BR45 User Manual 2-2015 V7
Contents
1. T Handle 14 in 35 cm Anti Vibration Handle 17 5 in 44 5 cm Max Fluid Temperature r Ent 140 F 60 Systemi ENE EE EE M Open or Closed Center POM dn Gees de eda SAE 8 O ring HTMA EHTMA 2 Nominal Pressure 1500 psi 103 bar Max Pressure u u uuu maa ane AA AAAA agree ads 2500 psi 138 bar Max Relief Pressure uvante 2150 psi 148 bar BR45 ANTI VIBE SOUND AND VIBRATION DECLARATION Test conducted on BR4516801 operated at standard 8 gpm input Measured A weighted sound power level Lwa ref 1pW in 105 dBA Uncertainty Kwa IW idecIibels u uuu m um a uu e tet te a sed en d de e 1 7 dBA Guaranteed sound power 6 6 107 dBA Measured A weighted sound pressure level Lpa ref 20 uPa at operator s position in decibels 98 dBA Uncertainty in decibels eiit etr irren e tete Ey ba Vu n FEN RR VEN qus Oa Y 3 dBA Values determined according to noise test code given in ISO 15744 us2. 43 52 EN EIN e 4 409 20498 2054 2054 2049 2050 EH O cO Q IN N NIN NININININJIN N Q NI I I o BREAKER FOOT ASSEMBLY STANDARD P N 07694 MODEL BR4514801 07694 Assembly Includes Items 1 thru 13 Below NOTE IF YOU ARE BREAKER FOOT REPLACING THE HEX ZTN INSTALL WITH BUSHING YOU MUST pe aad PURCHASE A COMPLETE g BREAKER ASSEMBLY MA 7 8 HEX NOTE Hex orienta tion is different than 718 breaker foot assy shown below L ALIGN HEX AS SHOWN BREAKER FOOT ASSEMBLY STANDARD P N 07899 MODEL BR45110 07899 Assembly Includes Items 1 thru 13 Below ITEM PART QTY DESCRIPTION 01742 1 HEX BUSHING O RING e foss n Ls oms 2 EA J 7 CUP SEAL ROD WIPER SPRING FN INSTALL WITH 69 LOCTITE 609 07695 N N N E ary AN a 2 7 8 HEX NOTE Hex orienta vu eRUEMS tion is different than 7 8 breaker foot assy NOTE IF YOU REPLACING THE HEX shown above p i BUSHING YOU MUST PURCHASE A COMPLETE AS AN DN BREAKER ASSEMBLY MU 17 ALIGN HEX AS SHOWN STANLEY BR45 User Manual 23 BREAKER FOOT ASSEMBLY STANDARD
3. 23 kg Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Approved body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato ISO 11148 4 2010 Self Noise Directive 2000 14 EC 2005 AkustikNet Notified body ID 1585 Bagsvard Hovedgade 141 2880 Bagsvard Denmark Certificate 4863 2011 002 Machinery Directive 2006 42 EC 2006 Self ISO 28927 10 2011 Self 6 Special Provisions None 7 Measurements Measured Sound Power Level 105 LwA Spezielle Bestimmungen Messungen Guaranteed Sound Power Level 107 LwA Dispositions particuli res Mesures Measured in accordance to Directive 2000 14 EC Provisiones especiales Mediciones Annex 111 Part B No 10 15 kg lt m lt 30 kg Disposizioni speciali Misurazioni 8 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data Signature Unterschrift Signature Firma Firma Position Position Fonction Cargo Posizione hadd Dir
4. 07510 MODELS BR4516801 BR4516807 BR4516807A and BR4556801 07510 Assembly Includes Items 1 thru 13 Below E TAPER SLEEVE s owes 1 oeren 13 INSTALL WITH T LOCTITE 609 3 osse 1 cUPSEAL 3 1 HEX ar is NOTE Hex orienta tion is different than Le 1 breaker foot assy shown below NOTE IF YOU ARE REPLACING THE HEX EEE BUSHING YOU MUST PURCHASE A COMPLETE gt BREAKER ASSEMBLY BREAKER FOOT ASSEMBLY STANDARD P N 07489 MODELS BR45150 BR45550 BR45158 BR45158BN 07489 Assembly Includes Items 1 thru 13 Below oz omme 2 osa 1 sor s os 2 mese o eme 2 SPRINGWASHER s ees 4 wey Roowee s o see _ s owes 1 oenm LOCTITE 609 Srl 1 HEX NOTE orienta tion is different than 1 breaker foot assy NOTE IF YOU ARE REPLACING THE HEX shown above BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY 1 1 1 ALIGN HEX AS SHOWN 24 gt BR45 User Manual STAN LEY zi BREAKER FOOT ASSEMBLY UNDERWATER P N 08856 MODELS BR45350 08856 Assembly Includes Items 1 thru 13 Below os t pr 32 INSTALL WITH LOCTITE 609 NOTE IF Y
5. NOTE If uncoupled hoses are left in the sun pressure in crease within the hoses may make them difficult to connect When possible connect the free ends of the hoses together OPERATION PROCEDURES Observe all safety precautions Install the appropriate tool bit for the job Place the bit firmly on the surface to be broken P N Squeeze the trigger to start the breaker Adequate down pressure is very important When the tool bit breaks through the obstruction or becomes bound STANLEY release the trigger and reposition the tool bit NOTE Partially depressing the trigger allows the tool to run at slow speed Slow speed operation permits easier starting of the tool bit into the work surface 5 To start break an opening hole in the center of the surface After making a hole break portions of the material into the original opening For best produc tivity the breaking should be done around the origi nal hole The size of the broken material will vary with the strength and thickness of the base material and the amount of any reinforcement wire or rebar Harder material or more reinforcing wire or rebar will require taking smaller bites To determine the most effective bite start with 2 in 50 mm or smaller bites Bites can then be gradually increased until the bro ken piece becomes too large requiring increased time to break off the piece Sticking of the tool bit occurs when too large a bite is bein
6. difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter m 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm pu ome Cm dem fam dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138
7. BORE STANLEY ALIGN HEX AS SHOWN NOTE IF YOU ARE RE PLACING THE INSERT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY BR45 User Manual 4 27 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
8. ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ENDO _ OTHER SIDE M M 1 TE SEE OTHER SIDE Ww SIDE 1 SIDE 2 Shown smaller than actual size 8 gt BR45 User Manual STANLEY Ovl SIHL LON OG lt u gt x 2 a suono uuoo esoH eoid lt lt lt 4 38 RETURN RETURN gt gt gt Er El JYNSSIYd HYDRAULIC CIRCUIT PRESSURE PRESSURE GLb 0092 unes SZ L 06 8 001 92 09 67 9L L SLL 009
9. ERE 02855 Flow and Pressure Tester e RUE 04182 Accumulator Charge Assembly Includes Liquid Filled Gauge w Valve Hose amp Charge Fitting 15304 Accumulator Charge Kit Includes 02835 Tester 15304 Charge Assy and 372047 Charge Kit box 31254 SERVICE TOOLS Flow Sleeve Removal Tube a tree bed bn chee per adelen edda aed de RR ude 04910 SIC u 04595 Split Ring Auto Valve J ennemis nennen nennen nnns 04908 Accumulator Cylinder t EE EDU E EE FEAR ETE E EE RD 05640 Accumulator Disassembly enne nnn nnns inen n nen nnn 05508 Spacer Flow Sleeve Iristallatiori 1 222 cerae en rer stunt e tb reote deo deua sedi ced eu ped uve 04909 18 gt BR45 User Manual STANLEY BR45 T HANDLE PARTS ILLUSTRATION Pictured is a BR45120 NOTE 5 GPM Model BR45550 has Orifice Plug P N 12832 Installed in the lower return port of item 27 Accumulator On Off See Pages 22 thru 24 for Breaker Foot Valve Block Orifice Plug not pictured Assemblies That Apply To Your Model STANLEY BR45 User Manual lt 19 BR45 T HANDLE PARTS LIST ITEM PART NO QTY DESCRIPTION 01652 HOSE WHIP 12
10. LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGETO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL 3AOW3H LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
11. SHANK Clay Spade 16 in 40 6 cm UG 8 HOK u tate etx ORO he Ra a RR ca x e Pee 02328 3 in 76 mm Wide Chisel 14 in 35 6 cm U C 7 8 Fiel uu aa eene nennen nennen nnns 02330 Asphalt Cutter 5 in 12 7 cm Wide Blade x 11 in 27 9 cm U C 7 8 Hex 02341 Moil Point 18 1n 45 7 cm UC 7 8 trece te da wa d eer al i e de ee a ane 04401 Moil Point 14 in 35 6 cm U C 7 8 Hex Heavy LLL L l enne eene enne 04961 Rod Driver 3 40 19 mim Cups 9 um uuu tot Re i ette ender de t Rea e ual 05255 1 IN HEX x 4 1 4 IN SHANK Moil Point 14 Ins Long UG Dog 07702 Narrow Chisel 1 In Long UG uuu u dee ecu unc e eb reb nda De entrees 07703 3 inichi Chisel 14 in Eong UG iiie ttu taxe inh 07704 Clay Spade 5 12 uu uu u eoo 07705 Asphalt Wedge 3 in Wie uy uw u 07706 Lagbolt Driver 1 4 1 4 Shank 5 Clearance U na 208001 Lagbolt Driver 1 x4 1 4 Shank 9 Clearance n aa 73355 SPIKE Driver BILASSY pasa 38709 TIE Tamper Steel F 29431 1 1 8 IN HEX x 6 IN SHANK Moll Po int 14 In Dong UG nosa ae enda i cds Maeva ass 02333 Chisel Point 5 1
12. SPRING 29045 TRIGGER HANDLE NON TRIG 4 HEXNUT GER LOCK 1 PORTING BLOCK 58601 1 GUARANTEED SOUND POWER 2 O RING LEVEL 107dB 2 BACK UP RING 6828 1 TORSION SPRING 1 AUTOMATIC VALVE 2 FILLER SNAP ON 20511 2051 2051 2832 2836 2840 2849 N e N NID R O SININ 03973 0405 0437 0437 043 0438 0438 043 0457 0460 0747 0748 0748 N N N N CX PISTON BR4556801 5 GPM 2 MODEL ONLY DETENT FLOW SLEEVE SPRING PLUG BR4514801 BR4516801 NO ITEM BR4516807 RUBBER CONE WASHER 20510 1 PLUG BR45125S BR45135S BR4513516 BREAKER FOOT ASSY IN CLUDES ITEMS 50 THRU 62 0439 LATCH amp 20 SEE BREAKER FOOT 0762 ROLL PIN ASSY S ON PAGES 22 26 07699 1 BUSHING ASSY LATCH BOLT 1018 CAUTION N2 GAS STICKER 120 CIRCUIT TYPE D STICKER HEX BUSHING 1158 1 ACCUMULATOR ON OFF VALVE BLOCK 2 2 SEAL KIT PART NUMBER 04595 1 DENOTES PART OF BREAKER FOOT ASSEMBLY 2 20505 1 BUSHING ASSY 07699 INCLUDES ITEMS 22 20508 2 22 gt BR45 User Manual STANLEY 292 292 0029 0136 0405 0437 0471 0439 0439 N O O N o O 99 DI 12833 IE EN ul Eg EA lt 2 lt EA 2 aA lt 2 R 2 0748 0749 99 04715 56 07510 EH c 0471 0747 0438 0478 0438 0202 O
13. TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 11208 Hex Shank Length Sticker DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTION
14. mr UUN HEX BUSHING YOU MUST fi PURCHASE COMPLETE 1 1 8 HEX II JAM AN BREAKER ASSEMBLY M NE N auan HEX AS 16 INSTALL WITH A SECTION A A ID OF FOOT BORE BREAKER FOOT ASSEMBLY STANDARD P N 72931 MODEL BR45130 72931 Assembly Includes Items 1 thru 14 Below ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION 2 TAPER SLEEVE HEX BUSHING 1 1 4 SPRING 8 04780 BACK UP WASHER LATCH 9 04983 FOOT LATCH BOLT O RING 04984 NYLOCK NUT CUP SEAL 04985 SPRING WASHER 08411 DETENT 32275 VEN AN AN AR AN GN AN EN HOE BOO N J y 1 1 4 HEX III NOTE IF YOU RE PLACING THE INSERT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY II II III TIT 7 N INSTALL WITH 26 gt BR45 User Manual SLZ LOCTITE 4808 ST ANLEY BREAKER FOOT ASSEMBLY EASY RIDE P N 08081 MODELS BR45130E BR45130EL BR45135S and BR4513516 N INSTALL WITH 7 LOCTITE 609 1 1 4 HEX 08081 Assembly Includes Items 1 thru 17 Below wem 16 INSTALL WITH A 17 LIGHT COATING OF 7 LOCTITE 609 ON 19 OF FOOT
15. 0 psi 105 140 bar or 5 6 18 22 Ipm at 1500 2000 psi 1105 140 bar Low accumulator charge Recharge accumulator Replace diaphragm if pressure hose will pulse more charge loss continues than normal Fluid too hot Provide cooler to maintain proper fluid above 140 60 temperature 130 55 Tool operates slow Low gpm supply from power Check power unit for proper flow 7 9 unit gpm 26 34 lpm or 5 6 gpm 18 22 lpm High back pressure Check hydraulic system for excessive back pressure over 200 psi 14 bar Orifice plug blocked Fluid too hot Check power unit for proper fluid temperature above 140 F 60 C or too cold Bypass cooler to warm the fluid or provide below 60 F 16 C cooler to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar Tool gets hot Hot fluid going through tool Check power unit Be sure flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Check the relief valve setting Eliminate flow control devices Fluid leakage on tool bit Lower piston seal failure Replace seal Fluid leakage around trigger Valve spool seal failure Replace seals STANLEY BR45 User Manual lt 13 ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip ment is required 31254 C
16. 02494 02900 FL FACE SET 03971 FL FACE SET 03971 04058 1 ari 1 4373 4 4374 4 04376 04379 2 04381 2 BACK UP RINGm 07479 SEAL KIT PART NUMBER 04595 0 420 T DENOTES PART OF BREAKER FOOT ASSEMBLY 07481 PISTON BR45550 5 GPM MODEL ONLY HANDLE FLOW SLEEVE NO ITEM ITEM PART 2 04984 04780 i 0029 01362 72919 P reset 1 Ojo ER 99 BUSHING ASSY 07699 INCLUDES ITEMS 26 42 43 and 44 O RING PLUG MALE BUSHING ACCUMULATOR ON OFF VALVE BLOCK CHARGE VALVE BREAKER FOOT ASSY IN CLUDES ITEMS 29 thru 41 ALSO SEE BREAKER FOOT ASSY S STARTING AT PAGE 22 N N EN 1 20 gt BR45 User Manual STANLEY BR45 ANTI VIBRATION HANDLE PARTS ILLUSTRATION Pictured is a BR4516801 NOTE 5 GPM Model BR4556801 has a Orifice Plug P N 12832 Installed in the lower return port of item 25 Accumulator On Off Valve Block Orifice Plug not pictured STANLEY BR45 User Manual lt 21 BR45 ANTI VIBRATION HANDLE PARTS LIST FART QTY DESCRIPTION VALVE SPOOL NO s 0165 2 HOSE WHIP 12 4 SIDE ROD 5672 2 HOSE ASSY 18 BR45158 STICKER CE 6672 HOSE ASSY BR45158BN HANDLE GUARDED 0249 HANDLE GRIP COMPOSITE STICKER 2 ROLLPIN TOP PLATE 029 1 COUPLER 3 8FEM 3 8NPT 5852 GAST TRIGGER FL FACE SET 03971 0397 COUPLER 3 8MALE 3 8NPT _ LI FLFACE SET 03971 58529 1 TRIGGER HANDLE WITH TRIG GER LOCK 1 COMPRESSION COIL
17. 2 eJnsseJg 6l vIe 921 0092 unes 6l vIe 8 0 dn 92 o dn 09 6 9L EL S L OOGZ ejnsseJqd 9 8 9 LISP IVS Aq 195 se 8 0082 voz Jo oi neJp u 09 06 002 00L 6t 8 EL OL SLL 0092 mnss iq 6l vIe Bunes J l 1 uu s s SZL 005 ume 6L m WU ne xew y o jenbe ainsseid Buom m 0082 9i 979 pojeiJ e JSNUI oineJp u Iv SLL 0092 9 8 9 dn og 01 dn 6r ec O suoneol jdde 18410 Aue 40 pesn eq jou pjnous SIL 0097 umey 6l VIE pue oo s oo 06 06 006 00 Ov 6l FOLS H lue S uo peseq juo SLL 0092 55 1 9 8 9 put oi neJp u 101 pesn oj SI yeyo SIY 1 SLL 0092 9 8 9 0 91 001 19 Ov 6l FOLS d 921 0092 L e GL dn 09 o dn Ot 6L FOLS TN NE E A ejqejdaeooe uunuuluiu e eunsseJd x oeq 921 0092 L e OE G 2 001 92 62 91 9 ainssaid oui daay o suon 921 0092 OL 8 92 dn 92 o dn 62 91 9 epu uuuuo5 1 eseu wdi ejnuiui 194 5161 SYOLONGNOD TVOI34120313 YVAN ASN LON 19413 JO plesg SOH SAINPUOJ eynuiui 194 suojje6 uo peseq SSL 0922 OL 8 6 0j dn 0 dn ve SL 6 r sou SNOM
18. 4 In Long UC Uu uu u ua y 03990 Chisel 14 in bong UC uu uuu u etae tene t Na 02334 Clay Spad 5 1 2 In Blade ioi tone ce toe kay 02331 Asphalt Wedge 12 Nieren ER naadde s dde seen 08106 Asphalt ine Wide rm anda 02332 Ground Rod Driver 1 Im ROA 04176 1 1 4 IN HEX 6 IN SHANK Moil Point 14 in Long UG iv m 02336 3 inch Chisel 14 in Long iE 02337 Clay Spade 5 1 2 in Blade U U U U L nennen nennen nennen nnne nns 09262 Asphalt Cutter 5 In Wide uu u uu ERR EY c e 02335 Ground Rod Driver 1 in Rog ere e dE petu deseen eae nee 04367 Heavy Duty Chisel T ii u E 02338 Heavy Duty Moil Point 18 I nens iren 04404 Clay Spade ME NE 04405 Detachable Shank Requires 177893 U U U U nnne rre nnns 17782 Tamping Pad 6 in Requires 17782 prp ee peer baee 17783 UC Denotes th under collar dimension measured from bottom tip of tool to bottom surface of collar TEST EQUIPMENT
19. ANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY BR45 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in dea
20. BR45 HYDRAULIC BREAKER USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 62388 2 2015 Ver 7 DECLARATION OF CONFORMITY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA STANLEY Hydraulic Tools I the undersigned Ich der Unterzeichnende Je soussign El abajo firmante lo sottoscritto Weisbeck Andy Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Hydraulic Hand Held Concrete Breaker Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley BR4514801 BR4516801 BR45350 BR4516807 BR4516807A BR4514801A 3 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura BR4514801 All BR4514801A AII BR4516801 BR4516807 All BR4516807A All BR45350 Serial 4 030612029 and above 5
21. EA JO 1 sou LWINWIUIW syonaL 3exong 11 104 plesg 4eqi4 eso A 9npuoS uoN p pu uluuo991 SMOUS 1uBu y Weyo avg ISd uinjoysseid WI HONI SYUILIN 1334 Ido eunssaJg Buom aSN J9jouuelq episu sujyBue esoH MO 5 PNI o OOL BR45 User Manual 4 9 STANLEY REQUIREMENTS TOOL HYDRAULIC SYSTEM REQUIREMENTS TYPE II TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp
22. HARGING VALVE Figure 2 Liquid Filled Gauge w Snub Valve i Charge Fitting Nitrogen Tank Not included in Kit Charging Valve Includes Liquid Filled Gauge w Snub Valve Hose Charge Fitting 02835 Tester ard Box not pictured Hose Gauge 02835 TESTER Chuck Charging the Accumulator BR45 with T Handles TESTER CHARGING LOCATION OF CHARGING VALVE ACCUMULATOR TESTER P N 02835 Figure 2 Charging the Accumulator BR45 User Manual 4 15 STANLEY UNDERWATER MODELS ONLY BR45350 Operation Overview A CAUTION Tools Breakers Tools Grinders DO NOT USE HYDRAULIC TOOLS THAT Hammer Drills and Saws Chain Saws ARE NOT DESIGNATED AS AN UNDER Chipping Hammers WATER MODEL OR THIS WILL RESULT IN Max Depth 1000 DAMAGE TO THE TOOL Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percus
23. OU ARE Gy REPLACING THE HEX BUSHING YOU MUST PUR CHASE A COM PLETE BREAKER ASSEMBLY ITEM PART QTY DESCRIPTION e o ome 30 or o omen Fe oe 7 10 11 12 13 1 HEX ALIGN HEX AS SHOWN ss BREAKER FOOT ASSEMBLY STANDARD P N 62334 MODELS BR45120 and BR45120D 62334 Assembly Includes Items 1 thru 14 Below ITEM PART DESCRIPTION 01269 TAPER SLEEVE 12N INSTALL WITH A LIGHT COATING OF LOCTITE 609 ON I D OF FOOT BORE 1 1 8 HEX 77 s orso Back uP WASHER o oe FOOTLATCHBOLT 1 EAKER FOOT AN AN AN CUN 9 QO QD vu NOTE IF YOU ARE REPLACING N THE INSERT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE S INSTALL WITH 17 LOCTITE 609 STANLEY BREAKER ASSEMBLY BR45 User Manual 4 25 BREAKER FOOT ASSEMBLY EASY RIDE P N 08154 MODELS BR45120E and BR45125S 08154 Assembly Includes Items 1 thru 17 Below wem 1 nvuocknur s ower 1 RODwPER oss AD INSTALL WITH LOCTITE 609 D TI 777 DN NOTE IF YOU ARE RE PLACING THE INSERT OR
24. S POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size BR45 User Manual 4 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must nev
25. bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements 10 gt BR45 User Manual STANLEY The recommended hose size is 500 inch 12 mm 1 0 up to 50 ft 15 m long and 625 inch 16 mm 1 0 minimum up to 100 ft 30 m PRE OPERATION PROCEDURES CHECK POWER SOURCE 1 Using calibrated flowmeter and pressure gauge check that the hydraulic power source develops flow of 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 140 bar or 5 6 gpm 18 22 Ipm at 1500 2000 psi 105 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2250 psi 155 bar maximum INSTALL TOOL BIT 1 Rotate the latch on the breaker foot downward pointing away from the tool 2 Insert the tool bit into the foot and pull the latch up to lock the tool bit in place CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect return hoses first and discon nect them last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to ensure that fluid flow is in the proper direction The female coupler on the tool hose is the inlet cou pler 4 Move the hydraulic circuit control valve to the ON position to operate the tool
26. ector of Product Development 1 30 12 2 gt BR45 User Manual STANLEY DECLARATION OF CONFORMITY suse 2 SAFETY SYMBOLS uuu u ai 4 SAFETY PRECAUTIONS cR 5 TOOL STICKERS amp TAGS seas ad tei et 7 HOSE TYPESQ ETE 8 HOSE RECOMMENDATIONS de 9 FIGURE 1 TYPICAL HOSE CONNECTIONS I aan te re no Rh rre e tht eee nes 9 HATMA REQUIREMENT rtt y u ee e E ERR dn e xx dae qaq uma 10 OPERATION m EET 11 TOOL PROTECTION amp CARE iiiter ettet er ier tl n Red d n Reed Re 12 TROUBLESHOOTING u ELS 13 CHARGING THE ACCUNMULATONR Lu retento rented rant rendra ua ashaka usaha e eb xe a 14 FIGURE 2 CHARGING THE ACCUMUJULATGOR tte dekade 15 UNDERWATER TOOLS DEPTH GUIDEL INE 2 oth rtt re tc eine rt 16 lgaesleie lU 17 ACCESSORIE S titio tian id e lI Se 18 BR45 T HANDLE PARTS ILLUSTRATION viciis riisiin n t ett reete e er eg e td d n d e Fe xd bann 19 BR45 T HANDLE PARTS LIST rtt rete aee rage te e abre 20 BR45 ANTI VIBRATION HANDLE PARTS ILLUSTRATION ee tee teen etre nnne retener enn 21 BR45 ANTI VIBRATION HANDLE PARTS LIST I a a kasaq aaye 22 BREAKER FOOT ASSEMBLIES u uu ntt reete certet teen Re ttl epe d d 23 THRU 27 IMPORT
27. er be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on tag is illegible because of wear or damage replace the tag immediately new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR
28. essure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result 12 BR45 User Manual Always keep critical tool markings such as warning stickers and tags legible Do not force a small breaker to do the job of a large breaker Keep tool bit sharp for maximum breaker perfor mance Make sure that tool bits are not chipped or rounded on the striking end Never operate a breaker without a tool bit or without holding it against the work surface This puts exces sive strain on the breaker foot Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY PROBLEM CAUSE REMEDY Tool does not run Power unit not functioning Check power unit for power flow and pressure 7 9 gpm 26 34 lpm 1500 2000 psi 105 140 bar or 5 6 gpm 18 22 lpm at 1500 2000 psi 105 140 bar Pressure and return line hoses Be sure hoses are connected to their proper reversed at ports ports Mechanical failure of piston or Disassemble breaker and inspect for automatic valve damaged parts Tool does not hit effectively Power unit not functioning Check power unit for power flow and pressure 7 9 gpm 26 34 Ipm 1500 200
29. ety regulations If so place the added precautions in the space provided in this manual The BR45 Hydraulic Breaker will provide safe and de pendable service if operated in accordance with the in structions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in work area without bystand ers The operator must be familiar with all prohibited work areas Such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles gloves ear head and breathing protection and safety shoes at all times when operating the tool Do not inspect carry or clean the tool while the hy draulic power source is connected Accidental en gagement of the tool can cause serious injury Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheat
30. g taken and the tool bit hammers into the mate rial without the material fracturing This causes the tool bit to become trapped in the surrounding mate rial COLD WEATHER OPERATION If the breaker is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluid fluid temperature should be at or above 50 F 10 400 ssu 82 centistokes be fore use Damage to the hydraulic system or breaker can result from use with fluid that is too viscous or thick BR45 User Manual 4 11 In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have mini mum working pr
31. harge Kit which includes the following Accumulator Tester Part Number 02835 Charging Assembly P N 15304 15304 in cludes a liquid filled gauge with snub valve hose and fittings NITROGEN bottle with an 800 psi 55 bar minimum charge Not included in 31254 kit This assembly contains nitrogen under pressure Remove the plug from the handle or handle pivot 2 Holding the chuck end of Accumulator Tester P N 02835 turn the gauge fully counterclockwise to en sure that the stem inside the chuck is completely retracted 3 Thread the tester onto the accumulator charg ing valve Do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem of the tester by turning the gauge end clockwise until a pressure is read on the gauge charge pressure should be 500 700 psi 34 48 bar 5 f pressure is OK unscrew the gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the accumulator charging valve If pressure is low charge the accumulator as described in the following paragraph 6 Install the plug 14 gt BR45 User Manual ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator test ing procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if pre ferred remove the tester from the charging
32. ing of the hydraulic system STANLEY Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Never come in contact with the tool bit the bit can get hot Do not operate a damaged improperly adjusted or incompletely assembled tool Do not weld cut with an acetylene torch or hard face the tool bit To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Never operate the tool if you cannot be sure that underground utilities are not present Do not wear loose fitting clothing when operating the tool Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow cor
33. ing the basic standard 1503744 Test conducted by independent notified body to comply with 2000 14 EC 2005 requirements NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Declared vibration emission value in accordance with EN 12096 Measured vibration emission value 3 Axis U ne eene nere nennen 5 8 m sec Uncertainty r em LT 0 8 m sec Measured vibration emission value 3 Axis with uncertainty a 6 6 m sec Measured vibration emission value Z Axis n ar 3 6 m sec amy 0 6 m sec Measured vibration emission value Z Axis with uncertainty esssse mem 4 2 m sec Values determined according to ISO 28927 10 2011 BR45 T HANDLE VIBRATION DECLARATION Declared vibration emission value in accordance with EN 12096 Measured vibration emission value 3 Axis 17 6 m sec Uncertainty 1 2 m sec Measured vibration emission value 3 Axis with uncertainty enn 18 8 m sec Values determined according to ISO 28927 10 2011 STANLEY BR45 User Manual 4 17 7 8 IN HEX x 3 1 4 IN
34. psi 103bar NOM ACCUMULATOR CHARGE ACCU 600psi 411 NITROGEN 600psi 41bar 72921 5 gpm T Handle Sticker BR45 BREAKER 72928 8 gpm T Handle Sticker 5 ASSEMBL y ay B gt st 10180 Caution Sticker The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use STANLEY 72927 8 gpm Anti Vib Sticker 58601 Sound Level Sticker CE Only Ae NITROGEN BR45 BREAKER 55lb 25kg NOM PRESS 1500psi 3bar CHARGE if f STWA CATEGORY 28322 11207 Circuit Sticker CE Only Sticker CE Only K p 6 1 4 WEIGHT 51Ib 23kg WEIGHT FLOW s 34lpm FLOW 7 9gpm 2 MAX PRESS 2500psi 1 172bar MAX PRESS 2500 NOM Hole 500psi 103bar ACCUMULATOR CHARGE ACCUMULATOR 600psi 41bar NITROGEN 600psi 41bar NITROGEN 28409 Composite Sticker CE Only DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY
35. rect safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person BR45 User Manual 4 5 Warning Hydraulic fluid under pressure could cause skin injection injury If you are injured by hy draulic fluid get medical attention immediately Keep all body parts away from the working tool When handling material or the tool bit wear your PPE Personal Protection Equipment Be observant of the hydraulic hoses lying about the work area they can be a tripping hazard Always de energize the hydraulic system when changing a tool bit Take caution when changing a tool bit tool bits can get very hot Never use the tool in an explosive atmosphere sparks from the breaking process could ignite ex plosive gas 6 BR45 User Manual Use proper lifting techniques when handling the tool get help from co worker and do not over reach Use proper protection from falling or flying debris keep bystanders at a safe distance Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result STANLEY Please refer to the Parts Illustration for location of stickers Mi R45 BREAKER WEIGHT 511b 23kg FLOW 4 6gpm 15 23lpm MAX PRESS 2500psi 172bar NOM di 1500
36. sive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 100 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft 8GPM 12GPM example a percussive tool has the same depth 100 58 5 limitation whether ROV or diver operated 16 gt BR45 User Manual STANLEY Pressure Range M 1500 2000 psi 105 140 bar Flow aa 7 9 26 34 Ipm 4 6 gpm 15 22 Nominal IQW enc 8 gpm 30 Ipm or 5 gpm 19 Ipm Maximum Back Pressure 250 Psi 17 bar CGOUplers m ny eee HTMA Flush Face Connect Size amp Type iicet rere crei 3 8 in Male Pipe Hose Ends lume TA T Handle 51 Ibs 23 kg Anti Vibration Handle 55 Ibs 25 kg Overall Om Ot l u T Handle 25 5 in 65 Anti Vibration Handle 28 25 in 72 cm Overall Width at Handles rid
37. th or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A DANGER 2 WARNING CAUTION CAUTION IMPORTANT 4 gt BR45 User Manual STANLEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local saf
38. valve and connect the charging assembly chuck directly to the charging valve 3 Adjust the snub valve to a charging pressure of 600 psi 42 bar Note While watching the pressure gauge open snub valve slowly until it reaches the proper charge pressure 600 700 psi NOTE It may be necessary to set the gauge at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 4 When the accumulator is fully charged close the snub valve on the charging assembly hose and re move the charging assembly chuck from the accu mulator tester or tool charging valve 5 f the accumulator tester has been used be sure to turn the gauge end fully counterclockwise before re moving the tester from the charging valve of the tool Install the valve cap UNDERWATER MODEL PREVENTATIVE MAINTENANCE After each use the movable portions of the tool that were exposed to water should be flushed with a water displacing oil such as WD40 Remove any remaining water and debris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the breaker foot assembly to displace any remaining water in the lower piston cavity Spray oil into the On Off valve trigger slot area 3 Dip or spray the entire tool Cycle the tool hydraulically several times before storing away STANLEY Charging the Accumulator BR45 with Anti Vibration Handles TESTER CHARGING LOGATION OF C
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