User Manual - Keison Products
Contents
1. Conforms to European ATEX Directives IECEx International Electrotechnical Commission Scheme for Certification to Standards for Electrical Equipment for Explosive Atmospheres GasAlertMicroClip User Manual Getting Started The list below provides the standard items included with your detector If the detector is damaged or something is missing contact the place of purchase immediately e Sensors H2S CO O2 and combustible LEL e Calibration hose and cap e Charging adapter e Quick reference guide e Quick reference operations key and e CD To order replacement parts see the section Replacement Parts and Accessories The detector comes with sensors and rechargeable battery installed If the battery needs to be replaced contact BW Technologies by Honeywell If any of the sensors or the sensor filter needs to be replaced refer to Replacing a Sensor or Sensor Filter To become familiar with the features and functions of the detector study the following figures and tables e Figure 1 and Table 3 describes the detector s components e Figure 2 and Table 4 describes the detector s display elements e Table 5 describes the detector s pushbutton Figure 1 Parts of the GasAlertMicroClip GasAlertMicroClip Getting Started Table 3 Parts of the GasAlertMicroClip HH Taan connector iR meree GasAlertMicroClip User Manual HIGH G ALARM 719 Figure 2 D2. GasAlertMicroClip H S CO Oo Combustibles 1 2 3 and 4 Gas Detectors User Manual 5 Technologies by Honeywell Limited Warranty amp Limitation of Liability BW Technologies LP BW warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period In no event shall BW s liability hereunder exceed the purchase price actually paid by the buyer for the Product This warranty does not include a fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use b any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use c any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or The obligations set forth in this warranty are conditional on a proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable
3. bump check the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints Low Alarm Low Alarm option allows you to change the low alarm setpoint for each of the sensors Refer to Resetting Gas Alarm Setpoints for the factory alarm setpoints High Alarm High Alarm option changes the high alarm setpoint for each of the sensors Refer to Resetting Gas Alarm Setpoints for the factory alarm setpoints TWA Alarm The TWA Alarm option allows you to select the time weighted average TWA alarm setpoint for either the H2S or CO sensor Refer to Resetting Gas Alarm Setpoints for the factory alarm setpoints STEL Alarm The STEL Alarm option changes the short term exposure limit STEL alarm setpoint for either the H2S or CO sensor Refer to Resetting Gas Alarm Setpoints for the factory alarm setpoints STEL Interval The STEL interval determines the rate at which STEL is calculated The detector is shipped with the STEL Interval set to 15 minutes This value can be adjusted between 5 and 15 minutes Auto Zero on Start up When enabled this option CO H2S LEL Auto Zero on Startup allows the detector to auto zero the chosen sensor during activation The auto zero option for each sensor is disabled upon shipment GasAlertMicroClip Options Automatic Os Calibration When the O2 Auto Calibration on Startup option is enabled
4. the detector to the IR Link adapter and use the Table 8 Gas Alarm Setpoints p GasAlertMicroClip Soft Tools software Refer to the Aam Condition e GasAlertMicroClip Soft Tools manual for complete Low alarm Toxics and combustibles Ambient USES gas level above low alarm setpoint Standard factory alarm setpoints will vary by region Oxygen Ambient gas level may be Occupational Safety and Health Association a a ey e de below coe OSHA standard settings are used as an example High alarm Toxics and combustibles Ambient The following table lists the factory alarm setpoints gas level above high alarm setpoint Table 9 Sample Factory Alarm Setpoints Gas twa sret tow mon Oxygen Ambient gas level may be set to above or below 20 9 or 20 8 TWA alarm Toxic only Accumulated value above the TWA alarm setpoint STEL alarm Toxic only Accumulated value above the STEL alarm setpoint Multi gas alarm Two or more gas alarm conditions Note You can disable an alarm by setting the alarm setpoint to 0 26 Stopping a Gas Alarm The low and high alarms stop when the ambient gas level returns to the acceptable range Note If alarms are set to latch press to reset the alarms The detector computes the TWA value based on OSHA standards and the STEL value based on a user selectable 5 to 15 minute period see STEL Interval To stop a TWA or STEL alarm perform one of the following 1 Deactiva
5. 5 in Printing Information iERP 125109 Size 3 x 5 inches Stock 80 Ib cougar cover card stock Print Color Black Language English BW aie DAILY BUMP TEST by Honeywell iERP 125538 A IMPORTANT NOTE BW recommends to bump test the sensor s before each day s use to confirm their ability to respond to gas by expos ing the detector to a gas concentration that exceeds the alarm setpoints Manually verify that the audible and visual alarms are activated If any sensor fails the bump test contact your local BW service department immedi ately Kebon P R OD U CT Thank you for reading this data sheet For pricing or for further information please contact us at our UK Office using the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 1245 600560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specifications are subject to change without notice The user is responsible for determining the suitability of this product
6. recommendations of BW b the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and c the right of BW to require that the buyer provide proof of purchase such as the original invoice bill of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Table of Contents Title Page INthOGUCTION 3 2 A 24 titers ares PRE RE PE T A ta Math taki skied PER 1 Contacting BW Technologies by Honeywell
7. Safety Information Read First eee nenen Getting Started sa veneer needs ada athe ie ee a satin Rei atin eel Raissa apa Activating the Detector Self Test Self Test Pass Self TestiFall 2saceedi ed lea ea E ee ee de Battery OST sxciicotsesivte ct scpstenacaetia seed das iG nas vegeta scree daa egies ee eo ae Backlight Deactivating the Detector ODI NS es 4 nba ee Detector Identification SENSO OPONE a hia ies Ae dee Bees eee an ae alae AARON ed User Options Menu Language Menus weve taal as io ae se aca LAT es vce SR oases E ceased anc a un TEA DP R ERR END eei audanueepeusadeeraseheaeveeudy scceuseadedapainareytasbenesteeaaenaatey Computed Gas Exposures Viewing Gas Exposures Gas Alarm Setpoints se eee ee ee eee eee Resetting Gas Alarm Setpoint 2 0 0 sese e eee e sese sees ereer ereer e ernes neee Stopping a Gas T sensor T sais erre relatos iar eee ne ara are GasAlertMicroClip User Manual Title Page Low Battery Alaris cia Niliecsich stents ans chal atiatn a a ist SER da ae A eae Automatic Shutdown Alarm Calibration sas sis dois See ne eee a Dee aed GUIDSIINGS wid e da NL ee ee era Diagnostics Protectia ae mastro ando adia ieee Applying Gas to the Sensors Calibration Procedure Datalogs sese ee eee aug ee aE EE iss ia pact ausentar caginMs ano gaga IS ea La qua nal aa as and vege caue eso ana peep ca
8. a clean environment and wait 10 to 30 minutes but it could take up to a couple of days depending upon the gas that came in contact with the sensor Do not expose a sensor to the vapors of inorganic solvents such as paint fumes or organic solvents The Troubleshooting section describes problems caused by a sensor in need of calibration or replacement To replace a sensor or sensor filter refer to the following figure table and set of instructions 5 Figure 5 Replacing a Sensor or Sensor Filter GasAlertMicroClip Maintenance Table 11 Replacing a Sensor or Sensor Filter Done Description Ds a TT DO Pesa DS earshot SS 6 wacine serene DE osme SSCS DS Ss TT 1 Deactivate the detector 2 Remove the six machine screws on the rear shell and remove the back cover 3 Remove the two screws on the PCB and remove the PCB Note Ensure the battery does not get damaged once the PCB is removed 4 Remove the old sensor filter or slide pull out the old sensor s 5 Insert a new sensor filter or sensor s Note When inserting a new sensor filter ensure the white side is facing the sensors i e the black side is facing out Detectors that are configured for 1 2 or 3 gases may contain a dummy sensor in one of the four sensor locations 37 GasAlertMicroClip 38 Re assemble the detector When assembling the detector be aware of the following Ensure the charging conta
9. and the O sensor is automatically calibrated unless it is disabled in the detector s options The detector beeps twice to signal a successful zero and span AUTO ZERO If only the automatic oxygen calibration is enabled on the detector the following screen appears AUTO ZERO cda 0 m 12 Note If ambient air is set to be measured 20 8 vol the automatic oxygen calibration screen displays 20 8 instead of 20 9 Calibration Due Date optional 6 The LCD displays the number of days remaining until the next calibration is due LHL DUE nt d Note If the calibration interval is set to 0 then the calibration due date start up feature is bypassed If any sensor is past its calibration due date the detector displays CAL DUE todAY as the detector beeps flashes and vibrates CAL DUE body Press to acknowledge the warning and enter normal operation or continue with the self test if applicable Forced Calibration Enabled If forced calibration is enabled refer to Force Calibration When Overdue and a sensor is past its calibration due date calibration is mandatory before the detector can enter normal operation If is pressed the detector launches the calibration procedure refer to Calibration If is not pressed within 2 minutes the detector deactivates GasAlertMicroClip Activating the Detector Note Calibration can also be performed by using BW Technologies by Hone
10. detector in a normal 20 9 20 8 oxygen atmosphere The detector should be allowed to stabilize for 1 minute after activation prior to calibration or bump test If you require a certified calibration contact BW Technologies by Honeywell Diagnostics Protection The detector tests the ambient air auto zero and the test gas that is applied auto span to ensure it meets expected values If an unexpected level of target gas is present during an auto zero the auto zero will fail for that sensor The detector advises which sensor s failed the auto zero before proceeding to the auto span In auto span if any target gas is not present or does not meet expected values the display will advise you of that failure The sensor s that failed to span will retain its previous set value and not continue with the calibration process Applying Gas to the Sensors The calibration cap and hose which is shipped with the detector simplifies sensor testing and calibration Figure 3 and Table 10 show how to use it when applying gas to the sensors Note The calibration cap should only be used during the calibration span process GasAlertMicroClip Calibration Wind currents may cause false readings and poor calibrations Na 9 Figure 3 Applying Gas to the Sensors Table 10 Applying Gas to the Sensors Description Detector and calibration cap Calibration hose Regulator and gas cylinder 29 GasAlertMi
11. it forces the detector to automatically calibrate the oxygen sensor upon activating the detector The automatic calibration option is enabled upon shipment LEL By Vol CH4 The LEL By Vol CH4 option is only applicable to the LEL sensor If it is enabled it shows the LEL reading in vol assuming a methane environment af E DB Go 0 mm 19 GasAlertMicroClip User Manual User Options Menu Confidence Beep The Confidence Beep notifies that the detector is on and the battery has sufficient power to respond to a hazardous level of gas to emit an alarm Instead of beeping when the battery power is low the audible alarm beeps once every 10 seconds to advise that the battery has sufficient power The confidence beep stops when the battery power is low This option is disabled upon shipment Latching Alarms The detector is shipped with the Latching Alarm function disabled If the low and high gas alarms are set to latch the audible visual and vibrator alarms persist during an alarm The alarm deactivates when it is acknowledged by pressing O and the alarm condition is no longer present Safe Mode When enabled the Safe Mode function advises that normal ambient conditions prevail and no monitored gas hazard exist SAFE is constantly displayed when all gas levels are normal or below the alarm setpoints 20 The safe mode option is disabled upon shipment Stealth Mode The detector is shipped with Stealth Mode disab
12. TV technician for help General Datalogger Specifications Storage 16 hours at 15 second intervals Memory type Wraparound memory ensures most recent data is always saved Sample rate One reading every 15 seconds Data recorded All sensor readings all alarm conditions calibrations event flags battery status sensor status confidence beep activation and detector status along with the time and date for each reading and unit serial number Operation Requires no user intervention automatic Compatible with Desktop PC computer or laptop Operating system Windows 2000 or higher Download via IR device e g IR Link adapter MicroDock Il Base Station etc Software required Soft Tools with spreadsheet database compatible with comma separated value CSV text files Excel Access Quattro etc GasAlertMicroClip Specifications 45 GasAlertMicroClip User Manual 46 D5908 2 English iERP 124291 BW Technologies 2007 all rights reserved Printed in Canada All product names are trademarks of their respective companies chnologies by Honeywell Corporate Headquarters 125109 SWT semi ERRATACARD nT The following information has changed in the user manual 124291 D5908 2 Pages 9 amp 10 A Caution Only activate the detector in a safe area that is free of hazardous gas Page 19 Auto Zero on Start up The auto zero option for each sensor is enabled upon shipment 3 in
13. abled refer to Force Bump When Overdue and a sensor is past its bump interval a bump check is mandatory before the detector can enter normal operation While the LCD displays BUMPCHK todAY apply gas to the detector or press to deactivate the detector If gas is applied to the detector the detector needs to enter alarm for the bump check to be accepted Once the bump check has been accepted the detector enters normal operation Bump Check Successful lfthe bump check is successful the detector enters normal operation The detector remains in alarm until the bump gas dissipates Verify that the audible and visual alarms are functioning properly refer to Alarms Self Test Pass If the detector passes the self test the detector begins normal operation The LCD displays the ambient gas readings Lou co ppm o Ti Cide ta The detector starts recording the maximum gas exposure MAX and calculating the short term exposure level STEL and time weighted average TWA exposures GasAlertMicroClip Activating the Detector Self Test Fail Once the detector enters normal operation the LCD displays which sensor has failed the self test by displaying Err above the target gas bar Refer to the Troubleshooting section Ge b US E 0 5 mm LEL Battery Test The battery is tested on activation and continuously thereafter A newly charged battery should operate for 10 12 hours typically before automatically shutti
14. al variable pulsed beeper Visual alarm Red light emitting diodes LED Display Alphanumeric liquid crystal display LCD Backlight Activates when the pushbutton is pressed and deactivates after 5 seconds Also activates during an alarm condition Self test Initiated upon activation Calibration Automatic zero and automatic span Oxygen sensor Automatic span upon activation selectable 43 GasAlertMicroClip User Manual User field options Start up message confidence beep latching alarm enable disable safe display mode oxygen measurement combustible sensor measurement sensor disable set calibration interval force calibration calibration due lock force bump bump interval stealth mode IR stealth mode low alarm acknowledge language selection enable disable automatic oxygen calibration enable disable auto zero at start up set alarm setpoints set span concentration values set STEL calculation period Battery operating time 1 rechargeable lithium polymer 10 12 hours typical Year of manufacture The detector s year of manufacture is determined from the serial number The second and third number after the first letter determines the year of manufacture E g H304 Y000001 2004 year of manufacture Approved battery North America Approved batteries for product standards EN50020 UL913 C22 2 No 157 Rechargeable battery Temperature code Lithium polymer T4 Battery charger GasAlertMicroClip ch
15. arging adapter First time charge 2 3 hours Normal charge 2 3 hours Warranty 2 years including sensors 44 Approvals Approved by CSA to both U S and Canadian Standards CAN CSA C22 2 No 157 and C22 2 152 ANS UL 913 and ANSI ISA 12 13 Part 1 CSA Class Division 1 Group A B C and D ATEX CE 0539 Il 1 G EEx ia IIC T4 KEMA 06ATEX0056 IECEx Ex ia IIC T4 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI requirements These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio
16. croClip User Manual Calibration Procedure To calibrate the detector perform the following procedure Note Calibrate Os in clean air If is pressed at any time during the calibration procedure calibration is ABORTED The detector emits a quick beep and the calibration due dates are displayed before the detector returns to normal operation FORTE I Start Calibration 30 Note Verify that the calibration gas you are using matches the span concentration value s in the detector See the section Calibration Gas Concentration 1 Ina clean atmosphere press and hold as the detector beeps flashes and vibrates to the corresponding OFF countdown Continue to hold as the detector briefly deactivates Lit F Z 2 The detector then reactivates and performs the CAL countdown Continue to hold O until the CAL countdown is complete to enter calibration Note If is not held for the entire CAL countdown the detector will deactivate GasAlertMicroClip Calibration Auto Zero and Oxygen Sensor Calibration Auto Span Note 4 The LCD now prompts you to apply calibration gas Gis as to the sensors Do not apply calibration gas at this point otherwise auto zero may fail for that sensor and then it cannot be spanned 3 The LCD flashes MW while the detector HAPPE 5 automatically zeroes the toxic and combustible BAS sensors and calibrates the oxygen sensor The A EU LCD notifies you if the auto zer
17. ct pins inside the rear shell are lined up to its appropriate hole before inserting the rear shell in place If the contact pins are bent the battery cannot charge properly Verify that the battery PCB is in the same position as when the rear shell was removed refer back to step 2 Visually inspect the battery to ensure that it has not been damaged before replacing the rear shell Ensure the rib on the interior of the rear shell fits between the battery pack and the PCB as shown in Figure 6 Ensure the rear shell sealing rib is not folded when replacing the rear shell see Figure 5 Torque the screws to 3 4 in lbs in a crisscross pattern to ensure a proper environment seal User Manual Figure 6 Replacing the Rear Shell Calibrate the detector after changing any sensor See the section Calibration GasAlertMicroClip Troubleshooting Troubleshooting If you are still unable to correct the problem contact BW Technologies by Honeywell The detector s electronics are protected from variations in humidity and corrosive atmospheres If you encounter a problem try the solutions listed in the following table Table 12 Troubleshooting Tips The detector does not activate Depleted battery Charge battery see Charging the Detector Damaged or defective detector Contact BW Technologies by Honeywell The detector enters alarm mode Sensor needs to stabilize Used sensor wait 60 seconds immediately when acti
18. cylinder If the sensor fails the span a second time replace the sensor See the section Replacing a Sensor or Sensor Filter Calibration Due Date Note If a sensor does not successfully span its calibration due date will not be reset 6 After span is complete the LCD displays the following calibration due date screens before returning to normal operation CAL DUE HU d GasAlertMicroClip Calibration Note The number of days shown in the last screen represents the earliest date a calibration needs to be performed If a sensor failed to successfully span and it is past its calibration due date the LCD displays the following three screens LAL DUE CAL DUE Eogha Press D to acknowledge the warning before returning to normal operation 33 GasAlertMicroClip User Manual Verification After calibration is complete and the detector is in normal operating mode test it using a gas cylinder other than the one used in calibration The gas concentration should not exceed the sensor s detection range Confirm that the LCD shows the expected concentration To ensure the readings are accurate apply the test gas for the same amount of time as was applied to the sensor when it was calibrated Datalogs The datalogger allows the detector to record various information so you can compile a report The detector has a sample rate of 15 second intervals The detector is capable of storing 16 hours of informat
19. etector and in this manual are explained in Table 2 Read the Cautions on the following pages before using the detector ay ES Note This instrument contains a lithium polymer battery Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recycler or hazardous materials handler GasAlertMicroClip Safety Information Read First A Cautions Warning Substitution of components may impair Intrinsic Safety Caution For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand the user manual completely before operating or servicing Do not use the detector if it is damaged Before you use the detector inspect the case Look for cracks or missing parts If the detector is damaged or something is missing contact BW Technologies by Honeywell immediately Use only sensor s specifically designed for your GasAlertMicroClip model See the section Replacement Parts and Accessories Calibrate the detector before first time use and then on a regular schedule depending on use and sensor exposure to poisons and contaminants BW recommends at least once every 180 days 6 months BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints Manually verify that the audible and visual alarms are activated Calib
20. get gas bar flash S L L s and target gas bars flash fo in o e Vibrator alarm activates INC e Vibrator alarm activates 6 L Lid UL Sensor Alarm Confidence Beep e Displays Err e One beep every 10 seconds Low Battery Alarm Automatic Shutdown Alarm ALARM Confidence beep disabled Eight beeps and eight flashes Pie eae and onstlash every LOW BAT and display L LIW HH af 5 seconds e and BEG flashes Vibrator alarm temporarily activates Displays OFF before turning off 23 GasAlertMicroClip User Manual Table 6 Alarms Computed Gas Exposures DO Alarms Display oe Normal Shutdown To avoid possible personal injury do not deactivate the detector during a work shift e Four beeps and flashes TWA STEL and MAX readings reset once the e Vibrator alarm temporarily detector is deactivated activates Table 7 Computed Gas Exposures Note TWA Time weighted average TWA based H2S and CO on accumulated exposure to toxic Alarms can be set to be latching or non latching To only gases averaged over a workday confirm this setting access the Latching Alarms according to OSHA method option in the GasAlertMicroClip Soft Tools Local OSHA 8 hour moving average regulations May edhe altel alar STEL Short term exposure limit STEL to gas If the detector is in stealth mode it only vibrates in H2S and CO based on a 5 15 minute user selectable alarm mode the audible and visual alarms are only pe
21. idelines When calibrating the detector adhere to the following guidelines 28 Recommended gas mixture CO 50 to 500 ppm balance N2 H2S 10 to 100 ppm balance N2 LEL 10 to 100 LEL or 0 5 to 5 by vol methane balance air Oz clean air 20 9 or 20 8 CG Q58 4 and CG Q34 4 calibration gas 4 gas mix are available from BW Technologies by Honeywell See the section Replacement Parts and Accessories Calibration accuracy is never better than the calibration gas accuracy BW Technologies by Honeywell recommends a premium grade calibration gas Gases with the National Institute of Standards and Technology NIST traceable accuracy improve the validity of the calibration Do not use a gas cylinder beyond its expiration date Calibrate a new sensor before use Install the sensor activate the detector and allow the sensor to stabilize before starting calibration used 60 seconds new 5 minutes Calibrate the detector at least once every 180 days depending on use and sensor exposure to poisons and contaminants Calibrate the detector if the ambient gas display varies at start up It is best to calibrate the sensor before changing the alarm setpoints Calibrate only in a safe area that is free of hazardous gas Do not calibrate the detector during or immediately after charging is complete The oxygen sensor can be automatically calibrated each time upon activation if this feature is enabled Activate the
22. in at any time If a sensor fails disabling the sensor deactivates the sensor alarm refer to Alarms The sensor should be replaced and enabled as soon as possible see Replacing a Sensor or Sensor Filter The detector functions normally with the remaining enabled sensors 17 GasAlertMicroClip User Manual Calibration Gas Concentration The calibration span gas option Cal Gas allows you to input a new gas concentration for each sensor Refer to the values listed on your calibration gas cylinder Note BW recommends that the calibration concentration value be set between specific ranges Refer to the Calibration section Calibration Interval The calibration interval Cal Interval allows you to choose the number of days before the next calibration should be performed You can select the minimum number of days 1 day to the maximum number of days 365 days before the next calibration A different calibration interval can be selected for each sensor Select 0 to disable the calibration interval The detector is shipped with a default of 180 days Note BW recommends that the detector be calibrated once every 180 days 6 months 18 Bump Interval The Bump Interval determines the number of days before a sensor needs to be bump checked A different interval value can be selected for each sensor Set the interval value to 0 to disable this option This option is disabled upon shipment Note BW recommends to
23. ion When the memory is full the detector replaces the oldest data with the most recent data Event Logs The event logging feature keeps a record of the ten most recent gas alarm events The information that is recorded from an event is as follows e Serial number e Gas type e Start time of event 34 e Peak exposure level ppm or e Alarm duration in seconds and e Alarm type Downloading Datalogs and Event Logs The datalog and event log files can only be downloaded to a PC using an IR device e g IR Link Adapter or MicroDock Il Base Station Maintenance To keep the detector in good operating condition perform the following basic maintenance as required e Calibrate bump check and inspect the detector at regular intervals e Keep an operations log of all maintenance bump checks calibrations and alarm events e Clean the exterior with a soft damp cloth Do not use solvents soaps or polishes GasAlertMicroClip Maintenance Charging the Detector A Warning The detector must be charged in a non hazardous atmosphere of 32 F 113 F 0 C 45 C Charge the detector using only the recommended charging adapter Do not use any other charging adapter Failure to observe this precaution can lead to fire or explosion The charging adapter is voltage specific to North America Use of the charging adapter outside of North America will damage the charger and detector gt The batte
24. isplay Elements Table 4 Display Elements Dem Ranna e Atomaticaly ss Gas identifier bars GasAlertMicroClip Getting Started Table 5 Pushbutton Fiann nt To activate the detector press To deactivate the detector press and hold until the OFF countdown is complete and the LCD deactivates To view the TWA STEL and maximum MAX hold readings press twice To clear the TWA STEL and MAX readings press when the LCD displays RESET To initiate calibration press and hold as the detector executes the OFF countdown and continue to hold as the LCD briefly turns off and then executes the CAL countdown Release once the CAL countdown is complete To activate the backlight press To acknowledge latched alarms press To acknowledge a low alarm and disable the beeper press if Low Alarm Acknowledge user option is enabled GasAlertMicroClip User Manual Activating the Detector To activate the detector press in a normal clean atmosphere Self Test Once the detector is activated it performs the following checks Manually verify that all actions occur Battery Test The detector administers a battery test during start up If the battery has insufficient power to start up the liquid crystal display LCD displays the following screen before the detector deactivates LON BAT Recharge the battery for 2 3 hours before restarting the detector see Charging the De
25. led When it is activated stealth mode disables the beepers backlight and alarm LEDs and BK is constantly displayed on the LCD PA co ppm LOS gt LEL 2 2 IR Stealth Mode If the IR Stealth Mode option is enabled it disables the audible alarm and the backlight The vibrator and the IR LEDs are enabled and PE is constantly displayed on the LCD Low Alarm Acknowledge When Low Alarm Acknowledge is enabled the audible alarm can be disabled during a low alarm if O is pressed but the vibrator and alarm LEDs continue to be enabled This option is not applicable to the O sensor Force Calibration When Overdue Enabling the Force Calibration When Overdue option forces the detector to enter the calibration process if a sensor is overdue for calibration upon start up If the detector is not calibrated immediately the detector will deactivate The detector is shipped with this option disabled Cal Lock If Cal Lock is enabled calibration can only be completed with an IR device like Soft Tools or the MicroDock Il Base Station Though Cal Lock is enabled the detector will still perform an auto zero when activated The cal lock option is disabled upon shipment GasAlertMicroClip Options Force Bump When Overdue When enabled the Force Bump When Overdue option forces a bump check if the sensor has exceeded its bump check interval see Bump Interval If a successful bump check has not been performed the detector
26. ng down The battery power is continually displayed during normal operation If the battery power is low flashes as the detector emits one beep and one flash LED every 5 seconds Note If the confidence beep is enabled the audible alarm beeps if the battery has sufficient power and stops if the battery power is low See the section Confidence Beep 15 GasAlertMicroClip User Manual Backlight The LCD s backlight automatically activates when there is an alarm condition Pressing activates the backlight in any condition Deactivating the Detector To deactivate the detector press and hold O while it beeps and flashes to the corresponding countdown 3 At the end of the countdown the detector emits one short beep before completely deactivating Note JPC is released before the countdown is complete the detector will not deactivate 16 Options To access the user options connect the detector to the IR Link adapter and use the GasAlertMicroClip Soft Tools software Refer to the GasAlertMicroClip Soft Tools manual for complete instructions The following are the available user options in Soft Tools Detector Identification Start up message 2 Carbon Monoxide CO Hydrogen Sulphide H2S Oxygen 02 and Combustible LEL sensor disabled calibration gas concentration calibration interval bump interval low alarm high alarm TWA alarm STEL alarm STEL interval auto zero on start up O2 aut
27. o calibration on start up and LEL by vol CH3 3 User Options confidence beep latching alarms safe mode stealth mode IR stealth mode low alarm acknowledge force calibration when overdue calibration lock force bump when overdue 4 Language English French Fran ais German Deutch Spanish Espa ol and Portuguese Portug s Detector Identification Start up Message This option allows you to personalize your detector In the Detector Identification group there are two fields available for you to enter a message Startup Message Top Line and Startup Message Bottom Line If a message is entered it appears during the start up sequence after the detector version is displayed The message either a displays on the LCD for 3 seconds if the entire message fits on the LCD or b scrolls by twice on the LCD Sensor Options The sensor options tab allows you to change the factory settings for the H2S CO Oz and LEL sensors GasAlertMicroClip Options Sensor Disabled A Warning Disabling an installed sensor configures the detector to a 1 2 or 3 gas unit No protection is now provided for the gas targeted by that sensor s Disabling a sensor should be performed with extreme caution Use the Disabled function to disable a sensor If a sensor is disabled it can no longer be viewed on the LCD during normal operation All sensors are enabled upon shipment If a sensor is disabled it may be enabled aga
28. o has failed for a sensor magan Sensorra AUTO ZERO 5 flashes and remains displayed as you attach the calibration cap and apply gas to the sensors at a flow rate of 250 to 500 ml min refer to Figure 3 Applying Gas to the Sensors LU LRU mm co ppm HgS The audible alarm then beeps twice 31 GasAlertMicroClip User Manual When the detector senses a sufficient amount of gas concentration approximately 30 seconds the audible alarm beeps once flashes and 8 remains lit while the detector completes the span approximately 2 minutes AUTO SPANHO Had co IDO pS ppm CO ppm SH Successful Span lfthe sensors have spanned successfully the audible alarm beeps before the calibration procedure continues Unsuccessful Span lfthe sensors fail the span the LCD displays FAILURE before proceeding with the calibration procedure 32 No Gas Detected The LCD displays FAILURE if the detector does not detect any gas within 2 minutes before proceeding with the calibration procedure ALLURE Note The detector will not span a sensor if You do not apply gas to the sensor The sensor fails to detect at least one half of the expected gas concentration in the first 30 seconds The gas concentration drops below one half of the expected gas level during the 2 minute span If you apply gas to a sensor and the detector fails to span the sensor repeat the calibration procedure using a new gas
29. or or Sensor Filter Battery is full and ready for operation GasAlertMicroClip Troubleshooting Table 12 Troubleshooting Tips cont Detector does not enter alarm Alarm setpoint s are set incorrectly Reset alarm setpoints see Resetting Gas Alarm Setpoints Alarm setpoint s set to zero Reset alarm setpoints see Resetting Gas Alarm Setpoints Detector is in calibration mode Complete the calibration procedure Detector intermittently enters alarm Ambient gas levels are near alarm Detector is operating normally Use without apparent reason setpoint or the sensor is exposed to a caution in suspect areas Check puff of the target gas maximum gas exposure reading Alarms set incorrectly Reset alarm setpoints see Resetting Gas Alarm Setpoints Detector requires calibration Calibrate sensors see Calibration Missing or faulty sensor Replace sensor see Replacing a Sensor or Sensor Filter Detector automatically deactivates Automatic shutdown feature activated Charge detector see Charging the due to weak battery Detector Battery indicator does not display when Detector may be depleted below Charge detector for approximately charging normal levels 8 hours Detector LEDs may light during first 5 hours This is normal gt Ifthe battery indicator does not light after charging for 8 hours contact BW Technologies by Honeywell 41 GasAlertMicroClip User Manual Replacement Pa
30. p User Manual CAUTION FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY READ AND UNDERSTAND INSTRUCTION MANUAL COMPLETELY BEFORE OPERATING OR SERVICING GasAlertMicroClip Multi Gas Detector with User Downloadable Datalogger and Event Log Standard instrument is equipped with integral concussion proof boot internal vibrator alarm and provides full time continuous datalogging while the instrument is operating Data is saved to memory and can be downloaded by the user via an IR device to a PC Data is imported into standard office software Microsoft Excel Access etc Wraparound memory ensures the most recent data is always saved vi GasAlertMicroClip Introduction Table 1 Gases Monitored A Warning To ensure your personal safety read Safety Information before you use the detector The GasAlertMicroClip gas detector the detector warns of hazardous gas at levels above user selectable alarm Combustible gases LEL a percent of lower setpoints Field selectable for explosive limit LEL b percent by volume The detector is a personal safety device It is your methane 0 5 0 v v responsibility to respond properly to the alarm Table 1 lists the gases monitored Safety Information Read First Use the detector only as specified in this manual otherwise the protection provided by the detector may be impaired International symbols used on the d
31. p MultiCharger MC5 GA USB1 IR IR connectivity kit GA PA 1 Charging adapter MC TC 1 Calibration cap and hose 1 ft 3 m GA AG 3 Alligator clip stainless steel Add suffix UK for United Kingdom mains plug EU for European mains plug AU for Australian mains plug Specifications Instrument dimensions 10 75 x 6 00 x 2 73 cm 4 2 x 2 4 x 1 1 in Weight 160 g 5 7 oz Operating temperature 20 C to 58 C 4 F to 136 F 50 C to 58 C is certified by CSA International on the combustible sensor with 5 accuracy Storage temperature 40 C to 50 C 40 F to 122 F Operating humidity 0 to 95 relative humidity non condensing Alarm setpoints May vary by region and are user settable GasAlertMicroClip Specifications Detection range H2S 0 100 ppm 1 0 1 ppm increments H2S 0 200 ppm 1 ppm increments CO 0 500 ppm 1 ppm increments CO 0 1000 ppm 1 ppm increments Oz 0 30 0 vol 0 1 vol increments Combustible LEL 0 100 LEL 1 LEL increments or O 5 0 v v methane Sensor type H2S CO O2 Single plug in electrochemical cell Combustibles Plug in catalytic bead O measuring principle Capillary controlled concentration sensor Alarm conditions TWA alarm STEL alarm low alarm high alarm multi gas alarm over range OL alarm low battery alarm confidence beep automatic shutdown alarm Audible alarm 95 dB at 30 cm 100 dB typic
32. pe enagtesaueneeviner toes Downloading Datalogs and Event Logs eee 34 Mainte nance a a consolar is Gas Lote Ouchi Sab eA ee Ra Charging the Detector asa wate rs aaa ss ee pa Replacing a Sensor or Sensor Filter Troubleshooting Replacement Parts and Accessories SPeECHICATIONS 2 4 35 lane na avid ia T veneered eerie cutee ia een ere deo eves General Datalogger Specifications List of Tables Table Title 1 Gases MONILOreA TTT 2 International Symbols 3 GasAlertMicroClip Detector sees esse sese sese sees eeee ereer ereer 7 4 Display Elements 5 Pushbutton 6 AlArmSSs L TES 7 Computed Gas Exposures sese e ees ee sees serere renee ee neee 8 Gas Alarm Setpoint ie ietsie i naten da ienna ariaa aeaaaee 9 Sample Factory Alarm Setpoints 10 Applying Gas to the Sensors 11 Replacing a Sensor or Sensor Filter 12 Troubleshooting Tips 13 Replacement Parts and Accessories eee iii GasAlertMicroClip User Manual List of Figures Figure Title Page 1 GasAlertMicroClip Detector sees ee sees ee sees ee ereenn 2 Display Elemente sees ee eee ee eee 3 Applying Gas to the Sensors 4 Connecting the Charging Adapter eterna 5 Replacing a Sensor or Sensor Filter 6 Replacing the Rear Snell sss sese seer eee eee ereenn GasAlertMicroCli
33. rate if the readings are not within the specified limits It is recommended that the combustible sensor be checked with a known concentration of calibration gas after any known exposure to catalyst contaminants poisons sulfur compounds silicon vapors halogenated compounds etc The combustible sensor is factory calibrated to 50 LEL methane If monitoring a different combustible gas in the LEL range calibrate the sensor using the appropriate gas Caution High off scale readings may indicate an explosive concentration Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International GasAlertMicroClip User Manual A Cautions y U yuugdgs y y Protect the combustible sensor from exposure to lead compounds silicones and chlorinated hydrocarbons Although certain organic vapors such as leaded gasoline and halogenated hydrocarbons may temporarily inhibit sensor performance in most cases the sensor will recover after calibration For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20 9 v v Any rapid up scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond upper scale limit which may be hazardous Calibrate only in a safe area that is free of hazardous gas Use only BW approved batteries for your GasAlertMicroClip model see Specifications Charge the detector before firs
34. riod disabled If the detector is in IR stealth mode the Maximum Maximum MAX concentration IR LEDs and vibrator activate in alarm mode the peak encountered during work shift audible alarmis Glsablea For oxygen it is the highest or the lowest concentration If the low alarm acknowledge option is enabled the encountered audible alarm can be disabled only during a low alarm by pressing The vibrator and LEDs remain activated If the alarm escalates to a high TWA or STEL alarm the audible alarm reactivates The backlight activates during any alarm condition 24 Viewing Gas Exposures To view the TWA STEL and maximum MAX hold readings press D twice The LCD first displays the TWA gas exposures TWA HS L co ppm Then the LCD displays the STEL gas exposures STEL H S ppm CO ppm GasAlertMicroClip Alarms Finally the LCD displays the MAX readings HIGH L L feel a 37 Cut q 0 a LEL Clearing Gas Exposures A Caution Follow all safety procedures as defined by your employer Confirm with your supervisor before clearing TWA and STEL alarms To clear the TWA STEL and MAX exposure readings press when the LCD displays RESET REDE T 25 GasAlertMicroClip User Manual Gas Alarm Setpoints Resetting Gas Alarm Setpoints The detector s gas alarm setpoints trigger the gas alarms Note that are described in the table below To change the alarm setpoints you must connect
35. rts and Accessories A Warning To avoid personal injury or damage to the detector use only the specified replacement paris To order parts or accessories listed in the following table contact BW Technologies by Honeywell Table 13 Replacement Parts and Accessories REG 0 5 Regulator 0 5 l min CG Q34 4 Quad gas cylinder CH4 2 5 O2 1 18 0 H2S 25 ppm CO 100 ppm bal N2 34 CG T34 Dual gas cylinder 50 LEL 1 CH4 2 5 05 20 9 bal No 34 CG Q58 4 Quad gas cylinder CH4 2 5 O2 1 18 0 H2S 25 ppm CO 100 ppm bal N2 58 42 Model No Description G0042 H25 Single gas cylinder H2S 25 ppm 1 bal No 58 1 CG2 M 200 Single gas cylinder CO 200 ppm 1 103 bal N2 103 CG BUMP1 Bump alarm gas aerosol 1 CH4 2 5 O2 10 H2S 40 ppm CO 200 ppm CK Q34 4 Quad calibration kit with regulator 1 quad gas cylinder CG Q34 4 hose and carrying case CK Q58 4 Quad calibration kit with regulator 1 quad gas cylinder CG Q58 4 hose and carrying case MC XWHM Confined space kit with manual Y NA 07 aspirator pump DOCK2 0 GasAlertMicroClip MicroDock II 1 1C1L 00 N docking module with charging cable MC Screw kit 5 sets of screws and 1 SCREW K1 screwdriver MC AF K1 Auxiliary filter kit MC SS AF Replacement auxiliary filters K1 MC SS Sensor filters MC PA 1 Replacement charging adapter Model No MC VC K1 Vehicle charging kit EN MC C01 GasAlertMicroCli
36. ry can only be replaced by the manufacturer Not complying with this might cause explosion danger Note To preserve battery life deactivate the detector when you are not using it To charge the detector execute the following steps 1 Deactivate the detector and attach the GasAlertMicroClip charging adapter as shown in the following figure The detector can be activated during charging Figure 4 Connecting the Charging Adapter 35 GasAlertMicroClip User Manual 2 Allow the detector to charge for 2 3 hours The charging indicator flashes on the LCD while the detector is being charged 3 Once charging is complete the LCD continues to display m Remove the adapter and activate the detector Note If the battery indicator does not display within 5 minutes refer to the Troubleshooting section To reach full battery capacity allow the battery to fully charge and fully discharge three times Charging the detector in temperatures above 113 T will greatly reduce the number of charges the detector can accept The detector may be hot immediately following charging This is normal Replacing a Sensor or Sensor Filter 36 A Warning To avoid personal injury use only sensors specifically designed for the detector See the section Replacement Parts and Accessories Each sensor has a high degree of resistance to common vapors and gases A sensor will most likely clear itself if you move the detector to
37. t time use BW recommends the detector be charged after every workday Charge the GasAlertMicroClip using the recommended charging adapter only Do not use any other charging adapter Failure to observe this precaution could lead to fire or explosion Extended exposure of the GasAlertMicroClip to certain concentrations of combustible gases and air may stress a detector element which can seriously affect its performance If an alarm occurs due to high concentration of combustible gases recalibration should be performed or if needed the sensor replaced Do not test the combustible sensor s response with a butane cigarette lighter doing so will damage the sensor Do not expose the detector to electrical shock and or severe continuous mechanical shock Do not attempt to disassemble adjust or service the detector unless instructions for that procedure are contained in the manual and or that part is listed as a replacement part Use only BW Technologies by Honeywell replacement parts The detector warranty will be voided if customer personnel or third parties damage the detector during repair attempts Non BW Technologies by Honeywell repair service attempts void this warranty GasAlertMicroClip Safety Information Read First Table 2 International Symbols La Approved to both U S and Canadian Standards by CSA International European Explosives Protection Ce Conforms to European Union Directives ATEX
38. te see Deactivating the Detector and reactivate see Activating the Detector the detector 2 Reset the TWA STEL MAX exposure readings see Viewing Gas Exposures Sensor Alarm The detector tests for a missing or defective sensor on activation and continuously thereafter If a sensor fails the self test Err appears above the gas bar of the failed sensor refer to the Troubleshooting section GasAlertMicroClip Alarms Low Battery Alarm The detector tests the battery on activation and continuously thereafter Battery power is continually displayed during normal operation If the battery voltage is low the detector activates the low battery alarm The low battery alarm continues until you recharge the battery If the battery voltage drops too low the detector executes an automatic shutdown Note If the confidence beep is on the audible alarm does not beep during a low battery alarm see Confidence Beep Typically the low battery alarm continues for 30 minutes before an automatic shutdown Automatic Shutdown Alarm If the battery voltage is in immediate danger of dropping below the minimum operating voltage LOW BAT and display the audible alarm beeps eight times and the visual alarm flashes eight times The LCD then displays OFF before it deactivates and the detector stops normal operation Charge the battery See the section Charging the Detector 27 GasAlertMicroClip User Manual Calibration Gu
39. tector 10 Audible Visual Test 1 The LCD shows all the display elements as it beeps flashes vibrates and briefly turns on the backlight pt ALARM it STL Mir Ey BABB Detector Version 2 The version number of the detector is then displays on the LCD En IH Note Users can enter a 2 line message up toa maximum of 25 characters per line The message appears on the LCD after the detector version displays This option is disabled in the factory settings The message can be enabled or changed in the Sensors tab in Soft Tools See GasAlertMicroClip Soft Tools instruction sheet Alarm Setpoints 3 Next the LCD shows the TWA STEL low and high alarm setpoints Note The alarm setpoints on a shipped detector may vary by region See Resetting Gas Alarm Setpoints ALARM wa ALARM STEL O 2 Js So 5 ppm CO ppm H S ppm CO ppm GasAlertMicroClip Activating the Detector Low TOR S a ALARM Sensors and Power Test 4 The detector then tests the sensors A screen then appears confirming that the test was successful TEST OK or which sensor s failed the test e g ERROR H2S before continuing with the self test 4 m LT 4 Ea X ERR HgS 11 GasAlertMicroClip User Manual Note The sensors are continuously tested while the detector is activated Automatic Zero and O Calibration optional 5 The sensors H2S CO and LEL are automatically zeroed
40. vated New sensor wait 5 minutes Low battery alarm Charge battery see Charging the Detector Detector requires calibration Calibrate detector see Calibration The activation self test fails General fault Contact BW Technologies by Honeywell Replace sensor see Replacing a Sensor or Sensor Filter Sensor failure 39 GasAlertMicroClip User Manual Table 12 Troubleshooting Tips cont Detector does not display normal ambient gas reading after activation self test Detector does not respond to pushbutton Detector does not accurately measure gas Detector has been charging for over 3 hours and the charging indicator still indicates that the battery has not finished charging 40 Sensor not stabilized Detector requires calibration Target gas is present Battery is depleted Detector is performing operations that do not require user input Detector requires calibration Detector is colder hotter than ambient gas Sensor filter is blocked Battery is trickle charging Used sensor wait 60 seconds New sensor wait 5 minutes Calibrate detector see Calibration Detector is operating properly Use caution in suspect areas Charge battery see Charging the Detector Pushbutton operation restored automatically when the operation ends Calibrate sensor see Calibration Allow the detector to acquire ambient temperature before use Clean the sensor filter see Replacing a Sens
41. will deactivate Language Menu The detector is shipped with English as the default language displayed You can choose to view the detector in these additional languages e French Fran ais e German Deutsch e Spanish Espanol and e Portuguese Portugu s 21 GasAlertMicroClip User Manual If more than one type or level of alarm exists at the same Alarms time a multi gas alarm will result The following table describes the detector alarms and shows how the LOD looks doreach alani To change the factory set alarm setpoints refer to the GasAlertMicroClip Soft Tools instruction sheet During an alarm condition the detector activates the backlight audible visual vibrator alarms and the LCD shows the current ambient gas reading Table 6 Alarms Low Alarm High Alarm P ALARN 2 IA ALARM e Slow siren Fast siren e Slow alternating flash all Fast alternating flash ppm s and target gas bar flash and target gas bar flash Vibrator alarm activates 0 Vibrator alarm activates TWA Alarm STEL Alarm Slow siren e Fastsiren J Slow alternating flash e Fast alternating flash a and target gas bar flash s and target gas bar flash Vibrator alarm activates e Vibrator alarm activates 22 GasAlertMicroClip Alarms Table 6 Alarms Multi Gas Alarm PR ALARM AR Over Range OL Alarm HIGH WIET e Alternating low and high alarm e Fast siren and alternating flash siren and flash L HO s and tar
42. ywell s MicroDock II Cal Lock Enabled If the Cal Lock option is enabled an infrared IR device is required to calibrate the detector IR LOCK displays as the detector tries to establish a connection with an IR device e g BW Technologies by Honeywell s MicroDock II or IR Link adapter IR LOLR Once IR communication has been established the calibration procedure is executed If IR communication is not established within 2 minutes or is pressed the detector deactivates 13 GasAlertMicroClip User Manual Bump Check optional 14 Note Bump check is not performed if the detector was just calibrated step 6 BW recommends to bump check the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints If the bump interval is set to 0 the bump check start up feature is bypassed 7 If bump check is enabled and the bump checks have passed or none of the sensors are due for a bump check a warning screen displays the number of days remaining until a bump check needs to be performed DUMPLHK ja If any of the sensors need to be bump checked the detector displays the following screen BLIMPCHK kogt If force bump or is not enabled press to enter normal operation Note BUMPCHK todAY also displays if a bump check was executed but failed Force Bump Enabled If force bump is en
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