used when 2 brackets for emitter 2 replacing existing area sensors brackets for receiver 4 brackets with the F3SJ Suitable for per set mounting hole pitch of 12 to 14mm Test rod Appearance Model name Diameter F39 TRD14 Dia 14mm F39 TRD20 Dia 20mm F39 TRD25 Dia 25mm F39 TRD30 Dia 30mm
135. ectric sensor or adjacent F3SJ E Functional Description e Disturbance Light Level Display Indicates disturbance light intensity from other photoelectric sensor into F3SJ You can identify an photoelectric sensor causing the disturbance light and an affected beam 5 Incident light level cannot be displayed because emission stops when the disturbance light level display is used Q CHECK E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Disturbance Light Level Read only Display F3SJ A 1 04 User s Manual What can be done by the setting tool Status Information Display E Overview Provides readout of F3SJ s I O information and status This function is for the PC tool for F3SJ only E Functional Description F3SJ s I O information and status can be read out by the PC tool for F3SJ E Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Q Status Monitor Read only v 3 Information available to read o gt F3SJ Status Description Q Test Input Linked to test input S Reset Input Linked to reset input 5 Interlock Selection Input Linked to interlock selection input Muting Input 1 Linked to muting input 1 for a
136. ed is DI lt L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting function enabled is VxT1min lt d1 lt VxT1max Formula 2 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time limit value maximum lt Muting function p 91 To enable the muting function D1 and d1 must satisfy formulas 1 and 2 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the muting sensors F3SJ A User s Manual System Configuration and Functions E Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor T T T T E g Ej g N X x 5 Two wire type muting sensor cannot be used E 5 2 2 2 2 D D D D S E S 3 B1 p Nia A1 A A1 B1 Regressive reflection photoelectric switch PNP Output ON when Interrupted N XN Z Reflector A1 B1 N O contact type switch 2 gt e p s NO
137. ee angle When using more than 1 set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adja cent sets E Series Connection Series connection can prevent mutual interference when multiple sensors are used Up to 4 sets 400 O beams can be connected The emission of series connected F3SJ is time divided so mutual E S r interference does not occur and safety is ensured D A Emitter Receiver 5 a o mMM v o D E Ss O Emitter Receiver a a lt S o S C 7 Emitter Receiver Emitter Receiver How to perform series connection p 122 F3SJ A User s Manual 1 19 SUOI IPUOD uonejjesul ieideu 120 Wiring Installation E No Connection Mutual interference is prevented in up to 3 sets using interference light avoidance algorithm If 4 or more sets of F3SJ are installed and are not connected to each other arrange them so that mutual interference does not occur If 2 sets are installed near each other reflection from the surface of the F3SJ may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Combining countermeasures 1 to 4 shown below is effective 1 Install a physical barrier between 2 sets Emitter Receiver Emitter Receiver a 7 SSeS k zz a Sat
138. eideya Required number of F39 LJ3 free location mounting brackets 2 pieces are included with F39 LJ3 for 1 F3SJ set emitter receiver Number of free location i 5 f Number of additional free mounting brackets included Number of free location 3 f location mounting bracket Protective height as mounting brackets required 3 sets number of brackets that intermediate mounting for mounting F3SJ need to be purchased brackets 245 to 440 0 4 2 sets 4 443 to 596 0 6 3 sets 6 600 to 785 2 6 2 sets 4 794 to 1130 2 8 3 sets 6 1136 to 1140 4 8 2 sets 4 1145 to 1490 4 10 3 sets 6 1495 to 1658 4 12 4 sets 8 1660 to 1840 6 12 3 sets 6 1845 to 2180 6 14 4 sets 8 2195 to 2500 8 16 4 sets 8 F3SJ A User s Manual 135 Wiring Installation E F39 LJ4 Top bottom Mounting Bracket B Backside mounting ee Use standard brackets __ 8 f i os J Cr gt SAS z o Unit mm ge e o rN 2 6 iw T a 4 M5 omit ra i t S I H S D 1 jo jo k zZ O E no lt M 2 ris Q o E 2 UE CEE 1 g if 1 1 2 Qa i ms l 3 tot R ei I d d 19 1 Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mount
139. eived the certificates of UL listing for US and Canadian safety standards from the Third Party Assessment Body UL Both are Type 4 ESPE UL61496 1 Type 4 AOPD UL61496 2 7 The F3SJ A is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN692 EN693 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 Canadian Standards Association CSA Z142 Z432 Z434 SEMI Standards SEMI S2 Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 501 dated June 1 2001 For date of effect for these standards see Related Standards B A Related Standards p 208 F3SJ A User s Manual I Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON repres
140. entative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject t
141. er etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Auxiliary output 1 provides an inverted signal of the safety output Factory Shipment To connect a muting lamp to the auxiliary output 1 use the setting tool to configure output operation mode as muting override information and connect it to the auxiliary output 1 wia sXhs Buln Tisideuo Unblocked Unblocked Blocked Blocked Toff Ton Safety output on OFF Toff x2 or less 1 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF IE Response time p 17 Toff x2 or less 1 Aadan Uuxillary outpu VONDA OFF E Setting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool See p 95 for details Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Set the reset input line open or to O to 1 5V for 100ms or longer and then apply 9 to 24V again wl Lockout due to a muting wiring error and an ABC blinking err
142. er 2 a power supply connector side F39 JJR3W Receiver power supply connector side Oo l 8 emiTTER T 8 RECEIVER 3 F39 JCOB uol DBUUOD Salas ieideu Enlarged view of receiver ws power supply connector side F39 JJR3W Emitter power supply connector side Receiver power supply connector side xs When attaching a cable or a cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to A do so may cause the cable cap to come loose leading to deterioration of the protective functions eae Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again IA p127 F3SJ A User s Manual 125 Wiring Installation Attaching External Indicators An external indicator can be connected and turned ON based on the operation of the F3SJ Indicators can be attached to emitters and or receivers Example e Indicate that the F3SJ is in lockout Indicate that a machine is stopped safety output is OFF e Indicate that the F3SJ is in muting or override Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Connection
143. ersion 2 They can be enabled by the setting tool and their settings can be read by the tool 2 Available without using the setting tool Finer functional setting can be done by the setting tool For these functions see Chapter 2 F3SJ A User s Manual 1001 Buas y Bursn Foko 59 What can be done by the setting tool Shown below is an example of description in Chapter 3 taking External Device Monitoring for instance Ex External Device Monitoring Function Changing Setting of Functions 1 External Device Monitoring Function 2 a Overview Settings for external device monitoring can be changed 3 Example To adjust allowable delay time to a device s response time 2 2 4 Functional Description T e External Device Monitoring Function P lt Chapter 2 External Device Monitoring Function EDM p 60 c Allowable Delay Time a 5 Specifies maximum value T1 of external device s operation time after safety output changes a Lockout state occurs if the external device monitoring input does not change when the time exceeds a z this maximum value gt gt xs External device input information can be provided to auxiliary output or external indicator output z a ney Auxiliary Output Non Safety Output p 78 o Pa euece External Indicator Output Non Safety Output p 80 tan 2 2 5 5 Setting Change To S 4 9 Function Initial S
144. etting Available Setup Item Setting Console PC Setting Tool 2 External Device Monitoring Enabled Enable disable e 5 v v o ea Function on Allowable Delay Time 0 3s 0 1 to 2 5s by 0 1s v v Unblocked F3SJ Unblocked Blocked Blocked T1 al T Lekbi Ba m ockou 6 ON Safety output OFF gt External device ON monitoring input OFF ii Describes function s name Indicates what can be done by the setting tool Describes detailed usage of the function Describes detailed explanation of the function Indicates setup items available for the setting tool Illustrates figures and time charts 1 2 3 4 5 6 www NN N iw F3SJ A 60 User s Manual What can be done by the setting tool Preparation You can use various functions of F3SJ and change its settings if you purchase optional accessories described below E Setting Console F39 MC21 Provides easy setting on site For F3SJ A 1 0 01P25 and P55 series use the setting console of version 1 10 or later Version 1 00 cannot be used m PC Tool for F3SJ F39 GWUM O Allows functional setting through connection with your computer It provides finer setting than the 2 setting console For F3SJ A 1 OO 0 P25 and P55 series use the PC tool for F3SJ of version 1 30 or 3 later iced A Using the Setting Tool p 58 E a Setting Console S Setting console F39 M
145. ew and Specifications Components to be selected if necessary F39 A01PO PAC Component Model name Description Optional bracket Use this bracket sold separately for dedicated applications 2 p 131 Series connection cable for F39 JJRO6L Required for connecting multiple sets of F3SJ in a series It is used close contact F39 JJR15L when you wish to perform series connection with minimum length Connection Procedure p 124 Series connection cable for F39 JJR3W Required for connecting multiple sets of F3SJ in a series The F39 extension JJR3W can be used for extension with cable with connectors on both ends F39 JCOIB F39 JDDIB Ne il Al Connection Procedure p 125 Key cap for muting F39 CN6 Required when using muting function Case color Orange Muting System p 35 F39 JJ3N Required when attaching external indicator s to the F3SJ i Attaching External Indicators p 126 F3SJ A User s Manual F39 MC21 Required to change functional setting or investigate status of F3SJ Using the Setting Tool p 58 PC tool for F3SJ F39 GWUM Required to change functional setting or investigate status of F3SJ Ve il A Using the Setting Tool p 58 Application Examples Chapter Application Examples fim w N x W N AY E off AAA OH i AAAI fp W NA o A ANANA 4 N 2s lL J The F
146. f an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T23 directly 2 Green for the single ended cable F39 JCDA S1 External test switch connect to OV if a switch is not required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply 882K PLC Programmable controller Used for monitoring not related to safety system Wiring for auto reset mode PE Rl lt Control gt x Circuit gt Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting F3SJ A 174 User s Manual Input Output Circuit and Applications Connecting to a G9SA 300 SC Reduced wiring due to connector connection F3SJ settings Sa Auto reset mode Emitter Receiver Not using external device monitoring G9SA 300 SC settings Manual reset mode Using feedback loop _ Model F39 JCOC L Model F39 JC OC D f KM1 DC24 E1 OV OOE Parey output Safety output F T K3 K1 K3 K2 K3 Emitter Receiver
147. fers to the F39 MC21 setting console and the F39 GWUM PC tool for F3SJ Short circuit detection This function puts the F3SJ in lockout when there is short circuit between the output terminals for the external indicator Standard muting mode This mode is set as the default factory setting and is used when there is enough space to install muting sensors at both ends of the F3SJ Start interlock Enters interlock after power is turned ON Status information display F3SJ A User s Manual This display can read out the I O data and status of the F3SJ This function is available only for the PC tool for F3SJ Term Appendix Definition Teaching Function that configures a target beam as interrupted for following functional settings Muting function Fixed blanking function Floating blanking function Warning Zone function Designated beam output function Test input ON information The external indicator turns ON when the test input is ON When the test input is ON the F3SJ activates the external diagnosis function Upper beams Indicate beams on F3Sv s terminal User level Mode that reads receiving light intensity and monitors F3SJ s operating status such as disturbance light measurement by the setting tool Password is not required to transition to this mode Warning zone information This information is output from the auxiliary output or the extern
148. ful if you want to keep the machine stopped until start inspection is completed after the power is turned ON F3SJ is blocked restart interlock After the F3SJ is blocked and the machine stops the machine can be restarted after safety is ensured wia sAg oiseg Zieideuo Manual reset wiring procedure 1 Connect the interlock selection input line to 9 to 24V pin 1 white 2 Connect the reset input line to 9 to 24V via a reset switch N O contact pin 4 yellow Keep the reset switch contact open and turn ON the power to the F3SJ 2 A T 2 T E Z amp 5 p 8 e S2 Interlock lockout reset switch x3 n S2 x B 2 2 e 24V DC Cc Power supply OV z Wiring for manual reset mode p 27 To reset 1 Cycle the reset switch to apply a voltage of 9 to 24V for 250ms or longer to the reset input and then open the switch to apply a 0 to 1 5V signal or open circuit xsi A reset switch must be installed outside of the hazardous zone in a location that provides a clear view of the hazardous A zone lt K2 CHECK E Setting Change by the Setting Tool Functional setting is available through the setting tool Disabling start or restart interlock A For details see p 100 F3SJ A User s Manual System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that a safety system sho
149. g sensor etc 20 Blanking A fixed blanking beam other than Adjust a position of the device so Cc i i c monitoring error allowable beams received light that a fixed blanking beam other sy than allowable beam should not B i 4 B receiver light Or configure fixed os blanking setting again ap A ita p 66 Number of interrupted beams is Set number of floating blanking less than number of floating beams and number of allowable blanking beams number of beams based on a size of allowable beams interrupting object ME p 70 30 31 32 Communication The communication line or other Check the wiring and cables c i C 37 39 error wiring is broken or short circuited Communication error due to noise Check the noise level in the environment around the communication line The inductive noise tends to be induced especially if the signal line and the power line are arranged in parallel Be sure to lay the power line away from the signal line Bunooys jqnosL J 9deyo If the wiring is extended without using the exclusive cord F39 JCOD no cord with the same performance or more than the exclusive cord is used Use a cord twisted pair cable with the same performance or more than the exclusive cord F39 JCOD Otherwise connect the shield to the OV line 187 F3SJ A User s Manual Buljooyseajqnoiy Lieideuo 188 Appendix Emitter Receiver Error code Error Description C
150. h 2 Compatibility with former version 23 Chapter2 System Configuration and Functions 25 Basic System 87 Wiring Diagrams 27 ja F3SJ A User s Manual xiii 2 Interlock Function 29 A External Test Function gg S Self Test Function 31 S Auxiliary Output Non Safety Output 32 g Resetting Lockout eee 6 ExternalDevice Monitoring Function sssi lt i sSSSSSS 8G Muting System 35 Upgrading F3SJ for Muting System sss 8 Standard Muting Mode i 38 Wiring Diagrams 0 e 40 Installation Standard for Muting Sensors 42 Installation Example 1 of Standard Muting Mode using 2 muting sensors gt 42 Installation Example 2 of Standard Muting Mode using 4 muting sensors 46 Override Function 52 External Test Function 54 Self Test Function Bg Auxiliary Output Non Safety Output 0 55 Resetting Lockout a 55 External Device Monitoring Function EDM 55 Chapter3 What can be done by the setting tool 57 Using the Setting Tool 58 C FSJ Version 88 List of Functions that Can Be Changed by the Setting Tool 59 Preparation 61 Setting Console 61 PC Tool for F38J 000 6 F3SJ Status When Setting Tool Is Connected 0 68 Maintenance Status 63 Internal Indicators During Maintenance Status 68 Internal Indicator While Writing Monitoring with the Setting Tool 64 Protection of Setting by Password 65 Access Qualification 65 Password Change 0 e 65 If You Forget
151. hat internal connector pins should not be bent Emitter Receiver Tw Ic ERROR C red ERROR C red Error mode indicator ERROR B red ff 8 ERROR B red Error mode indicator ERROR A red J ERROR A red Le ERROR gt D ge o I OFF output indicator red N OF Interlock indicator yellow O onl 3 E z D A O fo m Q gt W O ha F3SJ A 1 86 User s Manual i ON E Blink OFF Appendix Emitter Receiver Error code Error Description Cause Solution S 10 11 Mutual Disturbance light is received Block the disturbance light C i Bc interference error E p 120 B i UJ B The receiver is receiving light See Chapter 4 Mutual N emitted from another photoelectric Interference Prevention A i Ba switch or F3SJ ie p 119 eee te 19 2 Power supply Power supply voltage is outside Connect to a 24VDC 20 power C Cc capacity error the rated range supply voltage m Voltage fluctuation due to Replace the power supply with p amt B insufficient power supply capacity one that has a larger capacity d Instantaneous break or Do not share the power supply Awe i A instantaneous stop due to power with other devices and connect to oe e sharing with other devices a power supply that is dedicated to devices for electrical detection protective functions such as the F3SJ safety controller mutin
152. hazardous part of a machine cannot be reached without passing through the detection zone of the F3SJ OThe system is configured so that the F3SJ can always detect a worker who is working in the hazardous zone OThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone OSafety distance has been calculated Calculated distance S mm OSafety distance has been calculated with larger detection capability when floating blanking is used Calculated distance S mm OThe actual distance is equal to or greater than the calculated distance Actual distance mm OReflective surfaces are not installed in prohibited zones Oot installed in a reflective configuration OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine OWhen muting function is used muting state can be checked from where a worker operates or adjust the machine OA muting sensor consists of 2 independent devices Olt is not used in flammable or explosive atmosphere S S1 4I9YD UOI e1BdQ a1d gieideys m Wiring Check Before Power Is Turned ON OPower supply unit must be dedicated to F3SJ and other devi
153. he exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Failure of safety output circuit Replace the receiver Connection positions are reversed Correct connection positions and for emitter s and receiver s or directions of all F3SJs their directions are upside down ne p 124 Series connection Safety output error occurred due Check if series connection cables cable error 1 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken Ne 66 67 68 69 Safety output Safety output lines are short Wire the output lines properly C i Bc error 2 circuited to each other after power Check the control output is in on contact with other lines at the B i B Safety output line and 24V OV or device or the connection Emx other input output line are short A i i A circuited after power on Series connection Safety output error occurred due Check if series connection cables cable error 2 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken f xy 70 External indicator The ex
154. hich can be displayed too For an explanation of the error codes refer to the troubleshooting section at the end of this manual VV 2 Troubleshooting p 186 m Monitor Items Configure for each CH in case of a series connection Setting Console PC Tool For F3SJ uonewoyzuj sOUeUD UIeE Y geideyo xsi When the setting tool is connected while power is being supplied to the F3SJ the F3SJ enters communication error A lockout When checking errors in the error log ignore the error that occurred most recently and check the second or earlier errors CHECK When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range Power on Time E Overview The power on time of the F3SJ is displayed E Functional Description Data related to the power on time of the F3SJ is recorded in the F3SJ main unit every 15 minutes The record is made when in normal operation or during lockout By knowing the power on time you can better understand when to schedule F3SJ maintenance e Power on time This is the current power on time since the power on time was last reset If the power on time has never been reset this value is the same as the accumulated power on time This value can be checked for an emitter and a receiver separately e Power on time threshold value When the power on time exceeds this value output can be performed to the auxiliary output or the
155. hield Allowable bending radius Ramm Extension cable F39 JCDA JCOB JDDA JDOB JCOC Dia 6 6 mm 8 wire 0 3mm x 4P conductor resistance 0 058 ohm m with braided shield Allowable bending radius of R36mm To extend a cable use an equivalent or higher performance cable twisted pair wire and do not use the cable in the same duct as that for high voltage cables or power cables ic I For details about twisted pair wire single connector cable p 161 W For details about extension lengths power cable length p 22 Ww F3SJ A User s Manual 15 Overview and Specifications F3SJ A F3SJ A F3SJ A F3SJ A F3SJ A OOOOP14 OOOOP20 OOOOP25 OOOOP30 OOOOPSS Material Casing including metal parts on both ends Aluminum zinc die cast Cap ABS resin Optical cover PMMA resin acrylic Cable Oil resistant PVC Weight packaged F3SJ ADOOOP14 Weight g protective height x 1 7 F3SJ ADOOOP20 F3SJ ADOOOP25 F3sJ AODOOOP30 Weight g protective height x 1 5 F3SJ ADOOOP55 Weight g protective height x 1 4 a The values for a are as follows When protective height is between 245 and 596mm o 1100 When protective height is between 600 and 1130mm a 1500 When protective height is between 1136 and 1658mm a 2000 When protective height is between 1660 and 2180mm o 2400 When protective height is between 2195 and 2500mm o 2600 suey teideus Accessories Instruct
156. i ON OFF Safety output 1 The value is applied to a single sensor Values for connected sensors are F3SJ A User s Manual System Configuration and Functions of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 e T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 Minimum value must be less than maximum value T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec str Muting state can be released if a sensor transitions to lockout as well CHECK The values shown below can be changed using the PC tool for F3SJ T1min Muting input time limit minimum value T1max Muting input time limit maximum value T2 Muting time limit The values shown below can be changed using the setting console T2 Muting time
157. ia 6 8 cord conductor cross section 0 15mm7 insulation diameter 1mm Connector F3SJ A 1 66 User s Manual Chapter5 Input Output Circuit and Applications Input Output Circuit 168 Wiring Examples 169 Using only F3SJ 169 Connecting 2 Muting Sensors 170 Connecting 4 Muting Sensors 171 Connecting to an F3SP B1P 172 Connecting to an F3SX E L2R2 173 Connecting to a G9SA 301 174 Connecting to a G9SA 300 SC 175 Connecting to a G9SB 301 D 176 Connecting to a G9SX AD322 T15 177 Using a reduced wiring connector 178 suoljeoljddy pue yinosi5 jndjnosjjnduy Gieideuo F3SJ A User s Manual 167 Input Output Circuit and Applications Input Output Circuit The numbers in white circles indicate the connector s pin numbers The black circles indicate connectors for series connection The words in brackets indicate the signal name for muting system External indicator output 2 Brown 1 ie Brown ___ 24V DC ll amp LWA 3 Black Test input i Interlock selection input Emitter x 1ocK i Main Circuit nw A White Muting input 1 NW k Yellow Reset input Auxiliary output 2 Red Muting input 2 ANS Blue OM EEE IR bce
158. ied setting zones cannot be adjacent 1 Fixed blanking function Fixed blanking allowable beam is configured 2 Floating blanking function Floating blanking monitoring is enabled under sequential beam mode If adjacent beam is fixed blanking allowable beam or floating blanking zone they cannot be adjacent Figure 2 Floating blanking zone Floating blanking monitoring function enabled Floating blanking zone Floating blanking monitoring function enabled J JL Fixed blanking zone r with allowable beam Not adjacent to floating blanking zone Fixed blanking zone r with allowable beam Adjacent to floating blanking O O O OO O00 EEO OHOOO O O O O O O0 ooe ee oeoo Oooo Normal detecting beam Floating blanking beam Fixed blanking beam Fixed blanking allowable beam O Figure 1 Figure 2 2 For details about setting adjacent fixed blanking zones see the section on fixed blanking A Restriction Condition between Fixed Blanking Zones p 69 F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 93 What can be done by the setting tool 2 Zone Overlap Condition A condition to configure setting zones as overlapped Except for combination of muting zone and fixed blanking zone figure 3 setting zones of these 4 functions cannot be configured as overlapped Figure 4 Zone overlap condition
159. ies i FEE 3 Tag 2 ES 3 2 3 ssl 3 Mia O Fa a ee E amp 7 oMa 2 E 2 2 M2 Motor controller g 5 a n i T le KA 5 O1 airig KM2 KM4 gt AND m ey Open Open Open Open OFF m OV x PEDI Control circuit 3 2 fv 77 Model G9SX AD322 T15 4 14 Green for the single ended cable F39 JCoA S1 External test switch Motor controller connect to OV if a switch is not required operation command S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM4 Magnetic contactor Safety sensor safety output M1 M2 3 phase motor _ _ E1 24VDC power supply S82K KM1 KM2 N C contact PLC Programmable controller KM3 KM4 N C contact Used for monitoring not related to safety system Wiring for manual reset mode KM1 KM2 N O contact KM3 KM4 N O contact i T Motor operation command N i 1 Motor rotation k OFF delay time S3 Reset switch F3SJ A User s Manual 177 sojdwexy Bui Gieideud 178 Input Output Circuit and Applications Using a reduced wiring connector eA combination of a cable for reduced wiring F39 JDOIBA and a reduced wiring connector F39 CN5 can be used for a reduced wiring system Cable with connectors on both ends F39 JDL B L grey F3SJ Emitter a1 Reduced Wiring Connecto
160. ificant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SJ A User s Manual Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indictions and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Z WARNING Meanimgs of Alert Symbols S Indicates prohibited actions Indicates mandatory actions AN Indicates the risk of electric shock Alert Statements in this Manual For users Z WARNING The F3SJ must be installed configured and incorporated
161. ight is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met E Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s resin parts and paint on the case E Object detection The F3SJ cannot detect transparent and or translucent objects F3SJ A x User s Manual Checking the Contents Before use confirm that the items below were shipped with the product If you find that an item is missing please contact your local branch office or distributor Product F3SJ AQOOOOPOO main unit Quantity Emitter x 1 Receiver x 1 Top bottom mounting brackets 4 sets Intermediate mounting brackets Intermediate brackets are included when the protective height of the F3SJ is 600mm or longer The number of brackets included depends on the total length of the F3SJ 4 sets maximum for each emitter receiver Error mode label 1 includes Japanese and English Instruction sheet 1 pair of Japanese and English User s manual CD ROM 1 for F3SJ AOOOOPOO Japanese English for F3SJ ADOOONOO Japanese English Adobe Reader F3SJ A User s Manual xi How to Read This Manual Explanation of Symbols wr Indicates the description of an essential point regarding a function such as an important p
162. ility gets larger when fixed floating blanking function is used You must use the detection capability for fixed and floating blanking functions Failure to do so may cause failure of machine stop before reaching the machine s dangerous part resulting in a serious injury You must ensure that the system works as you intended after configuring floating blanking Failure to do so may result in serious injury Warning zone output is non safety output You must not include it to calculation of safety distance Otherwise safety distance may be reduced resulting in serious injury A warning zone CANNOT be used for safety applications Always install your system so that a detection zone should be passed before reaching a source of danger The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury S S C O S O S S O O GO F3SJ A User s Manual Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Muting related time must be properly configured for its application by
163. in environments where flammable or explosive gases are present Doing so S F3SJ A Vill User s Manual Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product e Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using the product e Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating Do not drop the product e Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E Installation environment Do not install the F3SJ in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas where the product may get wet with oil that can solve adhesive This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may
164. in the surrounding zone that the safety functions are disabled Factory setup is external indicator outputs 1 and 2 While the setting tool allows change of output destination for a muting lamp muting override information must be set to at least one of auxiliary output 1 or external indicator outputs 1 or 2 If none of the above output is set F3SJ enters lockout Auxiliary output 1 external indicator outputs 1 and 2 have diagnosis function For safety reason using diagnosis function is recommended IUA Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 1 Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details see Muting in Chapter 2 LA Muting System p 35 swt Setting can be changed such as muting time limit 9 z CHECK 2 Exit Only Muting Mode Setting is Available Only for PC Tool For F3SJ Turning muting inputs 1 and 2 ON with time difference enables muting function Difference from standard mode exists in muting completion condition F3SJ A User s Manual What can be done by the setting tool e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety output is ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON c
165. ing Chart T3 0 1s max Muting input 1 ON Muting sensor A1 OFF T1min to T1max l T3 0 15 max Muting input 2 ON t Muting sensor B1 OFF T1max 0 15s max 1 Muti tat Enabled i uling Stale Disabled _ i SS Muting lamp Blinking OFF F3S4 Unblocked Unblocked T o Blocked Blocked ON Safety output EE poate OFF 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 T1min Muting input time limit value minimum Minimum time difference between muting inputs 1 and 2 If the time difference between muting inputs 1 and 2 is smaller than this value a muting error occurs T1max Muting input time limit value maximum F3SJ A User s Manual What can be done by the setting tool Maximum time difference between muting inputs 1 and 2 Minimum value must be less than maximum value T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks Indicates maximum time limit to allow waveform cracks regarding the muting input 1 and muting input 2 in the effective muting state It is set as 0 1s T4 Muting end waiting time OFF delay time from F3Su s light incidence to re
166. ing feedback time monitoring function Receiver Wiring when safety light curtain F3SJ is not used a F39 JCOA L F39 JCA D F39 JDOA L F39 JDOA D cable for emitter cable for receiver Wiring for auto reset mode ee Srel a 2 e De l g 2 zej 2 2 as Ej S Sa 23 S 2 So al Z eS s gt S gt Bs 8 22 33l2g 3 ge a 2 35 sa 3 56 S 33 of 3 gt al z c Iziz 2 8 E Ey oj i Zoe o O ae ee gt iy ke gt 2 Main Module j Relay Output Module ol R2 Module 1 si e a 36s D ke Control Circuit 7 D DC24v ETT s ji DC24V ti l E Motor controller pPeration command RY1 KM1 L oe E ee E Emergency stop switch direct circuit operation contact A165E A22E RY2 2 Reset switch aa KM1 KM2 Magnetic contactor KM2 als z E F e 3 RY1 RY2 Relay 3 3 3 a gt l So 3 4 Z M 3 phase motor 5l 3 2 eo 2 E1 24VDC i o gl 2 g z Ise A power supply S82K S5 g 82 lag S a 22 a S aj 35 2 3 2 g 30 a 8 gt 3 aaj 3 al ajl 8 z g S 3 8 5 pel 8 2 ae Lele 3 a Comm
167. ing function to be used ILA Attaching the key cap for muting F39 CN6 p 36 Muting lamp external indicator Auto reset mode Emitter Receiver Using external device monitoring function F39 JCOA L F39 JCI F39 JDOA L F39 JD Communication line Grey 2 gt iy xe er p a Communication 3 g A aa line Pink g 3 a z S e qe 2 a alz 5 p 3 ba Ka a 9 y Iaoa L E 8 38 m 3 a s z3 63 2 5 gt S S KM1 x z gt 2 g 8 l A Shane 2 3 D al S F el al 3 2 3 2 3 ia E A a D y y ke KM2 77 Rog Muting sensor DC24V IN OUT Zz PNP output E1 ov Vv C Reflector O Unblocked gt j PE Blocked E S1 External test switch connect to OV if a switch is not required EE i i S2 Lockout reset switch connect to 24V if a switch is not required Muting input 1 a t KM1 KM2 Safety relay with forcibly guided contact G7SA or mr i magnetic contactor TAR ror KM3 Solid state contactor G3J Muting input 2 ii ee M 3 phase motor I i i i i E1 24VDC power supply S82K Safety output i i PLC Programmable controller Eo l i f Used for monitoring not related to safety system KM1 KM2 N O contact Muting sensor
168. ing input is ON voltage 9 to 24Vs sink current 5mA max OFF voltage 0 to 1 5V or open Indicators Emitter Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details Power indicator green LED x 1 ON while power is ON Interlock indicator yellow LED x 1 ON when in interlock Blinks when in lockout External device monitoring indicator muting input 1 indicator Blanking Test indicator muting input 2 indicator green LED x2 ON Blink according to function sBHurjey teideua Receiver Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details OFF statet indicator red LED x 1 ON when safety outputs are OFF Blinks when in lockout ON state indicator green LED x 1 ON when safety outputs are ON Muting error indicator Blanking Test indicator green LED x 2 ON Blink according to function Mutual interference prevention function Interference light avoidance algorithm operating range change function Series connection Time division emission by series connection Number of connections Up to 4 sets Total number of beams Up to 400 Maximum cable length between 2 sets of sensors 15m Test function Self test After power ON and during operation Extern
169. ing with M5 screws Dimensions A to C C 109 B C 66 4 digit number of the model name protective height F3SJ A 1 36 User s Manual 37 Side mounting F39 LJ4 Use standard brackets Wiring Installation Dimensions A to C C 109 30 it 19 2 P Unit mm N I T 4 M5 Wy ft Xb 4 Hi org ord 10 i 1 l 1 a oO I c e E o ao lt i Z ror a O o i 6 1 1 1 1 a 1 1 1 Q 1 1 i 5 if 1 l 1 1 1 1 I 1 Lo 1 i 1 Jf TH PE ri LO 5 lt kei N Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mounting with M5 screws ies C 66 4 digit number of the model name protective height F3SJ A User s Manual suolsuewig pieideu 137 Wiring Installation E F39 LJ5 Replacement Bracket for F3SN Use these replacement brackets for an F3SN with a small protective height These brackets are designed for use with the F3SN s mounting holes Inward facing mounting Use standard F39 LU5 brackets ___ lt 2 gt P Y ge e D A J 3 i f Unit mm a 44 9 ie 7 F 4 M5 o Wea dia 6 5 DU Ze 2J dia 9 44 fe ake
170. interrupting object safety output can be turned OFF when 3 beams are interrupted Figure 7 2 or less beams are interrupted 3 or more beams are interrupted 13th beam 13th beam EREEREER pore AIR Floating blanking zone EEEE of Floating blanking zone 3th beam 3th beam Heel Sasso gt Safety output ON Safety output OFF Figure 5 Figure 6 An interrupting object blocks 3 or more beams 13th beam L gt gt Floating blanking zone 07 3th beam p 7 s 24 s5513 gt Safety output OFF Figure 7 e Internal Indicators of F3SJ For basic system Emitter s BLANKING TEST indicator is turned on under floating blanking state For muting system Receiver s BLANKING TEST indicator is turned on under floating blanking state F3SJ A User s Manual What can be done by the setting tool E Setting Change In the setting console all beams are set as a floating blanking zone With the PC tool for F3SJ it is possible to set a range of floating blanking zone Configure for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console Bc ved Floating Blanking Function Disable Enable disable v 3 v Blanking Zone Bottom Beam 0 1 to Number of Beams Fixed to bottom v Blanking Zone Top Beam 0 1 to Number of Beams Fixed to top v Both End Beam Disabling Mode 1 Disable Enable disable v v 4 Floating Blanking
171. interrupting object is removed or its diameter gets smaller than 20mm Figure 3 Safety output can be turned OFF when more than one zone is interrupted by object s that should not turn the safety output OFF Figure 4 13th beam 3rd beam Interrupting object diameter 20mm max Not specified Safety output OFF Figure 1 Interrupting object is removed 13th beam 3rd beam Lockout Figure 3 Setting number of floating beams to 3 What can be done by the setting tool Interrupting object diameter 40mm max 13th beam Floating blanking zone 3rd beam 13th beam Floating blanking zone 3rd beam Safety output does not turn OFF Figure 2 More than one zone is interrupted Safety output OFF Figure 4 Floating blanking zone Floating blanking zone F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 75 uonesiddy 0 peysnipy Buas fogs What can be done by the setting tool 2 Non Sequential Beam Mode When total number of interrupted beams in an zone reaches the designated number or more it is evaluated as interruption LA Detection Capability p 77 e Setting Example If number of floating beams is 2 safety output is not turned OFF if 3 or more beams are interrupted If 2 or less beams are interrupted safety output is not turned OFF Figure 5 If 3 or more beams are interrupted safety output is turned OFF Figure 6 Even if there is only one
172. into a machine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury administrator must manage the details of the changes and perform the changes Accidental functional setting change may cause failure of human body detection resulting in a serious injury When changes are made to each function using the setting tool F39 GWUM or F39 MC21 the GD For machines Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury F3SJ A IV User s Manual For installation An actual performance is different according to the state of the installation the user environment and the application Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SJ at the safe distance from the hazardous part
173. ion is enabled receiver s BLANKING TEST indicator is turned on E Setting Change Configure for each CH in case of a series connection Function Initial Setting Available Setup Item pas BE Sd Fixed Blanking Function Disable Disable Enable v v Fixed Blanking Zone Bottom Beam 0 1 to Number of Beams v v Fixed Blanking Zone Top Beam 0 1 to Number of Beams v v Fixed Blanking Monitoring Function Lockout Lockout Blanking lockout only p Zone Cancellation Allowable Beam Disable See table above v 1 When a fixed blanking zone with 3 beams or more is configured by the setting console allowable beams are automatically configured For a fixed blanking zone with 2 beams or less allowable beams are not configured For details see instruction manual of the setting console st With the PC tool for F3SJ perform the same settings for fixed blanking zones 2 to 5 Q CHECK F3SJ A User s Manual What can be done by the setting tool E Restriction Condition between Fixed Blanking Zones More than one fixed blanking zone can be configured adjacently Figures 1 and 2 But allowable beams cannot be set adjacently Figure 3 You cannot overlap fixed blanking zones Figure 4 Upper Fe 3 Upper FS A e e 7 Fixed blanking zone 1 P gt Piked Planking zene d Lower 1 allowable beam e J e 7 e q e e y Fixed blanking zone 2 7
174. ion sheet top and bottom mounting brackets intermediate mounting brackets 1 error mode label user s manual CD ROM 1 The number of intermediate mounting brackets depends on the total length of the F3SJ F3SJ total length is from 600 to 1 130mm 1 set for each the emitter and receiver is included F3SJ total length is from 1136 to 1 658mm 2 sets for each the emitter and receiver are included F3SJ total length is from 1660 to 2 180mm 3 sets for each the emitter and receiver are included F3SJ total length is from 2195 to 2500mm 4 sets for each the emitter and receiver are included Applicable standards IEC61496 1 EN61496 1 UL61496 1 Type 4ESPE Electro Sensitive Protective Equipment IEC61496 2 CLC TS 61496 2 UL61496 2 Type 4AOPD Active Opto electronic Protective Devices IEC61508 EN61508 SIL3 EN ISO 13849 1 2008 Category 4 PL e ISO 13849 1 2006 Category 4 PL e Safety related characteristic data See http Awww fa omron co jp safety_6en EN 61508 2010 F3SJ A 1 6 User s Manual Model Name List Response Times Overview and Specifications F3SJ A OOOOP14 F3SJ A OOOOP20 F3SJ A OOOOP25 F3SJ A OOOOP30 F3SJ A OOOOP5SS F3SJ A0270P55 Number of beams 6 beams Response time ON to OFF 10ms Response time OFF to ON 40ms F3SJ A0320P55 7 beams 10ms 40ms F3SJ A0370P55 8 beams 10ms 40ms F3SJ A0420P55 9 beams 10ms 40
175. is in lockout when series F3SJ in a series connection primary receiver connected B i i B error mode indicator will not A D p A turn on 3A Excessive number Total number of beams of F3SJs Rearrange series connection so C i 5 C of beams under series connection exceeds that total number of beams of i 400 series connection should not B i E exceed 400 cae 3B Excessive number Five or more sensors are Number of F3SJs under series A ii B a of connected connected connection must be 4 or less sensors 3C Model error Models of the primary sensor and Connect them properly between series secondary sensor are unavailable p 122 connection for connection Primary PNP Output Secondary NPN Output etc 3D Model error Models are different between an between emitter emitter and a receiver lengths receiver output types or beam gaps are different 3E Sensor count Number of emitters under series error no emitter connection is less than that of receivers emitters 3 receivers 4 etc 3F Sensor count Number of receivers under series F3SJ A User s Manual Appendix Emitter Receiver Error code Error Description Cause Solution 40 Setting value error Function setting value configured Perform setting recovery to c i i C by the setting tool is out of valid restore factory settings s o range p 109 B E P B A S Muting enabling keycap is To use muting function muti
176. itoring Function 102 Operating Range Change 103 Operating Range Change Function 103 Operation Monitoring 104 Incident Light Level Display 104 Disturbance Light Level Display 104 Status Information Display 105 Maintenance Information 106 Error History 106 Power on Time 106 Load Switching Frequency 108 Setting Recovery 109 Other 110 F3SJ A User s Manual 5 1001 Buas y Husn Fogel Atte What can be done by the setting tool Using the Setting Tool You can change and check setting of F3SJ s various settings if you purchase a setting tool optional accessory described below e Setting Console F39 MC21 e PC Tool for F3SJ F39 GWUM F3SJ must be installed configured and incorporated into a machine control system by a suffi ciently trained and qualified person Incorrect setting may cause a person to go undetected resulting in serious injury F3SJ Version The setting tool can be used for F3SJ of version 2 or later but cannot be used for that of version 1 Or if any one of series connected F3SJs is version 1 the setting tool cannot be used communication error should occur Please note that the setting tool does not upgrade the version of the F3SJ Confirm the version on F3SJ label as shown in the diagram below Location of the label describing the F3SJ version Emitter OMRON ESV ooze O Enlarged view of area enclosed by dotted lin
177. ixed or floating blanking beams are excluded Evaluation is not performed during overriding as well 2 Fixed blanking or floating blanking beam setting is required 3 Designated beam setting is required 4Warning Zone beam setting is required 5 ON state is kept until the sensor is reset by power cycle or the reset input ney Fixed Blanking Function p 66 Floating Blanking Function p 70 Designated Beam Output Function p 97 Warning Zone Function p 78 vi If designated beam output information is assigned for output operation mode of auxiliary outputs 1 or 2 or external indicator outputs 1 or 2 these cannot be assigned to other output operation l CHECK Designated Beam Output Function E Overview Incidence interruption information of a given beam can be output This function is for the PC tool for F3SJ only E Example eTo turn an external indicator ON when a specified beam of F3SJ is interrupted eTo provide an auxiliary output when a specified beam of F3SJ is receiving light E Functional Description e Designated Beam Output Function If one or more specified beams are interrupted or receiving light the state of interruption reception can be provided as an auxiliary output or an external indicator output operation Note that a designated beam output must be assigned to an output operation mode z Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 e Designated Beam
178. k S S2 J Reset input Yellow Interlock selection input White External device monitoring input Red i Test input Black sojdwexy Bui Gieideud KG M DC24V OUT El ov S1 External test switch connect to OV if a switch is not required i S2 Interlock lockout reset switch Unblocked r Blocked KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor External test switch S1 H 47 4 4 f Li 1 Li I aa KM3 Load or PLC for monitoring 4 KM4 Solid state contactor G3J Reset switch S2 E gp O E M 3 phase motor rot 1 1 Ef 24VDC power supply S82K TE i I PLC Programmable controller Safety output _t l C Used for monitoring not related to safety system 1 Li I 1 j i Green for the single ended cable F39 JCOA KM1 KM2 N O contact m 9 i I i i Li KM1 KM2 N C contact ii 14 1 4 i PLC input 1 1 1 I i I i i Li 1 it i PLC output O i Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting A Wiring for Auto Reset Mode p 28 Wiring When External Device Monitoring Function Is Not Used p 28 F3SJ A User s Manual 1 69 Input Output Circuit and Applications Connecting 2 Muting Sensors e Attaching a key cap for muting F39 CN6 enables the mut
179. lease of muting state It is set as 0 1s T5 Exit only muting delay time OFF delay time from muting input 1 or 2 s signal turning OFF to release of muting state si If either of the following conditions are present muting ended In this timing chart T4 0 1s condition releases the i muting state sien 1 When exit only muting delay time T5 exceeds the setting value 2 When a workpiece passed F3SJ s detection zone and muting waiting time T4 0 1s passed 3 When muting continuance time exceeds muting time limit T2 3 Position Detection Muting Mode Setting is Available only for PC Tool For F3SJ Muting function is enabled when muting input 1 turns ON from OFF and muting input 2 turns OFF from ON within the input time difference T1max measured by a limit switch etc Muting inputs must be heterogeneous redundant inputs such as N O contact and N C contact types In case of PNP output type photoelectric sensor use one by L ON operation while the other by D ON This can be used for such a case that F3SJ should be temporarily disabled as the switch is so operated by a worker who puts an object at a carry in entrance uonesiddy 0 peysnipy Buas fogs e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3Su s detection zone and safety output is ON 2 After muting input 1 is turned ON connected to 9 to 24V from OFF muting input 2 is turned ON c
180. lf is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof F3SJ A User s Manual Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when sign
181. limit ta Muting function p 91 F3SJ A User s Manual wia sXhs Buln Tisideuo 39 w zs s Buln Tieideuo 40 System Configuration and Functions Wiring Diagrams E Wiring When Using Muting and External Device Monitoring Function F3SJ A User s Manual Shield M1 4 4 Emitter Receiver Grey Communication line Pink Communication line AL g 8 or 8f 6 2 PR Pe SS of f l s ei amp 3B 2 x O 2 os 8 Z aj a S yl amp eea 2 al gt y aj a gH Z FI S 2 S gt gt 2 5 5 a al 5 3 l3 E B 3 S E e 2 Ajs 3 2 oS gt Z 2s l g 3 ene 2 0 k3 2 2 ina lt li on o B A1 Si s2 y k3 K O 5 5 1712 K24 3 4 e e e e e b 24V DC Power su b amp D amp t OV a S1 External test switch connect to OV if a switch is not required a S2 Lockout reset switch connect to 24V if a switch is not required A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used Configuration by the setting tool is required 3 F3SJ
182. lly check that the response time ofthe machine has not changed CHECK m How to calculate the safety distance specified by International Standard ISO 13855 2002 European standard EN999 Reference If a person approaches the detection zone of the F3SJ perpendicularly S KxT C Formula 1 e S Safety distance e K Approach speed to the detection zone as T Total response time of the machine and F3SJ e C Additional distance calculated by the detection capability of the F3SJ Safety distance S Hazard SUOI IPUOD uonejjesul pieideu l l I t lt System that has detection capability of 40mm or less gt H Use K 2 000mm s and C 8 x d 14mm in formula 1 for the calculation S 2 000mm s x Tm Ts 8 x d 14mm eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SJ from ON to OFF s ed Detection capability of the F3SJ mm Calculation example When Tm 0 05s Ts 0 01s and d 14mm S 2 000mm s x 0 05s 0 01s 8 x 14mm 14mm 120mm Formula 2 If the result lt 100mm use S 100mm If the result exceeds 500mm use the following expression where K 1 600mm s S 1 600mm s x Tm Ts 8 x d 14mm Formula 3 If the result of this formula 3 lt 500mm use S 500mm lt A system with larger detection capability than 40mm gt Calculate by using Equation 1 with K 1 600mm s and C
183. lockout occurs Note that the error lockout information must be assigned to an output destination Exit only muting delay time The OFF delay time from when the signal of muting input 1 or 2 turns OFF until the muting state is cancelled Exit only muting mode Used when there is only enough space to install a muting sensor on one end of the F3SJ External device monitoring function EDM Function that detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine by monitoring the operation of N C contact External indicator diagnosis function Detects breakage and short circuits for the muting lamp or external indicator connected to the external indicator output External Indicator Output 1 Allows configuration of receiver s output based on settings This CANNOT be used for safety applications External Indicator Output 2 Allows configuration of emitter s output based on settings This CANNOT be used for safety applications External test Function that stops emission at any time to check that the safety output is being properly turned OFF Fixed blanking Disables part of F3SJ s operation range Safety output will not change even if an object enters the disabled zone Fixed blanking monitoring function This function puts the F3SJ in lockout state when part of the fixed blanking zone is interrupted Fixed blanking zone
184. lt 77 e p 3 cable 3 Model F39 JJ3N n Key cap for muting Model F39 CN6 Case color Orange Brown Blue J gt Cap Case color Black Ca Case color Black E Muting Sensor The muting sensor is the sensor that is the trigger for temporarily disabling the F3SJ s safety functions Through beam or retro reflective photoelectric sensors proximity sensors or limit switches can be used as muting sensors recommendation OMRON E3Z series E2E series 3 wire type D4N series Use 3 wire type PNP output or N O type contact Two wire type sensor cannot be used E Muting Lamp External Indicator You may need a muting lamp depending on your application or as a result of a risk assessment Before determining the use of the muting lamp check laws and regulations of the country or region where the F3SJ A is used and make sure of full compliance with them For the muting lamp use F39 A01PO PAC or a F39 JJ3N universal indicator cable and a commercially available external indicator Enabling external indicator output diagnosis function allows breakage and short circuit detection of external indicator or muting lamp connected to the output E Recommended External Indicators p 126 External Indicator Output Diagnosis Function p 99 F3SJ A User s Manual System Configuration and Functions E Setting Change by the Setting Tool Following functions can be configured by the setting tool ta See p
185. m or less 141 F3SJ A User s Manual Wiring Installation When replacing F3SN OOOOOP25 with F3SJ AODOOOP25 F3SN Replacement F3SJ Replacement method Model name Protective height Model name Protective height using F39 LJ5 F3SN 010187P25 187 F3SN 010217P25 217 F3SJ A0260P25 260 Inward facing mounting F3SN 010232P25 232 F3SJ A0260P25 260 Inward outward facing mounting F3SN 010247P25 247 F3SJ A0260P25 260 Inward outward facing mounting F3SN 010262P25 262 F3SJ A0260P25 260 Outward facing mounting For lengths greater than the F3SN 00277P25 Subtract a number ranging from 7 to 22 from the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with the standard brackets included with the product Selection example F8SN A0322P25 becomes F3SJ A0300P25 replace with standard brackets 2 gt The formula shown above is recommended for mounting in the center of a mounting hole If a 2 A mounting position is unmatched another mounting hole must be drilled g 3 vi The protective height becomes shorter by 7 to 22mm z A Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as E the F3SN 2 CHECK However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less F3SJ A 142 User s Manual Wiring Install
186. may not be released by a reset input Q z CHECK F3SJ A User s Manual 3 wia sAg oiseg Zieideuo System Configuration and Functions External Device Monitoring Function This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and enters lockout state when an error occurs The relay s operational delay can be up to 0 3s can be changed by the setting tool without being evaluated as an error For example if the N C contact is not closed and a specified voltage is not applied to the external device monitoring line within 0 3s after the safety outputs turn from ON to OFF it is evaluated as an error and enters a lockout state To utilize this function properly use safety relays and contactors that have forcibly guided or mechanically linked contact structure Em Wiring Perform wiring so that 9 to 24V is applied to the external device monitoring line via the external relay s normally closed N C contact When external device monitoring function is not being used apply auxiliary output 1 output operation mode is safety output information and reverse output mode is being enabled for which setting is not changed to the external device monitoring input or disable external device monitoring function by the setting tool C
187. mensions A to C Dimension D name protective height Protective height Number of used protection brackets 4 D 2 C 74 245 to 1000 0 B C 46 5 1001 to 2000 1 B 2 4 digit number of the model 2009 to 2500 2 B 3 2 Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A User s Manual suolsuewig pieideu 151 Wiring Installation Mounting an Environment Resistant Case E External Dimensions of Environment Resistant Case F39 EJOOOO Backside mounting Q Unit mm D xe g A Hole size for mounting iw dia 60 5 5 ais 20 Using M5 Using M6 and M8 ia Fj i 3 3 6 8 5 5 sae 2 M8 P Si tat a i Q g SC fis s Su i a 2 xe av gt iF 7 E E B B A B c D 1 i Protective i i height L D nr i 22 t 2 F ORG 32 0 at t bd 16 Ve Y Fi 20 h 8 20 2 Mounting brackets seer S 4 Mounting Bracket F39 EJ R is not included Material Acrylic resin nitrile rubber stainless steel Dimensions A to D A C 108 B C 76 Cc 4 digit number of the model name protective height D C 44 F3SJ A 152 User s Manual Wiring Installation Side mounting 32 Unit mm Hole size for mounting
188. moved and manual reset mode that keeps control outputs OFF until a reset signal is provided if the interrupting object is removed E Auto Reset When the interrupting object is removed from the detection zone the safety outputs automatically turn ON Auto reset is used on machines where a worker is not able to enter the zone between the detection zone and the hazardous part of the machine To wire auto reset 1 Open the interlock selection input line or short circuit it to 0 to 1 5V pin 1 white 2 Short circuit the reset input line to 9 to 24V pin 4 yellow 3 Turn ON the power to the F3SJ S3 Lockout reset switch Short circuit to 24V when the switch is not required Reset input Yellow T 24V DC Interlock selection input White Power supply z1 Wiring for Auto Reset Mode p 28 F3SJ A User s Manual wia sAg Iseg g 9dey9 29 System Configuration and Functions E Manual Reset When a reset input is given while no interrupting object exists in a detection zone the safety outputs turn ON This allows the machine to be manually reset using a reset switch after ensuring safety preventing unexpected startup EN1037 Unblocked Unblocked Blocked Blocked 250ms min O Reset Input OFF Safety output on utpu ERE OFF Sensor status Interlock state Normal operation A sensor enters interlock state when The power is turned ON start interlock This is use
189. mple where 2 muting sensors are used the crossover point of muting sensors A1 and B1 must be located in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point F3SJ A User s Manual System Configuration and Functions 2 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector S Workpiece E A1 F3SJ Reflector When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector I Workpiece A1 F3SJ Reflector The F3SJ is blocked but the safety function is disabled by the muting function and safety outputs 1 and 2 are turned ON F3SJ A User s Manual wia sXhs Bunny Tisideuo 43 w zs s Buln Zieideuo System Configuration and Functions 4 The muting function is released Hazardous zone B1 F3SJ Reflector Workpiece T A1 F3SJ Reflector Muting sensor A1 is turned OFF the muting function is released and the safety function of the F3SJ is enabled E Installation Distance The minimum distance D1 m required for muting sensors to keep the muting function enabl
190. ms F3SJ A0245P30 F3SJ A0470P55 10 beams 10ms 40ms F3SJ A0270P30 F3SJ A0520P55 11 beams 10ms 40ms F3SJ A0295P30 F3SJ A0570P55 12 beams 10ms 40ms F3SJ A0260P25 F3SJ A0320P30 F3SJ A0620P55 13 beams 10ms 40ms F3SJ A0280P25 F3SJ A0345P30 F3SJ A0670P55 14 beams 10ms 40ms F3SJ A0300P25 F3SJ A0370P30 F3SJ A0720P55 15 beams 10ms 40ms F3SJ A0245P20 F3SJ A0320P25 F3SJ A0395P30 F3SJ A0770P55 16 beams 10ms 40ms F3SJ A0260P20 F3SJ A0340P25 F3SJ A0420P30 F3SJ A0820P55 17 beams 11ms 44ms F3SJ A0275P20 F3SJ A0360P25 F3SJ A0445P30 F3SJ A0870P55 18 beams 11ms 44ms F3SJ A0290P20 F3SJ A0380P25 F3SJ A0470P30 F3SJ A0920P55 19 beams 11ms 44ms F3SJ A0305P20 F3SJ A0400P25 F3SJ A0495P30 F3SJ A0970P55 20 beams 11ms 44ms F3SJ A0320P20 F3SJ A0420P25 F3SJ A0520P30 F3SJ A1020P55 21 beams 11ms 44ms F3SJ A0335P20 F3SJ A0440P25 F3SJ A0545P30 F3SJ A1070P55 22 beams 11ms 44ms F3SJ A0350P20 F3SJ A0460P25 F3SJ A0570P30 F3SJ A1120P55 23 beams 11ms 44ms F3SJ A0365P20 F3SJ A0480P25 F3SJ A0595P30 F3SJ A1170P55 24 beams 11ms 44ms F3SJ A0380P20 F3SJ A0500P25 F3SJ A0620P30 F3SJ A1220P55 25 beams 11ms 44ms F3SJ A0245P 14 F3SJ A0395P20 F3SJ A0520P25 F3SJ A06
191. n TEST are enabled Blinking Blinks when external test is being performed F3SJ A User s Manual 11 2 gt e p _ 5 2 O Q om e s N Q lt U g gt o gt 7 Overview and Specifications A ON ee No Indicators sheers Description 7 OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks at following states Lockout state One or more beams are blocked during the maintenance status 8 ON state indicator ON ON Turns ON when safety outputs are ON Blinking Blinks when no beams are blocked during the maintenance status 9 10 Internal Indicator for Muting System Shown below are internal indicator statuses while the keycap for muting is being attached susayed Aejdsig 10 e9 pu Ltaideu ON ae No Indicators Blinking Description 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For
192. n as a safety system for pressing or shearing machines prescribed in Article 42 of that law the system must receive type approval 2 The F3SJ A is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC Declaration of Conformity OMRON declares that the F3SJ A is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 4 The F3SJ A is in conformity with the following standards 1 European standards EN61496 1 Type 4 ESPE CLC TS 61496 2 Type 4 AOPD EN61508 1 through 3 SIL3 EN ISO 13849 1 2008 Category 4 PL e 2 International standards IEC61496 1 Type 4 ESPE IEC61496 2 Type 4 AOPD IEC61508 1 through 3 SIL3 ISO 13849 1 2006 Category 4 PL e 3 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 4 North American Standards UL61496 1 Type 4 ESPE UL61496 2 Type 4 AOPD UL508 UL1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 The F3SJ A received the following approvals from the EU accredited body T V SUD Product Service GmbH EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 TUV SUD Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 SIL1 2 3 EN 61508 1 through 3 EN ISO 13849 1 2008 Category 4 PL e 6 The F3SJ A rec
193. nal Description External Indicator Output Attaching External Indicators p 126 e Output Operation Mode Selects output detail from external indicator output Reverse Output Mode Reverses external indicator output e Lighting Up Pattern Sets external indicator output detail and lighting up pattern e External Indicator Output Diagnosis Function Enabling external indicator output diagnosis allows breakage and short circuit detection of external indicator or muting lamp connected to the output Use incandescent lamp if you want to enable external indicator output diagnosis function If the diagnosis function is enabled while no external indicator is connected to an emitter nor a receiver lockout external indicator output error should occur breakage detection When there is breakage between output terminals for external indicator F3SJ is transitioned to lockout 2Short circuit detection When there is short circuit between output terminals for external indicator F3SJ is transitioned to lockout Setting Change e External Indicator 1 Receiver Side Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console EG o Output Operation Mode Safety Output See Output Operation Mode P P Information 1 Reverse Output Mode Enabled 2 Enable disable Lighting Up Pattern ON 3 On Blink 0 5s Blink 1 0s
194. nal Mounting Brackets N84 F39 A01Po PAC External Indicator Set 0 8 When Using Spatter Protection Covers 148 F3SJ A User s Manual XV 5 3 a Ea Q O 5 a o 5 e o xvi Setting Tool 149 MountingaProtectBar sss Mounting an Environment Resistant Case 152 Mounting 1h Top Bottom Mounting Brackets sssses s 154 Intermediate Mounting Brackets se ssi i lt C 154 Mounting Procedure 155 Adjustment Procedure ses s lt a 158 Wiring 159 Wiring Precautions o 19 Power Supply Unit 160 Wiring Procedure o d6 Chapter5 Input Output Circuit and Applications 167 Input Output Circuit 168 Wiring Examples 169 Using only F3SJ 169 Connecting 2 Muting Sensors 0 170 Connecting 4 Muting Sensors eee Ta Connecting to an F3SP B4P et Connecting to an F3SX E L2R2 173 Connecting to a G9SA 301 tg Connecting to a G9SA 300 SC 175 Connecting to a G9SB 301 D o 176 Connecting to a G9SX AD322 T15 177 Chapter Checklists 179 Pre Operation Checklists 180 Checklists 180 Maintenance Checklists 183 Checklists 183 Chapter7 Appendix 185 Troubleshooting 186 LockoutState 186 Problem under other state than lockout 193 Accessories Sold Separately 0 195 Glossary 204 Related Standards 208 F3SJ A User s Manual International Standards 208 European Standards 208 U S Federal Regurations 208 U S Standards 208 Canadian Standard
195. nformation 3 When designated beam is interrupted v Power On Time Information When power on time exceeds power on time threshold v v Warning Zone Information 4 When a warning zone is interrupted v v Test input ON information When test input is turned ON v v Blanking Beam Incidence Information 5 When fixed blanking or floating blanking beams are incident v v Interlock Information Under interlock state v v Muting Error Information Under muting error state v v Excess Load Switch Frequency When the load switching frequency exceeds its threshold y Information Information Trigger Information Under either interlock lockout or muting error v Connected Sensor Individual Output When safety output of 1CH under series connection is ON v auxiliary v auxiliary 1CH output 1 only output 1 only Connected Sensor Individual Output 2CH When safety output of 2CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only Connected Sensor Individual Output 3CH When safety output of 3CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only Connected Sensor Individual Output 4CH F3SJ A User s Manual When safety output of 4CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only What can be done by the setting tool 1 Beams for which output does not turn ON when interrupted such as f
196. ng A r F A attached but muting override override information must be a information is not assigned to assigned to at least one of either of auxiliary output 1 auxiliary output 1 external external indicator output 1 or 2 indicator output 1 or 2 4 p 95 s 4E Cap position error Failure of F3SJ s internal circuit Replace the F3SJ c C 4F Cap error Cap is not attached Attach the cap properly 4 A contact failure due to the loose After cleaning the inside of the B J B cap the intrusion of liquid oil etc cap if any foreign material is S into the cap or the attachment of attached tighten the cap more A i Ty A a foreign material has occurred closely Replace the cap if any an liquid such as oil has intruded 50 51 52 53 External device Relay is welded Replace the relay cH Ic itor monitoring error The relay and external device Check the wiring for the relay ne monitoring input line are not a e properly wired The relay response time exceeds the allowable delay time Replace the relay with one that has an appropriate response time Or change the device monitoring time by the setting tool ita p 102 If short circuit is made to an auxiliary output instead of a relay the auxiliary output line is broken or short circuited Make sure there is no failure in the external device monitoring input and auxiliary output lines Or use the setting tool to set output mode of
197. ng input 1 and muting input 2 when muting is in effect It is set as 0 1s Muting sensor Input device such as photoelectric sensor or proximity sensor that inputs the timing of the start and end of the muting function Muting system This refers to the F3SJ when a key cap for muting is attached The muting function and override function can be used Muting time limit This is the muting function continuation time The muting function is cancelled if the muting state continues for longer than this time limit F3SJ A User s Manual 205 Aiesso 5 Lieideua 206 Appendix Term Non sequential beam mode Definition In this mode interruption is determined to have occurred when the total number of interrupted beams is equal to or greater than the number of beams specified in the setting Number of Allowable Beams Allowable fixed blanking beams It represents a beam out of the target of fixed blanking monitoring although it is a fixed blanking zone Allowable floating blanking beams F3SJ enters lockout if a size gets under setting value for contiguous floating mode with monitoring function enabled Number of floating beams This setting causes the F3SJ output to turn OFF if an interrupting object is larger than each setting value when the floating blanking function is enabled Operating range change function This function changes the operating range according to the F3
198. nking Test indicator RECEIVER A set of square brackets indicates name of an indicator under muting system 1 This label comes with the F39 CN6 key cap for muting Affix this label when a keycap is used Internal Indicator for Basic System Shown below are indication statuses of F3SJ s internal indicator when you purchased P ON ae No Indicators Blinking Description 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON Blinking Blinks during maintenance status 4 Interlock indicator INTLK ON Turns ON when F3SJ is in interlock state Blinking Blinks when in lockout 5 External device EDM ON Turns ON when an input is given to external device monitoring monitoring indicator input 6 Blanking Test indicator BLANKING ON Turns ON when the blanking function and warning zone functio
199. nse time of the F3SJ is displayed E Functional Description This function displays the OFF response time from ON to OFF and the ON response time from OFF to ON by connecting the F3SJ whose response time you want to check If the F3SJ are in a series connection the response time for all F3SJ connected in series is shown F3SJ A User s Manual E Monitor Items Function Setting Console PC Tool For F3SJ Rated response time check v v F3SJ A User s Manual 111 F3SJ A 112 User s Manual Chapter4 Wiring Installation Installation Conditions 114 Detection Zone and Approach 114 Safety Distance 115 9 Distance from Reflective Surfaces 118 3 Mutual Interference Prevention 119 K Series Connection 122 z Connection Procedure 124 Attaching External Indicators 126 F Connection Procedure 126 S Output Operation 127 a Setting Change by the Setting Tool 127 S Dimensions 128 When Using Standard Mounting Brackets 128 When Using Optional Mounting Brackets 131 When Using Spatter Protection Covers 148 Setting Tool 149 Mounting a Protect Bar 150 Mounting an Environment Resistant Case 152 Mounting 154 Top Bottom Mounting Brackets 154 Intermediate Mounting Brackets 154 Mounting Procedure 155 Adjustment Procedure 158 Wiring 159 Wiring Precautions 159 Power Supply Unit 160 Wiring Procedure 161 F3SJ A User s Manual 1 1 3 Wiring Installation Installation Condition
200. nt Added reduced wiring connectors and reduced wiring cables Added single ended cable and double ended cable models Changed the test rod as an optional accessory Minor correction Authorized Distributor
201. o 2500 2 B 3 name protective height Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A 150 User s Manual Side mounting Wiring Installation Unit mm Hole size for mounting Protection Bracket 2 ak dia 9 with Washer and Hole 20 Using M5 Using M6 and M8 dia 6 5 13 75 2 8 ia t 6 4 M5 ff 3 75 A ry F 4 37 O oe 7 a f po 5H SME y f o 23n i i 1 8 Protection c Bracket 4 1 10 20 Protective trod Itt OT height m 39 e 39 gt O XB A G 2 1B o A T IESE 7 f M5 M5 f diab tit tat 36 Mounting hole Sensor ry P o 37 J ote 3 bN t 3 em 6 ET a 3 75 abs 2 Mounting holes 13 75 T 20 2 Mounting holes a 4 Mounting holes fi 4 M3 Protection Support Oan Protection Bracket 1 Hex Bolt i with Washer and Hole N 1 Protection Bracket 4 F39 PJ MS is not included 69 20 E es ay i T Material Stainless steel and aluminum 32 64 Di
202. o contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http Awww omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itse
203. oint S regarding operation or advice on how to use it le Indicates the page number for related content Indicates a reference for when there is trouble or an explanation of difficult words F3SJ A xii User s Manual Contents Legislation and Standards i Terms and Conditions Agreement ii Precautions on Safety iv Precautions for Safe Use ix Precautions for Correct Use ix Checking the Contents o How to Read This Manual Explanation of Symbols xii Chapter1 Overview and Specifications 1 Basic Configuration and Names 2 Application Examples 5 Detect the Approach to a Hazardous Zone 5 Using Multiple Sets in Combination 6 For a System in which a Workpiece Crosses Detection Zone Muting Function 6 For a System that Has a Machine Within a Detection Zone 7 To Notify a Person of Proximity to a Detection Zone Warning Zone Function 8 Features 9 Protective Height Available in Incremental Sizes 9 Easy to Read Light Level and Error Mode Display 9 Providing Tools for Setting 9 Additional Safety Functions 9 Enhanced Mutual Interference Prevention 9 Muting Override Function are Provided iss lt s sSSS 10 Indicator Display Patterns gg Internal Indicator for Basic System 11 Internal Indicator forMuting System tg Display Patterns of the Incident Light Level Indicator si i C Ratings 14 Ratings Specifications 14 Model Name List Response Times T Power Cable Lengt
204. onnected to 9 to 24V within the muting input time limit of Timin to T1max 0 03 to 3s can be changed When condition 1 is satisfied but time condition of 2 is not a muting sequence error occurs and receiver s muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied Muting is started by a proper muting sequence Power cycle under muting input 1 and 2 OFF state e End Conditions If either of the following condition is satisfied muting state will be released When a workpiece passed a muting sensor 1 or 2 and muting delay time dedicated to exit 4s can be changed passed When a workpiece passed F3SJ s detection zone and muting waiting time 0 1s passed Muting continuance time exceeds muting time limit 60s can be changed When a muting beam is not blocked within muting input time limit T1max maximum after the muting input 2 is turned ON Y Muting state can be also released when the sensor enters lockout Q z CHECK uonesiddy 0 peysnipy Buas fogs e For Override Function The override function is unavailable for the exit only muting mode e For Wiring Same as standard muting A Chapter 2 Muting System p 35 e Installation Example of Exit Only Muting Mode This is an installation example of exit only muting mode When exit only muting mode is set install the muting sensor on the hazardous side of the workpiece exit This can be use
205. onnected to 9 to 24V from OFF within the muting input time limit T1max 3 sec can be changed to between 0 1 and 4 sec Order of muting inputs 1 and 2 is irrelevant When condition 1 is satisfied but time of condition 2 is not a muting sequence error occurs and receivers muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied Muting is started by a proper muting sequence Cycle the power back ON with muting input 1 OFF and muting input 2 ON e End Conditions If either of the following condition is satisfied muting state will be released 1 Muting input 1 stays OFF for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 2 Muting input 2 stays ON for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 3 When muting continuance time exceeds muting time 60s can be changed eu Muting state can be also released when the sensor enters lockout 9 CHECK F3SJ A User s Manual 87 What can be done by the setting tool e For Wiring Muting inputs 1 and 2 must be N O and N C contact types of heterogeneous redundant input system respectively are recommended e Wiring when using position detection muting mode and external device monitoring function Mi 4 4 j Receiver Grey Communication line Pink Communication line
206. operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 setting must be changed by the setting tool 5 Two wire type sensor cannot be used 6 Green for the single ended cable F39 JCDA System Configuration and Functions E Wiring When External Device Monitoring Function Is Not Required 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled Receiver Grey Communication line Pink Communication line 2 i A LS c S Q wn lt a a p 3 EO T o ca K1 K2 Relay or other device that controls S e3 a hazardous parts of the machine gt z al N K3 Load or PLC etc for monitoring GA SZE S 2l vE gt 2 E 2 sg 3 3 1 F3SJ can operate even if K3 is not connected x S 3 gt D If K3 is not required connect auxiliary output 1 a 2 2 to external device monitoring input only n 2 2 Green for the single ended cable F39 JCOA Ks 019 1 b 24VDC Power supply Ai OV E Ref
207. or display in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Load switching frequency Read out only Load switching frequency 100 000 times 1 000 to 4 000 000 threshold value times by 1 000 unit Accumulated load switching Read out only v v frequency Load switching frequency Reset v v reset F3SJ A User s Manual What can be done by the setting tool Setting Recovery Setting Recovery Function A sufficiently trained and qualified person must perform setting recovery Incorrect setting may cause a person to go undetected resulting in serious injury To reset the configuration to previous one safety distance may get longer Always verify recalculation of safety distance and intended operation of F3SJ based on the change E Overview Resets F3SJ s settings to the factory shipment values or previous setting values E Example To reset the configuration because the settings were forgotten Al2a0090y Huys 3ydeyo E Functional Description e Setting Recovery Function By performing the setting recovery function the setting console can be used to restore the F3SJ s configuration to the factory settings With the PC tool for F3SJ the factory settings or the previous settings before the most recent change can be restored Setting Change Function Initial Setting Available Se
208. or may not be released by a reset input Q CHECK External Device Monitoring Function EDM This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine The timing chart is the same as that for the basic system For details refer to the page shown below External Device Monitoring Function p 34 For the wiring diagram refer to the page shown below IE Wiring Diagrams p 40 E F3SJ A User s Manual 55 wa shs Bunn Zieideu 56 E Operation of the F3SJ s Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to the external device monitoring input F3SJ A User s Manual Chapter3 What can be done by the setting tool 2 gt Using the Setting Tool 58 3 SSS p Preparation 61 P F3SJ Status When Setting Tool Is Connected 63 fe Protection of Setting by Password 65 9 Setting Adjusted to Application 66 le Fixed Blanking Function 66 S e Floating Blanking Function 70 2 Warning Zone Function 78 ie Muting Function 81 gt Override Function 92 A Setting Zone Adjacent Conditions 92 Fi Indicator Input amp Output Setting 95 S ee eo Auxiliary Output Non Safety Output 95 Designated Beam Output Function 97 External Indicator Output Non Safety Output 99 Interlock Function 100 External Device Mon
209. or must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine OWhen muting function setting is changed a muting sensor must consist of 2 independent devices OWhen F3SJ is connected again a secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged F3SJ A 1 84 User s Manual Chapter7 Appendix Troubleshooting 186 Accessories Sold Separately 195 Glossary 204 Related Standards 208 Revision History 210 a o xo D F3SJ A User s Manual 185 Appendix Troubleshooting Lockout State If F3SJ detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state an emitter and a receiver set interlock indicator and OFF indicator blinking respectively and F3SJ that detected the failure sets an error mode indicator ON or blinking based on the failure Solve the problems based on the table below 1 Eliminate the cause of the problem Then turn the power on again or provide the reset input to restart the F3SJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or secondary sensor If a connector was disconnected before especially in series connection ensure that connection should not be loose and t
210. ormation trigger information Output from the auxiliary output or external indicator when the interlock lockout or muting error state occurs Note that the information trigger information must be assigned to an output destination Interlock Function that holds the safety outputs to OFF until safety is ensured and a reset input is applied Interlock Information Provides output through auxiliary output or external indicator if interlock input is ON Note that interlock information must be assigned to the destination Interlock reset Cancels the interlock state Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function Light level diagnosis information This information is output from the auxiliary output or the external indicator when the F3SJ is ON and when the incident light level is from 100 to 130 of the ON threshold value for 10 seconds or more Note that the light level diagnosis information must be assigned to an output destination Load Switching Frequency Indicates load switching frequency connected to F3SJ Lockout Function that holds safety output OFF when an error is detected by the F3SJ Lower beams Indicate beams on F3SJ s power supply end Maintenance Status Status when the setting tool is connected This status has the following difference comparing with the normal operation status Safety outputs stay OFF
211. ou intended after configuring floating blank ing Failure to do so may result in serious injury E Example Detection function can be disabled for a moving object with a given width which you do not want to be detected in the detection zone E Functional Description e Floating Blanking Function Enlarges detection capability to allow an object with a certain size to enter or more than one interruption at the same time e Floating Blanking Zone Setting In the setting console all beams are set as a floating blanking zone With the PC tool for F3SJ it is possible to set 1 zone and a zone range can be specified In the diagram shown below the 5th beam is set as the bottom beam and the 10th beam is set as the top beam for a floating blanking zone Also with the interrupting object placed in the appropriate position it is possible to perform teaching and set the designated beams manually uonesiddy 0 peysnipy Buijes fogs Upper Upper 10th beam EO at Floating blanking zone gt 5th beam Lower Lower Muting zone and floating zone cannot overlap thus the zones must be adjusted by the PC tool for F3SJ Note that the setting console cannot enable both functions at the same time piece A Muting Function p 81 Setting Zone Adjacent Conditions p 92 F3SJ A User s Manual What can be done by the setting tool e Floating Beam Based on floating beam count setting settings shown below do no
212. out or other reason use an accessory plugged dedicated cable to communication lines and For details see the help for the SD Manager ll all iF PC Tool for F3SJ F39 GWUM Optional accessory uoneiedald gieideys S oo E Minimum Wiring for Setting Minimum wiring required to check the operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring function Receiver Grey Communication line Pink Communication line T F ess D al ol S cf el l 3 2 ow O a ce pad oO a a O wo N T oO i gt a 2 OO gt a ao 3 S Cc aS a D ae as 2 c 5 gt gt E 5 E 5 Qo al ie Sl 2 fa 5 S e N N k4 gt o er fe e e g D E 2 2 oO oO oO oa ry oO O x z 2 3 x ow E x OS S 2 3 5 o lt wl T 2 e lt fe O O c 2 a 3 Oo Oo 24V DC Power su 4 ov SUPPIY Green for the single ended cable F39 JCDA F3SJ A 62 User s Manual What can be done by the setting tool F3SJ Status When Setting Tool Is Connected Maintenance Status Connecting setting tool turns F3SJ into maintenance status allowing change of setting operation monitoring and check of maintenance informa
213. ower on time passes vt Auxiliary output 1 and 2 are load current 300mA and 50mA max respectively 9 lt E2 CHECK F3SJ A User s Manual System Configuration and Functions Unblocked Unblocked Blocked Blocked Toff Ton Safety output OFF Toff x2 or less 1 Toff x2 or less 1 Auniliary output 1 Uxillary outpu y OUPA I OFF 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF See p 17 for response time wia sAg oiseg Tisideuo E Setting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool Ne Auxiliary Output Non Safety Output p 95 Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Reset input For manual reset apply 9 to 24V to the reset input line for 100ms or longer and then open the switch to apply a 0 to 1 5V signal or open circuit pin 4 yellow For auto reset set the reset line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again pin 4 yellow 5 11 Lockout due to an interlock wiring error and an ABC blinking error
214. ower supply connector side Power cable UuOl DBUUOD Salas sieideu RECEIVER p Enlarged view of emitter power supply connector side Enlarged view of receiver power supply connector side Emitter power supply connector side Receiver power supply connector side str Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector A assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again CHECK Ne ILA pi Use the F39 JJROL series connection cable for close contact when the connection distances between F3SJ are short for a L shaped configuration and use the F39 JJR3W as well as F39 JCOB and F39 JDOB series connection cable for extension when the connection distances are long Ex L shaped configuration Series connection cable for close contact F39 JJROL F3SJ A 124 User s Manual Wiring Installation E When Using the F39 JJR3W Series Connection Cable for Extension sold separately 1 Remove the caps from the primary sensor driver comes with key cap for muting 2 Use the F39 JJR3W series connection cable for extension to connect them 3 When changing the connection distance between the F3SJ connect a double ended cable F39 JCOB or F39 JDOB optional Emitter power supply connector side 3 F39 JCOB C Enlarged view of emitt
215. p ed Safety output ON Safety output ON Safety output OFF Warning zone output OFF Warning zone output ON Warning zone output OFF Figure 6 Figure 7 Figure 8 F3SJ Unblocked Blocked Unblocked Warning zone only Blocked ESSE F3SJ Unblocked Blocked Unblocked t l Other than warning zone Blocked a s a 1 l Auxiliary output1 ON pa warning zone OFF uonesiddy 0 peysnipy Buijes fogs l ON Safety output OFF E Setting Change nes for each cia in case of a series comedian Warning Zone Disable Disabled Enabled from upper Function Enabled from lower Warning Zone 0 0 to Number of Beams P P Setting Y If you need output of warning zone s incidence interruption status set output mode of auxiliary output or external A indicator output to warning zone information lt Ney ili E CHECK l Z Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 A warning zone cannot overlap with muting fixed blanking nor floating blanking zones E Warning Zone Label When a warning zone is configured you must attach labels that indicate a border between normal detection zone and warning zone Normal beam i Warning beam O O O 0 8 aaa Detection Zone Warning Zone F3SJ A 80 User s Manual What can be done by the setting tool E Limitation for Combination with Other Functions You can use muting fixed blanking and floating blanking functions in
216. password of 5 digits or more or that includes lowercase alphabet is set for the PC tool for F3SJ a user cannot A log in by the setting console If you want to use both of the PC tool for F3SJ and the setting console you must use 4 EA digit alphanumeric characters uppercase for your password A password must be alphanumeric characters If You Forget the Password If you forget the password after changing it from the initial setting contact your sales representative with the serial number on the F3SJ receiver s label A master password will be issued to reset to the initial password 0000 pJOMSSed Aq Bulyas jo u0l9a 01g Cieideu A Location of serial number p 58 F3SJ A User s Manual 6 What can be done by the setting tool Setting Adjusted to Application Fixed Blanking Function E Overview Disables F3SJ s specified beams Install protective structure for all zones of disabled zone so that a worker should not be able to approach hazardous zone of a machine without passing through zones disabled by the fixed blanking function Otherwise it may result in serious injury an object that interrupts beams Calculate a safety distance based on the setting Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury If allowable beams are designated for fixed blanking detection capability gets larger near O You must ensure that a test rod should be detected in all
217. ple zones use the PC tool for F3SJ F3SJ A User s Manual What can be done by the setting tool e Fixed Blanking Monitoring Function For safety reasons F3SJ transitions to lockout state 1 if part of an zone configured for fixed blanking receives light If blanking zone cancellation 2 is set fixed blanking function is canceled if part of an zone configured for fixed blanking receives light That is F3SJ s all detection zones are enabled In this case power cycle enables fixed blanking function again with the same setting as previous one Turn off the power and on again while all fixed blanking zones are interrupted 1 Allowable beams configured on both ends of fixed blanking zone are not monitored 2 Can be set only by the PC tool for F3SJ e Allowable Beam Allowable beam represents a beam out of the target of fixed blanking monitoring This should be configured for a fixed blanking beam that irregularly switches between light incidence and interruption due to an interrupting object s oscillation It can be set for either both or single end of a fixed blanking zone See below for an example In this case 5th 6th and 10th beams are set as allowable beams These beams repeatedly switch between light incidence and interruption due to an interrupting object s oscillation but F3SJ keeps safety output ON while fixed blanking function does not work uonesiddy 0 peysnipy Buas fogs Upper Upper 10th beam jt lt
218. put Non Safety Output p 95 CHECK External Indicator Output Non Safety Output p 99 e Setting Example Optimizing operating range prevents influence on other photoelectric sensor Emitter 1 Receiver 1 Affected F3SJ Emitter 2 Receiver 2 Operating range Max C t O Photoelectric sensor other than F3SJ Emitter 1 Receiver 1 aC p F3SJ Emitter 2 Receiver 2 Operating range 2m O ED Photoelectric sensor other than F3SJ Not affected F3SJ A User s Manual Bueys ebuey Buryesiodo Cieideuo 103 What can be done by the setting tool Operation Monitoring Incident Light Level Display E Overview Provides readout of F3SJ s receiving light intensity mE Example To adjust beams while checking F3SJ s receiving light intensity E Functional Description e Incident Light Level Display Provides indication of F3SJ s receiving light intensity Receiving light intensity indication can be checked by the setting tool Setting Change Configure for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Incident Light Level Display Read only v v Bunoyuow uonesado 3 deyo Disturbance Light Level Display E Overview Disturbance light from other photoelectric sensor into F3SJ can be read out E Example To take measure against disturbance light from other nearby photoel
219. put can be connected Can be used as a muting system if an F39 JCDA cable with connectors at both ends is used Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX Appendix Control unit Appearance Model name Output Note G9SA 301 Relay 3at1b contact F39 JCDIA cable with connector on one end is required F3SJ with PNP output can be connected Type with 5a 1b contact is also available Control unit Appearance Model name Output Note G9SA 300 SC Relay 3a contact One set of F39 JCOIC cables with connectors on both ends is required When extending the cable length use 1 set of F39 JCOIC and multiple sets of F39 JCOB F3SJ with PNP output can be connected Cannot be used as a muting system Control unit Appearance Model name Output Note G9SB 301 B Auto reset 3a 1b F39 JCDA cable with connector on one contact end is required G9SB 301 D Manual reset F3SJ with PNP output can be connected 3a 1b contact The thickness for 3a 1b contact type output is 25 mm Q995 2007p Auto reset 2a The thickness for 2a contact type output is contact 17 5 mm G9SB 200 D Manual reset 2a contact Control unit Appearance Model name Output Note G9SX AD322 T15 Solid state output Instantaneous output X 3 OFF delay output X 2
220. quired for series connection with an environment resistant case Series connection cable for 1 set of sensors Note 2 brackets for emitter 2 brackets for receiver 4 brackets per set Side flat mounting bracket 4 brackets per set Appearance Model name F39 LJ2 Application Use these small sized brackets when performing side mounting with top bottom mounting brackets so that they do not protrude from the detection surface Note 2 brackets for emitter 2 brackets for receiver 4 brackets per set Use in combination with top bottom mounting brackets F3SJ A User s Manual Ajaye1edag pjos s oss soy Lieideua 201 Ajayeredag pjos saliossa00y Lieideug 202 Appendix Free location mounting bracket also used as standard mounting bracket Appearance Model name Application Note F39 LJ3 Brackets for mounting in any 2 brackets per set gs location without using top Same as the intermediate Y lt bottom mounting brackets mounting brackets included for PN Side mounting and backside F3SJ with protective height ao mounting are possible larger than 595mm De Top bottom mounting bracket B Appearance Model name Application Note F39 LJ4 Mounting bracket used when 2 brackets for emitter 2 replacing existing zone sensors brackets for receiver 4 brackets with the F3SJ Suitable for per set mounting hol
221. r s Manual H For a System that Has a Machine Within a Detection Zone E When the Zone Is Fixed Fixed Blanking Function For a system in which a fixed facility such as a worktable or a conveyor interrupts specific beams the fixed blanking function can be used to disable the specific beams E When the Zone Is Movable Floating Blanking Function If a part of the machine can move within the detection zone the floating blanking function can be used to disable a part of the detection zone You can configure a number of beams to be interrupted by an object so that the safety function works only if more beams than the number are interrupted F3SJ A User s Manual sajdwex gy uonesiddy taideus sajdwexg uonesiddy teideua To Notify a Person of Proximity to a Detection Zone Warning Zone Function This function notifies a person that he she is getting close to a detection zone before activating the safety functions It can be used to prevent the unintended stopping of a machine due to the approach of a person Part of a detection zone is configured as a warning zone F3SJ A User s Manual Overview and Specifications Features Protective Height Available in Incremental Sizes Protective height Series Protective height Detection capability F3SJ ADOOOP14 245mm to 2117mm in 9mm increments Dia 14mm F3SJ ADO
222. r s Manual Checklists Maintenance Checklists Perform daily and 6 month inspection for the F3SJ Otherwise the system may fail to work prop erly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists E Inspection at Startup and When Changing Operators OThere is no approach route other than through the detection zone of the F3SuJ OPart of the operator s body always remains in the detection zone of the F3SJ when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface spatter protection cover F39 HJ sold separately or environment resistant casing F39 EJ sold separately of the F3SJ OOFF output indicator must be turned ON when test input line is short circuited to 9 to 24V OWhen muting function is used muting lamp must not be clear due to dirt or degradation OThe test rod is not deformed OWhen the start interlock function is used After the F3SJ is turned ON the OFF output indicator must remain turned ON even if the F3SJ is receiving light The reset switch input must turn ON the ON output indic
223. r F39 CN5 O O F3SJ Receiver g Cable with connector on one end F39 JDO A D black a p am JPEE 22 5 2 lols 2 s g e S ele 2 se als e 2 8 3 5 2 gj ojo zillo gt g eje g 2 2 Z oO t 5 g o Ele S 3 8000 24V DC Power supply OV F 7 Safety controllers etc An example of a control unit connectable to F3SJ Safety Controller Model Safety Network Controller NE1A Series Safety Controller G9SP Series Flexible Safety Unit G9SX Safety Guard Switching Unit G9SX GS Safety Relay Unit G9SA Series G9SB Series Control Unit F3SP B1P F3SJ A User s Manual Chapter6 Checklists Pre Operation Checklists 180 Maintenance Checklists 183 O gt is ke ai oO F3SJ A User s Manual 179 Checklists Pre Operation Checklists Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury After installation the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists E Installation Condition Check OThe machine itself does not prevent the operation of safety functions such as stopping OThe
224. r blinks to notify people in the surrounding zone that the safety functions are disabled Interlock function is being disabled for factory shipment Using the setting tool allows you to change the setting and enable the interlock function wia sXhs Buln Tisideuo The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Muting sensors must be installed so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions D F3SJ A User s Manual 3 System Configuration and Functions Upgrading F3SJ for Muting System Remove the caps of the emitter and receiver driver comes with key cap for muting Install a muting lamp external indicator on either the emitter or the receiver Attach the key cap for muting to the emitter receiver on which the muting lamp external indicator was ON Universal indicator not installed 2 Muting lamp external indicator External indicator set N N Model F39 A01PO PAC z Commercially available a indicator i
225. ready configured set 2 beams as allowable beams and monitoring function is configured as release at unblocked Buooys jqnos Lieideu F3SJ A 194 User s Manual Appendix Accessories Sold Separately Cable with connector on one end 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JC3A 3m M12 connector 8 pin F39 JD3A 8 wires Shield F39 JC7A 7m F39 JD7A F39 JC10A 10m F39 JD10A F39 JC15A 15m F39 JD15A F39 JC20A 20m F39 JD20A F39 JCDA is to be discontinued Cable with connectors on both ends For connection with F3SP B1P or cable extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JCR2B 0 2m M12 connector 8 pin F39 JCR5B 0 5m M12 connector 8 pin F39 JDR5B F39 JC1B 1m F39 JD1B F39 JC3B 3m F39 JD3B O F39 JC5B 5m a F39 JD5B Ej F39 JC7B 7m N F39 JD7B gt F39 JC10B 10m Q F39 JD10B 7 F39 JC15B 15m o F39 JD15B D 7 F39 JC20B 20m a F39 JD20B rey 2 F39 JCOB is to be discontinued Y ks 2 Cable with connectors on both ends For connection with G9SA 300 SC 2 cables per set for emitter and 5 receiver lt Appearance Model name Cable length Specifications F39 JCR2C 0 2m M12 connector 8 pin F39 JC1C 4m M12 connector 8 pin For cable extension use
226. ring function can be changed mE Example eTo adjust allowable delay time to a device s response time E Functional Description e External Device Monitoring Function LE External Device Monitoring Function p 34 e Allowable Delay Time Specifies the maximum allowed value of external device operation time T1 after safety output changes Lockout state occurs if the external device monitoring input does not change when the time exceeds this maximum value When a short allowable delay time is set there is a possibility of lockout external device monitoring error occurring in cases such as when F3SJs are connected in series When setting a short allowable delay time set it so that it is equal to or greater than the F3SJ OFF response time from ON to OFF Also the history of the allowable delay time can be displayed for the PC tool for F3SJ only 5 1 External device input information can be provided to auxiliary output or external indicator output A 2 Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 CHECK Bulyes jndyno ndu 10 2e91pu gieideys Setting Change Configure in a pulk in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item ae Console PC Tool For F3SJ External Device Monitoring Function Enabled Enable disable Allowable Delay Time 0 1 to 2 5s by 0 1s F3SJ Unblocked Blocked V P
227. ror occurs F3SJ A User s Manual 53 w zs s Buln Tieideuo System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that the safety system should stop properly when the F3SJ is interrupted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 0 3s plus 4 times of Toff or longer Within 0 3s Toff x 4 Within Ton x 2 k ON OFF ON Safety output E OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Test input IA Response time p 17 E Operation of the F3SJ s Internal Indicators When External Test Function Is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within a response time while operating The timing chart is the same as the one for the basic system For details see the following the page A p 31 F3SJ A User s Manual System Configuration and Functions Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controll
228. s Detection Zone and Approach PE E AWARNNG O Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the per son is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may cause an explosion SUOI IPUOD uonejjesul ieideu The F3SJ cannot pro
229. s that indicate the state of the muting and override func ED positions installed in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the haz ardous zone before activating the override function Install the switch that uses hold to run device such as a spring return key switch and is ap E Override Start Conditions If all of the following conditions are present in the F3SJ the override function starts The override function can be put into effect even when there is a muting error 1 If either muting input 1 or 2 is ON 1 or more muting sensors are turned ON by a workpiece 2 The F3SJ is blocked and the output is OFF 3 Under the conditions of 1 and 2 shown above the reset input changes from ON to OFF and the test input changes from OFF to ON at the same time The changing time of these 2 inputs must be 0 3s or less E Override End Conditions When either of the following conditions is satisfied the function is released F3SJ A User s Manual System Configuration and Functions When 60 seconds has elapsed under the override state The setting tool can be used to change this time to between 1 and 600 sec All muting sensors are turned OFF When the reset input is turns from OFF to ON and or the test input turns from ON to OFF s Override state can be released if a sensor transitions to lockout as well Q z
230. s 100ms F3SJ A1622P14 179 beams 25 0ms 100ms F3SJ A1631P14 180 beams 25 0ms 100ms F3SJ A1640P14 181 beams 25 0ms 100ms F3SJ A1649P14 182 beams 25 0ms 100ms F3SJ A1658P14 183 beams 25 0ms 100ms F3SJ A1667P14 184 beams 25 0ms 100ms F3SJ A1676P14 185 beams 25 0ms 100ms F3SJ A1685P14 186 beams 25 0ms 100ms F3SJ A1694P14 187 beams 25 0ms 100ms F3SJ A1703P14 188 beams 25 0ms 100ms F3SJ A1712P14 189 beams 25 0ms 100ms F3SJ A1721P14 190 beams 25 0ms 100ms F3SJ A User s Manual F3SJ A OOOOP14 F3SJ A1730P14 F3SJ A OOOOP20 F3SJ A OOOOP25 F3SJ A OOOOP30 F3SJ A OOOOP5SS Overview and Specifications Number of beams 191 beams Response time ON to OFF 25 0ms Response time OFF to ON 100ms F3SJ A1739P14 192 beams 25 0ms 100ms F3SJ A1748P14 193 beams 25 0ms 100ms F3SJ A1757P14 194 beams 25 0ms 100ms F3SJ A1766P14 195 beams 25 0ms 100ms F3SJ A1775P14 196 beams 25 0ms 100ms F3SJ A1784P14 197 beams 25 0ms 100ms F3SJ A1793P14 198 beams 25 0ms 100ms F3SJ A1802P14 199 beams 25 0ms 100ms F3SJ A1811P14 200 beams 25 0ms 100ms F3SJ A1820P14 201 beams 25 0ms 100ms F3SJ A1829P14 202 beams 25 0ms 100ms F3SJ A1838P14 203 beams 25 0ms 100ms F3SJ A1847P14 204 beams
231. s 209 Revision History 210 F3SJ A User s Manual xvii __ F3SJ A XVIII User s Manual Chapter1 Overview and Specifications suoneoyioeds pue MaIA19AQ J 4aideu Basic Configuration and Names 2 Application Examples 5 Features 9 Indicator Display Patterns 11 Ratings 14 Ratings Specifications 14 Model Name List Response Times 17 Power Cable Length 22 Compatibility with former version 23 F3SJ A User s Manual SOWEN pue uoeinbyuoy dIseg Laide Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ Beam center line mark Emitter To attach or detach the cap and power cable remove 4 screws shown above Receiver Connection cable Black Component Model name Description Emitter receiver F3SJ ADOOOPOO Select a model name based on the required protective height and detection capability Cap and connection cable are included The model name can be understood as follows F3SJ ADOOOPOO O 1 234 1 Protective height mm 2 Output type P PNPoutput type 3 Detection capability mm 4 Lis emitter D is receiver blank is a set of an emitter and a receiver aur To distinguish between the emitter and receiver find the labels attached to the front of the F3SJ The label on the emitter reads EMITTER and th
232. s complete For adjustment of beams and tightening torque see Adjustment Procedure in the next page F3SJ A User s Manual 157 Wiring Installation Adjustment Procedure 1 Check the following points The optical surface of the emitter and receiver should be clean There should be no interrupting object in the detection zone of the F3SJ 2 Adjust the emitter s beams Adjust the angle of the emitter while checking the incident light level indicator and align the emitter so that it faces the center position where the incident light level indicator turns ON 3 Adjust the receiver s beams Adjust the angle of the receiver while checking the incident light level indicator and align the receiver so that it faces the center position where the incident light level indicator turns ON S 4 Make sure that all 5 lamps of the incident light level indicator are turned ON E rs 5 While taking care not to change the adjustment status of the beams tightly fasten all the bracket z screws and mounting screws 2 The table below shows the tightening torques for the included screws a Nominal diameter x length of Mounting bracket type Seeman Tightening torque Top bottom mounting M3x8 0 54N m brackets M5x18 2 3N m Intermediate mounting M3x10 0 54N m brackets M4x25 1 2N m M5x10 2 3N m 5 1 fsome ofthe 5 lamps of the incident light level indicator are not turned ON even when the receiver angle is adjuste
233. stance S om Detection Zone Detection Hazard zone Hazard Warning Zone See Safety Distance If a person approaches the detection zone of the F3SJ perpendicularly p 115 if a detection zone is within vertically installed F3SJ as shown left See Safety Distance In case of horizontal approach of a human body to F3SJ s detection zone p 116 if a detection zone is within horizontally installed F3SJ as shown right mE Example When a person enters indicator or buzzer should notify warning without stopping a machine F3SJ A User s Manual E Functional Description e Warning Zone Function What can be done by the setting tool Incidence or interruption to a warning zone will not affect safety output operation When an output operation mode of auxiliary output or external indicator output is configured as a warning zone its unblocked blocked status can be output Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 e Warning Zone Setting You can teach a warning zone by interrupting beams to be set as the zone or manually specify number of beams from top or bottom beam figure 1 amp 2 For manual specification configure beam number in case of the PC tool for F3SJ or number of beams in case of the setting console Configuration cannot be executed for cases shown below All beams are configured as a warning zone figure
234. t Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter F39 JJR3W F39 JJR3W L Grey cable For receiver F39 JJR3W D Black cable Connect a double ended cable F39 JCOB or F39 JDOB in between The maximum length between series connections is 15m Cap F3SJ Emitter Cable is grey F39 JCOB L JDOB L Grey Ja nN F3SJ Emitter Cable is grey Cable with connectors on both ends Series connection cable for F39 JCOB JDOB extension F39 JJR3W F3SJ Receiver Cable is black F39 JCOB D JDOIB D Black F3SJ Receiver Cable is black F3SJ A 1 62 User s Manual dia 15 Wiring Installation E Connection Cable F39 JJR3K sold separately The connection cable is a standard included product Purchase a replacement when damaged or lost Unit mm Body color Black M12 Waterproof connector plug Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter For receiver F39 JUR3K F39 JJR3K L Grey cable F39 JJR3K D Black cable Bulli praideuo E Cable with Connectors on Both Ends Cable for Extension and for Connection to F3SP B1P F39 JDOB sold separately Unit mm 39 5 Body color Black Body color Black M12 IP67 Connector M12 IP67 Connector Insulated vinyl round cable dia 6 6 shielde
235. t Part 1 General requirements and tests e JIS B 9704 2 2008 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices spuepuejs poyejoy Lieideuo F3SJ A User s Manual 209 A10 SIH UOISIADY Lieideud 210 Appendix Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual SCHG 718 K j Revision No F3SJ A User s Manual Revision Revision date Revisions symbol B November 2005 First edition Cc February 2006 Minor correction D May 2006 Minor correction E December 2006 Added F3SJ AOOOOP55 F July 2007 Added F3SJ AOO000P25 Troubleshooting revised G August 2008 Changed mounting screw Added information to Precautions for Correct Use H January 2010 Added the contents about new Machinery Directives Minor correction November 2011 Added the contents about EN 1S013849 1 2008 Change the contents about EN 61496 2 J November 2012 Added and corrected dimensions and notes Corrected the contents about EN 61508 Correction of errors K July 2014 Corrected the procedure of how to release the muting error Corrected the waveform of the control output of the self test function Updated the dates of effect for standards Changed the content of Terms and Conditions Agreeme
236. t 1 Basic system This refers to the F3SJ in the state it is in when purchased The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Blanking zone A range of consecutive beams for which fixed or floating blanking is configured Breakage detection This function puts the F3SJ in lockout when there is broken connection between the output terminals for the external indicator Designated beam interruption information ON is output when any of the designated beams are interrupted Beams must be designated if this output operation is selected Designated beam output Provides output based on incidence interruption status of a designated beam Destination can be assigned to auxiliary output or external indicator output Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ Disturbance light level display This display can read out the disturbance light level of the F3SJ For the PC tool for F3SJ the level can be checked using a graph Effective aperture angle EAA Range of angles for which the F3SJ can operate End beam disable mode If either end beam of the F3SJ is set as a floating beam its status as a floating beam target is cancelled Error lockout information This information is output from the auxiliary output or external indicator when an error or
237. t only the front or rear end of the detection object is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices Also install the F3SJ and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting sensor Also install all F3SJ and muting sensors so that no person is able to accidentally enter the hazardous zone while the muting function is enabled elf objects speeds can vary muting time limit must be taken into consideration Installation Example 1 of Standard Muting Mode using 2 muting sensors This is an example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors when the length L of the workpieces are not constant or are insufficient 1 Before a workpiece passes through Hazardous zone B1 F3SJ Reflector RS The crossover point of muting sensors Workpiece l S A1 and B1 must be located within the I hazardous zone A1 F3SJ Reflector Pd d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF contacts A1 and B1 are open due to muting output and the safety function of the F3SJ is working In this exa
238. t purchase 1 set for F3SJ with protective height from 1001 to 2000mm or 2 sets for F3SJ with protective height of 2009 to 2495mm Environment resistant case Appearance Model name Note For emitter F39 EJOOOO L One environment resistant case is provided in a set Mounting bracket is not included You must purchase optional back mounting bracket F39 EJ R or side mounting bracket F39 EJ S When environment resistant case is used For receiver F39 EJOO00 D operating range is from 0 2 to 7m protective height of 1649mm or less and from 0 2 to 5m protective height of 1655mm or more If protective height of F3SJ is 605mm or more only vertical mounting as shown left is available A protective structure complies to IP67 IEC60529 Back mounting bracket for environment resistant case Ajayeredag pjos s oss soy Lieideua Appearance Model name Note F39 EJ R 2 brackets per set F3SJ A 200 User s Manual Side mounting bracket for environment resistant case Appendix Appearance Model name F39 EJ S Model name 2 brackets per set Note Note For emitter F39 JJR3WE L For receiver F39 JJR3WE D Top bottom mounting bracket for top bottom mounting Appearance Model name F39 LJ1 Application Standard brackets included with the F3SJ Purchase replacements when damaged or lost Re
239. t required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Use G9SB 301 B for 3a 1b contact auto reset type Use G9SB 200 D for 2a contact manual reset type or G9SB 200 B for 2a contact auto reset type For details see the catalogs Input Output Circuit and Applications Connecting to a G9SX AD322 T15 Can be configured for partial control and total control Can be extended to connect a door switch or a relay unit Receiver Emitter F3SJ settings Auto reset mode Not using external device monitoring G9SX AD322 T15 settings Auto reset mode Using feedback loop F39 JCOA L F39 JCOA D F39 JDOA L F39 JDOA D Communication line Grey Communication Shield T TY line Pink E TN F S al g 5 2 cla Feedback loop 2o 3 gt z 5 5 x r
240. t s protrusion into the groove on the case when attaching Next attach top bottom mounting brackets 3 and 1 to top bottom mounting bracket 2 and fasten them lightly using the included screws M3x8 Mounting screw M5x20 Top bottom mounting bracket 2 Top bottom mounting bracket 1 Top bottom mounting bracket 3 M3x8 2 Attach the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mounting screws M3x10 to lightly fasten the brackets so that they are able to slide up and down the case Intermediate mounting bracket 2 Mounting a screw D M3x10 Intermediate mounting bracket 3 lightly Attach so that the tooth shown in the dotted circle is facing downward F3SJ A User s Manual BuunoN praideuo 155 Wiring Installation 3 Attach the intermediate mounting brackets for backside mounting For backside mounting first lightly attach intermediate mounting bracket 1 to the equipment wall surface etc Then attach intermediate brackets 1 and 4 to the bracket that was lightly attached to the case in step 2 above and lightly tighten them using the included mounting screws M4x25 Intermediate mounting bracket 1 Intermediate mounting bracket 1 Tighten lightly Intermediate mounting bracket 4 Mounting screw M4x25 er 4 Attach the
241. t turn OFF safety output as shown below Measure the size maximum diameter of the interrupting object and set a number of floating beams so that the size of the interrupting object is less than the dimensions in the graph Setting Example For F3SJ ANOOOP14 with an interrupting object of diameter 20mm set number of floating beams as 3 With this setting F3SJ will not turn OFF safety output even if an object with a diameter of 22mm or less is in the floating blanking zone Valid Range for number of Floating Beams F3SJ ADO00OP14 series Available range for floating Number of floating beams 1 O Available range for setting Number of floating beams Number of floating beams A U N Number of floating beams 0 10 20 30 40 Interrupting object diameter mm F3SJ ADOOOP20 series Available range for floating _ _ Number of floating beams 1 O Available range for setting Eanair Number of floating beams Number of floating beams A OO N Number of floating beams 0 10 20 30 40 50 60 Interrupting object diameter mm F3SJ ADOOOP25 series Available range for floating Number of floating beams O Available range for setting Number of floating beams Number of floating beams Number of floating beams 0 10 20 30 40 50 60 70 80 Interrupting object diameter mm F3SJ ADOOOP30 series Avail
242. teaching 2 If 1 did not solve the problem configure allowable beams If one allowable beam has been already configured set 2 beams as allowable beams e Light intensity level indicators do not turn ON even if a beam receives light while only the power indicator OFF output indicator and receiver s error code A are being turned ON Emitter Receiver Cause Action cll sE BLANKING TEST E B A ERROR N A Communication line is broken between an emitter and a receiver Or effect of noise on the communication line is too much Perform the proper wiring Or check the noise level in the environment around the communication line Power connector is detached Plug the power connector tightly to ensure connection F3SJ A User s Manual Bunooys jqnos Lieideuo 193 Appendix Safety output may be turned OFF even if a beam is not blocked Cause Action Beam may be misaligned due to oscillation Install F3SJ sop that it should not be affected by oscillation Also adjust F3SJ beams based on Adjustment Procedure p 158 Light emitted from another F3SJ or photoelectric sensor is Solve the problems based on Mutual Interference Prevention being received p 119 A blanked beam received light that is not configured as an Configure an allowable beam If one allowable beam has been allowable beam while fixed blanking function is being enabled al
243. tect a person from an object flying from a hazardous zone Install protective cover s or fence s Make sure that the F3SJ is securely mounted and its cables and connectors are properly connected S S V S O G S Correct installation The hazardous zone of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone alg Incorrect installation It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine 4 F3SJ A 1 14 User s Manual Wiring Installation Safety Distance The safety distance is the distance that must be set between the F3SJ and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standards Make sure to secure the safety distance S between the F3SJ and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part result ing in serious injury t The response time of a machine is the time period from when the machine receives a stop signal to when the machine s A hazardous part stops Measure the response time on the actual system Also periodica
244. ternal indicator output and Perform the proper wiring c c output error 24V OV or other input output line are short circuited when diagnosis s T function of an external indicator o m output is being enabled Or an external indicator output line is broken Load such as indicator or relay connected to an external indicator output is broken Replace the load Failure of external indicator circuit Replace the F3SJ 191 F3SJ A User s Manual Buooys jqnos J 9deyo 192 Appendix Emitter Receiver Error code Error Description Cause Solution those above S 71 Auxiliary output 1 The auxiliary output line and 24V Perform the proper wiring for C a a 0 error OV or other input output line than auxiliary output 1 Kae external device monitoring input B i B line are short circuited when a diagnosis function of an auxiliary A E A output 1 is being enabled Or an Paa auxiliary output line is broken Load such as indicator or relay Replace the load connected to an auxiliary output 1 is broken Failure of auxiliary output 1 circuit Replace the F3SJ S 80 Series connection Series connection cable is Replace the series connection Cc a C cable error 3 broken cable a Test input line of a series B i i B connection cable is broken A contact failure due to the loose After cleaning the inside of the A it
245. the Password 0 65 Setting Adjusted to Application 66 Fixed Blanking Function 0 6 Floating Blanking Function sess Warning Zone Function ag Muting Function 81 Override Function 92 i F3SJ A XIV User s Manual Setting Zone Adjacent Conditions 92 Indicator Input amp Output Setting 0 5 Auxiliary Output Non Safety Output o 95 Designated Beam Output Function 97 External Indicator Output Non Safety Output 2 99 Interlock Function 0 10 External Device Monitoring Function 102 Operating Range Change 103 Operating Range Change Function 108 Operation Monitoring o 10 Incident Light Level Display 104 Disturbance Light Level Display 104 Status Information Display see 105 Maintenance Information 16 Error History 106 Power on Time 106 Load Switching Frequency 0 108 Setting Recovery o 109 Setting Recovery Function 109 Other 110 Safety Distance Calculation Function 110 Connection Cable Length Calculation Function 110 Rated Response Time Check 110 Chapter4 Wiring Installation 113 Installation Conditions 114 Detection Zone and Approach 114 Safety Distance 115 Distance from Reflective Surfaces 118 Mutual Interference Prevention 0 g Series Connection 122 Connection Procedure 124 Attaching External Indicators 126 Connection Procedure eee Output Operation 127 Setting Change by the Setting Tool 127 Dimensions 128 When Using Standard Mounting Brackets 0 128 When Using Optio
246. the Setting Tool When using the setting tool to write settings to the F3SJ or while monitoring the incident light level indicator the BLANKING TEST indicator and an indicator on receiver s power connector side see below blink When accessing at the administrator level the indication lamps blink twice per second and when accessing at user level they blink once per second While writing monitoring with setting tool Safety output is OFF Emitter Receiver g 7 Administrator level Blinks twice POWER OFF User level Blinks once INTLK ON i E E OFF EDM TEST x i gt z W a nd LE For details about administrator level and user level see p 65 p j uuo9 S 1001 BUAS USUM SNILIS SEA feel F3SJ A User s Manual What can be done by the setting tool Protection of Setting by Password Access Qualification The setting tool has the following two access levels a user level in which setting information can only be read out and an administrator level in which functional settings can be changed The administrator level requires a password to log in The initial password for administrator login is 0000 Password Change An administrator must change the password to prevent setting change by an operator Up to 4 uppercase for alphabet and 6 lower and uppercase for alphabet digits passwords can be set for the setting console and PC tool for F3SJ respectively 4 Ifa
247. ting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Moving direction Moving direction E Wiring Diagrams i Muting Input 2 Red Muting Input 2 Red Muting Input 1 White Muting Input 1 White A1 A2 B1 B2 Al N O contact type switch A1 B1 A2 B2 Regressive reflection photoelectric switch 24V DC PNP Output ON when Interrupted Power supply OV Two wire type muting sensor cannot be used F3SJ A User s Manual E Timing Chart Muting sensor A1 Muting sensor B1 Muting sensor A2 Muting sensor B2 Muting state Muting lamp External indicator F3SJ Unblocked Blocked Safety output System Configuration and Functions T3 0 1s max i ON or LI T min to T1max 4 Le T3 0 1s max ON OFF E ahhh l l T3 0 1s max e les ON l OFF E A l T3 0 1s max a pE A ON i i OFF _ 6 6 l Crt 0 15s max ol J moe Enabled T Disabled _ A l I o l l Blinking l t l l OFF 7 l l l Unblocked I Blocked i l l l ON I l OFF i 1 The value is applied to a single sensor Values for connected sensors are of connections
248. tion Under the maintenance status F3SJ operates as shown below Safety output keeps OFF status Indication statuses of internal indicator ON OFF are partly different See below eLockout does not occur except for model error communications error setting value error or internal circuit failure For example lockout does not occur even if a fixed blanking beam receives light Internal Indicators During Maintenance Status When in the maintenance status the emitter side POWER indicator POWER and the receiver side ON or OFF indicator ON or OFF blink If the F3SJ is ON during normal operation the ON output indicator blinks in the maintenance status The safety output is OFF If the F3SJ is OFF during normal operation the OFF output indicator blinks and the safety output is OFF in the maintenance status p j uuo9 S 001 BUAS USUM SNILIS SEA RLT Apparent output is ON Apparent output is OFF Safety output is OFF Safety output is OFF Emitter Receiver Emitter Receiver E E E E E Blinking POWER OFF POWER OFF sy ne OFF INTLK ON INTLK ON ON blinking or OFF EDM EDM depending on settings Pes ra P cresr Y th gt th gt E E m X a F3SJ A User s Manual 6 What can be done by the setting tool Internal Indicator While Writing Monitoring with
249. to a muting status Workpiece V 2 Muting from an opposite direction is available as well A1 B1 B2 A2 Turning muting sensors ON in an order from A2 to B2 sets F3SJ to a muting status V Workpiece al ipl d2 D3 E This arrangement example uses regressive reflection type E3Z ROO series as a muting sensor Arrangement must take mutual interference into account Muting sensors must be installed so that a distance D3 between muting sensors A1 and A2 should be smaller than workpiece length L As a muting sensor a transmission or regressive reflection type photoelectric switch proximity switch 3 wire type or limit switch can be used Two wire type muting sensor cannot be used ta Distances d2 amp D2 between muting sensors p 47 F3SJ A User s Manual System Configuration and Functions E Reference Preventing light interference of muting sensor When a photoelectric sensor is used as a muting sensor light interference may cause a muting error of F3Su Light interference may occur due to Reflected light Direct light Light from other F3SJ A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 1 Interference between muting sensors e Use sensors with mutual interference prevention such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e
250. tup Item Setting Console PC Tool For F3SJ Setting Recovery Factory Shipment Setting V Factory shipment y Function Previous Setting setting only F3SJ A User s Manual 1 09 2 gt D me o io ie aa gt s 110 What can be done by the setting tool Other Safety Distance Calculation Function E Overview The safety distance specified by the international standard 15013855 2002 European standard EN999 is calculated E Functional Description This function displays the safety distance based on the international standard 15013855 2002 European standard EN999 according to the conditions that are input This function is available only for the PC tool for F3SJ E Monitor Items Function Setting Console PC Tool For F3SJ Safety distance calculation function Connection Cable Length Calculation Function E Overview This function displays the connection cable s extendable length which varies according to the F3SJ configuration E Functional Description The function displays the extendable length of the cable excluding the length of cables between series connections according to the conditions that are input For series connections the maximum extendable length is 15 meters This function is available only for the PC tool for F3SJ E Monitor Items Connection cable extension calculation function v 4 Power Cable Length p 22 Rated Response Time Check E Overview The rated respo
251. ty output a function for a basic system PNP transistor output x 1 load current 50mA or less residual voltage 2V or less excluding influence by cable extension leakage current 1mA or less External indicator output Non safety output Connectable external indicator Incandescent lamp 24VDC 3 to 7W LED lamp Load current 10 to 300mA max Leakage current 1mA max An indicator cable F39 JJ3N or F39 A01PO PAC is required when using an external indicator Output operation mode F3SJ A User s Manual Safety outputs ON when receiving light Auxiliary output 1 Reverse output of safety output operation mode can be changed by the setting tool Auxiliary output 2 Turns ON when 30 000 hours of power on time passes operation mode can be changed by the setting tool External indicator output 1 Reverse output of safety output for basic system ON during muting override for muting system Operation mode can be changed by the setting tool External indicator output 2 ON in lockout for basic system ON during muting override for muting system operation mode can be changed by the setting tool Input voltage Overview and Specifications F3SJ A F3SJ A F3SJ A F3SJ A F3SJ A OOOOP14 OOOOP20 OOOOP25 OOOOP30 OOOOPSS Test input interlock selection input reset input and muting input are all ON voltage 9 to 24Vs sink current 3mA max OFF voltage 0 to 1 5V or open External device monitor
252. ty outputs are ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s Muting function can be enabled in up to 0 15s 1 after the condition 2 is satisfied If condition 1 is satisfied but the time requirement of condition 2 is not a muting error occurs and the receiver s muting error indicator turns ON However when there is a muting error the F3SJ safety function operates and normal operation continues Muting error can be released by any of following conditions When muting is started by the proper muting sequence start conditions 1 and 2 are performed in w zs s Buln Tieideuo order Power cycle under muting input 1 and 2 OFF state m End Conditions If either of the following conditions are satisfied the muting state is released Muting input 1 or 2 turns OFF at T3 or later 0 1s or later The muting continuation time exceeds the muting time limit of T2 60s The PC tool for F3SJ or setting console can be used to change this time to between 1 and 600 sec or it can be set to have no time limit T3 0 1s max a L Muting input 1 n OFF T min to T1max T3 0 1s max gt Muting input 2 ON OFF 0 15s max 1 Muting state Enaned l l Disabled l l Muting lamp Blinking external indicator OFF l l l F3SJ Unblocked Unblocked T l Blocked Blocked OOo O O SEA O
253. uble ended cable for an emitter F39 JDOIB L and a single ended cable for a receiver F39 JDDIA D z Cable with connectors on both ends p 163 z Cable with connector on one end p 161 F3SJ A User s Manual 165 Wiring Installation E Reduced wiring connector optional F39 CN5 ERS 52 36 _247 136 98 SPOT FACING 2 wn i OAS GiG fe EP fel ea 17 7 y ECS Internal Wiring Diagram Optional F39 CN5 Connected to emitter s connection cable Connected to receiver s connection cable and Cable with connectors on both ends and Cable with connectors on both ends 1 White White 1 2 Brown Brown 2 Oxo 3 Black Black 3 OQ 4 Yellow Yellow 4 5 Grey Grey 5 6 Pink Pink 6 Female 7 Blue Blue 7 Female 8 Red Red 8 w Qf 2 2 E 2 3 gt 33 g zls Selg sel g eelsels amp hal T loal x Sls os 1 2 3 4 5 6 T 8 U o 4 6 Male E Universal indicator cable A cable for connection with a commercial indicator optional F39 JJ3N Vinyl insulated round cable D
254. uld properly stop when F3SJ is interrupted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 4 times that of Toff or longer Toff x 4 or less Ton x 2 or less e e ON Test input OFF utpu ES COFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF IA Response time p 17 wia sAg Iseg g 9dey9 E Operation of the F3SJ s Indicators When External Test Function is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the response time while operating Si ppl Powe u 4 O Within 2 s 7 a ON Within 2 2 s Self test OFF Subsequently performs periodic test If an error is found in the self test the F3SJ enters lockout state keeps the safety outputs in the OFF state and indicates the error at the same time E Self Test Details The self test detects the types of errors described below Emitter Failure of emitter element or circuit CPU failure Broken or short circuited cable Receiver Abnormal external power supply voltage Failure of internal power supply circuit Failure of receiver element or detection circuit CPU failure Memory failure E F3SJ
255. unication line Pink z Wiring when F3SJ s oe testing function is used rasucnan l F39 JDOA D cable for receiver Note 1 The OFF delay contacts K1 K2 may instantly turns OFF due toa circuit error occurring in the controller Accordingly when the current supply to the motor is ceased before the motor stops and it may cause a hazardous situation to the system the example of F39 JDOA L wiring above should correspond to the Category 2 If however it cable for emitter may not cause a hazardous situation the example of wiring above should correspond to the Category 4 Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 When the F3SJ is series connected or 5 or more sets are connected to the total system of F3SX power must be supplied to F3SJ from external source For details see documentation of F3SX Note 4 Example of circuit above corresponds to the Stop Category Emitter EA Receiver EN60204 1 1 Note 5 In the example of wiring above it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software for model F3SX Model F3SX CDOO sold separately Note 6 Green for the single ended cabl
256. utputs are turned OFF in a moment or the F3SJ enters lockout Emitter Aligned horizontally Receiver Emitter Receiver Emitter Emitter Aligned fore and aft b Receiver z z p Receiver Aligned vertically Emitter Emitter Receiver Receiver F3SJ A User s Manual SUOI IPUOD uonejjesul ieideu 121 Wiring Installation Series Connection From 2 to 4 sets of F3SJ can be series connected Series connection allows them to be used as a a safety light curtain requiring only 1 set to be wired to a controller and preventing mutual interference If any 1 set of series connected F3SJ is blocked both of the safety outputs turn OFF The indication LED for each F3SJ turns ON separately e Number of connections Up to 4 sets e Total number of beams Up to 400 beams e Connection cable length between 2 F3SJ in series connection 15m max Ex Configuring an L or U shaped detection zone UuOl DBUUOD Salas sieideu The terms used in this document to describe each F3SJ in a series connection are shown below Secondary sensor 3 4CH Secondary sensor 2 3CH Secondary sensor 1 2CH Primary sensor 1CH str When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to do so may A cause the cable cap to come loose leading to deterioration of the protective functions CHECK F3SJ A 122 User
257. v v Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v T1min Muting input time limit 0 03s 0 03s 0 1s to 3 9s by 0 1s p minimum value T1max Muting input time limit 3s 0 2s to 4s by 0 1s p maximum value T2 Muting time limit 60s 1s to 600s by 1s or infinite T5 Exit only muting delay time 4s 0 1s to 4s by 0 1s Position detection muting mode PC tool for F3SJ only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v T1min Muting input time limit 3s 0 1s to 4s by 0 1s 7 P maximum value T2 Muting time limit 60s 1s to 600s by 1s or infinite v If muting function is enabled either output mode of external indicator output 1 2 or auxiliary output 1 must be configured as shown below CHECK Muting information Muting override information E Limitation for Combination with Other Functions You can use this function in combination with fixed blanking floating blanking and warning zone functions at the same time with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console can be combined with fixed blanking function For details see Setting Zone Adjacent Conditions p 92 VV z Setting Zone Adjacent Conditions p 92 F3SJ A User s Manual
258. vice Monitoring Function Is Not Required p 41 e Installation Example of Position Detection Muting Mode Shown below is an installation example of position detection muting mode This is an application that places a workpiece on a machine s turntable surrounded by guard fence When hazardous part of the machine is on the opposite side of a human body safety function of F3SJ can be disabled so that an operator should be able to place a workpiece on the turntable F3SJ A 88 User s Manual What can be done by the setting tool 1 Hazardous part of the machine is on the same side of a human body F3SJ Guard fence Worktable Under normal operation Robot arm table Limit switch1 aeai Limit switch 2 N O Contact N C Contact 24V OFF To muting input 1 ON To muting input 2 The limit switch 1 of N O contact is open and the muting input 1 is OFF and the limit switch 2 of N C contact is short circuited and the muting input 2 is ON and safety function of F3SJ is being enabled 2 Hazardous part of the machine is on the opposite side of a human body Ta F3SJ Guard fence T Under normal operation uonesiddy 0 peysnipy Buas fokii ko Limit switch1 N O Contact Limit switch 2 N C Contact 24V OFF gt ON To muting input 1 ON To muting input 2 see SE SUS Ue as Wee E BE EU EE A S m en
259. y 4 T Ty E 5 a y 3 T F E a p E ih E gt a BE i Bs E E Safety Output ON ON ON OFF OFF OFF Less than Less than Less than Less than Incident lioht level 170 or 170 130 100 75 Less than 9 higher 50 130 100 75 50 wu Operation is possible with incident light level of 100 or more but to ensure stability operate when all incident light iz level indicators CHECK F3SJ A User s Manual su1 ed Aejdsig 10 291pu taideu sBurjey teideua 14 Overview and Specifications Ratings Ratings Specifications In the model names in this table the OOOO contain the 4 digit number indicating the protective height mm Detection capability F3SJ A OOOOP14 Opaque objects F3SJ A OOOOP20 Opaque objects F3SJ A OOOOP25 Opaque objects F3SJ A OOOOP30 Opaque objects F3SJ A OOOOPSS Opaque objects Diameter 14mm Diameter 20mm Diameter 25mm Diameter 30mm Diameter 55mm Beam gap 9mm 15mm 20mm 25mm 50mm Number of beams 26 to 234 16 to 166 13 to 125 10 to 100 6 to 50 Protective height 245 to 2 117mm 245 to 2 495mm 260 to 2 500mm 245 to 2 495mm 270 to 2 470mm Lens diameter Diameter 5mm Operating range 0 2 to 9m for protective height up to 1649 mm 0 2 to 7m for protective height 1655 mm or gre

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