41000942 Iss 06 - RAC0603-1006_RF Screen Zone
Contents
1. 41000942 Iss 06 3 Installation Details 3 1 Mounting All units should be installed horizontally directly over the door opening It is recommended that the air curtain is installed on the inside of the building within the open room space against a wall or ceiling Care must be taken to allow complete free air movement into the inlet grilles of the unit to ensure correct working operation of the air curtain The discharge opening should be as close to the top of the door as possible and cover the entire door width Units can be mounted adjacent to each other to cover the full door opening across wider entrances The weight of the RAC0603 and RAC0604 is 8kg The weight of the RAC1006 is 11 5kg 3 2 Electrical Installation These units are suitable for connection to 230 240 Volt 50 Hz single phase supply The appliance shall be connected to the supply via an appropriate switched fused double pole isolator having a contact separation of greater than 3mm Test for correct operation and refit the grille For connection to the mains supply it will be necessary to remove the grille from the unit It will be necessary to connect the mains supply and the lead from the controls prior to refitting the cover Wire in accordance to wiring diagrams For safety reasons a sound earth connection must always be made to the unit before it is put to use The unit should be wired in accordance with IEE Regulations for the Electrical Eq2. CLAUDGEN SCREENZONE RECESSED WARM AIR CURTAINS CATALOGUE NUMBERS RAC0603 RAC0604 RAC1006 RACO603RF RACO604RF RAC1006RF INSTALLATION AND OPERATING MANUAL INDEX Section General Information 1 Dimensions 2 Installation Details 3 Operation 4 Electrical Connections 5 Servicing amp Maintenance 6 Consort Equipment Products Limited Thornton Industrial Estate Milford Haven Pembrokeshire SA73 2RT Tel 01646 692172 Fax 01646 695195 Email enquiries consortepl com Web www consortepl com 41000942 Iss 06 1 General Information 1 1 The heaters are designed for discreet positioning in a suspended ceiling or bulkhead in the doorways of retail or commercial premises Overall energy sav ing is likely when the heater is sited above a fre quently opened external door as the airstream can prevent heat loss Will fit a recess as shallow as 195mm Introduction 1 2 General All installations must be in accordance with the regulations in force in the country of use These instructions must be handed to the user on completion of the installation
3. j r hh a w i Fig 14 Earth connection e an as led a oO p 6 Operation 6 1 Models for wireless controls The wireless controlled models RACO603RF RACO604RF and RAC1006RF can be controlled by Claudgen wireless controllers CZC1 CZC2 or CZC3 The heaters will not work without a control ler Each controller has a unique identification code it can control an unlimited number of heat ers and will not interfere with other controllers within the building For more details please follow the instructions supplied with the controller Fig 15 CZC1 6 2 Standard models All standard RAC heaters are supplied with a remote switch that gives the following functions On off fan only and heat For thermostatic control a room thermostat of ap propriate switch rating maybe connected to the circuit The thermostat should be wired between the isolator switch and the heater remote switch For RAC0604 and RAC1006 or to control more than one RAC0603 heaters by a thermostat a contactor or a relay in conjunction with the ther mostat should be used Fig 16 CZC3 Fig 17 CZC2 To switch on the appliance and operate the blower depress the left hand switch marked FAN When the centre switch only marked with a single bar is depressed the heat output is 7 of full heat RAC0603 1kW RAC0604 1 5kW RAC1006 2kW When the right hand switch only marked with a dou ble bar is d
4. 3 Thermal and fault protection The units are protected from overheating in the event of fan failure or an obstruction of the free air flow by thermal cut outs If this happens the thermal cut outs effectively switch off the appliance by disconnecting power to the control circuit The appliance will not operate until the thermal cut outs are manually reset This should be done by a competent electrician The heaters are also protected by thermal fuses to prevent catastrophic failure The thermal fuse will trip and disconnect power to the affected heater Thermal fuses are not resettable 7 4 Fault Conditions If the heater will not operate disconnect it from the mains and arrange for a certified electrician to at tend to investigate the reason 7 5 Replacing Fan Heater Assembly Remove the lid Disconnect the internal wiring from the main termi nal block Remove the four nuts and washers fixing the fan heater assembly to the back of the case The fan heater assembly can now be eased for ward and removed from the heater case Fit re placement fan heater and reassemble in reverse order 7 6 Spares It is essential when ordering spares or replacement parts to state the model number and the serial number on the rating place fixed to the top of the unit In the interest of progress the Company reserve the right to vary specifications from time to time without notice The material listed is offered subject to the Company s
5. General Conditions of Sale a copy of which can be obtained on request Consort Equipment Products Ltd Registered Office Thornton Industrial Estate Milford Haven Pembrokeshire SA73 2RT Tel 01646 692172 Fax 01646 695195 BS EN ISO 9001 Registered Company No FM12671 41000942 Iss 06 Cut out Motor Circuit Diagram 3kW Heaters Cut outs Motor Circuit Diagram 4 5kW Heaters Cut out Motors Cut out Circuit Diagram 6kW Heaters 9 41000942 Iss 06 121 C Fuse Cut out Motor Circuit Diagram 3kW L N Heaters for Wireless Controls 15 kW i UJ 00000000 00000000 H1 H2 00000000Q 00000000Q M A 118 B 121 C Fuse Cut outs Motor Circuit Diagram 4 5kW Heaters for Wireless Controls 2 kW re ler gt AE 50000000 i mn is ee Ul oe 50000000 mn Fuse 3A Circuit Diagram 6kW Heaters for Wireless Controls 10 41000942 Iss 06
6. Installers and service engineers must be able to demonstrate competence and be suitably qualified in accordance with the regulations in force in the country of use To ensure continued and safe operation it is recom mended that the appliance is serviced annually See 7 1 The heater outlet inlet must not be obstructed dur ing use 1 3 Electrical Supply Electrical supply is 230 240V single phase Neutral and Earth The maximum cable inlet size is 4mm It is recommended that the electrical supply to the base unit in the heater is via an appropriate switched isolator in accordance with the regulations in force in the country of use and must be via a fused isolator having a contact separation of greater than 3mm on all poles BMS control time switches room thermostats and door interlocks can be installed at the discretion and responsibility of the installer All units must be wired in accordance with l E E regulations for the Electrical Equipment of Buildings and the installer should ensure that a suitable isolat ing switch is connected in the mains supply 1 4 Controller RF models The HE7230RF HE7245RF HE 7260RF heaters are supplied without a controller The RF models will not work without the controller There are three wireless controllers to choose from in our range See section 6 1 for more details CLAUDGEN Wireless controllers 1 4 RF Controller Location It is essential the Controller should be posit
7. ation guidance notes Fig 5 Wire fixin Using a pozidrive screwdriver slacken the two M5 ene screws in the corners near air inlet side and remove the two M5 screws in opposite corner near the out let Slide the lid sideways until the keyhole slots pass over the screw heads The grille assembly can now be removed from the case Each unit has 2 fixing brackets from which it is sus pended The brackets may be removed to assist in passing the air curtain through the recess then reat tached when in situ Either drop rods or catenary wire can be used to fasten the air curtain to the ceiling support structure The height between the ceiling face and the top of the air curtain case needs to be adjusted to circa 140mm to enable the grille assembly to fit flush with the ceiling Adjust accordingly After fitting the product in the ceiling recess and ad justing the height to ensure that the grille sits flush to the ceiling when re fitted take the grille assem bly and refit using the screws removed 4 Electrical Connections 4 1 Electrical connections Fig 7 Grille Earth lead With grille removed connect the electrical supply and controls wiring to the appropriate terminals see relevant wiring diagram section The unit has four holes for the cable entry two on the top and two on the side Cable entry may be moved to alternative position if desired see Fig 8 drawing An EARTH lead is connected to the lid from the un
8. epressed the heat output is 7 of full heat RAC0603 2kW RAC0604 3kW RAC1006 4kW When both the centre switch and the right hand switch are depressed the full heat output is available RAC0603 3kKW RAC0604 4 5kW RAC1006 6kW 41000942 Iss 06 7 Servicing amp Maintenance 7 1 Maintenance ALWAYS ENSURE THAT THE MAIN EXTER NAL ELECTRICITY SUPPLY IS SWITCHED OFF BEFORE COMMENCING ANY MAINTE NANCE ON THIS HEATER To obtain the best results from the heater it is es sential to avoid the accumulation of dust and dirt within the unit on the air inlet and discharge grilles For this reason regular cleaning is necessary pay ing particular attention to the removal of dirt build up on the rotor blades Cleaning of the fan is best carried out with a soft brush The product should be serviced annually Servicing shall be undertaken by a competent per son 7 2 General If the air curtain does not operate after switching on then a suitably competent service engineer should be called to identify the nature of the fault All Air Curtains are fitted thermal cut outs and motor thermal protection Other faults in relation to the element motor and wiring should be identified using conventional fault finding techniques In the event that electrical components are replaced please ensure that electrical safety checks in accor dance with the regulations in force in the country of use are undertaken 7
9. ioned on the wail in the same room as the aircurtain It should be where its temperature will not be change with local effects Avoid Draughty places near windows or doors e Places near the aircurtain itself or any other heat sources in the room 6 Place where the sun will shine on it Places where it may get wet OFF HEAT gt P FAN ll 1 5 Controller standard models The RAC0603 RAC0604 RAC1006 heaters are supplied with a remote controller The remote con trol unit houses 3 double pole 20A rocker switches The heater can also be controlled remotely via BMS or any controls with contact rated at 20A for RAC0603 RAC0604 and 30A for RAC1006 The controller is wired to the base unit via an appropri ate sized cable specified by the current IEE stan dard 1 5 Clearance Distances It is recommended that a minimum clearance of 100mm is allowed around the case and 55mm above The clearance allows for cable entry and prevents combustible surfaces overheating The minimum mounting height floor to grille is 2m The maximum mounting height is 3m 41000942 Iss 06 2 Dimensions 2 1 Air Curtain Dimensions B Suits ge SUits 210 suits 9 Suns 9 ae eh 120 100 SUitg s suits 09 Suns guts 0 7 Cable Entry At Either Position Fixing Brackets Locking Plate Locking Plate i 140 Ceiling pe Ceiling 140 Air Out MAG Air In 340 grille width
10. it body push on connection at grille When replacing EN the grille onto the unit ensure the EARTH lead is re connected see Fig 7 a y Electrical supply is 230 240V single phase Neutral JPP ID and Earth The maximum cable inlet size is 4mm I CoG Air In Air Out 41000942 Iss 06 5 Electrical Connections 5 1 Electrical connections for standard models Fig 9 Mains supply direct to heater Fig 10 Remote switch terminal side view E NL L connected by 30A one way connector block 5 a f l r F Fan Fig 11 Mains supply via remote H1 Heating element 1 Two independent live H2 Heating element feeds must be used on N Neutral 9 4 5kW and 6kW heaters as i E Earth shown on the diagrams DI i N L L E N and E connected by 30A one way connector block 5 2 Electrical connections without using the remote switch standard models If the heaters are to be controlled by means other than the remote switch supplied eg BMS then the heat output can be selected by connecting the appropriate terminals Fig 12 Wiring of the heaters without using remote switch RAC0603 RAC0604 RAC1006 H1 H2 F Please note the F terminal must always be connected 6 41000942 Iss 06 5 Electrical Connections 5 3 Electrical connections for wireless control models Fig 13 L and N connections i 4 ed ER i 3
11. uipment of Buildings ENSURE AIR OUTLET LOUVRES ARE NEAREST a TO THE DOOR APPERTURE This size hole will allow the appliance body to be passed through the ceiling from the room into the ceiling void 310 solid ceiling hole EE 608 solid ceiling hole Fig 1 ceiling cutout for RAC0603 and RAC0604 This size hole will allow the appliance body to be passed through the ceiling from the room into the ceiling void 310 solid ceiling hole 920 solid ceiling ho Fig 2 ceiling cutout for RAC1006 Remave These Screws Air Outlet section of lid Air Inlet section of lid Slacken These Screws Slide grille sideways untill lid keyhole slots pass over screw heads and lid can be removed from unit An EARTH lead is connected ta the lid fram the unit body push on connection at grille When replacing the grille onta the unit ensure the EARTH lead is re connected Fig 3 Grille fixings detail 41000942 Iss 06 3 Installation Details 3 3 Installation Fig 4 Fixing points It is the sole responsibility of the installer to ensure that the points of attachment to the building are sound Consultation with the consultant architect or owner of the building is recommended to ensure that a sound mechanically stable installation is achieved Before fitting or wiring the air curtain ensure the outlet is facing the doorway as on the picture and see the general install
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