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Mycom S CPM 153 pH and Redox Transmitter

1. 270 o B S e 3 S e x YI 9 5 La H ___ 5 8 8 Weather protection cover CYY 101 Round post fixture for CYY 101 Technical Information TI 092C 07 en Order No 50061228 Endress Hauser 109 10 Technical data Mycom S CPM 153 10 Technical data 10 1 Input Measured variables pH redox temperature pH glass IsFET Measuring range Measured value resolution Zero point offset range Range of automatic temperature compensation Reference temperature 2 00 416 00 pH 0 01 pH 2 16 50 150 C 25 C settable with medium temperature compensation Slope adjustment 5 99 mV pH Input resistance under nominal operating conditions gt 1 10 Q Input current under nominal operating conditions lt 1 6 107A Redox Measuring range 1500 1500 mV 300 300 Measured value resolution 0 1 mV Zero point offset range 200 200 mV Assignment with display adjustable Afor 10096 2 A 150 A2000 mV Electrode offset 120 mV Input resistance under nominal operating conditions gt 1 10 Q Input current under nominal operating conditions lt 1 6 10777 A Temperature Temperature sensor Pt 100 three wire circuit Measuring range can also be displayed in F Measured value resolution Pt 1000 NTC 30k 50 150 C NTC 20 100 C 0 1K Current inputs 1 2 passive optional Signal range Measured error 4 20 mA max 196 o
2. CAA7 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place Calibration with manual buffer Calibration with fixed buffer Calibration with automatic buffer recognition Buffer manual The buffer pH value is entered manually The display then shows the cur rent measured value Fixed buffer In the calibration menu from page 50 onwards you can set two buffer solu tions or define them yourself The selected pH value and buffer type are displayed Automatic buffer recognition The device automatically recognises the used buffer Select the buffer types e g E H in the Calibration menu Note The automatic buffer recognition is only possible with glass electrodes Endress Hauser Mycom S CPM 153 6 Start up CODE CHOICE default bold INFO C1 Electrode 1 Electrode 2 shared Abort calibration Selection for calibration only two circuit Select electrode 1 or 2 and then run through calibra tion for each individual electrode CA Calibration with manual buf fer with fixed buffer automatic buffer recognition Note in display Display of the type of on site calibration selected in the calibration settings CAB1 025 0 C 20 0 150 0 C Enter temperature only if Calibrate with MTC is selected Confirm by pressing E CAB2 025 0 C 20 0 150 0 C Enter buffer temp
3. RefPA 1213 11 S da da RefPA 1213 11 S dd du OD H ANNEL 2 IDRNSRC RefPA 1213 11 S dd dla da C07 CPM153xx 04 06 00 en 007 Fig 8 Connections in the back cover Terminal assignment in the housing cover of the transmitter OO 0000 85 1193 89 00 86 82 MO 94 90 OO ODO 4147 MO 42 48 OQOO ODO C07 CPM153xx 04 06 00 xx 006 Fig 9 4 1 3 Contact assignment Terminal assignment in the lower housing section of the transmitter In the basic version the Mycom S CPM 153 possesses 1 alarm and 2 additional contacts The instrument can be upgraded with the following additional equipment e 3 contacts e 2 contacts and 1 current or resistance input only for non Ex e 1 contact 1 current input and 1 current or resistance input only for non Ex The available contacts can be assigned via the software see the PARAM menu gt Set up 1 Contacts from page 36 Note e f you use NAMUR contacts acc to recommendations of process control engineering of the chemical and pharmaceutical industry the contacts are set to the relays as follows Failure to ALARM Maintenance required to RELAY 1 and Function check to RELAY 2 Selection by software NAMUR on NAMUR off ALARM Failur
4. 8 1 8 2 8 3 8 4 8 5 10 10 1 10 2 10 3 10 4 10 5 11 11 1 11 2 11 3 Quick Setup scrape OPES Id S 26 Description of functions 31 Maintenance 89 Maintaining the measuring system 89 Troubleshooting 92 Troubleshooting instructions 92 Response of outputs to errors 102 Spare EE 103 Installation and removal of parts 105 Replacing the device fuses 106 DISPOSAL sed o decker xe Beau dera 106 Accessories 107 Technical data 110 Input s bE iG beta DET VI Ies 110 Output parameters 111 ACCUIACY uses REFERRE NAE T aa 112 Ambient conditions 113 Mechanical data sess 113 Appendix 115 Operating matrix 0 0 0 eee 115 Wiring examples 0 020005 128 Butter tables acm den RE Et 131 1 Safety instructions Mycom S CPM 153 General safety instructions Electrical symbols 1 Safety instructions 1 1 Safety symbols To avoid damage to persons and property always pay attention to the safety instruc tions in these Operating Instructions The following symbols are used to provide you with important information Symbol Meaning A Warning This symbol alerts you to hazards which could cause serious injuries as well as damage to the instrument if ignored Caution This symbol
5. Select operating mode pH pH Select measuring principle One circuit Circuit 1 One circuit Circuit 1 Select two circuit measurement Two circuit Select electrode type 1 Glass electrode 7 0 Glass electrode 7 0 Select electrode type 2 Glass electrode 7 0 Select connection type symmetrical symmetrical Select temperature display Deg C Deg C Select temperature compensa ATC K1 ATC K1 tion circuit 1 Temperature measurement K 1 off off Select temperature ATC K2 compensation circuit 2 Temperature measurement K 2 off off Select temperature sensor Pt 100 Pt 100 Contact functions NAMUR NAMUR Select current output 1 pH redox K1 pH redox K1 Select current output 2 Temperature K1 pH redox K2 Hold active with PARAM and CAL active with PARAM and CAL inactive with DIAG inactive with DIAG Current Circuit 1 output 1 0 4 mA value pH 2 1500 mV 0 0 0 0 C pH2 1500 mV 0 0 6 0 0 C 20 mA value pH 12 1500 mV 100 0 pH 12 1500 mV 100 0 100 0 C 100 0 C Current Temperature Circuit 1 Circuit 2 output 2 0 4 mA value 0 0 C pH 2 1500 mV 0 0 0 0 C 20 mA value 100 0 C pH 12 1500 mV 100 0 100 0 C 5 2 Replaceable memory The DAT module is a memory device EEPROM which is pluggd into the connection compartment of the transmitter Using the DAT module you can e save the complete
6. e Use only a 5 x 20 mm fine wire fuse with 3 15 mA semi time lag fuse All other fuses are not permitted Caution If the fuse should fail again have the device checked 8 6 Disposal The Mycom S CPM 153 is a transmitter which contains electronic components and PCBs and therefore must be disposed of as electronic refuse Please keep to the local regulations Endress Hauser Mycom S CPM 153 9 Accessories Offline configuration DAT module Assemblies Endress Hauser 9 Accessories Parawin The Parawin tool provides you with a graphic PC operating program for configuring your measuring point at the PC using a simple and self explanatory menu structure Write the configuration to the DAT module using the RS232 interface on the PC The module can then be plugged into the transmitter You can switch the language via software The offline configuration system consists of a DAT module the software and a DAT interface RS 232 Required operating sytem Windows NT 95 98 2000 Order No 51507133 only Mycom S Order No 51507563 TopCal S TopClean S Mycom S The DAT module is a memory device EEPROM which can be easily plugged into the connection compartment of the transmitter Using the DAT module you can e save complete settings logbooks and the data loggers of the CPM 153 and e copy the complete settings to other CPM 153 measuring transmitters which have identical hardware functionality This considerabl
7. 1kQ 0 10 kQ Select range for resistance MD2 curr resistance kQ Assign a value for y 0 Drive the valve to y 0 The current resistance is displayed You can change the valve position either manually or by pressing the arrow keys on the transmitter Confirm the position for y 0 by pressing the E key A Note If you cannot change it using the arrow keys please check the Actuators menu to see if the relays have been assigned to valve control MD3 curr resistance kQ Assign a value for y 100 Drive the valve to y 100 Proceeding as in the previous field For current input MD4 Ya 0 100 96 mA 0 20 20 0 4 20 20 4 Select current range and assign the percentage range Endress Hauser Mycom S CPM 153 6 Start up CODE CHOICE INFO default bold MD5 curr mA value Assign a value for y 0 _ mA Drive the valve to y 0 The current current value is displayed You can change the valve position either manually or by pressing the arrow keys on the transmitter Confirm the position for y 0 by pressing the E key ES Note If you cannot change it using the arrow keys please check the Actuators menu to see if the relays have been assigned to valve control MD6 curr mA value Assign a value for y 100 _ mA Drive the valve to y 100 Proceeding as in the previous fiel
8. 20 mA and error current min 2 4 mA H3 0000s Alarm delay entry 0 2000s Delay between error occurrence and alarm trigger H4 Function off Delta Alarm Mainte 1 00 pH only two circuit nance 3 00 pH Monitoring of measured value difference for two circuit Failure measurement Entry of maximum permitted difference at which the maintenance or failure alarm shall be triggered 43 6 Start up Mycom S CPM 153 CODE CHOICE INFO default bold H5 No E 025 Error contact assignment A on Each error can be assigned individually on No error number E025 CC on A Assignment to alarm relay activating deactivating An activated error triggers an alarm This error triggers an error current CC ChemoClean This error message triggers cleaning H6 Function off Dosing time alarm Time input 0000s Function Switch on off the function Alarm when dosing 2 9999s time exceeded Time input Input of the maximum allowed dosing time After this time has elapsed an error is output 6 5 8 Set up 1 Hold Hold function Freezing the outputs The current outputs can be frozen for each menu This means that the value which you define in this menu is output With hold Hold appears in the display The hold function can also be activated externally via the hold input see wiring diagram on page 13 digital input E1 The on site hold has a higher priority than an external
9. 73 Display TeSb d eek EE ren he oe da 76 DISPOSAL iie eraat Ee Doe EN 106 Distances electrode dosing point 63 Dosing time aam 44 Dosing via current output illii 62 Dual ebiannel iuga vm Gen eae gy e eae ay 27 E M Aantal stat st aed ane ea a har ues a oe a re 21 Eddie cate duis SRM ction EA UE 71 Editing cleaning programs 25 72 Edo DES ep ara eA HM ariete M eng o e 23 EEPRONNPISSIE i t e OX eth epe ws E 76 Electrical connection liliis eee 12 Electrical connection data 112 Electrode connection symmetrical iue v mx eges 17 unsymmetrical eese 17 Electrode monitoring liliis 52 Electrode4dype us ow e Meth at 24 32 Electrode Dosing point distances 63 Enable programme ooo 73 Enter keya 2 eve bao eke OES bee Oo de arc 21 Error assignment 00000 sere eee 44 Error code assignment iilii sels 44 EMOCIONA ad 43 EPROM NSCS cab ehe Le a te e e te 93 Error list display lille 75 Error log display ae xx ete o o s 75 Evtemalbod 44 F Factory geing ANEN eR ee m Bares 24 Fall satfety x usce ein b uan o ect de 6 Feedback susci ees eee deer ES 64 50 turnover point redox rel 88 PIES STO MEU ae RR LR Re Sa a ee N 25 Eec eR ARRETE EH 80 Flaslitest ossa seed eee ae Ra 76 Flat ask brida b rum ba ict RS es 109 133 Flow velocity 23 ose pv Eee ELE REM 63 TOWNS ri roe de es ond ede e ds 63 FOUIS etr em P
10. Insert default Konfiguration Alternative dep on previous action enable disable Limit switches 1 5 Function off On value 16 00pH Off value 16 00 pH change insert move delete Display Enter time program as list for selected of function blocks block Highlight with cursor and edit 0000s 0 9999s Back to return field On selection of follow On change ing block functions insert Listof all possible blocks selectable Select source programs from list Highlight with cursor and edit enable disable Enter time Set number of for selected repetitions block 00 0000s 0 9999s 0 10 Info field Edit Program is enabled Please update name program name M User prog 1 0 9 A Z Info field Info field Do you really want to disable the LJ Program program was disabled Confirm E Cancel PARAM Edit program name User prog 1 0 9 A Z Return field press the PARAM key to return to the highlighted fields Q Code entry required C07 CPM153xx 19 06 08 en 014 EPS Endress Hauser Mycom S CPM 153 11 Appendix Set number of repetitions Back to 00 return field 0 10 Display programs Enter number of as list return lines in changed form Back to return field Return field pr
11. el 04 230664 Fax 04 212338 Australia New Zealand Australia ALSTOM Australia Limited Milperra Tel 02 97747444 Fax 02 97744667 New Zealand EMC Industrial Group Limited Auckland Tel 09 4155110 Fax 09 4155115 All other countries Q Endress Hauser GmbH Co Instruments International D Weil am Rhein Germany Tel 07621 975 02 Fax 07621 975345 AN p 7 919513512
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13. Delta T20 rH 7 88 pH Redox K1 Select current output 2 pH Redox K2 K2 and Delta only for two circuit H Temperature K1 Selection of the parameter which should Ene ut o Temperature K2 be output at the current output dei Se E Inputi Delta Delta The difference between the two enperature Input EEN Continous controller measuring circuits will be output at the cur rent output circuit 1 circuit 2 Continous controller Control of a controlling actuator via the current output See also Controller menu page 56 T22 rH 7 88 Hold 0 9 A Z Enter your customer specific instrument TEER number 32 digit tag number This is saved in the DAT module which is obtainable as an option T23 restart Exit Quick Setup end restart Run through settings in Fields T1 T22 again end Save the settings in Fields T1 T22 and exit Quick Setup Endress Hauser 29 6 Start up Mycom S CPM 153 30 Note The two circuit instrument offers you the possiblity of connecting two electrodes which work completely independently of each other dual channel or e Redundancy measurement is always advisable when it is necessary to detect elec trode wear at an early stage Look ahead Particularly in critical pipe neutralisations inline it is advisable to use a look ahead pH redox electrode connected to a flow meter This gives the controller the opportunity of reacting to flow and pH changes at an early stage in the inflow
14. Fact User E027 Failure Compressed air fail Pressure below permitted minimum yes no no ure E030 Failure SCS fault reference Reference impedance too high yes no electrode 1 Check reference element and if neces sary replace reference or combination E031 Failure SCS fault reference electrode yes no electrode 2 For IsFET sensor leak current gt 400 nA Replace sensor E032 Failure Outside set slope yes no range for sensor 1 Sensor aged or defective E033 Failure Outside set zero point Reference aged defective or diaphragm yes H e e for sensor 1 Ge Buffer solutions too old or contaminated E PML not in the buffer solutions E034 Failure Outside set offset yes no range for sensor 1 E035 Failure Outside set slope yes no range for sensor 2 d Sensor aged or defective E036 Failure Outside set zero point Reference aged defective or diaphragm yes hd E z for sensor 2 DONE Buffer solutions too old or contaminated R PML not in the buffer solutions E037 Failure Outside set offset yes no range for sensor 2 E038 Mainte Delta limit exceeded Difference between channel 1 and 2 yes no nance measured values too high Process to inconsistant or sensor defective Replace sensor if necessary E040 Mainte SCC electrode sta yes no nance tus of sensor 1 bad Check sensor replace if necessary maybe clean glass membrane blocked E041 Mainte SCC electrode sta or run dry diaphragm blocked y
15. One side batch neutralisation with redundant pH measurement Le Mycom 153 CSS pH electrode 2 pH electrode QQ QQ Alcali or acid C07 CPM153xx 16 06 00 en 010 EPS Fig 15 Scheme of an one side batch process with a redundancy pH measurement Two sided pipe flow neutralisation inline with forward locking pH measurement trode 2 me Mycom 153 ai Q pH elec Flow er F pL Alkali Aci pH elec rode 1 oq C07 CPM153xx 16 06 00 en 009 EPS Fig 16 Scheme of an two sided inline process with a look ahead pH measurement Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 Description of functions 6 5 1 Set up 1 Sensor input In this menu you can change the measured value acquisition settings such as the operating mode the measuring principle or the electrode type Apart from the measured value attenuation you have already made all the settings in the menu at the first commissioning in Quick Setup s page 25 You can change the selected values in this menu For the first entry to the parameter setting you have to insert your specialist code s page 22 s page 34 To enter the menu proceed as follows JEJEL Hocess codes Current aoutrut CODE CHOICE INFO default bold A
16. Voltage 0600 mV 0 30 20 Electrode For Calibration with 5 Vallado de nr od rd submersed Enter Data rel 2 Voltage 0600mV Note Start Stability check Calibration info Calibration info Calibration Note 1st Buffer Buffer 1 Electrode 1 Electrode 2 em 3 LJ 50 Voltage 225mV pH 50 Voltage 225mV pH Accept _ Electrode calibration with Submerse Electrode If stable 20 Voltage 600mV pH 20 Voltage 600mV pH Discharge submersed 50 switch point in Buffer press E 80 Voltage 600mV pH 80 Voltage 600MV PH New Calibration g wW Sg 5 8 8 If you press the MEAS E key a message will E appear asking if you amp want to abort the Code entry required z calibration amp 5 o Endress Hauser 125 11 Appendix Mycom S CPM 153 126 List of current error messages List of errors entered in error log O gt List and status of last 20 calibrations O gt List of last 20 operations Select Factory settings Set to default values Cancel only setting data LJ Enter With service data service code Info field if incorrect service code _ entered only calibration data necessary gt return to Enter all data Simulation Simulation Simulation Simulation status off Sim status off Sim status off Curr output 1 22 00 mA Meas value K1 07 00pH Failure con
17. Weekly programme OA1 Monday 1 Weekday selection menu Tuesday 2 Select cleaning day The number of cleaning triggers der for the day is shown behind each day Sunday 0 OA2 Edit day Select day function Copy day Edit day You can edit the function for this day Copy day The day which you have selected in field OA1 is copied to the day selected in the following field Edit day OAA1 Clean View edit day programme 18 22 18 23 You can see the complete day programme or no no progr progr You can overwrite this point and the set pro grammes with a new selection The start and finish times are always given Example Clean 18 22 start time 18 23 finish time User prog use of a programme you created see programme editor p 72 OAA2 01 Water Os Select programme blocks 02 Cleaner 30s The times for individual programme steps can be 03 Water 30s individually adjusted here Select a block for editing by 04 Rep cleaning Ox pressing E Cleaner Cleaner will be delievered additional to water Hep cleaning Number of repeats of steps 01 to 03 BQ Note e When you change one of this programme blocks the changes will affect every cleaning e Leave this selection by pressing PARAM Endress Hauser 71 6 Start up Mycom S CPM 153 CODE CHOICE INFO default bold OAA3 0010s Water cleaner Enter the time during which the valve remains open to 0 9999s allow the conveyance of water or cl
18. at the beginning relatively small larger in the area of the so called equivalence point and then ever smaller In the following diagram such a titration curve is represented for a weak acid with a strong alkali y axis pH value x axis volume units added to a strong alkali 5 y y t gt 5 10 15 20 25 30 35 X ml NaOH C07 CPM153x 05 06 00 xx 008 EPS Fig 21 Schematic titration curve of a weak acid with a strong alkali For difficult neutralisations the CPM 153 controller gives you the option of partial compensating for the non linearity by entering an inverse characteristic Y X 58 Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser Kp X 10096 3e Xtoolow X too big dosing dosing base acid 40096 poo od a e Yx M P da lw Be a BaseFull BaseTentative BaseNeutral SetPoint AcidNeutral AcidTentative C07 CPM153xx 05 06 00 en 007 EPS Fig 22 Diagram to describe the most important corner points for control With this characteristic a reference set value is prescribed to the controller for each pH value Neutral zone If the actual value X is within the neutral zone then e the dosing does not take place for the Batch process type e also not for the Inline process type and without an component Tn 0 e f the controller is configured as a PI or PID controller for the Inline type the controller decides itsel
19. changes For description see note s page 30 T7 Glass el 7 0 Select electrode type 1 Glass el 4 6 only pH Antimony IsFET SEN Note n the event of a change from glass or antimony electrode to IsFET the temperature sensor is reset to Pt 1000 as a default Conversely Pt 100 is selected Dependent on the ordered measuring input Glass el 7 0 or ISFET is dis played as default value T8 Glass el 7 0 Select electrode type 2 Glass el 4 6 only with pH two circuit Antimony IsFET TO 7 op solution ground Select connection type rH d HG Hold i TTE j no solution ground solution ground with potential matching utian L connection PML na solution ground no solution ground without PML T10 C Select temperature display F T11 ATC K1 Select temperature compensation K1 ATC K2 ATC automatic temperature MTC compensation MTC Temp MTC manual temp comp with fixed temperature entered in Field GAA2 MTC Temp as MTC On the display however the value which appears is what the temperature sensor measures in the medium T12 7 op 025 0 C Temperature value K1 ZP TES eni only with pH and selection of MTC or MTC 4 Temp in Field T11 Fig 8 le n c Ust P E Edit ty Endress Hauser 27 6 Start up Mycom S CPM 153 CODE DISPLAY CHOICE INFO default bold 113 off Temperature measurement K1 on only for redox T14 eH 7 88 Hem
20. configured Dual batch Type batch inline Acid 3 point step contr Relay Rel 2 Relay Rel 1 off Single inline Alkali Current output Motor running time Max pulse on Dual inline Position feedback on frequency Selection Control Control Acid alkali dosing Acid alkali dosing when relays and Relay selection Relay selection dual current output defined Acid Lengt 3 point step controller Impulsfrequenz 2 outputs m SE m Relay Rel 1 Inl batch inline ce relays Alkali Lengt Relay Rel 2 Relay Rel 1 Motor running time Max pulse frequency Position feedback on Dosing via Current output 2 1 output Current output 2 Assign comet output2 kel 100 acid dosing Back to 0 20 mA return field 4 20 mA 0 4 mA 20mA Note Assignment Electrodes dosing Flowmeter Flowmeter Forward looking Control with point intervals Mycom connection Flow velocity Measurement L Current output2 Unit pH value circuit 1 Ly 0 5 m ORA valle xx pH circuit 1 controller _ pH value circuit 2 Lys 0 5 m 0 20 mA gei HE MN pH circuit 2 look ahead Le 1 5m 4 20 mA Nominal diameter 1 12 Feedback With resistance With resistance With resistance With current input With current input M ace input input input Select range MEL Select range L L Move valve to LL Ya 0 100 _ Move valve to B bd enh 0 1kQ Move valve to y 100 and mA 0 20 y 0 and ependent 0 10kQ y 0 and enter enter current A i Ps enter current curren
21. default bold MBB7 Relay n c Alkali dosing Relay selection Period 000 0 s for pulse length t min 000 0 s Description see above Sensor technology MC1 Look ahead measurement Note in display pH circuit 1 controller only look ahead pH circuit 2 2 look ahead In Quick Setup one process with look ahead pH measurement was selected S Note Control with look ahead measurement is only possible in conjunction with a flowmeter and a two circuit transmitter MC2 Control with Electrical assignment pH value circuit 1 only redundancy pH value circuit 2 Selection of with which measured value control is effective MC3 Lg 0 5m System arrangement Le 0 5m Enter electrode dosing point distances Le 1 5m Lg Distance between the controlling electrode and the acid dosing point Lg Distance between the controlling electrode and the alkali dosing point Lg Distance from the controlling electrode to the look ahead electrode Remark on Fig 24 Electrode 1 is the controlling elec trode electrode 2 is the look ahead electrode Two sided pipe flow neutralisation inline with forward locking pH measurement pH elec Flow Mycom 153 pH elec trode 2 me ec rode 1 ea F Alkali Acid 9Q 8 g Fig 24 Schematic diagram of two sided control with look ahead pH measurement MCA Unit m Flow velocity flowmeter Unit S Unit Entry of the length and time unit for flow velocity 4 mA value D e g m s 20 mA value E 4 mA value E
22. edes Ie ou UPS 44 Operating matt 115 Operating mode 24 26 31 ODGEAIIOFI Lt st city den freta torch EEN 5 20 Operation log display 0 005 75 Operational safetv sn 6 OPtOSCOPE serre whee end PR ne Nu SEES 108 Ordering structure 7 Output parameters ii eee 111 P Panel mounting illis eee 10 PARAMS Vos t arose intus Ae ot dette UB ER s d 20 POS Sve hse e ter ue n REPE NSQNE 52 PCS TMC es O n rt dal US eM Be EL 52 134 PEM ek testo vis tos ee a cota as te e tun 54 pH measuring cale 0 000000 o 108 pH redox electrodes 108 EK SEPIUS AK O 17 Post connection check 19 POSE MOUNTING xx re haa Baye alae se GU ER 10 Potential matching me 17 Preliminary pH calibration work 90 FtOCESS Ven aded eer ae hoe epp atin eet Coda 53 Process Check System 52 PrOcuctStruCture dio Se i eat Rx ee 7 Program cleaning sequence 70 Programt editor dao e Reeves Feeds 72 Programme name change 73 Iul Seni EE de e E 60 Puls trequernecys curo els Rhe cte a Shel NES 60 pulse frequency controller o 54 pulse frequency modulation 54 pulse length controller sanana aaaea 54 Pulse width modulation n a aaau 54 PWM ote ae et ose bed ane ge ap AE 54 Q Quick Setup 0 esses eese 26 Quick wiring guide iliis 12 R RAM Tesh ok Avr EE SA ie nace Sate WES 76 Recognise glass breakage 52 Recog
23. in field F1 which means CCC and CCW With the ChemoClean function the valves of injector CYR 10 are effected with a NO contact 6 5 6 Set up 1 Temperature The pH value requires temperature compensation for two reasons 1 Temperature effect of the electrode The electrode slope is dependent on the temperature Therefore this effect must be compensated for temperature changes temperature compensation see below 2 Temperature effect of the medium The medium pH value is also temperature dependent For high accuracy measurements the pH value related to temperature can be entered in table form medium temperature compensation see below Endress Hauser 39 6 Start up Mycom S CPM 153 40 Temperature compensation ATC Automatic temperature compensation The medium temperature is measured with a temperature sensor This temperature is used via the temperature input in the Mycom S CPM 153 to adjust the electrode slope to the medium temperature MTC Manual temperature compensation This is advisable in processes which run at a constant temperature Enter the temperature value manually MTC Temp The pH value is corrected with the manually entered temperature On the display however the value which appears is what the temperature sensor measures in the medium Medium temperature compensation ATC tables for Medium 1 3 For medium temperature compensation tables can be created in the Mycom S CP
24. or 4 mA Current output 2 20 mA Assign the current value corresponding to 100 of the acid dosing BQ Note From the current value selection for the dosing of 100 acid you can derive the current ranges for acid alkali dosing see below Fig 23 in the split range method Stroke 2 Kai 8 ac alk E 5 Fig 23 Two sided control over one current output 2 outputs MBB1 Acid length Dosing Alkali length Dosing can be carried be carried out using PWM pulse length proportional PFM pulse frequency proportional or 1x Three PS three point step controller MBB2 Relay n c Acid dosing Relay selection Relay n c for three point step controller Motor run time Description see above Position feed off back MBB3 Relay n c Acid dosing Relay selection max pulse 1 min for pulse frequency frequency Description see above MBB4 Relay n c Acid dosing Relay selection Period 000 0 s for pulse length t min 000 0 s Description see above MBB5 Relay n c Alkali dosing Relay selection Relay n c for three point step controller Motor run time Description see above Position feed off back MBB6 Relay n c Alkali dosing Relay selection max pulse fre 1 min for pulse frequency quency Description see above 62 Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser CODE CHOICE INFO
25. 0 Slovenia Q Endress Hauser D O O Ljubljana Tel 061 1592217 Fax 061 1592298 Spain A Endress Hauser S A Sant Just Desvern Tel 93 4803366 Fax 93 4733839 Sweden Q Endress Hauser AB Sollentuna Tel 08 55511600 Fax 08 55511655 Switzerland Q Endress Hauser AG Reinach BL 1 Tel 061 7157575 Fax 061 7111650 Turkey Intek End striyel lc ve Kontrol Sistemlerils tanbul Tel 0212 2751355 Fax 0212 2662775 0 Ukraine Photonika GmbH Kiev Tel 44 26881 Fax 44 26908 Yugoslavia Rep Meris d o o Beograd Tel 11 4441966 Fax 11 4441966 v Africa Egypt Anasia Heliopolis Cairo Tel 02 4179007 Fax 02 4179008 Morocco Oussama S A Casablanca Tel 02 241338 Fax 02 402657 South Africa A Endress Hauser Pty Ltd Sandton Bolivia Pakistan Tritec S R L Speedy Automation Cochabamba Karachi Tel 042 56993 Fax 042 50981 Tel 021 7722958 Fax 021 7736884 Brazil Papua Neuguinea Q Samson Endress Hauser Ltda SBS Electrical Pty Limited Sao Paulo Port Moresby Tel 011 50313455 Fax 011 50313067 Tel 3251188 Fax 3259556 Canada Philippines O Endress Hauser Ltd Burlington Ontario Tel 905 6819292 Fax 905 6819444 Chile Q Endress Hauser Chile Ltd Santiago Tel 02 3213008 Fax 02 3213025 Colombia Colsein Ltda Bogota D C Tel 01 2367658 Fax 0
26. 1o gd d oq o g pot gd d q o i t d gd yt 1o d dod qo Ee e Of G Sr EE S ES dE aja D s ll fa b N A 8 v vel ee cel tel ev tv eri 2v es 2s zs ts sg vol oi ry ell 2L lu jeu Hd et zi DES seul Ha gel sel 06 68 v6 6 c9 l8 O O O O O O O O O O a N t gt SBM BA oer O N m 8 _ 3 Josues Josues Sp st Su E a 2 G gt gt gt a c eunjejeduie alnyeJaduwa o Os Ds Os E o a Ke 3 e eO e hi O 5 5 2 o o E 9 EZ UM zeponooe 3 UliM epooe 3 D Denona g S o o E Ke Ee Ee EE i i Se amp 5 8 3 S 5 o a o O Hd dua sindino juaJino ow 9 euJejed INC ui 19 011u09 uonesi euneu PSPIS OM BOIASVP INIDIID OM X3 UON Endress Hauser 130 11 Appendix Mycom S CPM 153 Buffer tables 11 3 The following buffer tables are stored in the Mycom S CPM 153 6e 9 oe 9 9 oo 98 9 soga se 9 veo geen een en reg oo os o ego jo6 o Sea s6 9 oe ev Jo r erp orr feit ziv iv or or or r r or Loy rov oov oov or iov or ISL fost fess faze RL vct or fect fav s izr foss oz feor el feor feor fzor zor fzor V e 06 0 se o men szo Wo s9 0 fogo een en sn on sen on fezo joco feio foro eo oo e Joe se og JS joz s we Se fos sr wm se jos sz loz st jo fs lo 99261 NIQ S8N 99 6 ep oo 90 0t feror eo Io feztor eco gro go mont So Teo oeo foot forti fozi zeti ert ES se e 8 8 ege ies ese see 96 9 fess fios vos zos fore fere fers Seege leete oe are zo
27. 2 2 Changing the pH input from glass electrode to ISFET sensor With this device you can run the electrode types glass electrode redox electrode or IsFET sensors For adapt the electrical connection from glass electrodes to ISFET sensor CPS 401 please proceed as follows 1 Open housing cover of the CPM 153 Pull off both ends of the red line to the pH input s Fig 29 p 105 line to position 130 3 Pin up the jumper on the back sides of the included terminals DRN and SRC 4 Remove the pH terminal out of the transmitter and replace it by the terminals DRN and SRC 5 Change the setting electrode type in the Quick Setup menu p 27 to ISFET Note Please switch from ISFET sensor to glass electrode correspondingly fig 11 Cable red for connection of fig 12 Jumper for connection of ISFET sensor pH Redox glass electrodes TopHit H CPS 401 4 2 3 Outer screen connection Caution Danger of inaccuracy Always protect plugs and terminals against humidity A ME C07 CPM153xx 00 06 08 xx 002 EPS Fig 13 Outer screen connection for CPK 1 to CPK 12 with metal cable gland The screen contact is within the cable gland Endress Hauser Mycom S CPM 153 4 Electrical connection 4 2 4 Cable extension If a cable extension is necessary use e junction box VBM and the following types of non terminated measuring cables e for CPK 1 CPK 9
28. 2 OF SEE i 236 a SS A 985 7 Hilf Hilfsenergie Wn 558 Cast fsg S SCH Power iy z gu 2 PE PE O d d d d d a amp _ ole O O es A Glaselektrode glass electrode ISFET Kontakte Best Variante contacts order code mW 2 3 4 5 PH REF PA 12 13 11 S PH REF PA 12 13 11 S IDRN SRC REF PA 12 13 11 S DRNSRC REF PA 12 13 11 S f f SIs ss ojojojo klelelelel Sis s ss klelelele 7 57 51 54 44 7 57 51 54 21 7 57 51 54 21 7 57 51 23 21 7 57 51 23 21 Kanal channel 1 Kanal channel 2 Kanal channel 1 Kanal channel 2 OOOO GISISG OOOO OOOO OOOO 58 52 55 45 58 52 55 22 58 52 55 22 58 52 24 22 58 52 24 22 pH mV DRN rot red B i PNE aa E H gem es PPP 999 999 PPP 999 Koax coax 9 WO 7 4 o c d oad e ag PA braun brown REF gt E 3 8 E 3 E H 88 H E E E E E 556 585 559 S 9 9 E NO S g g 11 gr n green PA braun brown A S x re T sos ES ve amp s 2 SN S So a E o 12 gelb yellow A 11 gr n green eee ee ee H amp 13 wei white 12 gelb yellow 4 Pt100 Pt1000 13 wei white Pt1000 Fig 7 Connection compartment sticker you will find it in the connection compartment of the transmitter DRN Drain SCR Source REF Reference Endress Hauser 13 4 Electrical connection Mycom S CPM 153 Connections in the front cover For pH glass electrode For IsFET pH sensor pH RetPA 1213 11 5 da da da H ANNEL 1
29. 50 60 Hz LE 13503 P65 10 VA 10 lt Ta lt 55 C Fig 1 Example for a nameplate of the transmitter Mycom S CPM 153 2 2 Scope of delivery Check the scope of delivery using your order and the delivery documents for e Completeness e Instrument type and version acc to the nameplate see Chap 2 1 2 e Accessories see Chap 9 Operating Instructions BA 233C 07 en for Ex system also the XA 233C 07 a3 e Instrument identification card 2 3 Certificates and approvals Declaration of Conformity The transmitter complies with the legal demands of the harmonized European stan dards Endress Hauser certifies the compliance with the standards by using the C sign 8 Endress Hauser Mycom S CPM 153 3 Installation Endress Hauser 3 Installation 3 1 Incoming acceptance transport storage e Make sure the contents are undamaged If any damage is found inform your postal service freight handler or forwarding agent Keep any damaged goods until matters have been clarified Check that the scope of delivery is complete e For storage and transport purposes pack the instrument so that it is protected against impacts and humidity The original packaging offers the best protection Also keep to the approved ambient conditions see Technical data e f you have any questions please contact your supplier or your nearest Endress Hauser sales centre see the back page of these Ope
30. ATC K1 Select temperature compensation K2 Sapa EA ATC K2 only pH two circuit MTC MTC Temp T15 u 7 88 Hold 025 0 C Temperature value K2 arar NE only for pH two circuit and selection of MTC or MTC Temp in Field T14 T16 nU 114 Hold off Temperature measurement K2 ZI on only for redox two circuit T17 Pt 100 Select temperature sensor Pt 1000 NTC 30k T18 NAMUR off Contact functions Relay 1 free Depending on the equipment available i Relay 2 free you can assign the function of up to 5 Relais 1 fre relays here The relays 1 and 2 will be assi Relais 2 free gned to an activated NAMUR function and won t be available for other functions compare page 14 Selection Free Controller LC CCW CCC Controller Controller control using relay LC Limit contactor function CCW ChemoClean water Water supply for the ChemoClean function CCC ChemoClean Cleaner Cleaner sup ply for the ChemoClean function Together CCC and CCW form the ChemoClear function You can find infor mation on ChemoClean on page 72 28 Endress Hauser Mycom S CPM 153 6 Start up CODE DISPLAY CHOICE INFO default bold T19 eH 7 88 Hold pH redox K1 Select current output 1 Fa a pH redox K2 K2 only for two circuit d WE H Temperature K1 Selection of the parameter which shall be Prem ut oz QURE DD CUM Temperature K2 output on the current output Temperature Inrutz
31. BB S Hold EIEE settings ENEN E TA up 1 ata y ERE Lema anual Operation Controller settings First start ur Linit switch Contr auick adi Edit CODE CHOICE INFO default bold K1 Measuring interval Data logger settings Data logger1 Using the data logger you can record Data logger2 one parameter with 500 sequential measuring points or DataLog View 1 two parameters each with 500 sequential measuring DataLog View 2 points Measuring interval KA1 00005s Enter measuring interval 2 36000 s Enter the time interval after which the next measured value is recorded in the data logger Data logger 1 or 2 KB1 KC1 Meas pH redox K1 Selection ured on Set the measured variable for recording pH redox value temp and the activate using the on function Function BW Note The data logger starts recording the measured value when you return to operation KB2 KC2 Min 12 00pH 500mV Set recording range Max 12 00pH 500mV Values outside the defined range are not recorded 2 16pH 1500 1500mV DataLog View 1 or 2 KD1 View of recorded data 51 6 Start up Mycom S CPM 153 6 5 11 Set up 2 Check To enter the menu proceed as follows gt a8 E anual operation Controller settings First start ur Limit switch de Contr auick adi qm CODE CHOICE INFO default bold E SCS K1 off Select SCS Sensor Check
32. Cable CYK 71 e for CPK 6 Cable DMK e for CPK 12 Cable CYK 12 i Note With all cable types the inner coaxial cable has a black plastic semi conductor layer arrow which you must remove C07 CPC300xx 04 12 00 xx 007 EPS 4 2 5 Symmetrical or unsymmetrical electrode connection Q Note The instrument is preset for symmetrical measurement with PML potential matching line For unsymmetrical measurement the setting must be changed accordingly s page 32 Field A6 Select connection type symmetrical unsymmetrical IsFET CPS 401 Glass electrodes IsFET CPS 401 Glass electrodes C07 CPM153xx 00 06 08 en 003 EPS Endress Hauser Fig 14 Left symmetrical electrode connection Right unsymmetrical electrode connection 17 4 Electrical connection Mycom S CPM 153 18 Symmetrical with PML Caution With a symmetrical connection the line to the potential matching pin PML must be connected to the potential matching terminal of the instrument The PML must always be in contact with the medium i e immersed in the buffer solution during calibration Benefit of symmetrical connection Measurement is easier under difficult ambient conditions e g strongly flowing or high impedance media or partially soiled diaphragm Unsymmetrical without PML If the instrument input is unsymmetrical pH measuring chai
33. Card ID 1AB YF6 SW Version 1 2 Relay data HW Version 1 Serial No 12345678 Card ID 1AB YF7 12345678901234 Enter serial number 14 digit number consisting of O 9andA Z YF8 CPM153 A2B00A010 Order Code 15 digit number consisting of 0 9 and A Z ChemoClean YG1 Weekly progr off Note in display no entry Clean trigger off System status Ext Control off YG2 With E running programme Note in display no entry is aborted To be able to carry out the diagnosis you must abort the programme currently running by pressing the Enter key YG3 Ext Inputs Selection ChemoClean check Hardware Ext Inputs YGA1 Start Userprog Info field AutoStop on status of external digital inputs Wait Trigger on Measuring on Service on Hardware YGB1 Water Selection hardware Cleaner Select a function which shall be tested Water and cleaner YGB2 Weekly progr off Note in display no entry Clean trigger off System status Ext Control off Factory functions YH1 0 Reset counter only triggered by watchdog Can be reset via Set Default service data YH2 1 Write access Number of write accesses to the EEPROM is reported here Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 18 Calibration Note The defaults for the on site calibration are set in the menu PARAM gt Set up 1 gt Calibration s page 80 for pH pa
34. Controller LC CCW CCC Controller Controller control using relay LC Limit contactor function CCW ChemoClean water Water supply for the Chemo Clean function CCC ChemoClean Cleaner Cleaner supply for the ChemoClean function Together CCC and CCW form the ChemoClean func tion You can find information on ChemoClean on page 72 The limit value controller relays are configured in the PARAM gt Set up 2 Controller confiuration A amp A Note e Danger of data loss If you change the relay allocation after configuring the controller and the num ber of relays available to the controller is reduced the complete controller settings s page 56 is reset to the default values f you change the relay assignment for the controller you must use the controller menu s page 56 to reas sign all the functions selected there to a relay Example Relays 4 and 5 are assigned to the controller and you change the controller assignment to relays 5 and 6 number of relays remains 2 no data loss providing the number of assigned relays is not reduced You can only activate the NAMUR and ChemoClean functions when the required relays 1 and 2 s page 14 are free 38 Endress Hauser Mycom S CPM 153 6 Start up CODE SELECTION default bold INFO F2 NC contact NO contact Selection acc to NAMUR only if NAMUR is activated Assignment of NAMUR contacts as N
35. Direction of action Two sided flow neutralisatiON 30 U UNIVERSAL COD GS copus eh abe hia na ber ted 22 Unlocking the operation revir suia 23 unsymmetrical electrode connection 17 User program 72 W Wall MOUNTING i une RESI REO ES 9 Weather protection cover CYY 101 109 Weekday programme for cleaning 71 Weekly cleaning program 70 Weekly program 71 Weekly programme for cleaning 71 Wiring diagram ee xxm em we PA tas 12 Wiring examples o 128 Endress Hauser Declaration of contamination Dear customer Because of legal determinations and for the safety of our employes and operating equipment we need this Declaration of contamination with your signature before your order can be handled Please put the completely filled in declaration to the instrument and to the shipping documents in any case Add also safety sheets and or specific handling instructions if necessary type of instrument sensor serial number medium concentration temperature pressure cleaned with conductivity viscosity Warning hints for medium used radioactive explosive caustic poisonous harmful of biological inflammable safe health hazardous Please mark the appropriate warning hints Reason for return Company data company contact person department address phone number Fax E Mail your order no hereby certify that the returned e
36. Operating system in impermissible state Check module connections Switch instrument off and on see installation diagram page 105 poss EMC problem if problem per sists have installation checked by E H Service Instrument gets hot Incorrect mains voltage or too high Power unit defective Compare mains voltage and name plate rating Replace mainboard all 6 red LEDs on the M3G module must be lit Endress Hauser 101 8 Troubleshooting Mycom S CPM 153 Error Possible cause Tests and or remedial action Equipment spare parts personnel Incorrect measured pH mV value and or measured temperature value Transmitter module defective module MKP2 please carry out tests and measures first as descri bed in Chap 8 1 2 Test measuring inputs Connect pH Ref and PM directly on the instrument with wire jumpers Display must be pH 7 Resistance 100 Q of Terminals 11 to 124 13 Display must be 0 C If test negative Replace module MKP2 performed using installation diagram page 105 Current output Current value incorrect Calibration incorrect Load too high Shunt short circuit to frame in cur rent circuit Incorrect operating mode Test with integrated current simulation connect mA meter directly to current output Check whether 0 20 mA or 4 20 mA is selected If simulation value incorrect new module M3Cx x required If simulati
37. Select a medium for measuring circuit 1 edium 3 off no medium compensation off GBA2 edium 1 Select medium for measuring circuit 2 edium 2 only two circuit instruments edium 3 Select a medium for measuring circuit 2 off off no medium compensation Create tables GBB1 Medium 1 Select medium Medium 2 Medium compensation curves can be entered Medium 3 as a table for three different media GBB2 02 Entry of the number of support points value pairs 2 10 Value pair pH redox and temperature GBB3 C pH Value pair entry 020 0 C 02 00 Enter pH redox and temperature number of required 025 0 C 04 00 value pairs number of support points desired in Field GBB2 GBB4 OK Selection Delete element s Are the value pairs OK or do you want to delete elements GBB5 C pH Delete A 020 0 C 02 00 Select the row to be deleted delete with and 025 0 C 04 00 confirm by pressing E GBB6 Valid table Note in display The table is active after confirmation by pressing E Can cel by pressing PARAM Reference temperature GBC1 For laboratory measu rement 25 0 C 0 100 C Enter reference temperature to which the medium temperature shall be compensated Enter the temperature at the pH r eference value of the process is defined e g the ambient temperature in the laboratory Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 7 Set up 1 Alarm The CPM 153 conti
38. System mode for meas SCS Ref K1 light uring circuits 1 K1 and 2 K2 for the two circuit SCS K2 off instrument SCS Ref K2 medium SCS Recognition of glass breakage off Ref Reference electr Glass electrode G R Electr Reference electr SCS Ref Blockage recognition off light medium heavy very heavy blockage Q Note In an unsymmetrical connection without PML only the glass electrode can be monitored L2 PCS K1 off PCS Process Check System time If the measuring signal does not change during the entered time for 0 02 pH 5mV 0 25 an alarm is signalled with error message E152 Settable times off 1h 2h 4h Q Note An active PCS alarm signal will be deleted automatically as soon as the sensor signal changes 52 Endress Hauser Mycom S CPM 153 6 Start up Actuators Acid alkali Process Direction of action one or two sided Endress Hauser 6 5 12 Set up 2 Controller settings Requirements for controller settings You have carried out the following settings which are necessary for controller configuration either in the Quick Setup page 25 or on the appropriate menu page If you have not yet made the settings please do this before configuring the controller e Number of relays available to the controller Field T18 page 28 or Field F1 page 38 and or e Current output 2 must be defined as an continous controller if you want to control the a
39. alerts you to possible faults which could arise from incorrect ope ration They could cause damage to the instrument if ignored D Note This symbol indicates important items of information Symbol Meaning DC voltage A terminal at which DC voltage is applied or through which DC flows AC voltage A terminal at which sine form AC voltage is applied or through which AC flows Ground connection A grounded terminal which from the user s point of view is already grounded using a ground system Protective earth terminal A terminal which must be grounded before other connections may be set up Equipotential connection A connection which must be connected to the grounding system of the equip ment This can be for example a potential matching line of a star shaped grounding system depending on national or company practice Double insulation The equipment is protected with double insulation Alarm relay Input A HB ew Output Endress Hauser Mycom S CPM 153 1 Safety instructions Endress Hauser 1 2 Designated use The transmitter Mycom S CPM 153 is a measuring instrument for measurement pH value or redox potential The transmitter is designed for measuring or control tasks in applications in the following industries Chemical process systems e Pharmaceuticals e Foodstuffs e Water conditioning and monitoring e Wastewater trea
40. can create a programme circuit with this function Possible selection Water Cleaner wait back to 72 Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser CODE CHOICE INFO default bold Move to NADA4 Displays blocks as list Select rows 01 Water 02 Cleaner 03 Wait You move the function selected in Field NADA 1to the highlighted position A Note The highlighted position will be overwritten Insert template NADB1 User prog no prog Clean Select the template you want to copy to the user programme Enable programme NADC1 Programme is enabled Note in display no entry The created or edited programme is enabled NADC2 User prog Change name 0 9 A Z 9 character name for your user programme freely selectable Disable programme NADD1 Do you want to disable the Query programme Pressing E Continue disables the programme Pressing PARAM Cancel takes you back without disabling the programme NADD2 The programme was disab Note in display no entry led Rename prog ramme NADE1 Userprog 0 9 A Z Change name 9 character name for your user programme freely selectable 73 6 Start up Mycom S CPM 153 6 5 16 Manual operation To enter the menu proceed as follows gt gt RN i HOLD HOLE on Hold operation Man
41. code iliis esse 79 redox absolute 82 83 LSCOXMCIAUVE ty amp ends dg estas hec aeu 84 88 A esee ate e Reed 48 50 Calibration absolute redox abS 83 Calibration absolute redox rel 85 Calibration log display 0 o o oooo oo o 75 Calibration pH preliminary work 90 132 Calibration redox preliminary work 91 Calibration relative redox rel 87 Calibration mer 48 50 Calibration type on site 6 eee 49 Cancel calibration oe ee E 79 Certificates and approvals isses issus 8 Change programme name 73 CHECK gt ech teh ats MN MD 52 Checking the installation 11 ChemoClean si ess 38 69 manual mode iis ibl ght y 69 manual operation 74 Chermoclean az ccr De ce ced eda 69 COM UD CET 89 weekday programme 71 weekly programme occ 71 Cleaning example 70 Code activation 0 0 eee 22 Code for mairmtenanmce 0 0 00 eee 22 Code specialist 0 0 losen 22 Coding Active passive current outputs 106 Commissioning ies 5 Compensation medium Temperature 40 Connection compartment sticker 13 Connection type esses esses 24 Connection type electrode 005 17 Contact assignment llis eee 14 Contact Tunctioris sss SE eR ERES 24 Contacts response to errors ev sung RE ng 102 response to power fai
42. enter the buffer mV value CCBS3 Time 10 s Checks the stability of the calibration mV 1 225 Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured value stable Confirm by pressing LE CCB4 Invalid calibration value Note in display Error message if the entered offset is too large CCB5 CCB6 Offset 0005 Note in display Good mV Info on electrode 1 2 Data on the offset and calibration quality CCB7 Accept End of calibration Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CCB8 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place 85 6 Start up Mycom S CPM 153 Calibration redox relative 86 Data entry relative Entry of two calibration points to which one mV value is assigned CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through calibra Abort calibration tion for each individual electrode CC Calibration with Note in display rel data entry Display of the type of on site calibration selected in the calibration settings Cect CCC2 1 0 3096 20 Enter calibration points circuit 1 2 1 Volta
43. highlight a selection or e increment decrement numbers by one step with Next digit using the right arrow editor type 1 or e Activate with the right arrow and scroll through the selection with editor type 2 Endress Hauser Mycom S CPM 153 Contents 1 Safety instructions 4 1 1 Safety symbols 0000 4 12 Designated use 5 1 3 Installation commissioning and operation 5 1 4 Operational safety 6 de A tsm cett tu EI 6 2 Identification 7 2 1 Instrument designation 7 2 2 Scope of delivery 0 0 0 0 ooo 8 2 3 Certificates and approvals 8 3 Installation 9 3 1 Incoming acceptance transport storage 9 3 2 Installation conditions 9 3 9 Installation a is ctt dme ome a 9 3 4 Checking the installation 11 4 Electrical connection 12 4 1 Ouickwiingouide n a a saaana eaaa 12 4 2 Sensor connection and measuring cable 15 4 3 Postconnection check 19 5 Operation 20 5 1 Display and operating elements 20 5 2 Replaceable memory 24 6 SEELEN cee 25 6 1 Installation and function inspection 25 6 2 Switching on the measuring device 25 6 3 Special features for measurement with glass free ISFET sensor 25 Endress Hauser 6 4 6 5
44. hold Q Note e f a hold is active no programme can be started e f current output 2 is configured for the controller it complies with the controller hold see field 15 To enter the menu proceed as follows 1 gt rH d RR Hold d Ha gt Hd Dp El i 4 H E t Set up Manual operation arn First start ur CODE CHOICE INFO default bold 11 CAL on Selection automatic hold active when DIAG on CAL Calibration PARAM on DIAG Service Diagnosis PARAM Parameter entry menu 12 last Selection of current for hold set Last the current value is frozen Min 0 4 mA Set The value set in Field 13 below is output in a hold Max 22 mA Min Max the minimum or maximum current value is output I3 000 Enter Hold current 0 100 only for Set Number settable from 0 0 4 mA to 10096 20 mA 44 Endress Hauser Mycom S CPM 153 6 Start up CODE CHOICE INFO default bold 14 010s Enter hold delay time 0 999 s The hold remains active for the given hold delay time after leaving the CAL PARAM DIAG menus During the hold delay time in the display Hold blinks I5 Freeze actuating variable Controller hold yes Freeze actuating variable dosing no Yes During an active hold the last set value is output No During a hold no dosing takes place PWM or PFM relays remain in the dropped out state An actuat
45. measuring range 1 acc to IEC 746 1 under nominal operating conditions Endress Hauser Mycom S CPM 153 10 Technical data 10 4 Ambient conditions Ambient temperature 10 55 C Ambient temperature limit 20 60 C Storage and transport 30 80 C temperature Relative humidity 10 95 non condensing Ingress protection IP 65 Electromagnetic compatibility Interference emission to EN 61326 1997 A1 1998 Class B resource Housing sector Interference immunity to EN 61326 1997 A1 1998 Appendix A Industrial sector 10 5 Mechanical data Design dimensions C07 CPM153xx 06 06 00 xx 001 EPS Transmitter dimensions CPM 153 Weight max 6 kg Materials Housing GD AISi 12 Mg content 0 05 plastic coated Front Polyester UV resistant Endress Hauser 113 10 Technical data Mycom S CPM 153 114 Endress Hauser Mycom S CPM 153 11 Appendix 11 Appendix 11 1 Operating matrix The basic structure of the operating menu is shown below Sensor input Display Bus configuration PARAM Controller settings Limit switch Chemoclean Limit switches Switch on off with limits Chemoclean Manual Operation HOLD Rapid configuration of important parameters Controller Values DIAG Factory reset Simulation Instrument check DAT download Reset Instrum
46. not clean IsFET sensors with compressed air Endress Hauser 2 Removing diaphragm blockages Blocked reference system for reference electrode diaphragms can be mechanically cleaned does not apply to ISFET pH sensor teflon diaphragms or open ring electro des Use a small key file e Only file in one direction 3 Check for air bubbles in the glass electrode air bubbles indicate incorrect installation Therefore check the installation position Permitted 15 to 165 to the horizontal Not permitted horizontal installation or installation with the plug in head pointing downwards 4 Check for reference system reduction The inner metal lead of the reference system Ag AgCl of a combination electrode or a separate reference electrode is usually light brown and matt A silver coloured refe rence system is reduced and therefore defective The cause is a current flowing through the reference element Possible causes e Incorrect operating mode of the measuring instrument PM pin connected but still unsymmetrical operating mode without PML selected See functional description Field A6 on p 32 e Shunt in measuring cable e g through humidity between reference line and groun ded screen or PM line Measuring instrument defective shunt in reference input or entire input amplifier downstream of PE Preliminary redox calibration work A soiled or coated redox electrode can be cleaned mechanically e Carefull
47. parameters Manual buffer Sets the calibration type undertaken when the CAL Buffer table key is pressed Auto buffer recognition Data entry Entry of zero point and sensor slope Buffer manual During calibration enter the buffer value Fixed buffer If the same buffer values are always used you can select this function Auto buffer recognition The transmitter TopCal S automatically recognises the used buffer values Y Note The automatic buffer recognition only functions if glass electrodes are connected to both measuring circuits In case you are using an IsFET sensor please cali brate with a different calibration function JA2 DIN 19267 Select buffer type Ingold only fixed buffer auto buffer recognition E H NBS DIN 19266 Special buffer Special buffer The special buffer tables for definition using Fields JB1 to JB6 are used BQ Note You can find the buffer tables for the buffers offered in the Appendix s page 131 JA3 Buffer 2 0 Buffer 1 Enter pH value for buffer 1 of the Buffer 4 01 two point calibration Buffer 6 98 only fixed buffer Buffer 9 18 Buffer 10 90 JA4 Buffer 4 01 Buffer 2 Enter pH value for buffer 2 of the Buffer 6 98 two point calibration Buffer 9 18 only fixed buffer Buffer 10 90 Special buffer table JB1 2 Enter the number of buffers In a table you can save up to 3 buffers not saved in 2 3 the instrument Note Fields JB2 to JB6 must be run through individually for each buffer JB2 1 E
48. setting the functions can be selected in two different modes depending on the setting type Editor type E1 Editor type 1 E1 for functions which can be directly selected from the display The editing row shows Edit eH 7 40 Haig A selection can be highlighted with the arrow keys EEN INELE Al and 8 Fedox ORF ni e Confirm the selection by pressing El Redox RP a sensar Editor type E2 Editor type 2 E2 for settings which have to be defined more precisely e g day time The editing row shows Select Use the arrow keys Lt and 4 to highlight a selection mem i e g wO Dau 28 Activate the selected option with the right arrow Month ga key The highlighted option flashes Time i2 88 Toggle i e scroll through the selection e g the Select bh ex tle weekdays with the arrow keys J and 3 e Confirm the selection by pressing El e f you make your selection and confirm it by pressing E no flashing display you can exit the item by pressing El Endress Hauser 23 5 Operation Mycom S CPM 153 24 5 1 7 Factory setting All the factory parameters are active when the instrument is switched on for the first time The table below lists all the main settings For all further factory settings refer to the description of the function groups from page 31 there the factory setting is printed in bold Parameter One circuit instrument Two circuit instrument
49. settings the logbooks and the data logger of the CPM 153 and copy the complete settings to other CPM 153 measuring transmitters with have identical hardware functionality This considerably reduces the effort to install or service several measuring points Endress Hauser Mycom S CPM 153 6 Start up 6 Start up 6 1 Installation and function inspection Warning AN Before power up make sure there is no danger to the measuring point Uncontrolled actuated pumps valves or similar could lead to damage to instruments i Caution Before switching on check all the connections again for correctness e Make sure that the pH or redox electrode and the temperature sensor are in the medium or in a buffer solution otherwise no plausible measured value can be displayed Make sure also the connection check is carried out see Chap 4 3 6 2 Switching on the measuring device Before first start up make sure you understand how to operate the transmitter You should make particular reference to Chapters 1 Safety instructions and 5 Operation First start up On first start up the instrument starts automatically with the Quick Setup menu This asks you about the most important instrument settings After you close the menu the instrument is ready for use and measurement in its standard configuration AQ Note e You must completely run through the Quick Setup menu If you do not the instrument will not be operational If
50. to the spare parts list on page 103 8 4 1 Device view C07 CPC300xx 09 06 00 de 003 EPS fig 29 Interior view of the transmitter Mycom S Remarks A The figure shows the non Ex fuse B Slot for DAT memory module 10 Terminal module 30 Supply module 50 Controller module 60 pH input module 70 Relay module 80 Terminal set pH input 100 Partition plate not shown in figure 110 Housing cover 120 Housing bottom Endress Hauser 105 8 Troubleshooting Mycom S CPM 153 106 8 4 2 Codings Current outputs active or passive For instrument versions CPM153 xxA Bxx 2 current outputs and CPM 153 xxC Dxx 2 current outputs with HART the current outputs can be operated as active or passive Jumpers on the controller module M3CH allow recoding For non Ex instruments these modules may be recoded to active outputs Warning Ex instruments must not be recoded Doing so will cause loss of intrinsic safety Jumper setting Jumper setting passive output active output N yn i B O 2 O gt 2 8 x 1 p 1 5 i S 3 L 8 I E E 2 o o 8 8 Fig 30 Coding for active current outputs Fig 31 Coding for passive or active Inner view of the housing s upper side current outputs 8 5 Replacing the device fuses 8 5 1 For non Ex devices Warning Danger to personnel Before replacing the fuse make sure the device is voltage free e Position of the fuse holder A in Fig 29
51. 00pH MTC 5 00 99 00mV pH 1 1500mV 5 00 57 00mV pH 1 1500mV 500mV 0 16pH Cal Timer Calibration timer Cal Timer off Warning in 0001h Remaining time 0001 00 Return field press the PARAM key to return to these highlighted fields o Code entry required Endress Hauser C07 CPM153xx 19 06 08 en 008 EPS Mycom S CPM 153 11 Appendix Stability Calibration Threshold 02mV Back to 1 10 m fiel endih dios return field 10 130 Endress Hauser 119 11 Appendix Mycom S CPM 153 Controller values Manual operation Quick Setup Enter Data logger measuring interval L Back to Measuring interval 00000s return field 0 36000s Data logger1 2 Display range Data logger 1 Meas L Min 02 00pH Back to Data logger 2 value pH Redox K1 Max 16 00pH return field Function off SCS mode PCS time SCS K1 off L PCS K1 off Back to SCS Ref K1 lightka PCS K2 off return field SCS K2 off SCS Ref K2 lightko Activating Controller Selection of process Configuration of Select dosing Control using Relay selection Relay selection function type external hardware medium Pulse length 3 point step contr Pulse frequency contr must have been Single batch single Pulse frequency _ Relay Rel 1
52. 1 6104186 Costa Rica EURO TEC S A San Jose Tel 02 961542 Fax 02 961542 Ecuador nsetec Cia Ltda Quito Tel 02 269148 Fax 02 461833 Guatemala Ciudad de Guatemala C A Tel 03 345985 Fax 03 327431 ACISAAutomatizacionYControllndustrial S A Mexico Q Endress Hauser S A de C V Mexico City Tel 5 5682405 Fax 5 5687459 Paraguay ncoel S R L Asuncion Tel 021 213989 Fax 021 226583 Uruguay Circular S A Montevideo Tel 02 925785 Fax 02 929151 USA Q Endress Hauser Inc Greenwood Indiana Tel 317 535 7138 Fax 317 535 8498 Venezuela CONTROVAL C A Caracas Tel 02 9440966 Fax 02 9444554 Asia China A Endress Hauser Shanghai Instrumentation Co Ltd Shanghai Tel 021 54902300 Fax 021 54902303 c QU Endress Hauser Beijing Office Beijing Tel 010 68344058 Fax 010 68344068 Hong Kong Q Endress Hauser HK Ltd Hong Kong Tel 25283120 Fax 28654171 India A Endress Hauser India Pvt Ltd Mumbai Tel 022 8521458 Fax 022 8521927 c el 011 4441386 Fax 011 4441977 Indonesia Tunisia PT Grama Bazita gt Jakarta Controle Maintenance et Regulation Tel 21 7975083 Fax 21 7975089 Tunis s Tel 01 793077 Fax 01 788595 Japan Q Sakura Endress Co Ltd America lose Tel 0422 540613 Fax 0422 550275 Argentina Malaysia A Endress Hauser Argentina S A Bu
53. 1 2 0000 mV Curr PV current measuring value primary value Offset redox value difference in mV When you enter the measuring mode while an Offset is active OFFSET will be shown on the right top of the display Manual calibration JA1 For redox abs Calibration parameter Data entry abs Enter the electrode offset in mV Calibration abs The electrode offset is calculated from the difference between the current measured value and the known buffer value For Redox 96 Data entry abs Data entry rel Calibration abs Calibration rel Data entry abs Enter the electrode offset in mV Data entry rel Entry of two calibration points to which one mV value is assigned Calibration abs The electrode offset is calculated from the difference between the current measured value and the known buffer value Calibration rel Use of a non toxic and unchanged sam ple and buffer Cal settings JC3 0120 mV Entry of offset deviation 1 1500 mV of the mV value for the alarm function If the offset deviates from the reference offset by the value entered here an alarm can be triggered JC6 off SCC Sensor Condition Check on This function monitors the electrode status or the degree of electrode ageing Possible status messages Elec trode OK Low wear or Replace electrode The elec trode status is updated after each calibration When the Replace electrode message appears an error message may be di
54. 59 Failure Temperature range 1 yes no no undershot E060 Failure Temperature range 2 yes no no undershot Temperature sensor defective Sensor line interrupted or short circuited E061 Failure Temperature range 1 Wrong sensor type selected yes no no exceeded E062 Failure Temperature range 2 yes no no exceeded E063 ainte Current limi yes no no nance 0 4 mA output 1 E064 ainte Current limit 20 mA Measured value outside specified current yes no no nance output 1 range Check measured value for plausibility E065 ainte Current limit 0 4 mA if necessary adjust current output assign yes no no nance output 2 ment 0 4 mA and or 20 mA E066 ainte Current limit 20 mA yes no no nance output 2 E067 ainte Reference value yes no no nance exceeded controller LS 1 E068 Mainte Reference value yes no no nance exceeded controller LS 2 Dosing devices defective Chemical supply empty E069 Mainte Reference value Measured value incorrect gt check for yes no no nance exceeded controller plausibility and function LS 3 Incorrect control direction set incorrect contact assigned E070 Mainte Reference value Incorrect control function assigned yes no no nance exceeded controller LS 4 E071 Mainte Reference value yes no no nance exceeded controller LS 5 96 Endress Hauser Mycom S CPM 153 8 Troubleshooting Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fa
55. 89 40 DC DC convertor for measuring Module M3DC Ex and non Ex 51507091 circuit 2 50 Controller module pH 2 x current Module M3CH S2 Non Ex 51509506 output 50 Controller module pH 2 x current Module M3CH H2 Non Ex 51509507 HART 50 Controller module pH PROFIBUS PA Module M3CH PA Ex and non Ex 51507094 50 Controller module pH PROFIBUS DP Module M3CH DP Non Ex 51507095 60 pH input module Module MKP2 Ex and non Ex 51507096 70 Relay module 3 additional relays Module M3R 3 Ex and non Ex 51507097 70 Relay module 2 Rel 1 current input Module M3R 2 Ex and non Ex 51507098 70 Relay module 2 Rel 1 resistance Module M3R 2 Ex and non Ex 51509510 input 70 Relay module 1 Rel 2 current inputs Module M3R 1 Ex and non Ex 51507099 70 Relay module 1 Rel 1 current input Module M3R 1 Ex and non Ex 51509513 1 resistance input 80 Terminal set for pH input Six pin terminal two pin terminal 51507100 90 Jumper set Five sets of all three jumper types 51507102 100 Partition plate for connection Five partition plates 51507103 compartment 110 Front cover non Ex Upper section with keypad sheet 51507104 connection compartment cover hinge nameplate 120 Back cover non Ex For one and two circuit instruments cpl 51507106 104 Endress Hauser Mycom S CPM 153 8 Troubleshooting 8 4 Installation and removal of parts Please observe the danger instructions in Chap 8 3 The position designations relate
56. Absolute data entry redox absolute 82 Absolute data entry redox rel 84 Access authorisation oaea aaa 22 ACCESS COGES eq e tete eei od es 34 ACOSO ser E ERR BSE kee ee RR 107 AC CULACY MEER AE een 112 ACI EE 30 Active measuring men 60 Actuator controller ANAIOQUE e dte PALO doce SS RD 55 Pulse trequency PEM s sep ende 54 Pulse length PLM tege Ee at ts 54 Three point step controller 55 ACTUATORS 5 Usi Tour the doe lb o od 53 60 61 ONE SIGCC a eeng tee O ao ee 60 TWO SICIG Uat ele Zeng Reeg ad 61 LE A E A is 43 Dosing me 44 Alarmicontacoe uos seth a e s ede beca 39 NES EA ute ero ded ets 67 Alarm delay entry 43 Net 3525 ti e Dace 30 Ambient conditions 113 Analogue actuator contre 55 ADDGUGIX actui E sore dum RR SER 115 ArroW KeyS celi ri4eibletesud emper boa bb tae ds 21 ASSEIMBIIGS s est ph ke eate deti o es a 107 INT sheets ot eue Ge M t eee ad as Ee E 41 Atterstion x uo sont eei ne o E RON VOR NER a 32 Automatic buffer recognition 46 80 Automatic temperature compensation 41 B Batch process arrangement oanp i tr e ii aa 54 Bufer sol tioris vis vacet ene v p E Cp As 109 Butler tables s acest v Hata ee ihe RS n 131 C Cable extension 17 CAI K6ya Loeb e 21 Calibrations CL 45 79 automatic buffer recognition 80 CMC CP REN 79 PERDUTE CT 80 Manual Umer ae eer II E 80 elc PIECE 80 81 protect with
57. C contact nor mally closed contact opens when relay active or NO contact normally open contact closes when relay active If the NAMUR function is enabled the Alarm Relay 1 and Relay 2 contacts are given the following functions Failure Fault signalling contact Terminals 41 42 Failure alarms are active if the measuring system is not working correctly or if process parameters have reached a critical value Maintenance required Relay 1 Terminals 47 48 Warning messages become active when the measur ing system is working correctly but requires mainte nance or a process parameter has reached a value which requires intervention e Function check Relay 2 Terminals 57 58 This contact is active during calibration maintenance con figuration and during the automatic cleaning calibra tion cycle F3 NC contact NO contact Selection of controller contacts as NC contact or NO contact only if controller is selected F4 NC contact NO contact Selection of limit values as NC contact or NO contact only if limit values are selected F5 Active on Active pulse Contact type Fault signalling contact only when NAMUR function off Active on active for as long as an error is present Active pulse active for 1 second when an alarm signal occurs F6 CHEMOCLEAN is always an NO contact Note in display only when the full ChemoClean function is selected
58. CE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared lect electrode 1 or 2 and then run through calibration Abort calibration for each individual electrode CC Calibration with Note in display 50 turnover point Display of the type of on site calibration selected in the calibration settings CCE1 Immerse Handling instructions Electrode in buffer Immerse the electrode in buffer sample at 50 turnover point see above Confirm by pressing LE CCE2 20 Enter buffer 0 30 96 Enter the relative redox value of buffer 1 detoxified sample in percent CCE3 Time 10 s Checks the stability of the calibration mV 1 225 Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured value stable Confirm by pressing LE CCE4 CCE5 50 voltage 500 mV Note in display 20 0395 mV Info on electrode 1 2 80 0500 mV Data on the voltage sequence on the calibration curve CCE6 Invalid calibration value Note in display Error message if the entered offset is too large CCE7 Accept End of calibration Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CCE8 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place Endress
59. Controller quick adjustment In this menu you can adjust the controller setpoint To enter the menu proceed as follows gt PH dog gt EN d 00 Hold gt eH dog Hold EEN EISE up 2 BEIS Buick adjustm Set Ed Data Log Functian Check systems set anual operation Controller settings act First start ur init suitch auick adi Endress Hauser Mycom S CPM 153 6 Start up 6 5 15 Set up 2 ChemoClean hemoClean is an automatic cleaning system for pH redox electrodes The injector e g CYR 10 conveys water and cleaner over two contacts to the electrode C07 CPM153xx 00 06 00 xx 001 EPS Fig 27 1 Electric line 2 Compressed air 3 Water cleaning fluid 4 CPM 153 transmitter 5 Immersion assembly 6 Injector CYR 10 7 Cleaning fluid 8 Motive water Operation 1 Inthe menu Basic settings gt Contacts Field F1 s page 36 the function Chem oClean must be switched on and the appropriate contacts connected to the injec tor see connection examples on page 128 ff 2 The cleaning processes are configured in the menu PARAM gt Set up 2 gt Che moClean Here the automatic or event controlled cleaning can be adapted to the process conditions One or more of the following controls are possible Weekly programme see below Fields OA1 to OAA5 any number of cleanings can be started on
60. D Card ID Card ID Card ID 0 9 A Z 0 9 A Z Status of plant Note Info field Status of Interrupt running external inputs Automatic off program by Start noProg Back to Cleaning trigger off pressing E key Sch See i return field Ext control off Continue E Kee Weg on Cancel PARAM Ass Service off Reset counter only triggered by Watchdog 0 Write count to EEPROM Xx Hardware Select mechanics Water Cleaner Water Cleaner Info field Status of plant Automatic off Cleaning trigger off Ext control off Return field press the PARAM key to return to the highlighted fields o Code entry required CO07 CPM153xx 19 06 08 en 013 EPS 127 Mycom S CPM 153 11 Appendix les iring examp W 11 2 au jo yu Da Joueo 2 iddns 19 og el Ka IN A e 2 d t o o gt o S o 2 o o OC t e Current output 2 active ee ce Le O O Current output 1 ev 3 Failure Alarm relay o Y Maintenance Relay 1 oo LO Function contr Q9 N iD Relay 2 es Relay 3 S Relay 4 Sd3 200 ue 00 90 V0 XXEGLINdO 00 uonouny e1ds ui Jepjou epouioeje A quuess v LC 1 D Josues eunjejeduje yim pop 981 S8 06 68 imi 18 Joue s UBa 90uayO ou
61. E B taeda eg Rd wed 89 Endress Hauser Mycom S CPM 153 Maintenance code se cep a ro ce en 22 GIU s ater S one eo pean x Curie et a 34 Manual buffer o 80 Manual calibration ej Mm CE CEDERE 45 ROCO c M KR EE 49 Manual data entry on 80 Manual mode GChemoGClSan x i etr ec een 69 Manual operation 74 GhemoGCleam bocas e is 74 Manual temperature compensation 27 41 MEAS Key ete exse e Ere E eA Dos 21 Measured value attenuation 32 Measured value difference Delta Alarm 43 Measuring cable silii A 108 Measuring interval llli sss 51 Measuring merid sa seis e S pK EE a 60 Measuring menu controller 66 Measuring principle 24 26 31 M chanical data xe uer acer eK rts 113 Medium temperature compensation 40 Memory replaceable DAT 24 Menu edhtor bwpes sese eee 23 Module order MO riot 104 Monitoring of electrode oo 52 Motorrad ere EE A 55 AS O 41 N Nameplate ooooooooooo eee 8 NAMUR GhemoClean i sc PUE EE RENS 38 ClASSOS EE 93 FUNCIONS sooo PERI pare cee age aes 39 O Offline configuration o o oooo ooooo o 107 Ole DA tits ii IV 45 Offset Redox iia vate RENS 49 AA EE EE 31 One sided actuotators 0 000 60 One sided batch neutralisati0N 30 One sided direction of action see Direction of action On site calibration typPe 0 o o ooooooo o 49 Ditze held
62. Hauser Mycom S CPM 153 7 Maintenance Endress Hauser 7 Maintenance CPM 153 does not contain wear parts and is maintenance free Measuring point maintenance comprises cleaning the assembly and electrode e inspecting cables and connections e calibration see page 83 Warning Danger to persons If you have to remove the electrode for servicing or calibration work pay attention to the hazards caused by pressure temperature and contamination Caution Remember that any maintenance work on the instrument assembly or electrodes may have impacts on process control and the process itself 7 1 Maintaining the measuring system 7 1 1 Cleaning e Dependent on the process and as far as necessary the assembly cable and electrode must be cleaned externally before inspection and calibration For your own safety always follow the safety instructions see above If necessary wear protective clothing e Cleaning the sensors see Chap 7 1 3 7 1 2 Checking cables and connections Please check cables and connections using the following checklist As there are many different combination possibilities these instructions are kept to a general level and must be applied to the current installation e Check the electrode plug in head for sealing and humidity e Check the sensor cable and particularly the outer insulation for breaks e Sensor cables which have become damp on the inside must be replaced Only drying is not suf
63. Hold delay time 70 water 60 sec 60 sec 60 sec 60 sec 5 cleaner cleaner cleaner 3 Measuring Meas time1800 sec E time E 9 18 20 8 Fig 28 Graphic representation of the above example Required settings according to the example bold to be edited by user Field OAA1 Field OAA2 Field OAA2 with Clean with Clean Int Clean 01 Water 60s 01 Water 60s 11 00 11 02 02 Cleaner 60s 02 Cleaner 60s Clean 03 Water Os 03 Water Os 18 00 18 02 04 Rep Clean Ox Measuring time 1800s Clean Int 18 20 24 00 In this way each day can be programmed or copied individually Endress Hauser Mycom S CPM 153 6 Start up To enter the menu proceed as follows gt pH 7 88 Hold gt Fara BEETS Set ur ge operation First start ur Limit Contr IERE P ontraller settings switch quick adj ea CODE CHOICE INFO default bold O1 Weekly progr off Select control levels Clean trigger off Select the function which will trigger ChemoClean Ext Control off cleaning O2 Weekly progr off Note in display Clean trigger off Displays the current system status Ext Control off 03 Weekly programme Select the configuration menu User prg Weekly programme Select only with weekly pro gramme on User programme Here you create customer specific programmes using the programme editor see pro gramme editor p 72
64. M 153 for three different media Before starting the process the most suitable table for the active medium can be selected Procedure e Take a sample from the process The pH value should be as near as possible to the reference value of the process e In the laboratory heat the sample to at least the process temperature e During cooling record the value pairs for pH and temperature at those temperatures at which you later which to take measurements e g process temperature and ambient temperature in the laboratory Enter these recorded value pairs in the table Field GBB3 As a reference temperature Field GBC 1 select the temperature at which the reference value of the process is defined e g ambient temperature in the laboratory Endress Hauser Mycom S CPM 153 6 Start up To enter the menu proceed as follows start ur First Hold ttingz pH 7 00 aran anri Hold Calibration CODE CHOICE INFO default bold G1 Temperature Selection for temperature compensation Medium compensation Temperature automatic ATC or manual MTC temperature compensation Medium compensation only for pH 2 compensation of the medium using customer specific tables see below Temperature GA1 Measuring circuit 1 Select measuring circuit Measuring circuit 2 you wish to configure Measuring circuit 1 or 2 optional GAA1 ATC K1 Select te
65. O Inline one sided Batch two sided Inline two sided M1 off Selection of Controller settings on amp Note You must activate the controller settings after you have configured the controller in this menu branch M2 Batch one sided Select the process type which describes your process One sided control using either acid or alkali Two sided control using either acid and alkali You can only select this function if you have defined two controllers in the Contacts menu and or via the cur rent output M3 Actuators Sensors Feedback Curve Select external hardware For correct operation you must completely configure these four submenus Actuators here you can select and configure the methods which the controller uses to output the set values Sensors here you configure the look ahead pH measu rement or switch channels only with two circuit Feedback here you configure the position feedback of an actuator drive only with the selection of three PS and position feedback on see Fields 162 165 170 165 Curve here you enter the controller parameters neu tral zone set point etc With this selection you can also reach the active measuring menu see Field 196 Actuators With selection one sided in field M1 Pulse frequency 3 point step controller Current output MA1 Acid Dosing Alkali Select the medium to be dosed to the process MA2 Pulse length Select control
66. PARAM simultane Measuring chain zero point not settable Reference system poisoned Membrane blocked Measuring line broken Unsymmetrical sensor voltage too high Potential matching PA PM Mycom Incorrect medium Test with new electrode C ean or grind diaphragm pH input on instrument short circuit 2 Display pH7 HCI 3 file only file in one direction unsymm no PM or PM on PE symm PM connection needed pH mV electrode HCI 3 file only file in one direction pH input on instrument short circuit 2 Display pH7 Clean membranes or test with different electrode Connection see Chap 4 Keine Kalibrierung m glich weil Sensor Anpasszeit zu lang Bei ISFET Sensor Feuchtigkeitsfilm der Messfl che abgerissen durch Abtrocknen oder Ausblasen mit Druckluft Feuchtigkeitsfil sicherstellen oder Puf fer Verweildauer 6 Min sicherstellen IsFET Sensor nicht mit Druckluft reini gen No or slow display change Electrode soiled Electrode aged Electrode defective reference lead Inner buffer missing Problem with diaphragma or missing electrolyte Clean electrode Replace electrode Replace electrode Check KCI supply 0 8 bar above medium pressure see Chap 7 1 3 New electrode New electrode KCI CPY 4 x Measuring chain slope not adjustable slope too small Connection not at high impedance humidity dirt Instrument input defective Electrode
67. Rel 1 0 20 mA Period 000 0s 4 20 mA 0 4 mA t min 000 0s 20mA Acid alkali dosing Relay selection Pulse length Back to Relay Rel 1 return field Period 000 0s t min 000 0s Activate controller simulation off on Controller simulation Function auto LJ Set 07 00pH Act 07 00pH y 000 ken or back to return field Endress Hauser Controller simulation Return field press the PARAM key to return to the highlighted fields e Code entry required C07 CPM153xx 19 06 08 en 003 EPS 121 11 Appendix Mycom S CPM 153 Data logger Check Controller config and limit functions see Chemoclean only with activated system Controller values Manual operation Quick Setup Select control levels Automatic off Cleaning trigger off Ext control off Status info field of plant Automatic off Cleaning trigger off Ext control off Controller values Manual operation Quick Setup Select operation User program 122 For selected day Select program Select with gt and Activate by pressing E Edit using Start End time arrows Select target day where L program shall be copied From day list List of weekdays Select for selected day List of weekdays with number of Edit day Programs Select a day Copy day Select program User prog
68. Three PS three point step controller The controller in the CPM 153 The CPM 153 contains a PID controller which is specially adapted to the pH neutralisa tion process It has the following features e Separate configuration of both process sides e Simple adaptation to batch or inline processes e Switching option between constant and range dependent modulation gain Relating to the effect on the gain factor a difference is made between two standard implementations e The factor K X is the total gain see Fig 20 This is implemented in the CPM 153 The gain factor K X is the purely proportional gain The following diagram shows the schematic structure of the CPM 153 controller Because of the simplicity of the diagram the Laplace transform of subfunctions is given Endress Hauser 57 6 Start up Mycom S CPM 153 1 T S Y x co e T C07 CPM153xx 05 06 xx xx 001 eps Fig 20 Schematic diagram of the CPM 153controller with K X as the total gain X Actual value W Set point E Control difference Y Set value Ka Modulation gain total gain Te Integral action time I component de Derivative action time D component Range dependent modulation gain The majority of pH neutralisation processes are strongly non linear Example titration curve If you specify a strong alkali in portions to a fixed volume of a weak acid the pH value changes The change in pH value is
69. a RO el 90 FUNCTIOMINSDECTION eiue sene xg bebe kung ics 25 G Glass breakage recognition 52 H Holas arras ar dos 24 44 external dave EEN Paw a a ed 44 OSM a ees 44 A adceyN rerum DOMI LES 44 Hold delay time 45 Hola priority pre verd RR dee Bd 44 I Identification aae Iq ho ve td ta 7 Incoming acceptance 9 HANG ss s e recette PY pum E b RT A ONE GR 30 Inline process arrangement 0005 54 Installation Vates rre eat ake dovete es 5 9 Installation conditions 9 Installation dimensions llle 9 Installation inspection lille 25 Installation instructions lille 9 Instrument check 76 Instrument desionaton less 7 Instrument number 33 IsFET sensor Change from glass el t0 16 Special features oe gee ad eee ee ee ee S 25 Isothermic compensation 0 20000 e 48 J Junction box VM 17 K Key assignment ooo 20 keynote T oho nabo Sip Mere he 76 WIEN AINE De seme E ke OAM CoA 9g 28 cio Or 104 L Larig agecA ss s ans e i n oi ac DE ouv M ds 26 SeleCtlonas EE 33 Eos c MAE SLM ERES MEE LER EL 21 Lit SwItehi ice ler del Danita e a a 67 LIME Values ams std vett Semet soa eto dud 38 bockcontiguration d ert t Ets eee xe peed 22 Locking the operation 0 00000 ooo 23 Eooksalieadu ces id PA nd Pese ite 27 Look ahead measurement o 32 Look ahead pH measurement 54 M Mains disconnecting device 13 Malbtenati exse m
70. a is rejected and the device is recalibrated CAB16 Electrode in medium Note in display Ifthe electrode is back in the medium so that measurement can take place Endress Hauser 81 6 Start up Mycom S CPM 153 Calibration redox absolute 82 Absolute data entry The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through Abort calibration calibration for each individual electrode CB Calibration with Note in display abs data entry Display of the type of on site calibration selected in the calibration settings CBA1 CBA2 0000 mV Entry of offset value circuit 1 2 1500 1500 mV Enter the mV value for the electrode offset electrode offset deviation of the measured value display from buffer solution mV value Confirm by pressing El The entered value is effective immediately The maximum offset is 400 mV CBA3 Offset too high too low Note in display Error message if the entered offset leaves the maximum range CBA4 Accept End of calibration_ Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted an
71. aged Test cable connector and junction boxes Directly test instrument Replace electrode pH simulator see also Chap 7 1 2 pH simulator pH electrode Measuring chain slope not adjustable Hairline crack in glass membrane Connection not at high impedance humidity dirt Semi conductor layer in measuring cable not removed Replace electrode Test cable connector and junction boxes Check inner coaxial cable remove black layer pH electrode pH simulator see also Chap 7 3 2 Permanent incorrect measured value Electrode not immersed or protec tive cap not removed Air cushion in assembly Earth fault at or in the instrument Hairline crack in the glass memb rane Instrument in impermissible opera ting state no response on pressing key Check installation position remove protective cap Check assembly and installation posi tion Test measurement in insulated vessel possibly with buffer solution Replace electrode Switch instrument off and on Plastic vessel buffer solutions Beha viour when instrument is connected to process pH electrode EMC problem If repeated check grounding and wire routing Incorrect temperature reading Incorrect sensor connection Measuring cable defective Incorrect sensor type selected Sensor defective Check connections using wiring dia gram Check cable Set sensor type on instrument Field 141 Check
72. alue Example A fluid pH value 14 needs to be brought up to the reference value of pH 12 with an alkali pH value 9 In the Dosing menu choose Acid as the addition of this dosing medium will lower the pH value of the fluid The controller or the process to simplify matters this will from henceforth be referred to as the process can be differentiated on account of their different features One sided control only works in one of two directions This concerns for example a neutralisation process in which a dosing medium is used acid or alkali With a two sided process control can generally working two directions use of acid and alkali This means that you can both increase and decrease the value of the actuating variable here 2 pH value To implement this the set reference value of your process must lay between the pH values of the two dosing media 53 6 Start up Mycom S CPM 153 Batch or inline process arrangement 54 With active control the batch and inline processes are different in their relationship to the medium current Pure batch process the batch container is filled with the medium During the subse quent batch process no additional medium is fed in The change in pH value is deter mined only by the controller To be able to compensate for possible so called overshoots use a two sided controller For as long as the actual value is within the neu tral zone no additional dosing agent is add
73. arts WSC reris A mie det t 104 order numbers iles 103 Special butter 45 46 Specialist code 22 GIL GEET 34 Splitranges o res 2346 2 mie nT ia ta o PETI 62 Spray cleaning system CYR 10 20 108 SLAIN set o aed retro We esee aet Agee a 48 50 raso P 25 Startups Sta o ead Val a Red 25 SIOLAG OY Ec 9 Switching on the measuring device 25 symmetrical electrode connection 17 T tag NUMBER deeds te i Rer s te eate qs 33 Technical data 110 ACCUGACY s tegit hus Ln eer OR is i oper ae 112 ambient conditions 113 mechanical data 113 output parameters 0 0 eee 114 Temperature 39 Temperature compensation 4 24 40 automatically esent cm babe Rcs 41 manually cec eee e ee edt sers 41 135 Menu selecuon 225 vestre dr 41 with calibration 47 Temperature display 200 24 Temperature measurement 00 24 Temperature sensor n u a naaa 24 Terminal assignment 14 Three point step controller issus 55 60 WAGE e a eis atte oreet ac titia USC SERE 26 33 Transport esee eee Eme ged edes 9 WKOUBIESMOOTIN d ea ua eos adi 92 Troubleshooting instructions 92 Turnover point Oe 88 Two cireunt 27 31 32 Two circuit measurement naasa aaa aa 24 Two sided actuotators iilis 61 two sided control via current output 62 Two sided direction of action see
74. ata entry s page 86 Absolute calibration s page 85 Relative calibration s page 87 A 50 96 turnover point s page 88 79 6 Start up Mycom S CPM 153 pH calibration pH calibration 80 To enter the menu proceed as follows Hold Electrode 1 ectrade Electra ps bort calibration Manual data entry The numeric values for electrode zero point and slope are entered numerically and by hand CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit Electrode 1 2 Select electrode 1 or 2 and then run through Abort calibration calibration for each individual electrode CA Calibration with Note in display data entry Display of the type of on site calibration selected in the calibration settings CAA1 025 0 C Entry of temperature 20 0 150 0 C at which zero point and slope have been determined CAA2 CAA3 07 00 Entry of the electrode zero point 1 2 pH 2 00 16 00 Confirm by pressing E IsFET act value 500 500mV CAAA CAAS 59 16 mV pH Entry of the electrode slope 1 2 5 00 99 00 mV pH Confirm by pressing E CAA6 Accept End of calibration Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated
75. auser Ltd Manchester Tel 0161 2865000 Fax 0161 9981841 Greece amp G Building Services Automation S A Athens Tel 01 9241500 Fax 01 9221714 bi Hungary Mile Ipari Elektro Budapest Tel 01 2615535 Fax 01 2615535 Iceland BIL ehf Reykjavik Tel 05 619616 Fax 05 619617 bi Ireland Flomeaco Company Ltd Kildare Tel 045 868615 Fax 045 868182 bi Italy O Endress Hauser S p A Cernusco s N Milano Tel 02 921921 Fax 02 92107153 D Latvia Rino TK Riga Tel 07 312897 Fax 07 312894 Lithuania UAB Agava aunas Tel 07 202410 Fax 07 207414 http www endress com Q Members of the Endress Hauser Group BA 233C 07 en 12 02 Printed in Germany FM SGML 6 0 DT Netherland O Endress Hauser B V Naarden Tel 035 6958611 Fax 035 6958825 Norway Q Endress Hauser A S ranby Tel 032 859850 Fax 032 859851 Poland A Endress Hauser Polska Sp z 0 0 Warszawy Tel 022 7201090 Fax 022 7201085 Portugal Tecnisis Tecnica de Sistemas Industriais Linda a Velha Tel 21 4267290 Fax 21 4267299 v 10 Romania Romconseng S R L Bucharest Tel 01 4101634 Fax 01 4101634 0 Russia Q Endress Hauser Moscow Office Moscow Tel 095 1587564 Fax 095 1589871 Slovakia Transcom Technik s r o Bratislava Tel 7 44888684 Fax 7 44887112
76. ays pay attention to the following points Measuring systems used in Ex areas have a separate document XA 236C 07 en which forms a component part of these Operating Instructions Always follow the installation regulations and the partly deviating connection data of the Ex documen tation as well You can find the following symbols on the front page of the additional Ex documentation according to approval and test centre Europe lt gt USA Canada e The measuring device complies with the general safety requirements in accordance with EN 61010 the EMC requirements of EN 61326 and NAMUR Recommendation NE 21 1998 e The manufacturer reserves the right to change the technical data in line with technical progress at any time You can obtain information on the current version of these Operating Instructions and possible additions from your E H sales centre 1 4 1 Fail safety This instrument has been checked for protection against electromagnetic interference in industrial use according to applicable European standards It is protected against electromagnetic interference by the following design measures cable screening e interference suppression filter e interference suppression capacitors Warning Protection against interference as specified above is valid only for an instrument connected according to the instructions in these Operating Instructions 1 5 Return If the transmitter has to be repaired please return i
77. bra Abort calibration tion for each individual electrode CC Calibration with Note in display abs calibration Display of the type of on site calibration selected in the calibration settings CCD1 CCD4 Immerse Handling instructions Electrode in buffer 1 Immerse the electrode in buffer 1 2 detoxified sample see above Confirm by pressing LEJ CCD2 CCD5 20 Enter buffer 0 30 96 Enter the relative redox value of buffer 1 2 detoxified sample in percent CCD3 CCD6 Time 10 s Checks the stability of the calibration mV 1 225 Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured value stable Confirm by pressing LE CCD7 Invalid calibration value Note in display Error message if the entered offset is too large CCD8 Accept End of calibration Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CCD9 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place 87 6 Start up Mycom S CPM 153 Calibration 50 turnover point redox relative The 50 turnover point must be known e g through titration of the toxic solution It is 88 used as the buffer of a sample at this turnover point CODE CHOI
78. brings you to the Configuration menu of the Mycom S CPM 153 A Note PARAM allows you to return to the previous return field from any point in the menu These are marked in bold in the menu overview see Chap 11 1 LED This is the send LED for the service adapter Optoscope see Accessories DIAG brings you to the instrument diagnosis menu LED This is the receive LED for the service adapter Optoscope see Accessories Help Press the DIAG and PARAM keys simultaneously to open the help page Endress Hauser Mycom S CPM 153 5 Operation DG MEAS CAL 5 1 3 You can choose between the different measuring menus Use the arrow keys to scroll between the data MEAS switches to Operation This displays the measured values Use the arrow keys to scroll through the different measuring menus A Note Press MEAS to exit any of the PARAM DIAG CAL menus without terminating the settings calibration CAL switches to the calibration menu of the electrodes LED is green everything OK red an error has occurred E Enter moves you one step forward in a menu or confirms a selection you made Or Increment or decrement numbers by one step with Move to the next digit with the right arrow editor type 1 or Activate with the right arrow and scroll through the selection with editor type 2 for information on ed
79. calibration Repeat calibration Cal with Enter 2 00 16 00pH 2 00 16 00pH 5 00 99 00mV pH 5 00 99 00mV pH spec Buffer for Cal with Manual Edit Buffer temp Note Start Edit Buffer 1 Stability check Note Start Edit Buffer 2 Stability check Electrode condition Buffer only MTC 1st buffer Temp 25 0 C Buffer 1 2nd Buffer Temp 25 0 C Buffer 2 LJ LJ LJ LJ L MI L Electrode 1 025 0 C Immerse electrode 07 00 pH If stable Immerse electrode 07 00 pH If stable good in buffer 1 press E in buffer 2 press E 20 0 150 0 C 2 00 16 00pH 2 00 16 00pH Electrode condition Note Calibration Note only 2 circuit Calibration result _J invalid gt L Accept _ Electrode Electrode 2 Discharge Discharge submersed good New Calibration New Calibration Edit Buffer temp Note Start Stability check Note Start Stability check Identified Buffers Electrode 1 Info Electrode 2 Info For Calibration with only MTC 1st Buffer Buffer 1 2nd Buffer Buffer 2 or calibration end Zero point Zero point Buffer Table LI LI LJ LI _ Buffer 1 L Condition L Condition Auto Buffer recogn 025 0 C Immerse electrode It stable Immerse electrode If stable Set 2 Slope Slope i i uffertype E iti iti 20 0 150 0 C in buffer 1 press E in buffer 2 press E VD Condition Condition Electrode condition Note Calibration Note El 2 only 2 circuit Calibration result a invalid gt LJ Accept _ Electrode Electrod
80. casting ingress protection IP 65 Order No 50003987 Endress Hauser Mycom S CPM 153 9 Accessories Measuring cable as yard Kom goods Cable Description Order number Measuring cable consisting of a coaxial cable and 4 pilot wires 50085333 CYK 71 Measuring cable for Ex applications 50085673 Connecting measuring cable consisting of 3 coaxial cables 50003864 DMK DMK blue for Ex applications 50003866 Measuring cable coax and 5 pilot wires black 51506598 CYK 12 Measuring cable for Ex applications blue 51506616 Buffer solutions Type Characteristic value contents Applications CPY 2 pH 4 0 red contents 100 ml Order No CPY2 0 pH calibration pH 7 0 green contents 100 ml Order No CPY2 2 reference temperature 25 C pH 4 0 20x20 ml for single use Order No CPY2 D pH 7 0 20x20 ml for single use Order No CPY2 E CPY 3 225 mV pH 7 0 contents 100 ml Order No CPY 3 0 Redox calibration 475 mV pH 0 0 contents 100 ml Order No CPY3 1 measured at 25 C with PtAg or AgCI measuring chain Flat gasket Flat gasket for sealing the front panel mounting of the CPM 153 Order No 50064975 Weather protection cover For installing the transmitter outdoors CYY 101 Round post fixture for To fix the weather protection cover to vertical or horizontal posts with diameters of up to weather protection cover 60mm Order No 50062121
81. class contact current cleaning start Fact User Fact User Fact User E001 Failure Memory defective Switch instrument off and on yes no If necessary corrective maintenance at E002 Failure Data error in EEP factory yes no ROM E 003 Failure Invalid configuration Repeat download E004 Failure Invalid hardware The new software cannot recognise the code module E006 Failure Transmitter 1 test with new transmitter yes no defective E007 Failure Transmitter 2 yes no defective E008 Failure SCS message mpedance of pH glass membrane too yes no no sensor 1 ow check pH sensor replace it if neces sary E009 Failure SCS message yes no no sensor 2 For ISFET sensor leak current gt 400 nA Replace sensor E010 Failure Temperature sensor 1 Check temperature sensor and connec yes no no defective ions E011 Failure Temperature sensor 2 Check temperature sensor and connec yes no no defective tions E019 Failure Delta limit exceeded Difference between channel 1 and 2 yes no measured values too high Process to inconsistant or sensor defective Replace sensor if necessary Endress Hauser 93 8 Troubleshooting Mycom S CPM 153 94 Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User
82. code Specialist code 22 5 1 4 Data logger In the CPM 153 you have two data loggers available With these data loggers you can e Record a parameter with 500 sequential measuring points or e two parameters each with 250 sequential measuring points To be able to use the function activate the data logger in the PARAM menu gt Set up 2 gt Data Logger s page 54 The function is active immediately You can view the measured values by scrolling through the different measuring menus see above The current measured values are recorded in Record mode In the PARAM menu gt Set up 2 gt Data logger you can open saved data by stating the date and time 12 88 12 15 3 Bl B4 Sabi e USE P Select bts Record mode Scroll mode 5 1 5 Operation access authorisation To protect the transmitter against an unintended or undesired change in the configuration and calibration data functions can be protected using four digit access codes Access authorisation has the following levels Display level accessible without a code The complete menu can be viewed The configuration cannot be altered No calibration is possible On this level only the controller parameters for new processes can be chan ged in the DIAG menu branch Maintenance level can be protected by the maintenance code This code allows access to the calibration menu Use this code to operate the temperature compensation
83. codes and keep the in a place where unauthorised persons do not have access Endress Hauser Mycom S CPM 153 6 Start up 6 5 4 Set up 1 Current outputs The transmitter is equipped with two current outputs To enter the menu proceed as follows a gt gt Fe Hold PARANI Sensor 1nPut Display Access codes Current outeut CODE CHOICE INFO default bold El Current output 1 Select a current output Current output 2 for which the settings apply Current output 1 or 2 EA1 pH redox K1 Select measured value pH redox K2 which should be output at the current output Temperature K1 Selection possibilities related to the instrument variant Temperature K2 and the selected output see selection table above Delta Delta The difference between the two measuring circuits Continous controller will be output at the current output circuit 1 circuit 2 Continous controller only at current output 2 The controller actuating variable is output see controller menu as well on page 56 BQ Note Danger of data loss If you change the assignment for the current output from continous controller to a different function after you have configured the controllers the complete controller settings s page 56 is reset to the default values EA2 Caution Note in display for changed setting The configuration is Cancel by pressing PARAM changed Continue confirm change by pr
84. ct User Fact User E073 Failure Temperature 1 table yes no no value undersho E074 Failure Temperature 2 table yes no no value undersho a Check temperature value for plausibility if necessary adjust or extend table E075 Failure emperature 1 table yes no no value exceeded E076 Failure Temperature 2 table yes no no value exceeded E080 Mainte Range for current no no no nance output 1 too small Increase measuring range span for current output assignment E081 Mainte Range for current no no no nance output 2 too small E100 Function Current simulation no no no check active Check if functions were consciously E selected E101 Function Service function no no no check active E106 Function Download active Wait for download to end no no no check E116 Failure Download error Repeat download no no no E117 Failure DAT memory module Check with other DAT memory module yes no no data error when writing to DAT repeat write process E152 Mainte PCS Channel 1 alarm pH sensor defective or totally soiled no no no nance measured water flow in bypass inter rupted E153 Mainte PCS Channel 2 alarm air cushion in assembly measuring line no no no nance interrupted E 156 Function Calibration timer run Time for calibration no no no check out E164 Failure Dynamic range of pH yes no convertor 1 exc
85. ction aid for online processes Required hardware equipment Process Path i Dosing actuators for control Ordering variants i i Circuits Relay Current Current CPM 153 i inputs outputs 1 D I 1 2 PWM 2 2 1 x XBX2XXXXX lu lu i 2 PFM 2 2 1 E XBX2XXXXX I 1 with See ithree PS _ signal 2 3 2 E X3X4XXXXX Ge 1 PWM PFM ahead 1 without 3 z 2 circuit signal 2 1 X3X2XXXXX flow y Current output 2 z 1 1 X3X2XXXXX f split range 2 sided control 2 PWM 1 2 X1X0XXXXX 2 PFM 1 2 X1XOXXXXX 2 not looking E ahead with L 1 three PS i signal 1 3 1 X1X2XXXXX g i 1 PWM PFM ithout 3 Ed xi 1 3 HE T X1X0XXXXX E lu 1 E I I a current output 1 1 X1xOxxxxx E o 56 Endress Hauser Mycom S CPM 153 6 Start up Selection aid for batch processes Required hardware equipment Process 1 Dosing actuators for control Ordering variants i Circuits Relay Current Current CPM 153 l inputs outputs D 1 1 PWM 1 1 e X1xOXXXXx 1 PFM 1 1 X1xOXoxxxx 1 sided with control 1 three PS signal 1 2 1 X1X2XXXXX TPWMPPFEM Without signal 1 2 E X1X0XXXXX D 1 current output 1 H s 1 IRURE 1 2 PWM 1 2 a X1X0XXXXX 2 PFM 1 2 e X1X0XXXXX with 1 1 x1xOxxoxx 2 2 sided 1three PS i signal a control weet GE 1 3 1 z X1X2XXXXX HE signal 8 5 current output 1 3 E X1XOXXXXX E o PWM pulse length proportional PFM pulse frequency proportional
86. ctuator via a 20 mA interface Field T20 page 29 or Field EA1 page 35 Note e Danger of data loss If you assign the relays which are used by the controller with another function Field F1 page 38 the complete controller configuration is reset to the default values If you change the relay assignment for the controller in the Contacts menu Field F1 page 38 you must use the controller menu to reassign all the functions selected there to a relay Example Relays 4 and 5 are assigned to the controller and you change the controller assignment to relays 5 and 6 number of relays remains 2 no data loss providing the number of assigned relays is not reduced Relays 3 4 and 5 are located on the additional plug in card If you have used one of these relays for the controller function and want have to remove this card from the device then we would recommend that you change the controller settings before removing the second card so that all the relays used by the controller are located on card 1 Otherwise you cannot use the controller function during the time in which the additional card is not plugged into the device as the controller needs to access the relays on the second card Definition of terms Valves gate valves pumps and similar The terms acid and alkali used in the menu are used here relating to the direction of action Acid Dosing medium which lowers the pH value Alkali Dosing medium which raises the pH v
87. d Curve ME1 Constant curve Curve type selection Segmented curve Constant curve corresponds to a constant control gain Segmented curve corresponds to a range dependent constant control gain ME2 Setpoint 07 00pH Values for linear curve St ntr zone 06 50pH constant control gain End ntr zone 07 50pH Setpoint the value which should be set Ka 1 01 00pH St ntr zone Start neutral zone Ka 2 01 00pH End ntr zone End neutral zone Kp 1 only with alkali dosing modulation gain for alkali dosing Kp 2 only with acid dosing modulation gain for acid dosing MES Setpoint 07 00pH Values for segmented curve St ntr zone 06 50pH Setpoint the value which should be set End ntr zone 07 50pH St ntr zone Start neutral zone O pnt X1 05 00pH End ntr zone End neutral zone O pnt Y1 00 20pH O pnt 1 and 2 optimization point entry with x and y O pnt X2 09 00pH coordinates O pnt Y2 00 20pH Ctrl pnt 1 control point The dosing is 100 alkali for Ctrl pnt 1 02 00pH measuring values control point Ctrl pnt 2 12 00pH Ctrl pnt 2 control point The dosing is 100 acid for measuring values control point MEA Rapid process Select process character Standard process If you have no experience in setting parameters these Slow process defaults rapid standard slow process are intended as User settings an aid to adapting the controller behaviour to the process Select a default and use the controller simulat
88. d the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CBA5 Electrode in medium Note in display If the electrode is back in the medium so that measurement can take place Endress Hauser Mycom S CPM 153 6 Start up Calibration redox absolute Endress Hauser Calibration absolute The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through Abort calibration calibration for each individual electrode CB Calibration with Note in display abs calibration Display of the type of on site calibration selected in the calibration settings CBB1 Immerse Handling instructions Electrode in buffer Immerse the electrode in the buffer Confirm by pressing E CBB2 0225 mV Enter buffer 1500 1500 mV During calibration enter the buffer mV value CBB3 Time 10s Checks the stability of the calibration mV 1 225 Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured value stable Confirm by pressing LE CBB4 Invalid calibration value Note in display Error message if the enter
89. direct For outdoor installation the weather sunlight protection cover CYY 101 is required see Accessories 11 4 Electrical connection Mycom S CPM 153 4 Electrical connection 4 1 Quick wiring guide 4 1 1 Wiring diagram T E1 oOo ext Hold 82 PK E2 oa EE rK E3 r 4 99 ChemoClean 90 rK User Q9 HsV Power supply output e 7 A 41 Alarm relay 9 42 az Relay 1 L 48 i Relay 5 C 45 For order variant 2 3 i Relay 3 C 52 d i Relay 4 C 55 i Current input H 21 i i or 9 4 d resistance 22 nput 3 TopCal S TopClean S For order variant 4 5 Relay 3 C 52 i WER i Current input S CH Lei i i 424 Current input 1 i or 621 resistance 22 i E 2 8 S You can find variants 1 to 5 under Contacts current input in the Product structure Resistance input only with non Ex and without galvanic isolation Current input 1 resistance input for position feedback Current input 2 for look ahead measurement feed forward control a N P C07 CPM153xx 04 06 00 en 001 EPS Fig 6 Electrical connection for CPM 153 12 Endress Hauser Mycom S CPM 153 4 Electrical connection A Warning A mains disconnecting device must be installed nea
90. dit table 1 2 Entry using a table is possible for unsaved buffers Select one of the tables for editing up to three possible JB3 10 Entry of the number of support points value pairs 2 10 Value pair pH and temperature Endress Hauser Mycom S CPM 153 6 Start up CODE CHOICE INFO default bold JB4 C pH Value pair entry 000 0 04 00 Enter temperature and pH Redox number of required 005 0 04 05 value pairs number of support points desired in field JB3 JB5 OK Selection Delete element s Are the value pairs OK or do you want to delete any of them JB6 C pH Delete I 000 0 04 00 Select the row to be deleted delete it with and 005 0 04 05 confirm this with E JB7 Valid table Note in display The table is active after confirmation by pressing E Cancel by pressing PARAM Cal settings JC1 MTC Select the temperature compensation for the ATC 1 calibration ATC 2 ATC automatic temp comp MTC manual temp comp Y Note The setting is only active during calibration In meas urement mode the setting selected in GAA1 is valid JC2 5 00 mV pH Entry of difference to slope for alarm function 5 00 57 00 mV pH If the entered slope difference is exceeded an alarm error no 032 E035 can be triggered error activation in field H5 JC3 pH 1 30 Entry of pH value zero point deviation 0 05 2 00 pH for the alarm function If the zero point dev
91. dress Hauser Mycom S CPM 153 8 Troubleshooting Endress Hauser Behaviour with NAMUR setting Instrument status Alarm relay Maintenance Function Limit value Controller relay check Normal operation Picked up Appropriate Fail safe configuration and behaviour operating status Failure Dropped out Maintenance required Picked up Function check Picked up Voltage free Dropped out Dropped out 8 2 3 Response of contacts to power failure In the Basic Settings menu Contacts you can define the contacts as NC contacts or NO contacts s page 36 In the case of a power failure the contacts will act accor ding to the setting you make 8 3 Spare parts For your own safety always use genuine spare parts Only genuine spare parts ensure the correct function precision and reliability after repair You receive all the spare parts in the form of a service kit with clear labelling optimised packaging incl ESD protection for modules and a manual 103 8 Troubleshooting Mycom S CPM 153 Spare parts list Pos Kit name Contents Use Order No code 10 Terminal module non Ex Module M3K 51507084 30 Power supply 100 230 VAC non Ex Module M3G power unit 3 relay 51507087 30 Power supply 24 VAC DC non Ex Module M3G power unit 3 relay 515070
92. e Chap 9 8 1 3 Instrument specific error Error Possible cause Tests and or remedial action Equipment spare parts personnel Display dark no LEDs active No mains voltage Incorrect supply voltage or too low Connection defective Instrument fuse defective non Ex Instrument fuse defective Ex instru ment Power unit defective Central module defective if all 6 LEDs on the power unit M3G are lit Ribbon cable loose or defective Check whether mains voltage is applied Compare actual mains voltage with nameplate rating Terminal not picked up insulation clamped Replace fuse after comparing mains voltage and nameplate rating Replace fuse Replace power unit pay attention to variant Replace central module pay attention to variant Check ribbon cable Electrician e g multimeter Electrician suitable fuse see dia grams in Chap 8 7 Use Ex fuse electrician required On site diagnosis all 6 red LEDs on the M3G module must be lit On site diagnosis by E H Service test module required Cable soldered onto the site of the M3G module Display dark but LED active Central module defective Module M3Cx x Replace central module M3Cx x On site diagnosis by E H Service test module required Display functioning but not change in display and or instrument can not be operated Instrument or module in instrument not correctly installed
93. e 1 2 Discharge Discharge submersed good New Calibration New Calibration Sensor mode Redox abs mV Window info calibra nter Offset 1 Enter Offset 2 Calibration Note tion type only 2 circuit selected in PARAM _ MI L Accept _ Electrode Set up 1 Calibration 0000mV 0000mV Discharge submersed Manual calibration N Calibrati for Calibration with 1500 1500 0mv 1500 1500 0mv Ge Enter Data abs For Calibration with Note Start Enter Buffer Stability check Calibration info Calibration info Note Calibration Note Calibration abs 1st Buffer Buffer 1 Electrode 1 Electrode 2 i L L_0225mV m Le LJ Calibration result _ Accept L Electrode Submerse Electrode If stable Offset 0000mV Offset 0000mV not valid Discharge submersed in Buffer 1500 1500mV press E good good New Calibration enso ode Redox re o Window info calibra tion type selected in PARAM Set up 1 Calibration Manual calibration for Calibration with Enter Data abs and with Calibration abs see above Note Start Enter Buffer Stability check Note Start Enter Buffer 2 Stability check Note Note 1st Buffer Buffer 1 2st Buffer Buffer 2 voltage range for Calibration with jua ju 10 M kel M 10 kl too small L Electrode Calibration rel Submerse Electrode If stable Submerse Electrode If stable submersed in Buffer 0 30 press E in Buffer 0 30 press E Enter Cal points K1 Enter Cal points K1 Note 1 0 30 20 only 2 circuit 1
94. e Alarm 42 L RELAY 1 Warning when freely selectable 47 maintenance 48 required quire RELAY 2 Es Function check freely selectable ss e You can assign up to three relays to the controller 14 Endress Hauser Mycom S CPM 153 4 Electrical connection 4 2 Sensor connection and measuring cable 4 2 1 Cable types You require a screened special cable to connect pH and redox electrodes You can use the following multicore and preterminated cable types e CPK 1 for electrodes without Pt 100 e CPK 6 for Sensopac with double reference electrode 1 pH individual electrode 1 reference electrode 1 Pt 100 2 pH combination electrodes with 1 Pt 100 or 2 pH combination electrodes with 1 shared reference electrode e CPK 9 for electrodes with TOP 68 plug in heads ESA ESS and Pt 100 e CPK 12 for ISFET pH sensors and pH redox glass electrodes with TOP 68 plug in heads ESB and Pt 100 Pt 1000 CPK 1 e Coax Dis o Redox pH Redox d E p ammi Outef screen bn PA CPK 6 S PC ye an bk PA Application Hd e Coax rd pH for circuit 1 Steen c wt BH for circuit 2 CPA 320 with Ret d E CoRx Wt E double reference Outer screen gn emp pin 11 electrode Pt100 g wt emp pin 12 bn emp pin 13 PA bl CPK 6 D PC ye gn Ye gn is connected Outer screen ground via metal cable union Application PA to outer screen or connect to PE 1 pH s
95. each weekday External control a start can be triggered via the digital inputs For this external control must be activated in Field O1 Select Control Levels Ext control Toni Cleaning trigger Cleaning is carried out when an SCS alarm occurs see also Field LM1 under Set up 2 gt Check systems Power failure cleaning is started after a power failure Manual operation Rapid on site cleaning can be carried out with the menu PARAM gt Manual operation gt ChemoClean gt press E 2 x Start cleaning Endress Hauser 69 6 Start up Mycom S CPM 153 Weekly programming PARAM gt Set up 2 gt ChemoClean Each day can be programmed individually The following programmes are available e Clean Cleaning trigger by entering the start time e Clean Int Cleaning is carried out at intervals with a defined spacing This pro gramme cannot be started via the binary inputs directly e User User defined cleaning programmes create in programme editor from Field NAD1 Programme sequences cleaning example Monday 2 x cleaning at 11 00 and at 18 00 with 120 s water of which 60 s additionally with Cleaner Clean every 30 mins between 18 20 and 24 00 2 1800 s with 120 s water of which 60 s additionally with cleaner Clean T Hold Hold and Hold delay time water 60 sec 60 sec cleaner cleaner Clean Int Hold Hold and Hold delay tinhe T Hold and
96. eaner OAA4 Repeat x number of times Repeat cleaning 00 How often should the previous step cleaner or water O 10 be repeated Copy day OAB1 Tuesday Monday Wednesday Select day E to which you want to copy Monday example Sunday A Note Danger of data loss When copying one day to another the cleaning programmes of the target day are over written User programme Programme editor NAD1 User prog 1 Select user programme With ChemoClean there is one user programme avai lable NAD2 Edit Select edit function Insert template Insert template An installed programme e g Clean Enable can be inserted into the user programme Disable Rename Q Note e After a programme is disabled it can be re enabled at any time e Leave this item by pressing PARAM Edit NADA1 01 Select rows 02 The row with the selected position number can be edi ted with E BQ Note Leave this selection by pressing PARAM NADA2 Change Select the edit function for the selected block Insert Change The function is changed for the selected posi Move to tion Delete Insert A new block is inserted before the highlighted position Move to The highlighted function is moved to a diffe rent position Delete The highlighted function is deleted there is no query whether you really want to delete Change insert NADAS Water Cleaner Wait Back to Select function Back to You
97. ed Pure inline process Here the control works with the medium flowing past The pH value of the medium in the inflow may be subject to strong deviations for which the controller should compensate The volume of medium which has already flowed past can no lon ger be influenced by the controller For as long as the actual value corresponds to the set point the set value has a constant value The Mycom controller takes this differing behaviour into account It is the internal hand ling of the integral part of the Pl or PID controller which is different for these settings In practice the most common option is the semi batch process Depending on the ratio of inflow to tank size this process shows the behaviour of an inline or a batch process Look ahead pH measurement To be able to resolve the general problems of a purely inline process the CPM 153 is able to look into the future using a second pH electrode and a flowmeter This means that the controller can react to strong variations in the inflow at an early stage Controlling the actuators The CPM 153 has four different methods for controlling the actuators see above 1 PWM Pulse width modulation pulse length controller With PLM one side i e acid or alkali of the internal continous actuating variable is output to a relay as a rhythmic signal The larger the calculated actuating variable the longer the appropriate contact remains picked up i e the longer the switch
98. ed offset is too large CBB5 CBB6 Offset 0005 Note in display Good mV Info on electrode 1 Data on the offset and calibration quality CBB7 Accept End of calibration Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CBB8 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place 83 6 Start up Mycom S CPM 153 Calibration redox relative 84 Absolute data entry The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through calibra Abort calibration tion for each individual electrode CC Calibration with Note in display abs data entry Display of the type of on site calibration selected in the calibration settings CCA1 CCA2 0000 mV Entry of offset value circuit 1 2 1500 1500 mV Enter the mV value for the electrode offset electrode offset deviation of the measured value display from buffer solution mV value Confirm by pressing El The entered va
99. eeded E165 Failure Dynamic range of pH yes no convertor 2 exceeded Check cable sensor E166 Failure Dynamic range of yes no reference convertor 1 exceeded E167 Failure Dynamic range of yes no reference convertor 2 exceeded Endress Hauser 97 8 Troubleshooting Mycom S CPM 153 Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E168 ainte SCS message IsFET no no nance sensor 1 Leak current gt 200 nA Early warning Work can be continued until error E008 E169 ainte SCS message IsFET E009 occurs no no nance sensor 2 E171 ainte Current input 1 no no nance undershot E172 ainte Current input 1 no no nance exceeded 1 Check process variables at transmitter Change range assignment if required E173 ainte Current input 2 1 id s a no no nance undershot E174 ainte Current input 2 no no nance exceeded 98 Endress Hauser Mycom S CPM 153 8 Troubleshooting unconfigurable Display for code prompt is 9999 keyboard Keys CAL DIAG simultaneously security locking ously to unlock 8 1 2 Process specific errors Error Possible cause Remedial action Equipment needed spare parts Instrument Instrument hardware is locked via Press MEAS and
100. election is Select Warning if Select characteristic Edit number Info field Current output conf Current output 1 2 changed Output range 1 2 Min is selected 1 2 Current output 1 2 pH mV Input 1 Caution Conf will for current range linear 0 4 mA 02 00pH LI Current output 1 Lobe Va be reset 0 20 mA 0 20mA See ee linear active Current output 2 Temperature Input 2 Cancel with 4a 20 mA 100 0 C Delta Input 2 1 PARAM Enter number Edit table points of table points table w pH mA 01 00 00 04 00 000 0 C 1 10 Select NAMUR Select Controller Select Limit Select Failure Note field configuration if CCC and CCW NC contact LINC contact LINC contact Sere NO contact NO contact NO contact Active on Chemoclean is Active pulse always NO elect input Select temp comp Edit MTC temp Temperature Temp sensor Actual temp value Edit Offset K1 K2 K1 K2 only pH K1 K2 measurement K1K 2 for Offset K1 K2 Temp sensor input 1 ATC Input 1 La only pH MTC LL only Redox L_Pt100 al Li Temp sensor input 2f ATC Input 2 025 0 C Pt 1000 25 0 C 0 0 C not with single loop MTC off NTC 30k MTC Temp 20 0 150 0 C on 20 0 30 0 C 5 0 5 0 C Select medium K1 Select medium K2 Medium 1 L Medium 1 L Back to Medium 2 Medium 2 return field Medium 3 Medium 3 no no Select medium Edit table points Edit pairs Query Note field C pH Table status Medium 1 Lo 000 0 00 00 Lo iz invalid table Medium 2 Delete pai
101. enos Aires Tel 01 145227970 Fax 01 145227909 05 00 LC Q Endress Hauser M Sdn Bhd Petaling Jaya Selangor Darul Ehsan Tel 03 7334848 Fax 03 7338800 Oo Endress Hauser The Power of Know How A Endress Hauser Philippines Inc Metro Manila Tel 2 3723601 05 Fax 2 4121944 Singapore A Endress Hauser S E A Pte Ltd Singapore Tel 5668222 Fax 5666848 South Korea UA Endress Hauser Korea Co Ltd Seoul Tel 02 6587200 Fax 02 6592838 Taiwan Kingjarl Corporation Taipei R O C Tel 02 27183938 Fax 02 27134190 Thailand O Endress Hauser Ltd Bangkok Tel 2 9967811 20 Fax 2 9967810 c Vietnam Tan Viet Bao Co Ltd Ho Chi Minh City Tel 08 8335225 Fax 08 8335227 Iran PATSA Co enran Tel 021 8754748 Fax 021 8747761 Israel nstrumetrics Industrial Control Ltd el Aviv Tel 03 6480205 Fax 03 6471992 Jordan A P Parpas Engineering S A Amman Tel 06 4643246 Fax 06 4645707 Kingdom of Saudi Arabia Anasia Ind Agencies Jeddah Tel 02 6710014 Fax 02 6725929 c Lebanon Network Engineering Jbeil Tel 3 944080 Fax 9 548038 Sultanate of Oman Mustafa amp Jawad Sience amp Industry Co L L C Ruwi Tel 602009 Fax 607066 United Arab Emirates Descon Trading EST Dubai Tel 04 2653651 Fax 04 2653264 Yemen emenCompany for Ghee andSoaplndustry aiz
102. ent version Chemoclean Reset count C07 CPM153xx 19 06 08 en 005 EPS Endress Hauser 115 11 Appendix Mycom S CPM 153 Bus configuration Calibration see below 116 Controller values Manual Operation First Set up Select operating Select measuring Select dual input Select electrode Select electrode Select Editing Damping mode principle only dual input type 1 only pH type 2 only pH Sensor ground pH LJ only dual input _ Dual channel Glass electrode 7 0 _ dual inut an H LJ pH ORP 00s Redox ORP mV Single loop input 1 Redundancy Glass electrode 4 6 Gee oda 46 solution ground Temperature 00s Redox ORP Single loop input 2 Look ahead Antimony Antimony no solution ground Dual input 1 2 IsFET IsFET Select language Editing Contrast Date time Display format Select temperature Editing tag number English GB Weekday Mo only pH display Deutsch D _ with and keys Day St LJ LJ LJ Spanish ESP d o pH 00 00 C Francais F Time 12 00 pH 00 0 oF 0 9 A Z Italian Entry of Display of meas bus address point designation 0 _ tag number 0515 e only communication only communication Editing service code Editing specialist code 0000 0000 0 9997 0 9997 Select Select Note if s
103. erature only if Calibrate with MTC is selected Confirm by pressing E CAB3 CAB7 Immerse pH electrode in buffer 1 Handling instructions Immerse the electrode in buffer 1 2 Confirm by pressing E CAB4 CAB8 Temperature 1 25 0 C 07 00 pH 2 00 16 00 Enter pH value of buffer 1 2 only with manual buffer Confirm by pressing LE CABS CAB9 Time 10 s MTC pH 1 7 00 mV 1 0 dor 25 0 Checks the stability of the calibration Wait until the pH measurement is stable Time does not count down pH value no longer flashes Display Measured value stable Confirm by pressing E CAB6 CAB10 Invalid calibration value Note in display If an error is present e g incorrect buffer used this message is displayed CAB11 CAB13 Zero point 07 00 Good Slope 59 00 Good Note in display Info on electrode 1 2 Data on the zero point slope and calibration quality CAB12 CAB14 Electrode status K1 good Note in display Electrode status circuit 1 2 There are three status messages for the electrode sta tus good OK bad If the status is displayed bad electrode replacement is recommended to ensure the quality of the pH measurement CAB15 Accept Reject Recalibrate End of calibration Accept Pressing LE accepts the new calibration data Reject The data is not accepted and the device has not been recalibrated Recalibrate The dat
104. error list with description s page 93 Error log Lists the last 30 signalled errors with date and time Instrument version Factory function Service Operation log service code necessary Lists the last 30 registered operating steps with date and time Calibration log Lists the last 30 calibrations undertaken with date and time Bg Note e Use the arrow keys to scroll through the lists e Leave the lists by pressing E Service Y Factory settings Select service diagnosis Simulations Factory settings Different data groups can be reset to Check systems the factory settings Reset Simulations The transmitter behaviour can be simula DAT hanaling ted after entering of different parameters Check systems The instrument functions display keys etc can be tested individually Reset Device reset no data loss DAT handling Copy data into out of the DAT module Instrument version Device internal data e g serial number can be queried Factory function reset counter write access Factory settings YA1 Cancel Settling data Calibration data All data Service data Operation logbook Error logbook Calibration logbook Set default Here you can select the data which you wish to reset to the factory settings A Note Danger of data loss Selecting a point and confirming with Enter deletes all the settings you made in this area Pressing Cancel leaves this field without changing the va
105. es no nance tus of sensor 2 bad E043 Mainte Buffer difference Wrong buffer used yes no nance channel 1 too small Buffer entry incorrect buffer self recogni ion defective E044 Mainte Meas value channel PAL missing sensor too old sensor some yes no nance 1 unstable imes dry cable or plug defective E045 Failure Calibration aborted Repeat calibration and renew buffer solu yes no ion Replace electrode if necessary E048 Mainte Buffer difference Wrong buffer used yes no nance channel 2 too small Buffer entry incorrect buffer self recogni ion defective E049 Mainte Meas value channel PAL missing sensor too old sensor some yes no nance 2 unstable imes dry cable or plug defective E054 Mainte Dosage time alarm Dosage time exceeded at total dosage yes no no nance Dosage interrupted dosing agent empty or process too inconsistant Endress Hauser Mycom S CPM 153 8 Troubleshooting Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Fact User Fact User Fact User E027 Failure Compressed air fail Pressure below permitted minimum yes no no ure E030 Failure SCS fault reference Reference impedance too high yes no electrode 1 Check reference element and if neces sary replace reference or comb
106. ess the PARAM key to return to Code entry required the highlighted fields C07 CPM153xx 19 06 08 en 015 EPS Endress Hauser 123 11 Appendix Mycom S CPM 153 Manual operation manual operation Chemoclean Controller values Manual operation Quick Setup Infofield Status Automatic off Cleaning trigger off Ext control off Selection Cleaning _ Abort Start Select HOLD off HOLD on Controller values Manual Operation Select language English E German D Spanish ES Francais F Italian l Edit contrast LJ with and keys Date Time Weekday Mo Day 30 Month 04 Year 01 Time 12 00 Select operating mode pH Redox mV Redox 96 Select measuring principle only 2 circuit Single loop input 1 Single loop input 2 Dual input Select only dual input Dual input Redundancy Look ahead Select electrode type 1 only pH Glass electrode 7 0 Glass electrode 4 6 Antimony IsFET Select electrode type 2 only pH dual input Glass electrode 7 0 Glass electrode 4 6 Antimony Select Sensor ground solution ground no solution ground Temperature Input 2 Delta Input 1 2 Temperature K2 Delta 124 Return field press the PARAM key to return to the highlighted fields Q Code entry required Endress Hauser Select
107. essing E EA3 O 20mA Current range selection 4 20mA EA4 Caution Note in display Current output 0 20mA Error current is in the measuring current range When the and error current 2 4 mA current range is 0 20 mA and Min is selected under is dangerous Alarm in Field H1 Recommended combinations Current range 0 20 mA and error current max 22 mA or Current range 4 20 mA and error current min 2 4 mA EA5 linear Characteristic selection Table linear The characteristic is linear from the lower to the upper value Table When you do not want the current output charac teristic to be linear you can enter a customer specific sequence of up to 10 value pairs in a table Exact adap tation to the non linear medium behaviour can achieve a higher level of accuracy Endress Hauser 35 6 Start up Mycom S CPM 153 CODE CHOICE INFO default bold linear EAA1 0 4 mA 02 00 pH Entry of the upper and lower measured value limits 000 0 C 0500 mV The maximum measured value range is 20 mA 12 00 pH 2 16 pH 100 0 C 0500 mV The minimum distance from the upper to the lower measured value limit is 2 pH units Example 0 4 mA pH 7 and 20 mA pH 9 EAA2 Linear characteristic active Note in display The linear characteristic is activated after confirmation by pressing E Cancel by pressing PARAM Table EAB1 02 Entry of the number of
108. f if dosing will be carried out or not This is dependent on the pH value history Points of the characteristic For constant control gain linear characteristic you require Set point W Neutral zone Two sided Start of the neutral zone and End of neutral zone One sided only one of the two points For range dependent modulation gain segmented curve you require two sided con trol of all the points A point usually consists of two coordinates an x coordinate here pH value and a y coordinate here set value You only need enter the y coordinates for the optimisation points For the other points the CPM 153 sets the y coordinates itself However you cannot change the sequence of these defined points It is for example not possible to enter a larger pH value for the Start of the neutral zone than for the set point Configuring the CPM 153 Sequence 1 Actuators 2 Sensor technology 3 Feedback e g look ahead pH measurement position feedback with three point step controller if available 4 Curve In the user settings see below you switch directly to an active measuring menu and can check the settings made and change them if necessary 59 6 Start up Mycom S CPM 153 60 To enter the menu proceed as follows PH UB eea old gt at oFeration First start ur Data 103 Check systems IMI y Contr CODE CHOICE default bold INF
109. f measuring range Input voltage range 6 30V Resistance input Resistance ranges software switchable 0 1kQ active optional O 10 kQ only with non Ex 110 Measured error max 1 of measuring range Endress Hauser Mycom S CPM 153 10 Technical data Digital inputs Input voltage 10 50V Internal resistance R 5 kQ 1 acc to IEC 746 1 under nominal operating conditions 10 2 Output parameters Output signal pH redox temperature Current outputs Current range 0 4 20 MA Error current 2 4 mA or 22 mA Measured error max 0 2 of current range maximum Output distribution settable pH 1 8 18 pH Redox 300 3000 mV Temperature 17 170 C active current output only non Ex Load max 600 Q passive current output Input voltage range 6 30V 1 acc to IEC 746 1 under nominal operating conditions Auxiliary voltage output for digital inputs Voltage 15V DC E1 E3 Output current max 50 mA Interface to Power supply Output voltage 11 5 18 V CPG 30 300 Output current max 60 mA Communication RS 485 Limit value and alarm functions Setpoint adjustments Hysteresis for switch contacts pH 2 00 16 00 pH 0 1 18 Redox absolute 10 100 mV Redox relative 1 300096 Error delay 0 6000 s Controller Endress Hauser Pulse length controller PWM Pulse frequency controller PFM Three point step controller 3 PS Ana
110. ficient e f you are using a junction box The inside of the box must be clean and dry Moist dehydrating bags must be replaced e Retighten the terminals in the junction box e For in field instruments Retighten the terminals in the instrument Also check the interior and the PCBs are clean dry and free of corrosion if not check the seals and screw unions for leaks and breaks e For panel mounted units retighten the terminals on the instrument check the BNC connector Cable screens must be connected exactly as shown in the wiring diagram If the screen is connected incorrectly or not at all the fail safety of the instrument could be impaired The frequency of these checks is dependent on environmental influences In a normal climate and non aggressive environment an annual check is sufficient This work may only be carried out on a voltage free instrument as some of the terminals carry mains voltage 89 7 Maintenance Mycom S CPM 153 D 90 7 1 3 Calibration Calibration is necessary e after electrode replacement e after downtimes Caution a pH glass electrode may not be stored in a dry environ ment e At reasonable intervals dependent on the process The required interval can range between several times a day to once every three months At the start calibrate more often and keep the results in the operations logbook The data of the last 30 calibra tions are also saved in the ca
111. g Hold Faram Urerating level EIEN erating le arar Letttngs Read only Drerator CODE DISPLAY CHOICE INFO default bold T1 H E Select language old Landuade D Depending on ordered language version GE Language version variants j A E D B E F C E I D E ES E E NL F E J T2 Contrast setting as necessary You can increase and reduce the contrast with the keys TS Mo Date and time entry 01 Enter the complete date and time here 04 01 12 00 T4 eH 7 88 Hold pH Operating mode selection EI SERIES Redox mV I 9 E gt Redox Q Note If you change the operating mode all user settings are automatically reset Here the use of the DAT module can be helpful for saving your settings T5 One circuit K1 Measuring principle selection One circuit K2 one circuit K2 and two circuits only with Lt Two circuit two circuit instrument l circuit One circuit K1 K2 measurement via circuit sensor input 1 or 2 Two circuit measurement via both sen sor inputs 26 Endress Hauser Mycom S CPM 153 6 Start up CODE DISPLAY CHOICE INFO default bold T6 eH 7 88 Hold Dual channel Selection only two circuit E Redundancy Dual channel 2 electrodes work comple al Look ahead tely independently of each other Redundancy Redundancy Detection of electrode wear Look ahead Look ahead Early reaction to flow and pH
112. ge 0600 mV In this field create two measured value pairs pair 1 2 70 100 80 and pair 2 2 Voltage 0600 Measured value pair 1 in the range 0 30 assign for mV example the voltage 0600 mV to the percentage value 20 Measured value pair 2 in the range 70 100 assign for example the voltage 0600 mV to the percentage value 80 The settings made become effective immediately after confirmation with E CCC3 Offset too high too low Note in display Error message if the entered offset leaves the maximum range CCC4 Accept End of calibration_ Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CCC5 Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place Endress Hauser Mycom S CPM 153 6 Start up Calibration redox relative Endress Hauser Calibration relative For calibration two tanks are filled with a sample of the medium The contents of the first tank are detoxified and are called Buffer 1 The contents of the second tank are left unchanged and are called Buffer 2 CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through cali
113. ge 82 for redox The calibration can be protected with the maintenance and the specialist codes No calibration can be carried out at the display level compare with page 34 Procedure 1 Move assembly to service position when a rectractable assembly is used 2 Remove electrode 3 Clean electrode before calibration Note Note the necessary preparatory work for calibration page 90 pH and page 91 redox For measurements with PML potential matching the PM line must be immersed in the calibration solution e f automatic temperature compensation is selected for calibration ATC the corres ponding temperature sensor must also be immersed in the calibration solution e The instrument switches automatically to Hold factory setting whenever it is calibra ted e Cancel calibration by pressing the MEAS key SES elf you confirm this with yes cancel cal you return to the La EM measurement mode elf you select no calibration is continued The following section describes the calibration procedures for pH calibration Manual data entry s page 80 Manual calibration with buffer s page 80 Calibration with fixed buffer s page 80 bod bd Calibration with automatic buffer recognition s page 80 Redox absolute calibration Absolute data entry s page 82 Absolute calibration s page 83 Redox relative calibration Absolute data entry s page 84 Relative d
114. h the appropriate fixing drill holes CD Fixing screws M6 max 6 5 mm Screw head max 10 5 mm 3 Mount the transmitter housing on the wall as shown 4 Cover the drill holes with the plastic cover caps Y 3 3 8 Post mounting and panel mounting Mount the parts of the mounting kit see accompanying figure at the back of the housing as depicted in Fig 4 Required mounting cutout 161 x 241 mm Installation depth 134 mm Pipe diameter max 70 mm C07 CPM153xx 11 00 08 xx 002 EPS Fig 3 Mounting kit Mycom S CPM 153 Endress Hauser Mycom S CPM 153 3 Installation Endress Hauser SST LLLA y C07 CPM153xx 11 00 08 xx 003 EPS Fig 4 Panel mounting and post mounting for CPM 153 horizontal and vertikal Caution Danger of instrument damage For outdoor use the CYY 101 weather protection cover is required see Fig 5 and Accessories 5 8 Fig 5 Post mounting of the transmitter CPM 153 with weather protection cover CYY 101 3 4 Checking the installation After installing the transmitter carry out the following checks Instrument status and specifications Remarks Is the transmitter damaged Visual inspection Installation Remarks Are the measuring point number and the labelling correct Visual inspection Process environment conditions Remarks Is the transmitter protected against rainfall and
115. iSint W CPS 11 12 13 Universally applicable very easy to clean and insensitive to soiling due to PTFE diaphragm pressures up to 6 bar conductivity 50 uS cm Technical Information TI 028C 07 en Order No 50054649 General process engineering ndustrial wastewater Detoxification cyanide chrome eutralisation CeraLiquid P CPS 41 42 43 Electrodes with ceramic diaphragms and KCI liquid electrolyte use with counterpressure explosion proof up to 8 bar Technical Information TI 079C 07 en Order No 50059346 General process engineering Ultra pure water Boiler feed water Detoxification cyanide CeraGel P Gel electrode with double chamber reference system General process engineering CPS 71 72 Long term stability short response time very long toxic Food processing path resistant to alternating temperature and pressure Water treatment cycles Technical Information TI 245C 07 en Order No 51505837 TopHit H Rupture proof pH sensor based on IsFET technology General process engineering CPS 401 Short response time very high resistance to alternating Food pharmaceutical temperature cycles sterilisable almost no acid or alkaline errors Technical Information TI 283C 07 en Order No 51506685 applications Water treatment Biotechnology Rinse connection adapter CPR 40 for the transport of cleaning agents for use with retractable assemblies Technical Inf
116. iates from the reference zero point by the value entered here an alarm Error no 033 can be triggered error activation in field H5 JC6 off SCC Sensor Condition Check on This function monitors the electrode status or the degree of electrode ageing Possible status mes sages Electrode OK Low wear or Replace elec trode The electrode status is updated after each cali bration When the Replace electrode message appears an error message may be displayed BQ Note This function is only available for glass electrodes If you are using a glass electrode and an IsFET sensor you can use the SCC function without restriction However the SCC function only monitors the glass electrodes Endress Hauser 47 6 Start up Mycom S CPM 153 48 CODE CHOICE INFO default bold JC7 Function 1 2 off Isothermic compensation on Activate the isotherm compensation and insert the Uis 1 2 00 00pH isotherm intersection point Uis 0 16pH Function off for E H electrodes Function on Only if the isotherm intersection point zero point of the electrode The bigger the difference between isotherm intersection point and zero point the bigger the measured error at temperature fluctuations Uis Enter the intersection point at which the isotherms of the electrode meet BQ Note When you activate the isothermic compensation the electrode has to be calibrated before measuring JC8 threshold 02 mV Stabi
117. ination E031 Failure SCS fault reference electrode yes no electrode 2 For IsFET sensor leak current gt 400 nA Replace sensor E032 Failure Outside set slope yes no range for sensor 1 f Sensor aged or defective E033 Failure Outside set zero point Reference aged defective or diaphragm yes H e e for sensor 1 Ge Buffer solutions too old or contaminated E PML not in the buffer solutions E034 Failure Outside set offset yes no range for sensor 1 E035 Failure Outside set slope yes no range for sensor 2 Sensor aged or defective E036 Failure Outside set zero point Reference aged defective or diaphragm yes hd E z for sensor 2 DONE Buffer solutions too old or contaminated R PML not in the buffer solutions E037 Failure Outside set offset yes no range for sensor 2 E038 Mainte Delta limit exceeded Difference between channel 1 and 2 yes no nance measured values too high Process to inconsistant or sensor defective Replace sensor if necessary E040 Mainte SCC electrode sta yes no nance tus of sensor 1 bad Check sensor replace if necessary maybe clean glass membrane blocked E041 Mainte SCC electrode sta or run dry diaphragm blocked yes no nance tus of sensor 2 bad E043 Mainte Buffer difference Wrong buffer used yes no nance channel 1 too small Buffer entry incorrect buffer self recogni ion defective E044 Mainte Meas value channel PAL missing sensor too old sensor so
118. ingle bk PA electrode pH g Coaxrd pH 1 reference NA y paS electrode and Ea wt Screen to 0 V PA 1 Pt 100 gn Temp Pt 100 gf Ba Under sleeve wt Temp wt connected to bn bn emp Outer screen ground via metal cable union or conne t to PE Signal Slot 1 Slot 2 CPK 6 A PE ye gn Ye gn is connected rd Ref 1 IECP1 4 ECP1 2 application PA to outer screen Remove from PA attach end sleeve 2 pH combination ao PA electrodes pH 1 rj Coax rd H1 pH mV and 1 Pt 100 or Coax wt remove 2 pH combination pH2 g 2 Coax wt Hz ius SI electrodes Witter Sleeve wt gn Temp Ref 14 Ref Ref and 1 common Pt 100 q wt Temp 12 s reference electrode wt connected to bn bn Temp 13 alternative reference electrode CPK 9 PA Coax bk Rel for pH redox elec pH pH trodes with and without Redox gt qo LR gn 9 integrated temperature Pt 100 lt gt wt 2 sensor for TOP 68 ye D a dno plug in heads ESA ESS bn fx S 9 e uy n Lia 5 8 d CPK 12 PA IsFET Glass el for ISFET pH sensors pH source pH 3 and pH redox glass Redox gt Coax bk SN reference E electrodes with Pt 100 lt gt gn 5 and without integrated pi 1000 wt 8 temperature sensor ye 5 for TOP 68 plug in heads bn PA PA D ESA ESS 5 Fig 10 Preterminated special measuring cables to connect pH and redox electrodes Endress Hauser 15 4 Electrical connection Mycom S CPM 153 16 4
119. ion EMC problem If repeated check installation Current output signal incorrect or different than expected Incorrect current assignment Incorrect signal assignment Total load in current circuit too high 500 ohms Check current assignment Check whether you selected 0 20 mA or 4 20 mA Any current output can be assigned to any measured value pH1 or 2 Temp 1 or 2 Delta pH Disconnect output and measure cur rent directly on instrument Check under PARAM current out put mA Meter for 0 20 mA DC 100 Endress Hauser Mycom S CPM 153 8 Troubleshooting Error Possible cause Remedial action Equipment needed spare parts Feed forward control does not work Additional module M3R x missing Incorrect version Additional module M3R 2 with 1 or M3R 1 with 2 current inputs See spare parts list in see Chap 8 3 Resistance input only permissable with non Ex Feedback input does not work Additional module M3R x missing See spare parts list in Chap 8 3 Resistance input only permissible with non Ex Feedback incorrect Feedback potentiometer outside range Feedback range not set or not set correctly Smallest permissible potentiometer 1 kohm largest permissible potentio meter 10 kohms Set lower and upper range value in PARAM menu Data cannot be saved No DAT memory module available DAT available as accessory se
120. ion see below to check if these settings are relevant for your process Enter all the characteristic values yourself with the user settings MES Kg 1 Characteristic values for user settings WER Kg 1 and Kp 2 only with linear curve Index 1 only for Tn1 alkali dosing Index 2 only for acid dosing Tm2 Ka 1 modulation gain for alkali dosing Tv1z Kp 2 modulation gain for acid dosing Tv2 Tn integral action time Tv derivative action time Endress Hauser 65 6 Start up Mycom S CPM 153 66 CODE CHOICE default bold INFO ME6 Simulation off on Selection controller simulation Here you can switch a configuration loop on or off The hold is removed with an active controller simulation Simulation on The characteristic values entered in the previous field are used in the next field to simulate the controller behaviour off Pressing E to leave the controller simulation ME7 Function Set act y auto 07 00pH 07 00pH 000 Active Measuring menu Function here you set whether a set value calculated by the controller auto or a set value y entered by the user manual is to be output Set displays the current set point If necessary you can change the set point The other points start end of neutral zone optimization points control points change accordingly Actual displays the current actual measured value y with the auto function displa
121. item The test functions and the internal data can be viewed Factory setting Code 0000 i e the levels are not protected You can ask for a universally valid maintenance code by contacting your service centre Specialist level can be protected by the specialist code All menus can be accessed and changed Factory setting Code 0000 i e the levels are not protected You can ask for a universally valid specialist code by contacting your service centre To activate the codes functions locked see the item PARAM Set up 1 Access codes s page 34 Enter your desired code here If the code is activated you can only edit the protected areas with the rights mentioned above Note e Note down the selected code as well as the universal code and keep it in a place where unauthorised persons do not have access to it e f you set the code back to 0000 all the levels are freely accessible for editing The code can only be reset via the specialist menu Endress Hauser Mycom S CPM 153 5 Operation Locking the operation This key combination locks the instrument from in field configuration operations To lock it press CAL and DIAG simultaneously At the code prompt the code appears as 9999 Only the settings in the PARAM menu can be seen Unlocking the operation Press the MEAS and PARAM keys simultaneously to unlock the operation 5 1 6 Description of the menu editor types At parameter
122. itor types see page 23 Open measuring menus You can scroll through the menu options with the arrow keys and then highlight your selection if there is a choice offered he different menus Switch between the measured value characteristic and ogger using the ENTER key zl JM gi 84 2881 The current measured value of Circuit 1 is displayed If you have activa mode If you have activa ed the data logger you can see the current measured value characteristic here record ed both data log gers press the arrow key to switch to the view of the second measured value characteristi With an active data logger you can open the recorded measured values by pressing the ENTER key Scroll mode ales w i cn E i kA Pop CIN rd Demi On Mi E ES With a two circuit device in this measuring menu you can see both measured values next to each other and their corresponding temperatures With a one circuit device you can therefore only see one measured value with its temperature In this measuring circuit device you can display the measured value difference and their temperatures menu with a two In this measuring menu you can see the current and voltage values and the contact states of the relay at a glance Active relay W with function Inactive relay O Endress Hauser 21 5 Operation Mycom S CPM 153 Maintenance
123. l pH Operating mode selection Redox mV If the operating mode changes the user settings are auto Redox matically reset A2 One circuit K1 Measuring principle selection One circuit K2 One circuit K2 and two circuit only with two circuit instru Two circuit ment One circuit K1 K2 measurement via sensor input 1 or 2 Two circuit 2 measurement via both sensor inputs Motel e f atwo circuit device is configured as such it keeps these settings even if a transmitter circuit is removed or is defective e f with a defective transmitter the error message E006 E007 is not required then you can switch the device to one circuit As each relay is assigned to a circuit Alarm Rel 1 Rel 2 to Circ 1 Rel 3 4 5 to Circ 2 you should keep in mind that in such a case functions which access the deactivated relay are no longer functionable 31 6 Start up Mycom S CPM 153 32 CODE CHOICE INFO default bold A3 Dual channel Selection only two circuit Redundancy Electrodes measure with Look ahead Dual channel completely independent of each other you can set the Delta Alarm in the alarm menu s page 43 Redundancy with two reference electrodes to detect poiso ning only possible with electrodes of the same type IsFET or glass Look aheaa for inline measurements with two electrodes Look ahead only available with two circuit transmitter and relay card with two cu
124. lay Maximum setting 120 1 min MA5 Relay n c Relay selection Period 000 0 s for pulse length t min 000 0 s Relay Relay selection Period Period length T in seconds Range 0 5 999 9 s t min Minimum switch on period Shorter pulses are not forwarded to the relay and treat therefore the actuators with care MAG 0 20 MA Current output 4 20 MA Selection of the current range which should be output at the current output MA7 0 4 mA Current output 20 mA Assign the current value which corresponds to 100 dosing medium provision Actuators With selection two sided in field M1 MB1 Dosing via Control 2 outputs This is only if you selected the constant controller 1 output under current output 2 1 output for control using the current output in the split range method Control logics are required which can control two valves pumps over one current input 2 outputs If the valves are controlled with two relays 61 6 Start up Mycom S CPM 153 CODE CHOICE INFO default bold 1 Output MBA1 0 20 mA Current output 4 20 MA Selection of the current range which should be output at current output 2 The neutral position current value which the control ler outputs when it is not dosing is in the middle of the selected range For 0 20 mA the neutral position is at 10 mA for 4 20 mA at 12 mA MBA2 O
125. libration logbook Slowly extend the intervals depending on the deviations which occur during calibration Preliminary pH calibration work 1 Remove dirt and deposits The selection of cleaning agent depends on the type of fouling The most frequent fouling and the associated cleaning agents are listed in the table below Type of contamination Cleaning agent d Caution Danger of sensor destruction No acetone may be used to clean an IsFET pH sensor CPS 401 otherwise the material may be damaged Substances containing tensides alkaline or water Greases and oils a soluble organic solvents e g alcohol A Warning Danger of caustic burns Protect your hands eyes and clothing when you use the following detergents 3 HCI or with ChemoClean HCI 10 in injector thinned to approx 3 Calciferous deposits metal hydroxide deposits heavy biological deposits Mixture of hydrochloric acid 3 and Sulphide deposits thiocarbamide commercially available Mixture of hydrochloric acid 0 1 molar and Protein deposits A pepsin commercially available Water under pressure poss with surface active Fibres suspended substances agents Light biological deposits Water under pressure Note e Only clean redox electrodes mechanically Chemical cleaning applies a potential to the electrode that takes several hours to decay This potential causes measuring errors e Do
126. lity length 010s During calibration the mV values may maximally vary for the given threshold within the defined time range length During calibration the mV value may change during the given period duration at maximum by the stated amount threshold so that the calibration is considered as stable Therefore you can adjust accuracy and timing individually to your process Calibration timer JD1 Cal Timer on Calibration timer Warning 0001h If no calibration is undertaken in the set time an error message appears E115 Time 0001 00 Cal Timer on activate Warning Enter the time within a calibration must take place Time Display of the remaining time to an error mes sage count down Endress Hauser Mycom S CPM 153 6 Start up Operating mode Redox To enter the menu proceed as follows gt gt Manual operation First start ur CODE CHOICE INFO default bold J1 Offset Calibration menu selection Manual calibration Offset Entry of a fixed value by which the mV value is dis Cal settings placed Calibration timer Manual calibration Initial settings for the function of the Calibration TopCal CAL key Cal settings general calibration settings Calibration timer Clock for calibration Autocal TopCal Initial settings for the TopCal S calibration Offset JG1 Curr PV 1 2 0650 mV Enter Offset value for redox value Data entry abs Calibration abs Offset
127. logue via current output Function selectable Controller behaviour P PI PID Control gain Kp 0 01 20 00 Integral action time T 0 0 999 9 min Derivative action time T 0 0 999 9 min 111 10 Technical data Mycom S CPM 153 With the maximum settable frequency in PFM 120 min With the maximum settable period length in PWM 1 999 9 s With PWM minimum switch on period 04s Relay contacts The NC NO contact type can be set by software Switching voltage max 250 V AC 125 V DC Switching current max 3A Switching power max 750 VA Lifespan 2 5 million switching cycles Galvanic isolation At the same potential are e Current output 1 and power supply Current output 2 CPC and resistance input The remaining circuits are galvanically isolated from each other Electrical connection data Power supply for CPM 153 xxxx0xxxx 100 230 V AC 10 15 Frequency 47 64 Hz Power supply for CPM 153 xxxx8xxxx 24 V AC DC 20 15 Power consumption max 10 VA Separation voltage between galvanically isolated cir 276 Vms cuits Terminals max cable cross sectional area 3x2 5 mm 10 3 Accuracy Measured value resolution pH 0 01 Redox 1 mV 196 Temperature 0 1K Measurement pH max 0 296 of measuring range deviation display Redox max 1 mV Temperature max 0 5 K Measurement deviation max 0 2 of current range maximum Repeatability 112 max 0 1 of
128. lue is effective immediately The maximum offset is 400 mV CCA3 Offset too high too low Note in display Error message ifthe entered offset leaves the maximum range CCA4 Accept End of calibration_ Reject Accept Pressing LE accepts the new calibration data Recalibrate Reject The data is not accepted and the device has not been recalibrated Recalibrate The data is rejected and the device is recalibrated CCAS Electrode in medium Note in display If the electrode is back in the medium so that measure ment can take place Endress Hauser Mycom S CPM 153 6 Start up Calibration redox relative Endress Hauser Calibration absolute The transmitter has a calibrated mV display range One absolute mV value is set with a single buffer solution adaptation of the measuring chain offset A buffer solution preferably with 225 or 475 mV is used CODE CHOICE INFO default bold C1 Electrode 1 Selection for calibration Electrode 2 only two circuit shared Select electrode 1 or 2 and then run through calibra Abort calibration tion for each individual electrode CC Calibration with Note in display abs calibration Display of the type of on site calibration selected in the calibration settings CCB1 Immerse Handling instructions Electrode in buffer Immerse the electrode in the buffer Confirm by pressing E CCB2 0225 mV Enter buffer 71500 1500 mV During calibration
129. lues Calibration data All the saved data for calibrations such as zero point slope and offset Setting data the remaining data to be set All data calibration data setting data Service data all data logbooks reset counters Service data logbooks these functions are only for authorised service personnel The service code is required 75 6 Start up Mycom S CPM 153 76 CODE CHOICE INFO Default bold Service data logbooks YAA1 0000 Service code entry required Y Note For service access code see Field D1 p 34 YAA2 Note in display Incorrect service code entry back to the last field Simulations YB1 Simulation off Adapt simulation current outputs Output 1 12 00 mA Simulation off The frozen values from the last measure Output 2 00 00 mA ment are used for the simulation Simulation on The current values for the outputs can be changed Output 1 Output 2 YB2 Simulation off Adapt simulation measured value temperature Measured pH 07 00 Simulation off The frozen values from the last measure value 1 025 00 C ment are used for the simulation Temperature pH 00 00 Simulation on The values measured value tempera Measured 000 00 C ture can be changed value 2 Temperature YB3 Simulation off Adapt simulation contacts Failure contact off Simulation off The last statuses are frozen and used for C
130. lure 103 CODI AS E ace ste edet o 26 33 Control actuators see Actuators Control COMTOWIV DS ders oed hs Adi Um Pe A e aue pasti 60 Controller Characteristic values 65 Checking the settings o an uaaa auaa a 66 Measuring menu to check settings 60 Relay assignment 000 eae 14 38 Controller MGld se um e aeterno 45 Controller in the CPM Ip 57 Controller quick adjustment 68 Gontroller settings de vro tes 53 Controller simulation 0 0 0 0 0 00000 eee 66 Current Output asado s edere 24 behaviour with faute 102 controllers zoe sc Wk ote EE ed Asp 60 dosing alkali acid 0 ooooo o omo o 62 two sided control over 62 Current output behaviour in faults 102 Current outputs x2 scx ie ete ean ai Pe Ga 35 Coding active passive 4 106 Endress Hauser Mycom S CPM 153 D DAT memory module SlOt 105 DAT module iseelslssllllss 24 107 Data entry relative redox rel 86 PE A EE 51 Bata loggerses us e ete aee 51 Data logger Record mode Scroll mode 22 Bri ERN LT DEEP 26 33 Declaration of Conformity lisse sess 8 Delta Alas a e tox eh hoa 43 ETGEN 90 Designated use assi Bb hap done a 5 DIAG KEV b puto rr rre o AM e Mis E edu DU 20 DIAGNOSIS s s reet y ee RR ER ERA 75 Direction of action one or two sided 53 Disable programme
131. me yes no nance 1 unstable imes dry cable or plug defective E045 Failure Calibration aborted Repeat calibration and renew buffer solu yes no ion Replace electrode if necessary E048 Mainte Buffer difference Wrong buffer used yes no nance channel 2 too small Buffer entry incorrect buffer self recogni ion defective E049 Mainte Meas value channel PAL missing sensor too old sensor some yes no nance 2 unstable imes dry cable or plug defective E054 Mainte Dosage time alarm Dosage time exceeded at total dosage yes no no nance Dosage interrupted dosing agent empty or process too inconsistant Endress Hauser 95 8 Troubleshooting Mycom S CPM 153 Error NAMUR Error message Possible causes measures Alarm Error Automatic no class contact current cleaning start Locum User Face User eat User E055 Failure Display range of main yes no no parameter 1 under shot E056 Failure Display range of main yes no no parameter 2 under Measuring line broken shot sensor in air or air cushion in assembly Potential matching missing in symmetrical E057 Failure Display range of main measurement static charging in media yes no no parameter 1 with lowest conductivity exceeded E058 Failure Display range of main yes no no parameter 2 exceeded E0
132. mn 1 36 Endress Hauser Mycom S CPM 153 6 Start up Linear delta pH on current output If the current outputs are defined via positive and negative delta values there is a linear output on the current outputs see table column 2 Delta pH as value on current output Linear delta pH on current output mA Delta pH mA Delta pH 0 4 mA 0 pH 0 4 mA 4 mA 20 mA 4 pH 20 mA 4 pH C07 CPM 153xx 05 06 00 xx 009 EPS C07 CPM 153xx 05 06 00 xx 010 EPS Note on table entry Enter the number of support points value pairs in Field EAB1 Enter the value pairs in Field EAB2 For example 4 support points C07 CPM 153xx 05 06 00 xx 002 EPS Hi gt 2 68 12 PH fig 17 Example of characteristic enter using a table Endress Hauser 37 6 Start up Mycom S CPM 153 6 5 5 Set up 1 Relays To enter the menu proceed as follows gt gt rH dp A Hold Har an net UF UE Sensor 1hnPU Set up A Display Manual operation Hccess codes First start ur Current output CODE SELECTION INFO default bold F1 NAMUR off Contact functions Relay 1 free Depending on the equipment available you can assign Relay 2 free the function of up to 5 relays here The relays 1 and 2 will Relay 3 free be assigned to an activated NAMUR Relay 4 free function and won t be available for other functions com Relay 5 free pare page 14 Selection Free
133. mperature compensation ATC K2 ATC automatic temperature compensation with a temp MTC sensor circuit 1 or circuit 2 MTC 4 Temp MTC manual temp comp with fixed temperature ente red in Field GAA2 MTC 4 Temp as MTC On the display however the value which appears is what the temperature sensor measures in the medium GAA2 025 0 C MTC temperature 0 100 0 C only pH MTC Temperature entry for manual compensation GAA3 Off Select temperature measurement On only redox The reference temperature can be adapted according to customer specifics in Field GBC1 GAA4 Pt 100 Select temperature sensor Pt 1000 NTC 30k GAA5 Temperature actual Enter actual value temperature for temperature value calibration The value current measured by the temperature sensor 20 0 150 0 C can be changed adapted The temperature difference is stored internally as an offset value GAA6 0 0 C Enter offset value 5 0 5 0 C The offset value obtained from the previous field can be edited or reset here Endress Hauser 41 6 Start up Mycom S CPM 153 42 CODE CHOICE INFO default bold Medium compensation only for pH GB1 Select table Selection Create tables Enter activate customer specific temperature compen Reference temperature sation tables Select table select for activation Select table GBA1 edium 1 Select medium for measuring circuit 1 edium 2
134. nition of glass breakage 52 PROG dE D sid pesto bs tt d bs tad De duo 21 Redundancy asi Satake Ol ae Pee ee 27 32 Reference temperature temperature compensation 42 IEN EE 38 Controller function lille 38 LENA VALU SS Anne e macie cre praecise 38 NAMURS art nas 38 Releasing configuration lisse 22 ROS ae be Faye Sra t rece te PORC NET 77 Resetting codes 0202 e eee 22 Resetting the code 22 Resistance input 0 0 0 0 eee 64 Response of contacts to errors 102 Response of contacts to power failure 103 Bett seu BAe e E es ie eon edes 6 Rinse connection adapter CPR 40 108 S Safety instructions 4 Safety Symbols x alan aly Bae Ark ES ae Oe a 4 EG EE 47 49 Scope of SUPply e a eee 8 DUO un a E ENB cl dead Le fat cdi Me Anta eos 52 Select connection pe 32 Select languages sinus he Raed A Aen 33 Select temperature compensation 41 Semi batch process iilii 54 Sensor Check System 52 Sensor condition check 47 49 Endress Hauser Mycom S CPM 153 Sensor CONNECTION s eee 15 Sensor technology 63 Service adapter Optoscope 00 108 Le EE apr 75 A cote ne e nen u qut eges o wi Ye e 51 Simulation CONTACIS se ae ar a e S ARUM ERR a 76 G trtent OUT ea roster ere Ie be Wakes Bee ses 76 measured value temperature 76 Slot for DAT memory module 105 Spare p
135. ns connected to assemblies can be connected without an additional potential matching pin If necessary connect the available potential matching pin to terminal PE Disadvantage of unsymmetrical connection The measuring chain reference system has a heavier load meaning that measu ring errors in limiting operating conditi ons are possible see symmetrically high resistance instrument input Monitoring of the reference electrode by the SC system s page 52 is not pos sible with unsymmetrical measurement Note Do not connect the PML otherwise there can be shunt excitations Endress Hauser Mycom S CPM 153 4 Electrical connection 4 3 Post connection check After wiring up the electrical connection of the measuring instrument carry out the following checks Instrument status and specifications Note Is the measuring instrument or the cable damaged externally Visual inspection Electrical connection Notes Does the supply voltage match the specifications on the 100 V 230 V AC long range nameplate 24 V AC DC Do the cables used fulfil the required specifications Use an original E H cable for electrode and sensor connec tion see Accessories Are the installed cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid any mutual influence Cable channels are best No lo
136. nter minimum flow velocity value 20 mA value Enter maximum flow velocity value 63 6 Start up Mycom S CPM 153 64 CODE CHOICE default bold INFO MC5 Function Limit value Kffo 1 Kmax Kstop on 050 0 050 0 1 7 1 0 Feedforward control only if 2 current inputs are available The feedforward control has a multiplying effect i e the controller set value is multiplied with the modulation gain Kst r Limit value if the current input signal undershoots the set value dosing is stopped set value 0 The dosing stop is not active if you enter O no limit value here Range 0 100 Kffc 1 here enter the current input value in at which the feedforward gain shall have the value 1 At this point the output set value is the same for switched on or switched off feedforward control Range 0 100 Kmax here the value of Kst r is displayed for a current input signal of 100 Kstop here the value of Kst r is displayed for current input signal which is equal to the limit value amplification Kffc A Kmax E 7 M i l current input signal in 25 0 20 current input signal in mA 90 0 4 20 CO07 CPM153xx 05 06 00 en 009 EPS Fig 25 Multiplying feedforward control Feedback The following selection is dependent on whether you have a resistance or a current input With resistance input MD1 0
137. nuously monitors the most important functions If an error occurs an error message list of all error messages s page 93 is set which can trigger one of the following actions e The fault signalling contact is made active e Current output 1 outputs the set error current 2 4 or 22 mA Current output 2 outputs the set error current if it has not been configured for the controller function e ChemoClean cleaning is started In the list of error messages on page 93 you can see how the error numbers are assigned according to the factory settings However in the ALARM menu you have the option of outputting the error messages individually to the alarm relay the current output or as a cleaning trigger Note Please refer to for the complete list of possible error messages page 93 To enter the menu proceed as follows old gt rH T HH Hold he lays Temperature Manual oreration First start ur Cm Calibration Edit i CODE CHOICE INFO default bold H1 Min 2 4 mA Select error current Max 22 mA Set the error current at which an error message is Off active H2 Caution Note in display Current output 0 20 mA Error current is in the measuring current range When and error current 2 4 mA the current range is O 20 mA and Min is selected is dangerous under Alarm in Field H1 Recommended combinations Current range 0 20 mA and error current max 22 mA or Current range 4
138. o M Mycom S Software version 1 20 or later CPM 153 pH and Redox Transmitter Operating Instructions eos cete d a ene Dese AAA ES CH E in em Quality made by Endress Hauser SN Endress Hauser The Power of Know How y A CIN ISO 9001 y E First Start up page 25 Mycom S CPM 153 First Start up 1 eeeeeeenn 2 Page 25 Using the menu Quick Setup in the chapter First Start up you can configure the transmitter with the most important parameters quickly and easily Important basic functions like language measuring parameter temperature compensation and current outputs are configured with the help of the on site display You carry out further configuration in the corresponding menus as required Brief operating instructions PARAM DIAG Heo o gt m BR D PARAM Parameter entry menu PARAM allows you to return to the previous return field from any point in the menu DIAG brings you to the instrument diagnosis menu Help page Press DIAG and PARAM together MEAS Operation Press MEAS to exit any of the menus PARAM DIAG CAL without having com plete the settings calibration CAL Calibration E Enter Continue in menu confirm your selection LED green everything OK red error Arrow keys Scroll through menu options and
139. on period ton s Fig 18 is You can set the period length freely between 1 and 999 9 seconds The minimum switch on period is 0 4 seconds Pulse length modulated outputs are intended to control solenoid valves for example A two sided process requires two PLM relays or one PLM and a three point step cont roller see below One PLM relay on its own can only output a actuating variable of 100 0 or e of 026 100 To avoid pulses which are too short enter a minimum switch on period Pulses which are too short are not given to the relay or the actuators This benefits the actuator 2 PFM PFM pulse frequency controller As with PWM PFM is output as a rhythmic signal by the relay The greater the calculated manipulated variable the higher the frequency of the related contact The maximum settable frequency 1 T is 120 min The switch on period toy is a constant factor of the entered frequency s Fig 18 Pulse frequency modulated out puts are intended to control magnetic dosing pumps for example Here too two PFM relays are required for a two sided process Endress Hauser Mycom S CPM 153 6 Start up contact contact ton ai lore on off time s period T C07 CPM153xx 05 06 00 en 004 EPS Fig 18 left pulse width modulation PWM Right pulse frequency modulation PFM 3 Three PS three point step controller With the Mycom S this type of control is only possible fo
140. on value correct check current circuit for load and shunts No current output signal Current output stage defective Module M3CH x Instrument with PROFIBUS interface Test with integrated current simulation connect mA meter directly to current output PROFIBUS instruments do not have a current output If test negative Replace module M3CH x Check variants see spare parts list in Chap 8 3 For information see DIAG internal data 102 8 2 8 2 1 Response of outputs to errors Current output behaviour If an error occurs in the system an error current is output at the current output You can adjust the value of this error current in the Alarm menu see page 43 If you have configured the controller for functioning with a current output no error cur rent is output on this current output should an error occur 8 2 2 Response of contacts to errors You can select the assignment of which instrument error messages trigger an alarm individually for each error message see table on page 93 editing errors on page 44 In NAMUR mode failure messages E 001 E 029 always trigger an alarm Behaviour with standard setting Instrument status Alarm relay Limit value Controller Normal operation picked up Fail safe behaviour Appropriate configuration and operating status Alarm Dropped out Voltage free Dropped out Dropped out En
141. ontact 1 off the simulation Contact 2 off Simulation on The contacts can either be opened on or closed off BQ Note If you return to the measurement mode with the simula tion switched on Simul and Hold flash in the display Check systems YC1 Display Select check Keypad Display All the fields are queries alternately Defective RAM cells become visible EEPROM Keypad All the keys must be pressed one after the Flash other If the system is functioning perfectly the approp riate symbols appear in the display RAM RAM O K message if there are no errors EEPROM EEPROM O K message if there are no errors Flash memory Flash OK message if there are no errors A Note Leave this item by pressing PARAM Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser CODE CHOICE Default bold INFO DAT handling YD1 Save to DAT Read from DAT Erase DAT DAT selection Save to DAT You can save the both the configuration and the logbooks of your transmitter to the DAT mod ule Read from DAT Copy the configuration saved on the DAT module into the EEPROM of the transmitter Delete DAT Delete all data on the DAT module Q Note e After the Read from DAT copying procedure a reset is triggered automatically and the device is config ured with the copied values See below for reset e f there is no DAT module inserted a message appears on the display Sa
142. ops and cross overs in the cable run Are the power supply and signal cable correctly connected according to the wiring diagram Are all the screw terminals tightened For connection with potential matching PML Is the PML connected to the measuring medium BQ Note During calibration insert the PML into the buffer solution Are all the cable entries installed tightened and sealed Water sag cable circuit han Cable run with water sag ging down so that water can drip off Are all the housing covers installed and tightened Check seals for damage Endress Hauser 19 5 Operation Mycom S CPM 153 20 5 Operation 5 1 Display and operating elements 5 1 1 Display reading symbols ENDRESS HAUSER 1 WIN VYCOM S CPM 153 8 9 2 3 10 11 n 4 2 e 12 8 5 8 8 6 E 3 X B 7 5 5 o Mycom S CPM 153 user interface 1 Current menu Current parameter Navigation bar Arrow keys for scrolling E for browsing note for Cancel MEAS Operation key CAL Calibration key DIAG Diagnosis menu key PARAM Parameter entry menu key Press DIAG and PARAM simultaneously to open the help pages 8 HOLD display if HOLD active 9 Current main measured value 10 Failure display Warning if the NAMUR contacts respond 11 Labelling strip 12 Arrow keys for scrolling and editing 13 ENTER key NQOA WD 5 1 2 Key assignment PARAM
143. or drive is controlled until it is closed BQ Note If the set value is output via an actuator drive with feedback the actuator remains active It also reacts in the hold should the position suddenly change 6 5 9 Set up 1 Calibration Operating mode pH To enter the menu proceed as follows Hal Setting d Set up Hanual operation First start ur gt pH v Hold CODE CHOICE INFO default bold J1 Offset Calibration menu selection Manual calibration Offset Entry of a fixed value by which the mV value is Special buffer table displaced Cal settings Manual calibration Initial settings for the functions of Calibration timer the CAL key Autocal TopCal Special buffer table Edit tables for special buffer Cal settings General calibration settings Calibration timer Clock for calibration Autocal TopCal Initial settings for the TopCal S calibration Offset JG1 Curr PV 1 2 07 00 pH Enter Offset value for pH value Offset 1 2 00 00 pH Curr PV current measuring value primary value with Offset Offset pH value difference When you enter the measuring mode while an Offset is active OFFSET will be shown on the right top of the display Endress Hauser 45 6 Start up Mycom S CPM 153 46 CODE CHOICE default bold INFO Manual calibration JA1 Enter spec buffer Calibration
144. ormation TI 342C 07 en Order No 51510059 CYR 10 CYR 20 ChemoClean Spray Cleaning System for the transport of cleaning agents or acids for use with retractable assemblies Technical Information TI 046C 07 en Order No 50014223 The service adapter aids communication between Endress Hauser transmitters and the PC using the service interface You can use it to load new firmware and to save write customer data using a PC with the Windows 95 98 or Windows NT operating system e CPK 1 Version with pilot wire and additional outer screen sheathed in PVC dia 7 2 mm Extension with cable CYK 71 possible see table Measuring cable as yard goods e CPK 9 For pH redox electrodes with integrated temperature sensor and TOP68 plug in head version ESA ESS Extension with cable CYK 71 possible see table Measu ring cable as yard goods e CPK 12 For ISFET pH sensors and pH redox electrodes with integrated temperature sensor and TOP68 plug in head Extension with cable CYK 12 possible see table Measuring cable as yard goods e Junction box VBM Junction box for extending measuring cable connection between electrode and transmitter Two screw unions for e g combination electrode Material aluminium casting ingress protection IP 65 Order No 50003987 e Junction box VBA Junction box for extending measuring cable connection between electrode and transmitter Four screw unions for e g separate reference electrode Material aluminium
145. quipment has been cleaned and decontaminated acc to good industrial prac tices and is in compliance with all regulations This equipment poses no health or safety risks due to contamination Date company stamp and legally binding signature Endress Hauser More information about services and repairs The Power of Know How www services endress com SLL A Europe Austria O Endress Hauser Ges m b H Wien Tel 43 0 1 88056 0 Fax 43 0 1 88056 35 D Belarus Q Belorgsintez Minsk Tel 0172 263166 Fax 0172 263111 Belgium Luxembourg Q Endress Hauser N V Brussels Tel 02 2480600 Fax 02 2480553 bi Bulgaria INTERTECH AUTOMATION Sofia Tel 02 664869 Fax 02 9631389 bi Croatia Q Endress Hauser GmbH Co Zagreb Tel 01 6637785 Fax 01 6637823 Cyprus IG Electrical Services Co Ltd Nicosia Tel 02 484788 Fax 02 484690 Czech Republic O Endress Hauser GmbH Co Prague Tel 026 6784200 Fax 026 6784179 Denmark A Endress Hauser A S Seborg Tel 70 131132 Fax 70 132133 Estonia ELVI Aqua Tartu Tel 7 441638 Fax 7 441582 Finland Q Endress Hauser Oy Espoo Tel 09 8676740 Fax 09 86767440 France Q Endress Hauser S A Huningue Tel 389 696768 Fax 389 694802 Germany Q Endress HauserMesstechnik GmbH Co Weil am Rhein Tel 07621 975 01 Fax 07621 975 555 Great Britain Q Endress H
146. r Da Medium 3 2 10 then back to the Valid table edit pairs gt to return field Reference temperature in laboratory meas Back to 25 0 C 20 0 150 0 C return field Return field press the PARAM key to return to these highlighted fields o Code entry required Endress Hauser C07 CPM153xx 19 06 08 en 006 EPS Mycom S CPM 153 11 Appendix Back to return field Query Info field Info field Table status Current output 1 2 Ok LJ Invalid table L Back to Delete pair gt back Table active return field then back to Valid table the support points gt continue Endress Hauser 117 11 Appendix Mycom S CPM 153 Sensor input Display Access codes Current output Relays Temperature see above Controller values Manual Operation First Set up 118 Select Warning if Edit alarm delay Delta Alarm Assign error Dosage time alert Alarm output Min is selected only 2 circuit numbers Alarm for maximum for current range _ 0000s Lj Function Off Error No dosing time L Back to Min 2 4mA 0 20mA 0 2000s Service 1 00pH Relaiy assignment Function on return field Max 22mA Failure 3 00pH Alarm error current e Off Cleaning Trigger 2 99998 Auto Hold by Select Hold output Hold output Edit Hold
147. r one process side acid or alkali With two sided processes either PWM or PFM must be used for the other pro cess side This type of actuator controller is intended for actuator drives e g motor driven valves etc where a motor must be controlled directly For this two relays are required one relay which by picking up opens the valve and one relay which closes the valve So that the Mycom S can set a actuating variable of for example 4096 valve 4096 open it requires the input of the time that the relay is picked up to completely open a completely closed valve motor run time Q Note If using a driven valve gate valve or similar you must determine the motor run time before beginning with the menu settings 4 Analogue via current output 2 20 mA The current output can be used to output the analogue actuating variable for one or two sided processes and cannot be combined with the method described above e With one sided processes the actuating variable range 0 100 or 100 096 is represented on the selected current range 0 20 mA or 4 20 mA The output current is proportional to the actuating variable e With a two sided process the complete actuating variable range from 100 100 is represented on the given current range A actuating variable of 0 leads to a current of 10 mA at O 20 mA or 12 mA at 4 20 mA see Fig 19 Q Note With a two sided process it sho
148. r the instrument and must be identified as the mains disconnection device for the Mycom S CPM 153 see EN 61010 1 Note Connect unused signal wires from input and output lines to the internal PE rail of the CPM 153 4 1 2 Connection sticker Connections in the connection compartment 135042 0001 4B CPM153 EX non EX Stromausgang current out Hart Sicherung Fuse Sicherung Fuse O n SEI 51503382 2 MISA 230V obe Ads ooo e o 31 33 A L 85 81 93 89 41 47 57 _ S s s s OOOO OOOO 32 34 B L 86 82 94 90 42 48 58 Ro x de 9 9 9 9 9 9 9 9 9 9 M3Rx zusammengeh rige Klemmen D Sue combined clamps L N nc gt Fes
149. rating Instructions 3 2 Installation conditions 3 2 1 Installation dimensions You can find the dimensions and length of the transmitter in the Technical data on page 110 ff 3 3 Installation 3 3 1 Installation instructions e The standard installation method for the CPM 153 transmitter is as a field instrument e The CPM 153 transmitter can be fixed to vertical or horizontal posts using the round post fixture available from Endress Hauser see Accessories When installing the instrument outdoors you also require the weather protection cover CYY 101 This cover is compatible with all field instrument installations options e Always mount the transmitter horizontally so that the cable entries point downwards e The transmitter can be installed as a panel mounted unit as well 3 32 Wall mounting Caution Check that the temperature does not exceed the maximum permitted operating temperature range 20 60 C Install the instrument in a shady location Avoid direct sunlight e Mount the wall mounting housing so that the cable entries always point downwards 3 Installation Mycom S CPM 153 10 C07 CPM153xx 11 00 08 xx 001 EPS Fig 2 Dimensions for wall mounting Fixing screw o 6 mm Wall plug a 8 mm 1 Fixing drill holes 2 Plastic cover cap For the wall mounting of the transmitter proceed as follows 1 Prepare drill holes acc to Fig 2 Push both fixing screws throug
150. rrent inputs Select the controlling electrode in Field 174 on page 27 For further explanations see page 27 BQ Note If you select Redundancy the settings made for the measu rement are valid both for circuit 1 and for circuit 2 e g tem perature compensation type A4 Glass el 7 0 Select electrode type 1 Glass el 4 6 only pH IsFET Antimon 4 6 d BQ Note n the event of a change from glass or antimony electrode to IsFET the temperature sensor is reset to Pt 1000 as a default Conversely Pt 100 is selected Dependent on the ordered measuring input Glass el 7 0 or IsFET is displayed as default value A5 Glass el 7 0 Select electrode type 2 Glass el 4 6 only with pH two circuit IsFET Antimony 4 6 A6 symmetrical Select connection type unsymmetrical symmetrical with potential matching PML unsymmetrical 2 without PML BQ Note For further information see page 17 AT pH Redox 01s Set measured value attenuation Temperature 01s The mean value over the set time is displayed 01 30s Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 2 To enter the menu proceed as follows Set up 1 Display rH T H a VUE gt PH Gb Hold Sensor Input Set 8 Manual operation First start uF 00635 codes Current output do Relays CODE CHOICE INFO default bold B1 E Select language D Depending on ordered lang
151. s 0 4 20 mA passive Ex and non Ex 2 current outputs 0 4 20 mA active non Ex HART with 2 current outputs 0 A 20 mA passive Ex and non Ex HART with 2 current outputs 0 A 20 mA active Ex and non Ex PROFIBUS PA without current outputs Contacts current input Without additional contacts Three additional contacts 2 additional contacts 1 passive current input Ex and non Ex 2 additional contacts 1 resistance input non Ex 1 additional contact1 2 passive current inputs Ex and non Ex 1 extra contact 1 passive current input 1 active resistance input only non Ex Power supply 100 230 V AC 24V AC DC Language versions E E E E E mmoocouc E o Oo E J Cable connection D ES L Cable glands M 20 x 1 5 Adapter for cable gland NPT Cable glands M 20 x 1 5 PROFIBUS PA M12 plug Cable glands NPT 1 2 PROFIBUS PA M12 plug Additional equipment 0 Without additional equipment 1 Additional equipment DAT module Configuration O Factory settings CPM 153 Complete order code 2 Identification Mycom S CPM 153 2 1 2 Nameplate 16 44 EN ENDRESS HAUSER Made in Germany Ui rco pH Redox D 70839 Gerl ingen Order Code CPM153 A2A00A010 Serial No 30000505608 Meas vange 2 16 pH 1500 1500 mu Tempevature 50 200 C Channels 1 Output 1 0 4 20 mA Output 2 0 4 20 mA Mains 100 230 VAC
152. sensor Wiring diagram see Chap 4 1 1 Ohmmeter Check temperature sensor with Ohmmeter Endress Hauser 99 8 Troubleshooting Mycom S CPM 153 Error Possible cause Remedial action Equipment needed spare parts pH value in process incorrect No incorrect temperature compen sation Conductivity of medium too low Flow rate too high Potential in medium Device unsymmetrical and PAL connected Electrode covered in dirt or deposits ATC Activate function MTC Set process temperature Select pH electrode with salt supply or liquid KCI Reduce flow rate or measure in a bypass poss earth with at PM pin connect PM to PE possibly earth with at PA pin connect PA to PE Clean electrode see Chap 8 8 1 e g Orbisint CPS 11 xASxx or Ceraliquid CPS 41 Problem mainly occurs in plastic lines highly polluted media Use spray cleaning Measured values fluctuate Interference in measuring cable Interference in signal output line Interference potential in medium No potential matching PA PM With symmetrical measurement Connect cable screens as per terminal diagram Check line installation possibly route line separately Symmetrical measurement with PML Connect PM pin in assembly to instru ment terminal PA PM Wiring diagram see Chap 4 1 1 poss ground medium by connecting PM to PE Div controller timer or clean functions canno
153. separate circuits Also de energise these circuits before you work on the terminals Caution Danger to components through electrostatic discharge ESD e Electronic components are sensitive to electrostatic discharge Take protective measures e g remove the charge from your person by touching the PE or wear a permanent grounding in the form of a wrist strap Highly dangerous Plastic floors at low air humidity and clothing made of synthetic materials e For your own safety always use genuine spare parts Only genuine spare parts ensure the correct function precision and reliability after repairs Endress Hauser Mycom S CPM 153 8 Troubleshooting 8 1 1 Error number list Trouble shooting and configuration In the following error list you can find a description of all the error numbers occurring For each error number you can see whether the error triggers e an alarm an error current or e cleaning in the factory setting Fact To enter the error list proceed as follows gt DIAG m log Qrerating log Calibration log ruicg AQ Note e Please process the errors as shown in Field H5 Alarm menu on page 44 e The second column shows the assignment acc to NAMUR work sheet NA64 failure maintenance function control Error NAMUR Error message Possible causes measures Alarm Error Automatic no
154. splayed Endress Hauser 49 6 Start up Mycom S CPM 153 50 CODE CHOICE INFO default bold JC8 threshold 02 mV Stability length 010s During calibration the mV values may maximally vary for the given threshold within the defined time range length During calibration the mV value may change during the given period duration at maximum by the stated amount threshold so that the calibration is considered as stable Therefore you can adjust accuracy and timing individually to your process Calibration timer JD1 Cal timer on Warning 0001h Time 0001 00 Calibration timer If no calibration is undertaken in the set time an error message appears E115 Cal Timer on activate Warning Enter the time within which a calibration must take place Time Display of the remaining time to an error message Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 10 Set up 2 Data Log The data logger records two freely selectable parameters with their date and time You can start it using the measuring menus Use the arrow keys to scroll through the measuring menus until to you reach the Record mode of the data logger Pressing the Enter key brings you to the Scroll mode of the data logger Here you can open the saved measured values with their date and time To enter the menu proceed as follows PH d He Hold gt rH r
155. support points value pairs 2 10 EAB2 pH Redox C 000 0 Value pair entry mA 04 00 pH Redox C mA number of required value pairs number of support points desired in Field EAB1 EAB3 OK Selection Delete element s Are the value pairs OK or do you want to delete elements EAB4 pH Redox C 000 0 Delete Lt mA 04 00 Select the row to be deleted delete with and confirm by pressing E EAB5 Valid table Note in display no entry Table status If invalid then back to EAB4 EAB6 Table active Note in display The table is active after confirmation by pressing E Cancel by pressing PARAM AQ Note The controller function continous controller can only be assigned to the current output 2 One circuit instrument Two circuit instrument Current output1 Current output2 Current output1 Current output2 Terminals 31 32 Terminals 33 34 Terminals 31 32 Terminals 33 34 pH Redox pH Redox pH redox circuit 1 pH redox circuit 1 or 2 Temperature Temperature pH redox circuit 2 Temperature circuit 1 continous controller Temperature circuit 1 or 2 Temperature circuit 2 Delta pH continous controller e 2 circuit device There are two possibilities to put the difference between two pH values on the current outputs Delta pH as value on current output If the current outputs are only defined via positive delta pH values the negative differences are output as value see table colu
156. t be activated Relay module not available for relay 3 5 Install 3 relay module M3R 3 For order number and installation see Chap 8 4 Controller limit contact does not work Controller switched off Controller in Manual Off mode Pick up delay setting too long Hold function active Auto hold during calibration Hold input activated Manual hold active using keypad Hold active during configuration Activate controller see Chap 6 5 Select Auto or Manual on mode Switch off or shorten pick up delay period Determine cause of hold and eliminate if not desired Keypad PARAM manual operation contacts Hold is indicated in display when active Controller limit contact work continuously Contact in Manual on mode Dropout delay setting too long Control circuit interrupted Set controller to Manual off or Auto Shorted dropout delay period Check measured variable current out put or relay contacts actuators chemi cal supply No pH mV current output signal Line open or short circuited Output defective see Chap 8 2 4 Disconnect both lines and measure directly on instrument Replace controller module mA meter 0 20 mA DC Fixed current output signal Current simulation active Processor system out of sync Hold is active Switch off simulation Switch instrument off and on Hold status see display see DIAG Service Simulat
157. t cleaned to the E H sales centre responsible You can find the address on the last page of these instructions For returns please use the original packaging With the instrument please enclose a completed copy of the Declaration of Contamination form You can find this at the end of these Operating Instructions Endress Hauser Mycom S CPM 153 2 Identification Endress Hauser 2 2 1 2 1 1 Identification Instrument designation Product structure pH redox transmitter in aluminium housing for wall mounting with one alarm and two output contacts for NAMUR ChemoClean and controller functions as well as three binary inputs logbooks data logger Plain text operation 247x167x111 mm HxWxD Degree of protection IP 65 Approvals d Ki di n W 4nUVOD gt BOND Im OC WwW DS WNM CO 0 8 Sensor input 1 measuring circuit for glass electrodes pH redox and temperature 1 measuring circuit for glass electrodes IsFET pH sensors pH redox and temperature 2 measuring circuits for glass electrodes pH redox and temperature 2 measuring circuits for glass electrodes ISFET pH sensors pH redox and temperature Basic equipment non Ex th Atex 100a approval Atex II 1 2G EEx em ib ia IIC T4 th FM approval NI CI I Div 2 th FM approval NI Cl I Div 2 Sensor IS Cl I Div 1 th CSA approval NI Cl I Div 2 Sensor IS Cl I Div 1 th TIIS approval Measurement output A 2 current output
158. t resistance resistance mA20 4 resistance Select characteristic With linear With segmented Process speed Parameter type Control point Control point only linear Kr1 01 00pH only lin Ch teristi Start neutral zone Start neutral zone Slow Kr2 01 00pH only lin aracteristic li P End neutral zone 7 End neutral zone Standard m Tni 000 0 a imaat Kr 1 Optimisation point 1 2 Fast Tn2 000 0 segmented Kr 2 only 2 sided Control point 1 2 ag Tvt 000 0 User Tv2 000 0 Select for Configuration Configuration A configuration LVS 1 2 3 4 5 LVS 1 2 3 4 5 Limit functions L Function off _ Switch on delay 0 s Back to Limit value sensor 1 Assignm pH circuit 1 Switch off delay O s return field Hi Switch onpt pH 16 Alarm Hirt value sensors Switch offpt pH16 threshold pH 16 connected system see below Rod a ul a 3 8 8 Return field 2 E press the PARAM B key to return to Code entry required 5 the highlighted 5 fields d S o 120 Endress Hauser Mycom S CPM 153 11 Appendix Relay selection Dosing via Current output 2 Back to return field Disturbance feedforward Function on Limit 050 0 Kdist 1 050 0 Kmax 1 7 Kdisconnect 1 0 Back to return field With current input Move valve to y 100 and enter current resistance Back to return field Pulse length Current output 2 Assign MI L 100 acid dosing Relay
159. tact off Temperature T1 25 0 C Contact 1 off Curr output 2 00 00mA Meas value K2 00 00pH Temperature T2 00 0 C up to contact 5 off Back to T return field Instrument check DAT download Select test Test result functions i RAM EEPROM L Back to Flash OK return field Select DAT Info field Info field before DAT write DAT read Log Data log to DAT _ No DAT module connected saving into DAT The data on the DAT module will be overwritten Back to return field Internal data CPC Chemoclean Test Factory function see below Note After selection of Reset a warm start directly will be made Return field press the PARAM key to return to the highlighted fields o Code entry required C07 CPM153xx 19 06 08 en 012 EPS Endress Hauser Mycom S CPM 153 11 Appendix Factory settings simulation instrument check Set up 2 see above Instrument version Chemoclean only if acitvated Reset count Endress Hauser Controller Basic module Transmitter 1 2 DC DC Relay Serial number Order code SW version 1 0 _ SW version _ SW version L SW version SW version 12A34B56C78 L_ CPM 153 HW version HW version HW version HW version HW version Serial nr Serial nr Serial nr Serial nr Serial nr Card ID MC3 Card I
160. temperature Select temp comp Edit MTC Temperature Select temp comp Edit MTC Temperature Select temperature Contact function display K1 only pH temperature K1 measurement K2 only pH temperature K2 measurement sensor LJ ATC K1 L only pH MTC _ K1 only Redox ATC K1 _ only pH MTC _ K2 only Redox _ NAMUR off C ATC K2 ATC K2 Pt 100 Relay 1 free SE MTC 025 0 C 20 150 C off MTC 025 0 C 20 150 C off Pt 1000 Relay 2 free MTC Temp on MTC Temp on NTC 30k Select Select Tag number Start up Current output 1 Current output 2 pH Redox Input 1 pH Redox K1 close Back to pH Redox Input 2 pH Redox K2 CH M restart return field Temperature Input 1 Temperature K1 0 9 A Z C07 CPM153xx 19 06 08 en 011 EPS Mycom S CPM 153 11 Appendix m Sensor mode pH o gt Selection only 2 circuit Electrode 1 Electrode 2 Electrode 1 2 Abort Calibration Window info calibra Data input Data input Edit Slope 1 Edit Slope 2 Calibration Note tion type Zero point 1 Zero point 2 only 2 circuit selected in PARAM only 2 circuit _ Accept _ Electrode Set up 1 Calibration 07 00pH 07 00pH 57 19mV pH 57 19mV pH discharge submersed Manual
161. this error message see Error Contact Assignment page 44 These functions can be used both for pH redox and temperature measurement To illustrate the contact states of any relay or fault signalling contact refer to Fig 26 for the contact states Switch on point gt switch off point with increasing measured values the relay contact closes at after the switch on point t is exceeded and the pickup delay t t expires Then the alarm threshold t is reached and the error delay t t also expires the fault signalling contact switches With returning measured values the fault signalling contact reopens when the alarm threshold is undershot at t The appropriate error message is deleted The relay contact opens again after the switch off point is reached at t and the drop out delay has elapsed t t Note e f the pickup and dropout delays are set to O s the switch on and switch off points are the switching points of the contacts e You can make identical settings for a minimum function similar to the maximum func tion Switch on point gt switch off point Measured value Alarm ON Alarm OFF Alarm threshold Contact ON Switch on point Switch off point Switch on point lt switch off point Contact OFF Switch off point Switch on point Contact ON C07 CPM153xx 05 06 00 en 006 Fig 26 Diagram of the relationship between switch on and switch off poin
162. time Configure Controller only fixed Hold Cal on alast _ Freeze controlling value Back to Diag on fixed 000 000s iat es return field Param on Min 2 4mA o Controller will open MA 0 100 0 9995 when Hold is acitve Select Cal buffer Cal buffer Cal buffer Buffer type Buffer 1 Buffer 2 Manual Calibration only Redox abs only Redox only pH only pH Buffer table only pH only pH Enter data abs Enter data abs Data entry Auto buffer Buffer 2 0 Buffer 4 01 Back to Calibration abs 7 Enter data rel Manual buffer DIN Buffer 4 01 7 Buffer 6 98 7 field Calibration abs s EsH return fiel Calibration rel Fixed buffer S Buffer 6 98 Buffer 9 18 50 switch point Auto buffer recogn ee ges MM Ge putter Spec buffer Spec buffer Query Special ri Back to special m it table for status info fie buffer edit table Specific buffer table Buffer No L Number of points No of support _ Ok Invalid table Lor only pH 10 points Delete pair ee to return field 1 1 3 C pH then back to H ee 2 10 000 00 00 00 the support points gt back Wit PARAMI Temp comp Slope channel 1 Zero point channel 1 Slope channel 2 Zero point channel 2 Sensor Condition Isoth comp ch1 ch2 Calibration settings only pH only pH only pH Check SCC only pH 07 00 pH 0100mV 07 00 pH 0100mV Function off ATC 1 45 00mV pH aoe 45 00mV pH TTIP Hot H intersection ATC 2 0 00 14 00pH 0 00 14 00pH on 000mV 00
163. tment e Sewage treatment plants e Drinking water The Ex version of the Mycom S CPM 153 allows operation even in hazardous areas refer to Approvals in the product structure on page 7 The manufacturer is not liable for damage caused by improper use or use other than that for which it is intended 1 3 Installation commissioning and operation Note the following points e f the transmitter is used improperly or other than for its designated use it may pose a hazard e g due to improper connection e Installation electrical connection start up operation and maintenance of the measuring system must therefore be carried out exclusively by trained specialists authorised by the system operator Technical personnel must have read and understood these operating instructions and must adhere to them e Always follow the regulations in your country pertaining to the opening and repairing of electrical instruments 1 Safety instructions Mycom S CPM 153 A 1 4 Operational safety Warning If the device is used for any application other than those described in these Operating Instructions it may lead to unsafe and improper functioning of the measuring system and is therefore not permitted The instrument has been designed and tested according to the state of the art and left the factory in perfect functioning order The instrument meets all the prevailing regulations and EC directives see Technical data However alw
164. tput o Power supply 9 Digital 9 input E3 9 Digital 9 input E2 o Digital o w 3 a INdINO juana Hd enj eA yu almyejadwa uonesiegrneu papis auo peeu Aeids ui Ajquiesse pue 10joefui OL HAD Ull uee ooulau2 JUS9WUBISSe 1981409 YNIAVN 109unujsut 1n92JI0 9uQ X3 uoN Endress Hauser 128 11 Appendix Mycom S CPM 153 Sd3 00 ue 00 90 v0 XX S L AdO 700 JeDueuoxe Eat anjea en eA pul ywl Hd v duet iddns 18mod PL 9 C9 S 3 e ujeyxe euq L Hd 1 ECO BE df pod gd y po ue do al kal LC D Sg IN A d 8 v vel eg cel tel zv w Sv 2v gg zs ei ei rell 98 sel 0668 ve ce c9 i8 O O O O O O O O O O O O O O O O O Q O O O O O O O O Q O gt ZN AN Ar D _ 8 si Josues Josues zg EN Sn 5 G gt eunjeJeduJe eunjye1eduue o De De De a a D 2 D 5 5 gt 5 5 O B 2 g T T UM Z epoJ9 3 Un eponoer3 o nanana D 3 2 cc ra 3 lt O o o E D I E 3 3 o S x a 3 5 o Oo nano eunjeJeduue Hdq JO senj e ywl sindjno Juano uo Hd eyep pue yd juswalnsesul 992u9J9JIIp 1In2412 0M X3 UON 129 Endress Hauser Mycom S CPM 153 11 Appendix euiexlv uonoes BulxilA SX PO Sd3 v00 ue 00 90 v0 XXES LN AO jddns 190g gwal Hd i i
165. ts and on and off delay 67 6 Start up Mycom S CPM 153 68 To enter the menu proceed as follows gt E gt ae Set up anual operation First start ur CODE CHOICE INFO default bold P1 Limit switch 1 Selection Limit switch 2 of the limit switch which you wish to configure There are Limit switch 3 five limit switches available Limit switch 4 Limit switch 5 Limit switch 1 2 3 4 5 PA1 PB1 Function off Limit switch configuration PC1 PD1 Assignment pH Redox Function activation of function as limit switch PE1 On point pH 16 00 Assignment Selection of the measured value which shall 1500 mV valid for the limit value Selection pH redox tempera 100 150 C ture Delta only if operating mode redundancy Off point pH 16 00 On point Entry of the value at which the limit value 1500 mV function is activated 100 150 C Off point Entry of the value at which the limit value function is deactivated Settable range pH 2 00 16 00 1500 mV 1500 mV 0 100 50 150 C PA2 PB2 On delay 0000 s Limit switch configuration PC2 PD2 Off delay 0000 s On delay Entry of the switch on delay PE2 Alarm pH 16 00 Range O 2000 s threshold 150 C Off delay Entry of the switch off delay Range 0 2000 s Alarm threshold Entry of the value alarm threshold at which the fault signalling contact switches 6 5 14 Setup 2
166. type Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser CODE CHOICE INFO default bold MA3 Relay n c Relay selection Relay n c for three point step controller Motor run time Relay Open the valve further increase dosing Position feed off Relay Close the valve further 2 reduce dosing back The first free relay is always offered as the default Selection n c not connected After this those relays which are released in the Contacts menu are always offered as the default Motor run time The time the motor drive requires to move the valve from completely closed to completely open The CPM 153 requires this to be able to calculate the required pick up time of the relay for any required position change Position feedback Without position feedback the cur rent valve position is calculated using the entered motor run time and the relay activity With switched on position feedback the CPM 153 expects feedback from the actuator drive about the current valve position via a current or resistance input BQ Note If you cannot select a relay here use the Contacts menu to make relays available for the controller function MA4 Relay n c Relay selection max pulse fre 1 min for pulse frequency quency Relay Relay selection max pulse frequency Input of the maximum pulse fre quency Pulses with a higher frequency are not forwar ded to the re
167. uage version Language version variants A E D B E F C E I D E ES E E NL F E J B2 Contrast setting as necessary You can increase and reduce the contrast with the keys B3 Weekday Su Date and time entry Day 01 The complete date and time is required here Month 04 Year 01 Time 08 00 B4 pH 00 00 Select of no of decimal places pH 00 0 only for pH measuring type B5 C Select temperature unit F C Degree Celsius F Degree Fahrenheit B6 00000000 Enter your customer specific instrument number 32 digit tag number 0 9 A Z This is saved in the DAT module This is obtainable as an option 33 6 Start up Mycom S CPM 153 34 6 5 3 Set up 1 Access codes To enter the menu proceed as follows Hold Service Code eH 7 00 hd gt Fee sant gt eu zgo Sensor LARUE Disrlas Bane Manual operation Hecess Codes Set Up First start ur CODE CHOICE INFO default bold E1 2 editor types s page 23 D1 0000 Enter maintenance code In the range 0000 9997 the code can be freely selec 0 9997 ted 0000 no Security Locking D2 0000 Enter specialist code In the range 0000 9997 the code can be freely selec 0 9997 ted 0000 no Security Locking Note Danger of misuse Make sure that the codes you enter and the universal code s page 34 are protected against misuse by unauthorised persons Note down the
168. ual oft CODE CHOICE INFO Default bold R1 ChemoClean Select manual operation Hold Y Note e Leave the manual operation menu by pressing PARAM DIAG or MEAS e The settings are only active in this menu Nothing is saved when you leave R2 Caution If you leave the manual operation You are now leaving manual Note in display operation Confirm with Enter Leave the manual operation Abortion with PARAM Remaining in manual operation mode ChemoClean RB1 Weekly progr off Note in display no entry Clean trigger off System status Ext Control off RB2 Abort ChemoClean cleaning Start Start Abort Here each external programme start is suppressed amp Note Leave this item by pressing PARAM HOLD RC1 HOLD off Manual operation HOLD on Activate deactivate Hold The HOLD function freezes the current outputs as soon cleaning calibration is undertaken BQ Note If the controller function lies on current output 2 it follows the instructions of the defined controller hold s page 45 74 Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 17 Diagnosis To enter the menu proceed as follows Hold gt Error loa Qrerating log Calibration los Seri oe CODE CHOICE Default bold INFO U Error list Error log Operation log Calibration log Error list Displays the current active errors Complete
169. uld be noted that the actuator uses this method also known as split range Strok Strok E 1 A A 26 B S 100 100 8 50 50 E 0 0 E 4 8 12 16 20 mA 4 8 12 16 20 mA 5 Fig 19 A Stroke diagram for a control valve B Stroke diagram for two contrarotating control valves split range You can refer to the following selection aids to find the required hardware equipment level for your process Endress Hauser 55 6 Start up Mycom S CPM 153 This selection is not complete If you wish to use additional functions such as NAMUR or ChemoClean please check to see if you require additional relays NAMUR Alarm relay 2 relays ChemoClean 2 relays Selection aid for online processes Process Path i Dosing actuators H 1 H 1 I 1 lu 1 1 PWM I 1 1 PFM i with i 1 three PS signal looking ahead pee zh without 2 circuit signal flow analogue 1 1 sided control 1 PWM 1 PFM not looking ahead with E L 1 three PS signal 1 1 PWM PFM without i 1 signal L 1 1 H 1 analogue Required hardware equipment for control Circuits Relay 2 1 2 1 2 2 2 2 2 S 1 1 1 1 1 2 H 2 Current inputs 1 Current outputs Ordering variants CPM 153 X3X2XXXXX X3X2XXXXX X3X4XXXXX X3X2XXXXX X3X2XXXXX X1xO0Xxxxx X1Xx0Xxxxx X1X2XXXXX KIKOA C07 CPM153xx 16 12 00 en 002 EPS X1X0XXXXX Sele
170. ve to DAT YD2 Caution All the data on the DAT module will be deleted Note in display For safety reasons you are asked if you really want to overwrite the existing data Read from DAT YD3 in process Data were written to the DAT module Erase DAT YD4 Caution All the data on Note in display the DAT module will be For safety reasons you are asked if you really want to deleted overwrite the existing data Reset YE Reset You can restart the Mycom S with this function similar to the warm start on your computer You can use this function if the Mycom S does not react as expected A amp A Note This reset does not change saved data Instrument versi on YF1 SW Version 1 2 Controller data HW Version 1 Open controller data and the hardware version Serial No 12345678 Card ID 1AB YF2 SW Version 1 2 Basic module data HW Version 1 Serial No 12345678 Card ID 1AB YF3 SW Version 1 2 Transmitter 1 data HW Version 1 Open transmitter data 1 Serial No 12345678 Card ID 1AB 77 6 Start up Mycom S CPM 153 78 CODE CHOICE INFO Default bold YF4 SW Version 1 2 Transmitter 2 data HW Version 1 Open transmitter data 2 Serial No 12345678 Card ID 1AB YF5 SW Version 1 2 DC DC converter HW Version 1 only for two circuit Serial No 12345678 Module for power supply of transmitter 2
171. y reduces the effort to install or service several measuring points Order No 51507175 Type Properties Applications DipFit P The immersion assembly with flange and bayonet Open and closed containers CPA 140 system allows rapid electrode installation and removal and tanks integration of ChemoClean electrode cleaning possible Channel without conversion Technical Information TI 178C 07 en Order No 50088968 FlowFit P Flow assembly for up to three electrodes using a Pipelines CPA 240 siphon like construction electrodes are kept wet even if the flow is interrupted Technical Information TI 178C 07 en Order No 50088970 CleanFit Retractable assembly for manual or pneumatic General process engineering CPA 471 operation Cleaning and calibrating the electrode is 471 472 473 474 472 473 possible in process e Food pharmaceutical 474 475 CPA 475 3A approval EHEDG applications 475 Technical Information Biotechnology 475 CPA 471 TI 217C 07 en Order No 51502596 CPA 472 TI 223C 07 en Order No 51502645 CPA 473 TI 344C 07 en Order No 51510923 CPA 474 TI 345C 07 en Order No 51510925 CPA 475 TI 240C 07 en Order No 51505599 107 9 Accessories Mycom S CPM 153 pH redox electrodes Rinse connection adapter Spray cleaning system Service adapter Optoscope Terminated pH measuring cable 108 Type Properties Applications Orb
172. y use mechanical means to clean metal pins or surfaces which have deposits on them e g with fine abrasive sheets or a glass fibre brush e Do not clean redox measuring surfaces chemically After chemical cleaning e g with acid a redox electrode requires a long period before it reaches a stable operating point again Execution of calibration The different types of calibration and their execution are described from page 82 8 Troubleshooting Mycom S CPM 153 92 8 Troubleshooting Troubleshooting relates not only to measures which e can be carried out without opening the instrument but also to e instrument defects which require the replacement of components 8 1 Troubleshooting instructions In this chapter you will find diagnosis information and information on eliminating errors which occur Chap 8 1 1 p 93 Error number list List of all occurring error numbers Chap 8 1 2 p 99 Process specific error e g temperature value is incorrect Chap 8 1 3 p 101 Device specific error e g display is dark Before starting the repair work please note the following safety instructions Warning Danger to life De energise the instrument before you open it Check that there is no voltage and secure the switch es against switch on e f work is required under voltage this may only be carried out by an electrician but a second person must be present for safety reasons e Switch contacts may be powered by
173. you interrupt Quick Setup it will start again the next time you start it up until all the menu options have been processed and completed For parameter setting you have to enter the specialist code default setting 0000 6 3 Special features for measurement with glass free IsFET sensor Switch on behaviour A closed control loop is created once the measuring system is switched on During this time approx 5 8 minutes the measured value adjusts to the real value This settling behaviour occurs each time the liquid film between the pH sensitive semiconductor and the reference lead is interrupted e g caused by dry storage or intensive cleaning with compressed air The settling time in question depends on how long the interruption lasts Sensitivity to light Like all semiconductor elements the ISFET chip is sensitive to light measured value fluctuations However only intense direct illumination impinges on the measuring value For this reason avoid direct exposure to sunlight during calibration Normal ambient light does not affect measurement Endress Hauser 25 6 Start up Mycom S CPM 153 6 4 Quick Setup In this menu configure the most important transmitter functions required for measurement The Quick Setup ist started automatically when starting the instrument You can open the Quick Setup at any time from the menu structure To enter the menu proceed as follows gt FH P H Hold gt rH 7 88 geng EH do
174. ys the set value deter mined by the controller With the manual function you can enter a set value here Values lt 0 meana dosing of acid values gt 0 mean a dosing of alkali Note To best adapt the controller parameters to the process we recommend the following 2 Deflect process Field ME7 set function to manual and enter a set value Using the actual value you can observe how the process is deflected 3 Switch the function to auto Now you can observe how the controller returns the actual value to the set point 4 Ifyou want to set other parameters press the Enter key and you will return to Field MES During this time the controller continues to run in the background If you have made your settings press the Enter key again to return to Field MEG There you can continue or exit the simulation Only exit the controller simulation in Field ME6 with Simulation off Otherwise the simulation will continue to run in the background Set the values for the controller parameters Field ME5 Endress Hauser Mycom S CPM 153 6 Start up Endress Hauser 6 5 13 Set up 2 Limit switch The Mycom S has several possibilities for assigning a relay contact The limit switch can be assigned to a switch on and switch off point as well as a pickup and dropout delay In addition an error message can be generated when an alarm threshold is set You can trigger cleaning in connection with

Mycom S CPM 153 pH and Redox Transmitter

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