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Contents
1. O HEHBHHEH EEG HH B8 REE Se RO TE Figure 11 RS 485 Serial Port Mating connector RJ 12 plug Typical wiring Both commons are connected inside the control as are both RS 485 terminals and both RS 485 terminals Connect all devices on the RS 485 network to to and common to common using three conductor cable TD05401001E For more information visit www durant com Technical Data Fusion Series E TN Electrical Page 8 Effective December 2003 Dimensions Product Selection 5 33 135 5 Table 3 Fusion Product Selection 2 Input Catalog EREE Mlaaaaceal Ieeasaaqaacacl Power Number 0 a a ooo 2 mu a l 10 30V DC 57550 400 Ea oN 85 265V AC 57551 400 Nu 6 8 TL Oar Ooooooo l MAR Table 4 Accessories faaam ndan osszosrezi ooooo onononoo oonoonnnnnnn Description Catalog Nexa 00b LSSLS N d oend Number S J Windows Programming 57590 400 Software amp User Manual 3 42 AC 95 130 to DC 36059 450 86 9 2 57 Input Module Wire Leads a e2. For 10 32V DC or 15 32V AC signals use Durant 36059451 d oA input module or equivalent Figure 5 Control Inputs 11 110 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm2 600V Analog Input Terminal Identification 111 4 20 mA Input 112 0 10V Input Input 111 gt 113 4 20 mA Input Ground gt 114 0 10V Input J Typical Analog Input Wiring g 4 20 mA Sensor R Control or Powered Powered Loop Loop gt 24V DC 111 113 zzleki gt 111 113 gt Ground 0 10V F 112 114 gt Ground Figure 6 Analog Inputs 111 114 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm2 600V O D amp EEE B QO Output K1 l NC NO An RC surge suppressor Com f Output K24 NC is recommended across NO all inductive loads Durant part number 38091400 or Output K3 Ne eq
3. ETN Fusion Series Technical Data Electrical New Information December 2003 Durant Cc 123456 Pi 654321 378 RUK_STOP_J06__CROP_ Y 9 Durant Fusion Product Description The Durant Fusion from Eaton Electrical is an industrial control unit consisting of a high speed count con trol module and a logic control capa ble of processing up to 100 rungs of ladder logic The Fusion also features a multi line alphanumeric display and 18 front panel input keys as an opera tor interface Configuration program ming may be done using the display and keys or may be accomplished by serially downloading from a PC The count module has two dedicated count inputs and a high speed reset input These inputs can be simulta neously used as ladder logic input contacts The unit has 10 discreet con trol inputs that can be used as counter control inputs and or ladder logic inputs Four analog inputs two 4 20 mA and two 0 10V are dedicated to ladder comparators only The Fusion has three form C and two form A relay outputs and two NPN transistor outputs These outputs can be individually assigned to counter functions or as ladder outputs Two analog outputs one 0 10V and one 4 20 mA are also available These outputs may be used as followers assigned to count or rate functions or as open loop control outputs from the counter or the ladder The high speed count module is ca
4. minutes hours day and date t RS 485 Serial Port coup Relay Output 2 Terminals for fe 7 itd DC Powered Units i 3 Terminals for AC Powered Units Figure 1 Rear Terminal Layout 17 GON Or No Internal Fuse HEH External Fuse Size U S European BEE E 2 0A 50V 4 T2A 50V Time Time EEREEEEEE fE Delay Delay S oy Power In 10 30V DC _ 15 VA Figure 2 DC Power Input for DC powered model 57550400 Terminal ratings 10A 380V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V TD05401001E For more information visit www durant com Technical Data Fusion Series Page 4 Effective December 2003 E TN Electrical No Internal Fuse External Fuse Size U S European 0 2A T200 mA 250V 1_ 250V Time Time
5. six function keys can be used as inputs Ease of use for operator Numeric keypad allows for ease of preset and machine parameter entry Function keys and soft keys allow easy and quick access to information and or parameters needed by the operator and don t require using addi tional inputs Eliminates cost associated with external pushbuttons and inputs Parameter sets Allows for predefined recipes jobs to be pre loaded for the operator Simplifies operator interaction and minimizes errors Programmable relay logic Well understood programming method that allows flexibility in control functionality Easy to tailor the control to various applications 26 I O digital amp analog Provides application flexibility Analog inputs allow monitoring key process parameters Ana log outputs allow interfacing to drives and other control products Integrated solution Reduced overall control costs installation and commissioning More flexible and capable than traditional count control solutions but less com plex than many PLC solutions Windows and front panel programming Ease of programming and configuration control RS 232 and RS 485 serial communication ports Allow for direct connection to PC for program ming connection to Modbus networks inter face to serial printer Robust type 4X package DIN cutout and short depth 2 82 Inches 71 6 mm Suited for wet applications Same cutout as t
6. Delay Delay Power In 85 265V AC 47 63Hz gt 20 VA Figure 3 AC Power Input for AC powered model 57551400 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V High Speed Counter Input Terminal Identification Input 115 Count Input A Input 116 Count Input B Input 117 Reset Input Sensor Power Out 12V DC 10 75 mA max short circuit protected Typical Count Input Wiring Match DIP Switch Settings to Input NPN Contact PNP Mag 30V DC Max Pickup A B m gt A B Reset e Reset A L ra A B For 95 130V AC DC signals use Durant 36059450 input module or equivalent Figure 4 High Speed Counter Inputs 115 117 and DIP Switches Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V For more information visit www durant com TD05401001E E T N Electrical Fusion Series Technical Data Effective December 2003 Page 5 Typical Control Input Wiring NPN Contact mcm a For 95 130V AC DC signals use Durant 36059450 input module or equivalent mok H
7. 57 mm x 87 mm x 81 mm m Panel depth 72 mm maximum m Enclosure Polycarbonate ABS m Label Polyester Input Power m AC Model 85 265V AC 47 63 Hz 20 VA Isolation 2300V AC m DC Model 10 30V DC 15 VA Inputs m Control a Number 10 Q Impedance 4 75k Ohms to 5V DC Q Thresholds High 3 5 30V DC Low0 1 0V DC m Counter Q Number 3 including reset Q Impedance 4 75k Ohms to 5V DC or 26 9k Ohms to ground a Thresholds High 3 5 30V Low 0 1 5V or 200 mV p p to 50V rms 26 9k Ohms mag pickup a Response 140 Hz or 14 kHz for sinking push pull or mag pickup inputs 60 Hz or 6 kHz for sourcing only inputs All frequencies based on 50 50 duty cycle 6 kHz maximum sustained count speed m Analog a Number 4 Q Type 4 20 mA and two 0 10V DC Q Accuracy 0 5 FS and 200 PPM C Q Impedance 100 Ohms current input 1 27M Ohms voltage input Q Overrange 45 mA max current input 20V max voltage input For more information visit www durant com TD05401001E E TN Electrical Fusion Series Technical Data Effective December 2003 Page 3 Outputs Table 2 DIP Switch Settings m Power AC input model only DIP Switch Number 1 Setting 0 Setting a 24V DC 1 5 100 mA max 1 A Input Sink A Input Source short circuit protected 3 Tinea AFR a 12V DC 10 75 mA max nput Slow Response nput Fast Resp
8. V DC WS e oy Typical Transistor and Analog Out Wiring Match DIP Switch Settings to Input Transistor Out 4 20 mA Out 0 10V Out V 30V DC Max K8 lt 4 K9 4 gt 450Q gt 2500Q TO Analog lt Analog lt 4 Out Return Out Return K6 K7 gt 150 mA Max Ground ____ V Suppress inductive loads with a diode 1N4004 or equivalent Figure 9 Transistor and Analog Outputs K6 K9 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V For more information visit www durant com TD05401001E E T N Electrical Fusion Series Technical Data Effective December 2003 Page7 Receive Data Out Pin 2 Transmit Data In Pin 3 Data Terminal Ready In Pin 4 Ground Pin 5 Figure 10 RS 232 Serial Port DCE polarity Mating connector DB 9P RS 485 Common
9. cation No TD05401001E CPG December 2003
10. f A ha TH 65 3 Eight Slot I O Module 58490 444 mj i Mounting Board Durant h 120V AC Input Module 36059 200 C1 123456 alle 2 I 4 DC 10 32V Input Module 36059 201 P1 654321 Fa FB iz 240V AC Input Module 36059 206 B B78 s5 Analo g to Frequency 48160 45X RUN_STOP_J0G__CROP_ E A Ir 3 z Convener Run Edit V View ga AAA Reset EE a z Surge Suppressor 38091 400 O J A y Comm Converter RS 485 58801 461 O 4 y fo C RS 232 with Terminals Comm Converter RS 485 58801 460 6 18 157 e gt en 2 50 63 5 RS 232 with AC Line Cord me R E Medium Duty Single Channel 38150 XXX 9 7 Shaft Encoder Medium Duty Quadrature 38151 XXX Shaft Encoder Heavy Duty Single Channel 48370 XXX Shaft Encoder Heavy Duty Quadrature Shaft 48371 XXX Encoder 2 677 0 028 Mating Connector and 29665 300 680 7 Encoder Cable 10 Rotary Contactor 41100 4XX 39100 4XX Vane Pickup 39400 400 5 433 0 039 Solid State Relays E45 Series 13821 Desk Mounting Kit 58802 420 Figure 12 Approximate Dimensions in Inches mm Eaton Electrical 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www eatonelectrical com Durant Products Recommended Panel Cutout 0 375 9 5 Max Panel Thickness 901 S 12th Street Watertown WI 53094 USA tel 1 920 261 4070 tel 1 800 540 9242 www durant com E T N Electrical 2003 Eaton Corporation All Rights Reserved Printed in USA Publi
11. he President Series easing the migration Short depth minimizes the cost and size of the machine panel or control enclosure Input power 85 265V AC 50 60 Hz or 10 30V DC models Greatly reduces models required for different control voltages Output power 12V DC 75 mA 24V DC 100 mA Eliminates the need for an external power sup ply for encoders analog transducers etc Depluggable screw terminals Allows for ease of wiring and removal of control Terminals are different sizes to error proof installation Non volatile memory and capacitor backed real time clock Don t have to worry about a battery failing down the road Real time clock Allows for control functions to be performed on day time and allows for date time stamping on printouts UL cUL and CE marked Ease of meeting machine agency requirements and robust EMC performance Technical Data and Specifications Environmental m Operation Indoor use to 2000m m Temperature Q 32 to 122 F 0 to 50 C operating Q 4 to 158 F 20 to 70 C storage m Humidity 0 to 85 RH non condensing Em Vibration 2 5 Gs 30 200 Hz m Shock 30 Gs 11 mS half sinewave m EMC a EN61326 1997 Q All I O lines except RS 485 lt 30m m Front Panel Q Type 4X indoor use only when mounted with gasket provided m Safety UL cUL Listed CE Compliant Mechanical m Cutout 138 mm x 68 mm DIN standard m Outline 1
12. one totalizer preset one batch counter preset and two ratemeter presets from the high speed counter Coil types include seven digital and two analog outputs 16 memory bits 16 display and print messages eight counters eight timers seven high speed counter inputs nine high speed counter output unlatches nine high speed counter output latches TD05401001E For more information visit www durant com Technical Data Effective December 2003 Page 2 Fusion Series E TN Electrical Features and Benefits Table 1 Features and Benefits Feature Customer Benefit High speed count functions including scaling main counter five presets prewarn totalizer batch and rate Canned count functions offer flexibility and ease of setup in the desired units of measure High speed counting independent of ladder scan time Precise and repeatable output response for high performance applications Flexible display with selectable character sizes large medium small run screens and ladder triggered messages Minimizes confusion and operator errors as information can be tailored to what they need and in their language Maintenance manage ment data can be separated Different character sizes allow optimization of information dis played Machine status information can be dis played allowing operators to take action Simple front panel layout and keypad Four soft keys amp
13. onse short circuit protected 3 A Input Mag Pickup A Input Single Ended o Relays 4 B Input Sink B Input Source a Number 3 Form C 2 Form A 5 B Input Slow Response B Input Fast Response Q Contacts 5A 250V AC 30V DC 6 Reset Input Slow Response Reset Input Fast Response Q Isolation 2300V AC m Transistors noa Nambe 3 Wiring Diagrams Q Type NPN Darlington Q Ratings 150 mA max ON current 30V DC max OFF voltage Transistor m Analog and Analog Control RS 232 Analog High Speed a Number 2 short circuit protected Outputs Inputs Serial Port Inputs Counter Inputs Q Type 4 20 mA lt 450 Ohms 0 10V gt 2500 Ohms Q Accuracy 0 5 FS and 200 PPM C Q Common Mode Voltage Rating 250V AC Q Isolation 2300V AC m RS 232 Q Connector DB 9S Q Polarity DCE a Baud Rate 1200 19200 m RS 485 a Connector 6 wire RJ 12 phonejack a Baud Rate 1200 19200 Data Retention m Program Data Q Type Non volatile a Duration 100 Years no batteries m Real Time Clock Q Type Capacitor Q Charge Time 3 Minutes Q Retention 1 5 Days Human Interface m Display Q Type 128 x 64 pixel graphic LCD with LED backlight Q Character Size 0 12 high 21 characters per line 6 lines maximum 0 24 high 10 characters per line 3 lines maximum 0 35 high 7 characters per line 2 lines maximum E Keys a Number 18 Q Type membrane switches with tactile feedback m Real Time Clock Format Seconds
14. pa ble of counting at a sustained count speed of 6 kHz in any of 13 count modes The module consists of a rate meter and three counters a main counter a totalizer and a batch counter The six digit main counter has up to five presets plus prewarn The eight digit totalizer and six digit batch counter each have a single preset and the five digit ratemeter has two pre sets Presets can be pre loaded as parameter sets for programming recipes or for job stacking Up to 10 parameter sets are available Both the main counter and the totalizer are bi directional for up down counting Contents Description Page Product Description 1 Features and Benefits 2 Technical Data and Specifications 2 Wiring Diagrams 3 Dimensions 05 8 Product Selection 8 and can be reset to zero or toa selected offset value The batch counter counts up only and can be reset to zero only The ladder logic processor can process a program of up to 100 rungs Each rung can contain up to six contacts and one coil In addition to the 10 con trol inputs and three high speed count inputs contacts also include m one power up signal m 11 front panel keys m eight analog comparators for use with the four analog inputs eight real time clock comparators seven digital and two analog outputs 16 memory bits 16 display and print messages eight counters eight timers
15. uivalent for most applications NO Figure 7 Relay Outputs K1 K2 and K3 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V TD05401001E For more information visit www durant com Technical Data Fusion Series E T N Electrical Page 6 Effective December 2003 Me CON o ABE gt La BHH GERBERA No oY Output Kalo An RC surge suppressor NO is recommended across om all inductive loads Durant Output K5 NO part number 38091400 or equivalent for most applications Figure 8 Relay Outputs K4 and K5 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V Transistor Analog Output Terminal Description Output K6 NPN Open Collector Output Output K7 NPN Open Collector Output Output K8 the Positive Side of the Isolated 4 20 mA Output Analog Output Return gt Output K9 the Positive Side of the Isolated 0 10V Output Output K9 Analog Output Return Output K8 the Negative Side of Isolated 4 20 mA and 0 10V Outputs Ground Output K7 Sensor Power Out 24V DC 15 100 mA max short circuit protected Output K6 at 24V DC with respect to the ground terminal 24
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