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MU-78-10 BEAT-HF

1. 1 Ambient temperature sensor 3 Side bag 2 Buzzer C b C I 1 12 Figure model 2008 Figure 6b model 2015 2 4 REAR On the rear cover of the BEAT HF electrofusion unit the following elements are located 1 Power cable with connector 4 Seal sticker 2 Electrofusion cables replaceable 5 Heatsinks 3 Technical specifications sticker 6 Fan acc to model Figure 7a model 2008 Figure 7b model 2015 Edition December 2014 Revision No 3 UNIT S DESCRIPTION 13 hy USER MANUAL ACUSTER BEAT CHAPTER 3 MODE OF USE 3 1 3 1 1 3 1 2 3 1 3 FUSION PROCEDURE FOR ELECTROFUSION FITTINGS Introduction The assembly jobs and the PE network electrofusion should always be carried out by specifically trained personnel and strictly following the manufacturer s instructions both for the fittings as well as the fusion equipment In the gas sector in Spain to give an example this training is given by specialised centres adhering to technical specifications edited by Sedigas and which are available in pdf format at www sedigas es PE welder s certification Scraping pipe surfaces First clean the surface to be scraped with a clean lint free dry cloth The length to be cleaned will depend on the size of the fitting to be used addin
2. 7 1 5 Measures of protection against accidents 8 1 5 1 Safety alert 5 8 1 5 2 Safety measures and 8 1 6 Declaration CE of 9 1 7 Guararitee eidem er oce erdt ng ceu been d RR Eu arc 10 CHAPTER 2 DESCRIPTION OF THE ELECTROFUSION 11 2 1 pp 11 2 2 gelo 12 2 3 Side parts eee techn a Le kh 12 2 4 accru UTE 13 CHAPTER 3 MODE OF 0 ere ER exe e ER awa RR de PX aA d 14 3 1 Electrofusion 14 3 1 1 Introduction eine er ee TER Ee en 14 3 1 2 Scraping pipe 14 3 1 3 Fitting eee I 14 3 2 Unit 15 3 2 1 Unit CONNeECtION 0 cece 15 3 2 2 Positioning of the unit in the work 15 3 2 3 Start up of UNite isc c cece e din 15 3 2 4 Using the barcode 17 3 3 Traceability BEAT 0 02 2 2 18 3 3 1
3. 53 4 1 53 4 2 Display error 53 4 2 1 Input 88 53 4 2 2 Fitting resistance outside 54 4 2 3 Interruption by 54 4 2 4 Output 001 54 4 2 5 Electrofusion output 55 4 2 6 Communication 222 55 4 2 7 Protection against internal temperature 56 4 2 8 Ambient temperature outside margin 56 4 2 9 Detection of data time 56 CHAPTER 5 MAINTENANCE sina ea RABAT ewe 57 5 1 Ic II Cl 57 5 1 1 eee eee eee 57 MP AERIS 57 5 1 3 Clea nitig cae cede eee tete tra rm etae ter ied us 57 5 1 4 SerViCces isesce ce e teedvueser ec ne tes texa 57 5 2 Control unit 58 5 2 1 Fusion control eie enean 58 5 2 2 Replacement of electric 58 5 2 3 Assembly of the fan 1 1 2 2
4. Press the lt START gt key to accept the option Press lt STOP gt key to exit this option without changing the language DATE TI ME The following option allows you to update the date and time of the unit option i Se TIGRE eV ese ter tee eres Mey ude have restricted access If enabled the following screen will appear i Se TIGRE eV ese ter tee eres Mey ude Initial screen Next screen dd mm yy hh mm Press either the or Operator arrows once to select the EE Manual edition screen Read barcode Manual edition To gain access to the Date Time screen the supervisor code will need to be introduced by means of a barcode or manually either way Once the supervisor code has been introduced and the START button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled Edition December 2014 Revision No 3 MODE OF USE 47 USER MANUAL ACUSTER BEAT dd mm yy corresponds to the date and hh mm ss to dd yy the time hh mm ss Press the and arrows to move the field and the arrows to modify the values Confirm Press the START key to validate the updating Press the STOP key to exit this option without changing the date and time Options for model Tr only This option allows you to modify the following options WARNING This option might h
5. 18 3 3 2 Entering the operator 18 3 3 3 Entering the job 21 3 3 4 Entering the additional 23 3 3 5 Entering the traceability 25 3 4 Electrofusion 27 3 4 1 Fitting 27 3 4 2 Detection of possible initial 27 3 4 3 Entering electrofusion data in the unit BEAT HF MV 29 3 4 4 Entering electrofusion data in the unit BEAT HF 2 and BEAT 30 3 4 5 Electrofusion 0 1 35 3 4 6 Possible interruptions the fusion cycle 35 3 5 Access to other 2 4 0 022 2 2 2 2 36 3 5 1 Available 36 3 5 2 Information 0402 36 3 5 3 Fusion records 37 3 5 4 Setup OPtiOM ee cess cee erie eek e exte sp ends 47 Edition December 2014 Revision No 3 GENERAL INDEX 3 i lt USER MANUAL ACUSTER BEAT HF Page CHAPTER 4 5 0
6. Edition December 2014 INTRODUCTI ON Revision No 3 USER MANUAL lt BEAT HF ACUSTER 1 4 UNIT IDENTIFICATION 1 4 1 Serial Number Stamping The electrofusion units BEAT HF are identified by means of their own identification plate ACUSTER GLOBAL 5 1 CONTROL DE CALI DAD MACHINE No QUALITY CONTROL MAINTENANCE o REVISIONES REVISIONS MANUFACTURER S Juan de la Cierva 1 Pol g Ind del sud oest ADDRESS Telf 34 93 4703070 Sant Just Desvern Barcelona Figure 1 The quality control identification plate includes the fusion control box serial number The plate includes room for future maintenance date stamping NOTE Because the service control is carried out via the service menu of the unit the model 2015 does not include this plate 1 4 2 CE marking The electrofusion unit is supplied with the appropriate plate with the CE mark as the European Community norm indicates on the new Machine Security Regulation Board 98 37 CE dated 22nd June 1998 ACUSTER GLOBAL s CE E MODELO 1 N SERIE p Juan de la Cierva 1 Pol g Ind del sud oest Telf 34 93 4703070 Sant Just Desvern Barcelona SPAI Figure 2 Edition December 2014 Revision No 3 INTRODUCTION 7 1 5 Jp 7 USER MANUAL ACUSTER BEAT HF MEASURES OF PROTECTION AGAINST ACCIDENTS 1 5 1 Safety alert symbols This User Manual employs the following safety alert symbols Indicates in
7. If the electrofusion current is excessive the display will show nnnn hh mm The fitting barcode parameters entered are still on the 40 0V 0075s 2 250 upper line The time counter will display the remaining cycle time 0065s at the moment of stopping Current too high Press START to continue The next screen will show the Fusion data to restart the electrofusion process from the very beginning This message appears in the following cases 1 When the connected fitting has a very low resistance outside the margins 2 Crossed fitting resistence Edition December 2014 54 TROUBLESHOOTING Revision No 3 USER MANUAL lt BEAT HF ACUSTER If the electrofusion current is too low the display will show nnnn hh mm The fitting barcode parameters entered are still on the 40 0V 0075s 2 250 upper line The time counter will display the remaining cycle time 0065s at the moment of stopping Current too low Press START to continue The next screen will show Fusion data to restart the electrofusion process from the very beginning This message appears in the following cases 1 Fitting not connected 2 Disconnection of the electrofusion terminals 3 Cut in the filament of the fitting resistance 4 If the electrofusion current is lower than 2 A 4 2 5 Elecrofusion output voltage If there is a deviation higher than 0 5 V in the output voltage during the electrofusion of the fitting the cycle will stop and
8. nnnn hh mm Where the following information will appear Fusion data nnnn Fusion number hh mm Time vvv V ffHz vvv V ff Hz Input voltage and frequency Read barcode tt C Room temperature With the optic pen or scanner connected to the serial connector read the barcode of the fitting WARNING Make sure you always read the barcode corresponding to the fitting to be electrofused Should you not record the fitting s data this could cause errors in the electrofusion process that would have repercussions on the quality and reliability of the joint nnnn hh mm Where the following information appears Coupler AG d63 Coupler Type of fitting connected 40 0V 75s 2 25Q AG d63 Make and diameter of fitting Confirm 40 0V 75s 2 250 Electrofusion parameters If the barcode or reading were erroneous nnnn hh mm If a barcode has been entered incorrectly the unit will Fusion data emit two acoustic signals and a Wrong data will appear on the screen V ff Hz Read the barcode again Wrong data Edition December 2014 30 MODE OF USE Revision No 3 i USER MANUAL 7 5 BEAT HF ACUSTER Once the data have been successfully read the unit will remain await for confirmation to proceed Press STOP to go back to the previous screen or START to continue dd mm yy hh mm Confirmation is requested of whether the scraping and Scrapped amp Clean de greasing of the pipes has been done
9. Accepting this option allows you to gain access to the following traceability setup option Use the keys to shift from OFF to ON or versa Press the lt START gt key to validate the changes Press the STOP key to exit this option without mak ing any changes When selecting ON in Show the traceability screen is enabled when the unit is turned on sequentially after the identification of the operator job and additional data if it is enabled It allows the entry of the fitting s traceability ID by means of a barcode or manually following the ISO 12176 4 Electrofusion Accepting this last option allows us to gain access to the electrofusion setup option Manual fusion Use the or keys to shift from ON to OFF or vice versa Press the START key to validate the changes Press the STOP key to exit this option without mak ing any changes With the Manual fusion on ON the unit allows electrofusions with manually entered data When selecting OFF the unit will only accept the entry of data by means of a bar code Read barcode or by introducing the fitting s 24 alpha numerical characters of its corresponding barcode Edit barcode LOCKI NG When validating the Locking option the following options are given By date This option is an internal option and requires an ac cess password to enable the locks Consult your dis By fusions tributor Others Edition December 2014 Revision
10. Confirm Press STOP to go back to the initial screen or START to continue hh mm On the top line the fusion parameters introduced 40 0V 0075s manually will be shown 0075s 0075s Time of electrofusi n Press START depending on the room temperature the time to be entered can vary in relation to the nominal time of the fitting Consult the fitting manufacturer s information Press STOP to go back to the initial Fusion data screen or START to continue Go to clauses 3 4 5 Electrofusion cycle and 3 4 6 Possible interruptions in the fusion cycle Edition December 2014 Revision No 3 MODE OF USE 29 USER MANUAL ACUSTER BEAT HF MODELS BEAT HF 2 amp BEAT HF Tr 3 4 4 Entering the electrofusion data in the unit Initial screen Note for model BEAT HF Tr if the input of data related to Operator Job Additional data and Traceability is disabled or if enabled once validated the following screen will appear nnnn hh mm Read barcode is displayed by default Press either the Fusion data f or arrow to select the Manual fusion or Edit barcode screen as required vvv V ff Hz tt C Read barcode Select the Manual fusion option when the electrofusion parameters voltage and time need to be introduced manually and select Edit barcode when the fitting manufacturer s data needs to be used and an optic pen or scanner is not available e Selecting the Read barcode option
11. No 3 MODE OF USE 51 hy USER MANUAL ACUSTER BEAT HF Service Finally validating the last option of the menu Setup Language Press the and Date Time keys to move to the Date Time desired option and Options Options then the lt START gt key Locking Locking Service The last of the options of the Setup menu is exclusively for use by the Grupo Acuster after sales service and requires an access password to enter Press lt STOP gt to go to the previous screen To exit this access to other menus permanently stop the unit by means of the general switch Edition December 2014 52 MODE OF USE Revision No 3 USER MANUAL lt ACUSTER CHAPTER 4 TROUBLESHOOTING 4 1 4 2 4 2 1 GENERAL All maintenance and repair work of the BEAT HF electrofusion units is to be carried out by qualified personnel Full guarantees are obtained by shipping the unit to the Grupo Acuster After Sales Service both for the yearly revision and for repairing any fault that may have occurred in the unit DISPLAY ERROR MESSAGES Input voltage frequency The input voltage frequency is valued differently according to the process being done at the time 1 Verification before fusion process With the unit in the initial screen the input voltage is checked If the input voltage frequency is outside the established tolerances min 180Vac max 270Vac min 40Hz max 70Hz respectivel
12. USE Revision No 3 USER MANUAL 77 BEAT HF ACUSTER 3 4 3 MODEL BEAT HF MV Entering the electrofusion data in the unit On the initial screen nnnn hh mm The display will show the voltage of the electrofusion Voltage of 40 0V by default or that used in the previous 40 0V electrofusion cycle if the unit has not been turned off The electrofusion voltage must be between 8 and Confirm 48 V f the fitting s electrofusion voltage is not 40 0V change it by pressing the arrow to increase the voltage and the amp arrow to reduce it The values displayed on the screen are shown in steps of 0 5V Press STOP to go back to the previous screen or lt START gt to continue nnnn hh mm The display will show the room temperature TT C and Time the initial counter as 0000s or the time used in the TT previous electrofusion cycle if the unit has not been TT C 00005 turned off Maximum time of 5940 seconds al Confirm lowed 99 minutes Introduce the time indicated by the fitting manufacturer bearing in mind correction made according to the room temperature according to the manufacturer Press the and arrows to move the cursor to another field and the and amp arrows to select the values Press STOP to go back to the previous screen or START to continue dd mm yy hh mm Confirmation is requested of whether the scraping and Scrapped amp Clean de greasing of the pipes has been done Yes
13. on while the key is kept pressed The following message is displayed dd mm yy hh mm Confirmation that the software version has been Update Firmware updated is requested The cursor remains situated on lt Yes gt lt No gt lt Yes gt by default To exit press the arrow to move it to No and press START The unit will show the Confirm first job screen With the cursor on Yes and pressing START the display will show the following screen dd mm yy hh mm To update the software version via the serial port Download fusions press the arrow to move it to No and press Yes No START The screen will switch to Update Firmware directly Confirm Edition December 2014 Revision No 3 MAINTENANCE 61 4 2 USER MANUAL ACUSTER BEAT HF With the cursor on lt No gt and pressing lt START gt the display will show the following screen dd mm yy hh mm The backlight of the screen will go off The update Updating Firmware process lasts about a minute Don t turn off 5 When the led of the lt START gt push button flashes on and off slowly click Start Process in the software of the PC 6 Once the download is complete the unit will start up automatically when the software is updated with a new version the default language English is restored and the existing fusion records fusion counter operator and job data are erased 7 Switch off the unit unplug the tra
14. the fusion area against sunrays or bad weather The quality of the joint depends substantially on the care taken in the preliminary preparation tasks scrap ing de greasing etc Figure 8 Edition December 2014 14 MODE OF USE Revision No 3 USER MANUAL ACUSTER 3 2 UNIT PREPARATION 3 2 11 Unit connection Connect the unit to 230 V 15 50 60 Hz mains source of DANGER alternating current For generator group specifications please refer to CHAPTER 6 TECHNICAL CHARACTERISTICS IMPORTANT NOTES Connection to a generator the generator electric connection where the electrofusion unit is plugged in must be normalized and fitted with differential and ground pin Refer to the generator s User Manual Connection to the mains the electric installation of the building where the electrofusion unit is plugged in must be fitted with earth connection as well as circuit breaker type D EN 60898 Do not unplug the mains by pulling on the cable 3 2 2 Positioning of the unit in the work area model 2008 The control unit may be positioned according to the needs of the operator It be in fully vertical position or even slightly tilted backwards or tilted up to 20 off vertical Figure 9a Fully vertical position Figure 9b Maximum tilted position To alter the tilt of the unit casing loosen the two side knobs position according to need and then tighten both knobs on
15. to continue dd mm yy hh mm Confirmation is requested of whether the scraping and Scrapped amp Clean de greasing of the pipes has been done Yes Confirm Press STOP to go back to the previous screen or START to continue dd mm yy hh mm Confirmation is requested of whether a clamp mounted Clamp on the pipes was used for Tr model only Yes No The cursor remains positioned on Yes by default Press the arrow to move it to No depending on Confirm the situation Press STOP to go back to the previous screen or START to continue hh mm On the top line the fusion parameters introduced 40 0V 0075s manually will be shown 0075s 0075s Time of electrofusi n Press START depending on the room temperature the time to be entered can vary in relation to the nominal time of the fitting Consult the fitting manufacturer s information Press STOP to go back to the initial screen or START to continue e Go to clauses 3 4 5 Electrofusion cycle and 3 4 6 Possible interruptions in the fusion cycle Edition December 2014 32 MODE OF USE Revision No 3 USER MANUAL ACUSTER e Selecting the Edit barcode option Press lt START gt to validate The display will show the following screen If the traceability ID has not been introduced by means of a barcode for Tr model only press either the amp arrow once to select t
16. 3 model Tr Equipment for fusion jointing polyethylene systems Part 3 Operator s badge e ISO 12176 4 model Tr Equipment for fusion jointing polyethylene systems Part 4 Traceability coding e SO TR 13950 models 2 amp Tr Plastic pipes and fittings automatic recognition of electrofusion systems According to model the BEAT HF accepts all the identifications which correspond to the above listed Specifications All the fittings can be fused by electrofusion if the manufacturer encloses the programmed bar code system in accordance with ISO TR 13950 GENERAL INFORMATION The development documentation production tests and shipping of the products herewith described have been made Complying with the respective safety rules and In accordance with the requirements of quality guarantee WARNING The electrofusion control box can only be opened by Grupo Acuster After sales Service In the case of the back cover opening or coming apart parts of electrical components which are not covered may be left exposed Only qualified personnel are authorised to intervene both for fusion and repairs These qualified personnel must be familiar with all the safety measures potential dangers and maintenance rules described in this Manual The safe use of the products described requires an appropriate means of transport storage installation and use a careful handling and the preestablished periodical maintenance follow up
17. 59 5 2 4 Updating the programme s 60 CHAPTER 6 TECHNICAL 5 5 0 2 002 2 63 6 1 Electrofusion control unit esses 63 6 1 1 General 63 6 1 2 Generator 64 6 2 Size and 64 6 2 1 Weights and 64 6 2 2 ed eR RN U De SEES 64 Edition December 2014 4 GENERAL INDEX Revision No 3 USER MANUAL ACUSTER CHAPTER 1 INTRODUCTION 1 1 GENERAL The electrofusion units of the range BEAT HF are designed to carry out polyethylene and polypropylene PP pipe fittings joints through electrofusion fittings with a range of 8 V to 48 V electrofusion voltage This User Manual applies to all commercialized models BEAT HF MV Electrofusion unit which the electrofusion parameters are entered manually No traceability BEAT HF 2 Electrofusion unit that the electrofusion parameters can be entered manually or by bar code system No traceability BEAT HF Tr Electrofusion unit with manual and automatic via scanner enter of the electrofusion parameters and with traceability The BEAT HF MV electrofusion u
18. 7 Grupo ACUSTER USER MANUAL ELECTROFUSION CONTROL BOX MODEL BEAT HF Edition December 2014 Revision No Publication MU 78 10E DATOS DEL FABRICANTE DATOS DEL DISTRI BUI DOR Y SAT MANUFACTURER DATA DISTRIBUTOR AND SERVI CE DATA ACUSTER GLOBAL S L ACUSTER BAHISA S L U Juan de la Cierva 1 Juan de la Cierva 1 Pol gono Ind del Sud Oest Pol gono Ind del Sud Oest 08960 Sant Just Desvern 08960 Sant Just Desvern SPAIN SPAIN Tel 4 34 93 470 30 70 Tel 4 34 93 470 30 70 Fax 34 93 473 00 77 Fax 34 93 473 00 77 e mail info grupoacuster com e mail info grupoacuster com At the time of the publication of this User Manual the software version is V 1 07 This Manual revision No replaces and cancels the publication MU 78 O1E revision 2 as well as MU 78 11E Revision 0 The modifications carried out against the previous revision of this publication are indicated with on the right margin 14 USER MANUAL 77 ACUSTER CONTENTS Page CHAPTER 1 nre 5 1 1 Generalene mcare 5 1 2 Design 6 1 3 General 0 6 1 4 Unit 22 7 1 4 1 Serial number 4 7 1 4 2 CE
19. AT HF ACUSTER 3 5 3 Fusions option for model BEAT HF Tr only When the cursor on Fusions press the lt START gt key Show Press the and arrows to move to the desired Export option and then press lt START gt to validate Print Erase SHOW FUSIONS By validating the Show option the last stored fusion in memory will be shown Barcode data entry Manual data input nnnn dd mm yy hh mm The last fusion done is dd mm yy hh mm Coupler 1 n shown on the screen Manual fusion 1 n Press the amp arrow to AG d40 0056s 4 950 see the previous fu 40 0V 00565 Correct fusion sion Correct fusion Top line Fusion number date start time Coupler Fusion data Type of fitting or Manual fusion if the data has been introduced manually 1 n Screen number information of the traceability Press the to see the following screens Fusion data Make AG diameter electrofusion time and nominal resistence or voltage and initial time of electrofusion if the data has been introduced manually Result Correct fusion Aborted etc according to the situation For the complete list of errors refer to CHAPTER 4 TROUBLE SHOOTING Press either STOP or START to exit this option Export When validating the Export option the following options are given PENDRI VE USB A Press the and arrows to move to the desired option and press the START key to validate PC Serial PC USB B Editi
20. BCDEFGHIJKLMNOP Confirm Erase Press START to confirm and go to the next screen or select Erase if the job number needs to be altered If a job number has not been introduced or erased previously Initial screen 6 Next screen 6 Final screen dd mm yy hh mm dd mm yy hh mm dd mm yy hh mm Read barcode Manual edition Skip over Edition December 2014 Revision No 3 MODE OF USE 21 USER MANUAL ACUSTER BEAT On the initial screen Read barcode the unit remains on hold while the barcode of the job number is being read using the optic pen or scanner dd mm yy hh mm The decoded job number is shown Job ABCDEFGHIJKLMNOP Confirm If the barcode or reading were erroneous If a barcode is entered incorrectly the unit emits two acoustic signals and shows a Wrong data message on the screen Either press STOP or START to go to the Read barcode screen and repeat the entry Wrong data procedure Once the identity has been decoded correctly press START to confirm and to go on to the next screen e If a job number has not been entered by means of a barcode press either the or amp arrow once to select the Manual edition option on the next screen By pressing START a cursor will appear in the first position on the left of the field to be edited dd mm yy hh mm Manually introduce by using the buttons of the arrows Maximum 16 alpha numerical characters Characters accepted capit
21. HF Tr 2004 108 CE E USER MANUAL ACUSTER BEAT HF 1 7 GUARANTEE Guarantee Declaration All the electrofusion units BEAT HF are manufactured from high quality material and have been subjected to rigorous tests for resistance and working order as well as passing all the quality control tests required by the applicable normatives see CE Declaration of conformity Regardless of whether an incident might occur during the period of guarantee we recommend careful reading of the following general guarantee conditions General conditions of Guarantee 1 ACUSTER GLOBAL S L guarantees that this product has no manufacturing defect at the time of its purchase and extends this guarantee for the period of TWO years If the product proves defective during this period due to the materials or its assembly it will be repaired free of charge including the cost of materials and labour at Grupo Acuster s Technical Service 3 The Guarantee is not valid in the following cases When the fault in the product is a result of Abuse or incorrect use of the unit Not following the instructions specified in this User Manual for connecting to a group generator e Repairs carried out without authority from Grupo Acuster the taking apart or breaking of the unit s seal immediately renders the guarantee invalid Accidents natural disasters including lightning water action etc as well as any cause beyond Grupo Acuster s cont
22. ING For model Tr the Manual fusion option could be disabled If it is the case the unit will not be able to perform manual electrofusions Edition December 2014 Revision No 3 MODE OF USE 31 USER MANUAL ACUSTER BEAT HF Press lt START gt to validate The display will show the following screen nnnn hh mm The display will show the voltage of the electrofusion Voltage of 40 0V by default or that used in the previous 40 0V electrofusion cycle if the unit has not been turned off The electrofusion voltage must be between 8 and Confirm 48 V If the fitting s electrofusion voltage is not 40 0V change it by pressing the arrow to increase the voltage and the amp arrow to reduce it The values displayed on the screen are shown in steps of 0 5V Press STOP to go back to the previous screen or START to continue nnnn hh mm The display will show the room temperature TT C and Time the initial counter as 0000s or the time used in the TT previous electrofusion cycle if the unit has not been TT C 00005 turned off Maximum time of 5940 seconds al Confirm lowed 99 minutes Introduce the time indicated by the fitting manufacturer bearing in mind correction made according to the room temperature according to the manufacturer Press the and arrows to move the cursor to another field and the and amp arrows to select the values Press STOP to go back to the previous screen or START
23. ROUBLESHOOTING 53 USER MANUAL ACUSTER BEAT HF 4 2 2 4 2 3 4 2 4 Fitting resistance outside margins not for model MV Once the electrofusion process has begun where data is entered exclusively by barcode the unit verify if the fitting resistance matches the one of the connected fitting and it is within the tolerances established by the fitting s manufacturer In case of the resistance is found incorrect the display will show the following messages nnnn hh mm A blinking cursor with the resistance value read by the 40 0V 0075s 2 250 unit is displayed along the Resist too high or Resist R RRQ 0072s too low as the case may be Resist too high low Press lt START gt to continue Check the fitting the connections etc and restart the cycle If this message persists send the unit to the After Sales Service to check the calibration of the resistance measure Interruption by operator If the operator presses the lt STOP gt key once the electrofusion process has begun the display will show the following message hh mm The fitting barcode parameters entered are still on the 40 0 0075s 2 259 upper line 00655 The time counter will display the remaining cycle time at the moment of stopping lt STOP gt pushed Press lt START gt to continue The next screen will show Fusion data to restart the electrofusion process from the very beginning Output current
24. Receive 3 Name of the received file will appear File name The name you want We recommend using txt or csv exten sions OK 4 With the BEAT HF unit on the Export gt PC USB B screen press the START key The display will show the following screen dd mm yy hh mm In case of a communi dd mm yy hh mm Downloading cation error is being Downloading detected the following XXX message will be dis 0 lt STOP gt cancels played Communication error 5 The file will be transferred The BEAT HF display will show the progress Press STOP to exit this option Disconnect the transmission cable Edition December 2014 Revision No 3 MODE OF USE 41 4 4 USER MANUAL ACUSTEH BEAT HF Dealing with exported fusion records Once the fusion records have been exported these can be consulted by the following Ways e Using the text file The exported fusion records to a PC can be consulted directly in the text file created during the export process Once the text file has been opened the stored fusion records data will appear in a row with fields separated by a semicolon Edition December 2014 42 MODE OF USE Revision No 3 USER MANUAL hy BEAT HF ACUSTER e Using Microsoft Excel NOTE If the entries contain data of the traceability acc to ISO 12176 4 and these need to be decoded go straight to clause The exported data can easily be transferred to Microsoft Excel where t
25. SE 27 e USER MANUAL ACUSTER BEAT HF 28 nnnn hh mm Appears when the input voltage or frequency is beyond Power supply error that tolerance Maximum limit 270 Vac 70 Hz vvv V ff Hz tt9C Minimum limit 180 Vac 40 Hz Fusion impossible Check the power source to correct the fault It is not necessary to turn the unit on and off using the main switch to refresh the initial value since if the minimum limit is attained the unit restarts at 200 Vac and 45 Hz as appropriate and if the maximum limit is reduced the unit restarts at 250 Vac and 65 Hz as appropriate In case the voltage and frequency displayed on the screen were OV and OHz there is an internal communication error Contact to the Grupo Acuster s After Sales Service Room temperature beyond the limits If a room temperature beyond the established limits is detected in the standard setup they are 15 C and 50 C or if the temperature probe has broken down the following message will appear when the unit is turned on dd mm yy hh mm When turned on the unit will emit two acoustic signals Wrong temperature and a Wrong temperature message will appear on the screen xxx corresponds to the room temperature XXX C read or if it is 255 it means the probe has broken down Confirm or is not connected Press lt START gt to accept The screen shown will correspond to the manual input of data using the keyboard Edition December 2014 MODE OF
26. al letters 0 to 9 and the symbols space Manual edition Press the and arrows to move the cursor to another field and the arrows to select the values Press START to accept and to go to the next screen dd mm yy hh mm Press either the or amp dd mm yy hh mm Job arrow once to select the Job ABCDEFGHIJKLMNOP Erase screen ABCDEFGHIJKLMNOP Confirm Erase Press lt START gt to accept and to go to the next screen or select Erase if the job number needs to be altered Go back to Read barcode If the set for job number entry is optional the entry step can be omitted by selecting the Skip over option Press lt START gt to go to the next screen Edition December 2014 22 MODE OF USE Revision No 3 USER MANUAL D 7 BEAT HF ACUSTER 3 3 4 Entering the additional data only if enabled After identifying the operator and the job or not or if disabled the following screen will appear when the unit is turned on If an identity of additional data has been entered previously Initial screen Next screen hh mm Press either the or dd mm yy hh mm Additional data arrow once to select the Additional data ABCDEFGHIJKLMNOP Erase screen ABCDEFGHIJKLMNOP Confirm Erase Press lt START gt to accept and go to the next screen or select Erase if the identity of the additional data needs to be altered If the identity of the additional data has not
27. ave restricted access If enabled the following screen will appear initially Initial screen Next screen 6 dd mm yy hh mm Press either the or amp Operator arrows once to select the E Manual edition screen Read barcode Manual edition To gain access to the Options screen the supervisor code will need to be introduced by means of a barcode or manually either way Once the supervisor code has been introduced and the lt START gt button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled Operator Press the and ar Job rows to move to the de Job sired option and the Additional data Additional data lt START gt key to vali Traceability Traceability date Electrofusion Press the lt STOP gt key to go back to the previous screen Operator Accepting this option allows us to get access to the following operator s setup options Show Use the or keys to shift from OFF to ON or vice versa Press the 4 and amp keys to move to the desired Compulsory option ISO 12176 3 Press START key to validate the changes Press STOP key to exit this option without making any changes Reset Edition December 2014 48 MODE OF USE Revision No 3 4 USER MANUAL E 7 BEAT HF ACUSTER Selecting ON in Show the operator identification screen is enabled when the unit is turned on At this stage this ident
28. been previously entered or erased Initial screen 6 Next screen 6 Final screen dd mm yy hh mm dd mm yy hh mm dd mm yy hh mm Additional data Additional data Additional data Read barcode Manual edition Skip over e On the initial Read barcode screen the unit remains on hold while the additional data is read using an optic pen or scanner When the identity is entered dd mm yy hh mm Code 128 up to 16 characters The additional data Additional data decoding is shown ABCDEFGHIJKLMNOP Confirm If the barcode or reading were erroneous If the barcode is entered incorrectly the unit emits two acoustic signals and a Wrong data message appears on the screen Press either lt STOP gt or lt START gt to go to the Read barcode screen and repeat the proce Wrong data dure Once the correct identity has been correctly read press lt START gt to accept and go to the next screen Edition December 2014 Revision No 3 MODE OF USE 23 hy USER MANUAL ACUSTER BEAT HF e If the identity of the additional data is not introduced by means of a barcode press either the f or amp arrow once to select the Manual edition option on the next screen When START is pressed a cursor will appear in the first position on the left of the field to be edited dd mm yy hh mm Manually introduce by using the buttons of the arrows Additional data Maximum 16 alpha numerical characters Characters accepted capital letter
29. can easily be replaced by a new one supplied by an Grupo Acuster authorized distributor Figure 11 Mains cable plugged Figure 11b Mains cable unplugged Electrofusion cables The unit s electrofusion cables are connected to their respective internal cables by means of an external connection which allows the cables to be replaced without opening the rear cover In the event of failure of damage they can easily be replaced by new ones supplied by an Grupo Acuster authorized distributor Edition December 2014 58 MAINTENANCE Revision No 3 USER MANUAL Grupo BEAT HF ACUSTER For the electrofusion cable replacement proceed with the following steps 1 Using a 24mm open end spanner hold the gray reducer Figure 12a 2 Using a second 24mm open end spanner unscrew the cable gland Figure 12b Figure 12a Figure 12b Figure 12c Figure 12d 3 With the cable gland totally unscrewed pull the cable out to get access to the connecting point Figure 12c 4 Unfasten the connection between the internal cable and the electrofusion cable holding the nut with an 8mm open end spanner and loosen the screw with a 3mm Allen key Figure 12d Attention do not lose the safety washer 5 Replace the electrofusion cable and assemble on the opposite sequence 5 2 3 Assembly of the fan kit if it is not already installed Even though the BEAT HF electrofusion unit is of high perfor mance for models on it is not al
30. ce again 3 2 3 Start up of unit Set the master switch in the On position Edition December 2014 Revision No 3 IMPORTANT NOTES Because the unit allows the use of an optic pen or scanner indistinctly connect the barcode reader to be used before switching on the unit so it will be recognized Checking the terminals of the connecting cables to the fitting before starting up the unit is advised There are different types of adapters depending on the type of fitting to be used Refer to clause 3 4 1 Fitting connection MODE OF USE 15 USER MANUAL ACUSTER BEAT The display backlight will be enabled an acoustic signal heard and the following information will appear Model HF 1 BEAT HF MV BEAT HF HF 2 BEAT HF 2 GRUPO ACUSTER BEAT HF BEAT HF Tr S N xxxx unit serial number S N Xxxx V v vv V v vv software version Once the display time has elapsed 3 seconds the unit will display the corresponding screen depending on the setup and initial messages Possible initial messages MEMORY FULL BEAT HF Tr only If the capacity of the memory is already full the display will show the following message dd mm yy hh mm Export or and eraser fusion records refer to clause Memory full 3 5 3 of this Manual Fusion impossible TECHNICAL MACHINE SERVICE If the programmed warning date for the Technical Machine Service in the unit has expired the display will show dd mm yy hh mm The un
31. creen press the START key dd mm yy hh mm The display will show the percentage of the data ex Downloading ported 0 5 The file will be transferred The BEAT HF display will show the progress Press lt 5 gt to exit this option Disconnect the ODS transmission cable PC USB B OPTION for model 2008 only unit must have been previously connected to a computer using an USB transmission cable No specific PC software is required Just the file BEAT HF inf should be available supplied by the Grupo Acuster It is done using Windows Hyper Terminal Making the first connection 1 On the PC have the file BEAT HF inf available supplied by the Grupo Acuster 2 Connect the electrofusion unit to a spare USB port on your PC USB B connector located on the lowest right side of the unit 3 Switch on the BEAT HF unit at the main power supply pressing the START key Edition December 2014 Revision No 3 MODE OF USE 39 7 USER MANUAL ACUSTER BEAT HF 4 PC will find new hardware wizard Windows XP amp Windows 2000 Screen Found New Hardware Wizard speci fied as Philips LPC2148VCOM Can Windows connect to Windows Update to search for software Click No not this time Next Click Install from a list or specific location Advanced Next Click Search fro the best driver in these locations V Include this location in the search Search where the fil
32. d and the and amp arrows to select the values Press lt START gt to confirm and go on to the next screen dd mm yy hh mm Press either the f or dd mm yy hh mm Operator arrow once to select the Operator 1234 724 SG Erase screen 1234 724 SG Confirm Erase Press lt START gt to confirm and go on to the next screen or select Erase if the operator s identity needs to be altered Go back to Read barcode Select the Edit barcode option by pressing either the or arrow when the operator s identity needs to be introduced manually according to the ISO 12176 3 structure When START is pressed a cursor will appear in the first position on the left of the field to be edited dd mm yy hh mm Manually introduce the 30 digits corresponding to the Operator identity by using the arrow buttons Edit barcode Press the and arrows to move the cursor to another field and the and arrows to select the values Press START to accept and to go on to the next screen dd mm yy hh mm The operator s number country and certifying organi Operator sation are shown A 1234 724 SG Confirm Press START to accept and go on the next screen If the code introduced manually were incorrect If a code is entered incorrectly the unit will emit two acoustic signals and the message Wrong data will be shown on the screen Press STOP to go to the Read barcode screen Select Edit barcode and repeat the W
33. d manually depending on the case are kept in the top line The electrofusion time counter will show the remaining 0065s lt STOP gt pushed time till the cycle is completed Press START to carry out another fusion The screen will then show the Fusion data screen or the enabled Traceability options to restart the process from the beginning Should other incidents appear during the fitting s electrofusion cycle the process will be interrupted showing the corresponding message in the display depending on the situation For more information refer to Chapter 4 TROUBLESHOOTING Edition December 2014 Revision No 3 MODE OF USE 35 hy USER MANUAL ACUSTER BEAT HF 3 5 ACCESS TO OTHER MENUS 3 5 1 Available options You can access other menus by pressing the lt START gt key and then starting up the unit at the main power supply For models BEAT HF MV and BEAT HF 2 there are a total of 2 menu options INFORMA TION SETUP whereas on model BEAT HF Tr there are three INFORMATION FUSIONS SETUP accessed by sequentially pressing the key Information Use the and keys to move to select option and validate with lt START gt key Fusions Tr only Setup 3 5 2 Information option Validating the Information menu s first option dd mm yy hh mm This information is dd mm yy hh mm V v VV UK v vv shown on two screen Last Rev dd mm yy S N xxxx yyyy TT9C s Press the arrow Limi
34. e 00 00 00 Press START to go to the Date Time to set the correct time Confirm If this message is displayed again it is advised to send the unit to the After Sales Service for its check and repair Edition December 2014 56 TROUBLESHOOTI NG Revision No 3 USER MANUAL 5 ACUSTER CHAPTER 5 MAINTENANCE 5 1 5 1 1 5 1 2 5 1 3 5 1 4 GENERAL Introduction The electrofusion units BEAT HF have been designed and manufactured for a long life service without the need for costly repairs and adjustments All that is required is careful handling when loading unloading and during transportation and in general to keep the unit clean by following the recommended preventive maintenance The costs are very low and are soon written off given that the unit will be fully functional at all times This section includes a list of general upkeep and maintenance routine operations Should any problem arise please refer to CHAPTER 4 TROUBLESHOOTING point in this User Manual However no action should be taken by unqualified personnel beyond these troubleshooting measures in order not to run the risk of seriously damaging the unit Storage If the unit is not to be used for a long period of time keep it in its original packing and protected from dust moisture extremes of temperatures direct sunlight and so on The electrofusion control box could be stored either on the warehouse floor or in pallet racks Clea
35. e BEAT HF inf is located Next On the screen BEAT HF Communication Port The software you are installing for this hardware BEAT HF Communication Port has not passed Windows Logo testing to verify its compatibility with Windows XP Continue Anyway Completing the Found New Hardware Wizard The wizard has finished installing the software for BEAT HF communication Port Finish Check where the port has been installed by the path Control panel System Properties Tag Hardware Select Device Manager Ports COM amp LPT BEAT HF Communication Port COMX Where X corresponds to the COM port where it has been installed 5 Open Windows Hyper Terminal on Windows WP is usually in Programs Acces sories Communications 6 Accept any possible previous screens until you reach Connection Description Name e g BEAT HF Icon Choose one of the icons shown OK 7 Connect to screen Connect using Select the COM port where it has been installed COMX OK 8 COMX Properties screen it is not necessary to setup the port 9 Connection created When exit it is asked Do You Wish To Save YES Edition December 2014 40 MODE OF USE Revision No 3 USER MANUAL hy BEAT HF ACUSTER Exporting to a PC 1 Run the connection created in Hyper Terminal 2 Select Transfer and Receive file in the Hyper Terminal menu Move the received file to the following folder e Td the one you want Use reception protocol Select Xmodem
36. easing of the pipes has been done lt Yes gt Confirm Press lt STOP gt to go back to the initial Fusion data screen or lt START gt to continue Edition December 2014 Revision No 3 MODE OF USE 33 hy USER MANUAL ACUSTER BEAT HF hh mm Confirmation is requested of whether a clamp mounted Clamp on the pipes was used for Tr model only lt Yes gt lt No gt The cursor remains positioned on lt Yes gt by default Press the arrow to move it to No depending on Confirm the situation Press lt STOP gt to go back to the previous screen or lt START gt to continue nnnn hh mm On the top line the fusion parameters introduced 40 0V 00755 2 250 manually will be shown 0072s 0072s Electrofusion time Press START the electrofusion time can vary in relation to the nominal time due to the rectification of the room temperature if it has been included by the fitting manufacturer in its barcode and if it is beyond the temperatures not rectified Press STOP to go back to the initial Fusion data screen or o START to continue e Go to clauses 3 4 5 Electrofusion cycle and 3 4 6 Possible interruptions in the fusion cycle Edition December 2014 34 MODE OF USE Revision No 3 USER MANUAL 7 5 3 4 6 ACUSTER 3 4 5 Electrofusion cycle The unit has begun the electrofusion cycle The red pilot light of the START push button will flash
37. ectrofusion cycle the unit becomes overheated the cycle will stop and the unit will remain blocked until the temperature falls down to the acceptable limits The display will show the following message nnnn hh mm The fitting barcode parameters entered are still on the 40 0V 0075s 2 250 upper line Where xxxxs corresponds to the remaining cycle time XXXXS at the moment of stopping Overheating 4 2 8 Ambient temperature outside margin When detected a room temperature outside the established limits on the standard setup the limits are 15 C and 50 C or on the other hand the RT sensor is faulty once turned on the unit the following message will be displayed dd mm yy hh mm When turning on the unit will emit two acoustic signals Wrong temperature and a Wrong temperature message will appear on the screen xxx corresponds to the room temperature XXX C read by the RT sensor If 255 is displayed means faulty Confirm or disconnected sensor In the case or faulty or disconnected sensor it is advised to send the unit to the After Sales Service for its check and repair 4 2 9 Detection of date time error If the internal battery voltage is low or has suffered a disconnection for bad contact etc when turning on the unit the following message will be displayed 00 00 00 hh mm When turning on the unit will emit two acoustic signals Watch failure and a Watch failure message will appear on the screen The date will b
38. es Soft start and display messages in case of initial voltage failure Power cable 3x2 5 mm for 230 Vac Schuko French type plug 4 m long Electrofusion cables 1x16 mm 3 m long female terminals of diameter 4 mm Model 2008 with Amphenol plug rounded Model 2015 with D sub 9 pins plug Connection of scanner PC Model 2008 serial connector amp USB B serial printer Tr only Model 2015 D sub 9 pins plug Connection to Memory stick Saas USB A Included accessories Side bag Scanner not for MV Set of 4 and 4 7 mm electrofusion adapters Transport case Kit of rear fan acc to model Optional accessories acc to Serial printer model Pen Drive USB B cable model 2008 ODS transmission cable model 2008 Null Modem cable model 2015 SD card Modem GPRS Kit of rear fan if it is not already installed Weight and dimensions mm Model 2008 Height 410 Width 410 Length 280 Net weight 17 kg Model 2015 Height 385 Width 300 Length 250 Net weight 16 kg Edition December 2014 Revision No 3 TECHNICAL CHARACTERISTICS 63 ACUSTER 6 1 2 Generator specifications Frequency Output power Voltage Intensity Voltage control 6 2 SIZE AND WEIGHT 6 2 1 Weights and dimensions Net weight including cables and accessories Package exterior dimensions Gross approximate weight 6 2 2 Accessories USER MANUAL BEAT HF 50 60 Hz 5 5 kVA minimum 230 Vac 20 A min for 230 Vac P
39. eset ON enables the obligation and in turn automatically makes the job ID in the Show option shifts to ON it still happened to be OFF Compulsory Identification is now obligatory allowing any alpha numerical ID up to 16 characters to be introduced by means of a barcode or manually either way Finally the latest option Reset allows to establish the way to delete the job s identifica tion entered Show Press the f and amp keys to move to the desired option Use the or keys to shift from OFF to or vice versa Reset ON is used to delete the job s ID every time the unit is stopped whereas OFF is used only with the change of date Compulsory Press the START key to accept the selection made Press the STOP key to exit the option without making any changes Additional data Accepting this option allows you to gain access to the following Additional data setup option Use the or keys to shift from OFF to ON or versa Press the START key to validate the changes Press the STOP key to exit this option without mak ing any changes Edition December 2014 MODE OF USE Revision No 3 4 USER MANUAL E 7 BEAT HF ACUSTER When selecting ON in Show the additional data screen is enabled when the unit is turned on sequentially after the identification of the operator and job if it is enabled It allows any alpha numerical ID up to 16 characters to be entered Traceability
40. formation considered important but not hazard related When appears this hazard alert sign in this manual carefully read what is says gt Indicates a hazardous situation that if not avoided will result in A DANGER death or serious injury Indicates a hazardous situation that if not avoided could result in death or serious injury Indicates a hazardous situation that if not avoided could result in ACAUTION minor or moderate injury 1 5 2 Safety measures and dangers 8 Please go by the following security measures Keep the fusion control box out of the reach of non authorised personnel non qualified personnel and children Protect the control unit from water rain snow etc Protect the electrofusion cables and the cable that goes to the power supply of cutting objects All damaged cables must be replaced immediately being supplied by the After Sales Service of Grupo Acuster Always plug the control box to a power supply provided with differential and ground connection Do not expose the fusion control box to heavy weights All slight damage caused to the external frame or to other elements will have to be replaced immediately by the After Sales Service of Grupo Acuster The fusion control boxes which are not being used must be kept out of the reach of the non authorised personnel They will have to be kept in rooms of low humidity degrees and of restricted access Always use adequate working clot
41. g a minimum additional margin of 50 mm on each end Scrape the area of the pipe or pipes where the fitting to be joined will be installed The length of the scraping should be greater than that of the fitting IMPORTANT The scraping of the pipe should generate swarfs This ensures the elimination of the pipe s most exterior oxidation which would otherwise lead to a dissatisfactory electrofusion joint Next clean the scraped area with a de greasing towel or with a clean dry white cloth which does not shed lint dampened with isopropanol or recommended PE solvent Fitting installation For joints of tapping saddles and branch saddles place a rounder on each side of the scraped area if the fusion is performed over a bar pipe If the joint is performed on a pipe from a roll the placement of an aligner rounder tool is indispensable Next install the fitting on the pipe If the fitting to be jointed is a coupler reducer or elbow remove it from its wrapping and without touching its interior install it on the scraped and cleaned pipe Now assemble the aligner and the other specially prepared pipe or fitting Electrofusion joints should only be carried out by qualified staff Protect the area where electrofusions area carried out from adverse weather conditions such as rain snow or wind Admissible temperatures range from 10 C to 40 C In order to achieve a uniform temperature in the whole diameter of the pipes protect
42. he next screen Edit barcode option By pressing START a cursor in the first position on the left of the field to be edited will appear dd mm yy hh mm Manually introduce the connected fitting s 24 numerical Fusion data characters corresponding to its barcode by using the buttons of the arrows Edit barcode Press the and arrows to move the cursor to another field and the amp arrows to select the values Press START to accept and to go to the next screen WARNING Make sure you always read the barcode corresponding to the fitting to be electrofused Should you not record the fitting s data this could cause errors in the electrofusion process that would have repercussions on the quality and reliability of the joint nnnn hh mm Where the following information appears Coupler AG d63 Coupler Type of fitting connected 40 0V 75s 2 25Q AG d63 Make and diameter of fitting Confirm 40 0V 75s 2 25Q Electrofusion parameters If the barcode introduced were erroneous nnnn hh mm If a barcode is entered incorrectly the unit will show a Fusion data Wrong data message XXXXXXXXXXXX Enter it again XXXXXXXXXXXX Wrong data Once the data has been successfully introduced the unit will await for confirmation to proceed Press lt STOP gt to go back to the previous screen or lt START gt to continue dd mm yy hh mm Confirmation is requested of whether the scraping and Scrapped amp Clean de gr
43. hes For outside work it is recommended to use rubber gloves and boots with insulating soles wet areas this advice is essential Before using the fusion control box its external condition will have to be checked as well as its working condition All components must be correctly assembled in order to guarantee the correct functioning of the unit The damaged components must be repaired or replaced by the After Sales Service of Grupo Acuster The fusion control box can only be opened by the After Sales Service of Grupo Acuster Should the fusion control box not work properly it will have to be sent immediately to the After Sales Service of Grupo Acuster Edition December 2014 INTRODUCTION Revision No 3 fa USER MANUAL 72 BEAT HF ACUSTER 1 6 DECLARATION CE OF CONFORMITY ACUSTER GLOBAL 5 1 Juan de la Cierva 1 Poligono Industrial del Sud Oest 08960 Sant Just Desvern Spain declare under our sole responsibility that the electrofusion units BEAT HF to which this declaration relates is in conformity with the following Directives and also the following relating standards Directive Related Specification Model 2006 95 CE EN 60335 1 BEAT HF Low Voltage EN 61000 6 2 EN 61000 6 3 Electromagnetic compatibility 2002 95 CE ROHS 2002 96 CE WEEE Jaume Puig General Manager Edition December 2014 Revision No 3 INTRODUCTION 9 BEAT HF Tr BEAT HF 2 BEAT
44. hey can be dealt with and organised as one wishes To do this follow the set of instructions below 1 Open Microsoft Excel 2 On the menu choose File Open In the dialogue box which appears change the Files of to Text Files prn txt csv 4 Choose the corresponding directory and choose the exported filer from BEAT HF Click Open 5 In the Text Import Wizard Step 1 of 3 which will appear do the following Field Delimited mark it Option Start import at row 1 and in File origin Windows ANSI Click Next gt and the next step will appear 6 In el Text Import Wizard Step 2 of 3 which will appear do the following Delimiters mark Semicolon the remainder of the options should be un marked Text qualifier Click Next gt and the next step will appear 7 In the Text Import Wizard step 3 of 3 which will appear select the last column very wide and empty and do the following In the box Column data format click the option Do not import column skip Click Finish 8 The exported data will then appear on the screen in columns The order of the columns is the same as that specified for the text file see previous page 9 Delete last row lt END OF TRANSMISSION gt 10 Once we have the data ready in Excel we will be able to use the following options Data Order Data Filter Autofilter or others Edition December 2014 Revision No 3 MODE OF USE 43 h
45. ification can be carried out or not optionally and what is more it allows the input of any alpha numerical ID up to 16 characters The next option allows you to establish the obligation or not of carrying out the identifica tion Show Press the and keys to move to the desired option Use the keys to shift from OFF to ON or versa ON enables the obligation and in turn makes 150 12176 3 the operator s identification in Show option shifts to ON if it still happened to be OFF Compulsory Reset The identification is now obligatory but still allows the entry of any alpha numerical ID up to 16 characters The next option allows the operator s ID to be established according to the ISO 12176 3 criteria in the fields of expiry date and skills which allows for electrofusion processes language etc Show Press the f and amp keys to move to the desired option Use the or keys to shift from OFF to ON or vice versa ON enables the application of criteria set in ISO ISO 12176 3 12176 3 and in turn makes the Show and or Com pulsory options shift to ON if it still happened to be OFF Compulsory Reset Apart from being obligatory the identification must be carried out following the criteria set out in the ISO 12176 3 Nevertheless it does allow being introduced by means of a barcode or manually using the keyboard Finally the latest option Reset allows to establish the way to delete the operator
46. intermittently throughout the cycle If there is a malfunction in the electrofusion process hot molten PE PP can be expelled in rare cases Therefore keep at a safe distance from the fusion point during the electrofusion cycle and do not connect any other electric equipment during the process Data obtained via barcode Data introduced manually nnnn hh mm The display will show nnnn hh mm 40 0V 0075s 2 25Q the decreasing figures 40 0V 0075s 0072s of the time until it 0075s reaches zero On process On process Once the fusion cycle has been completed successfully the display will show the following message Data obtained via barcode Data introduced manuall nnnn mm The cooling time if it nonon _ hh mm 40 0V 0075s 2 250 is included in the bar 40 0V 0075s code and the final Cooling time 20 message will be shown 00005 Correct fusion on the screen Correct fusion If the fusion parameters have been introduced by means of a barcode the cooling time established by the manufacturer of the fitting will also be shown If the data was introduced manually the display will show the counter to be at zero Possible interruptions in the fusion cycle The fusion process can be interrupted at any given time by pressing STOP When pressed the cycle is interrupted and the display shows the following message nnnn hh mm The fusion parameters obtained from the fitting s bar 40 0V 00755 2 250 code or introduce
47. it will emit two dd mm yy hh mm Service valid until acoustic signals and a Service valid until message will appear in dd mm yyyy the display along with the dd mm yyyy Confirm date of the next check If the date dd mm yyyy has not expired yet press START to Confirm and proceed to the next screen regardless of the existing locking set up of the unit If the date dd mm yyyy has already expired but the unit is set up without locking by pressing START you will be able to move to the next screen However if the unit is set up with locking the display screen won t show the Confirm option and subsequently the unit will not be able to be used until the TMS has been carried out Edition December 2014 16 MODE OF USE Revision No 3 USER MANUAL ACUSTER 3 2 4 Using the barcode reader not for BEAT If you read the different data operator s ID job ID fitting pipe etc by using optical means scanner connect the reader device to the corresponding connector and put it in front of the barcode data Laser scanner When reading the con nected scanner emits a red laser ray of a particular length To read the barcode data place the scanner so that the laser ray coincides longitudinally with the barcode The distance will depend on the size of the barcode to be read Once the scanner has been placed in position the laser ray will stop flashing and remain fixed When this happens pres
48. ity is shown PE100 AG 63 SDR11 Confirm If the barcode or reading were erroneous If the barcode is entered incorrectly the unit emits two acoustic signals and a Wrong data message appears on the screen Press either lt STOP gt or lt START gt to go to the Read barcode screen and repeat the proce Wrong data dure Once the identity has been correctly read press lt START gt to accept and go to the next screen dd mm yy hh mm dd mm yy hh mm dd mm yy hh mm Component 1 Component 1 Component 1 Read barcode Edit barcode Skip over On the Read barcode screen the unit remains on hold while the component barcode is being read using an optic pen or scanner If the data is not entered using a barcode press either the or amp arrow to select the Edit barcode or Skip over option Edition December 2014 Revision No 3 MODE OF USE 25 USER MANUAL ACUSTER BEAT On Read barcode On Edit barcode dd mm yy hh mm Left screen decod COILED PIPE ing of the barcode of Component 1 PE100 RH Component 1 g 63 SDR11 Right screen Man Confirm ual input of code Edit barcode Press START to accept or confirm and go to the next screen On Read barcode On Edit barcode dd mm yy hh mm Left screen decod COI LED PIPE ing of the barcode of Component 2 PE100 RH Component 2 g 63 SDR11 Right screen Man Confirm ua
49. k for expiry nor attributes Obligatory setup by operator Identification must be introduced without choice It can be introduced by using a barcode or manually It does not check for expiry nor attributes Operator s setup according to ISO 12176 3 Identification must be introduced without choice It can be introduced by using a barcode or manually Expiry and functions are checked Setup of entry time If it is setup as OFF the operator s identity will be saved throughout the day until zero hour of the next day The identity can be modified or erased at any stage If it is setup as ON the operator s identity will be lost each time the unit is turned off It will need to be reintroduced The following screen will appear when the unit is turned on f an operator s identity has been previously introduced Initial screen Next screen dd mm yy hh mm Press either the t or dd mm yy hh mm Operator arrow once to select the Operator A 1234 724 SG Erase screen A 1234 724 SG Confirm Erase Edition December 2014 18 MODE OF USE Revision No 3 USER MANUAL ly BEAT HF ACUSTER Press lt START gt to confirm and go to the next screen or select Erase if there is a need to alter an operator s identity If an operator s identity has not previously been introduced or erased Initial screen Next screen 6 dd mm yy hh mm Press either the t or Operator arrow once to select the m M 05 Ma
50. l input of code Edit barcode Press START to accept or confirm and go to the next screen If the data for Component 1 and Component 2 are optional or not available this identification process can be omitted by selecting the Skip over screen e If the traceability ID is not entered by means of a barcode press either the or amp arrow once to select the Edit barcode option on the next screen When START is pressed a cursor will appear in the first position on the left of the field to be edited dd mm yy hh mm Manually introduce the 26 numerical characters by Traceability using the arrow buttons Edit barcode Press the and arrows to move the cursor to another field and the arrows to select the values Press START to accept and to go to the next screen If the barcode or reading were erroneous If a code has been entered incorrectly the unit will emit two acoustic signals and the Wrong data mes sage will appear on the screen Press either STOP or START to go to the Read barcode screen and Wrong data repeat the procedure Once the identity has been correctly read press START to accept and go to the next screen To introduce the Component 1 and Component 2 please refer to point 6 in this section Edition December 2014 26 MODE OF USE Revision No 3 USER MANUAL ACUSTER 3 4 ELECTROFUSION PROCESS 3 4 1 Fitting connection Connect the unit cable connector
51. lt 5 gt the entries that have been downloaded up to that stage will have been exported to the file created on the Pendrive Once the data has been exported for further details related to the exportation refer to OPTION PENDRI VE USB in section 3 5 3 of this Manual the software version update is begun automatically dd mm yy hh mm The backlight of the screen goes off The update Updating Firmware process lasts about a minute Don t turn off Once the download is complete the unit will start up automatically when the software is updated with a new version the default language English is restored and existing fusion records fusion counter operator and job data are erased WITH A COMPUTER VIA THE SERI AL PORT not for model MV To carry out a download via the serial port of a computer it must have the necessary software installed If it is the first time install the Beat HF Firmware Updater software on the PC only available in English Software downloading procedure 1 Connect the ODS transmission cable model 2008 or Null Modem cable model 2015 between the unit and the PC serial port 2 Execute the software on the PC If it is the first time choose the correct COM port where the connection is made 3 Open the tab file the file of the new beat hf bin software version to be download should be copied find and click the file to be loaded 4 Plug in the unit to mains and turn the master switch
52. lt Yes gt Confirm Press STOP to go back to the initial screen of Fusion data or START to continue dd mm yy hh mm Confirmation is requested of whether a clamp mounted Clamp on the pipes was used for Tr model only Yes No The cursor remains positioned on Yes by default Press the arrow to move it to No depending on Confirm the situation Press STOP to go back to the previous screen or START to continue nnnn hh mm On the top line the fusion parameters read from the 40 0V 00755 2 250 fitting s barcode will be shown 0072s 0072s Time of electrofusion Press START The time of the electrofusion can vary in relation to the nominal value due to the correction of the room temperature that being included in the barcode by the manufac turer of the fitting or being beyond the temperatures not rectified Press STOP to go back to the initial Fusion data screen or START to continue Go to clauses 3 4 5 Electrofusion cycle and 3 4 6 Possible interruptions in the fusion cycle e Selecting the Manual fusion option Initial screen Note for model BEAT HF Tr if the input of data related to Operator Job Additional data and Traceability is disabled or if enabled once validated the following screen will appear nnnn hh mm Press either the or amp arrow to select the Manual Fusion data fusion screen see WARNING V ff Hz Read barcode WARN
53. nd on the Pendrive the different exports of a same unit are respected PC SERIAL OPTION The unit must have been previously connected to a computer using the ODS transmission cable for model 2008 or Null Modem cable for model 2015 according to model No specific PC software is required It is done using Windows Hyper Terminal Connection configuration for the first time 1 Open Windows Hyper Terminal usually in Programs Accessories Communica tions 2 Accept any possible previous screens until you reach Connection Description Name e g BEAT HF Icon Choose one of the icons shown OK 3 Connect to screen Connect using Select COM1 or COM2 as appropriate OK Edition December 2014 38 MODE OF USE Revision No 3 USER MANUAL 7 BEAT HF ACUSTER 4 1 COM2 Properties screen Port configuration Bits per second Select 19200 Data bits Select 8 Parity Select None Stop bits Select 1 Flow control Select None OK 5 Connection created When exit it is asked Do You Wish To Save YES Exporting to a PC 1 Run the connection created in Hyper Terminal 2 Select Transfer and Receive file in the Hyper Terminal menu Move the received file to the following folder o TL the one you want Use reception protocol Select Xmodem Receive 3 Name of the received file will appear File name The name you want We recommend using txt or csv exten sions OK 4 With the BEAT HF unit on the gt Export s
54. ning Clean the electrofusion control box regularly using only a damp cloth NOTICE Do not clean the electrofusion control box with water under pressure by immersion in water with compressed air Should the unit be very dirty clean it with a bit of alcohol do not use solvents or cleaning products containing trichloroethylene Services We recommend shipping the electrofusion control unit to the Grupo Acuster authorized distributor for a minimum yearly service Edition December 2014 Revision No 3 MAINTENANCE 57 Jp unc die USER MANUAL Grupo ACUSTER BEAT HF 5 2 MAINTENANCE OF THE FUSION CONTROL BOX 5 2 1 Fusion control box Besides the exterior cleaning of the casing there is no specific maintenance for the electronic control unit Tune ups and adjustments should be performed by qualified personnel or by an Grupo Acuster authorized distributor 5 2 2 Replacement of electric cables The electrofusion unit BEAT HF has been designed in a way that small maintenance jobs such as the replacement of electric cables due to daily use generally bad use can be carried out by the unit s owner or the company s maintenance department CAUTION Perform this operation with the unit disconnected There is a potential danger of electrical shock Mains cable model 2008 only The power cable is connected in the unit through a circular multi contact connector In the event of failure or damage it
55. nit receives the relevant data of the fitting via operator s manual introduction VOLTAGE and TIME from the fitting manufacturer Take into account that some fitting manufacturers provide different fusion times according to ambient temperature Refer to the fitting manufacturer s instructions The BEAT HF 2 in addition of the data manual input is also able to enter the electrofusion parameters by means of a bar code automatic recognition system The BEAT HF Tr version receives the relevant data of the fitting via the bar code system and also by operator s manual input and is provided with full traceability so it allows the data entry such as operator s ID job order ID additional data and fitting traceability The unit stores all this data in its memory for further treatment The technical data contained in this Manual are purely informative and may be changed at anytime ACUSTER GLOBAL S L declines all responsibility for claims arising from misuse of the data contained herewith and or errors or omissions detected after publication This Manual must be considered as part of the unit Edition December 2014 Revision No 3 INTRODUCTION 5 4 E USER MANUAL ACUSTER BEAT HF 1 2 1 3 6 DESIGN SPECIFICATIONS The electrofusion units BEAT HF are designed according to the following specifications e ISO 12176 2 all models Equipment for fusion jointing polyethylene systems Part 2 Electrofusion e ISO 12176
56. nsmission cable and verify unit operation Edition December 2014 62 MAINTENANCE Revision No 3 USER MANUAL D BEAT HF ACUSTER CHAPTER 6 TECHNICAL CHARACTERISTICS 6 1 ELECTROFUSION CONTROL UNIT 6 1 1 General specifications Classification to ISO 12176 2 Language Multilingual ask for available languages Date Time Manual input Operator ID FS ON OFF acc to 15012176 3 Job order FS ON OFF acc to 15012176 4 Additional data 2 01 16 lt Lockable Traceability ON OFF acc to 15012176 4 Manual ON OFF Input voltage 180 Vac to 270 Vac Nominal voltage 230 Vac Input frequency 40 Hz to 70 Hz Nominal frequency 50 Hz Electrofusion voltage 8 to 48 V galvanically separated Output power Nominal 3 500 W max 4 500 W Generator output performance 5 5 kVA unipolar operation electronic regulation Degree of protection CEI 60529 IP54 Class I Mechanical strength CEI 62262 IK10 20 Joules Duty factor 100 with electronic temperature monitoring of the unit Working temperature Informative with established limits recommended acc to ISO 12176 2 from 10 to 40 C Display LCD graphic Unicode 64x128 pixels Acoustic warning Piezoelectric buzzer Enter fusion data Manual Voltage Multi voltage from 0 5 to 0 5 V Time Up to 5 940 seconds 99 minutes Automatic Bar code acc to ISO TR 13950 Internal memory capacity 55 900 fusion records Other featur
57. nual edition screen dd mm yy hh mm Press either the or Operator arrow once to select the Buc nS Edit barcode and Skip over screens Edit barcode Skip over 11 On the initial Read barcode screen the unit remains hold while the operator s bar code is read via optic pen or scanner dd mm yy hh mm When the identity is introduced the operator s decoded Operator number country and certifying organisation are A 1234 724 SG shown Confirm If the barcode or reading were erroneous If a barcode is entered incorrectly the unit emits two acoustic signals and shows a Wrong data message on the screen Either press lt STOP gt or lt START gt to go to the Read barcode screen and repeat the entry Wrong data procedure Once the identity has been processed successfully press lt START gt to confirm and to go to the next screen If the operator s identity is not introduced by means of a barcode go to the next option Manual edition When lt START gt is pressed a cursor will appear in the first position on the left of the field to be completed Manually introduce by using the arrow buttons Maxi mum 16 alpha numeric characters Characters ac cepted capital letters 0 to 9 and the symbols lt gt space Manual edition Edition December 2014 Revision No 3 MODE OF USE 19 USER MANUAL ACUSTER BEAT HF Press the and arrows to move the cursor to another fiel
58. on December 2014 Revision No 3 MODE OF USE 37 USER MANUAL ACUSTER BEAT PENDRI VE USB A OPTION Connect a pendrive format FAT or FAT32 to the USB A socket located on the middle position on the right side of the unit for model 2008 and at the front side for model 2015 Press START to validate this option The display will show the following screen dd mm yy hh mm If an error should be dd mm yy hh mm Searching Pendrive detected Pendrive not Searching Pendrive connected memory 0 full etc this mes 0 sage will appear Communication error As soon as the Pendrive has been detected the display will show the following screen dd mm yy hh mm On the right screen the dd mm yy hh mm Creating file download percentage Downloading xxx will be shown until 0 it reaches 100 lt STOP gt to cancel The download be interrupted at any given time by pressing lt 5 gt all the exported entries that have been downloaded up to that moment will be saved in the file created on the Pendrive The format of the exported file to the Pendrive will be xxxx_nnn txt in which xxxx corresponds to the unit s serial number and nnn a correlative number which is 000 initially If the fusion data of the same unit is exported a second time the file will be xxxx_001 txt taken for granted that xxxx corresponds to the same unit number in both cases and that the file xxxx_000 txt can be fou
59. on to print the options Last Fusion Today s fusions All fusions Date range Use the and keys to move to the desired option and the START key to validate Press the START key to print the fusion data If you select the last option of Date range the display will show the following screen Print range DD MM YY corresponds to the earliest fusion record DD MM YY the first by default and dd mm yy to the latest dd mm yy Confirm Press the and arrows to move the cursor to a different field and the and arrows to modify the values Press the START key to print Edition December 2014 Revision No 3 MODE OF USE 45 USER MANUAL ACUSTER BEAT Selecting any of the four options the display will show the following message while the printing is under way dd mm yy hh mm The starting and ending fusion numbers are displayed Printing while the printing is carried out From nnnn When data delivery to printer has terminated the To nnnn display returns to the option selected at the start Press lt STOP gt key to exit this option ERASING RECORDS Validate the following and last option of the Erase menu to delete the fusion data recorded in the unit s memory WARNING This option might have restricted access If enabled the following screen will appear initially Initial screen 6X Next screen dd mm yy hh mm Press either the or Operator arrows once
60. ont the main switch a serial port and a USB A port are mounted Figure 3d general view model 2015 USB port for BEAT HF Tr only Edition December 2014 Revision No 3 UNIT S DESCRIPTION 11 k Grupo USER MANUAL ACUSTER BEAT HF 2 2 FRONT PART The front part of the BEAT HF electrofusion unit is formed by silkscreened plastic membrane which incorporates membrane type tactile push buttons The display is located on the upper left side Where 1 Tubular frame 7 Four arrow keys 2 Transport handle 8 Customized front 3 Membrane with push buttons 9 Main switch 4 Display 10 Connector USB A BEAT HF Tr 5 lt START gt key 11 Connector D Sub 9 pins no for MV 6 lt STOP gt key 2 C 3 4 5 6 8 7 dd 1 Figure 4a model 2008 Figure 4b model 2015 2 3 SIDES the right side of the BEAT HF looking at from the front the following elements located 1 Master switch 4 Serial connector 2 USB A connector BEAT HF Tr 5 CE plate 3 USB B connector BEAT HF Tr 6 Service revision plate Figure 5a model 2008 Figure 5b model 2015 Edition December 2014 12 UNIT S DESCRIPTION Revision No 3 j USER MANUAL Kd 7 Grup o BEAT HF ACUSTER On the left side of the BEAT HF electrofusion unit looking at it from the front the following elements are located
61. open the Electrofusion Table in which the electrofusion data appears and whose columns are ordered in the same way as that specified for the text file see previous page 12 When accessing Queries we will find one created with the name DATA with 15012176 4 in which the same fields are listed as in the previous Table option but in which the fields of the fitting and component s traceability if they should exist have been decoded with their description shown 13 When accessing Reports you will be able to make the reports you wish or other wise use the provided ready made report Report with 15012176 4 data Edition December 2014 44 MODE OF USE Revision No 3 USER MANUAL hy BEAT HF ACUSTER PRINT Validate the following Print option menu to print the fusion data to a serial printer Last fusion Use the f and amp keys to move to the selected option and the START key to validate Connect the unit to a serial printer using the ODS All fusions transmission cable Today s fusions Date range Printer setup for the first time Before using the serial printer on the electrofusion unit be sure that the printer s DIP Switches are correctly selected The setup for a printer Citizen model CT S280 is the following The generic setup for an appropriate data print out on other printer makes and models is e XON XOFF 8 bits Parity NONE 19200 Bauds 1 Stop bit Printing Validate this opti
62. ready installed a cooler fan kit can be mounted externally without the need of opening the unit this to increase its performance even more The unit comes provided with a pre installed feed connection for the cooler fan kit To assemble it connect the fan to the pre installed electric terminal in the unit and slide the four nuts screwed to the cooler fan bracket bolts through the lateral heat sink mounting rails Once in position tighten the four nuts Figure 13 Edition December 2014 Revision No 3 MAI NTENANCE 59 4 7 7 USER MANUAL ACUSTER BEAT HF 5 2 4 Updating the Programme s version The updating of the programme version of the BEAT HF units is done in principle by the Technical Support Services of Grupo Acuster Nevertheless the client may update the software version by means of the following options PEN DRIVE USB A for model Tr only Connect the memory stick in the USB A socket located on the middle position on the right side of the unit for model 2008 and at the front side for model 2015 The Pendrive It must contain the beat hf bin file corresponding to the version that is to be loaded which has to be in its root directory It must be format FAT or FAT32 and of one partition only Turn the unit on by means of the master switch keeping the key pressed The following screen will appear dd mmy yy hh mm Confirmation of the update of the software version is Update Firmware requested The c
63. referably electronic 17 Kg model 2008 16 kg model 2015 470 x 330 x 470 mm model 2008 380 x 310 x 230 mm model 2015 24 Kg model 2008 22 kg model 2015 List of accessories included in the unit QTY DESCRIPTION Side bag Quick User Guide Laser scanner not for MV 4 7 mm terminal adapter 1 1 1 2 4 mm terminal adapter 2 1 Kit of rear fan acc to model List of optional items not included in the standard unit according to model QTY DESCRIPTION Pen Drive SD card Modem GPRS HH ee a ODS transmission cable model 2008 DB9 F F Null Modem Cable model 2015 High speed thermal serial printer USB B cable model 2008 Kit of rear fan if not fitted Edition December 2014 64 TECHNICAL CHARACTERISTICS Revision No 3 USER MANUAL D BEAT HF ACUSTER RESERVED FOR NOTES Edition December 2014 Revision No 3 TECHNICAL CHARACTERISTICS 65
64. rol In all claims against this guarantee information relating to the model date of purchase Serial number and any other additional information must at all times be stated Edition December 2014 10 INTRODUCTION Revision No 3 USER MANUAL Grune le ACUSTER CHAPTER 2 UNIT S DESCRIPTION 2 1 GENERAL electrofusion units BEAT externally made up of a metal casing with a rear cover which constitutes the power unit in which is mounted outside a heatsink and an optional fan The model 2008 Figures 3a 3b and 3c the metal casing is assembled on a stainless steel tubular frame which allows to adjust to the desired angle a master switch USB A and USB B connectors BEAT HF Tr only and serial connector for the different applications the mains and electrofusion cables all of three replaceable without opening the casing The front part is formed by a membrane which incorporates tactile push buttons to enter the data and a back lit graphic LCD display Inside the unit is formed by a power board a processor board CPU in addition to all of the electronics necessary for the electrofusion process current and voltage controls RN Figure 3a general view Figure 3b side bag detail Figure 3c connectors detail USB for BEAT HF Tr only The model 2015 Figure 3d the metal casing is more compact and has a carrying handle which is in turn serving as cables reel On the fr
65. rong data entry procedure Once the identity has been entered correctly press START to confirm and to go on to the next screen If the entry of the operator s identity is set up as optional this identification be omitted by selecting the Skip over option Press lt START gt to go to the next screen Edition December 2014 20 MODE OF USE Revision No 3 USER MANUAL D 7 BEAT HF ACUSTER 3 3 3 Entering the job number only if enabled If the entry of the job is enabled the unit allows different setups of entry Optional set up of job It can be omitted by selecting the Skip over and pressing the START button t can be entered using a barcode or manually Obligatory job set up It must be entered without choice It can be entered by using a barcode or manually Set up of time of entering If it is set up as OFF the job number will be saved throughout the day until zero hours of the next day The job number can be modified or erased at any stage If itis set up as ON the job number will be lost each time the unit is turned off It will need to be reintroduced After entry of the operator ID or not or if not enabled when the unit is turned on the following screen will appear If a job number has been previously introduced Initial screen Next screen dd mm yy hh mm Press either the f or amp dd mm yy hh mm Job arrow once to select the Job ABCDEFGHIJKLMNOP Erase screen A
66. s 0 to 9 and the symbols space Manual edition Press the and arrows to move the cursor to another field and the t arrows to select the values Press START to accept and to go to the next screen dd mm yy hh mm Press either the f or amp dd mm yy hh mm Additional data arrow once to select the Additional data ABCDEFGHIJKLMNOP Erase screen ABCDEFGHIJKLMNOP Confirm Erase Press START to accept and to go to the next screen or select Erase if the additional data identity needs to be altered Go back to Read barcode If the set up for additional data is optional this identification process can be omitted by selecting the Skip over option Press lt START gt to go to the next screen Edition December 2014 24 MODE OF USE Revision No 3 USER MANUAL ACUSTER 3 3 5 Entering the traceability 150 12176 4 only if enabled Once the operator job and additional data ID have been entered or not or if disabled the following screen will appear when the unit is turned on Initial screen 6X Next screen 6 Final screen dd mm yy hh mm dd mm yy hh mm Traceability Traceability Read barcode Edit barcode Skip over the initial Read barcode screen the unit remains on hold while the fitting barcode is read using an optic pen or scanner When the identity is entered dd mm yy hh mm Code 128 of 26 characters The fitting s decoded SOCKET traceabil
67. s identification entered Show Press the f and amp keys to move to the desired option Use the or keys to shift from OFF to or vice versa ISO 12176 3 Pressing ON deletes the operator s ID every time the unit is stopped whereas OFF only when a change of date Compulsory Reset Press the START key to accept the selection made Press the STOP key to exit the option without making a modification Edition December 2014 Revision No 3 MODE OF USE 49 50 USER MANUAL ACUSTER BEAT Job Accepting this option allows you to gain access to the following setup options of a job Show Use the or keys to shift from OFF to ON or versa Press the and keys to move to the desired option Reset Press the lt START gt key to validate the changes made Press the lt STOP gt key to exit this option without mak ing any changes Compulsory When selecting ON in Show the job identification screen is enabled when the unit is turned on sequentially after the identification of the operator if it is enabled At this stage this identification can be done or not optionally and allows the entry of any alpha numerical identification up to 16 characters The following option allows you to establish the obligation or not of identification Show Press the and keys to move to the desired option Use the or keys to shift from OFF to ON or versa R
68. s any of the three buttons on the top of the scan ner Figure 10b Example of using laser scanner ATTENTION The scanner should be correctly setup In case no data is captured by the device carry out the following barcode reading NOTE If none of the options on the setup menu have been enabled on BEAT HF Tr such as operator s ID job s ID additional data or traceability skip clause 3 3 TRACEABILITY and go directly to clause 3 4 ELECTROFUSION PROCESS Edition December 2014 Revision No 3 MODE OF USE 17 3 3 3 3 1 3 3 2 d USER MANUAL ACUSTER BEAT HF MODEL BEAT HF Tr TRACEABILITY Introduction As defined in ISO 12176 4 traceability is the ability to create a trace of the history the purpose or the location of information by means of records If all or some of the traceability options available in the unit are required refer to clause 3 5 ACCESS TO OTHER MENUS where selecting Setup Options the necessary traceability functions can be enable Those are Operator identification Job identification Additional data Traceability Entering the operator number only if enabled If the entry of operator s ID is enabled the unit allows the identification to have different setups Optional setup by operator It can be omitted by selecting Skip over and pressing the START button It can be introduced by using a barcode or manually It does not chec
69. s in the fitting terminals to be jointed The contact surfaces of both the fitting s terminals and the cable connectors must always be clean We advise you to always use adapters even though the connection to the fitting may be made directly Doing so the cable terminals are protected do not wear out burn etc It is recommend to refrain from electrofusion if the exterior temperature is below 109C or above 40 3 4 2 Detection of possible initial errors Before the screen asking for the electrofusion data appears the unit might detect the following incidents Message of the state of the internal memory BEAT HF Tr only If there are 50 or less entries left before the memory is full the following message will appear dd mm yy hh mm Where xx corresponds to 50 fusion entries Remaining fusions xx Confirm Press the START key to go to the next screen Input voltage frequency outside margin With the unit on the initial screen a check is done of the input voltage nnnn hh mm Where the following information appears Fusion data nnnn Fusion number hh mm Time vvv V ffHz vvv V ffHz Input voltage and frequency Read barcode tt C Room temperature If the voltage registered by the unit were below or above the permitted tolerance 180 270 V for nominal of 230 Vac the following messages will appear on the display screen depending on the case Edition December 2014 Revision No 3 MODE OF U
70. t dd mm yy Lifetime 000000 to go to screen 2 2 Warning dd mm yy 0000 000 0 0 0 Vo Lock OFF ON 2 2 dd mm yy hh mm Date and time Vv vv P software version UK are the abbreviations of the set language and P software version of the power board S N TT C S N corresponds to the unit s serial number xxxx and the CPU s serial number yyyy TT C corresponds to the room temperature Lifetime This field indicates the time in minutes during which the unit has been fusing real time of use 0000 000 0 0 0 These five fields indicate the status of the setup options in this order Operator Job Additional data Traceability and Manual electrofusion All zeros indicate that all options are inactive OFF 1248 124 1 1 1 This setup indicates that all options have been activated ON The Operator and Job options can be partly activated Last Rev dd mm yy corresponds to the date of the last service carried out on the unit Limit dd mm yy corresponds to the date set for the unit s next service Warning dd mm yy corresponds to the date at which the warning message for the next service will begin to appear Lock indicates that the unit will be blocked when the deadline expires when OFF the unit will remain operative despite the deadline having expired Press either STOP or START to exit this option Edition December 2014 36 MODE OF USE Revision No 3 USER MANUAL hy BE
71. the display will show nnnn hh mm The fitting barcode parameters entered are still on the 40 0V 0075s 2 250 upper line The time counter will display the remaining cycle time 0065s at the moment of stopping Voltage failure Press START to continue The next screen will show Fusion data to restart the electrofusion process from the very beginning This message may also appear due to incorrect fitting application fitting voltage outside range 4 2 6 Communication error In case of an internal communication error between the power board and the CPU board is detected when the electrofusion cycle is started the following message will appear nnnn hh mm The fitting barcode parameters entered are still on the 40 0V 0075s 2 250 upper line Where xxxxs corresponds to the remaining cycle time at the moment of stopping XXXXS Communication error It is advised to send the unit to the After Sales Service for its check and repair Edition December 2014 Revision No 3 TROUBLESHOOTING 55 USER MANUAL ACUSTER BEAT HF 4 2 7 Protection against internal temperature The BEAT HF is an electrofusion unit of high performance which allows the jointing of large size fittings in a continuous way without cooling interruptions However if the operational conditions were so severe that would make the unit internal temperature may exceed the maximum allowed the following procedure is established If during an el
72. to select the E Manual edition screen Read barcode Manual edition To gain access to the Erase screen the supervisor code will need to be introduced by means of a barcode or manually either way Once the supervisor code has been introduced and the lt START gt button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled dd mm yy hh mm Validate this option to request delete confirmation Are you sure Confirm Press lt STOP gt key to go back to the previous screen or lt START gt key to continue Edition December 2014 46 MODE OF USE Revision No 3 USER MANUAL D 7 BEAT HF ACUSTER 3 5 4 Setup option Finally validate the last menu option Setup Language Use the and keys Date Time to move to the desired Date Time option validate Options Tr only Options Tr only with the lt START gt Locking Locking Rey Service This enables access to the following options Language Date Time Options Locking Service Use the ft and amp keys to move to the desired option and validate with the START key Press STOP key to go back to the previous screen LANGUAGE English The cursor is on the active language Press the and keys to move to see the other languages loaded in the unit If you cannot find the Catal language you want consult with your distributor Espanol Nederlands
73. ursor remains situated on the lt Yes gt Yes No position by default To exit press the arrow to move it to No and press START The unit will then Confirm show the first job screen With the cursor on Yes and pressing START the display will show the following screen dd mm yy hh mm Before updating the software version confirmation to save Download fusions the fusion data is requested The cursor remains situated on lt Yes gt lt No gt lt Yes gt by default If you do not want to save the fusions press the arrow to move it to No and press START screen will automatically go to Updating Firmware Confirm s b 8 With the cursor lt Yes gt pressing lt START gt the display will show the following screen dd mm yy hh mm If an error is detected dd mm yy hh mm Searching Pendrive memory stick Searching Pendrive connected memory full etc the following 0 message will appear 0 Communication error Immediately after having detected the Pendrive the display will show the following screen dd mm yy hh mm On the right screen the dd mm yy hh mm Creating File download percentage Downloading xxx will be shown until it reaches 100 lt STOP gt cancels 0 Edition December 2014 60 MAINTENANCE Revision No 3 USER MANUAL ACUSTER The download can be stopped at any given time by pressing
74. y the screen will show nnnn hh mm This message is displayed when the input voltage or Power supply error frequency are outside tolerance Upper limit 270 Vac 70 Hz vvv V ffHz Lower limit 180 Vac 40 Hz Fusion impossible Check the power source and correct the defect It is not necessary to switch the unit off and switch it on again to refresh the input voltage Once the lower limit is overpassed the unit is reenabled at 200 Vac and 45 Hz depending of which is the cause and decreased the upper limit the unit is reenables at 250 Vac and 65 Hz depending of which is the cause 2 Verification during the electrofusion cycle Once the electrofusion cycle has started the unit is continually checking the input voltage until the cycle end During the electrofusion cycle the lower limit goes down to 140 V whereas the upper limit is increased up to 280 V If an input voltage below the 140 V is detected by the unit the display will show the following message nnnn hh mm Where xxxxs corresponds to the remaining cycle time 40 0V 00755 2 250 at the moment of stopping The power supply error is displayed to an input voltage XXXXS of 140 V and 280 V detected by the unit Power supply error Check the power source generator connections state of fitting etc and correct the defect It is not necessary to switch the unit off and switch it on again to refresh the input voltage Edition December 2014 Revision No 3 T
75. y USER MANUAL ACUSTER BEAT HF Using Microsoft Access If the fusion records contain traceability data of ISO 12176 4 and the respective bar codes need to be decoded these can easily be transferred to Access Microsoft Access 2000 or higher To do this follow the instructions below 1 Open the data base file BEAT_HF mdb provided by the Grupo Acuster 2 On the menu choose the option File Get external data I mport 3 In the dialogue box which appears change the Files of Type to Text files txt csv tab asc 4 Choose the corresponding directory and select the text file exported from BEAT HF Click Import 5 In the Text I mport Wizard which will appear click Advanced Click Specs and a box will open with a list with the beat specification selected Click Open Click Accept and that window will be closed 6 Check that the Delimited option is marked and click Next gt 7 In the next window check that the delimiter is selected as Semicolon and the qualifier as apostrophe text Click Next gt 8 In the following window select the option I n and existing table and select the Electrofusion table Click Next gt 9 On the next screen check that the slot I mport to table indicates Electrofusion Check that the two lower options are unmarked and click Finish 10 An informative message will be open communicating that the importation is finished Click Accept 11 To manage the data of the data file

MU-78-10 BEAT-HF

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