Ferm Band Saw FLZ-275
Contents
1. e The carbon brushes are worn take to your Ferm dealer for replacement The blade does not move with the motor running e Blade tension wrong Readjust e Blade off the wheels Reinstall blade e Broken blade Replace The blade does not cutina straight line e Blunt blade Replace e Blade guides need adjusting Adjust as described e Putless feed pressure onthe workpiece The blade does not cut or cuts very slowly e Blunt blade Replace blade e Wrongtype of blade for the material being cut See selecting blades e Blade installed the wrong way round Reverse blade direction2. Check the bandsaw cover is closedand secured e Run idle for 30 seconds if there is any abnormal vibra tion or other fault Switch off inspect and rectify before continuing OPERATION Plug into a suitable mains supply and switch on To switch the saw ON Push in the green button To switch OFF Push inthe red button Note This saw has an NVR no volt release switch and will automatically switch off if the mains supply is interrupted or disconnected CUTTING The sawwill give best results cutting up to 85mm 3 3 thick ness Do not cut workpieces thicker than this e Place the workpiece on the table without the blade touching itand switch ON e Using gentle pressure move the workpiece along the line of cut keep the workpiece in firm contact with the table The blade cuts on a continuously downward stroke e Letthe saw do the cutting undue pressure will overload the saw resulting in overheating and broken blades e When the cut is finished switch off and withdraw the workpiece when the blade has stopped moving DURING USE Push the workpiece gently onto the blade e Tightradius cuts require narrow saw blades e Check material for foreign bodies For example check for pins nails screws etc Apply suitable lubricant when cutting metal Do notuse water asalubricant coolant Keep the workpiece on the surface of table Use constant gentle pressure If the blade seizes in the cut switch off and open the cut
3. 8 by slackening knob B and moving the guardas required tighten the knob e Slacken the blade tension by turning blade tension knob indicated in Fig 5 anticlockwise e If changing or replacing blades remove the old one Wear suitable gloves saw blades are sharp e Clean the inside of the saw chamber with a brush Wear dust mask e Fit new blade with the teeth facing towards the front of the saw downwards towards saw table twist the blade side ways slightly to get it through the blade guards e Check that the blade is on both wheels and in between the blade guides e After you have changed blades you may need to align track the blade and adjust the thrust bearings and blade guides See next sections e f not tension blade by rotating the blade tension knob until the spring begins to compress then rota ting two further turns e Closeand secure the band saw cover Tracking Adjustment Knob OF Ferm ALIGNING TRACKING THE SAW BLADE AN Make sure the saw is switched OFF and unplugged from mains Refer to Fig 8 above e Open the band saw cover unscrewing the bolts e Rotate one of the saw wheels by hand the blade should run in the middle of both wheels if it does not adjust it as below e Slack off the tracking knob locknut with a suitable spanner e Turnthe tracking adjustment knob while rotating the upper wheel by hand Watch the saw band running on the wheel and adjust with the knob u
4. when working out doors Wear protective hair covering to contain long hair Stay alert Watch what you are doing Use common sense Do not operate tools when tired or after taking alcohol or pre scription non prescription drugs Ferm EXPLODED VIEW Ferm II SPARE PARTS LIST AAA 000 REFNR DESCRIPTION FERM NR CAPACITOR 8 uF 311048 13 SPARE SAW BLADE 1 425 X6 X0 3 MM 330795 16 RUBBER BAND 403461 19 PRESSED HANDLE COMPLETE PART 19 20 21 22 23 24 25 403463 36 MAGNETIC SWITCH 403469 50 MOTOR 40347 79 SAW GUIDE COMPLETE PART 79 80 81 82 403483 105 INLAY TABLE 403486 112 OPERATING HANDLE COMPLETE PART I I I 14 403497 120 ANGLE GUIDE COMPETE PART 115 120 403493 130 BASEMENT 403496 10 Ferm OPERATIONAL SAFETY Warning This machine can produce fine dust which is harmful to your health always wear a sui table dust mask and other protection equipment as approp riate Use dust extraction Concentrate Routine and repetition can lead to mistakes Remember that a slight lack of concentration can result in serious injuries ina split second Keep work area clean Cluttered areas and benches invite injuries Consider the work environment Do not expose power tools to rain or use them in damp or wet locations Keep work area well lit Do not use power tools in the presence of flammable liquids vap ours or gases Guard against electric shock This unit co
5. UK Subjectto change USER S MANUAL Document Ref FLZ 275 18772 PMR28 Issue April 02 Copyright These instructions are the sole property of Ferm Omega Tools and may not be reproduced Ferm Band Saw FLZ 275 ej ARA Art nr 730762 Screwfix Art nr 18772 Ferm BV P O Box 134 8280 AC Genemuiden NL www ferm com 0210 24 4 FERM BAND SAW FLZ 275 USERS MANUAL TECHNICAL SPECIFICATIONS Voltage 230 V Frequency 50 Hz Power input 350 WV No load speed 1300 min Discharge 190 Max Cutting capacity 90 85mm Table dimensions 290 x290 mm Weight 17 Lpa sound pressure 76 8 dB A Lwa acoustic power 87 56 dB A Vibration 5 0 m s PRODUCT INFORMATION 2 COR 8 5 5 10 lI 14 13 9 Base 2 On off switch 3 Sawblade 4 Saw blade guard 5 Blade guide adjusting knob 6 Frame 7 Bladetension knob 2 8 Adjustment knob 9 Sawdust outlet 10 Blade guides I I Table 12 Table tilt groove 13 Graduated scale 14 Pointer 15 Table locking knob SAFETY INSTRUCTIONS The following pictograms are used in these instructions for use Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual AN Denotes risk of electric shock Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accor
6. d set the red quadrant indicator finger by loosening its screw then lining it up with the 0 degrees mark on the table quadrant C in Fig 3 The angles indicated on the quadrant are for indication only always check setting by cutting and measuring on scrap before cutting the job Ferm GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CE DECLARATIONOFCONFoRMITY UK We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents EN61029 1 prEN61029 2 5 EN5501 4 1 EN61000 3 2 EN61000 3 3 EN5501 4 2 in accordance with the regulations 98 37 IEEC 73 23 EEC 89 336 EEC from 01 05 2001 GENEMUIDEN NL W Kamphof Quality department Ferm Sawdust builds up inside the saw e Clean saw chamber regularly e Connecta dust extractor to the port beside motor The blade cannot be positioned on the wheels e The wheels are out of alignment due to a faulty bearing Take to your Ferm dealer for repair e Adjust tracking as previously described There are no user serviceable repairable parts in this unit Qualified service engineers must carry out repair and servicing MAINTAIN TOOLS WITH CARE Keep the tool clean for better and safer performance Store the blades properly in accordance with the maker s instructions Follow instructions for changing accessories Inspect tool and extensio
7. dance with the instructions to make sure it functions properly Keep this manualand the enclosed documentation with the machine Ferm products are manufactured to high quality standards they are safe and fit for purpose at time of sale but all tools can be dangerous if the correct precautions are not taken Always follow these instructions do not carry out the ope ration until you are sure you can do so in safety Remember to consider the work environment for safe operation as well as safety for tool use Warning When using electric tools basic safety pre cautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product Save these instructions for future reference PERSONAL SAFETY Use Personal Protection Safety Equipment Protect eyes with safety glasses or goggles note the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks A suitable dust mask should be worn if cutting drilling or sanding is dusty in particular chipboard or MDF Approved safety footwear and headgear should worn as appropriate for example on building works or when heavy weights are involved Wear suitable gloves and apron to protect against sparks debris Wear earplugs or ear defenders Dress properly Do not wear loose clothing or jewellery It can get caught in moving parts Non skid footwear is recommended
8. ke sure they are as close as possible without touching the blade e Tighten the bolts to secure e Replace saw table as previously described SELECTING SAW BLADES The saw takes a 1425mm 56 continuous blade 6mm 1 4 wide and 0 4mm 1 64 thick The choice of blade depends on the dimension and material being cut In general choose thinner front to back for tight turns and thicker for straight cutting Broadly there are three tooth forms available Hook Raker Removes material quickly Standard Gives clean cuts but will clog more easily Skip Fast cutting in soft materials They all have various sets and TPI teeth per inch depen ding on the use The band saw is a very versatile saw which can undertake a broad range of cutting jobs for this reason it is very important to use the right blade for the job consult the Helpline or a blade supplier for advice on specific requi rements With the right adjustments and blade it is a very successful tool ADJUSTING THE UPPER BLADE GUARD AN Do not use this machine without the guards moun ted AN Make sure the saw is switched OFF and unplugged from mains Refer to parts illustration below e Loosen knob Bshown in Fig8 e Slide the guard to the desired position Note The guard should be as close as possible to the workpiece but not touching it e Tighten the knob to secure FITTING THE FENCE AND MITRE GUIDE To fit the fence AN Make sure the sa
9. n cables periodically and if damaged have them repaired by a qualified person or authorised service body Keep handles free from oil or grease Keep the ventilation slots clean to prevent the motor overhe ating Check for damaged parts Do not use a tool with damaged parts before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly Check for alignment of moving parts binding or breakage of parts mounting and other conditions that may affect its operation A damaged part or guard should be properly repaired by an authorised service centre unless indicated otherwise in the instruction manual Have defective switches replaced by an authorised service centre Do not use a tool if the switch does not turn onand off Have your tool repaired by an expert This appliance is manufactured in accordance with rele vant safety standards Only experts must carry out repai ring of electrical appliances otherwise considerable dan ger for the user may result Storing tools When not in use tools should be stored in the dry out of reach of children Lubrication The machine does not require user lubrication ELECTRICAL INFORMATION This product is complete with a pre wired mains plug If the plug needs replacing follow these instructions Wire correctly The wires in the mains lead are coloured in the following way BLUE e Neutral BROWN e Live EARTH e Yellow Green G
10. necta dust extraction device Whenever there are facilities for fitting a dust of fume extraction system make sure itis connected and used Use recommended accessories The use ofany other accessory or attachment other than recommended in the instructions or catalogue may pre senta risk of personal injury Use extension cables suita ble for the power input of the saw minimum cable size 5mm When usinga cable reel unwind the cable fully BEFORE USING THE BAND SAW AN The sawis for bench use only Do not use outdoors This saw is intended for use on wood wood derived products plastics and soft materials metals This saw must be fully assembled before use ASSEMBLING MOUNTING THE BAND SAW AN Make sure the saw is switched OFF and unplugged from mains Refer to parts illustration Installing the foot e Fasten the foot to the band saw base with the four M8 nuts bolts and washers provided e Make sure the long legs of the foot are on the motor side Tighten the bolts securely Fixing the band saw The saw should be placed on a level stable non slip sur face make sure there is enough room round the machine to operate and service it easily e Position the machine and mark the fixing holes with a pencil Drill suitable diameter holes e Secure the machine with suitable bolts nuts washers through the four holes in the footplate e Route the mains cable well away from the saw ens ure that it cannot get caught in moving pa
11. ntains dangerous voltages Use a RCD resi dual current device to provide protection against elec trical shock Prevent body contact with grounded sur faces e g pipes radiator ranges or refrigerators Keep children and pets away Do not let children or pets come into contact with the tool extension cable or work area Do not force the tool It will work better and safer at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job ofa heavy duty tool Do not use tools for purposes for which they were not intended for example do not use a circular saw for cutting trees or logs Do not abuse cable Never carry the tool by the cable or pull it to disconnect it from the power socket Keep the cable away from heat oil and sharp edges Do not touch the metal plug pins when connecting or removing the plug Do not over reach Keep a proper footing and balance atall times Disconnect tools from power supply When not in use before servicing and when changing accessories suchas blades bits and cutters AN Always switch off and unplug the saw from the power supply before making adjustments or chan ging blades Remove adjusting keys and wrenches Ensure that they are removed from the tool before swit chingon Ferm Avoid unintentional starting Do not carry plugged in tools with your finger on the switch Check that the switch is off before plugging in to socket Con
12. ntil the saw band is running in the centre of the wheel e Lock the setting by tightening the tracking knob lock nut e Closeand secure the band saw cover ADJUSTING THE BLADE GUIDES AND THRUST BEARINGS AN Make sure the saw is switched OFF and unplugged from mains Refer to Figs 9and I0 below e Remove the saw table It s alot easier to see to adjust the bearing and guides To adjust the upper thrust bearing e Loosen the Allen bolt A in Fig 9 with the 3mm wrench supplied e Use a screwdriver to push the bearing towards the back of the blade until the bearing face just touches it The bearing has a eccentric adjustment to allow for different blade widths Put the screwdriver blade in the slot on the end of the bearing rod and turn to get the bearing face fully behind the blade e Retighten the Allen bolt to lock the adjustment To adjust the lower thrust bearing e Loosen the two Allen bolts holding the lower bearing plate shown below e Move the lower bearing plate until the lower bearing just touches the blade e Tighten the bolts with the wrench to lock the adjust ment It is important that these adjustments are correct The upper lower thrust bearing support the blade and the saw will only work efficiently when the blade is suppor ted by both of them To adjust the blade guides e Loosen the Allen bolts A in Fig 10 with the 3mm wrench e Move both guides B evenly towards the blade ma
13. reen amp Yellow Earth Fuse 5 Amp Blue Brown Neutral Live Securing wires Secure wires carefully and firmly to the correct termi nals Secure the mains cable in the plug cord grip firmly Fit a 5 amp fuse Ifa 3amp BSI 363 plug is used a BS 1362 ASTA approved 5 amp fuse must be fitted Ifin doubt always consulta qualified electrician Recycle Dispose of old plug and cable Prevent inadvertent connection to socket and risk of electric shock ENVIRONMENT Recycle the packaging according to the identification marks onit At the end of the product or its accessories life please recycle where facilities exist phone the Helpline for currentadvice on recycling Helpline For any questions relating to operational or safety matters contact Ferm Customer Helpline on 01159661199 Monday Friday 8am 6pm Saturday 9am pm Ferm FITTING REMOVING AND TENSIONING SAW BLADES AN Make sure the saw is switched OFF and unplugged from mains Refer to parts illustration and Figs 5 8 below When changing blades make sure that the blade slot chamber wheels etc are free from sawdust and debris e Open the band saw cover by unscrewing both slot head bolts A in fig 5 with a flat blade screwdriver not supplied anticlockwise as shown in Fig 5 e Remove the bolt and butterfly nut from the saw table to allow the blade to be fitted removed e Set the upper blade guard A half way up the blade as shown in Fig
14. rts or the workpiece Installing the band saw table AN Make sure the saw is switched OFF and unplugged from mains Refer to figs 1 2 3 below e Removethenutand butterfly bolt from the end of the saw Slot in the table e Put the table onto the saw as shown in Fig Make sure the groove on the back of the quadrant C in Fig fits onto the raised curved lug on the saw body e Take the adjusting lever assembly A in Fig 2 and remove the Allen screw and spring with the 4mm wrench supplied remove the laver e Screw the bolt part of the adjusting lever assembly with the large washer attached into the threaded hole in the saw body hand tight e Reassemble the lever bolt and spring and tighten with the wrench e Tighten the table adjusting screw fully with the lever Note The lever can be pulled out and turned to set it in the best operating position Reinstall and tighten the bolt and butterfly nut in the saw table Check the table is square With the blade guard 4 in parts illustration raised check the angle of the blade to the table with a small set square e If it isn t square from under the table loosen the adjusting screw lock nut Loosen the clamp B then adjust the table angle by turning the table adjusting screw with the 3mm wrench as shown in Fig 3 Tighten clamp lever B and check the angle again readjusta necessary When the table is set at 90 degrees to the blade tigh ten the table clamp an
15. w is switched OFF and unplugged from mains e Take the fence assembly and undo the adjustment by revolving the clamp lever e Fit the fence by hooking the rear claw over the rear edge of the table e With the fence flat on the surface of the table and parallel to the blade adjust the clamping action by revolving the clamp one turn at a time then clamping the fence until it grips tightly against the front edge of the table The clamp adjustment is correct when the fence is tightly clamped and cannot be moved sideways easily Note Both parts of the front claw must engage with the front edge of the table for the fence to be secure 1o fit and adjust the mitre guide Fit the mitre guide by sliding it into the dovetail gro ves on either side of the table e To adjust the angle loosen the knob and rotate the guide to the desired angle maximum 450 either side Note The angle on the guide is for indication only For accurate angles test ona piece of scrap first and readjust as necessary Ferm USING THE SAW BEFORE OPERATING e Check the voltage on the saw corresponds with your power supply voltage and that the plug and lead are in good condition e Check you have the correct type of saw blade for the machine and that it is mounted correctly Do not use parts other than supplied with the machine to make the blade fit properly e Checkyou havea blade suitable for the material being cut and thatitis in good condition
16. with a suitable tool before pulling the workpiece out Never switch the saw on with the blade jammed e Regularly inspectthe blade during use switch offfirst for signs of damage or wear andreplace when required e Keep the bandsaw cover closed Never operate this saw with the cover open or unsecured e Switch the machine off before removing the plug from the mains socket e Wear personal protection equipment Use a suitable dust maskand glasses plus other items as required e Becareful Keep your hands away from the blade Ferm MAINTENCE CARE AND REPAIR AN Switch off and unplug the machine before carrying out any cleaning adjusting or changing blades CLEANING Do not use flammable liquids to clean the saw they will damage the casing and are afire risk Clean with a soft brush or a cloth FAULTS Switch OFF immediately at the mains plug and remove the plug when e The plug or cableis damaged e Theswitch onthe machine is defective e Themotor runs hot e You smell or see smoke caused by scorched insula tion in the machine The saw overheats e Useless pressure e Clean ventilation slots e Defective motor Take to your Ferm dealer The saw does not work when switched on e Damaged faulty plug switch or power lead Take to your Ferm dealer for repair The saw wanders off the cut line e Worn blade Replace blade e Blade tension wrong Readjust The saw makes a lot of noise and does not run smoothly
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