PCM4806X IDEA Drive Hardware Manual
Contents
1. Maximum Temperature 70 C Measured at heat sink Program Storage Size Type 85 Kbytes Flash Maximum Number of Stored Programs Position counter range 85 Referenced by 10 character program names 64bit Type of Ramping Trapezoidal Interrupt sources 4 inputs rising falling or both edges internal position counter when reaching a programmed position Drawing 52 00 Lf 11 00 0 433 60 00 38 00 2 362 1 496 Y L 4X 4 50 0 177 MOTOR CONNECTOR MOLEX 39 01 2041 42 00 MATING CONNECTOR 1 654 39 01 2040 PIN 4 B PIN 3 8 PIN2 A PIN 1 A Connections Basic Wiring To connect power to the drive and control it with the IDEA Drive User Interface you will need the following power supply 12 48VDC Power cable available from Haydon Kerk p n 56 1348 e USB to Mini B USB cable available from Haydon Kerk p n 56 1346 e 10 wire I O cable available from Haydon Kerk p n 56 1352 Note this cable is only required if the actuator is being communicated to from an external switch etc or the actuator is being programmed to send a signal to an outside device such as a light or LED e Haydon motor terminated with Molex connector 39 01 2040 The following is the proper wiring diagram for the IDEA drive power supply and PC The I O cable is omitted Basic Wiring Dia2. Note The inputs can be used in two ways They can be connected to logic levels that swing between I O supply ground and I O supply or they can be attached to a switch connected to I O supply ground In the second configuration when the switch is open the drive will see this as a logic high when the switch is closed and the input is connected to I O supply ground the drive will see this as a logic low Note When an input is connected to a mechanical switch or relay a phenomenon called bounce can occur When the switch contact is almost closed several electrical arcs can form If an input is being used as an interrupt each arc will be seen as a rising and falling edge causing several false interrupts to trigger Any input being used as an interrupt source should only be attached to solid state devices or a switch with debounce circuitry Digital Output Wiring Examples VO Supply Ground pin 1 gt X e 5 24Vdc VO Supply Pin 2 lt gt 4 LED 6 Solenoid lt Pullup Resistor rr NN Output 1 Pin 7 A Output 2 Pin 8 gt lt gt Output 3 Pin 9 X 4 Digital signal to external device Output 4 Pin 10 x gt Az gt lt gt Input pin of another IDEA drive This resistor is only needed when O Supply is above 12Vdc 10
3. PCM4806X IDEA Drive Hardware Manual Haydon kerk www haydonkerk com Table of Contents Revision HIStOry IRA Mir e NNUS AS 3 4 Spe ciTICallons at use LN NE 5 Mein 6 COMME GOT Sania aa EN ONE sad BNN 7 Basic k n na E S 7 Digital I O Pin Description Soo nana toe Peto e eletti ee odes 8 Digital LO WIFIng ginseng PR e NN eas 9 Digital Output Wiring 2 2 10 Revision History Date Description July 2011 Initial version September 2011 Updated part number to PCM4806X Introduction This manual is intended to provide basic hardware specifications for the Haydon Kerk PCM4806X IDEA drive For detailed information on use and programming of the drive please refer to the IDEA Drive User s Manual available at idea drive com Specifications Attribute Value Drive Input Voltage Range 12 48Vdc Maximum Drive Current per phase Step Modes 0 6Arms Plus optional 30 boost during ramping Full Half 14 1 8 1 16 1 32 1 64 Communications Digital I O Voltage Range USB Mini B connector 5 24Vdc Digital Inputs 4 Digital Sinking Outputs 4 Digital Output Maximum Sinking Current 200mA each Digital Input Maximum Current 4mA each
4. gram Switch 12 48VDC power supply li Motor terminated with Molex 39 01 2040 or spliced to Haydon p n 56 1453 After wiring as shown turn on power supply and close the switch Digital I O Pin Descriptions PIN 10 PIN POSITION DESCRIPTION PINT GROUND WOSUPPLY 5 024 0 _P N2 1 vosuppLY 5TO2VOC _ HIROSE CONNECTOR PINS __ DF3A 10P 2DS oe PINS PING MATING CONNECTOR PINT HIROSE 105 2 PINO PIN 9 PIN 10 Open Collector Output Pin Description Output Pin Ground I O Supply connected internally Input Pin Description Supply connected internally 3KQ Input Pin Digital I O Wiring The IDEA drive has four optically isolated inputs and four optically isolated open collector outputs The voltage range for these is 5 24VDC As the outputs are open collector they will need a pull up resistor tied to the I O supply if a high level voltage is required The outputs are capable of sinking up to 200mA each The inputs can be operated between 5 and 12VDC without any external components For voltages above 12 VDC an external dropping resistor is required to keep the current between 1mA and 4mA The equation for the dropping resistor s resistance in Ohms is as follows O supply voltage 1 25 0 0025 3000 The power rating of the resistor in watts should be at least Resistance 0 0035 0 0035 2
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