User manual - Autec-VLT Automotive Equipment
Contents
1. Fig 1 Fig 2 illustrates the various parts mak ing up the lift 1 Command side the side of the rack which includes the area re served for the operator with access to the control panel 2 Serviceside the side opposite to the command side 3 Rear long arm side 4 Front short arm side AUTEC Hefbruggen bv tec vehicle lifts U hebeb hnen hefbruggen ISSUED 21 09 99 5 Driving direction driving direction with vehicle engine in front Fig 2 Control panel Fig 3 The electrical control panel includes Master switch 11 Lift button 12 m Descend button 13 Fig 3 SAFETY DEVICES These include m Arm lock system and footguards on arms Safety cable for lead nut en obsta cle stop E Post limit switches E Electrical safety devices Chain switch 4 TECHNICAL SPECIFICATIONS ALM 2524 CAPACITY 2 500 kg Lifting time 55 sec Descent time 55 sec Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 02 USER MANUAL 2 Post Total weight 770 kg Noise level 70 85dB A 1m Operation temp 10 C 50 C Working environment indoor Dimensions Fig 4 ALM 2524 1 Ph CAPACITY 2 000 kg Lifting time 55 sec Descent t2. S A TEAN Auted QOQ a eae es wall Fig 17 SLIPPING This risk may arise due to spillage of lubricants in the surrounding area Always keep the area surrounding clean by removing all oil spills Fig 18 RISK OF ELECTRIC SHOCK Risk of electric shock in areas of the lift housing electrical wiring Do not use jets of water steam solvents or paint in the immediate vicinity of the lift Fig 19 tt ome gt T F A S Fig 19 RISKS RELATED TO INAPPROPRIATE LIGHTING The operator and the maintenance fitter must be able to assure that all the areas of the lift are properly and uniformly illuminated in compliance with the laws in force in the place of installation RISK OF COMPONENT FAILURE DURING OPERATION Autec has used appropriate materials and construction techniques in relation to the specified use of the machine in order to manufacture a reliable and safe lift Note however that the lift must be used in conformity with manufactures prescriptions and the frequency of inspections and maintenance work AUTEC Hefbruggen bv ISSUED 21 09 99 6 OPERATION AND USE Fig 20 The lift commands include
3. Fig 21 AUTEC Hefbruggen bv C Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl USER MANUAL 2 Post 8 TROUBLE SHOOTING ALM 2524 ALM 2524 1Ph ALM 3024 tec vehicle lifts hebeb h iat ebeb hnen hefbruggen A ISSUED 21 09 99 The trouble searching and the possible repair intervention need the observance of ALL THE SAFETY PRECAUTIONS shown in this manual PROBLEMS The lift doesn t rise while pushing the lift button The lift don t finish the path of lift The lift do not descend while pushing the button Lift blocked SPARE ORDERING PROCEDURE To order the spare parts it is necessary to POSSIBLE REASON The fuse is burnt Lift overload Microswitch es not working The chain is broken Fault in electric system Thermal cut out disconnection Lift overload Line voltage too low Motor driving belts slack Object under lift Fault in electric system Safety cable broken Safety limit switch blocked e indicate the lift serial number and the year of manufacturing For spare parts we refer to the next TIB pages available on request UNI TE ALM 2524 01 UNI TE ALM 2524 02 UNI TE ALM 2524 03 UNI TE ALM 2524 04 ACCESSOIRES ALM 2524 Fig 22 CURE Replace the fuse Conform to the scheduled capacity Replace the microswitch call for assistance Replace chaine Call assistance Res
4. Fig 13 RISKS DUE TO VEHICLE MOVEMENT Fig 14 Movement may be caused during op erations which involve force sufficient to move the vehicle If the vehicle is of considerable dimensions or weight movement may lead to overloading or unbalancing all measures must be taken to avoid such an occurrence pa i Fig 14 RISK OF VEHICLE FALL FROM LIFT This risk could be caused by the incor rect positioning of the vehicle on the arm disk support plates Fig 15 or incorrect positioning of the arm disk support plates in relation to the lift Prevent this by always positioning the arm disk support plates under Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 05 USER MANUAL 2 Post ALM 2524 ALM 2524 1Ph tec vehicle lifts f U hebeb hnen hefbruggen ALM 3024 neath the by the vehicle s manufac turer recommended pick up points Watch out with dismounting heavy parts engine the weight distribution will change iT m Fig 15 Never lean objects against the posts or leave them in the area where moving parts are lowered Fig 16 EJ Fig 16 Never board the vehicle and or turn the engine on when lifts is raised Fig 17
5. Fig 20 MASTER SWITCH 11 Position 0 The lift is not receiving electrical power access to panel is possible The master switch may be locked out to prevent improper use Position 1 power supplied to lift panel door is automatically locked in the 1 position to prevent accidental opening LIFT BUTTON 12 Non detended button that must be held pressed deadman device operating at 24 V Operates the electric motor and mechanisms for raising carriage DESCEND BUTTON 13 Non detended type that must be held pressed deadman device operating at 24 V Operates the electric motor and mechanisms for lowering carriage Industrieterrein Ijsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 06 USER MANUAL tec vehicle lifts hebeb hnen 2 Post oth eTrpru en ALM 2524 ai ALM 2524 1Ph ALM 3024 ISSUED 21 09 99 OPERATING SEQUENCE 7 MAINTENANCE 1 Lifting points Maintenance must be performed exclusively by expert personnel with thorough knowledge Position rack arms underneath by the of lift operation vehicle manufacturer recommended lift During lift maintenance take all necessary precautions to prevent accidental engagement points then adjust disk support plates to of the lift same height Whenever you lower the lift to the ground before lifting again For lubricating the liftparts we recommend the following lubricatio
6. maintenance worker or any person near the operating area of the lift may be exposed in the case CE ALM 2524 ALM 2524 1Ph ALM 3024 RISKS FOR OPERATOR Possible if the operator controlling the lift is not in the specified position at the command panel When the platforms and vehicle are descending the opera tor must never be partly or completely underneath the moving structure Dur ing this phase the operator must remain in the command zone Fig 11 Fig 6 ga Fig 11 RISKS FOR PERSONNEL When the platforms and vehicle are descending personnel are prohibited from entering the area beneath the moving parts of the lift Fig 12 The lift operator must not start the manoeuvre until it has been clearly established that there are no persons in potentially dangerous positions Fig 12 RISK OF IMPACT Caused by parts of the lift or the vehicle that are positioned at head height When due to operational reasons the lift is immobilised at relatively low eleva tions less than 1 75 m from the ground personnel must be careful to AUTEC Hefbruggen bv tec vehicle lifts f U hebeb hnen hefbruggen ISSUED 21 09 99 avoid impact with parts of the machine not marked with special hazard colour ing Fig 13
7. by guidelines 91 368 EEG 93 44 EEG EN 60204 1 EN 414 EMC 89 336 EEG 73 23 EEG EN 292 1 1992 EN 292 2 1992 EN 394 EN418 Pr EN 1493 aug 1994 and that the lift complies with the said specifications an guidelines and after inspection the lift has been awarded with a CE certificate A B NL97 400 849803 C NL97 400 849804 issued in 1997 by Liftinstituut Buikslotermeerplein 381 Postbus 36027 1020 AM Amsterdam The Netherlands AUTEC Hefbruggen bv Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands C Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 09
8. city of the lift in mind in the case of vehicles with par AUTEC Hefbruggen bv tec vehicle lifts f i U hebeb hnen hefbruggen ISSUED 21 09 99 ticular characteristics like vans small buses etc The safety area is determined by the dimensions of the vehicle CHECK MAXIMUM LOAD CAPACITY AND LOAD DISTRIBUTION IN THE CASE OF LARGER VEHICLES a MAX 2000 kg ALM 2524 1 Ph MAX 2500 kg ALM 2524 MAX 3000 kg ALM 3024 5 SAFETY It is vital to read this chapter of the manual carefully and from beginning to end as it contains important information regarding the risks that the operator or maintenance fitter may be exposed to in the eventuality that the lift is used incor rectly The following text contains clear explanations regarding certain situa tions of risk or danger they may arise during the operation or maintenance of the lift WARNING The lifts are designed and STOP built to lift vehicles and hold them in the elevated position in an enclosed workshop All other uses of the lift are unauthorised In particular the lift is not suitable for washing and respray work creating raised platforms for per sonnel or lifting personnel use as good lift use as a lift jack for lifting vehicle bodies or changing wheels The manufacturer disclaims all liability for injury to persons or damage to vehi cles and other property caused by incorrect and unauthorised use of the lift Industrieterrei
9. erative and safety aspects that may prove useful to the operator and maintenance worker in better understanding the structure and operation of the lift and for best use of the same In order to under stand the terminology used in this man ual the operator must have specific experience in workshop service main tenance and repair activities the ability to interpret correctly the drawings and descriptions contained in the manual and be acquainted with the general and specific safety rules relevant to the country in which the machine has been installed The same applies to the main Ce ALM 2524 ALM 2524 1Ph ALM 3024 tenance fitter who must also posses specific and specialised knowledge mechanical engineering needed to perform the operations described in the manual in complete safety The words operator and maintenance fitter used in this manual are construed as follows OPERATOR person authorised to use the lift The minimum legal age of the operator is 18 years MAINTENANCE FITTER person authorised for routine maintenance of the lift 3 DESCRIPTION OF THE LIFT Fig 1 2 post electro mechanical lift model ALM 2524 ALM 2524 1 Ph and ALM 3024 are anchored to the ground and is designed and manufactured for lifting vehicles and vans and holding them in elevated position fixed structural unit base and post mobile unit carriage and arms lift units control panel safety devices D
10. etting the thermal cut out Conform to the scheduled capacity Check the line voltage Pull the driving belts Remove the object Call for assistance Replace cable call assistance Check gearing chain Check the bearingnut call for assistance The lifting pad extensionset ALM 2524 V12 and ALM 2524 V20 are options for the ALM 2524 lifts Every set comprises of 4 lifting exten sions The lifting pad extensions are used for vehicles with high level lifting points E lifting points that lay more to the inside of the carbody Without use of the extension the carbody will touch the lifting arms INSTALLATIE Fig 22 The installation of the set is very simple The extension is placed on the top of the normal lifting pads and secured with the locking device ce AUTEC Hefbruggen bv Industrieterrein Ijsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 08 vehicle lifts re laa Ales hebebiihnen ALM 2524 Eaa ALM 2524 1Ph ALM 3024 ISSUED 21 09 99 9 CERTIFICATE OF CONFORMITY AUTEC Hefbruggen b v Vlasakker 11 NL 3417 XT Montfoort The Netherlands hereby declares that the lift type A ALM 2524 B ALM 2524 1 Ph C ALM 3024 has been manufactured in accordance with the specifications FOLLOWING THE GUIDELINES OF 14 06 89 89 392 EEG ammended
11. icle is positioned on the rack so as to achieve correct load distribution on the arms Fig 7 Fig 8 The vehicle engineside must always rest on the short arms AUTEC Hefbruggen bv tec vehicle lifts f U hebeb hnen hefbruggen ISSUED 21 09 99 Fig 8 For the sake of safety of persons and equipment make sure that E the hazard area is observed during lifting Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 04 USER MANUAL 2 Post the vehicle engine is switched off the vehicle is in gear and the hand brake is engaged the vehicle is correctly positioned all weight and dimension limits are observed RISKS DURING VEHICLE LIFTING The following safety devices have been introduced to avoid overloading and damage In the case of overload thermal relay will cut out E in the case of damage to the load bearing nut a safety nut refi Fig 9 is automatically engaged to prevent overrun of the mobilepart an electric limit switch and a steel plate stop are envisaged for the up per part of the post Fig 10 Fig 9 Iha Fig 10 RISKS FOR PERSONS This paragraph illustrates risks to which the operator
12. ime 55 sec Total weight 770 kg Noise level 70 85dB A 1m Operation temp 10 C 50 C Working environment indoor Dimensions Fig 4 ALM 3024 CAPACITY 3 000 kg Lifting time 55 sec Descent time 55 sec Total weight 770 kg Noise level 70 85dB A 1m Operation temp 10 C 50 C Working environment indoor dimensions Fig 4 ELECTRIC MOTOR ALM 2524 ALM 3024 Electric motor power 3KW Voltage 230 400 V 3ph 5 Frequency 50 Hz Absorption 230 V 17 3 A 400 V 10 A No poles 4 Speed 1400 rpm ELECTRIC MOTOR ALM 2524 1Ph Electric motor power 3KW Voltage 230V 1ph 5 Frequency 50 Hz Absorption 20 7A No poles 3 Speed 1445 rpm ALM 2524 ALM 2524 1Ph ALM 3024 20mm me Fig 4 VEHICLE WEIGHT AND SIZE Lift rack model ALM 2524 can be adapted to virtually all vehicle no heav ier than 2 500 kg ALM 3024 3 000 kg the dimensions of which do not exceed the following MAXIMUM DIMENSIONS OF VEHICLES TO BE LIFTED Maximum width 2200 mm Maximum wheelbases 3000 mm The underbody of cars with low ground clearance may interfere with the struc ture of the lift Pay particular attention in the case of low body sports cars Fig 5 Always keep the capa
13. n Ijsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl en TA ALM 2524 03 USER MANUAL 2 Post During lift and descent movements the operator must remain in the command station 1 as defined in figure 6 The presence of persons inside the danger zone 2 in the same figure is strictly prohibited The presence of persons beneath the vehicle during operations is permitted only when the vehicle is parked in the elevated position Fig 6 DO NOT USE THE LIFT WITHOUT PROTECTION DEVICES OR WITH THE PROTECTION DEVICES INHIBITED FAILURE TO COMPLY WITH THESE REGULATIONS CAN CAUSE SERIOUS INJURY TO PERSONS AND IRREPERABLE DAMAGE TO THE LIFT AND THE VEHICLE BEING LIFTED GENERAL PRECAUTIONS The operator and the maintenance fitter are required to observe the prescriptions of accident prevention legislation in force in the country of installation of the lift Furthermore the operator and mainte nance fitter must always work in the scheduled work ing area as shown in the manual never remove or deactivate the guards and mechanical electrical or other types of safety devices read the safety notices affixed to the machine and the safety information in this manual In the manual all safety notices are shown as follows ce ALM 2524 ALM 2524 1Ph ALM 3024 DANGER Indicates imminent danger that can result in serious injury o
14. n products Fig 21 recheck the position of the lift disk sup port plates under the vehicle chassis No Texaco She ESSO Castrol 1 Topbearing Molytex EP Alvania HDX vet 2 Multipurpose vettmoly MS3 grease 2 Lifting 2 Side guidance Teflonspray Teflonspray Teflonspray Teflonspray Turn the masterswitch to position 1 3 Arm locking Molytex EP 2 Alvania HDX vet 2 Multipurpose vet moly MS3 grease push the lift button Release the lift Chainspray Chainspray Chainspray Chainspray button if the vehicle is lifted 40 cm from 5 Spindle Meropa 320 Omala 320 Spartan 320 Alfa SP320 the ground Check the position of the vehicle If the vehicle is positioned correctly Push the lift button again Topbearing 3 months 3 Parking Release the lift button if the required i height is achieved now switch the master switch to position 0 Chain 1 month Spindle 1 month 4 Descent After ensuring that no obstacles are j present beneath the lift turn master switch back to position 1 then press the descend button to lower the vehicle to the desired height or to the ground If an obstacle hampers carriage during this phase the safety cabel will operate to i immobilise the lift Mind This is not a crushing preven SS tion for persons BA Boe
15. r death WARNING Indicates situations and or types of manoeuvres that are unsafe and can cause injuries of various de grees or death CAUTION Indicates situations and or types of manoeuvres that are unsafe and can cause minor injury to persons and or damage the lift the vehicle or other property RISK OF ELECTRIC SHOCK specific safety notice affixed to the lift in areas where the risk of electric shock is par ticularly RISKS AND PROTECTION DEVICES The risks to which operators or mainte nance fitters may be exposed when the vehicle is immobilised in the raised position together with the protection devices adopted by the manufacturer to reduce all such hazards to the mini mum LONGITUDINAL AND LATERAL MOVEMENT Longitudinal movement is considered the backward and forward shifting of the load Lateral movement implies the shifting to the left or right of the vehicle especially during the lifting phase on the rack These movements can be avoided by positioning the vehicle correctly on the arm disk support plates Lift the vehicle only on the by the manufacturer of the vehicle recommended lifting points Adjust the support plates on the same height by loosening or tightening WARNING Do not move the vehicle in relation to the arms or adjust arms and disk support plates until the arms have been totally lowered i e the disk support plates must be free from all contact with the vehicle It is important that the veh
16. vehicle lifts oo Ales hebebiihnen ALM 2524 Eaa ALM 2524 1Ph ALM 3024 ISSUED 21 09 99 e 2 Post lifts electro mechanical with base frame CONTENTS PAG 1 Introduction 02 2 Usage of the manual 02 AUTEC Hefbruggen bv C Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vit nl USER MANUAL 2 Post 3 Description of the lift 02 4 Technical specifications 03 5 Safety 03 6 Operating principles and use 06 7 Maintenance 07 8 Troubleshooting 08 9 Certificate of conformity 09 1 INTRODUCTION WARNING This manual is made exclusively for operating personnel Read this manual carefully before usage This manual contents information about the following parts m PERSONAL SAFETY OF THE USER m LIFT SAFETY E SAFETY OF LIFTED VEHICLES 2 USAGE OF THE MANUAL The manual is an integral part of the lift which it should always accompany The manual must be kept in the vicinity of the lift in an easily accessible place The operator and maintenance staff must be able to locate and consult the manual quickly and at any time CAREFULLY READING OF THE SAFETY INSTRUCTIONS IS STRONGLY RECOMMANDED The manufacturer declines all responsi bility for injury to persons or damage to vehicles or objects due to improper use This manual indicates only the op
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