User Manual - Equip-Test
Contents
1. ASSEMBLY INSTALLATION AND REMOVAL OF yp CONTACTS AND MODULES 05 FOR 20 26 GHz COAXIAL CONTACTS AND MODULES Table of Contents SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 4 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 CROSS REFERENCE TABLES SECTION 6 PRODUCT PERFORMANCE SPECIFICATIONS 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION 20 26 GHZ COAXIAL RECEIVER CONTACT ASSEMBLY PART 610 102 109 FOR STRIPFLEX 142B OR M17 60 RG142 610 102 116 FOR M17 84 RG 223 TOOLS REQUIRED Crimp Tool Part 910 101 124 ASSEMBLY INSTRUCTIONS l Strip wire and point center conductor Figure A 2 Slide crimp ring over wire and flair braid by rotating dielectric Figure B NOTE Remove mylar foil on stripflex 142 cable 3 Insert the barrel of the threaded crimp nut between the braid and dielectric positioned so that the end of the cable dielectric is flush with the end of the threaded crimp nut Figure C 4 Using the Crimp Tool Part 910 101 124 Figure D slide the crimp ring against the shoulder of the threaded crimp nut and crimp using the larger hex position Figure E 5 Install and tighten the shield conductor assembly to 7 10 in lbs 0 79 1 13 Nm Figure 6 Apply 4 6 4 mm diameter 1 25 4 mm long shr2. 08 179 510 161 114 510 161 115 910 101 124 ZIOTIZTIZ ITA CONTACTS WI TES dien Est ES a _601027__ X xx wee eae 5 1 For more information visit voc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION 20 26 GHZ CONTACT ELECTRICAL SPECIFICATIONS 29 2 29 2 LH IH CHI RH Receiver Contact ITA Contact Part 4 610 102 109 Part 610 102 110 Dimensions shown millimeters inches Electrical Specifications CHARACTERISTIC IMPEDANCE 50 Ohms FREQUENCY RANGE DC to 26 GHz 4 mOhms Max Center Conductor CONTACT RESISTANCE Duc acd Sb OPERATING VOLTAGE AND CURRENT 5 Amps DC Max Continuous DIELECTRIC WITHSTANDING 800 V RMS Shield to center contact VOLTAGE DWV 1000 V RMS VSWR 1 15 0 01 f GHz INSERTION LOSS 06x Vf GHz dB RF LEAKAGE 60 dB min 2 3 GHz Cable 142 223 303 400 RECOMMENDED TERMINATION Use SF142B to achieve 26 GHz and RG223 for 12 GHz Mechanical Characteristics CYCLE LIFE 20 000 MATING FORCE 4 lbs max 1 81 Kg OUTER SHIELD ITA Brass per ASTM B16 Au per MIL G 45204 OUTER SHIELD RCVR Brass per ASTM B16 Au per MIL G 45204 Material CENTER CONDUCTOR ITA BeCu per ASTM B196 Au per MIL G 45204 CENTER CONDUCTOR RCVR BeCu per ASTM B196 Au per MIL G 45204 over Cu per MIL C 14550 RETAINING RING BeCu per ASTM B196 Ni per QQN 290 CONTACT RING RCVR BeCu per ASTM B196 Au per MIL G 45204 DIELE
3. 17 Figures A B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module as not to bend the tool or the contact to be removed Rotate the tool slightly while pushing it into the counter bore on the mating side of the module Once the extraction tool is seated properly and the tabs on the retaining ring are compressed push the plunger The contact will be pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Figure A Extraction tool Part 910 112 117 CONTACT RETAINING RING 2 PRESS DOWN EXTRACT CONTACT 1 PRESS DOWN UNTIL FULLY EATED DETAIL A SCALEZ Figure B Fully seat extraction tool before depressing 3 2 For more information visit vpc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION 20 26 GHZ COAXIAL STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 5 A
4. COAXIAL RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 102 109 610 102 116 610 102 119 TOOLS REQUIRED 64 Allen wrench or Phillips screwdriver 20 26 GHz Receiver and ITA Extraction Tool Part 910 112 117 CONTACT INSTALLATION INSTRUCTIONS Assemble the contact to the respective wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section 1 of this User s Manual Insert the tip of the contact into the module Before completely inserting the contact make sure the opening on the retaining ring is underneath the contact This will cause the retaining ring to center around the contact Center the retaining ring s leading edge and insert the contact As you press in and meet resistance gently wiggle the contact in an approximate circular motion while pressing in Once in place pull the wire slightly to ensure the contact is seated CONTACT REMOVAL INSTRUCTIONS P Remove the module from the receiver frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 4 of this User s Manual Use a 64 Allen wrench or Phillips screwdriver to remove the two 2 56 screws located at the top and bottom of the module Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the top of the m
5. CTRIC PTFE Fluorcarbon 6 For more information visit voc com 2 8 10
6. contact type for screws to a maximum torque of 2 in Ibs 0 23 Nm el extraction instructions 3 1 For more information visit vpc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION 20 26 GHZ COAXIAL ITA CONTACT INSTALLATION AND REMOVAL PART 610 102 110 610 102 117 610 102 118 TOOLS REQUIRED 20 26 GHz Coax Receiver ITA Extraction Tool Part 910112117 CONTACT INSTALLATION INSTRUCTIONS lx Assemble the contact to the respective wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section 2 of this User s Manual Insert the tip of the contact into the module Before completely inserting the contact make sure the opening on the retaining ring is underneath the contact This will cause the retaining ring to center around the contact Center the retaining ring s leading edge and insert the contact As you press in and meet resistance gently wiggle the contact in an approximate circular motion while pressing in Once in place pull the wire slightly to ensure the contact is seated CONTACT REMOVAL INSTRUCTIONS l Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the ITA frame see module installation and removal instructions in Section 5 of this User s Manual Place the 20 26 GHz Receiver ITA Extraction Tool Part 910 112 1
7. ink tubing over crimp ring up to shoulder of threaded crimp nut and shrink Figure G It is recommended to use the following cables to achieve certain frequencies StripflexTM 142B 26 GHz M17 84 RG223 12 4 GHz M17 60 RG142 8 GHz Dimensions shown millimeters inches 14 3 3 0 4 5 8 0 3 09 99 0 13 0 02 0 23 0 01 Figure A Strip lengths CRIMP D DIELECTRIC Figure B Apply crimp ring Figure C Apply threaded crimp nut ensure the end of the dielectric is flush with the end of the threaded crimp nut Figure D Crimp Tool Part 910 101 124 CRIMPED RING Figure E Crimp crimp ring Figure Apply shield conductor assembly SHRINK TUBINC Figure Apply shrink tubing 1 1 For more information visit vpc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION 20 26 GHZ COAXIAL ITA CONTACT ASSEMBLY PART 610 102 110 FOR STRIPFLEX 142B OR M17 60 RG142 610 102 117 FOR M17 84 RG223 TOOLS REQUIRED Crimp Tool Part 910 101 124 ASSEMBLY INSTRUCTIONS l Strip wire and point center conductor Figure A 2 Slide crimp ring over wire and flair braid by rotating dielectric Figure B NOTE Remove mylar foil on stripflex 142 cable 3 Insert the barrel of the threaded crimp nut between the braid and dielectric positioned so
8. llen Wrench INSTALLATION INSTRUCTIONS l Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in lbs 0 45 Nm REMOVAL INSTRUCTIONS l Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or ITA Note For optimum performance and system longevity distribute the contact load evenly throughout the module POSITION 1 Figure A Receiver Module Figure B ITA Module 4 For more information visit voc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION 20 26 GHZ COAXIAL ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing a
9. n iCon module Please refer to the appropriate User s Manual for instructions on how to perform these steps l Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 islocated at the top of the ITA receiver frame 2 Usinga Phillips head screwdriver tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in lbs 0 16 Nm REMOVAL INSTRUCTIONS l Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions Figure A Receiver Module 2 Repeat this sequence until the module is separated from the receiver or ITA Note For optimum performance and system longevity distribute the contact load evenly throughout the module Figure B ITA Module 4 2 For more information visit voc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION CROSS REFERENCE TABLES STANDARD 90 SERIES RECEIVER MODULES CRIMP TOOL EXTRACTION 210 101 124 210112117 RECEIVER CONTACTS 610102116 510 160 114 510 160 115 STANDARD 90 SERIES ITA MODULE MODULES CRIMP TOOL EXTRACTION 510 1
10. odule away from the mating bottom section until separated Be sure to open both sides of the module simultaneously or contacts could be damaged Place the 20 26 GHz Receiver ITA Extraction Tool Part 910 112 117 Figures A B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool or the contact could be bent Once the extraction tool is seated and the retaining ring on the contact are compressed push the plunger The contact will be pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED wy Figure A Extraction Tool Part 910 112 117 1 MODULE SCREW CAPS 2 MODULE CAP RETAINING RING 4 PRESS DOWN TO EXTRACT CONTACT 3 PRESS TOOL DOWN UNTIL FULLY SEATED DETAIL A SCALE2 1 Figure B Fully seat the extraction tool before depressing NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series 6 Replace the module cap using hands to push the separated NOTE If you are using a hybrid module you may need fo halves together Replace and tighten the module retaining reference the User s Manual for the other
11. that the end of the cable dielectric is flush with the end of the threaded crimp nut Figure C 4 Using the Crimp Tool Part 910 101 124 Figure D slide the crimp ring against the shoulder of the threaded crimp nut and crimp using the larger hex position Figure E 5 Install and tighten the shield conductor assembly to 7 10 in lbs 0 79 1 13 Nm Figure 6 Apply 4 6 4 mm diameter 1 25 4 mm long shrink tubing over crimp ring up to shoulder of threaded crimp nut and shrink Figure G t is recommended to use the following cables to achieve certain frequencies StripflexTM 142B 26 GHz M17 84 RG223 12 4 GHz M17 60 RG142 8 GHz Dimensions shown millimeters inches 14 5 3 30 4 0 57 0 13 0 02 Ce 5 8 0 3 0 23 0 01 Figure A Strip lengths CRIMP ae DIELECTRIC Figure B Apply crimp ring Figure C Apply threaded crimp nut ensure the end of the dielectric is flush with the end of the threaded crimp nut Figure D Crimp Tool Part 910 101 124 CRIMPED RING Figure E Crimp crimp ring Figure Apply shield conductor assembly SHRINK NE Em LLLA Figure G Apply shrink tubing 2 For more information visit vpc com 2 8 10 20 26 GHZ COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION 20 26 GHZ
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