G Series USER`S MANUAL
Contents
1. Activation disactivation of maintenance alert ocean eee Alertdisacivated RE Alertaclive nnn IM MEE THEO 30 D1 3 5 ET S usos cssc A IO niis abet General acknowledgement of maintenance alert po qus Acknowledgement a S SI OCC THT HTHH Pump Q8 active for LPB heat demand iban E MN X see as psd Ae iad ne saeta Po ve E E Lu UE A A A LL IPS UE Lu Pump Q8 active for a direct heating circuit heat demand 3 DN M NER MN AU OE ee A TENE Pump Q8 active for a DHW heat demand eu C AMAN A PNE A ND AM MM H632b4 b NA d ME NNNM H634 Burner operating time in hours since last maintenance d E H 635 Numberofburnerstar upssincelast maintenance d ANE NN H 636 Boiler operating time in months since last maintenance d 0 em SI E e pK SF AMNEM MIELE MN LH 700 d Counter of repetitions of logged A A e tct H701 Bumer phase during logged fault n1 see beloW e Fxiended code of e ul p A IO A ee H7 5 SA Oro Heo logged RUT NS HTH A NNNM L H 704 Bumerphase during logged faultn2 see bel OW sos e ea ee ees H705 5 Meet AUR L A A A A LI AAA rodeo AI A A H 707 Burner phase during logged fault n3 see below nnn H708 d Extended code of logged fault nS H 709 Counter of repetitions of logged fault nN H710 Bumer phase during logged fault n4 see beloW e inn HAT emis Extended code of logged fault mms d IH 72 d Counter of r2. 5850 5300 5200 5550 5550 H542 Minimum boiler power Output D 9999 KW acc to model 5 L H 542 MO bollerpowerOUIDUL L o 0900 KW acc to model o s Time delay to shut down of pump Q1 or to closure of isolating valve Y1 max 218 H 544 imin 0 255min 5 A299 permanent operation of Q1 or permanent opening Of Y A A H 545 Minimum burner pause time 0 3600 sec 300 0 p 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 16 18 A ENENENNENENENNNNENENENNENENNNNNAENNNNNANNNNNNANENZAANANANNNNANANNNAANANNNANENNANANNNNNNANANENEAEENA Installation configuration setting H 552 66 Stand alone boiler 66 j 80 Boiler in cascade installation d Influence of ambient temperature probe on heating circuit only with ambient control unit E Units influence on direct ciruit DC Tens not usedi H 553 0 Direct circuit not influenced by ambient temperature probe 0 E Direct circuit controlled by ambient temperature probe 2 Inactive c EX 01 comesponas to a direct circuit controlled by the ambientternperaturepro
3. and LMU communication interfaces not compatible 151 Internal LMU fault HmemallMUfalt 0 Equipment in parameter setting mode User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 13 18 Burner phase codes To consult the burner phase codes press the Info key 3 times as indicated in the Info key section 7 6 code 0 jStandby noheatdemand 11 1 Start up blocked o O 2 jFanrampnguptosped 1 11 11 S3 jPrevm laion O 4 Waitingtime Jj O 5 Preignitiontime O 10 Heatingmode gt O 11 DHWmode gt J O 12 Parallel heating and DHW operation O 20 jPostventilaion O 99 Failure position display of current fault code 1 2 3 4 5 10 11 12 20 2 Parameter setting To optimize boiler configuration the final user or the installer can modify a certain number of parameters To ensure security of the boiler configuration not all parameters are accessible to the final user They are therefore grouped according to level of access From the standard display access the parameter setting mode final user level by pressing the or A key The screen then displays a P followed by a 3 figure parameter number With the and keys it is possible to scroll through the list of parameter numbers When the desired parameter is displayed adjust its value with
4. the lt and keys The new value is validated as soon as you select the previous or next parameter or when you exit the mode by pressing the 1 key Beware if you exit the programming mode by means of the or key the CEN CAN EET modification of the current parameter will not be validated Consult the client parameter summary table at the end of this manual Parameters accessible at installer level From the parameter setting mode final user level access the installer KA 3 O level by pressing the and keys simultaneously for 3 seconds The letter P is then replaced by an H U C n y Consult the client parameter summary table at the end of this manual H 123 CE LLL Li 1 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 14 18 8 Operation of control cabinet Phase 0 2 3 4 5 6 10 11 12 20 22 1 99 Cod e Stand by Mont e Pre Waiting Pre Safety Operation Post Return to Blockage of Safety en r gime ventilation heating period i ventilation zero Start up Shut down POLCD pea a ee cere Un A MO eee EM 1 1 1 TL AA TI do M 1 JONES ete MN MMC MM NET MON SEE DEDERE VELLE Rae ed ERR EE OPE I I 1 1 1 I 1 I 1 i 1 I 1 K A A AAA A A AA TTT A TT D A LT f i U i f D I gd j d ides MC DA ERN P OU ee i l I k i i i i i i 1 1 1 1 I j MER AIN E oe 1 DE EE CC M ME ME 1 l I A TH O ae TI TW A ES epee ES ere ae MET NE E ET
5. wn I EEC Characteristics of electrical connections OPTIMAGAZ CONDENSAGAZ Model G Series G116 G145 G174 G232 G291 G348 G407 G465 without accessories W Electric power supply V 230 V AC 10 15 50 Hz Rated current without accessories A Peak current without accessories A excluding GUILLOT items A i DHW probes 10 m Ambient thermostat 30 m External probe 30 m Ambient probe 30 m Power terminal outputs 230 V AC 10 15 5 mA to2A Max length of probe cables 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 5 18 2 Installation The equipment must be installed and maintained by a qualified professional according to all current regulations and best professional practices applicable in the country where the boiler is installed 3 Start up Before shipping all boilers undergo a works test with group H natural gas type G20 during which all necessary adjustments are made First start up For temporary start up proceed as follows 1 Switch on the power main on off switch 2 Create a heat demand in comfort mode by way of the client interface see Interface presentation section 3 After the burner has started up check for leaks in the gas line using a foam producing product Check that combustion is safe and complete 4 Adjust the clock See summary table of client parameters at the end of the manual 4 Shut down To shut down the boi
6. 12 0 10 V input active EE Kessel Function of programmable input of clip in 2 H 618 0 Inactive 3 Hot air curtain 0 i 1 Modem 4 Prescribed set point mE ee eee Modemreverser ss S A A Function of the Ist programmable output of clip in 0 Inactive 7 Signal for hot air curtain function active H 619 2 External alarm 8 Downstream pump for balancing vessel E 3 3 Burner operating 12 0 10 V input active em B II s Function of the 2nd programmable output of clip in 0 Inactive 7 Signal for hot air curtain function active H 620 2 External alarm 8 Downstream pump for balancing vessel 12 3 Burner operating 12 0 10 V input active E E AES Pumpor DHW A A eL od Temperature set point for an input signal equal to 10 V in prescribed set point A T NO N O T T E H 623 Threshold of 0 10V x10 signal to authorize burner operation at minimum power 5 95 95 A ES le H E TAG 1 A A O tte P 629 Temporary acknowledgement of maintenance alert 0 1 Acknowledgement 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 17 18
7. ATLANTIC BOILERS HIGH EFFICIENCY CONDENSING BOILER PLANT G Series USER S MANUAL FOR MODULATING BOILER WITH GAS BURNER EQUIPPED FOR NATURAL GAS Type B23 Category 12H Equipment complying with European Community Directives Low voltage 73 23 CEE Electromagnetic compatibility 89 556 CEE Efficiency 92 42 CEE as appliancez 90 396 CEE ADDRESS ATLANTIC BOILERS PO BOX 11 ASHTON UNDER LYNE OL6 7TR WEB WWW ATLANTICBOILERS COM EMAIL INFO ATLANTICBOILERS COM TEL 0161 621 5960 FAX 0161 621 5966 CONTENTS CONTENTS Technical characteristics Installation Start up Maintenance Frost protection 1 2 3 4 Shut down 5 6 7 User interface and boiler management 7 1 7 2 7 3 7 4 7 5 7 6 Presentation of the interface LCD display Operating modes Set point adjustment Information on boiler status Parameter setting 8 Operation of control cabinet 9 List of parameters 00GHA9087 it User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES COONNN OD Oo oo OQ ak wae A oO Kn Page 3 18 1 Technical Characteristics This G Series boiler has been adjusted in the works for group H natural gas type G20 gas nid supply pressure 20 mbar or 300 mbar see parts Will invalidate the warranty data plate Any interference with sealed Rated minimum and maximum gas pressures Lacq G20 Groningue G25 Minimum pressure mbar Maximum pressure mb
8. NEUE MR D RE pora ET ae I I 1 1 1 1 I 1 l 1 1 l I f i 1 5 BORNE MN LL AImm O IAE NM DA DE LN oe ae I Nmax bo E mmi XX OQ E MAR MC b T T UE C E I H E T TT H OOK SOOO 5s Os 4 2s 1 8s 10 s t Legend PG Gas pressure switch CD Flow controller TL Limiting thermostat EO Alarm A Flame detection Ignition electrode Gas valve O Fan Nmax Maximum speed authorized N_VL Maximum speed authorized during modulation N ZL Ignition speed Fan speed N_TL Minimum speed authorized during modulation Nzero Speed less than 200 rpm so considered as nil 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 15 18 9 List of parameters summary table of client parameters DOMO cantata SM RENE NERONE RDERERPOR Adjustment line Function Adjustment range Default value Client setting L Clock adjustment sisi O sss BA ume Current E 29 99 RR d P2 Day current aL uL E DRM n T VERIS SUNDAY emma Pia P5 5 Low outlet set point Low ambient set point according to mode 1 20 80 10 26 C 40 15 1 Time programming of direct heating circuit LLL Preselection of day s to be programmed P 10 17 Complete week 1 5 Monday to Friday 1 7 d Day Od the week BT Saturday and Sunday 3 PTT L j3tamtistperod L 800 24 00 1 06 00 555 Pile comme Endistperiod 00 0 00 24 00 22 00 0 P13 jStet2 perod A 24 00 1mm ls H P14 End2
9. ar Combustion characteristics at 15C and 1013 mbar Modei Genes wm sns cus or 022 0291 exe ouv 605 Combustion at 15 and 1013 mbar O O OO Combustion at 15C and 1013 mbar ee Intake air flow at 1013 mbar and 15 udis vu NEST RM lea 4 50 Hydraulic characteristics O mb e O A Safe temperature limit Outlet water temperature adjustment range Minimum return water temperature Water pressure 1 cold in CO Rated water flow rate through boiler P 20 max P 15 E 147 Sundry Sundry wem OOO e H sess 705 700 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 4 18 meas Y unn ous ons ive zz 021 0060 007 ous Combustion at 15 and 1013 mbar Combustion at 15T and 1013 mbar s00 sro o eno vas soo 1060 150 meme T 36 45 53 Flue gas flow 96 14 15 3 44 s s Ih Ih ER UIDES e 158 2 1966 239 3 3220 3885 469 6 5427 5920 424 522 105 2 127 1 1497 1624 Average weighted annual emission of Eo 40 55 Hydraulic characteristics 106 65 90 Safe temperature limit Outlet water temperature adjustment range Minimum return water temperature A al Water pressure Rated water flow rate through condensation heat exchanger m h P 45 Hydraulic pressure loss in condensation heat mor 0 22 0 18 0 25 0 15 0 22 0 25 0 31 0 38 exchanger at P 20 E i l i i i i Sundry Buy OOOO
10. be d QE E ah sss A hi Sh THT St NOA i las Type of DHW priority po los Absolute priority al K P H an ee AS MTM acca ees oat DA OF oer ANE o H 555 b4 Frost protection of installation 1 jah LEE Jae eee OUt Of USE nnn LER ir c T ER LH 595 05 D7 Nol A A A OMNE NET Ebo Noc wwe EE MM MEM Uc RANDE Type of construction prre a O ligwigt 0 to Heavyweight T Type of DHW control device dis 0 Probe 1 Thermostat Synchronisation of local system clock H 604 b0 bi bO 0 j 0 0 Independent clock j H 604 b1 j 0 1 System time without adjustment 0 IM Cs ee System Master Coch Setting of bus supply EL unius M HM 0 Centralized supply NN Automatic supply by regulators is ME NEN Display of bus supply pu des y OF T n MI A A ee Allocation of DHW to consumers H 604 5 b6 b5 0 0 0 Local consumers only E H 604 b6 0 1 Consumers of same segment 0 10 AA nin iis Priority of LPB bus over power demand via 0 10 V input H 604 b7 0 priority to external power demand d 0 A XX PR A A H605 Device address A AC MM NNNM Segment address T l H 606 j 0 generator segment 0 14 0 Function of programmable output K2 of LMU E 0 Inactive 7 Signal for hot air curtain function active H 615 2 External alarm 8 Downstream pump for balancing vessel E j 3 Burner operating 9 Pump Q8 6 Pump of DHW network
11. epetitions of logged aut nS es d L H 713 Burner phase during logged fault n5 see bel owl e s H74 Extended code of logged fault n5 s d H 716 Counter of repetitions of current Tau H76 O Burner phase during current fault see below e d DT A AAA aul H 718 Burner operating A rrr A REE O LH 719 Operating time in healing node 0 131070h iu OMNE THT EZ NE EL A IN Ogee PONTO A S A7at Operating time in zone regulation node U 131070h SANE RAT H722 gs Star UD COUN IA IN MN PE rro MR MEE MINE MAMAS H728 Albatros Code of logged faut TL H 729 Albatros Code of logged fault nS H730 sl Albatros Code of logged fault AI MN d HRl Albatros Code of logged MA HS 2 Albatros Code of logged fault n5 s d HI NE Albatros Code of current au In italics read only parameters Correspondance of burner phase codes 0 1 2 Return to stand by position 11 Pre ignition heating of ignition electrode 3 Stand by 12 13 14 15 Safety period 4 Blockage of start up 16 Post ignition maintenance of ignition rate 5 6 Fan ramping up to speed Iz Burner modulation 7 Preventilation 18 19 20 21 Post ventilation 8 9 10 Waiting position 22 Safety shut down 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 18 18
12. fort and Eco modes y according to the time programming lt m it 4 N Vy O UY L2 Two further service modes are available They make it possible to carry out measurements on the boiler Flue EH OF COG cleaning This mode allows the burner to operate at full load m Press and simultaneously for approximately 3 4 w o gr seconds 7 LUI DT KE The burner starts up if it was not already in operation i LU L and power increases to provide maximum heat output The burner shuts down when the temperature limiting 0 4 8 R 20 themostat is triggered 88 This is a safety feature independent of the maximum operating temperature which cannot exceed 85 C While this function is activated a forcing signal is generated to evacuate heat Regulator SN O 3 X 05 This mode allows burner heat output to be fixed off manually Press and simultaneously for approximately 6 6 4 r oj gt seconds when in a standard mode or for 3 seconds when bay A in the flue cleaning mode ied The relative power set point of the burner is displayed mn on the screen The lt and keys can be used to adjust the set point value by 1 96 steps Keys and can be used to go directly to the min or max power set point 0 or 100 96 To exit one of these two modes and return to standard operation press and simultaneously for 1 second i Forcing signal triggers pump start up and or openi
13. ler proceed as follows 1 Switch off the main ON OFF switch 2 n the event of a prolonged shut down close the isolating valve of the gas supply 5 Maintenance Boiler maintenance must be carried out once a year see Installation and Maintenance Manual Call on the services of a qualified professional for all maintenance operations see Installation Manual 6 Frost protection The guarantee remains valid only if the heating network is treated with anti freeze when there is a risk of frost If it is decided nevertheless to drain the system the user is responsible for ensuring that no water remains in the boiler e Switch off the main ON OFF switch 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES The boiler must be installed in premises provided with ventilation openings in compliance with applicable regulations see installation and maintenance manual must be carried out by our Service Centre 0161 621 5960 Any interference with sealed parts will invalidate the warranty e Close the gas supply isolating valve e Close the outlet and return stop cocks e Open the safety valve to create an air inlet on the upper part of the boiler tubes open the cock of the boiler drain tube Page 6 18 7 User interface and boiler management 7 1 Presentation of the interface The boiler s client interface comprises an on off switch a drawer type fuse holder electronic board with a back
14. lit LCD screen 2 an lines of 4 figures pictograms and 10 keys and an opening for insertion of 2 96 x96 regulators or 1 144 x 96 regulator oet point adjustment buttons He set button Openings MN dd installation of regulators NES ee Boiler fuse holder 7 2 LCD display The standard display presents the state of the boiler operating mode time time programming boiler temperature flame presence possible All client settings and possible parameter adjustments are performed through this interface It also allows the operator to consult information concerning boiler operation Mode selection keys Programming keys Information key Boiler power on off switch faults EA D o DHW mode mm mm Heating mode Pictograms 5 DHW pre c Time under way or DHW t p display TL Heating activated or Boiler display of boiler or temperature environment set point gy Jg Comfort mode Reduced power Mss Summary of time programming N Qd r iudi iid Each square represents a period of heating in comfort mode f Alarm p by 1 hour time intervals The flashing square indicates the current hour 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 7 18 E O C 0 4 p If a non blocking fault occurs the time display alternates with display of Em E yn the fault code 4 r o F Thi
15. ng of the 3 way valve of the connected heating circuits so as to evacuate heat This signal is triggered by Electronic temperature limiter Safety thermostat Flue cleaning mode Regulator off mode Boiler frost protection Relative power this is the actual power output of the burner with respect to its modulation range 0 96 corresponds to minimum power and 100 to maximum power of the boiler To convert this to a percentage of heat output or load factor the following formula can be used Power 00 Q VO ee E OQ nin 9 0 0 75 P 25 Displayed percentage 100 90 80 70 60 50 40 30 20 10 0 Load factor 96 92 5 77 5 62 5 47 5 32 5 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 9 18 DHW Mode key Activates disactivates the production of domestic hot water S x uc 0 N O o qE Em m 4 EH i m ac i m ac 4 L2 F 4 L2 4 y l L 4 l l y S O 4 0 4 8 12 16 20 DHW production activated 7 4 Set point adjustment Adjustment of the heating set point According to the mode of regulation chosen temperature can have different meanings v In constant temperature mode the set point is a boiler outlet water temperature v n regulated mode depending on outside temperature or ambient temperature or both the set point is an ambient temperature the set point Press the heating set point key 4m The current set poi
16. nt is displayed Use the lt lt or key to adjust the heating set point temperature To exit the set point adjustment screen press the heating mode ty DHW mode amp or heating set point 4a key If no key is pressed the interface returns to the standard display after about 8 minutes Adjustment of DHW set point This function is available only if DHW production is connected to the boiler Press the domestic hot water set point key 45 The current value of the set point is displayed Use the lt lt or key to adjust the DHW set point temperature To exit the set point adjustment screen press the heating mode iy DHW mode i or DHW set point 45 key If no key is pressed the interface returns to the standard display after about 8 minutes 00GHA9087 Y 0 4 8 12 16 20 DHW production disactivated w User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 10 18 7 5 Information on boiler status Info key At any moment basic information on the boiler can pressure on 1 moves the display to the following be obtained by pressing the Info key i Each variable DHW temperature Not used Burner operation phase code see section on Burner phase codes a Outside temperature Albatros error code see section on Error messages Boiler temperature To return to standard display press the Gm
17. or 5 key Sista ee Albatros name given by SIEMENS to the fault codes 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 11 18 Table of additional information From the Info mode one pressure on the Info key 3 it is possible ER to obtain additional data concerning boiler operation For this press and simultaneously for about 3 seconds The time display is replaced by an address composed of a letter b C d and a figure 4 a i from O to 7 Use keys and to modify the letter Use keys lt lt pis P or gt to modify the figure 1 h i Press key 3 to return to Info mode or or amp to return to the default display 00GHA9087 bo Exendedfaitcode So O e b6 Attenuated outside temperature C8 Measured fan PWM Signal C4 Relative power seepage E nann E c6 Actual difference set point measured value di Set point for boiler temperature including DHW and other heating cirouis d Max speed inheatingmode oO User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 12 18 Error messages In the event of a fault leading to shut down the alarm signal is permanently displayed and the fault code flashes To reset the system correct the fault and then press the reset button for at least 2 second 00GHA9087 S Albatros E Interpretation number 0 NoimputiAbatoscode nodeet LPB
18. perod 000 24 00 a P115 Start 3rd period isin 0 00 24 00 LL P6 o End 9rd period OO AA A A ec eg A IA E AAA Time programming of domestic hot water DHW ii activated depending on configuration CA CA E iPreselection of day s to be programmed E E P 30 0 1 7 Complete week 1 5 Monday to Friday 2 1 7 dd Day OD THE week BT Saturday and Sunday 7 PN SHAT St penoad 0 00 24 00 DB00 O P392 uso End stperiod O AO 1 2200 i 1 P33 A O 24 00 a P34 5 End2 perod 00 O00 24 00 a P35 3X E ETE 000 2000 P36 E Srd period O 00 2400 Fo ld P 45 Return to standard time programming for heating and DHW o s MESE keys simultaneously for 3 seconds moms imi suis ii H90 LowsetpointforDHWtemperature mms ee 50 65 65 H 91 Liberation of DHW production 0 Ta A DHW time programming MEL KENN a H 93 94 iNotUsed o D H505 Maximum heating set pointtemperature O C 870 d H 510 pene in the instruction of starting temperature for the head of hot water 0 30K 15 P532 Slope of direct circuit heating characteristics mvs see DOT NAE A L H 534 Correction of ambient set point for direct heating circuit J y 0 0 SEMEN Bolleucontiq ato H 536 Maximum fan speed in heating mode 0 9950rpm See below nr LEE G116 G145 G174 3348 G407 G465 OPTI CON OPTI CON OPTI CON OPTI CON OPTI CON OPTI OPTI CON OPTI CON 7050 7000 5850 5850 5950 5750 5500 5400 6200 6200 6000 _
19. s type of defect does not lead to a shut down 4 am 4 TA mam 0 4 8 12 16 20 l L O 2 oO When a fault leads to boiler shut down a flashing display of the fault code 4 m replaces the boiler temperature display An alarm bell is displayed in the lt 4 a UN bottom left corner of the display window Pa E Qu LL 4d Ar Refer to the Error message section for information on the fault codes 4 L 24 J lt In both cases a brief pressure on the Information key 1 makes it possible to display only the fault code Press keys and simultaneously for display of the extended fault code Press 4 then E or m to return to standard display 7 3 Operating modes Heating mode key For selection of heating mode among the Stop Auto Comfort and Eco modes Stop ER d 3 No heating demand has been received The frost protection function is activated gt td Sy Vy O UI A A A a 0 4 8 12 16 20 Comfort m D 3 c o Permanent comfort mode Burner power is adjusted to maintain the heating set gt 3t 1 23 point gt TM itie SU Vy O UI SEE ESE 0 4 8 12 16 20 Eco pe o i c Permanent reduced power mode Burner power is adjusted to maintain the reduced heating gt ne 3 3 2 set point Parameter n 5 see paragraph 7 6 4 y UNE 4 L2 qa e 00GHA9087 User s Manual for OPTIMAGAZ and CONDENSAGAZ G SERIES Page 8 18 Auto PN 3 CO The regulator alternates Com
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