User Manual Pump in Sub VAM HC 165-2222-HS0
Contents
1. Phuel User Manual Pump in Sub VAM HC 165 2222 HSO OPS 2222 RevA Error Reference source not found Phuel Error Reference source not found KI oit TOOLS Error Reference source not found Revision History Issue Date Remarks Rev A 08 May 08 Initial Issue OPS 2222 Rev A Error Reference source not found Phuel Error Reference source not found gt gt Error Reference source not found Revision e e sirs siainen genase choinecued E TARASA i EE iii 1 G10 10 lel 0 E 1 MM e 1 1 2 Product Identification EE 1 Ne Ver e e neen beaut neumendieeeBanue 1 3 Technical Description ee EE 2 4 ele e DEE 2 5 Job Planning EE 3 o PrE JOD EEN 3 5 2 D mMg JOD iiiver tonenneg iene anii 3 E FOSt E 3 GN E E e 4 6 1 fette lee EE A Le EN A 6 2 1 Pie amp ett 4 622 E 4 6 2 3 Five e EE 4 6 3 OOTY EE A let E 5 6 5 Redress PROCCCUNG isso cec venice cecmed cerca yaneeceenenenedeneddsccenedeneteesisecceeneeeacts 5 6 5 1 KT le EE 5 6 5 2 TAC ASS le EE 5 MN EE 5 6 6 Maintenance Record Sheet ENEE 6 7 Parts List and Drawings EE 7 8 Troubleshooting DEE 8 8 1 Leaking BX Seal WEE 8 8 2 Leaking 1502 MOI D 8 8 3 Leaking VAM connection EE 8 Table 1 lechnical RE 1 Table 2 Maintenance Record E 6 Table 3 Parts KE 7 Figure 1 Pump in EE iii Fig re 2 Flange ChOSSOVOR E 2 OPS 2222 Rev A omg Error Reference source not found E Phuel Error Reference source not found T SES Error Ref2. Working Pressure allow to stabilise and maintain this pressure until it is evident there are no apparent leaks Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Table 2 is completed OPS 2222 Rev A huel Error Reference source not found Error Reference source not found Error Reference source not found 6 6 Maintenance Record Sheet Date Performed Maintenance Type of Performed By Verified By Comments OPS 2222 Rev A Table 2 Maintenance Record mm Error Reference source not found a Phuel Error Reference source not found on Toots Error Reference source not found 7 Parts List and Drawings ItemNumber itemCommodity itemQuantity TitlePart 1 165 2187 480 1 PUMP IN SUB BX152 2 950 2160 480 1 FLANGE CROSSOVER 3 950 2164 STL 1 API SEAL BX 152 4 HNC 0670 A2H 8 HEX NUT 3 4 UNC 5 165 2165 AB7 8 STUD 3 4 10 UN X 6 LONG 6 950 2167 N90 1 SEAL FOR FIG 1502 ANSON 7 910 2156 N66 1 9 4 ACME FEMALE PROTECTOR Table 3 Parts List OPS 2222 Rev A Error Reference source not found Phuel Error Reference source not found ort TOOLS Error Reference source not found 8 Troubleshooting 8 1 Leaking BX Seal Try initially to incre
3. ase the torque on the bolts but do not exceed 200 ft lbs If the leak continues then remove the flange sub and replace the BX seal Inspect the seal surface outer angled face only for any signs of pitting or damage and correct if necessary before re assembly 8 2 Leaking 1502 Union Replace the elastomeric seal Check that the connection has not been damaged prior to re assembly 8 3 Leaking VAM connection Break out the connection and clean up the threads and inspect the seal surface for any signs of damage Re apply thread dope and re torque paying attention to the torque curve If the connection still leaks then it may be necessary to cut back the connection There is sufficient length for one full re cuts on the pin Consult an authorised VAM provider if required OPS 2222 Rev A
4. ement 5 3 Post Job e Inspect for signs of damage e Ensure threads are clean e Ensure thread protectors are fitted OPS 2222 Rev A Error Reference source not found Phuel Error Reference source not found KI et Error Reference source not found 6 Maintenance 6 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 6 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 6 2 1 Pre amp Post Job Refer to Section 5 1 and Section 5 3 for details 6 2 2 Yearly e Disassemble Pump in Sub see below clean and degrease all components e Inspect the condition of all sealing surfaces and surface coatings Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Regrease components Re assemble see below Pressure test to maximum working pressure Inspect paint work and repair as necessary 6 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out 100 surface NDE on all surfaces e Pressure test to test pressure witnessed by certifying authority 6 3 Safety e Many of the components are heavy and should not be lifted without lifting aids e Wear appropriate personal protective
5. equipment e Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available e Ensure that all tools and equipment are in good condition and are suitable for the intended use OPS 2222 Rev A Error Reference source not found Phuel Error Reference source not found KI me Error Reference source not found 6 4 Tools The following tools are required e 50mm Spanner e Wire Brush e Torque wrench with 50mm socket capable of 153lbft 207NM 6 5 Redress Procedure 6 5 1 Dis Assembly Remove hex nuts Remove flange crossover and seals Degrease and clean all components Inspect threads for damage Fit thread protectors 6 5 2 Re Assembly Remove thread protectors Inspect all threads for signs of damage and clean with wire brush Insert studs into flange sub and tighten Ensure top and bottom seal fitted to flange crossover Fit flange crossover to flange sub ensure bottom seal correctly positioned and tighten down into place with hex nuts to a torque of 153lbft 207NM 6 5 3 Testing All testing is to be carried out in the designated test area and by suitably qualified personnel e On completion of reassembly fit the appropriate test caps to either end of the pump in sub and to flange crossover e Fill with test fluid and bleed off any air in the system e Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes e Increase pressure to 5 000 psi Maximum
6. erence source not found Phuel Error Reference source not found KI SES Error Reference source not found 3 Technical Description The pump in sub has been specially designed to act as a wellhead adapter crossover from a 9 4 connection to a 5 5 VAM HC pin connection with a WECO 2 1502 side outlet The side outlet sub is a standard API BX flange that allows suitable flow connections 2 1502 weco type in this case to be attached Figure 2 Flange Crossover 4 Operation Once the relevant valve has been connected to the WECO connection the pump in sub is ready for connection between the wireline valve and the wellhead to allow well control The pump in sub can also be utilised to allow fluid sampling and or inhibitor injection OPS 2222 Rev A e Error Reference source not found Phuel Error Reference source not found KI et Error Reference source not found 5 Job Planning 5 1 Pre Job e Ensure thread protectors are fitted e Check maintenance record sheet and ensure the equipment has been maintained by competent personnel e Check all certification is in date e Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O ring is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure 5 2 During Job e Avoid excessive mov
7. erence source not found Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained and wearing the appropriate PPE Ensure the identification band plate is fitted and is displaying the correct information and that this is the correct manual This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Finger Glove and loose clothing trap areas Figure 1 Pump in Sub Safety OPS 2222 Rev A ili Error Reference source not found 2 Phuel Error Reference source not found ort TOOLS Error Reference source not found 1 introduction 1 1 General The pump in sub is normally positioned between the wireline valve and the wellhead Its main function is to facilitate well control by pumping fluid when the wireline valve is closed The Phuel pump in sub body is constructed with a 9 4 connection a 5 5 VAM HC connection and a side outlet sub which is a standard API BX flange that allows suitable flow connections 2 1502 weco type in this case to be attached This user manual serves as an introduction to the equi
8. pment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment PHUEL OIL TOOLS LTD DESCRIPTION amp SIZE CUSTOMER ID No PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 2222 Rev A H Error Reference source not found Phuel Error Reference source not found ort TOOLS Error Reference source not found 2 Technical Specification Part No 165 2144 HS0 Connections 9 4 Otis Type Connection 5 5 17 VAM HC pin 2 1502 hammer lug union Maximum Working Pressure 5000 Psi Test Pressure 7500 Psi Service H2S Weight 220 lbs 100 Kg Overall Length 30 0 762M Inner Diameter 4 82 0 122M Table 1 Technical Data OPS 2222 Rev A E Error Ref
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