Océ VarioPrint 6160/6200/6250/6320 Utra_Operation guide_V 1.2
Contents
1. 51 Unlock the preheat unit 2 Pull out the unit as far as possible 52 Pull the unit out 3 Lift the red handle and pull the unit further outwards 53 Pull the unit out further 4 Lower the front of the unit and remove the unit 5 Put the unit on a heat resistant base Make sure that the left hand side is on top Chapter 3 Maintenance tasks Level 2 41 Remove sheets from the process modules Disassemble and assemble the preheat unit Caution A Hot area Use heat resistant gloves 1 Press both red leaf springs at the preheat unit plate outwards and pull out the plate 54 Disassemble the preheat unit 2 Turn both belts to remove the sheets inside the preheat unit 55 Turn the belts 42 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Put the preheat unit plate back 56 Assemble the preheat unit 4 Remove the sheets below the transfer unit 57 Remove the sheets below the transfer unit Install the preheat unit Caution A Hot area Use heat resistant gloves Chapter 3 Maintenance tasks Level 2 43 Remove sheets from the process modules 1 Put the slider wheels of the preheat unit behind the slider wheels of the machine 58 Install the preheat unit 2 Put the preheat unit in horizontal position and push the unit into the machine 59 Push the preheat unit into the machine 44 Chap2. at B4 3 Close B4 4 Close the front door of the interface module 34 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Note D After you checked the interface module for sheets you must press Next on the operator panel to continue Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 40 Open the front doors Remove sheets at the top cover 1 Remove the sheets at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Lift the left hand top cover to the upper position 3 41 Remove the sheets at the top cover Chapter 3 Maintenance tasks Level 2 35 Remove sheets from the process modules Remove sheets at the inner covers Caution A Hot area Use heat resistant gloves Caution A Make sure that the left hand inner cover is locked in the upper position 1 Remove the sheets at the inner covers 2 Unlock the left hand inner cover and lift the left hand inner cover to the upper position 2 3 Unlock and lower the right hand top cover 3 42 Open the inner covers 1 of 2 Caution A Make sure that the right hand inner cover is locked in the upper position 36 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 4 Lift the right hand inner cover to the upper position 43 Open the inner covers 2 of 2 5 Remove the sheets f
3. doors and covers 1 Use socket wrench 10 to loosen the bolt of the front doors 1 Chapter 3 Maintenance tasks Level 2 63 Clean the glue cleaning rollers 2 Open the front doors 2 we 90 Open the front doors Lift the right hand top cover to the upper position 1 4 Lift the left hand top cover to the upper position 2 91 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 64 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 6 Unlock and lower the right hand top cover 2 92 Lift the left hand inner cover Caution A Make sure that the right hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 93 Lift the right hand inner cover Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise Chapter 3 Maintenance tasks Level 2 65 Clean the glue cleaning rollers 2 Use the service key to turn M1 counter clockwise 94 Unlock the clean units Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper po
4. machine m Adhesive tape supplied with the machine Caution A Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Open the doors and covers 1 Use socket wrench 10 to loosen the bolt of the front doors 1 14 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Open the front doors 2 KH 14 Open the front doors Lift the right hand top cover to the upper position 1 4 Lift the left hand top cover to the upper position 2 15 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 Chapter 2 Maintenance tasks Level 1 15 Replace the cleaners 6 Unlock and lower the right hand top cover 2 16 Lift the left hand inner cover Caution A Make sure that the right hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 17 Lift the right hand inner cover Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the service key to turn Ni counter clockwise 16 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Use the service key to turn M1 counter clockwise 18 Unlock the clean unit
5. out Clean the OPC belt Attention A Do not touch the OPC belt with your fingers 58 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt right 1 Rotate the metal OPC pulley until the spots are visible 83 Rotate the OPC pulley to locate the spots 2 Rotate the OPC pulley until the spots are in the indicated area Note In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 84 Position the spots in the indicated area 3 Apply a small amount of Cleaner P on an offset pad Chapter 3 Maintenance tasks Level 2 59 Clean the OPC belt right 4 Clean any spots with this offset pad 85 Clean the OPC 5 Carefully remove all Cleaner P from the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration board 86 Reposition the OPC belt 60 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt right 2 Use the red handle to push the OPC unit inwards as far as possible 87 Move the OPC unit in Use the service key to turn K5 clockwise into the locked position Use the service key to turn K4 counter clockwise into the locked position Use the service key to turn K3 counter clockwise into the locked position Use the service key to turn K2 coun
6. pro cedures for removing reconditioning and installating of the sheet cleaners and spiral cleaners Replace the cleaners on page 14 Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 64 Lower the clean units Lock the clean units 1 Use the service key to turn N1 clockwise Chapter 3 Maintenance tasks Level 2 47 Remove sheets from the process modules 2 Use the service key to turn M1 clockwise 65 Lock the clean units Close the covers 1 Unlock and lower the right hand inner cover 66 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 48 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Unlock and lower the left hand inner cover 2 67 Close the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 68 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 49 Remove sheets from the process modules 2 Use socket wrench 10
7. the kind of pollution you may require different cleaner solutions Clean the glue cleaning rollers with Oc Cleaner K When the rollers contain white pollution probably PE wax clean the rollers with Oc Cleaner T If the rollers show extreme pollution m clean the rollers with Oc Cleaner P first and then m clean the rollers with Oc Cleaner T Clean the rollers again with Oc cleaner K to finish the cleaning procedure Carefully remove all the protective paper Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Close the TTF units Caution A Hot area Use heat resistant gloves 1 Carefully push the left hand TTF unit down using the metal bar at the front side Chapter 3 Maintenance tasks Level 2 71 Clean the glue cleaning rollers 3 Push the service key at the indicated location inside and turn it clockwise 72 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 5 Use socket wrench 10 to tighten the two bolts of the left hand TTF Unit Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked posit
8. Editor the operator panel will not ask for a maintenance PIN The maintenance levels The machine is a high volume production printer Therefore a short downtime due to required maintenance is very important to you To help you reduce the downtime 2 levels of maintenance tasks which key operators can carry out are defined The following table gives an overview of the maintenance levels and the respective maintenance tasks Overview of the maintenance tasks Maintenance level Maintenance task Where to find more informa tion 1 Replace the cleaners Replace the cleaners on page 14 Lock the clean units m Lock the clean unit lefi on page 28 m Lock the clean unit right on page 30 Chapter 1 Introduction 9 Introduction to the maintenance tasks Maintenance level Maintenance task Where to find more informa tion Solve paper jams in hot ar Remove sheets from the process eas of the printer modules on page 34 Clean the OPC belts m Clean the OPC belt lef on page 51 m Clean the OPC belt right on page 57 Clean the glue cleaning Clean the glue cleaning rollers on rollers page 63 Begin maintenance 10 The maintenance section of the System view shows the required or suggested maintenance tasks Here you can only view the maintenance tasks tate Eutru frate 10 Begin maintenance When you press the Start maint
9. Oc VarioPrint 6000 Ultra Line Experience ultra ocd speed c User manual Maintenance tasks Copyright 2010 Oc All rights reserved No part of this work may be reproduced copied adapted or transmitted in any form or by any means without written permission from Oc Oc makes no representation or warranties with respect to the contents hereof and specifi cally disclaims any implied warranties of merchantability or fitness for any particular purpose Further Oc reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes Edition 2010 06 Trademarks Trademarks List of trademarks Oc Oc VarioPrint 6000 Ultra Line are registered trademarks of Oc Technologies B V Products in this publication are referred to by their general trade names In most if not all cases these designations are claimed as trademarks or registered trademarks of their respective companies Contents Contents Chapter 1 Introduction ia 5 Notes for hereader crete 6 Available documentation 8 Introduction to the maintenance tasks rrr 9 Determine the required maintenance i 12 Chapter 2 Maintenance tasks Level 1 iii 13 Replace the ceaners ii 14 Lock the clean unit left 28 Lock the clean unit right enne nnns 30 Chapter 3 Maintenance tasks Leve
10. Open the front doors 2 36 Open the front doors 30 Chapter 2 Maintenance tasks Level 1 Lock the clean unit right 3 Use the service key to turn M1 clockwise 37 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 38 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapter 2 Maintenance tasks Level 1 31 Lock the clean unit right 32 Chapter 2 Maintenance tasks Level 1 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Remove sheets from the process modules Introduction During the printing process sheets can get stuck in one or more process modules Sometimes you can only remove these sheets when the machine is off for example when a sheet is stuck in the preheat unit Then only trained operators are allowed to remove these sheets This section describes the procedure to check all the modules and remove the sheets Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine m Heat resistant gloves supplied with the machine Caution A Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Remove sheets from the interface module 1 Open the front door of the interface module 2 Remove the sheets at B4 39 Remove the sheets
11. UK Limited Oc House Chatham Way Brentwood Essex CM14 4DZ United Kingdom http www oce co uk Note The web site http www oce com gives the current addresses of the local Oc organiza tions and distributors Appendix A Miscellaneous Addresses of local Oc organisations Note The addresses of local Oc organizations for information about the Wide Format Printing Systems and the Production Printing Systems can be different from the addresses above Refer to the web site http www oce com for the addresses you need Appendix A Miscellaneous 83 Index Available documentation Available documentation i 8 C Clean Glue cleaning rollers 63 OPC belt left uaar 51 OPG belt ight cicci 57 Clean unit Lettonia Right Content of the manuals Content of the manuals sess 8 D Determine the required maintenance Determine the required maintenance 12 G Glue cleaning rollers Glue cleaning rollers s 63 L Lock Clean unit left sse 28 Clean unit right eene 30 M Maintenance Level Re RE Level 2 Maintenance levels Maintenance levels ie 9 Maintenance screen Maintenance screen EEN 9 O OPC belt 84 Left pala lana A 51 Right 57 R Replace Sheet cleaners yssit iiinis 14 Spiral cleaners pisana alici 14 S Sheet cleaners Sheet cleaners i e
12. achine will detect this during the initialization Then the operator panel will display this maintenance task Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine Lock the clean unit 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 33 Open the front doors 28 Chapter 2 Maintenance tasks Level 1 Lock the clean unit left 3 Use the service key to turn N1 clockwise 34 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors L Exi 35 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapter 2 Maintenance tasks Level 1 29 Lock the clean unit right Lock the clean unit right Introduction This procedure is only intended for key operators who received the special maintenance training When to do After you replaced the cleaners Replace the cleaners on page 14 you must restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this maintenance task Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine Lock the clean unit 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2
13. ce brasil com br Oc Canada Inc 4711 Yonge Street Suite 1100 Toronto Ontario M2N 6K8 Canada http www oce ca Oc Office Equipment Shanghai First Shanghai Center Phase I Building A Lane 180 Zhangheng Road Pudong District Shanghai 201204 P R China http www oce com cn Oc Czech Republic Itd Babick 2329 2 149 00 Praha 4 Oc Danmark a s Vallensbzkvej 45 2605 Brondby http www oce fi Czech Republic Denmark http www oce cz http www oce dk Oc Finland OY Oc France S A Niittyrinne 7 32 Avenue du Pav Neuf 02270 Espoo 93882 Noisy le grand Cedex Finland France http www oce fr 80 Appendix A Miscellaneous Addresses of local Oc organisations Oc Deutschland GmbH Solinger Strafe 5 7 45481 M lheim Ruhr Germany http www oce de Oc Hungaria Kft H 1241 Budapest Pf 237 Hungary http www oce hu Oc Italia S p A Strada Padana Superiore 2 B 20063 Cernusco sul Naviglio MI Italia http www oce it Oc Belgium S A Rue Astrid 2 A 1143 Luxembourg Belair http www oce lu Oc Hong Kong and China head office Room 3711 18 Tower 1 Millennium City 1 388 Kwun Tong Road Kwun Tong Kowloon Hong Kong http www oce com hk Oc Ireland Ltd 3006 Lake Drive Citywest Business Campus Saggart Co Dublin Ireland http www oce ie Oc Japan Corporation 1 28 1 Oi Shinagawa ku Tokyo 140 0014 Japan http
14. con The maintenance icon is orange The machine can print another Description The maintenance icon is blue Maintenance is currently not required 20 000 images before you must replace the cleaners Your service technician can change this to another number within the range of 10 000 and 50 000 can continue printing The maintenance icon is red The counter is o The machine stops You must replace the cleaners Only then the machine Solve a paper jam in hot areas of the machine When a paper jam occurs in the hot areas of the machine the procedure is as follows m The machine stops 12 Chapter 1 Introduction The operator panel displays the maintenance screen with this maintenance task Select the maintenance task and press Start If applicable enter the maintenance PIN Follow the instructions on the operator panel to solve the paper jam Chapter 2 Maintenance tasks Level 1 Replace the cleaners Replace the cleaners Introduction This procedure is only intended for key operators who received the special maintenance training When to do If the maintenance icon in the dashboard indicates that maintenance is required soon or immediately Before you begin Make sure that you have 2 new spiral cleaners and 2 new sheet cleaners at hand Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine m Heat resistant gloves supplied with the
15. enance button the actual maintenance screen appears Chapter 1 Introduction Introduction to the maintenance tasks The maintenance screen After you press the Start maintenance button in the System view the maintenance screen appears The maintenance screen shows the required and suggested maintenance tasks A red icon indicates required tasks A yellow icon indicates suggested tasks These tasks may be required soon You can select a maintenance task from the list and press Start to start the maintenance wizard Chapter 1 Introduction 11 Determine the required maintenance Determine the required maintenance Introduction The operator panel indicates that maintenance is required and when maintenance is re quired The operator panel also leads you through all the steps of each maintenance task This section describes how the operator panel indicates that the machine requires main tenance Replace the cleaners The sheet cleaners and the spiral cleaners are consumables The cleaners have counters If maintenance is required immediately or soon the color of the maintenance icon changes The Maintenance section of the System view on the operator panel indicates that you can or must replace the cleaners There the counter information is regularly updated The following table describes what you must do when the maintenance icon is blue orange or red When to replace the cleaners Maintenance i
16. eret ete n 14 Solve paper jam in hot areas Solve paper jam in hot areas 12 Spiral cleaners Spiral cleaners i t iecit rite 14 Beyond the Ordinary 2010 Oc Illustrations and specifications do not necessarily apply to products and services offered in each local market Technical specifications are subject to change without prior notice All other trademarks are the property of their respective owners 2010 06 Cus da Printing for Professionals Professionals everywhere look to Oc for digital printing and document management In the office Oc systems keep the information of business and government flowing In manufacturing architecture engineering and construction Oc wide format printers set the standard while our display graphics systems help people produce banners billboards and other large colorful applications In corporate print facilities marketing service bureaus and the graphic arts industry Oc systems print transaction documents mailings newspapers manuals and books on demand and at the highest speeds And Oc Business Services manages the complete document workflows of customers around the world It all helps you go Beyond the Ordinary in printing and document management For more information visit us at www oce com
17. he red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 27 Lower the clean units Lock the clean units 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 28 Lock the clean units Chapter 2 Maintenance tasks Level 1 25 Replace the cleaners Close the covers 1 Unlock and lower the right hand inner cover 29 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 3 Unlock and lower the left hand inner cover 2 30 Close the left hand inner cover 4 Close the left hand top cover 1 26 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 5 Close the right hand top cover 2 31 Close the top covers Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 32 Close the front doors 3 On the operator panel confirm that you successfully replaced the cleaners Chapter 2 Maintenance tasks Level 1 27 Lock the clean unit left Lock the clean unit left Introduction This procedure is only intended for key operators who received the special maintenance training When to do After you replaced the cleaners Replace the cleaners on page 14 you must restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the m
18. ing for O Always O Most of the times O Sometimes O Not at all What did you use to find the required information O Table of contents O Index Are you satisfied with this manual O Yes O No Thank you for evaluating this manual Ifyou have other comments or concerns please explain or suggest improvements overleaf or on a separate sheet Comments Appendix A Miscellaneous Reader s comment sheet This reader s comment sheet is completed by If you prefer to remain unknown please do fill in your occupation Name Occupation Company Phone Address City Country Please return this sheet to Oc Technologies B V For the attention of ITC User Documentation P O Box 101 5900 MA Venlo The Netherlands Send your comments by E mail to itc userdoc oce com For the addresses of local Oc organisations see http www oce com Appendix A Miscellaneous 79 Addresses of local Oc organisations Addresses of local Oc organisations Oc Australia Ltd P O Box 363 Ferntree Gully MDC Vic 3165 Australia http www oce com au Oc Osterreich GmbH Postfach 95 1233 Vienna Wienerbergstrasse 11 Vienna Twin Tower 1100 Vienna Austria http www oce at Oc Belgium N V S A J Bordetlaan 32 1140 Brussel Belgium http www oce be Oc Brasil Com rcio e Industria Ltda Av das Na es Unidas 11 857 Brooklin Novo S o Paulo SP 04578 000 Brasil http www o
19. ion 4 108 Lower the clean units Chapter 3 Maintenance tasks Level 2 73 Clean the glue cleaning rollers Lock the clean units 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 109 Lock the clean units Close the covers 1 Unlock and lower the right hand inner cover 110 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 74 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 3 Unlock and lower the left hand inner cover 2 111 Close the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 112 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 75 Clean the glue cleaning rollers 2 Use socket wrench 10 to tighten the bolt of the front doors 76 Chapter 3 Maintenance tasks Level 2 Appendix A Miscellaneous Reader s comment sheet Reader s comment sheet Questions 78 Have you found this manual to be accurate O Yes O No Were you able to operate the product after reading this manual O Yes O No Does this manual provide sufficient background information O Yes ONo Is the format of this manual convenient in size readability and arrangement page layout chapter order etc O Yes ONo Could you find the information you were look
20. l 2 ri 33 Remove sheets from the process modules 34 Clean the OPC belt ett 51 Clean the OPC belt right i 57 Clean the glue cleaning rollers nennen nnna 63 Appendix A Miscellaneous ga 77 Reader s comment sbeet re reee iii 78 Addresses of local Oc organisations i 80 Chapter 1 Introduction Notes for the reader Notes for the reader Introduction This manual helps you to use the Oc VarioPrint 6000 Ultra Line The manual contains a description of the product and guidelines to use and operate the Oc VarioPrint 6000 Ultra Line Definition Attention Getters Parts of this manual require your special attention These parts can provide the following m Additional general information for example information that is useful when you perform a task m Information to prevent personal injuries or property damage Warning Caution and Note The words Warning Caution and Note draw your attention to important information Overview of the attention getters Word Icon Indicates Warning Ignoring this warning could cause serious injury or A even death The Warning indication has several icons that warn against various hazards The icons are shown below Warning f General hazard Warning Hot surface Warning Electric shock Warning A Moving parts 6 Chapter 1 Introduction Notes for the reader Icon Indicates Warning Laser bea
21. leaning parts Solve a paper jam in the engine module Safety information Instructions for safe use 8 Chapter 1 Introduction Introduction to the maintenance tasks Introduction to the maintenance tasks Introduction This manual is intended for trained and certified operators who received the special maintenance training for the printer Therefore this manual is only intended as a reference guide for the described maintenance procedures On the operator panel you must always press Next to continue with the next step or Finish to complete a maintenance task After you finished a maintenance task the oper ator panel will also ask you to restart the system The procedures in this manual only describe the physical maintenance actions D Note In this manual and on the operator panel the trained and certified operator is referred to as the key operator D Note Only a key operator is allowed to perform the maintenance tasks that are described in this manual To make sure that only a key operator performs the maintenance tasks it is recommended to define a maintenance PIN in the Settings Editor Then the operator panel asks for the maintenance PIN when you start the first task of a maintenance session A maintenance session can involve more than 1 maintenance task A maintenance session ends when you leave the maintenance screen that displays the maintenance tasks When no maintenance PIN is defined in the Settings
22. m Caution Ignoring this warning could cause injury or damage to property Indicates additional important information The use of heat resistant gloves is mandatory when you carry out these actions Safety information Before using this Oc product make sure that you read and understand the safety infor mation which is part of the user documentation You can download the safety information via http global oce com support or if applicable find it on the user documentation CD DVD that is delivered together with the machine or obtain the safety information from your local Oc representative To avoid potential hazards maintenance is strictly preserved to properly qualified and trained service technicians Chapter 1 Introduction 7 Available documentation Available documentation Introduction This machine is delivered with the following items m A Documentation and Driver Notice m A Safety Information Sheet i Note Please check www oce com for the latest version of the documentation Main Content of the User Manuals The following table provides an overview of the main content of the user manuals Main Content of the User Manuals Main content User Manual Overview of the main system components Working with the operator panel Handling and managing jobs on the operator panel Add media toner and staples Operating informa tion Maintenance tasks Replacing parts C
23. nce tasks Level 2 Clean the OPC belt left 73 Rotate the OPC pulley to locate the spots 2 Rotate the OPC pulley until the spot s are in the indicated area Note Li In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 74 Position the spot s in the indicated area 3 Apply a small amount of Cleaner P on an offset pad Chapter 3 Maintenance tasks Level 2 53 Clean the OPC belt left 4 Clean the spot s with this offset pad 75 Clean the OPC 5 Carefully remove all Cleaner P from the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration board 76 Reposition the OPC belt 54 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt left 2 Use the red handle to push the OPC unit inwards as far as possible 77 Move the OPC unit in Use the service key to turn Le counter clockwise into the locked position Use the service key to turn L4 clockwise into the locked position Use the service key to turn L3 clockwise into the locked position Use the service key to turn L2 clockwise into the locked position Naum bk va Use the service key to turn L1 clockwise into the locked position 78 Lock the OPC unit Finish the maintenance ta
24. rom the receiving unit Note D Always pull out the sheet straight and in horizontal direction 44 Remove the sheets from the receiving unit Chapter 3 Maintenance tasks Level 2 37 Remove sheets from the process modules 6 Use the service key to turn the axle of the transfuse pinch clockwise The transfuse pinch gets unlocked 45 Unlock the transfuse pinch 7 Remove the sheets from the transfuse pinch 46 Remove the sheets from the transfuse pinch Remove sheets from the registration unit 1 Turn handle C1 clockwise 1 2 Open drawer C1 2 38 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Note D Opening the drawer can be difficult due to jammed media 47 Open the registration unit 3 Remove the sheets at C2 C3 and C4 C4 E C3 48 Remove the sheets from the registration unit Caution A Hot area Chapter 3 Maintenance tasks Level 2 39 Remove sheets from the process modules 4 Remove the sheets below the preheat unit 49 Remove the sheets below the preheat unit 5 Close drawer C1 D Note Do not turn handle C1 50 Close drawer C1 Remove the preheat unit Caution A Hot area Use heat resistant gloves 40 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules 1 Remove the bolts of the preheat unit to unlock the preheat unit
25. rs 1 Remove 1 layer and an extra 2 3 cm about 1 inch of both sheet cleaners including the old adhesive strip 1 Chapter 2 Maintenance tasks Level 1 21 Replace the cleaners 2 Use heat resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner 2 24 Recondition the sheet cleaners 1 Note Only use a new sheet cleaner if the cylinder does not contain enough clean sheet paper 22 Chapter 2 Maintenance tasks Level 1 Replace the cleaners Install the spiral cleaners 1 Lock the right hand spiral cleaner between the red leaf springs NEA dk mmm 25 Install the spiral cleaners 2 Repeat step 1 for the left hand spiral cleaner D Note The spiral cleaners only fit in one way Chapter 2 Maintenance tasks Level 1 23 Replace the cleaners Install the sheet cleaners 1 Lock the right hand sheet cleaner between the red leaf springs 26 Install the sheet cleaners 2 Repeat step 1 for the left hand sheet cleaner i Note The sheet cleaners only fit in one way Lower the clean units Attention A Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 24 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 3 Lift the left hand clean unit and push t
26. s Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 19 Lift the clean units Chapter 2 Maintenance tasks Level 1 17 Replace the cleaners Remove the sheet cleaners Caution A Hot area Use heat resistant gloves Attention A Do not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the right hand sheet cleaner outwards 20 Press the red leaf springs outwards 18 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Remove the sheet cleaner 21 Remove the sheet cleaners 3 Repeat the steps 1 and 2 for the left hand sheet cleaner Remove the spiral cleaners Caution A Hot area Use heat resistant gloves Chapter 2 Maintenance tasks Level 1 19 Replace the cleaners 1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 22 Press the red leaf springs outwards 20 Chapter 2 Maintenance tasks Level 1 Replace the cleaners 2 Remove the spiral cleaner 23 Remove the spiral cleaners 3 Repeat the steps 1 and 2 for the left hand spiral cleaner Recondition the sheet cleane
27. sition 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 95 Lift the clean units 66 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Lift the TTF units Caution A Hot area Use heat resistant gloves 1 Use socket wrench 10 to loosen the two bolts of the right hand TTF Unit Chapter 3 Maintenance tasks Level 2 67 Clean the glue cleaning rollers 3 Push the service key at the indicated location inside and turn it counter clockwise 68 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers 5 Lift the left hand TTF unit using the metal bar at the front side Prepare for cleaning Caution A Hot area Use heat resistant gloves 1 Puta minimum of 4 layers of paper under the left hand and the right hand glue cleaning roller to protect the OPC Chapter 3 Maintenance tasks Level 2 69 Clean the glue cleaning rollers Clean the glue cleaning rollers A A A A 70 1 2 4 5 Caution Cleaner fluids can cause irritation Read the Material Safety Data Sheets of the cleaner fluids before use Caution Hot area Use heat resistant gloves Attention Always clean both glue cleaning rollers Attention For all cleaning actions apply a small amount of cleaner fluid on an offset pad Depending on
28. sk 1 Close the front doors Chapter 3 Maintenance tasks Level 2 55 Clean the OPC belt left 2 Use socket wrench 10 to tighten the bolt of the front doors 79 Close the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt 56 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt right Clean the OPC belt right Introduction This procedure is only intended for key operators who received the special maintenance training When to do When each 7th print contains a pollution at exact the same location Before you begin Make sure that you have the Cleaner P and the offset pads at hand Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine m Heat resistant gloves supplied with the machine Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 80 Open the front doors Unlock the OPC unit 1 Use the service key to push and turn K1 clockwise Chapter 3 Maintenance tasks Level 2 57 Clean the OPC belt right 2 Use the service key to turn K2 clockwise 3 Use the service key to push and turn K3 clockwise 4 Use the service key to push and turn K4 clockwise 5 Use the service key to turn Ks counter clockwise 81 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 82 Move the OPC unit
29. ter 3 Maintenance tasks Level 2 Remove sheets from the process modules 3 Replace and tighten the bolts of the preheat unit 60 Tighten the bolts 4 Turn handle C1 anticlockwise to lock the registration unit 61 Lock the registration unit Unlock the clean units Caution A Hot area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise Chapter 3 Maintenance tasks Level 2 45 Remove sheets from the process modules 2 Use the service key to turn M1 counter clockwise 62 Unlock the clean units Lift the clean units Caution A Hot area Use heat resistant gloves Caution A Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 63 Lift the clean units When you press Net on the operator panel a dialog box appears 46 Chapter 3 Maintenance tasks Level 2 Remove sheets from the process modules Attention A A sheet on one of the spiral cleaners or on both spiral cleaners will seriously damage the machine 3 Check whether there is a sheet on one of the spiral cleaners If not go to step 4 If there is go to step 5 4 Press No if the spiral cleaners do not have sheets on them 5 Press Yes if there is a sheet on one of the spiral cleaners Now you must follow the
30. ter clockwise into the locked position TASES Se Use the service key to turn K1 counter clockwise into the locked position 88 Lock the OPC unit Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance tasks Level 2 61 Clean the OPC belt right 2 Use socket wrench 10 to tighten the bolt of the front doors 89 Close the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt 62 Chapter 3 Maintenance tasks Level 2 Clean the glue cleaning rollers Clean the glue cleaning rollers Introduction This procedure is only intended for key operators who received the special maintenance training When to do Certain media may contain substances for example ink or wax that pollute the machine This pollution can lead to decreased image quality and or machine damage Depending on the amount of substances you must clean the glue cleaning rollers at a certain interval Consult your service technician if you need advise Before you begin Make sure that the machine is switched off Required tool Service key supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Offset pads supplied with the machine Large sheets of paper to protect the OPC Oc Cleaner P supplied with the machine Oc Cleaner K Oc Cleaner T Caution A Hot area Use heat resistant gloves Open the
31. to tighten the bolt of the front doors 69 Close the front doors 3 On the operator panel confirm that you successfully removed the sheets 50 Chapter 3 Maintenance tasks Level 2 Clean the OPC belt left Clean the OPC belt left Introduction This procedure is only intended for key operators who received the special maintenance training When to do When each 7th print contains a pollution at exact the same location Before you begin Make sure that you have the Cleaner P and the offset pads at hand Required tool m Service key supplied with the machine m Socket wrench 10 supplied with the machine m Heat resistant gloves supplied with the machine Open the doors 1 Use socket wrench 10 to loosen the bolt of the front doors 1 2 Open the front doors 2 70 Open the front doors Unlock the OPC unit 1 Use the service key to push and turn L1 counter clockwise Chapter 3 Maintenance tasks Level 2 51 Clean the OPC belt left 2 Use the service key to turn L2 counter clockwise 3 Use the service key to push and turn L3 counter clockwise 4 Use the service key to push and turn L4 counter clockwise 5 Use the service key to turn Ls clockwise 71 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 72 Move the OPC unit out Clean the OPC belt Attention A Do not touch the OPC belt with your fingers 52 Chapter 3 Maintena
32. www ocejapan co jp Oc Malaysia Sdn Bhd 3 01 Level 3 Wisma Academy Lot 4A Jalan 19 1 46300 Petalig Jaya Selangor Darul Ehsan Malaysia http www ocemal com my Oc Mexico S A de C V Prolongaci n Reforma 1236 4to Piso Col Santa F Del Cuajimalpa C P 05348 M xico D F M xico http www oceusa com Oc Norge A S Postboks 4434 Nydalen Gjerdrums vei 8 0403 Oslo Norway http www oce no Appendix A Miscellaneous 81 Addresses of local Oc organisations n 82 Oc Poland Ltd Sp z o o ul Bitwy Warszawskiej 1920 r nr 7 02 366 Warszawa Poland http www oce com pl Oc Singapore Pte Ltd 21 Ubi Road 1 05 01 Brilliant Building Oc Portugal Equipamentos Graficos S A Av Jos Gomes Ferreira 11 Piso 2 Mi raflores 1497 139 Alg s Portugal http www oce pt http www oce es Singapore408724 Oc Espafia SA Oc Svenska AB Business Park Mas Blau Sollentunavagen 84 Osona 2 08820 El Prat de Llobregat 191 27 Sollentuna Barcelona Sweden Spain http www oce se Oc Schweiz AG S gereistrasse 10 CH8152 Glattbrugg Schweiz http www oce ch Oc Nederland B V P O Box 800 5201 AV s Hertogenbosch The Netherlands http www oce nl Oc North America Inc 100 Oakview Drive Trumbull CT 06611 USA http www oceusa com Oc Thailand Ltd B B Building 16 Floor 54 Asoke Road Sukhumvit 21 Bangkok 10110 Thailand Oc
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