VersaMax CPU with Embedded Ethernet Interface, IC200CPUE05
Contents
1. CPU with Embedded Ethernet Interface December 2002 GFK 1892C Using the Ethernet Port f The built in Ethernet interface makes it possible to communicate on a Vendor Part numbers below are provided for reference only Any 10BaseT network The CPUEO5 supports half duplex and full duplex part that meets the same specification can be used operation operation is automatically sensed without user configuration Using 10 100 hubs allows communication on a network containing Low Capacitance Computer cable overall braid over foil shield 100Mb devices 5 Twisted pairs t Shield Drain Wire t 30 Volt 80 C 176 F 24 AWG tinned copper 7x32 stranding Velocity of Propagation 78 Nominal Impedance 100Q t 15 Pin Male Type Vendor Plug Pin 3 eT Eve Connector Crimp ITT Cannon DAA15PK87F0 030 2487 017 AMP 205206 1 66506 9 AMP 14190872 The Ethernet interface can be used to Connector Kit ITT Cannon DA121073 50 15 pin size backshell kit gt Shell nsp l n Send and receive Ethernet Global Data Ethernet Global Data can aiaa Penati a ra over Copper T be used for highly efficient periodic data transfer on the LAN The 40 cable exit design to maintain low profile installation CPU supports up to 32 simultaneous Ethernet Global Data Plus ITT Cannon 250 8501 009 Extended Jackscrew exchanges Global Data exchanges are configured using the PLC Threaded with metric M3x0 5 for secure attachment t programming sof2. 3 3V uses 570mA Program storage Power Supply current consumption with no serial port converter or EZ Program Store device Power Supply current consumption with serial port converter or EZ Program Store device Floating point Boolean execution speed 0 8 ms K typical Realtime clock accuracy for 100ppm 0 01 or 9sec day timer functions Time of day clock accuracy 5V uses 320mA 23ppm 0 0023 or 2sec day 30C 100ppm 0 01 or 9sec day full temperature range Ethernet Interface Specifications C connections Number of Ethernet Global Data EGD configuration based exchanges 1400 bytes of data per exchange Load EGD configuration from PLC to programmer e Station Manager over Toma Station Manager via ae Port 1 RS 232 Resolved for this Update If a previous Run Mode Store has failed for a legitimate reason for example not enough memory the CPU s OK LED does not go off if a second Run Mode Store is attempted New for this Release This release adds Modbus RTU Master to the serial protocols supported on serial ports 1 and 2 At the present time none of the GE Fanuc programming products supports hardware configurations specifying Modbus RTU Master See the document GFK 2220 Modbus RTU Master Communications which is available at www GEFanuc com http www gefanuc com support plc m versamax htm for information on using Modbus RTU Master communications This document is a supp
3. 0 000 the CV drops to 0 At this point there is no Integral contribution If the receiver in a local single rack is powered off while the CPU is powered on erroneous Addition of rack faults may be logged by the CPU It is recommended that both the CPU and the receiver be powered by a single source Occasionally a Backplane Communication Fault may be logged on an intelligent I O module after power cycling the main or expansion rack This is a diagnostic fault that can be cleared In rare instances exceptions 28 1e and or 1 0e may occur during powerdown of the CPUEO5 These do not indicate a problem and may be ignored In very rare instances when field power is lost on one module non intelligent modules in the same rack may also report faults In very rare instances the CPU may not add a module being hot inserted It will not generate an Addition of Module fault and will not be scanned The situation can be corrected by extracting and re inserting the module In very rare instanc GFK 1892C es a module being hot inserted may cause analog modules in the same rack to set outputs to zero In addition Loss of Module System Configuration Mismatch or field faults may be generated on other modules in the same rack If the modules do not return to correct behavior momentarily power cycling will restore full operation When using the VersaPro programmer connected to the CPUE05 via Ethernet exceptions 8 8
4. 2002 The exception log will contain 28 1b and or 28 1d exceptions For each such exception data for one EGD consumption sample will not be delivered into reference memory NOTE If your application experiences these symptoms of overload you must reduce the number frequency size of EGD exchanges and or number frequency size of SRTP channels EGD group number to UDP port number assignment cannot be changed by setting the g _udp advanced user parameters The CPUE05 does not support supernetting a technique of configuring the subnet mask in such a way to allow communication to multiple subnets Sustained heavy SRTP Server operation with very large data transfers gt 32Kbytes can cause loss of an internal resource called message buffers This can result in reduced network performance and possible loss of message received from the network The CPUE05 does not reject a configuration containing a broadcast or multicast value for the module s IP Address Do not configure broadcast or multicast values for an individual IP address Avoid addresses of the following forms X Y Z 255 gt 223 X y Z x y z 0 xXy z 1 Such addresses may result in erratic communications behavior Preinstallation Check Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping container for inspection by the delivery service After unpacking the equipment record
5. all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the system Module Installation This equipment may be mounted on a horizontal or vertical DIN rail If mounted on a vertical DIN rail the CPU module must be located at the bottom The CPU and connecting carriers must be installed on the same section of 35mm x 7 5mm DIN rail 1mm thick Steel DIN rail is recommended The DIN rail must be electrically grounded to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish DIN rails compliant with DIN EN50022 are preferred For vibration resistance the DIN rail should be installed on a panel using screws spaced approximately 15 24cm 6 inches apart Rated thermal specifications for the CPU module are based ona clearance of 2 above and below the equipment and 1 to the left of the CPU module 1 Allow sufficient finger clearance for opening CPU door 2 Allow adequate clearance for serial port and Ethernet cables 3 Allow adequate space for power wiring The CPU with power supply attached fits into a 70mm deep enclosure GFK 1892C Installing the CPU on the DIN Rail The CPU snaps easily onto the DIN rail No tools are required for mounting or grounding to the DIN rail Before joining module carriers to the CPU remove the connector cover on the right hand side of the CPU Do not discard this cover you will need to
6. and 8 16 may occur when frequently changing reference view tables to a PLC with a very long gt 300 ms scan time If the PLC Fault Table is cleared but the I O Fault Table is not the Ethernet interface may not regenerate pre existing faults Conversely if the I O Fault Table is cleared and the PLC Fault Table is not faults may be duplicated in the PLC Fault Table It is recommended that you clear the PLC and I O Fault Tables at the same time The CPUE05 gives priority to servicing the user logic program before servicing Ethernet traffic Therefore a long scan time may impact Ethernet throughput When servicing Ethernet traffic the CPUE05 gives priority to servicing EGD traffic before servicing SRTP traffic and gives priority to servicing SRTP traffic before servicing Station Manager traffic Therefore a heavy load of EGD traffic can lock out SRTP operation and likewise a heavy load of EGD and or SRTP traffic can lock out Station Manager operation For example configuring the CPUE05 with 32 EGD exchanges at rates faster than 150 ms will result in frequent timeouts on SRTP operations Do not issue multiple ping requests to a CPUE05 it processes one incoming ping at a time If the configured data length of a consumed EGD exchange does not match the received data length the PLC Fault Table will be filled with entries exception 28 1d until the condition is corrected Use the Station Manager Stat g command to determin
7. CPU with Embedded Ethernet Interface December 2002 CPUE0S PUR ox RUN FAULT IC200CPUE05 J 7 IP ADDRESS J 7 7 RESTART y ETHERNET uO 10 MBPS BASE T stat PORT Features Supports up to 64 modules with up to 2048 I O points Can be either autoconfigured or configured from a programmer using configuration software 64KB of configurable memory for the application program hardware configuration registers R analog inputs Al and analog outputs AQ Programming in Ladder Diagram and Instruction List Non volatile flash memory for program storage Battery backup for program data and time of day clock Super capacitor provides power to memory for 1 hour Over 1 hour backup battery protects memory contents up to 6 months Backup battery has shelf life of 5 years when not in use Run Stop switch Floating point real data functions Embedded RS 232 RS 485 and Ethernet communications Supports EZ Program Store device 70mm hei
8. Cable Specifications for Port 2 VersaMax PLC with VersaMax PLC with Series 90 30 CPUEO5 CPUEOS CPU364 PLC Maximum cable lengths the total number of feet from the CPU to the last device attached to the cable are Ethernet LAN Port Serial I O protocol 1200 2400 4800 9600 1200 2400 4800 9600 The 10BaseT twisted pair cable must meet applicable IEEE 802 19 2K 38 4K 57 6K 19 2K 38 4K 57 6K standards Category 5 is recommended SNP protocol 4800 9600 19 2K 4800 9600 19 2K 38 4K Ethernet 38 4K Bese RJ 45 Local Station Manager 1200 2400 4800 this is independent of 9600 19 2K 38 4K serial protocol baud rate 57 6K 115 2K PI HM Only available on one port at a time rie D ETHERNET RESTART Station Manager Functionality Built in Station Manager functionality permits on line diagnostic and supervisory access through either Port 1 or via Ethernet Station Manager services include An interactive set of commands for interrogating and controlling the station Unrestricted access to observe internal statistics an exception log and configuration parameters Password security for commands that change station parameters or operation Use of
9. dicates a CPU problem Fast blinking indicates that the CPU is running its powerup diagnostics Slow blinking indicates the CPU is configuring I O modules Simultaneous blinking of this LED and the green Run LED indicates that the CPU is in boot mode and is waiting for a firmware update through Port 1 Green when the CPU is in Run mode Amber when the CPU is in Stop IO Scan mode If this LED is OFF but OK is ON the CPU is in Stop No IO Scan mode If this LED is flashing green and the Fault LED is ON the module switch was moved from Stop to Run mode while a fatal fault existed Toggling the switch will continue to Run mode ON if the CPU is in Stop Faulted mode because a fatal fault has occurred To turn off the Fault LED clear both the I O Fault Table and the PLC Fault Table If this LED is blinking and the OK LED is OFF a fatal fault was detected during PLC powerup diagnostics Contact PLC Field Service ON if an override is active on a bit reference Blinking indicates activity on that port Note does not blink to indicate local Station Manager activity see PORT 1 LED below The LEDs in the lower right corner show the operating mode and status of the Ethernet port The Ethernet LEDs turn ON briefly first amber then green whenever a restart is performed in the Operational state by pressing and releasing the Restart pushbutton see below This allows you to verify that the Ethernet LEDs are operational A
10. e which exchange is misconfigured Caution to NTP users No exception reported if NTP server not available at startup Station Manager startup message does not display correct time if NTP configured Do not set NTP advanced user parameters nminpoll and nmaxpoll to the same value Do not use more than one NTP server of the same stratum Do not specify the IP address of a CPUE05 as the time server in the configuration of a CPUEO5 or other device If your application attempts to perform more Ethernet communication than the CPUE05 can support the following behaviors may be observed The Ethernet interface may restart itself and the exception log will contain 28 1 exceptions followed by a system error restart 1 5 Ethernet operation will stop and the Ethernet LEDs in the lower right corner will blink indicating fatal fault 31 Push the Ethernet restart pushbutton to recover normal Ethernet operation Ethernet operation will stop the Ethernet LAN LED will go off and pushing the Ethernet restart pushbutton will have no effect There will be no response to Station Manager commands Ten seconds later the Ethernet interface will restart itself The exception log will contain a restart due to watchdog timeout 1 0c The application may fail to receive data from one or more nodes that are transmitting data to it Push the Ethernet restart pushbutton to recover normal Ethernet operation CPU with Embedded Ethernet Interface December
11. ector and Cable Specifications for Port 1 Vendor Part numbers below are provided for reference only Any part that meets the same specification can be used Computer cable overall braid over foil shield 5 conductor t 30 Volt 80 C 176 F 24 AWG tinned copper 7x32 stranding 9 Pin Male Vendor Plug Pin Connector ITT Cannon DEA9PK87F0 030 2487 017 AMP 205204 1 66506 9 Solder ITT Cannon ZDE9P AMP 747904 2 Connector Kit ITT Cannon DE121073 54 9 pin size backshell kit Shell Metal Plated Plastic Plastic with Nickel over Copper t Cable Grounding Clamp included 40 cable exit design to maintain low profile installation Plus ITT Cannon 250 8501 010 Extended Jackscrew Threaded with 4 40 for secure attachment to port t Order Qty 2 for each cable shell ordered t Critical Information any other part selected should meet or exceed this criteria 2 Use of this kit maintains the 70mm installed depth Pin Assignments for Port 2 CE SHLD Cable Shield Drain wire connection Output 5 1VDC to power external level converters 100mA max EE RTSA Output Request to Send A output er CTSB Clear to Send B input a rs es Resistor Termination 120 ohm for RDA FE Output et ules 13 s Output Transmit Data B output 4 RTSB Output Request to Send B output 15 CTSA Clear to Send A input Shell SHLD Cable Shield wire connection 100 Continuous shielding cable shield connection
12. ell Port 1 screw locks are threaded 4 40 Port 1 can be configured for either CPU serial communications SNP RTU Serial I O or local Station Manager use If Port 1 has been configured for CPU use it can be forced to local Station Manager operation using the Ethernet Restart pushbutton Port 1 remains in that mode until the PLC is power cycled or the Ethernet Restart pushbutton is pressed If Port 1 is configured as a local Station Manager it cannot be used for CPU serial communications and the Ethernet Restart pushbutton will NOT toggle it to the CPU serial protocols Port 2 is an RS 485 port with a 15 pin female D sub connector This can be attached directly to an RS 485 to RS 232 adapter IC690ACC901 Port 2 can be used for program configuration and table updates with the EZ Program Store module Port 2 screw locks are threaded metric M3x0 5 Pin Assignments for Port 1 Pa Sonal Deeion Fan oep e ae re E pa e S oe a oa roa feel E fe w a Shell SHLD Cable Shield wire connection 100 Continuous shielding cable shield connection GFK 1892C Cable Diagram for Attachment to a PC PC 9 Pin CPU Serial Port Port 1 9 pin female 9 pin male 2 RXD 2 TXD 3 RXD 5 GND 7 CTS The shield must attach to shell of connectors on both ends of the cable Conn
13. ght when mounted on DIN rail with power supply sold separately Product Revision History Rev FW version Description Features CPUE05 AD 2 31 Support for Modbus RTU Master CPUE05 AC 2 30 Added support for Modbus RTU Master CPUE05 AB 2 20 Added new serial I O baud rates CPUE05 AA 2 10 Initial Product Release This release replaces firmware version 2 20 and 2 30 If you need to determine the current firmware version of a CPU see the steps below With Cimplicity Machine Edition Logic Developer go online to the CPU then select Target gt Online Commands gt Show Status The Device Information Software Revision shows the current firmware revision level With a VersaPro or Control programmer attach the CPU Under the PLC menu VersaPro or the Comm menu Control select the Memory tab on the Status Information dialog A firmware upgrade is optional Upgrading is recommended for applications requiring the new Modbus Master feature An upgrade can be ordered from the factory 44A751470 G03 or downloaded from the technical support area at GEFanuc com GFK 1892C The firmware resides in FLASH memory and is upgraded by serial download from an IBM compatible personal computer via CPU port 1 Port 2 cannot be used for a firmware upgrade Specifications Width 4 95 126mm along DIN rail Length 5 04 128mm Depth 2 72 69 1mm System flash battery backed RAM 5V uses 220mA_
14. install it on the last carrier to protect the connector pins from contamination and damage during use Panel Mounting If excessive vibration is a factor the CPU should also be screwed down to the mounting panel Note 1 Tolerances are 0 13mm 0 005in non cumulative Note 2 1 1 1 4Nm 10 12 in Ibs of torque should be applied to M3 5 6 32 steel screw threaded into material containing internal threads and having a minimum thickness of 2 4mm 0 093in y SEE NOTE 2 4 3mm Wy MB 5 6 SCREW 0 170in J f f yy f Jm SPLIT LOCK t y Li WASHER UNA i PA _ FLAT WASHER a E Li 15 9mm CAN 0 62in REF KEE Rat N PY 0 200in 7 T A NA TAPPED HOLE IN CPU PANEL 0 170in Removing the CPU from the DIN Rail Turn off power to the power supply If the CPU is attached to the panel with a screw remove the power supply module Remove the panel mount screw Slide the CPU away from the other modules until the connector on the right side disengages from the next carrier With a small flathead screwdriver pull the DIN rail latch outward while tilting the other end of the module down to disengage it from the DIN rail Activating or Replacing the Backup Battery The CPU is shipped with a battery already installed The battery holder is located in the top side of the CPU module Before the first use activate the battery by pulling and removing the insulator tab McA n To re
15. lement to GFK 0582 the Serial Communications User s Manual CPU with Embedded Ethernet Interface December 2002 Product Information CPUEOS AD Power Supply Requires PWRx02 Programmer VersaPro software version 2 0 or later and Compatibility Cimplicity Machine Edition Logic Developer Expansion I O All types of I O and communications modules Compatibility can be used in expansion racks Some analog modules require specific module revisions in expansion racks as listed below Module Module Revision ALG320 B or later ALG321 B or later ALG322 B or later ALG430 C or later ALG431 C or later ALG432 B or later Operating Notes Restrictions 1 Using an older revision non intelligent analog module in an expansion rack will cause a System Configuration Mismatch error to be logged The faulted module must be replaced with a newer revision before it will be scanned The allowed revisions are detailed under Compatibility in the Product Information section above If an Integral term is used in an IND or ISA PID loop PID Integral values less than 0 002 should be avoided The following example characterizes the behavior when an Integral value less than 0 002 is used Assume that the SP 16000 PV 16000 and CV 16000 P 1 00 1 000 D 0 00 If you drop the Integral term to 0 002 the CV does not change If the Integral term is 0 001 the CV drops to half its original value 8000 If the Integral term is
16. ll three LEDs blink green in unison when a software load is in progress Indicates the status and activity of the Ethernet network connection ON flickering green indicates Ethernet interface is online ON amber indicates Ethernet interface is offline Indicates the general status of the Ethernet interface ON green indicates no exception detected ON amber indicates an exception Blinking amber indicates error code Blinking green indicates waiting for configuration or waiting for IP address ON amber indicates Port 1 is available for local Station Manager use either by configuration or forced OFF indicates PLC CPU is controlling Port 1 CPU with Embedded Ethernet Interface December 2002 Using the CPU Serial Ports The CPU s two serial ports are software configurable for SNP slave RTU slave Serial I O operation or local Station Manager operation Port 1 only If a port is being used for RTU it automatically switches to SNP slave mode if necessary Both ports default configuration is SNP slave mode If configured for Serial I O a port automatically reverts to SNP slave when the CPU is in Stop mode An external device can obtain power from Port 2 if it requires 100mA or less at 5VDC Port 1 is an RS 232 port with a 9 pin female D sub connector The pinout of Port 1 allows a simple straight through cable to connect with a standard AT style RS 232 port Cable shielding attaches to the sh
17. move it back to Run position The faults are cleared and the CPU goes to Run mode The LED stops blinking and stays on This can be repeated if necessary If the switch is not toggled after 5 seconds the Run LED goes off and the CPU remains in Stop Fault mode Faults stay in the fault table Ethernet Restart Pushbutton The Ethernet Restart pushbutton is located on the right side of the module Ethernet Restart est _ Pushbutton ETHERNET un O STAT PORT 1 10 MBPS BASE T The Ethernet Restart pushbutton has two functions When pressed for less than 5 seconds it resets the Ethernet hardware tests the Ethernet LEDs and restarts the Ethernet firmware This disrupts any Ethernet communications that are presently underway When pressed for at least 5 seconds it toggles the function of Port 1 between its configured operation and forced local Station Manager operation GFK 1892C Observing the Module LEDs The CPU contains two sets of LEDs one in the upper left corner and one in the lower right corner The LEDs in the upper left corner indicate the presence of power and show the operating mode and status of the CPU ON when the CPU is receiving 5V power from the power supply Does not indicate the status of the 3 3V power output ON indicates the CPU has passed its powerup diagnostics and is functioning properly OFF in
18. place the battery use a small screwdriver to gently pry open the battery holder Replace battery only with ACC001 from your PLC supplier or with Panasonic battery BR2032 Use of another battery may present a risk of fire or explosion Caution Battery may explode if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F or incinerate CPU with Embedded Ethernet Interface December 2002 Switching the PLC Operating Mode The CPU Run Stop mode switch is located behind the module door This switch can be used to place the CPU in Stop or Run mode It can also be used to block accidental writing to CPU memory and forcing or overriding discrete data Use of this feature is configurable The default configuration enables Run Stop mode selection and disables memory protection RUN ON STOP OFF If Run Stop mode switch operation is enabled the switch can be used to place the CPU in Run mode If the CPU has non fatal faults and is not in Stop Fault mode placing the switch in Run position causes the CPU to go to Run mode Faults are NOT cleared If the CPU has fatal faults and is in Stop Fault mode placing the switch in Run position causes the Run LED to blink for 5 seconds While the Run LED is blinking the CPU switch can be used to clear the fault table and put the CPU in Run mode After the switch has been in Run position for at least second move it to Stop position for at least second Then
19. the Station Manager function requires a separate computer terminal or terminal emulator
20. tware then stored to the PLC Both Produced and Order Qty 2 for each cable shell ordered Consumed exchanges may be configured Supports up to 1200 data ranges across all Ethernet Global Data exchanges and Critical Information any other part selected should meet or exceed this supports selective consumption of Ethernet Global Data exchanges criteria Access CPU data from a host computer or other GE Fanuc PLCs Use of this kit maintains the 70mm installed depth CPU supports up to eight simultaneous SRTP Server connections Cable Lengths for use by other SRTP client devices on the Ethernet network Communicate simultaneously to multiple devices The multiplexing capabilities of the Ethernet interface along with the Ethernet network s high capacity allow the CPU to communicate with Port 1 RS 232 15 meters 50 ft several other devices at the same time Port 2 RS 485 1200 meters 4000 ft Indirectly attach to other Local Area Networks and or wide area Serial Port Baud Rates networks via third party IP routers Communicate with remote PLCs and other nodes via an IP Router Port 4 Port 2 Communicate with remote computers via PPP Point to Point Protocol or SLIP Serial Line Protocol using modems and or serial RTU protocol 1200 2400 4800 1200 2400 4800 9600 lines Using third party PPP or SLIP devices a remote host 9600 19 2K 38 4 K 19 2K 38 4 K 57 6 K computer can be attached to a TCP IP network 57 6 K Connector and
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