164 404 15 - UP10/E 12/24V
Contents
1. FLUID TECHNO MARCO ELETTROPOMPA AUTOADESCANTE PER TRAVASO LIQUIDI SELF PRIMING ELECTRIC PUMP FOR TRANSFERRING VARIOUS LIQUIDS AVVERTENZE D USO INSTRUCTIONS FOR USE 164 404 15 UP10 E 12 24V 29 01 10 Ed 00 O 2010 MARCO S p A ATTIVAZIONE VALVOLA DI SFIATO AIR VENT VALVE ACTIVATION Al primo avvio della pompa oppure in caso di svuotamento del serbatoio agire brevemente sulla valvolina manuale per sfogare l aria e favorire l adescamento Una volta azionata la pompa richiudere la valvolina When starting the pump or when emptying the tank slightly open the small valve in order to let the air out and facilitate the priming As soon as the pump is operating close the small valve 2 2010 MARCO S p A FUNZIONAMENTO DEL SENSORE DI PRESSIONE ELETTRONICO Il sensore di pressione elettronico gestito da un microprocessore a 8 MHz che tiene costantemente sotto controllo la pressione la corrente e la tensione per garantire il funzionamento ottimale della pompa in ogni condizione funzionamento del motore velocit variabile proporzionale alla portata richiesta ed assicura drastiche riduzioni di rumore assorbimento di corrente e di usura della meccanica della pompa rispetto ai precedenti pressostati meccanici La pompa essere alimentata indifferentemente a 12V o a 24 V garantendo le stesse pr2. draw fluid Make sure that the outlet tube is empty and without chokes Avoid choking the inlet or outlet tubes so that efficiency is optimized The use of an inlet filter is mandatory especially with fluids containing impurities filter grid gauge 0 5mm In this case frequent cleaning and maintenance of the filter is advisable Utilize tubes and connection pieces that are resistant to the fluid types handled and avoid any possible environmental dispersion ELECTRICAL CONNECTION H 4 The electrical installation must include a protection fuse which is suitably rated as indicated on the motor label and sized with reference to the chosen point of application WARRANTY EXPIRES IF NO FUSE IS UTILIZED Always mount the anti vibration rubber fittings supplied with the pump kit Their usage ensures a consistent reduction in noise and vibration levels Electrical cabling size should depend on the distance between pump and battery power supply Up to 5 m length 6 mmq The use of undersized cabling can cause overheating of the electrical wiring and subsequent fire hazard There will also be a voltage drop at the motor terminals with a consequent reduction in efficiency The flow rate value indicated on the motor label is obtained with a 13 mm internal tube diameter Tubes with inferior diameters will cause an increase in current with potential risk of motor overheating On the outlet side it is advisable to use at least a short section of
3. pump will begin an on off cycle and will stop if water lack persist The pump is protected against short circuits and overloads If an overload occurs the pump instantly stops and a yellow green LED will blink The electronic system will try to reactivate the pump at 30 intervals If the overload reach a dangerous level for the pump red LED will become steady The user must then switch the power off and start the pump again 2010 MARCO S p A PRODUCT DESCRIPTION Self priming gear pump integrated check valve and electronic pressure sensor to be used as automatic pump for supplying system and water mixture Nickel plated brass body PTFE gear stainless steel shaft and lip seal The electronic pressure sensor is preset at 5 bar TECHNICAL DETAILS 15 FLOW RATE 2m PRESSURE 164 404 15 UP10 E 12 24 18 I min 4 1 kg AMBIENT CONDITIONS TEMPERATURE min 10 C max 40 C RELATIVE HUMIDITY max 90 WARNING the above indicated temperature ranges are applicable to all components of the the pump and these limits must be respected in order to avoid any possible damage or malfunctioning OPERATING CYCLE a The pump has been designed for discontinuous use Under conditions of high operating pressures eg with closed or blocked outlet excessive length of the delivery circuit and or excessive pressure due to accessories it can be subjected to elevat
4. solo togliendo e poi ripristinando l alimentazione ELECTRONIC PRESSURE SENSOR WORKING DIRECTIONS The electronic pressure sensor is controlled by a 8 MHz microprocessor which constantly controls pressure current and voltage of the pump motor in order to guarantee the best performances under all operational conditions The variable speed control rpm of the electric motor is proportional to the flow rate demand and has the advantage of reducing noise level current consumption and mechanical wear and tear compared to the previous mechanical pressure switch The pump can be connected both to a 12V and 24V power source and will guarantee the same performances under the same absorbed load The electronic pressure sensor has a three colour LED that gives information to the user regarding the functional status of the pump When the LED is green and blinking it means that the pump is in stand by mode at the maximum preset pressure waiting for water demand i e opening of a tap When the LED is green and steady the pump is increasing the flow in order to reach the pre set pressure and meet the demand flow rate When the LED is yellow and steady the pump has reached the pre set pressure and is steadying the flow rate to maintain a constant pressure on the pipe line A short flickering of the red LED is showing that the pump is gradually decreasing the flow in order to reduce the pressure to the pre set value Ifthe blu LED is off it means water lack the
5. TO 11 2 SPAZZOLA 28 1 SENSORE DI PRESSIONE 12 2 TAPPO 29 2 PORTAGOMMA 13 1 CALOTTA 30 4 O RING 14 2 O RING 31 1 NIPPLO 15 2 RONDELLA 32 1 FILTRO 16 2 DADO 33 4 ANTIVIBRANTE 17 1 STAFFA Pos Q ty Description Pos Q t Descrizione 1 1 PUMP BODY 18 2 SCREW 2 1 RUBBER LIP SEAL 19 1 NON RETURN VALVE 3 1 SHAFT 20 1 IDLE GEAR 4 1 FLANGE 21 1 KEY 5 2 SCREW 22 1 DRIVING GEAR 6 2 SEAL 23 1 O RING 7 1 BALL BEARING 24 1 TOP PLATE 8 1 ARMATURE 25 4 SCREW 9 2 ROD 26 1 O RING 10 1 PUMP FRAME 27 1 AIR VENT CAP 11 2 BRUSH 28 1 ELECTRONIC PRESSURE SENSOR 12 2 CAP 29 2 TUBE OUTLET 13 1 BRUSH HOLDER 30 4 O RING 14 2 O RING 31 1 NIPPLE 15 2 WASHER 32 1 FILTER 16 2 NUT 33 4 ANTIVIBRATION MOUNT 17 1 SUPPORT 14 2010 MARCO S p A INGOMBRI DIMENSIONS 194 15 2010 MARCO S p A e DIAGRAMMI DIAGRAMS DIAGRAMMA PORTATA FLOW RATES DIAGRAM _ 20 E e e g 10 SU aa i sil na a E 0 0 1 2 3 4 5 6 pressione pressure bar DIAGRAMMA ASSORBIMENTI AMPERE DRAW DIAGRAM NO 4 0 1 2 4 5 6 assorb
6. ating conditions Stoppages are possible due to brush wear and tear after such a time period WHY THE PUMP WILL NOT PRIME ITSELF The pump is fitted at a height greater than 3 m above the fluid level The pump has run dry for too long a period Long periods of inactivity In this case it is advisable to add liquid directly into the chamber before start up It is also advisable to add before running the pump a drop of lubricating oil inside the pump only Air leak at the suction pipe due to the following reasons possible cuts in the pipe inadequate hose clamps malfunctioning of the filter due to defective worn seals or filter clogged Air leak at the front plate cover due to the following reasons Loose fixing screws poor effectiveness of the seal Faulty electrical cable connections Presence of obstructions or restrictions in the suction or delivery pipes or the use of special devices eg automatic spray pistol or aqua stop Presence of liquid loops in the outlet tube 1 3 GOOD PRACTICES ENSURING A WELL FUNCTIONING PUMP No particular maintenance is required if the pump is utilized for the transfer of diesel fluids If it is expected that the pump will not be used for a period of at least 30 days especially in the case of usage with fresh or salty water it is advisable to run fresh water through it and to then loosen the front plate screws Upon re use run the pump briefly a few
7. ed stresses and overheating and therefore should not be used for prolonged periods under such conditions APPLICATIONS There are numerous fields of applications for the pump however only exclusively with the allowed liquids mentioned Main use as automatic pump for freshwater and sanitary water systems on boats camper Transfer of diesel fuel between tanks refuelling of tractors earth moving machines Water pressure systems Transfer of light weight lube oils antifreeze etc 2010 MARCO S p A FLUIDS ALLOWED NOT ALLOWED ALLOWED FRESH WATER AND SEA WATER max 40 C DIESEL FUEL with viscosity between 2 and 5 35 cSt relative to 37 8 C temperature Minimum flashpoint PM 55 C NOT ALLOWED RELATED DANGERS PETROL GASOLINE FIRE EXPLOSION FLAMMABLE LIQUIDS with PM lt 55 C FIRE EXPLOSION LIQUIDS WITH VISCOSITY gt 20 cSt MOTOR OVERHEATING FOODSTUFF LIQUIDS FOODSTUFF LIQUID CONTAMINATION CORROSIVE CHEMICAL PRODUCTS PUMP CORROSION INJURY TO PERSONNEL SOLVENTS FIRE EXPLOSION DAMAGE TO SEALS WARRANTY EXPIRES IF MAX FLUID TEMPERATURE IS EXCEEDED TRANSPORTATION AND HANDLING Due to limited weight and dimensions the pump does not require the use of any special handling or lifting equipment When handling manually normal personal protective gear should be worn safety shoes with toe piece etc The pump is carefully packed prior t
8. estazioni a parit di potenza assorbita Il sensore di pressione elettronico dotato di una luce a tre colori LED che informa continuamente l utilizzatore sul funzionamento della pompa Quando il LED lampeggiante verde la pompa ferma alla pressione massima impostata in attesa di una richiesta idrica es apertura di un rubinetto Se il LED fisso verde la pompa sta incrementando la portata per raggiungere la pressione impostata e soddisfare la portata richiesta Se il LED fisso giallo la pompa ha raggiunto la pressione impostata e sta stabilizzando la portata per mantenere costante la pressione nella conduttura La breve accensione del LED rosso indica che la pompa sta decrementando gradualmente la portata per riportare la pressione a quella impostata dopo una brusca richiesta di riduzione di portata Lo spegnimento del LED blu segnala la mancanza di acqua la pompa avvier una serie di cicli di spegnimento e riaccensione e si fermer se la mancanza di acqua dovesse persistere La pompa protetta contro le sovracorrenti ed i cortocircuiti Se viene superata la massima corrente impostata in fabbrica la pompa si arresta immediatamente ed il LED lampeggia a luce giallo verde L elettronica di controllo tenta di riattivare la pompa ad intervalli di trenta secondi Se la situazione di sovracorrente persiste raggiungendo valori pericolosi la pompa si fermer il LED emetter luce fissa di colore rosso e sar possibile riavviare la pompa
9. flexible tubing 11 2010 MARCO S p A To ensure the correct directional flow of the fluid as indicated by the arrow on the top plate it is necessary to connect the positive pole of the battery supply to the red wire on the motor end cap and the negative pole to the black wire Electrical connections must be made using adequate terminal blocks and connectors ensuring a tight fitment of the electrical cables Bad wiring can cause power losses and or overheating of the cabling itself AN WARNING it is the responsibility of the installation technician to ensure a correctly designed circuit installation fitted according to regulations Environmental risks must be taken into account with the installation 11 TROUBLESHOOTING CHECK POINTS IF THE PUMP HAS STOPPED OR WILL NOT START Check the effectiveness of the battery power supply voltage activity Check if the fuse has blown Check for any foreign matter present in between the pump gear drives To do this disconnect the power supply and unscrew the four fixing screws remove the front cover plate and inspect the chamber Replace the cover plate in the same initial position after inspection Avoid running the pump dry for more than a few minutes Pumps found defective that have run dry in the absence of fluid are not covered by warranty The average life span of the motor commutator brushes is approximately 1000 hours under normal oper
10. imento ampere draw A pressione pressure bar 2010 MARCO S p A DICHIARAZIONE DI CONFORMITA E C DECLARATION OF CONFORMITY Confermiamo che il prodotto We confirm that the product 164 404 15 UP10E 12 24V Autoclave con controllo elettronico Electronic Gear pump E conforme alla Direttiva 2004 108 CE ex 89 336 CE relativa alla Compatibilita Elettromagnetica Is in conformity with the Directive 2004 108 EC ex 89 336 EC relating to Electromagnetic Compatibility Questa dichiarazione valida per tutti gli articoli prodotti secondo la documentazione tecnica che parte di questa dichiarazione In caso di eventuali verifiche pertinenti alla Compatibilita Elettromagnetica sono state applicate le seguenti normative This declaration is valid for all products which are produced in accordance with the technical documentation which is a part of this declaration For verification of conformity with regard to Electromagnetic Compatibility the following standards are applied EN 55014 1 Compatibilita elettromagnetica Requisiti per gli elettrodomestici gli utensili elettrici ed apparecchi similari Parte 1 Emissione Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 Compatibilita elettromagnetica Requisiti per gli elettrodomestici gli utensili elettrici ed apparecchi simi
11. lari Parte 2 Immunit Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Questa dichiarazione rilasciata sotto la responsabilita esclusiva di This declaration is given under the sole responsibility of MARCO S P A Via Mameli 10 25014 Castenedolo Brescia Italy Tel 030 2134 1 Fax 030 2134 300 17 2010 MARCO S p A NOTE NOTES 18 2010 MARCO S p A NOTE NOTES 19 2010 MARCO S p A Per ulteriori informazioni vedere nostro sito internet www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italia tel 39 030 2134 1 Fax 39 030 2134 300 For further information visit our web site www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italy tel 39 030 2134 1 Fax 39 030 2134 300
12. o shipment Upon receiving the packaging should be inspected for damages and the pump stored in a dry area INSTALLATION It is recommended that the use of the pump be according to normative safety standards and also as per the precautions listed below H 1 PRELIMINARY CHECKS Check that there has been no damage to the pump during transportation or storage Both inlet and outlet ports should be carefully cleaned removing possible dust or residual packaging material Verify that the available electrical power supply corresponds to the specification requirements POSITIONING The pump can be mounted in any position Fix it utilizing suitable screws corresponding to the antivibration mounts supplied 10 2010 MARCO S p A ENG WARNING THE MOTOR IS NOT EXPLOSION PROOF Do not install the pump where flammable vapours or gases may be present Install it in an accessible place for inspection It is good practice to avoid any pump contact with water splashes possibly causing water seepage into the motor with high risk of internal oxidation and or short circuit TUBING CONNECTIONS H 3 Prior to making any tube hose connections check that the inlet ports have no end caps Do not position the pump at a height greater than 3 m with respect to the minimum level of the fluid to be transferred Damage may occur if this height is exceeded as the pump may not
13. posed disposal like CER 15 01 01 02 WARRANTY 1 The Warranty period is 2 years from date of purchase on production of the appropriate sales invoice 2 Should the original sales invoice not be available then the 2 year warranty period will be valid from production date The Warranty becomes null and void in the case of incorrect utilization or disregard of the instructions contained herein The Warranty only covers original production defects The Warranty does not cover any related installation costs involved Transport costs are refundable only in the case where warranty has been duly accepted by Marco Spa and they will be limited to the actual shipment costs between Marco Spa warehouse and the client s delivery address 7 No credit notes or replacement items will be issued prior to the receipt and proper testing of any Marco goods that are deemed faulty 13 O1 BR 2010 MARCO S p A DN SCHEDA DI ASSEMBLAGGIO EXPLODED VIEW Pos Q t Descrizione Pos Q t Descrizione 1 1 CORPO 18 2 VITE 2 1 ANELLO DI TENUTA 19 1 VALVOLA DI NON RITORNO 3 1 PERNO 20 1 INGRANAGGIO FOLLE 4 1 FLANGIA 21 1 LINGUETTA 5 2 VITE 22 1 INGRANAGGIO TRAINANTE 6 2 GUARNIZONE 23 1 O RING 7 1 CUSCINETTO 24 1 PIATTELLO 8 1 MOTORE 25 4 VITE 9 2 TIRANTE 26 1 O RING 10 1 CARCASSA 27 1 TAPPO DI SFIA
14. seconds and tighten the screws again Check under conditions of maximum operating pressure that the motor current value is within the motor label specifications 12 2010 MARCO S p A ENG NORMAL MAINTENANCE 1 4 Check frequently and keep the inlet filter clean Check every month the chamber and keep clean from any foreign matter Check every month that electrical wiring is in good condition Every 1000 hours of pump operation substitute the motor brushes INDICATORS THAT THE PUMP IS FUNCTIONING CORRECTLY 1 5 Temperature of body and motor frame is within 60 C 70 C Regular flow and constant noise levels Amp draw within the limits indicated in the technical details TO OPEN THE PUMP It is recommended that a specialized service technician be consulted for any repair work or the replacement of worn out internal components exclusively with original spare parts During the warranty period only by authorized Marco S p A personnel failing which the warranty will expire ENVIRONMENTAL DISPOSAL Do not dispose of pumps into household waste Pumps that are non longer usable must be collected separately and disposed of in an environmentally correct manner PACKAGING ENVIRONMENTAL DISPOSAL L 1 The user is invited to effect a proper waste separation in order to facilitate the recycling of the materials of which the packing is com
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