DIVISION OF S&H INDUSTRIES 5200 Richmond Road • Cleveland
Contents
1. 36 x 24 SD KNOCKDOWN CABINET BLASTER 40393 36 x 24 DD KNOCKDOWN CABINET BLASTER 40394 48 X 24 DD KNOCKDOWN CABINET BLASTER 40395 INSTRUCTIONS AND ASSEMBLY MANUAL Please read instructions completely before starting any assembly DIVISION OF S amp H INDUSTRIES 5200 Richmond Road e Cleveland OH 44146 Phone 216 831 0550 e Toll Free 800 253 9726 e Fax 216 831 9573 www shindustries com E mail www service shindustries com Rev 1 19 12 ALG 40393 40394 40395Assembly Instructions Page 2 WARNING Do not use an ALC Pressure Blaster until you have read this manual and you understand its contents and warnings These warnings are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference Dust created by power sanding sawing grinding drilling and other construction activities may contain chemicals known to cause cancer birth defects or other reproductive harm and respiratory illnesses Some examples of the chemicals include e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out m2. Topdrum _ _ _ _ _ 3 11012 Connector 9 11564P Topdrum 3 11008 Electiccord 10a 40267 Filter bag 11565P Bottom drum SM X 6 ALG 40393 40394 40395Assembly Instructions Page 10 Cabinet Parts PN DESCRIPTION TY pi RIGHTSIDEPANEL EA 2 LEFTSIDE PANEL EA 3 REARPANED EA 4 PERONT PANEL EA 5 DOORPANEL EA 6 SIDE DOOR OPTIONAL o7 TOP PANE EA 8 FRONT REARHOPPERPANEL EA 9 RIGHTSIDEHPPERPANEL EA 10 LEFT SIDE HOPPER PANEL EA 11 HOPPER DRAINCAP EA 19 23 25 4 PIPE COUPLING 8 32 X 2 SCREW 40393 40394 40395Assembly Instructions Page 11 Cabinet Panel MISC Parts 12001 RIGHT SIDE PANEL 36 X 24 DOUBLE DOOR 11992 LEFT SIDE PANEL 36 X 24 DOUBLE DOOR 11993 REAR PANEL 36 X 24 DOUBLE DOOR 11994 FRONT PANEL 36 X 24 DOUBLE DOOR 11995 DOOR PANEL 36 X 24 DOUBLE DOOR 11996 TOP PANEL 36 X 24 DOUBLE DOOR 11997 FRONT REAR HOPPER PANEL 36 X24 DOUBLE DOOR 11998 RIGHT SIDE HOPPER PANEL 36X24 DOUBLE DOOR 11999 LEFT SIDE HOPPER PANEL 36 X 24 DOUBLE DOOR 12000 HOPPER DRAIN CAP 36 X 24 DOUBLE DOOR 11580 GRATE 36 X 24 DOUBLE DOOR 12002 RIGHT SIDE PANEL 48 X24 DOUBLE DOOR 12007 LEFT SIDE PANEL 48 X 24 DOUBLE DOOR 12008 REAR PANEL 48 X24 DOUBLE DOOR 12009 FRONT PANEL 48 X 24 DOUBLE DOOR 12010 DOOR PANEL 48 X 24 DOUBLE DOOR 12011 TOP PANEL 48 X 24 DOUBLE DOOR 12012 FRONT REAR HOPPER PANEL 48 X24 DOUBLE DOOR 12013 RIGHT SIDE HOPPER PANEL 48 X24 DOUBLE DOOR
3. 12014 LEFT SIDE HOPPER PANEL 48 X24 DOUBLE DOOR 12015 HOPPER DRAIN CAP 48 X 24 DOUBLE DOOR 11582 GRATE 48 X24 DOUBLE DOOR 40393 40394 40395Assembly Instructions Page 12 REPLACEMENT PARTS AND OPTIONAL ACCESSORIES 40050 40051 40047 40082 40048 401 A 40049 40345 REPLACEMENT PARTS Description PartNo Description S O 5 64 Air jet gold Inc in Nozzle Kit oo 1 8 Air jet silver Inc in Nozzle kit E 40370 7 x 3 8 hose with 90 molded end optional not included ALG 40393 40394 40395Assembly Instructions Page 13 Coal Slag Coal Slag is used when paint and rust has to be removed from steel such as car bodies tanks or heavy machinery Coal Slag is faster cutting can be re used is moisture free and will not pack or absorb moisture 25 Lb container steel Grit Steel grit is extremely fast cutting on rusty metal and hard to remove paint Steel Grit is popular because it leaves a very smooth finish It is also comparable in price to most other specialty abrasives Steel Grit is recommended in reclaim systems or cabinets 25 Lb container Glass Bead Glass Bead is used in creating a satin or matte finish Glass Bead is recommended in reclaim systems or cabinets 25 Lb container Aluminum Oxide Aluminum Oxide is a high quality abrasive that is sharper than sand not recommended and cuts twice as fast as sand It leaves a smooth textured finish with no pits or bu
4. CORNERS 41 VERTICAL LEG TO FLOOR SUPPORT CABINET ASSEMBLY SAME ON ALL CORNERS 42 BOTTOM SIDE SUPORT TO INSIDE OF VERTICAL LEG SAME ON BOTH SIDES 43 FRONT LEG SUPPORT TO VERTICAL LEGS SAME ON FRONT REAR Note Place cabinet on surface with rear panel facing downward Assemble vertical legs to bottom corners of cabinet with similar legs to outside of cabinet Holes on legs will match holes on cabinet Use bottom two holes on each corner of cabinet for leg assembly secure with 1 4 20 x 1 2 bolts from outside of legs Secure with 1 4 20 hex nuts from inside of cabinet Assemble floor support front rear to inside of vertical legs Secure with 1 4 20 x 1 2 bolts from outside and 1 4 20 hex nuts from inside Assemble bottom side support to inside of front rear floor support Secure with 1 4 20 x 1 2 bolts from outside and 1 4 20 hex nuts from inside Use same assembly to both bottom side supports ALG 40393 40394 40395Assembly Instructions Page 9 ASSEMBLY DIAGRAM FOR OPTIONAL DUST COLLECTOR Below is the component breakdown for ALC 100 CFM dust collector The dust collector is assembled and ready for use Dust collector hose is located in the bottom drum of the collector and must be removed and attached to dust collector and cabinet Item No Part No Description Item No PartNo Description 1 11568 Capfordustcollector 6 11567 Motor screen 2 11637 Swith 8 11602 Motorsupportbracket _
5. E PANEL FITS OUTSIDE OF SIDE PANEL FLANGE Pcs REAR PANEL 3 LIGHT FIXTURE HOLES BOTTOM REAR PANEL FLANGE AIR EXAUST BAFFLE FITS OUTSIDE HOPPER FLANGE 2 T SIDE PANEL HOPPER PANEL FLANGE LEF IMPORTANT APPLY A UNIFORM BEAD OF CAULK ON ALL FLANGES AND AROUND BOLT HOLES AFTER FINAL ASSEMBLY RECAULK SEAMS IF NECESSARY Assemble rear side panels to hopper assembly with bottom flange of rear side panels to outside of hopper flanges Assemble right side panel to right side hopper panel Assemble side flange of rear panel to outside of side panel flange Secure with 1 4 20 x 1 2 bolt from outside in two places per ALG 40393 40394 40395Assembly Instructions Page 6 side Secure with 1 4 USS washer from inside in two places per side until all panels are secured secure all panels using above mentioned hardware FRONT TOP PANEL TO CABINET ASSEMBLY 7 TOP PANEL FITS OUTSIDE OF CABINET ASSEMBLY Cr ee a A PED pony a pe a III SIDE PANEL FLANGE FITS INSIDE OF TOP PANEL FLANGE HOLES FRONT FLANGE ON SIDE PANEL FITS INSIDE OF FRONT TOP FLANGE OF HOPPER ASSEMBLY 1 2 X 1 PSA FOAM SAME ON BOTH ARM HOLE FLANGES 12 BOTTOM FLANGE OF FRONT PANEL FITS OUTSIDE OF HOPPER PANEL FLANGE IMPORTANT APPLY A UNIFORM BEAD OF CAULK ON ALL FLANGES AND AROUND BOLT HOLES AFTER FINAL ASSEMBLY RECAULK SEAMS IF NECESSARY Assemble top panel to rear side panels with angled lip to the front Place top panel to the o
6. LL NOT APPLY TO ANY DAMAGE OR NON CONFORMITY RESULTING FROM THE NEGLIGENT OF IMPROPER ASSEMBLY OR USE OF ANY GOODS BY USERS OR BUYER OR ITS EMPLOYEES OR AGENTS OR FROM ALTERATION OR ATTEMPTED REPAIR BY ANY PERSON OTHER THAN S amp H INDUSTRIES INC ALL USED REPAIRED MODIFIED OR ALTERED ITEMS ARE PURCHASED AS IS AND WITH ALL FAULTS Indemnification Agreement Buyer agrees to the fullest extent permitted by the law to fully indemnify hold harmless and defend Seller its parent subsidiary and affiliated companies its owners officers directors employees agents representatives and insurers collectively Indemnities from and against any and all claims demands suits damages judgments of sums of money losses and expenses including but limited to attorney s fees and costs collectively referred to herein as Claims arising out of or resulting from any bodily injury sickness disease or death or injury to or destruction of tangible property arising out of or resulting from the use sale or distribution of any and all products purchased from Seller by Buyer regardless of whether or not such claim arises in whole or in part out of Seller s alleged fault including but not limited to Seller s negligence Strict liability products liability breach of warranty or any other act or omission Buyer expressly waives any and all immunity from suit by Seller its parent subsidiary and affiliated companies and its owners officers
7. RYLIC WINDOW LENS 14 WINDOW LENS FRAME 38 Use 1 2 x 1 PSA foam 24 long horizontally both top and bottom of door panel Use 1 2 x 1 PSA foam 10 long vertically on both sides of door panel Place 1 4 20 x 1 bolt through door panel from inside Secure with 1 4 20 hex nut from outside Place window lens underlay on top of PSA foam Place acrylic window lens on top of underlay Place window lens frame to outside of acrylic window lens Use 1 4 USS washers outside of window frame on 1 4 20 x 1 bolts Same in four places secure with 1 4 20 hex nuts from outside Same in four places Use 1 2 x 1 PSA foam on outside of top door Use 48 1 2 of foam horizontally Use 12 1 2 of foam vertically Place foam on the Surrounding outer surface Installation will be made when closing top door to cabinet HASP TO CABINET ASSEMBLY LATCH TO DOOR HOLE H nn DRILL 1164 HOLE g 2 PLACES LATCH 16 HASP ay a Assemble hasp to outside of front panel of cabinet Close top door tightly against cabinet Place latch to door hole Hold latch handle straight out 90 from cabinet front Mark holes for placement Drill 11 64 holes in two places Secure with two 8 32 screws from outside Secure with two 8 32 hex nuts from inside LATCH HANDLE 40393 40394 40395Assembly Instructions Page 8 LEGS FLOOR SUPPORT TO CABINET ASSEMBLY 41 VERTICAL LEG TO OUTSIDE OF BOTTOM CORNER OF CABINET ASSEMBLY SAME ON ALL
8. aster A well maintained air supplied blasting respirator must be used by anyone blasting 4 For safe operation perform recommended preventive maintenance on blaster cabinet and accessories Replace all worn parts before they fail Immediate replacement of worn components is required Failure to replace worn components could result in exposing the operator or bystanders to high speed media and compressed air causing serious injury 5 Do not use corrosive materials of any type in unit Use only clean dry media 6 Do not splice abrasive hose The splice will wear out quickly and may violently spray media over the surrounding area A worn blast hose could suddenly fail Couplings ALG 40393 40394 40395Assembly Instructions Page 4 and nozzle holders may not adequately grip worn hose causing them to blow off under pressure Compressed air and abrasive escaping from a burst hose or disconnected coupling or nozzle holder could cause severe injury 7 Always place the machine so that the outlet is pointed away from any objects or persons Stand clear of the path of exiting abrasive It may come out at high velocity Impact from exiting abrasive could cause severe injury 8 Static electricity can be created by the use of this equipment Do not use within fifty feet of any explosive potentially explosive substances or their vapors as an explosion can occur 9 Do not use this equipment in any area that might be considered hazardous
9. directors employees agents representatives and insurers by operation of any workers compensation law or statute By purchasing from S amp H Industries Inc Buyer acknowledges and represents that Buyer has read fully understands and agrees to the Indemnification provisions set forth above LIMITED WARRANTY S amp H Industries Inc warrants this product to be free from defects in materials or workmanship for two years after the date of original purchase If the product should become defective within that warranty period we will repair or replace it at our option free of charge including return transportation to you provided you deliver it prepaid to S amp H Industries Inc 5200 Richmond Road Bedford Hts Ohio 44146 This warranty does not include damage resulting from accident abuse or misuse of the product Nor does it apply to parts subject to abrasive wear I e nozzles air jets seal blocks valves hose connections and hoses Implied warranties including those of merchantability and fitness for a particular purpose are excluded to the extent permitted by law and any and all implied warranties are excluded This is the exclusive remedy and liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
10. fety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection If twist on type air hose couplings are used they must be secured by safety lock pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury PRESSURE BLASTER SAFETY PROCEDURES CAUTION READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field Therefore we INSIST that the hands ears mouth nose and eyes be covered with appropriate safety protection at all times ADDITIONAL WARNINGS CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1 Do not exceed maximum working pressure of 110 PSI Failure to keep maximum working pressure below 110 PSI can cause the blast machine to burst causing death or serious injury 2 Everyone in the blast area including the equipment operator should correctly use and maintain a NIOSH approved air supplied respirator even after blasting has ceased Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing injury or death 3 Before using the pressure blaster Put on eye protection gloves and NIOSH approved respirator Always wear these protective items when operating and while servicing your abrasive bl
11. icroscopic particles Abrasive blasting produces harmful dust Everyone in the blasting area must wear a properly fitted and properly maintained NIOSH approved supplied air respirator SILICOSIS AND OTHER DUST WARNINGS Breathing dust from silica sand may cause silicosis a fatal lung disease Breathing dust during blasting operations may also cause asbestosis and or other serious or fatal diseases A NIOSH approved well maintained air supplied abrasive blasting respirator must be used by anyone blasting anyone handling or using media containing toxic substances or media with more than point one percent 001 free crystalline silica and anyone in the area of the dust Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing serious injury or death Before removing respirator use an air monitoring instrument to determine if atmosphere is safe to breathe Contact local OHSA or NIOSH office to determine the proper respirator for your particular application Supplied Air respirators do not remove or protect against carbon monoxide CO or any other toxic gas Use a carbon monoxide removal device and monitoring device with the respirator to ensure grade D quality air Follow all applicable OSHA standards and OSHA regulation 1910 134 d ALG 40393 40394 40395Assembly Instructions Page 3 WARNING Disconnecting hose while Unit is under pressure could cause serious injury or death Use sa
12. in abrasive hose Air filter on compressor plugged Urethane gasket worn or dirty Lack of abrasive flow Blaster tank empty Moisture in media Not enough air pressure Abrasive hose kinked Debris in media POSSIBLE SOLUTION Check pressure gauge on compressor Close slightly Check pressure gauge on compressor Purge and screen Use smaller grit size Use larger nozzle Adjust media valve 40200 Dry media drain water from air Change or use dry media Drain water from air lines Empty dry out and refill Keep media as dry as possible Use drier or moisture separator Avoid that period of use if possible Restrict time used Use smaller size Seal and tighten plumbing Replace hose Clean Use smaller nozzle Open valves Use smaller size Seal and tighten plumbing Replace hose Clean filter Clean or replace gasket Fill tank 6 from top Dry media Check system Straighten hose Clean or screen media ALG 40393 40394 40395Assembly Instructions Page 15 Disclaimer of Warranties S amp H Industries Inc Seller makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual S amp H INDUSTRIES INC MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS AND S amp H INDUSTRIES INC EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT S amp H INDUSTRIES INC WARRANTIES SHA
13. or where flammable gases or liquids are present Failure to do so may cause an explosion resulting in serious injury WARNING The threads on the nozzle holder must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle holder securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause thread erosion A loose fitting nozzle may eject from the holder under pressure and could cause severe injury ALG 40393 40394 40395Assembly Instructions Page 5 HOPPER PANEL ASSEMBLY INSTRUCTIONS SIDE HOPPER PANEL FRONT HOPPER FLANGE PANEL FLANGE RIGHT SIDE HOPPER PANEL 9 AIR HOSE 8 eal HOPPER PRESSURE INLET SIDE HOPPER PANEL FLANGE HOPPER PANEL DRAIN CAP FLANGES HOPPER DRAIN CAP 11 IMPORTANT APPLY A UNIFORM BEAD OF CAULK ON ALL FLANGES AND AROUND BOLT HOLES AFTER FINAL ASSEMBLY RECAULK SEAMS IF NECESSARY Assemble the front rear hopper panel to the right left side hopper panel with front rear hopper flanges to inside of side hopper panels Secure all hopper panels by lining up panel holes Secure hopper panels with 1 4 20 x 1 2 bolt Secure with 1 4 20 hex nut from inside Assemble hopper drain cap to bottom of hopper panels with drain cap flanges on outside Secure with 1 4 20 x 1 2 bolts from outside Secure with 1 4 20 hex nuts from inside REAR SIDE PANEL TO HOPPER PANEL ASSEMBLY SIDE REAR PANEL FLANGE REAR SID
14. rrs Aluminum Oxide is rougher than glass bead and can be used over and over again It is one of the most economical abrasives you can use in any reclaim systems or cabinets 4 25 Lb container Plastic Grit Primarily used to strip aluminum and fiberglass Great for stripping paint light oxidation and surface rust Recommended for use in blast cabinets because it creates very little dust Works quickly last a long time and increases visibility within the cabinet 10 Lb container Walnut Shells Walnut shells are recommended for use on soft surfaces such as aluminum glass wood and other areas where no pitting is desired Leaves a smooth dull finish 10 Lb container ALG 40393 40394 40395Assembly Instructions Page 14 TROUBLESHOOTING TIPS PROBLEM CAUSE Surging of blast flow Air pressure too low Too much media Excessive media consumption Media valve open too far Air pressure too low Clogging and plugging of blast flow Debris in media Media size too large Nozzle plugs Nozzle plugs Wet media Moisture in abrasive media Wet media Water in air Water in tank Humid weather Moderate humidity Moderate humidity High humidity Overtaxed compressor Compressor too small Nozzle size too large Too many leaks in plumbing Holes in abrasive hose Air filter on compressor plugged Lack of air pressure Compressor too small Supply valves not on full position Nozzle size too large Leaks in plumbing Holes
15. utside of rear side panels Assemble the front panel to hopper side panels with bottom flange of front panel to the outside Use top hole on each side of front panel for attachment to side panels Use 1 4 20 x 1 2 bolts from outside Secure with 1 4 20 hex nuts from inside Use the same hardware for top panel assembly TOP SIDE DOOR PANEL TO CABINET ASSEMBLY SIDE DOOR FITS OUTSIDE 6 TOP PANEL HOLES OF RIGHT SIDE PANEL OPTIONAL DOOR PANEL FLANGE HOLES FOR SIDE DOOR TO OUTSIDE OF TOP INSERT SIDE DOOR BOLTS PANEL FROM OUTSIDE S DOOR PANEL SIDE DOOR BOLTS SIDE DOOR HOLES FOR HANDLE ASSEMBLY Assemble door panel to cabinet with door panel hinges to the outside of top panel Secure with 1 4 20 hex nuts from inside Assemble side door panel by placing side door bolts through holes on right side panel from outside Secure with 1 4 20 hex nuts from inside Assemble handle to side door with T handle to the outside of side door Line up holes on T handle with holes on side door Secure with 8 32 screws from outside Secure with 8 32 hex nuts from inside Assemble cam to stem of T handle from inside Secure with two 8 32 hex nuts Adjusting may be needed to cam so that side door closed fully Use 1 2 x 1 PSA foam on the inside of the door panel 40393 40394 40395Assembly Instructions Page WINDOW LENS FRAME ASSEMBLY 15 WINDOW LENS UNDERLAY DOOR PANEL 5 1 2 X 1 PSA FOAM TO OUTSIDE OF DOOR PANEL 12 AC
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