WECO trace II
Contents
1. 6 8 Cancelling the tracing operation lt The tracing operation can be cancelled during tracing by pressing the C key 25 The tracing operation is completed but the shape data are not stored FORMTRACER CAL KCTL tors 0 6 9 Exceptional cases Tracing badly bent spectacle frames If in conjunction with badly bent frames the tracer stylus does not stay in the groove the frames can be clamped in on one side as illustrated Only the right hand frame rim is held by the clamping elements CAUTION e In this case the frame may be traced only on one side e Further procedure see Single eye frame tracing Spectacle frames with very thin rims L lt Frames with very thin rims obtain their shape only by means of demo lenses or the lenses Without support the shape deviates by too much from the desired result In such cases we recommend the tracing of demo lenses Exotic lens shapes In conjunction with extremely exotic shapes the appliance may stop in mid tracing The error message E 49 then appears on the job number display The emergency stop function has halted the appliance although the tracer stylus has not come out of the groove The emergency stop can be deactivated by pressing the START key a second time See error messages E 49 CAUTION e Deactivate the emergency stop function only in this exceptional case When it is2. 3 Enter a different job number and trace the second pattern Reactivate automatic centring by pressing CTL 27 and OFFSET 26 This is indicated on the display 4 Finish the first lens shape with a V bevel edge leave the lens clamped in position 5 Finish the second shape with a flat edge CAUTION e Deactivate the automatic centring function only in this exceptional case as otherwise this will result in erroneous optical centring Lenses with damaged edges lt lflenses with damaged edges have to be traced the damaged areas are detected thanks to the high tracing accuracy and can be seen afterwards in the edging results Small chips can be smoothed with thin adhesive tape before tracing 55 7 Self calibration 7 1 Inside tracing FORMTRACER 56 NOTE e We recommend a daily self calibration This should preferably not be done until the appliance has reached its operating temperature e After 100 tracing operations the appliance automatically requests a self calibration See also Error messages W X16 Prepare the FormTracer for tracing spectacle frames see Preparing to trace spectacle frames lt Clamp the frame template a in the clamping table lt Make sure that the template is firmly seated The template must rest on the clamping table with its bottom edge parallel to the surface of the table lt Press the CTL 27 and CAL 28 keys
3. WER lt Type in the job number on the keypad 24 lt Press ENTER 23 to enter the data Valid job number value ranges SM200 memory card 1 100 OPTOLAB IV 1 999 999 lt An offset of 0 3 mm for plastic frames can be entered by pressing the OFFSET key 26 The activated offset appears on the display FORMTRACER a NOTE z Ai e We can make it possible for you to enter any given offset So V es 5 KARNY Please ask your WECO service department 40 Starting the tracing operation lt Press the START key 24 The tracer stylus is inserted automatically and both sides are traced in FORMTRACER A sequence automatically The tracing operation is shown on the display CAL CTL ors C Data output Once both sides of the frame have been traced the stylus is moved into the down position automatically FORMTRACER lt The a box of the right hand side of the frame and the DBL appear on the DOS display 20 cay K a EX i The shape data of both frame sides and the DBL are transferred to memory automatically NOTE e Press the key to display the a box of the left hand side of the frame e Depending on the program settings various value combinations can be output Please ask your WECO service department 41 6 3 Single eye frame tracing Prepare the FormTracer for tracing spectacle frames s
4. Mains fuses lt Open the safety flap b lt Remove the fuses a and test Only use stipulated fuses Ed O O 230 V 50 Hz 0 315 A mT empo ewr 110 V 50 60 Hz 0 63 A mT 100 V 50 60 Hz 0 63 A mT NOTE e mT medium time lag fuse 59 8 3 Error and warning messages FORMTRACER FORMTRACER The error control system monitors the function of the appliance lt Error and warning messages appear on the display 20 lt All error and warning messages must be acknowledged with the C key 25 NOTE e If an error message appears that is not listed below please make a note of it and notify the WECO service department 60 Error warning message E 04 E05 E 06 E X21 121 221 321 421 521 621 E 24 E25 E35 E 36 E 37 E 38 E 39 Possible cause Not calibrated The tracer table does not rotate through 360 degrees Contour not closed The frame has moved while being traced Stylus does not work automatically The tracer table will not move because the electrical contacts are not working properly Tracer stylus is at rear limit stop and the START key has been pressed When measuring the DBL it was attempted to trace the same side twice Stylus not in normal position Stylus not down on reset During decentration optional horizontal decentration u is less than
5. Move the clamping table by pressing CTL 31 and ENTER 26 at the same time Inserting in the right hand rim of the spectacle frame Proceed as described below lt Take hold of the tracer stylus 3 and insert in the groove on the frame lt Press the START 22 key 49 6 7 Pattern decentration with the FormTracer 50 pd Pattern decentration Pattern decentration is the making of a prescription specific pattern The mechanical centre of the pattern is equal to the optical centre of the lens The decentration data are entered before tracing is started e The pattern is decentered according the entered values The lens needs to be blocked on the optical centre TIP e This method is not suitable for half eyes and children s frames The lenses must then be blocked in the middle of the shape Decentration schematics u horizontal decentration from the middle of the shape In positive out negative y vertical decentration from the middle of the shape Up positive down negative TIP e Values for u greater than 15 mm will be interpreted as monocular PD values for the right or the left lens In those cases the next request will be for the y value entry The distance of the optical centre to the deepest point of the lens Box measurement For monocular PD entry the DBL measuring feature has to be switched ON Procedure for equal decentration
6. Press CTL 27 and START 22 at the same time Press the CTL key and hold it down and also press the START key 46 Data output Once both sides of the frame have been traced the stylus is moved into the down position automatically FORMTRACER lt The a box of the right hand side of the frame and the DBL appear on the display 20 The shape data of both frame sides and the DBL are transferred to memory automatically NOTE e Depending on the program settings various value combinations can be output Please ask your WECO service department 6 5 Barcode optional Entering job numbers with a barcode scanner lt Clamp the frame in position lt Move the barcode scanner quickly across the barcode label on the job tray lt Press the START key 22 overview 47 6 6 Inserting the tracer stylus manually CTL ENTER 48 If the stylus cannot be inserted automatically for inside tracing it can also be inserted by hand Entering a job number Enter the job number as described in the chapter Dual eye frame tracing Single eye tracing If only one frame rim is to be traced switch off the dual eye tracing function by pressing CTL and C Moving the tracer stylus into the down position Move the tracer stylus into the down position by pressing CTL and Inserting in the left hand rim of the spectacle frame lt
7. OFF CL F READY Display automatic centring ON C does not appear CL CF lt Display automatic centring OFF C appears READY Switch modes with CTL and OFS CAUTION e Deactivate the automatic centring only in exceptional cases Your lenses could be centred incorrectly e Please refer to the chapter Exceptional cases 18 3 6 Operating parts lt Clamping table 1 For clamping spectacle frames in position for inside tracing lt Retainers 2 For securing frames Inside tracer stylus 3 For tracing the shape of the groove in spectacle frames Clamping elements a For clamping the lower eyeglass rims Clamping lever 5 For opening the clamping elements and releasing the clamping table locking fixture Outside tracer 15 For tracing the shape of patterns lenses and demo lenses 19 FORMTRACER E CAL CTL ars C 20 Lens and pattern adapter 10 Device for holding edged lenses demo lenses and patterns that is placed on the centring ring Adapter for outside tracer a The tracer is pushed into the adapter on the carriage When the tracer is in the correct position an A must appear on the LCD display Centring ring b The lens or pattern adapter is placed on this centring ring and held in position by means of magnets Slide 4 The slide 4 is not used and has no
8. RESET 7 key Trace the frame once again Put stylus in down position allow to rest on the reference surface Press the RESET 7 key Trace the frame once again Press the START 22 key a second time emergency stop function is deactivated Select a different job number Repeat self calibration with the correct template axis geometry If the error occurs repeatedly please notify the WECO service department Perform self calibration
9. ary zbys e PO stain seebecteh suse ROS eet Oda dy WRC an a 21 3 8 Specific uz ZA ei AAA AA 24 3 9 Equipment and accessonies a t 26 4 Startup ici ca 30 4 1 Connecting to the mains power supply and CMS units eee eee eee eee eee aaa aaa naaaan 30 4 2 Setii githe operating MOde ci A ee ee O eee te 31 5 Operation iii ta 33 5 1 Before switching on the power inici 33 5 2 Preparing to trace Spectacle frame Ses tacc 256 2500 i 34 5 3 Preparing to trace lenses demo lenses and patterns eee eee eee aaa aaa narrar rn rnn nn 35 6 Operating procedures sic ad 38 6 1 Overview of CMS operating Procedure eee eeeceeceseeeeeeeeenaeeceseeeeeneeeeeaeeseaeesesaeessaeeseaaaesseaeeeseaeaesseaeeeseeeseeaeeeeaes 38 6 2 Dual eye frame traci mrina aade e aa 39 6 3 Single eye frame A 42 6 4 Tracing lenses demo lenses and patterns cess eeeneeeeeeeeeeeneeeeaeeeeeaeeeesaeeeseaeeeeaeeseaaaeeseaeeseaaaeseeaeeeseeeeseeaeeeeaes 45 6 5 Barcode optional az ada E AR leah ccd ALPE otal AA L AAAA diss E dated 47 6 6 Inserting the tracer stylus manually 2 ee eee eeeeeeeeeeeeeeeeaeeeeaeeeeeeeeeeeaeeeeaeeseseaeeseaeeseaaaeseseaeeseaaaeeseaeeeseeesesaeeeeaes 48 6 7 Pattern decentration with the FormTracer cesseecsseeceeeneeeeececeenseeeeneeeeeeeeceanenssneesesenecseneseeneeeseansessenenssnenesteneeeenaes 50 6 8 Cancelling the tracing operation 0 0 eee eeeesenecesneceeeececsenececeneeeseee
10. at the same time Confirmation of the calibration procedure appears on the display Once self calibration has been completed the display indicates that the appliance is ready for use 7 2 Outside tracing FORMTRACER Prepare the FormTracer for tracing patterns see Preparing to trace lenses demo lenses and patterns lt Clamp the outside tracing template a in position and screw tight The template must be clamped in upright and with the nose end facing right see diagram lt Press the CTL 27 and CAL 28 keys at the same time Confirmation of the calibration process appears on the display On completion of calibration the display indicates standby mode 57 8 Troubleshooting 8 1 Minor faults Fault Possible cause Remedy The finished lenses are too big The OFFSET key 26 was Press OFFSET 26 again pressed The shapes traced are not transferred The memory is not operational Activate the memory to memory The FormTracer address has already Inform the WECO service been used department The axis is not constant The inside or outside stylus is out of Perform self calibration position or loose Inform the WECO service department 58 8 2 Fuses ATTENTION e lf the appliance stops functioning check the mains socket first de E ERA EE O lt Disconnect the power cord a before changing any fuses
11. deactivated the appliance will not stop if the tracer stylus comes out 53 54 Frame shapes with off centre STARblock lt There are some lens shapes in conjunction with which the block cannot be attached in the geometric centre because it would be to close to the edge 1 Deactivate the automatic centring function by pressing the CTL 27 and OFFSET 26 keys This is indicated on the display 2 Move the form until its centre is at the position in which the STARblock is located It is easier to trace the demo lens Trace the shape 3 Reactivate the automatic centring function by pressing CTL 27 and OFFSET 26 This is indicated on the display 4 Once traced the shape is stored with decentration computation The precise decentration value appears on the display of the lens edger ZET 90 and W 3 D when the shape is loaded Offset this decentration against the decentration required for the customer and then block the lens accordingly If necessary trace again Pattern sets for V bevel and flat lens edging lt Frames for lenses that in some cases need to be furnished with a V bevel and flat edges for grooving are often supplied with two patterns The first pattern is centred the second is off centre 1 Trace the first pattern the larger one in the normal way 2 Deactivate the automatic centring function by pressing CTL 27 and OFFSET 26 This is indicated on the display
12. half the DBL During decentration optional smallest radius is less than 12 5 mm and greater than 10 0 mm During decentration optional smallest radius is less than 10 0 mm Remedy Perform self calibration Check whether the table is hitting anything when rotating Check whether the frame is firmly seated Trace once again Check the position of the frame insert it manually if necessary Notify your WECO service department Grease the electrical contacts with grease from the available accessories See Equipment and accessories Move stylus to normal position Move stylus to normal position Trace the frame shape once again Move stylus to normal position Move stylus to normal position Enter correct decentration The job is sent Use small clamping parts for blocking The job is not sent Enter smaller decentration 61 E 40 E 41 E 49 E57 EX15 115 215 315 415 515 W X16 116 216 316 62 No link to memory Incorrect FormTracer configuration Emergency stop has been triggered the stylus has come out Emergency stop has been triggered an exotic shape was being traced With OPTOLAB IV the job number is already in use Self calibration error Self calibration required Switch on memory Check cable connections Please notify your WECO service department Put stylus in down position allow to rest on the reference surface Press the
13. stop function only if this is absolutely necessary in order to trace exotic frame shapes following an E 49 error message See also chapter Exceptional cases LCD display 20 Various items of information are shown on the display Offset ON OFF Status display e g ready to trace calibrate etc Dual eye tracing with DBL measurement The job number entered A and B measurements after tracing DBL and A measurement after tracing Software version after the power is switched on Error messages Service functions FORMTRACER 22 FORMTRACER RESET key 7 When this key is pressed the appliance returns to the position it was in when it was switched on The tracer stylus is moved forward as far as the drilled hole in the clamping table and then back to its normal position The clamping table rotates through 360 the program returns to the beginning and the program version appears on the display The display indicates that the appliance is ready CTL key 27 Double assignment key Hold down and simultaneously press the second key Currently available double assignments CTL and C Switching between single eye dual eye tracing CTL and Move stylus forward for manual insertion CTL and START Start tracing on left CTL and ENTER Move only tracing table to the right CTL and OFS Switch automatic centring on off CTL an
14. switch 12 CL data transmission ports 13 Mains fuses 14 Power cord socket 15 Lens and pattern tracer 16 Voltage selector switch 17 Barcode scanner socket optional 18 CL RS232 data transmission port 19 Diagnostics socket 11 3 4 Keypad LCD display NEW JOB key START key ENTER key Data entry keypad CLEAR key OFFSET key CTL key CAL key 3 5 LCD display 20 FORMTRACER V 4 00 FORMTRACER 3D CL STARTBR RS I STARTBR 1 STARTB 000009 CL TRACE R 000009 CL TRACE L Display in German EEEE NOTE To set additional languages please ask your WECO service department The information shown on the LCD display is dependent on the appliance s configuration The examples given here correspond to the most common settings After switching on the appliance The appliance designation and software version are displayed as soon as the appliance is switched on or the RESET key is pressed prior to initialization Standby Standby display following initialization for dual eye tracing Operating mode CL Inside tracing Operating mode RS232 Inside tracing lt Offset Offset of 0 3 mm in relation to the diameter with OFS key When tracing Display during dual eye tracing right hand side lt Display during dual eye tracing left hand side 13 ll 000
15. 009 b 17 0 000009 b 17 0 RCL L 57 0 LCL L 57 0 E CL STARTBR E RS STARTBR 000009 ER CL b 17 0 L 57 0 000009 EL CL b 17 0 STARTB KALIBR 4 L 57 0 CL A CL lt After dual eye tracing Display after dual eye tracing values for right hand side On pressing the decimal point key values for left hand side Standby Standby display following initialization for single eye tracing Single eye E Operating mode CL Inside tracing Single eye E Operating mode RS232 Inside tracing After single eye tracing Display after single eye tracing on right Display after single eye tracing on left Lens and pattern tracing Outside tracing A Self calibration Display during self calibration STARTBR CL Centring ON OFF STARTBR Display automatic centring ON CLZ I Display automatic centring OFF Switch modes with CTL and OFS CAUTION e Deactivate the automatic centring only in exceptional cases Your lenses could be centred incorrectly e Please refer to the chapter Exceptional cases 15 V 4 00 FORMTRACER 3D CL F READY RS F READY READY 000009 CLF TRACE R 000009 CLF TRACE L 16 Display in English NOTE To set additional languages please ask your WECO service department The information shown on the LCD d
16. Delivery is made at consignees own risk e Incurred damage must be reported immediately to the delivery or transportation company i e UPS e The consignee must claim all damage from the carrier Goods and packing must be left in the state in which they were received until an authorized representative of the responsible carrier has examined the damaged shipment 3 Description 3 1 General information The main task of the trace II is to record the shape data of spectacle frames lenses and patterns and to transfer this data into memory Three dimensional digital frame measuring guarantees excellent lens fitting accuracy The integrated multitasking function allows simultaneous frame tracing and lens decentration and blocking within the system while lenses can be finished on lens edgers The new parallel driven clamping system allows simplified and precise clamping and restricts bending of thin frames to a minimum Thanks to the motor driven table action both frame sides are traced automatically The distance between lenses is measured precisely by dual eye tracing However it can also be measured and entered manually 3 2 Overview 1 Frame clamping table 5 Clamping lever 2 Frame retainer 6 Operating panel 3 Tracer stylus 7 RESET key 4 not used 8 not used 3 3 Rear view RS 232 9 Lens and pattern adapter adjusting screw 10 Lens and pattern adapter 11 Power
17. Operating Manual WECO trace ll Edition 01 05 1999 Product number 1114 9933 01 Technical Changes reserved Valued customer congratulations on the purchase of your trace Il You are now the owner of a device that meets the expectations for the degree of automatization precision and operator convenience expected in the modern optical laboratory The trace Il is complements and completes the WECO CMS system The manual helps the operator to use the device to its fullest potential and to benefit from the effectiveness and accuracy of the system The manual contains information for the installation tips and instruction to effectively operate the trace Il when tracing ophthalmic frames and lenses Our recommendation Please thoroughly read the manual and store it in an easy to reach location for better usage We wish you enjoyment and the best of luck with your new WECO device WECO Optical Machinery Table of Contents 1 Safety Guidelines ea ai cs 6 2 Warranty CONDITIONS escocia aa aaa a add 8 3 DESCHIPUON sarna 9 3 1 General information RN 9 3 2 OVGIVIOW ns spots a es ARK erie ee sie RACE elie 10 e e aE AL VWii aia agi 11 O esis esl EE E veal ZO ial Meee eek ane eel cl ee at hand cele eae cee lua eel eee Ry wee Pa dbl eats 12 83 5 LED GISPIAY ina spavedstedecbs sare Od ki aa i PJ T 13 3 6 Operating parts iii ate SI AA RL A N 19 357 Control elemes ss sccacsc secretes set cacsccdesc teh LE LT NIEP WSD awa P d da
18. V Rheinland S Team Elektronik GmbH Sicherheits and Umweltschutz GmbH Untereisesheim Certificate No 941100501 Certificate No 141 0797 EU Low Voltage Directive 73 23 EEC EU Directive Electromagnetic Compatibility 89 336 EEC Applied harmonized standards and national technical specifications in particular DIN VDE 0160 05 88 DIN EN 292 Part 1 11 91 EN 55011 1991 EN 550082 2 EN 550081 Part 1 VDE 0839 Part 81 1 EN 550082 Part 1 VDE 0839 Part 82 1 Always read the information on how to use the machine properly in accordance with the operating instructions This declaration becomes invalid if the machine is modified without our knowledge Dusseldorf 18 07 1997 Quality department 25 3 9 Equipment and accessories 26 Lens and pattern adapter 10 Europe Order No 1114 1084 00 Lens and pattern adapter 10 USA Order No 1114 1085 00 Outside tracer stylus 15 Order No 1114 1025 00 lt Frame template for inside tracing Order No 2005 3058 Axis and size template for outside tracing Europe Order No 2005 3041 Axis and size template for outside tracing USA Order No 2005 3042 Adhesive block white Order No 2001 3088 00 Screw Screw Order No 1114 3236 00 27 28 Power cord Order No 3571 0123 EU CL ca
19. ble optional Order No 3652 2501 lt Barcode scanner optional Order No 5009 0024 00 lt Barcode labels optional Numbers from 1 250 Order No 2012 3001 00 Container for accessories not including accessories Order No 1114 1100 00 Contact grease a For greasing the electrical contacts b on the tracing table Order No 1114 1101 00 29 4 Startup 4 1 Connecting to the mains power supply and CMS units NOTE e The FormTracer is a precise measuring tool and has priority when connected to other WECO CMS appliances e As apart of startup we recommend that you perform a full FormTracer self calibration e All other appliances especially lens edgers must be adjusted to match the FormTracer in the event of deviations lt Mains connection lt Ensure that the power switch 11 is in the off position lt Check that the voltage selector switch 16 is set to the voltage indicated 16 a 11 on the rating plate bottom of appliance adjust if necessary lt Connect the power cord a at the back of the FormTracer lt Connection schematic for CL cable b in conjunction with CMS appliances example NOTE e The appliance containing the memory unit e g SM200 memory in the ZET 90 machine must be switched on to enable the FormTracer to operate The CMS system components can be connected to each other in any given o
20. ck the display to make sure that the FormTracer is ready before removing the clamping table Removing the clamping table Using both hands tilt the clamping table 1 and take it off the centring ring Loading the lens and pattern adapter Load the lens and pattern adapter 10 Place the lens and pattern adapter 10 on the centring ring Push the guide holes over the cylindrical pins a Tighten the lens and pattern adapter 10 with the adjusting screw 9 Inserting the tracer Insert the lens and pattern tracer 15 Push the lens and pattern tracer 15 into the receiving fixture a on the carriage as far as it will go 35 36 lt Insert the outside tracer as illustrated and push it down The stylus must go past the holder lt Turn the outside tracer in an anti clockwise direction as far as it will go lt Release the outside tracer lt The outside tracer is pushed upwards by a spring and now rests in the guide Display lt The display 20 now reads P for outside tracing FORMTRACER NOTE e Ensure that the adapter does not contain a lens or a pattern before switching on the appliance for outside tracing The tracer must contact the adapter No self adjustment takes place in outside tracing e During tracing of patterns and demo lenses the DBL is not measured This must be entered man
21. csenseeeeneeseaeeesesnesssneneesceessanessssaeeseensersenensstenessenseneeaes 52 6 9 Exceptional cases id Taek dedo 53 TSE IDA MON a oia 56 Fal Inside aci iii ds 56 L2QUSIdO acne A PSA o M AA RA a dd o A ei 57 TOU DISS OO MING audi adi O Asi aaa 58 SAM al 30 od A eet hdd ee nie ee a ai 58 8 2 USCS A ARTE o al adds 59 8 3 Error and warning MESSAGES veta ia 60 1 Safety Guidelines Please thoroughly read the Operation Instruction Manual before putting this device into use Tips and warnings will be highlighted in block style hatching respectively with framed boxes as markers WARNING e Indicated if when the incorrect or inexact application of this device might lead to damage of the machine itself or to injury of the user ApwsaRY e Indicated if when it is the purpose to bring attention to special features or to aide in the simplification of operation Please ensure that the device is connected to an electrical power outlet of equal voltage as specified on the identification plate The device must also be grounded according to local requirements The grounding cable must never be cut severed or bent in such a way that prevents the machine from being accurately grounded Do not tamper with the electrical wiring of the machine or the cooling system as this could impair or interfere with the functioning of the built in protection features Faulty fuses should not be repaired or bridged and should only be re
22. d Switch operating modes CL or RS232 operation CTL and CAL Initiate calibration function Power switch 11 To switch the appliance on or off 23 3 8 Specification Validity These operating instructions apply to a WECO FormTracer with the order number 1114 0211 30 Europe for the CL and RS232 operating modes lt Mains voltage See rating plate 36 for the information required CAUTION e The appliance must be earthed in all cases Power consumption 40 VA Mains fuses 36 overview 24 230 V 50 Hz 0 315 A mT 110 V 50 60 Hz 0 63 A mT 100 V 50 60 Hz 0 63 A mT NOTE e We recommend a separate power circuit for the appliance e mT medium time lag fuse Weight and dimensions Width approx 20 cm Depth approx 34 cm Height approx 20 cm Weight approx 6 kg EU declaration of conformity In accordance with the EU Machinery Directive 89 392 EEC Appendix II A last amended by RL 93 68 EEC Name of manufacturer Wernicke amp Co GmbH Address of manufacturer Jagerstr 58 D 40231 Dusseldorf Germany We hereby declare that the product Product designation Tracing device FormTracer Type trace Il Product identification 1114 conforms with the relevant provisions of the following Directives EU Machinery Directive 89 392 EEC Appendix 1 last amended by RL 93 68 EEC Testing agency TU
23. ee Preparing for tracing spectacle frames Switch on appliance by the mains switch 11 The tracer stylus is moved forward to the inner drilled hole of the clamping table and then back into the normal position The clamping table rotates though 360 The software version appears on the display The display indicates that the appliance is ready NOTE e During dual eye frame tracing the data for both sides is transferred and stored under one job number e During single eye tracing an S appears on the display e By pressing CTL and C the user can switch from dual eye tracing to single eye tracing see also Dual eye frame tracing Checking the display E lt Now check the display and if necessary switch to the correct tracing mode CTL C 42 FORMTRACER Opening the clamping table lt Open the clamping elements by pressing the clamping lever 5 This releases the locking fixture on the clamping table lt Pull the clamping table downwards and open Clamping the spectacle frame in position lt Insert the frame as illustrated The bottom frame edges are gripped by the clamping elements lt Push the clamping table together lt Let go of the clamping lever NOTE e The frame should not move on the clamping table during tracing Check that the frame is firmly seated Enter
24. function Operating panel 6 The operating panel makes for simplified use of the programs Error messages help the user to analyse the problem in the event of malfunctions or incorrect use 3 7 Control elements FORMTRACER FORMTRACER EJ 6 63 GG FORMTRACER CAL CTL ors C lt Data entry keypad 24 For entry of numerical data CLEAR key 25 Delete key for clearing a value that has been entered and for deleting error messages NEW JOB key 21 For entering a new job number ENTER key 23 Press this key to commit the numbers entered to the control OFFSET key 26 Press this key to enter an offset of 0 3 mm in relation to the diameter Press it again to deactivate the offset The value appears on the LCD display NOTE e We can make it possible for you to enter any given offset Please ask your WECO service department 21 key a To enter negative decentration values during shape decentration using the FormTracer optional FORMTRACER START key 22 After entering data press this key to start tracing FORMTRACER Pressing this key again during tracing deactivates the emergency stop CORT O29 function see error messages E 49 If the key is pressed for a third time during tracing the emergency stop function is reactivated NOTE e Deactivate the emergency
25. g on the power NOTE e Always ensure that the inside tracing clamping table is in place 1 overview before switching on the FormTracer Loading the clamping table lt Take hold of the clamping table 1 with both hands lt Place the clamping table on the centring ring b Push the guide holes over the cylindrical pins c The table is held in position by means of magnets Tracer stylus for spectacle frames lt Ensure that the stylus 3 is in the normal position 33 5 2 Preparing to trace spectacle frames Opening the clamping elements Open the clamping elements by pressing the clamping lever 5 This releases the locking fixture on the clamping table Opening the clamping table Pull the clamping table 1 overview downwards and then open Inserting the spectacle frame lt Insert the frame as illustrated The bottom frame edges are gripped by the clamping elements lt Push the clamping table 1 overview together lt Let go of the clamping lever 5 overview 34 NOTE e The frame should not move on the clamping table during tracing Check that the frame is firmly seated e The appliance checks electronically that the frame is firmly seated If the frame moves during tracing the error message E 06 is output 5 3 Preparing to trace lenses demo lenses and patterns NOTE e When the appliance is switched on always che
26. ing See Preparing for tracing of lenses demo lenses and patterns Inserting the pattern lens or demo lens Lenses and demo lenses are centred automatically after tracing However they must be blocked on axis on the outside Left hand lenses Clamp left hand lenses and demo lenses in position as illustrated lt Patterns must be clamped in position as a left hand lens The form is upright the nose end faces the right Right hand lenses lt Clamp right hand lenses and demo lenses in position as illustrated Tighten pattern a with screw b lt Move outside tracer 15 up to the pattern a lens or demo lens 45 Entering data lt Press the NEW JOB key 21 lt Type in the job number on the keypad 24 FORMTRACER lt Press ENTER 23 to enter the data aseo POCO lt Type in the DBL on the keypad 24 lt Press ENTER 23 to enter the data Valid job number value ranges SM200 memory card 1 100 OPTOLAB IV 1 999 999 lt An offset of 0 3 mm for plastic frames can be entered by pressing the OFFSET key 26 The activated offset appears on the display NOTE FORMTRACER e We can make it possible for you to enter any given offset Please ask your WECO service department Tracing left hand lenses L Press the START 22 key START Tracing right hand lenses R lt
27. ing data lt Press the NEW JOB key 21 lt Type in the job number on the keypad 24 lt Press ENTER 23 to enter the data lt Type in the DBL on the keypad 24 lt Press ENTER 23 to enter the data Valid job number value ranges SM200 memory card 1 100 OPTOLAB IV 1 999 999 43 FORMTRACER FORMTRACER ern 44 lt An offset of 0 3 mm for plastic frames can be entered by pressing the OFFSET key 26 The activated offset appears on the display NOTE e We can make it possible for you to enter any given offset Please ask your WECO service department Tracing the right hand side lt Press the START 22 key Tracing the left hand side lt Press CTL 27 and START 22 at the same time Press the CTL key and hold it down and also press the START key The clamping table moves to the right to trace the left hand side of the frame Data output Once both sides of the frame have been traced the stylus is moved into the down position automatically lt The a box of the frame side traced and the DBL appear on the display 20 The shape data of the frame side traced and the DBL are transferred to memory automatically NOTE e Depending on the program settings various value combinations can be output Please ask your WECO service department 6 4 Tracing lenses demo lenses and patterns Prepare the FormTracer for outside trac
28. isplay is dependent on the appliance s configuration The examples given here correspond to the most common settings After switching on the appliance The appliance designation and software version are displayed as soon as the appliance is switched on or the RESET key is pressed prior to initialization Standby Standby display following initialization for dual eye tracing Operating mode CL Inside tracing F Operating mode RS232 Inside tracing F lt Offset Offset of 0 3 mm in relation to the diameter with OFS key When tracing Display during dual eye tracing right hand side lt Display during dual eye tracing left hand side 000009 RCLE After dual eye tracing b 17 0 A 57 0 Display after dual eye tracing values for right hand side lt On pressing the decimal point key values for left hand side 000009 LCL F b 17 0 A 57 0 Standb S CLF z READY Standby display following initialization for single eye tracing Single eye S Operating mode CL S RS F Inside tracing F READY Single eye E Operating mode RS232 Inside tracing F 000009 SR CLF After single eye tracing b 17 0 A 57 0 Display after single eye tracing on right lt Display after single eye tracing on left 000009 SL CLF b 17 0 A 57 0 CLP Lens and pattern tracing READY Outside tracing P 4 CLE Self calibration SELF CAL Display during self calibration Centring ON
29. k into the normal position The clamping table rotates though 360 The software version appears on the display The display indicates that the appliance is ready FT NOTE F E SR e During dual eye tracing the data for both sides are transferred and stored under one job number e During single eye tracing an S appears on the display e By pressing CTL and C the user can switch from dual eye tracing to L OCN single eye tracing see also Single eye frame tracing Checking the display E lt Now check the display and if necessary switch to the correct tracing mode CTL C Opening the clamping table lt Open the clamping elements by pressing the clamping lever 5 This releases the locking fixture on the clamping table lt Pull the clamping table downwards and then open 39 Inserting the spectacle frame lt Insert the frame as illustrated The bottom frame edges are gripped by the clamping elements lt Push the clamping table together lt Let go of the clamping lever NOTE e The frame should not move on the clamping table during tracing Check that the frame is firmly seated e The appliance checks electronically that the frame is firmly seated If the frame moves during tracing the error message E 06 is output Entering data lt Press the NEW JOB key 21 FORMTRACER
30. limbs and lives in danger as a result There should be no attempt to open or repair the machine on ones own There is danger of coming into contact with parts which may have potential voltage In the following cases the device should be tuned off unplugged or disconnected and no longer used until repair is rendered e Ifthe plug cable or outlet are in any way faulty or damaged e Should water or any other fluid enter any part of the device e If despite proper execution of the manual instructions the device still doesn t function correctly e Should the device accidentally fall and the casing is damaged In addition to the instructions given in this manual all other regulations and laws with respect to accident prevention should be followed accordingly Contact your local Occupational Health and Safety Organization for information pertaining to the rules and regulatory requirements 2 Warranty Conditions Machines WECO guarantees the replacement of faulty parts or material of unsatisfactory workmanship as long as the damage was not caused by incorrect operation or handling of the device or failure to follow manual specifications Incurred costs of inspecting returned products or parts which in spite of having undergone a thorough examination still show no signs of defect or fault shall be charged to the customer in addition to shipping and handling fees The customer is not entitled to other claims concerning damage of
31. placed by identical fuses or those of the same type The device should absolutely be shut off before cleaning or maintenance takes place NEVER turn on the device while it is being maintained or repaired Be aware that certain operational errors can be caused by the ingestion of medication which in turn affects vision and reaction ability ALWAYS be aware of and follow the safety regulations of your factory place of work or laboratory Intended or designated application This device is only designed for processing lens and eye glasses or spectacles Other objects i e tools etc should in no circumstances be handled or worked on with this device Never erect or set up the device in a place where there is a possibility of damage being caused by water or some other fluid which could make its way into the electrical hardware The positioning of the device should without a doubt be stable in order to avoid injuries which may be caused by the collapse or toppling of the device The slots on the device are designed for ventilation purposes and should not be blocked nor should anything be inserted into these slots They must be uncovered at all times Be sure to carefully place or lay the cable connections so they do not create an accidental trip or fall of someone walking over them Never try to stick objects of any kind into the openings of the device as such an action could lead to a short circuit or electrical shock putting
32. product especially in the case of the cancellation of a contract contractual or non contractual claims for damage See below for warranty period Production or workmanship faults or damage that upon inspection cannot be determined or are not visible will NOT be considered our responsibility In the case of repairs or inspections being made by an unauthorized person or should the utilization of components replacement parts or tools i e Diamond plates not issued by WECO the warranty will be considered null and void In no way is WECO responsible for damage or loss caused by the application WECO machines or devices tools and or its software Service performed within the warranty period does NOT extend or lengthen the warranty duration WECO extends the guarantee of 12 months for its device beginning at the time of delivery provided that the machine is used in accordance with the warranty specifications which outlines an average operation period of 8 hours per day Power Supply The operator is responsible for ensuring proper current supply that is in accordance with all local and federal regulations and for providing a disturbance free power connection for the machine For your personal protection it is absolutely necessary that the device be hooked up to a current supply equipped with a circuit breaker Transportation damage Damage incurred to the device during transportation is NOT covered by the WECO warranty Hence e
33. rder Example connect FormTracer to CAD2000 connect CAD2000 to WECO 3 D machine 30 lt Plug the FormTracer s CL cable b into one of the CL ports 12 and connect to a CL port of a different CMS appliance Tighten the connectors on the ports Socket for barcode scanner optional lt Insert the barcode scanner cable in the socket 17 and engage 4 2 Setting the operating mode CL current Loop operating mode Mode for operation with memory card in machine or polling card in computer when connected to other WECO CMS appliances Display indicates CL lt Ports for CL operating mode RS 232 SERVICE CL 12 31 SERVICE CL 32 RS 232 operating mode optional Mode for operation at the serial interface of a computer Used for electronic data interchange EDI Display indicates RS NOTE e Please consult your WECO service department with regard to transmission protocol settings and transmission parameters lt Port for RS232 operating mode Changing the operating mode lt To change the operating mode press the CTL 27 and a keys simultaneously Pressing these keys automatically restarts the appliance reset Display for the CL operating mode CL Display for the RS232 operating mode RS 5 Operation 5 1 Before switchin
34. ually when centring Removing the outside tracer 15 lt Push the outside tracer 15 downwards lt Turn the outside tracer 15 in a clockwise direction and pull it up and out 37 6 Operating procedures 6 1 Overview of CMS operating procedure 38 Enter job number in FormTracer lt Clamp spectacle frame in position lt Press the Start key lt Enter job number in CAD 2000 centring device Enter centring data and insert lens lt Press the Block key and centre the lens lt Rotate the swivel blocking arm into position and block the lens with WECO block pads NOTE e WECO block pads guarantee you full performance for all individual system components and the WECO block up system Enter job number in the W 3 D lt Clamp the lens in position lt Press the Start key lt Carefully deblock the lenses using the WECO Block Paddy lt Bevel the lens edges using the WECO 590 manual edger NOTE e Depending on the composition of the system components the operating procedure can vary 6 2 Dual eye frame tracing Prepare the FormTracer for tracing spectacle frames see Preparing for tracing spectacle frames Switch on appliance by the mains switch 11 The tracer stylus is moved forward to the inner drilled hole of the clamping table and then bac
35. values Clamp in the frame Press the NEW JOB key Enter the job number Press the ENTER key Press the key Enter the horizontal decentration Press the ENTER key Enter the vertical decentration Press the ENTER key Press the START key Both shapes are stored decentered according to the entered values Procedure for unequal decentration values Clamp in the frame Press the NEW JOB key Enter the job number for the right lens Press the ENTER key Press the key Enter the horizontal decentration for the right lens Press the ENTER key Enter the vertical decentration for the right lens Press the ENTER key Press the START key Both shapes are stored decentered according to the entered values Press NEW JOB key Enter the job number for the left lens Press ENTER key Press the key Enter the horizontal decentration for the left lens Press the ENTER key Enter the vertical decentration for the left lens Press the ENTER key Press the START key Both shapes are stored decentered according to the entered values Procedure for outside tracing Prepare the FormTracer for outside tracing Press the NEW JOB key Enter the job number Press the ENTER key Press the key Enter the horizontal decentration Press the ENTER key Enter the vertical decentration Press the ENTER key Enter DBL if necessary Press START key Both shapes are stored decentered according to the entered values 51
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