ABB standard drives for HVAC applications
Contents
1. aa ai i Ambient temperature up to 50 C in 24 7 365 BACnet N2 FLN and Modbus embedded Commonly used HVAC fieldbuses are embedded into the memory of the drive ensuring that they are always there if you need them ABB has supplied to building automation tens of thousands of drives utilizing serial communications including more than 5 000 BACnet installations M SAFE68295378 REV F EN 1 2 2008 A great feature is the start up i assistant It guides me through F iie the start up routine of the drive 4 very quickly and easily enabling me to put a less experienced person on the job The ABB HVAC drive speaks my language even in full sentences I save time and money as Standard PEEN es a A Thanks to smart design control and power cables are extremely easy to connect jii i i ith Makes your life comfortable e Multilingual control panel with HELP button e 14 HVAC application macros are pre programmed and selectable without programming e A printed user s manual is delivered with each drive e Miniature circuit breakers can be used instead of fuses rf A The ABB HVAC drive has all the functionality I need inbuilt So I don t have to check for the order handling to see if all add ons have been included One less thing to worry about eZ jsi P aTi ai A2. solutions Se F na ee ae ee r p x _ ia oe a a ao vie Fault logger The fault logger of the ABB HVAC drive is especially useful in tracking down drive failures through its use of the real time clock In addition to recording both time and date the fault logger also takes a snapshot of 7 diagnostic values like motor speed and output current You know what happened and when PC tools for e calculating energy savings and pay back times e commissioning DriveWindow Light 2 Noise smoothing Clever software function to smooth the audible noise oe ade control panel applications e assistants advise on the use of PID r flow calculation timers commissioning utton always available d downloading of param C drive to another asily detachable pa hand Mbuilt real time gdi ock and igar pane as standard Flange mounting The ABB HVAC drive can be flange mounted to the side of an air duct or integrated with an air handling unit AHU By placing the heat sink of the ABB HVAC drive in the air flow additional cooling is achieved efficiently Flux optimization With flux optimization the magnitude of the flux varies depending on the actual load This results in reduced energy consumption and lower noise levels Silent operation functions further reduce noise in domestic applications Two PID controllers as ee
3. 132 246 R6 ACH550 01 246A 4 pak a giaan Altitud 160 289 R7_ ACH550 02 289A 4 ambient temperature of 50 C itude 368 ACH550 02 368A 4 j Output current rated current available at 0 to 1000 m es n ACH550 02 486A 4 Un nominal supply voltage reduced by 1 per 100 m over 1000 to 2000 m EDES ACH550 02 526A 4 Relative humidity lower than 95 without condensation 315 602 R8 ACH550 02 602A 4 Protection classes IP21 or IP54 355 645 R8 ACH550 02 645A 4 IP21 for wall mounted and free standing units IP54 for wall mounted units Dimensions and weights Wall mounted units Inputs and outputs 2 analog inputs selectable both for current and voltage Voltage signal 0 2 to 10 V R gt 312 KQ single ended Dimensions and weights Current signal 0 4 to 20 mA R 100 Q single ended Potentiometer reference value 10 V 2 max 10 mA R lt 10 KQ Frame IP21 UL type 1 IP54 UL type 12 2 analog outputs 0 4 to 20 mA load lt 500 Q in H1 H2 W D Weight H W D Weight Internal auxiliary voltage 24 V DC 10 max 250 mA mm mm mm mm kg mm mm mm kg 6 digital inputs 12 to 24 V DC with internal or external supply Ri 369 330 125 212 65 449 213 234 8 2 3 relay outputs Maximum switching voltage 250 V AC 30 V DC R2 469 430 125 222 9 549 213 245 11 2 Maximum continuous current 2 A rms R3_ 583 490 203 231 16 611 257 253 18 5 PTC and PT 100 e ee R4 689 596 203
4. 262 24 742 257 284 26 5 configured for PTC R5 739 602 265 286 34 776 369 309 38 5 Both analog outputs can be used to feed the PT100sensor _R6 880 700 300 400 69 924 410 423 80 Fieldbuses Inbuilt as standard RS 485 BACnet Modbus N2 and FLN Free standing units Available as plug in options LonWorks PROFIBUS DeviceNet etc 1507 N A 250 520 115 E E N A 347 617 230 Protection functions R8 2024 NWA 347 617 230 N A not applicable Overvoltage controller Undervoltage controller E Earth leakage supervision Motor short circuit protection Output and input switch supervision A Overcurrent protection Phase loss detection both motor amp line gt Underload supervision can be used also for belt loss r H1 detection Overload supervision Stall protection Product compliance Harmonics IEC EN 61000 3 12 i if W Machinery Directive 98 37 EC EMC Directive 89 336 EEC with supplements DN Yo pp D a Low Voltage Directive 73 23 EEC with supplements Quality assurance system ISO 9001 and Environmental system ISO 14001 W CE UL cUL and GOST R approvals H1 Height with cable connection box Galvanic isolation according to PELV H2 Height without cable connection box RoHS Restriction of Hazardous Substances W Width EMC according to Class C2 1 environment restricted distribution as D Depth EN61800 3 standard 3AFE682
5. My system delivers the output I require when I need it and especially when it is hot outside Reaction to load change is fast and I only pay for the peak capacity when it is needed I love the HELP button I call it my panic button it is always there to guide me The ABB HVAC drive s silence is music to my ears Tripless operation is a great feature for me it means no trips by my maintenance personnel In case of an alarm or fault situation the diagnostic assistant automatically tells me in clear language what to do With inbuilt and snap on fieldbusses I m flexible for all future automation needs The maintenance assistant is another great feature i of the ABB HVAC drive I simply do not have to worry about when to service the equipment The drive tells me when it is time to send people to do maintenance ABB will be here in 10 years time and beyond That is the biggest guarantee you can give me B3AFE68295378 REV F EN 1 2 2008 Peace of mind i E W i f a L Ca e rug Interactive maintenance assistant Maintenance scheduling no longer requires guesswork The ABB HVAC drive alerts you when maintenance is required based on your individual requirements be tid p INE E E Interactive diagnostic assistant Should a fault occur the diagnostic assistant displays in plain language m possible causes and potential
6. 75 kW 1 phase 208 to 240 V 10 15 50 derating auto identification of input line HVAC control panel and EMC filter are included Frequency 48 to 63 Hz 0 75 24 R1 ACH550 01 02A4 4 Power factor 0 98 D Te Gelli meet ACH550 01 03A3 4 otor connection 2 2 s4 m ACHS550 01 05A4 4 Voltage 3 phase from 0 to Un acre eo Saar ACH550 01 06A9 4 Frequency 0 to 500 Hz a ee AS ea 5 5 119 R1 ACH550 01 012A 4 Rated currents apply to both IP21 and IP54 75 154 R2 ACH550 01 015A 4 Current at ambient temperature of 15 to 40 C 11 23 R2 ACH550 01 023A 4 rated output current lan no derating needed es el eee ACH550 01 031A 4 Current at ambient temperature of 40 to 50 C ACH550 01 038A 4 Seramo of i C above 40 C ii 10 ee e AGH550 01 045A 4 i nominal output current MSSM Lt SS US selectable 30 ACH550 01 059A 4 1 1 x lox overload is allowed for 0 75 to 37 kW 1 kHz 4 kHz 8 kHz or 12 kHz 2 ACH550 01 072A 4 1 Brews every 10 45 to 110 kW 1 kHz 4 kHz or 8 kHz Pe i ee e ACH550 01 087A 4 132 to 355 kW 1 kHz or 4 kHz aids z minutes through the entire z aaa 65 1235 R5 ACH550 01 125A 4 jedrne Environmental limits 75 157 R6 ACH550 01 157A 4 ae o 180 re ACHS50 01 180A 4 9 Pioa motor power Ambient temperature 01195A The ABB HVAC drive can z l 110 205 R6 ACH550 01 195A 4 ransportation and storage 40 to 70 C deli p ti irai Operation 15 to 50 C no frost allowed
7. fulfils IEC EN 61000 3 12 This European standard sets strict limits for harmonic currents produced by products connected to the electrical network Harmonic currents are forms of pollution on the electrical network The harmonics can cause several undesired effects flickering lights failing computers and overheating of electrical equipment Ambient temperature up to 50 C in 24 7 365 Ambient temperatures affect the output performance of each drive The hotter it is outside or inside the cabinet in which the drive is installed the less current the drive can deliver This means that the designer has to select the drive according to the peak temperature Benefits of the ABB HVAC drive Output current values available in simple format at different ambient temperatures The new European standard IEC EN 61000 3 12 has been approved and can be used The ABB HVAC drive meets the requirements of the standard and carries manufacturer s written statement of compliance This means security and simplicity for specifying engineers and facility managers After a transition period the standard will become mandatory to all equipment installed after February 2008 which means that designers must consider it today 40 C 50 C eff2 class motor No second guessing or searching for output performance Current values apply 24 hours a day 365 days a year without any compromises Identical output current
8. 95378 REV F EN 1 2 2008 AA ED ED PN EDID ABB Oy Drives P O Box 184 FI 00381 Helsinki Finland Telephone 358 10 22 11 Telefax 358 10 222 2681 E mail hvac fi abb com Internet www abb com drives ABB Inc 16250 W Glendale Drive New Berlin WI 53151 Telephone 800 752 0696 Telefax 800 648 2072 Internet www abb drives com ABB Holdings Sdn Bhd Lot 608 Jalan SS13 1K 47500 Subang Jaya Selangor Darul Ehsan Malaysia Teleohone 603 5628 4888 Telefax 603 5631 2755 Copyright 2008 ABB All rights reserved BAFE68295378 REV F EN 1 2 2008 Specifications subject to change without notice
9. ABB standard drives for HVAC applications ACH550 0 75 to 355 kW Ready to play AC drive for HVAC Every so often a product comes along that surpasses everyone s expectations The ABB HVAC drive is such a product As the first AC drive dedicated to the HVAC sector over 100 000 have now been reliably installed in every continent of the world And with no product failures or delivery issues the ABB HVAC drive has become recognized as a world beater winning awards in Italy and the USA for its outstanding engineering Maybe it is the simple user interface Designed with the simplicity and intuitiveness of a mobile phone Start up of the drive could not be easier Or it could be the built in macros as standard for the most common applications Selecting the application takes only seconds The drive is programmed with several HVAC applications including supply and return fans cooling tower fans booster pumps and condensers The intelligence within the HVAC control panel means that the user is given direct and understandable instructions in clear text at all times Harmonics and RFI emissions are major concerns within many HVAC installations The ABB HVAC drive fulfils demanding requirements for electromagnetic compatibility A swinging choke cuts harmonics emissions by up to 25 3AFE68295378 REV F EN 1 2 2008 61000 3 12 A clean standard against dirty electricity IEC EN 61000 3 12 The ABB HVAC drive
10. AL With the timer function I can leave out Building Management System BMS automation com pletely on smaller jobs M MiBe jy aar prda i f Swinging chokes up to 25 less harmonics ABB s swinging choke lets the ABB HVAC drive deliver up to 25 less harmonics at partial loads compared to a conventional choke of equal size rat ABB s no quibble warranty means just that no questions are asked so paperwork is kept to a minimum Wide range of interactive assistants e Start up e PID e Timer functions Pes Serial communication And many more pa oe Interactive start up assistant The start up assistant shows how to use the PID controllers timers and serial communications settings esd Tailor made HVAC software The ABB HVAC drive delivers a complete solution with a tailor made configuration that will save you time and money For example actual process values like differential pressure signals can be converted inside the HVAC drive and displayed in engineering units like bar I s and C 3AFE68295378 REV F EN 1 2 2008 fat fed fed fe tak With the swinging choke taking care of harmonics I only pay for the electricity that works for me and not for the electricity that just causes losses The energy saving capability of the ABB HVAC drive means it pays back in less than two years After that the drive provides profit straight to my bottom line
11. n site Once the ABB HVAC drive is installed that s the last time I hear about it Override is an invaluable function that minimizes the number of com ponents and facilitates my job Peace of mind Keeps you out of trouble e EMC filters for building sector class C2 1 environment e Meets mandatory harmonic current standard EN 61000 3 12 e Coated electronic boards supporting longer lifetime of the drive e Full motor kW output at 50 C All items carry written manufacturer s statement of conformity Lii Va a rare ae ta bm hd 4 Mi i E eT A k 5 gt AN Real time clock and calendar The inbuilt real time clock and calendar function provides true time and date stamps to drive events Information is displayed clearly on the control panel The clock and calendar function enables the use of timers Further daylight saving times are easily selected according to different time zones pa va T ji wis mT p oe ae ig Se Z lt i fe ls k N i id deeerreyrry te 4 i il ii PATETIES Wh H T iH Inbuilt timers External timer circuits are no longer needed Inbuilt timers utilizing the real time clock allow starting and stopping the drive or changing the speed according to the time of day or night Relay outputs can be operated with timers to control any auxiliary equipment on site
12. s ER standard fe SS The ABB HVAC drive has two inde pendent PID controllers built in As an example one PID controller works with the HVAC drive to maintain the duct static pressure Simultaneously the other PID controller can be used to control a separate external device e g a chilled water valve All of this can of course be monitored and controlled through serial communic ations tH nit Mounting side by side The ABB HVAC drive is optimized for building into cabinets no space is needed between the units whether IP21 or IP54 even with the covers on o o Motor protection with PTC or PT 100 Indication of motor rotation and direction of rotation FF AUTO OFF STOP Snap on options e Relay extension module for three additional outputs module fits under the cover of the ABB HVAC drive e Fieldbus adapter modules fit under the cover of the ABB HVAC drive for LonWorks LonMark approved PROFIBUS De wiceNet ete e Control panel mounting kit for cabinet door mounting e Output filters please contact ABB Inputs and outputs The diagram below shows the inputs and outputs of the ABB HVAC drive The sample connections are suitable for a number of HVAC applications like supply and return fans condensers and booster pumps 3 gt O Z J lt X N 2 gt OIO K Z gt O NO g
13. t O Z U O Sap oO ND J Q O z O N a p l oe ee O ee N O a AR lo J J o N J a oe gog Signal cable shield screen External reference 1 O 2 to 10 V or O 4 to 20 mA Common for analog input circuit Reference voltage 10 VDC Actual signal 1 O 2 to 10 V or O 4 to 20 mA Common for analog input circuit Output frequency O 4 to 20 mA Output current O 4 to 20 mA Common for analog output circuit Auxiliary voltage output 24 VDC Common for digital input return signals Digital inout common for all digital inputs Start stop activation starts the drive Run enable deactivation stops the drive Constant speed 1 Start enable 1 deactivation stops the drive Start enable 2 deactivation stops the drive Not used Relay output 1 Default operation Started gt 19 connected to 21 Relay output 2 Default operation Running gt 22 connected to 24 Relay output 3 Default operation Fault 1 gt 25 connected to 27 e All inputs and outputs are short circuit protected e All connectors are individually numbered reducing possible causes of misunderstandings and errors 3AFE68295378 REV F EN 1 2 2008 Technical data and types a E Technical specification Ratings types and voltages Mains connection eve ea hee EEE Voltage and power range 3 phase 380 to 480 V 10 15 0 75 to 355 kW kW A size order code 3 phase 208 to 240 V 10 15 0 75 to
14. values for both IP21 and Current deficiency area IP54 units Typical drive in the market other than ABB 50 C 111522 3 4 5575 11 1518 5 22 30 37 45 55 75 90 kw The figure shows output currents of the ABB HVAC drive at ambient temperatures of 40 C and 50 C The thick red curve illustrates the required nominal motor current of ABB M2000 range eff2 motors while the orange curve shows the output current of a typical drive other than ABB in the market fat fat fat i a Al We specify ABB drives and have them running in more than 3 000 buildings Their simplicity and reliability allow me to concen trate on my job without having to worry about the HVAC installation When I call ABB I know I get the right answer With ABB s energy saving tools I can prove that the money saved helps justify the investment Some people like the general idea of saving energy some people want to go into the smallest detail Either is possible with ABB s HVAC drive I don t have to look for external components like timers and PID controllers and then worry about their compatibility The ABB HVAC drive does pre cisely what it is engineered to do when the building gets hot the drive delivers air flow to suit ABB HVAC drive documentation is simple and clear to understand For the first time in a long while I never get calls from our personnel o
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